GENERAL RISK ASSESMENT FORM (CRUSHER SECTION)

RATE
WHO MIGHT DETERMINE EXISTING THE RISK Evaluation
ACTIVITIES/TASKS IDENTIFIED HAZARD (low, PROPOSE ACTIONS Implementation date Remarks
HARM MEASURE date
medium,
high)
1. Change Screen of – Airborne (dust) – Operators – Dust mask low - Maintain existing measure January 2014 March 2014
Rotary Sifters – Eye irritation – Helper – Goggles
“mapuling” – Supervisor – Working
– back pain – MAD staffs stage/platform
– Falling – Gloves
– “Malugpitan” in – Hard hat
between the frames – General safety
orientation

2. Sampling of Products – Head-bump to – Operators – Dust mask low - Maintain existing measure January 2014 March 2014
moving RS – Hard hat
– Airborne (dust) – Orientation
3. Replace/repair bucket – Injury (malugpitan) – Operators – Proper positioning of high – Warning sign January 2014 March 2014
cups of bucket elevator – Sudden ON/OFF of – Helper tools. – Lock-out-Tag-out system
the machine. – Supervisor – Orientation o Panel board
– MAD staffs – Manual signage/ notice
lifting/turning of when somebody
buckets. perform repair.
–
4. Replace/pulling out of – Airborne – Operator – hard hat medium – Repair uneven flooring at March 2014 June 2014
Department/Section: ____________________
– Slip (product – Helper – dust mask dust collector # 2 and 5.
flecon bags
– Especially at dust spillage) – passerby – gloves
collector 1,2,&5 – Injury (malugpitan), – orientation
hard to pullout
because of uneven
flooring
– Head-butt
5. Forklift machine emit – Airborne – Operator – Dust mask medium – For radiator cap, included April 2014 June 2014
strong smoke, hard to – Back pain in the safety forklift
operate, remove/no – Injury “mapaso” checklist monitoring of
radiator cover. – “Kusug mu-untul” drivers.
– Request another forklift

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 GENERAL RISK ASSESMENT FORM (CRUSHER SECTION)

(replace forklift # 2)
6. Oil spill of crusher 1 – Slip on the floor – Operators – Putting of saw dust medium – Replace/Repair roll mill January 2014 March 2014
roll mill. – Contaminate with – Helper on the spilled part.
products – Conduct cleaning
– Short circuit every after shift.
because oil flows
below the flooring
with wire ducts.
7. Manual feeding of PC – Airborne – Operators – Dust mask medium – Suggest providing safety January 2014 March 2014
to MT using flecon bags – Head-butt – Helper – Goggles stand.
– Eye irritation – Hard hat
– Injury “malugpitan”
8. Filing of flecon bags – Falling of bags – Operators – Hard hat low - maintain existing measure
– Helper – orientation
9. Moving machine such – injury “malugpitan” – Operator – Hard hat high - Install counter weight April 2014 June 2014
as; – Helper – Machine guard cover of RS (crusher 1 line
Roll mill, sifters, motors, – MAD staff – Warning sign A &B, and Crusher # 2).
including new equipment
at crusher # 1 line C. - Install machine guard of
magnet separator at the July 2014 October 2014
ground floor of line C.

- Additional safety sign

10. Entrance along – Injury “falling” – Operators medium – Recommend to put side February 2014 May 2014
crusher 2 no side railings – Helper railings.
of canal. – Forklift driver
– Forklifts
11. Replace/change roller – Injury “malugpitan” – Operators – Hard hat high - Designate lifting area of February 2014 May 2014
at Crusher # 1 inig pasaka ug – Helpers – Dust mask rollers/machine parts that
- Dark area install sa roller. – MAD staff – Warning sign is not near to the passer-
- Hot (Init) – Falling, like trolley, – workers – Skilled workers who by.
chain block and will installed the - Install additional lighting to
passerby’s trolley and chain use when conducting February 2014 May 2014
– airborne block. Also the one repair.

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 GENERAL RISK ASSESMENT FORM (CRUSHER SECTION)

who perform replace - Provide industrial fan when August 2014 November 2014
of rollers. working
12. Repair/patching – Airborne – Operators – Hard hat medium - Install warning sign for January 2014 March 2014
leaking pipelines – Eye irritation – Helpers – Dust mask awareness in order to
– Injury “falling” – MAD staff – Safety belt aware the people working
near the area
13. Repair screens or – Toxic – Operator – Mask low - maintain existing measure
putting rugby and vulca – Skin irritation – Helper – MSDS
seal on the screen – orientation
sifters/frames.
14. Uneven elevation – Falling of machine – Operators – Safety sign high – Better extend the March 2014 June 2014
when lifting of machine parts – Helpers – Hard hat overhead beam elevation
parts to Crusher 1 3rd – Injury of passer-by – MAD staff (in line with the object to
floor using overhead – Unsafe condition be lifted).
– Might contribute
beam. For support of
damage to other
trolley and chain block. equipment in case
of falling.
15. Scattered spare/extra – Injury – Operators – Dumped at the low - Provide box for the spares April 2014 June 2013
rugby, vulca seal, “mabitik/masabud) – Helpers corner near the items in the crusher in
penetrating oils, belts, – Falling – MAD staff bucket elevator and order not to get scattered
etc.. – spillages magnet separator. in the area.
16. Accumulated PC on – Falling – Operators – Cleaning every after medium - Issue implementation August 2014 November 2014
the stairways and floors – Slip – Helpers shift. memo of cleaning every
after works.
17. Moving forklift along – Collision “bangaan” – Passer-by – Install horn use in medium – Safety sign every corner. February 2014 May 2014
crusher area passing an “WATCH OUT MOVING
intersection. FORKLIFT”
– Install emergency light in
each forklift.
18. Lot of PC spillages – Injury (slide) – Supervisor - Perform cleaning medium - Repair the equipment February 2014 May 2014
from grit separator of – contamination – Operator every shift - Perform cleaning every
crusher # 1 going to 2nd – Helper after shift
floor.
– –

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 GENERAL RISK ASSESMENT FORM (CRUSHER SECTION)

– –
– –
– –
– –
– –

Date Review Evaluated by (Name, Position, Signature)

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