ZR 75 160 VSD Plus Sales Leaflet en Antwerp
ZR 75 160 VSD Plus Sales Leaflet en Antwerp
ZR 75 160 VSD Plus Sales Leaflet en Antwerp
screw compressors
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Air quality
Having the right air quality protects your production.
Water
Water in compressed air creates corrosion, rust and can damage your
end product. We have Twin, Desiccant and Rotary drum dryers to
remove any level of water in your air.
Dust
Dust in your compressed air creates extra friction, which leads to extra
wear & tear in e.g. pneumatics. Our wide range of filtration solutions
can remove all levels of dust in your system.
Oil
Oil particles entering the compressed air system can create product
contamination and damage your end products. With our oil-free
products and filtration solutions we can deliver Class-0 air for
industries like Food & beverage, Medical & health care, Textiles,
Chemical,...
Contact your local Atlas Copco representative to decide the right air
quality for your application needs.
Dessicant dryer
Adsorption dryers are used when the compressed air application
requires a pressure dew point below 0°C. In most cases, the dryers
consist of two pressure vessels next to each other. Both vessels are
filled with desiccant. When one vessel is removing moisture, the other
is regenerating and vice versa.
Drum dryer
A variant on the twin tower heat of compression adsorption dryer is
the rotary drum adsorption dryer. A rotary drum dryer exists of one
vessel with a drum. This drum is a honeycomb structure on which the
adsorption material is impregnated. ¾ of the drum is used to dry the
compressed air, while the other quarter is used for regeneration. The
regeneration is done with hot compressed air.
Filters
We offer a wide selection of filtration solutions for compressed air
with different filter types and grades to remove any dust or oil from
your compressed air system.
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iMD drying principle
The iMD adsorption dryer eliminates the moisture before it enters
the air net, ensuring a reliable process and a impeccable end
product. As no external energy is needed to dry the air, large
savings are obtained. The pressure drop through the dryer is
minimal, which again cuts down the operating cost.
Reliable element
• Next generation world class compression element.
• Atlas Copco superior rotor coating for high durability.
• Thermal effiency reduces the expansion leading to
reduces wear and increased reliability.
• More compact, improved rotor profiles and cooling
jackets for maximum durability.
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Zero loss drains
• Clearance of all water & contamination
• Increasing both product & system reliability.
Easy access
• Easy access to all components to minimize
maintenance times.
• Hinged doors for easy routine maintenance e.g.
cleaning.
Realiable control - NEOS drive • Saves valuable and often expensive floor space in a
facility.
• Atlas Copco NEOS inverter designed to work in the • Highest ratio flow/footprint on the market.
harsh conditions of the compressor house.
• Modular design allows replacement of individual
components, reducing maintenance cost.
• Cubicle designed to keep the inverter cool extending Soundproof design
the lifetime & increase operational efficiency.
• Silenced canopy ensures optimal working conditions
for everyone in the immediate environment.
• Optimized internal ducting and integrated pulsation
damper to reduce the noise level.
• High quality coated canopy to prevent rust
Reliable cooling
• Cooler with highly efficient water separator for higher
reliablity.
• Stainless steel enlarged surface coolers to ensure top
performance over a long lifetime.
• Pipes with star profile form bi-anodised aluminium for
preventing corrosion.
• Easily removable for quick, cost-efficient maintenance.
The ZR/ZT 75-160 VSD+ is not only designed for reliability, but also for
efficiency. Our unique and patented elements are designed in-house
for maximum efficiency. The superior rotor coating, compact rotor
profiles and cooling jackets guarantee maximum compression
efficiency. The unique Z seal design guarantees efficient and 100%
certified oil-free air for your application.
The elements of the ZR/ZT 75-160 VSD+ are designed for VSD
machines to run efficiently at the broadest possible range. For this
unit we also designed our own NEOS inverter to constantly
optimize the motor speed and our own Permanent Magnet Motor
for class-leading efficiency.
Legend
A = Losses
B = Speed
1 = Total losses traditional element
2 = Total losses Atlas Copco element
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VSD+ concept
The ZR/ZT VSD+ range with its dual NEOS drives has the widest
operating range on the market today. These units can operate from
20 to 100% load without wasting energy from unloaded operation,
resulting in huge energy savings during periods of low to medium air
demand.
Another advantage of the dual NEOS drives is that the ZR/ZT VSD+
always works at optimal efficiency at any pressure, when comparing
to standard fixed speed and VSD machines that have a fixed gear
ratio.
You can use hot water recovered from the compressed air system
for sanitary purposes and space heating. But it is particularly
suitable for process applications. Using the hot water as boiler pre-
feed or directly in processes requiring 70 to 90°C can save you costly
energy sources such as natural gas and heating oil.
SMARTLINK
Monitor your compressed air installation with SMARTLINK
Knowing the status of your compressed air equipment at all times is
the surest way to achieve optimal efficiency and maximum
availability.
Increase uptime
All components are replaced on time, ensuring maximum uptime.
Save money
Early warnings avoid breakdowns and production loss.
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Installation
Smart AIR Solutions, are a complete air or gas solution designed to provide our customers with the lowest life cycle costs for their
equipment.
1. Compressors
Often people buy the same size compressor, but to
optimize the system it’s better to make a combination of
different size compressors, technologies and controls.
6. AIRnet
AIRnet is a piping solution that guarantees operational
excellence for compressed air, vacuum, nitrogen and
other inert gas applications. Available in aluminium and
stainless steel. AIRnet Aluminium is the most effective
solution for your air or gas network. Its fast and easy
installation gets your operations up and running in record
time. AIRnet is leak-proof and corrosion-free. Its pipes and
fittings come with a 10-year warranty.
3. Integrated dryers
Our full feature concept offers an integrated dryer in the
compressor. This has additional benefits, reducing
installation cost, time and complexity, having dryers
controlled together with the compressors, reducing
connecting pipes, hence the chance of leakages and extra
pressure drops. Another key benefit is the space savings
that a full feature machine brings.
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Optimize your system
With the ZR/ZT, Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. To
further optimize your ZR/ZT’s performance or to simply tailor it to your specific production environment, optional features are
available.
Options
Engineered solutions
Atlas Copco recognizes the need to combine our serially produced
compressors and dryers with the specifications and standards
applied by major companies for equipment purchases. Strategically
located departments within the Atlas Copco Group take care of the
design and manufacturing of customized equipment to operate at
extreme temperatures, often in remote locations.
Innovative technologies
All equipment is covered by our manufacturer warranty. The
reliability, longevity and performance of our equipment will not be
compromised. A global aftermarket operation employing 360 field
service engineers in 160 countries ensures reliable maintenance by
Atlas Copco as part of a local service operation.
Innovative engineering
Each project is unique and by entering into partnership with our
customers, we can appreciate the challenge at hand, ask the
relevant questions and design the best engineered solution for all
your needs.
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Services
Properly caring for your air compressor helps you lower your operating costs and minimizes the risk for unplanned breakdowns or
production stops. Atlas Copco offers energy efficiency checks, service, repairs, spare parts and maintenance plans for all air
compressors. Entrust your servicing to our expert professionals and ensure your business continues to run efficiently. Our plans cover
repairs, preventative maintenance, spare parts, and more.
Ultimate efficiency
Fitting the latest drive line components gives you as-new levels of
compressor efficiency and reliability.
TotalCare Plan
Energy Efficiency
Energy consumption is the biggest part of the total cost of
ownership for compressed air equipment. Without proper
maintenance, pressure drops may occur, decreasing the system’s
efficiency. With TotalCare Plan, all consumables are replaced on
time using genuine parts.
Greater uptime
Compressed air is a vital part of your production process. A small
disturbance could lead to a production stop, lost business, wasted
materials, product contamination… As an TotalCare Plan customer,
you are given top priority for urgent repairs.
Fixed Budget
In 7 years, maintenance costs may fluctuate considerably. If an
expensive repair comes up, this could seriously disrupt your
budget. TotalCare Plan covers all repairs and comes with a fixed
annual cost.
ZR/ZT 75–160 VSD+(FF)
AIRScan
As an energy conscious buyer, you have bought the most energy
efficient equipment in the market. But in time, how sure are you that
your equipment is still running in the most optimal and energy
efficient conditions? If that is the case, it is time to ask Atlas Copco to
audit your installation.
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Flowchart
Process flow, oil flow and cooling flow - step by step
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Technical specifications
Data of the ZR/ZT 75-160 VSD+ (FF) range
Weight
Working pressure (1) Free Air Delivery (2) Installed motor power Noise level (3)
Type Pack Full Feature (iMD) Full Feature (iMDG)
bar(e) psig l/s m³/min cfm kW/hp dB(A) kg lb kg lb kg lb
Minimum 4 60 78.2-243 4.7-14.6 166-514
ZR 75 VSD+ 10.4 Effective 7 100 78.8-230 4.7-13.8 167-487 75/100 66 2500 5500 - - 3700 8200
Maximum 10.4 150 77.6-185 4.7-11.1 164-392
Minimum 4 60 78.2-298 4.7-17.9 166-632
ZR 90 VSD+ - 10.4 Effective 7 100 78.8-284 4.7-17.0 167-602 90/120 66 2500 5500 3400 7500 3700 8200
Maximum 10.4 150 77.6-232 4.7-13.9 164-492
Minimum 4 60 78.2-345 4.7-20.7 166-732
ZR 110 VSD+ - 10.4 Effective 7 100 78.8-330 4.7-19.8 167-700 110/150 68 2500 5500 3400 7500 3700 8200
Maximum 10.4 150 77.6-276 4.7-16.6 164-586
Minimum 4 60 78.2-399 4.7-24.0 166-846
ZR 132 VSD+ - 10.4 Effective 7 100 78.8-384 4.7-23.0 167-814 132/175 69 2500 5500 3400 7500 3700 8200
Maximum 10.4 150 77.6-329 4.7-19.8 164-698
Minimum 4 60 78.2-431 4.7-25.8 166-912
ZR 145 VSD+ 10.4 Effective 7 100 78.8-415 4.7-24.9 167-880 145/200 70 2500 5500 3400 7500 3700 8200
Maximum 10.4 150 77.6-361 4.7-21.6 164-764
Minimum 4 60 78.2-452 4.7-27.1 166-957
ZR 160 VSD+ - 10.4 Effective 7 100 78.8-452 4.7-27.1 167-958 160/215 70 2500 5500 3400 7500 3700 8200
Maximum 10.4 150 77.6-396 4.7-23.8 164-839
Dimensions
Weight
Working Pressure Free Air Delivery Installed Motor Noise level (3)
Type Pack Full Feature (iMD)
bar(e) psig l/s m³/min cfm kW/hp dB(A) kg lb kg lb
Minimum 4 60 79-241 4.8-14.5 168-511
ZT 75 VSD+ - 10.4 Effective 7 100 79-227 4.7-13.6 167-482 75/100 63 2795 6162 - -
Maximum 10.4 150 76-181 4.6-10.8 161-382
Minimum 4 60 79-292 4.8-17.5 168-619
ZT 90 VSD+ - 10.4 Effective 7 100 79-277 4.7-16.6 167-587 90/120 65 2795 6162 3445 7595
Maximum 10.4 150 76-223 4.6-13.4 161-473
Minimum 4 60 79-339 4.8-20.4 168-719
ZT 110 VSD+ - 10.4 Effective 7 100 79-323 4.7-19.4 167-685 110/150 66 2795 6162 3445 7595
Maximum 10.4 150 76-269 4.6-16.2 161-570
Minimum 4 60 79-394 4.8-23.6 168-834
ZT 132 VSD+ - 10.4 Effective 7 100 79-378 4.7-22.7 167-800 132/175 65 2795 6162 3445 7595
Maximum 10.4 150 76-322 4.6-19.3 161-682
Minimum 4 60 79-425 4.8-25.5 168-901
ZT 145 VSD+ - 10.4 Effective 7 100 79-409 4.7-24.5 167-867 145/200 67 2795 6162 3445 7595
Maximum 10.4 150 76-353 4.6-21.2 161-749
Minimum 4 60 79-437 4.8-26.2 168-925
ZT 160 VSD+ - 10.4 Effective 7 100 79-436 4.7-26.2 167-925 160/215 69 2795 6162 3445 7595
Maximum 10.4 150 76-391 4.6-23.5 161-829
Dimensions
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Notes
www.atlascopco.com
Phone: +46 8 743 80 00
(publ) SE-105 23 Stockholm, Sweden
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2935 0708 03 © 2020, Atlas Copco Airpower NV, Belgium. All rights reserved. Designs and specifications are subject to change without notice or obligation. Read all safety instructions in the manual before
usage.