Multi Function Meter Manual
Multi Function Meter Manual
MFM 03
Multi-Function Meter
MFM 03
ER Multifunction Meter
USER MANUAL
CORPORATE OFFICE EASUN REYROLLE LIMITED PLOT No. 98, SIPCOT INDUSTRIAL COMPLEX. HOSUR 635 126 Tel: 91 4344 276995 Fax: 91 4344 276397 Email : [email protected] Website: www.easunreyrolle.com
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CONTENTS
A 1 2 2.1 2.1.1 2.1.2 2.1.3 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.3 2.3.1 2.3.2
2.3.3
2.3.4 2.3.5
2.3.6
Technical Specification General Design Theory of Operation Analog section Digital Processing section Power Supply Section Hardware Compact Efficient Features Data safety Software Energy Accumulators MD Registers 2.3.2.1 Methods of MD Calculation Reset 2.3.3.1 Reset modes Instantaneous parameters Communication 2.3.5.1 Data collection Accuracy tests 2.3.6.1 Pulse Counting Method Key Functions Display Parameters Wiring Diagram
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A.
TECHNICAL SPECIFICATIONS
Accuracy
Voltage Range
1A or 5A
120% Ib
Starting Current
0.1% of Ib
Power Factor
4 quadrant operation
Frequency
50 Hz 5%
Load characteristics
Features
1.5 Watts & 8 VA in potential circuit 1 VA in current circuit Uni directional / Bi - directional (Programmable) Programmable CT / PT Ratios Reset mode Auto monthly. IS 14697 (Class 0.5S)
Metal Box (Flush Mounting) Protected to IP51 IEC 60687 / IS 14697 (Class 0.5) IS 14697 :1999
Humidity
Weight
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1. GENERAL
Meter measures Active, Reactive and Apparent energies on 3 phase 4 wire system in all four quadrants. 4 Energy accumulators kWh, kVArh lag, kVArh lead & kVAh in forward and reverse direction. Instantaneous parameters voltage, current, frequency, power factor, Power, rising demand, Phase Status, date & time Data Collection is possible through either RS485 or RS232 Maximum Demand registers with programmable Integration Periods & Energy Types. Various Tamper records are available for voltage / current . Meter can be configured as an Uni Directional /Bi - Directional Meter. MD Reset Feature Auto monthly. KWh & kVArh pulse output LEDs available on front panel. LCD to display selected parameters. Keys on the front panel to scroll through display parameters . Rugged Metal casing. Conforms to Standards: CBIP88, IEC 60687, IS14697, IEC 61036
2. DESIGN
2.1 THEORY OF OPERATION The meter consists of the following sections. 2.1.1 ANALOG SECTION High precision CTs and voltage dividers to step down input current and voltages which are fed to an Application Specific Integrated Circuit that gives the data output to be processed by the Digital Section. 2.1.2 DIGITAL PROCESSING SECTION The Microcontroller controls all the analog and digital sections. The metering data is processed, from the data given by the ASIC for the calculation of various types of data for the meters. All the processed data are stored in the Non Volatile Memory. A high precision RTC keeps track of the date and time for all the measurement activities. The interface is through LCD panel, KeyBoard, IR Optical Port, RS 232 and RS 485 ports.
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2.1.3 POWER SUPPLY SECTION Self Powered. The Switched Mode Power Supply supplies power to the internal circuitry, which operates for a wide range of input voltages. 2.2 HARDWARE The hardware of the meter has been designed to make it rugged and reliable. 2.2.1. Compact The meter is designed using Surface Mount Technology, which makes it light weight and compact 2.2.2. Efficient Switched Mode Power Supply is used for meter operation, which reduces the burden per phase of the meter making it more efficient. An extended temperature LCD is used for displaying various parameters. The power consumption of LCD is lesser than that of LED displays so the meter is more efficient than most of the meters which use LED displays. 2.2.3. Features Keys Five keys are provided on the front panel for scrolling through the display. LCD The meter uses an extended temperature LCD, which displays various parameters. Battery Rechargeable Ni-Cd battery is provided for RTC.
2.2.4. Data safety Non-Volatile Flash Memory is used to store the metering data. This ensures data safety in case of power failures. The data will be retained for 10 years in case of power failures. RTC with battery backup is used for time keeping. Watch dog timer is used to monitor the processing activities, which ensures the reliable operation of the meter. The meter is designed to conform to IEC standards for EMI/EMC, which makes the system immune to Electromagnetic Interference.
2.3
2.3.1 ENERGY ACCUMULATORS 8 Energy accumulators record the following energies 1. Forward Active Energy 2. Forward Lagging (Inductive) Reactive Energy 3. Forward Leading (Capacitive) Reactive Energy 4. Forward Apparent Energy ___________________________________________________________________ Page 7 of 31
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5. 6. 7. 8.
Active Energy Lagging (Inductive) Reactive Energy Leading (Capacitive) Reactive Energy Apparent Energy
Cumulative energies
All eight energy types get accumulated from the time of installation. These accumulators are the sum total of energies recorded and cannot be reset by performing any type of reset. 2.3.2 MAXIMUM DEMAND (MD) REGISTERS Integration period of 1 to 30 minutes MD Registers These are the MDs, for the present billing period, i.e. from the time of latest reset. If a reset is performed, these values are pushed to backups and these registers get cleared. 2.3.2.1. Method of MD calculation
Normal or Block method: At the end of each fixed integration period, average power for that period is calculated. If this value is greater than the already existing value then this is stored as the MD. For example, MD No. MD1 2.3.3 RESET 2.3.3.1 RESET MODES Meter can be configured for one of following modes of reset: 1. Manual Reset (optional) The meter can be reset manually by operating a push button on the front panel. Lockout days, i.e. no. of days before which another manual reset can be performed is factory programmable (28days). 2. Auto Monthly Reset (Default) The meter can be reset automatically on the first day of the month on 00.00 hours. OR 3. Auto Monthly and Manual Reset(optional) Both auto monthly and manual reset options are available together. Method Block Integration Period 30 min.
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2.3.4 INSTANTANEOUS PARAMETERS Voltages and Currents The instantaneous values of current and voltage are available phasewise. Frequency The meter calculates the instantaneous value of the system frequency. Power Factor (PF) The meter calculates the instantaneous PF of Individual Phases and also average P.F. Instantaneous Power The meter calculates instantaneous active, reactive & apparent power of Individual Phases and also total power. COMMUNICATION INTERFACE DATA COLLECTION The Data can be downloaded through either RS 485 (MODBUS protocol) or RS 232 communication. ACCURACY TESTS The meter supports different means for testing accuracy. 2.3.6.1 PULSE COUNTING METHOD kWh & kVArh pulse output LEDs are provided on the front panel. 2.4 KEYS AND THEIR FUNCTIONS:
1 3
2.3.5 2.3.5.1
2.3.6
1. 2. 3. 4. 5.
UP/INCR Key - for incrementing digits Down/DECR key - for decrementing digits Left key - for previous screen Right key - for next screen Reset/Enter key
MODE: 1. AUTO 2. MANUAL (a) BLOCK-1 ,(b) BLOCK-2 3. PROGRAM AUTO MODE: (Default mode)
Displays the values in LCD in meter , automatically scrolls through the display at an interval programmer by the user(1 second will be the default).
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MANUAL MODE:
Press the Right Key once, The display shows n A n U A L a). Now press ENTER KEY the display shows b L o C t 1 (Press enter key to select block 1),Again press Right Key to select block 2 and the display shows b L o C t 2.( Press enter key to select block 2) BLOCK 1: All the display parameters in Auto Mode will be displayed in this block Note: (AUTO SCROLLING WILL NOT TAKE PLACE IN THIS MODE)
BLOCK 2: Will display last TAMPER data,Tamper Occurrence time and date.Tamper Restored date and time. Cumulative POWER ON hours since installation. Note: Block 1 display parameters will not appear in block 2 To exit out from Manual Mode press LEFT + RIGHT keys -> exits manual mode and gets into Auto Mode. PROGRAM MODE:
Once manual mode is displayed press the RIGHT KEY once again to select PROGRAM mode, The display Shows P r o G r A n Press ENTER KEY to get into Programming mode. Display shows . Sr 01 SEC => The Auto scrolling interval is set to 1 Second. Now press the INCR/DECR key to set the required time (99 second maximum) Now press ENTER to update the setting (Failing to press enter will not store the updated setting) To skip the present menu and select the next menu press RIGHT KEY. Repeat this step Till the desired menu is selected. (in program mode the following settings can be done) PROGRAMMING MODE: In PROGRAM MODE the following parameters are programmable. 1.Scan Rate: UP and DOWN key used to Increment or Decrement the scan rate. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
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2.Communication : Displays as co rS 485 default, press up or down key for the selection of 232 communication, Displays as co rS 232 and press enter for updating the selected communication.
3.PT Ratio: UP and DOWN key used to Increment or Decrement the PT Ratio. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
4.CT Ratio: UP and DOWN key used to Increment or Decrement the CT Ratio. ENTER key is used to store the selected parameter in the Program mode, then Control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
5.Energy Configuration : Bi-directional or Uni-directional Selectable.(Displays as ConF bi ( Bi-directional) and press up key for ConF Uni (Unidirectional) Press enter key for updating energy configuration.
6.Measurment Type: UP and DOWN key used to toggle the measurement type. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
7.MD Register Selection: UP and DOWN key used to Increment or Decrement the MD Register. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
8.Load Survey Settings: UP and DOWN key used to Increment or Decrement the Load survey integration period. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
9.Vah Configuration: UP and DOWN key used to toggle Vah Configuration. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
10.Tamper Setting: UP and DOWN key used to Increment or Decrement the tamper settings. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
11.Persistence Period: UP and DOWN key used to Increment or Decrement the Persistence period. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
12.Slave ID: UP and DOWN key used to Increment or Decrement the Slave ID ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves
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13.Communication Interface: UP and DOWN key used to toggle the communication Protocol. ENTER key is used to store the selected parameter in the Program mode, then control moves to next parameter. Pressing RIGHT / LEFT key Control moves to next / Previous parameter in the program Mode.
By Pressing LEFT + ENTER Control Moves to Self-test. The Display shows SELF t S t Now Press ENTER KEY Once. Now display shows d I S P t S t ,(Press ENTER KEY to check the display, ALL THE SEGMENTS SHOULD DISPLAY). To skip Display test Press RIGHT KEY once . Now the display shows LED : oFF kWh now if INCR KEY is pressed the display shows LED : on and the KWH LED should glow.now press DECR/DOWN key to switch off the KWh LED ,Now the display shows LED : oFF kWh. Now press right key to check KVArh Led and follow the same steps as above. To the next display press RIGHT KEY once. Next display is the Communication Test, displays as Con tSt. Press enter once, the display comes as th : ,then press enter once again the displays shows as th : 176 .To skip from this display press RIGHT KEY once. Next Display is Equipment Address, Displays as Eq AddrESS 001 comes default. Press RIGHT KEY for next screen. Next display is Slave ID of the meter, Display will show as S Id 00000001.
EASUN REYROLLE LIMITED 17/3, AREKERE GATE, BANNERGHATTA ROAD, BANGALORE 560 076. INDIA. Phone : +91 80 26583268 , 26581023. Fax : +91 80 26580642 Email : [email protected]
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2.4
DISPLAY PARAMETERS :
HH:MM:SS
2.DATE
DD-MM-YY
XXXXXXXX
U1
XXXXXXXX
A1
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9. SUPPLY FREQUENCY
XXXXXXXX
Fr
XXXXXXXX
KW
Pr
11.Y PHASE ACTIVE POWER 12.B PHASE ACTIVE POWER 13.TOTAL ACTIVE POWER
XXXXXXXX
KW
Pr
XXXXXXXX
Pr
KVAr
15. Y PHASE REACTIVE POWER 16. B PHASE REACTIVE POWER 17.TOTAL REACTIVE POWER
XXXXXXXX
Pr
KVAr
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XXXXXXXX
Pr
KVA
19. Y PHASE APPARENT POWER 20. B PHASE APPARENT POWER 21.TOTAL APPARENT POWER
XXXXXXXX
Pr
KVA
22. R PHASE PF
PF 1 XXXXXXXX
PF T XXXXXXXX
UrybCryb
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Uryb
If R phase voltage is missing then it will display U yb If Y phase voltage is missing it will display Ur b If B phase voltage is missing it will display Ury Cryb-> If R phase current is missing then it will display C yb If Y phase current is missing it will display Cr b If B phase current is missing it will display Cry If R phase current is reverse then it will display C1yb If Y phase current is reverse it will display Cr1b If B phase current is reverse it will display Cry1
-> RD1
RD
2 SS XXXXXXXX
MM
AND
KVAr
RD
2 SS XXXXXXXX
LA KVAr
Toggle between above display format every second is register selected is Forward lag reactive power. Indicate forward Indicate reverse LA indicate lag LE indicate lead 2 -> RD2 28.RISING DEMAND 2 (kVAr LE) 29.RISING DEMAND 3 (kVA) 30.RISING DEMAND 4 (kW) 31.FORWARD ACTIVE ENERGY
CUM
XXXXXXXX
KWh
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XXXXXXXX LA KVArh
CUM
XXXXXXXX LE KVArh
CUM
XXXXXXXX KVAh
CUM
XXXXXXXX
KWh
XXXXXXXX LA KVArh
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CUM
XXXXXXXX LE KVArh
CUM
XXXXXXXX KVAh
38.MAXIMUM DEMAND 1
MD 1 XXXXXXXX KW
REVERSE ARROW WILL BE INDICATED IF REVERSE ACTIVE REGISTER SELECTED 39.MAXIMUM DEMAND 1 OCCURRED TIME
MD 1 OC HH:MM:SS
MD 1 OC DD-MM-YY
41.MAXIMUM DEMAND 2 (kVAr LA) 42.MAXIMUM DEMAND 2 OCCURRED TIME 43.MAXIMUM DEMAND 2 OCCURRED DATE ___________________________________________________________________ Page 18 of 31
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44.MAXIMUM DEMAND 3 (kVAr LE) 45.MAXIMUM DEMAND 3 OCCURRED TIME 46.MAXIMUM DEMAND 3 OCCURRED DATE 47.MAXIMUM DEMAND 4 (kVA) 48.MAXIMUM DEMAND 4 OCCURRED TIME 49.MAXIMUM DEMAND 4 OCCURRED DATE 50. CUMULATIVE MAXIMUM DEMAND1
CUM 1
MD KW
XXXXXXXX
CUM 2 LA
MD
XXXXXXXX KVAr
CUM 3 LE
MD
XXXXXXXX KVAr
CUM 4
MD
XXXXXXXX KVA
REVERSE ARROW WILL BE INDICATED IF REVERSE APPARENT REGISTER SELECTED ___________________________________________________________________ Page 19 of 31
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XXXXXXXX rC
56.POWER ON HOURS SINCE LAST RESET
LAST XXXXXXXX Ph
57.AVERAGE PF
PF XXXXXXXX AU
58. PT RATIO
XXXXXXXX Pt
59. CT RATIO
XXXXXXXX Ct
1 tC
XXXXXXXX
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2 tC
XXXXXXXX
3 tC
XXXXXXXX
4 tC
XXXXXXXX
5 tC
XXXXXXXX
CUM
LAST KWh
XXXXXXXX
LAST
XXXXXXXX LA KVArh
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CUM
LAST
XXXXXXXX LE KVArh
LAST
XXXXXXXX KVAh
REVERSE ENERGIES WILL NOT BE INDICATED IF EQUIPMENT IS SELECTED FOR UNIDIRECTIONAL MODE 69.REVERSE ACTIVE POWER SINCE LAST RESET
CUM
LAST KWh
XXXXXXXX
LAST
XXXXXXXX LA KVArh
CUM
LAST
XXXXXXXX LE KVArh
LAST
XXXXXXXX KVAh
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REVERSE ARROW WILL BE INDICATED IF REVERSE ACTIVE REGISTER SELECTED 73.MAXIMUM DEMAND1 SINCE LAST RESET
MD 1 XXXXXXXX
LAST KW
MD 2 LA XXXXXXXX
LAST
KVAr
75.MAXIMUM DEMAND 3
MD 3 LE XXXXXXXX
LAST
KVAr
76.MAXIMUM DEMAND 4
MD 4 XXXXXXXX
LAST
KVA
77. LAST RESET DATE
LAST Rt XX-XX-XX
LAST Rt XX:XX:XX
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PF AU XXXXXX
LAST
TAMPER X OC
X -> 1 T0 5
XX-XX-XX OC
3.LAST TAMPER OCCURED TIME
XX:XX:XX OC
4.LAST RESTORED TAMPER ID
C RE
XX:XX:XX
C RE
XX-XX-XX
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C RE
XX:XX:XX
LAST
XXXXXX Ph
PROGRAM MODE:
1.SCAN RATE
XX SEC Sr
2.PT RATIO
XXXXXXXX PT
3.CT RATIO
XXXXXXXX CT
CONF BI
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CONF UNI
5. MD REGISTER
PROGRAM
OR
MD REG
TOGGLE BETWEEN ABOVE SCREEN, IF YOU PRESS ENTER WHILE DISPLAYING ABOVE SCREEN THEN WE WILL ENTER TO SELECT MAXIMUM 4 REGISTER AMONG 8 REGISTERS.
ACTIVE
KW
REACTIVE LA KVAr
C) FORWARD LEAD REACTIVE
REACTIVE LE KVAr
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D) FORWARD APPARENT
APPARENT KVAr
E) REVERSE ACTIVE
ACTIVE
F) REVERSE LAG REACTIVE
KW
REACTIVE LA
G) REVERSE LEAD REACTIVE
KVAr
REACTIVE LE
H) REVERSE APPARENT
KVAr
APPARENT KVA
6).INTEGRATION PERIOD A). INTEGRATION PERIOD 1
1 IT
XX MINS
2 IT
XX MINS
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3 IT
XX MINS
D).INTEGRATION PERIOD 4
4 IT
XX MINS
SER XX M LD
8.Vah CONFIGURATION
H UA
CONF UPF
OR
H UA
CONF LEAD
9.TAMPER SETTING
TAMPER
IF WE PRESS ENTER KEY THEN WE CAN PROGRAM TAMPER SETTING FOLLOWING ARE TAMPER SETTINGS
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T1
XXXXXXXX
T2
XXXXXXXX
T3
XXXXXXXX
D).VOLTAGE UNBALANCE
T4
XXXXXXXX
T5
XXXXXXXX
PERSIST
OR
PERIOD
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XX MIN
11) SLAVE ID
S ID
XXXXXXXX
Co rS 485
OR
Co rS 232
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The policy of Easun Reyrolle is one of continuous improvement and development. The company therefore reserves the right to supply equipment which may differ slightly from described and illustrated in this publication.
IMAGIC CREATIVES
HOSUR WORKS
SWITCHGEAR WORKS
Ernavur, Chennai-600 057, India. Tel: +91 44 25733715 Fax: +91 44 25733468 Email: [email protected]
AUTOMATION DIVISION
Ashirwad, #25, 29th Main, 4th B Cross, BTM Layout 2nd Stage, Bangalore-560 076, India. Tel: +91 80 26685496 Fax: +91 80 26685446 Email: [email protected]
EXPORTS DIVISION
#17/3 Arakere, Bannerghatta Road, Bangalore-560 076, India. Tel: +91 80 26581023 / 3268 Fax: +91 80 26580642 Email: [email protected]
Sales Offices
Mumbai
Delhi
Kolkata
Corporate Office Easun Reyrolle Limited. 98 Sipcot Industrial Complex Hosur 635 126 India. Tel: +91 4344 501600-602 (4 Lines) Fax: +91 4344 276397 www.easunreyrolle.com
Man/MFM/Rev 0/1105
#98, Sipcot Industrial Complex, Hosur 635 126, India. Tel: +91 4344 501600-602 (4 lines) Fax: +91 4344 276397
BANGALORE WORKS
#17/3 Arakere, Bannerghatta Road, Bangalore-560 076, India. Tel: +91 80 26581023 / 3268 Fax: +91 80 26580642 Email: [email protected]