PacDrive Logic Motion Controller

EIO0000001501 04/2018

PacDrive Logic Motion

Controller
LMC Eco
Hardware Guide
(Original Document)

04/2018
EIO0000001501.04

www.schneider-electric.com
 The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2018 Schneider Electric. All Rights Reserved.

2 EIO0000001501 04/2018
 Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Specific Safety Information . . . . . . . . . . . . . . . . . . . . . . . 13
Product Related Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Logic Motion Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Lexium 62 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Lexium 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lexium 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lexium SH3 Servo Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TM5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Nameplate Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Chapter 3 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2 Control Cabinet Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Degree of Protection (IP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Mechanical and Climatic Environmental Conditions in the Control
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Using Cooling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.3 Information about Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
General Information about Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Cable Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Configuring and Coding the Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . 44
ESD Protection Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Chapter 4 Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . 47
4.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Prerequisites for Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Preparing Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Preparing the Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

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 Mechanical Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wiring of the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Completion of Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Performing the Function Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.2 Maintenance, Repair, Cleaning, Replacement Equipment Inventory. . 61
Prerequisites for Maintenance, Repair, and Cleaning . . . . . . . . . . . . . 62
Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Battery, Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Replacement Equipment Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.3 Replacing Components and Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Prerequisites for Replacing Components and Cables . . . . . . . . . . . . . 66
Device Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Fast Device Replacement (FDR) - Introduction . . . . . . . . . . . . . . . . . . 69
Fast Device Replacement - Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Fast Device Replacement - Controller Display . . . . . . . . . . . . . . . . . . 72
Fast Device Replacement - Application . . . . . . . . . . . . . . . . . . . . . . . . 75
Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Chapter 5 Indicators and Control Elements . . . . . . . . . . . . . . . . . . . 83
Indicators of the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
SD Card Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
USB Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Chapter 6 Integrated Communication Ports . . . . . . . . . . . . . . . . . . . 97
Electrical Connections Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Connection Details Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Chapter 7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Standards and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Mechanical and Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Chapter 8 Optional Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
8.1 Communication Module Realtime Ethernet . . . . . . . . . . . . . . . . . . . . . 118
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

4 EIO0000001501 04/2018
 8.2 Communication Module PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . 134
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Appendices ......................................... 141
Appendix A Further Information on the Manufacturer . . . . . . . . . . . . 143
Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Product Training Courses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Appendix B Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Appendix C Units and Conversion Tables . . . . . . . . . . . . . . . . . . . . . 147
Units and Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Index ......................................... 151

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6 EIO0000001501 04/2018
 Safety Information

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.

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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.

QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this
manual and all other pertinent product documentation are authorized to work on and with this
product.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the
prevention of industrial accidents, which they must observe when designing and implementing the
system.

INTENDED USE
The products described or affected by this document, together with software, accessories, and
options, are programmable logic controllers (referred to herein as “logic controllers”), intended for
industrial use according to the instructions, directions, examples, and safety information contained
in the present document and other supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives,
the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application.
Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the
safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories
and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated
hazards.

8 EIO0000001501 04/2018
 About the Book

At a Glance

Document Scope
Read and understand the material contained in this manual before you work on the controller for
the first time. Take particular note of the safety information (see page 13). As described in the
section Qualification of Personnel (see page 8), only those persons who meet the Selection and
qualification of employees are allowed to work at the controller.
A copy of this manual must be available for personnel who work at the controller.
This manual is supposed to help you use the capabilities of the controller safely and properly.
Follow the instructions within this manual to:
 Avoid risks
 Reduce repair costs and downtime of the controller
 Increase the service life of the controller
 Increase reliability of the controller

Validity Note
This document has been updated for the release of SoMachine Motion V4.4 SP1.
The technical characteristics of the devices described in the present document also appear online.
To access the information online:

Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
 Do not include blank spaces in the reference or product range.
 To get information on grouping similar modules, use asterisks (*).

3 If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.

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 The characteristics that are presented in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium.

Related Documents

Document title Reference

Lexium 62 Hardware Guide EIO0000001349 (ENG);
EIO0000001350 (GER);
Lexium 52 Hardware Guide EIO0000001347 (ENG);
EIO0000001348 (GER);
Lexium 62 ILM Hardware Guide EIO0000001351 (ENG);
EIO0000001352 (GER);
SH3 Servo motor, Motor manual 0198441113987 (ENG)
0198441113988 (FRE)
0198441113986 (GER)
0198441113990 (SPA)
0198441113989 (ITA)
0198441113991 (CHS)

You can download these technical publications and other technical information from our website
at www.schneider-electric.com/en/download.

Terminology Derived from Standards

The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure,
error, error message, dangerous, etc.
Among others, these standards include:

Standard Description
EN 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2008 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.

10 EIO0000001501 04/2018
 Standard Description
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
EN 1088:2008 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 14119:2013 for design and selection
ISO 13850:2006 Safety of machinery - Emergency stop - Principles for design
EN/IEC 62061:2005 Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
IEC 61784-3:2008 Digital data communication for measurement and control: Functional safety
field buses.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive

In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:

Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems

Finally, the term zone of operation may be used in conjunction with the description of specific
hazards, and is defined as it is for a hazard zone or danger zone in the Machinery Directive
(2006/42/EC) and ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.

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12 EIO0000001501 04/2018
 PacDrive Logic Motion Controller
Specific Safety Information
EIO0000001501 04/2018

Chapter 1
Specific Safety Information

Specific Safety Information

Overview
This chapter contains important safety information regarding working with the controller. The
controller conforms to recognized technical safety regulations.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Product Related Information 14
Proper Use 18

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Specific Safety Information

Product Related Information

Overview
Health and safety risks arising from the controller have been reduced. However a residual risk
remains, since the controller works with electrical voltage and electrical currents.
If activities involve residual risks, a safety message is made at the appropriate points. This includes
potential hazard(s) that may arise, their possible consequences, and describes preventive
measures to avoid the hazard(s).

Electrical Parts

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Operate electrical components only with a connected protective ground (earth) cable.
 After the installation, verify the secure connection of the protective ground (earth) cable to all
electrical devices to ensure that connection complies with the connection diagram.
 Before enabling the device, safely cover the live components to prevent contact.
 Do not touch the electrical connection points of the components when the module is
energized.
 Provide protection against indirect contact (EN 50178).
 Connect and disconnect cables and terminals only after you have verified that the power has
been removed from the system.
Failure to follow these instructions will result in death or serious injury.

14 EIO0000001501 04/2018
 Specific Safety Information

Assembly and Handling

This product has a leakage (touch) current greater than 3.5 mA. If the protective ground connection
is interrupted, a hazardous leakage (touch) current may flow if the housing is touched.

DANGER
INSUFFICIENT GROUNDING
 Use a protective ground conductor with at least 10 mm2 (AWG 6) or two protective ground
conductors with the same or larger cross section of the conductors supplying the power
terminals.
 Verify compliance with all local and national electrical code requirements as well as all other
applicable regulations with respect to grounding of all equipment.
Failure to follow these instructions will result in death or serious injury.

WARNING
CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING
 Observe the general construction and safety regulations for handling and assembly.
 Use appropriate mounting and transport equipment and use appropriate tools.
 Prevent clamping and crushing by taking appropriate precautions.
 Cover edges and angles to protect against cutting damage.
 Wear appropriate protective clothing (for example, protective goggles, protective boots,
protective gloves).
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Hazardous Movements
There can be different sources of hazardous movements:
 No, or incorrect, homing of the drive
 Wiring or cabling errors
 Errors in the application program
 Component errors
 Error in the measured value and signal transmitter

NOTE: Provide for personal safety by primary equipment monitoring or measures. Do not rely only
on the internal monitoring of the drive components. Adapt the monitoring or other arrangements
and measures to the specific conditions of the installation in accordance with a risk and error
analysis.

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Specific Safety Information

DANGER
UNAVAILABLE OR INADEQUATE PROTECTION DEVICE(S)
 Prevent entry to a zone of operation with, for example, protective fencing, mesh guards,
protective coverings, or light barriers.
 Dimension the protective devices properly and do not remove them.
 Do not make any modifications that can degrade, incapacitate, or in any way invalidate
protection devices.
 Before accessing the drives or entering the zone of operation, bring the drives and the motors
they control to a stop.
 Protect existing workstations and operating terminals against unauthorized operation.
 Position EMERGENCY STOP switches so that they are easily accessible and can be reached
quickly.
 Validate the functionality of EMERGENCY STOP equipment before start-up and during
maintenance periods.
 Prevent unintentional start-up by disconnecting the power connection of the drive using the
EMERGENCY STOP circuit or using an appropriate lock-out tag-out sequence.
 Validate the system and installation before the initial start-up.
 Avoid operating high-frequency, remote control, and radio devices close to the system
electronics and their feed lines, and perform, if necessary, an EMC validation of the system.
Failure to follow these instructions will result in death or serious injury.

Drive systems may perform unanticipated movements because of incorrect wiring, incorrect
settings, incorrect data or other errors.

WARNING
UNINTENDED MOVEMENT OR MACHINE OPERATION
 Carefully install the wiring in accordance with the EMC requirements.
 Do not operate the product with undetermined settings and data.
 Perform comprehensive commissioning tests that include verification of configuration settings
and data that determine position and movement.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

PELV Circuits
The signal voltage and the control voltage of the devices are less than 30 Vdc and have to be
designed as PELV (Protective Extra Low Voltage) circuits. In this range, the specification as PELV
system, according to IEC 61800-5-1 requires a protective measure against direct and indirect
contact with hazardous voltage through an implemented separation in the system/machine of the
primary and the secondary side. Separate high and low voltage wiring and respect the standard
IEC 61800-5-1, Adjustable speed electrical power drive systems - safety requirements.

16 EIO0000001501 04/2018
 Specific Safety Information

DANGER
ELECTRIC SHOCK BY INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components, or lines to the signal voltage connectors of these
products that feature a sufficient, protective separation from the connected circuits in accordance
with the standards (IEC 61800-5-1: Adjustable speed electrical power drive systems - safety
requirements).
Failure to follow these instructions will result in death or serious injury.

Cyber Security

WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT UNAUTHORIZED MACHINE
OPERATION
 Evaluate whether your environment or your machines are connected to your critical
infrastructure and, if so, take appropriate steps in terms of prevention, based on Defense-in-
Depth, before connecting the automation system to any network.
 Limit the number of devices connected to a network to the minimum necessary.
 Isolate your industrial network from other networks inside your company.
 Protect any network against unintended access by using firewalls, VPN, or other, proven
security measures.
 Monitor activities within your systems.
 Prevent subject devices from direct access or direct link by unauthorized parties or unauthen-
ticated actions.
 Prepare a recovery plan including backup of your system and process information.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Specific Safety Information

Proper Use

Installation
Install and operate this equipment in an enclosure appropriately rated for its intended environment
and secured by a keyed or tooled locking mechanism..

Provide for Protective Measures

Before installing the device, provide for appropriate protective devices in compliance with local and
national standards. Do not commission components without appropriate protective devices. After
installation, commissioning, or repair, test the protective devices used.
Perform a risk evaluation concerning the specific use before operating the product and take
appropriate security measures.

WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that a risk assessment is conducted and respected according to EN/ISO 12100 during
the design of your machine.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

If circumstances occur that affect the safety or cause changes to the operating behavior of the
controllers, then immediately shut down the controllers and contact your Schneider Electric
representative.

Use Original Equipment Only

Use only the accessories and mounting parts specified in the documentation and no third-party
devices or components that have not been expressly approved by Schneider Electric.
There are no user-serviceable parts within the PacDrive LMC Eco components. Either replace the
component or contact the Schneider Electric Customer Service (for contact addresses, refer to the
Appendix (see page 144)).

WARNING
UNINTENDED EQUIPMENT OPERATION
 Only use software and hardware components approved by Schneider Electric for use with this
equipment.
 Do not attempt to service this equipment outside of authorized Schneider Electric service
centers.
 Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

18 EIO0000001501 04/2018
 Specific Safety Information

Environment Restrictions
The components must not be used in the following environments:
 In hazardous (explosive) atmospheres
 In mobile, movable, or floating systems
 In life support systems
 In domestic appliances
 Underground

This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.

DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

EIO0000001501 04/2018 19
Specific Safety Information

20 EIO0000001501 04/2018
 PacDrive Logic Motion Controller
System Overview
EIO0000001501 04/2018

Chapter 2
System Overview

System Overview

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
System Overview 22
Logic Motion Controller 23
Lexium 62 Drive System 24
Lexium 52 28
Lexium 62 29
Lexium SH3 Servo Motor 30
TM5 System 30
Type Code 31
Nameplate Descriptions 32

EIO0000001501 04/2018 21
System Overview

System Overview

System Overview
The control system consists of several components, depending on its application.
PacDrive 3 system overview

* Safety Logic Controller according to IEC 61508:2010 and EN ISO 13849:2008

22 EIO0000001501 04/2018
 System Overview

Logic Motion Controller

Overview

Product Description
The PacDrive LMC (Logic Motion Controller), with a VxWorks real-time
operating system, centrally implements the Logic Controller and motion
functions. A PacDrive LMC synchronizes, coordinates, and creates the
motion functions of a machine for a maximum of:
 0 Sercos servo drives for the controller PacDrive LMC100
 4 Sercos servo drives for the controller PacDrive LMC101
 6 Sercos servo drives for the controller PacDrive LMC106
 8 Sercos servo drives for the controller PacDrive LMC201
 12 Sercos servo drives for the controller PacDrive LMC212
 16 Sercos servo drives for the controller PacDrive LMC216
 8 Sercos servo drives for the controller PacDrive LMC300
 16 Sercos servo drives for the controller PacDrive LMC400
 16 Sercos servo drives for the controller PacDrive LMC402
 99 Sercos servo drives for the controller PacDrive LMC600
 130 Sercos servo drives for the controller PacDrive LMC802

EIO0000001501 04/2018 23
System Overview

Lexium 62 Drive System

Overview
The modular servo drive system Lexium 62 Drive System is designed for the operation of servo
drives in a multi-axes system.
The power electronic components of the Lexium 62 Drive System are fitted inside the control
cabinet.

Lexium 62 Power Supply

Using a common DC bus, the central power supply unit Lexium 62 Power
Supply supplies the connected servo converters with the power required.
The central Lexium 62 Power Supply, using a common DC bus, supplies the
connected Lexium 62 Cabinet Drives with the power required.

Lexium 62 Connection Module

The Lexium 62 Connection Module supplies the Lexium 62 ILMs with

DC voltage from the DC bus via a hybrid cable or via a power cable (daisy
chain wiring). Additionally, the Lexium 62 Connection Module provides the
Inverter Enable and Sercos interface.

The Lexium 62 Drive System helps simplify the wiring of the devices in relation to the initial start-
up and in service cases. This also applies to the cable connection of the enclosed devices to the
field. All the connectors that can be connected from the outside (power input, DC bus, 24 Vdc
supply, Sercos, Ready, and Inverter Enable) are designed such, that a fast and simple
configuration without tools can be realized on the device.

24 EIO0000001501 04/2018
 System Overview

Lexium 62 Distribution Box

The Lexium 62 Distribution Box is the link between Lexium 62 Connection

Module and Lexium 62 ILM. Depending on the number of drives, 1 to
4 Lexium 62 ILMs or daisy chain lines can be connected. When operating
more than four drives, simply expand the system using one or more
Lexium 62 Distribution Box.

The highlights:
 1...4 connections for Lexium 62 ILMs or daisy chain lines or further Lexium 62 Distribution Box
 Easy wiring using pre-assembled hybrid cables or power cables (daisy chain wiring)
 Easy to expand

Lexium 62 ILM

The innovative Lexium 62 ILM combines motor, power stage, and digital
servo controller for an axis in a space-saving housing. Due to its compact
construction with the integrated controller, it is perfectly suitable for peripheral
setup. It is available with individual or multi-turn encoders and configures itself
with the aid of the electronic nameplate in the Lexium 62 ILM.

The Lexium 62 ILMs are available in three different flange sizes:

 ILM070
 ILM100
 ILM140

The highlights:
 Compact type of construction
 3.5 times peak torque
 Integrated Sercos interface
 High-resolution single or multi-turn encoder
 Degree of protection IP65
 Simple wiring

EIO0000001501 04/2018 25
System Overview

ILM62DC•000 Daisy Chain Connector Box

The ILM62DC•000 Daisy Chain Connector Box is mounted on a standard

Lexium 62 ILM in order to enable a daisy chain wiring. The Lexium 62 ILMs
can be either directly connected to the Lexium 62 Distribution Box or via a
Lexium 62 Connection Module. When connecting via a
Lexium 62 Distribution Box, a larger number of drives can be connected. At
this first Lexium 62 Distribution Box another Lexium 62 Distribution Box can
be connected.
Power (DC bus voltage/24V/Inverter Enable signals) and Sercos signals are
distributed via separate cables. Each Lexium 62 ILM must be extended by a
Daisy Chain Connector Box. If only one Lexium 62 Distribution Box is used,
then up to four daisy chain lines can be connected to it. If several
Lexium 62 Distribution Box are used, then on the first, up to the second to last
Lexium 62 Distribution Box respectively up to three daisy chain lines can be
connected and on the last Lexium 62 Distribution Box up to four daisy chain
lines. A daisy chain line can consist of up to 9 Lexium 62 ILMs.

26 EIO0000001501 04/2018
 System Overview

The connection between the Lexium 62 ILMs is established as follows:

 Power cable for power distribution (DC bus voltage/24 V/Inverter Enable signals) with an
M23 connector
 Sercos cable for distribution of the Sercos signals via M12 connector

The following Lexium 62 ILMs can be equipped with the Daisy Chain Connector Box in order to
implement a daisy chain wiring:
 ILM070••
 ILM100••
 ILM140••

The Daisy Chain Connector Box is available in the following variants:

 ILM62DCA000 (suitable for ILM070••, ILM100•• and ILM140••)
 ILM62DCB000 (suitable for ILM070•• only)
 ILM62DCC000 (suitable for ILM100•• only)

EIO0000001501 04/2018 27
System Overview

Lexium 52

Overview

Product Description
The stand-alone Lexium 52 Sercos servo amplifier is designed for servo drive
solutions with independent single axes, or other applications involving
asynchronous motors.
The power electronic components of the Lexium 52 are fitted inside the
control cabinet.
The drive provides the phase currents required for the position control of the
connected motors. According to the different requirements in relation to the
individual servo axes of the application, the Lexium 52 is available in different
current classes.
The Lexium 52 helps simplify the wiring in relation to the initial start-up and
service cases. This also applies to the cable connection of the enclosed
devices to the field. All the connectors that can be connected from the outside
(power input, DC bus, 24 Vdc supply, Sercos, motor, encoder, I/Os,
I/O supply, Ready and Inverter Enable (STO)) are designed so that a fast,
simple configuration on the device can be realized.

28 EIO0000001501 04/2018
 System Overview

Lexium 62

Overview
The modular servo drive system Lexium 62 is designed for the operation of servo drives in a multi-
axis group.
The power electronic components of the Lexium 62 are fitted inside the control cabinet.

Product Description
The central Lexium 62 Power Supply, using a common DC bus, supplies the
connected Lexium 62 Cabinet Drives with the power required.

The servo converters, Lexium 62 Cabinet Drives, provide the necessary

phase currents for the position control of the connected servo motors. In
addition, Lexium 62 Cabinet Drives are suitable for applications involving
asynchronous motors.
According to the different requirements in relation to the individual servo axes
of the application, the Lexium 62 Cabinet Drives are available in different
current classes.
The Lexium 62 helps simplify the wiring of the devices. This also applies to
the cable connection of the enclosed devices to the field. All the connectors
that can be connected from the outside (power input, DC bus, 24 Vdc supply,
Sercos, motor, encoder, I/Os, I/O supply, Ready and Inverter Enable) are
designed so that a fast, simple configuration on the device can be realized.

EIO0000001501 04/2018 29
System Overview

Lexium SH3 Servo Motor

Overview

Product Description
The servo motors meet rigorous requirements of dynamics and precision.
Five flange sizes with different torque outputs offer the correct drive solution
for your application.

High Dynamic AC Servo Motors

Because of the low inertia and a high overload capability, the motor Lexium SH3 fulfills the
requirements concerning the accuracy, dynamics, and efficiency.
The Lexium SH3 motors are available in five different flange sizes:
 SH3-055
 SH3-070
 SH3-100
 SH3-140
 SH3-205

The highlights:
 Developed for high dynamics and precision
 Single tooth winding
 Compact size
 High-power density
 Low internal moment of inertia
 High overload capability
 Low detent torque

TM5 System

Overview
The direct connection of the TM5 System to the PacDrive LMC Eco is not possible. The TM5
System can be connected via the Sercos bus interface.

30 EIO0000001501 04/2018
 System Overview

Type Code

Overview
The graphic shows the type code PacDrive LMC Eco:

EIO0000001501 04/2018 31
System Overview

Nameplate Descriptions

Overview
The technical nameplate of the Logic Motion Controller (LMC) drive is located on the left bottom
side of the housing.
Explanation of the technical nameplate entries:

Label Description
LMCxxxCxxxxxx Device type and Unicode
Input d.c Digital inputs / input voltage and input current (per input)
Output d.c. Digital outputs / output voltage and rated current (per input)
IP20 Degree of protection
CE (symbol) CE mark

The logistical nameplate of the LMC is located on top of the housing.

Label Description
LMC101CAA10000 Device type and Unicode
907156.0010 Serial number
RS:02 Hardware revision (1)
DOM Date of manufacture
(1) When replacing the controller (see page 68), the hardware revision for the previous and the new device
should be identical to help avoid potential compatibility issues with the equipment. The hardware revision
can also be read from the hardware code in the device (see page 91). For more information on the
compatibility of different hardware revisions, contact your local Schneider Electric representative.

32 EIO0000001501 04/2018
 PacDrive Logic Motion Controller
Planning
EIO0000001501 04/2018

Chapter 3
Planning

Planning

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
3.1 Electromagnetic Compatibility (EMC) 34
3.2 Control Cabinet Planning 38
3.3 Information about Wiring 42

EIO0000001501 04/2018 33
Planning

Section 3.1
Electromagnetic Compatibility (EMC)

Electromagnetic Compatibility (EMC)

Electromagnetic Compatibility, EMC

Electromagnetic Disturbances of Signals and Devices

This product meets the EMC requirements in accordance with the standard IEC 61131-2, provided
that the EMC measures described in this manual are complied with during installation.

WARNING
ELECTROMAGNETIC DISTURBANCES OF SIGNALS AND DEVICES
Use proper EMC shielding techniques to help prevent unintended device operation in accordance
with the standard IEC 61800-3.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

These types of devices are not intended to be used on a low-voltage public network which supplies
domestic premises. Radio frequency interference is expected if used in such a network.

WARNING
RADIO INTERFERENCE
Do not use these products in domestic electrical networks.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

34 EIO0000001501 04/2018
 Planning

Enclosure Layout
The prerequisite for compliance with the specified limit values is an EMC compatible layout.
Depending on the application, the following measures can improve the EMC-dependent values:

EMC measures Objective

Use galvanized or chromium-plated sub plates, bond metallic Good conductivity by surface area contact.
parts across large surface areas, remove paint layer from
contact surfaces.
Ground enclosure, door, and sub plates by using grounding Reduce emission.
strips or grounding cables with a cross-section of 10 mm2
(AWG 6).
Supplement switch devices such as contactors, relays, or Reduces mutual interference.
magnetic valves with interference suppression combinations or
spark suppressor elements (for example, diodes, varistors, RC
elements).
Fit power and control components separately. Reduces mutual interference.

Shielded Cables

EMC measures Objective

Place cable shields on the surface, use cable clamps Reduce emission.
and grounding strips.
Ground shields of digital signal cables on both sides Reduce interference action on signal cables, reduce
across large surface areas or through conducting emissions.
connector housings.
Ground shield of analog signal cables directly on the Reduce grounding loops by low frequency
device (signal input), insulate the shield at the other interferences.
cable end or ground the same through a capacitor,
such as 10 nF.

EIO0000001501 04/2018 35
Planning

Cable Routing

EMC measures Objective

Do not route fieldbus cables and signal cables Reduces mutual interference.
together with cabling for direct and alternating
voltages above 60 V in the same cable duct (fieldbus
cables can be routed together with signal cables and
analog cables in the same duct). Electromagnetic
immunity will improve by routing cables in separated
cable ducts with a distance of at least 20 cm (7.84 in).
Keep the cables as short as possible. Do not install Reduce capacitive and inductive interference
any unnecessary cable loops, short cable routing from couplings.
a central grounding point in the control cabinet to the
external grounding connection.
Insert a potential equalization for: Reduce current on cable shield, reduce emissions.
 Large surface installation
 Different voltage infeeds
 Networking across buildings

Use fine wire potential equalization conductor. Discharging of high frequency interference currents.
If motor and machine are not connected in a Reduce emissions, increase interference resistance.
conducting fashion, for example, due to an insulated
flange or a connection not across a full surface, the
motor must be grounded via a grounding cable with a
minimum 10 mm2 (AWG 6) cross-section or a
grounding strip with a length as short as possible.
Use twisted pair for 24 Vdc signals. Reduce interference action on signal cables, reduce
emissions.

Voltage Supply

EMC measures Objective

Operate product on mains with a grounded neutral. Enable the effect of the integrated mains filter.
Protection circuit if there is a risk of overvoltage. Reduce risk of damage due to overvoltages.

36 EIO0000001501 04/2018
 Planning

Motor and Encoder Cables

From an EMC perspective, motor supply cables and encoder cables are particularly important.
Only use pre-configured cables, or cables with the prescribed properties, and comply with the
following EMC measures.

EMC measures Objective

Do not install switching elements in motor cables or Reduces interference.
encoder cables.
Route motor cable with a distance of at least 20 cm Reduces mutual interference.
(7.84 in) to the signal cables or insert shield plates
between the motor supply cable and the signal cable.
For cabling that approaches the maximum cable Reduce current on cable shield.
distance specification (75 m/ 246.06 ft.), use potential
equalization cables.
Route motor supply cables and encoder cables Reduces emission.
without any separation point(1).
(1) If a cable must be cut through for installation purposes, the cables must be connected at the point of
separation by using screen connections and metal housing.

Additional Measures for Improving the EMC

Depending on the respective application, the following measures may lead to an EMC compatible
layout:

EMC measures Objective

Upstream connection of mains line reactor (choke) Reduction of the harmonic network oscillations,
extension of the service life of the product.
Upstream connection of external mains filters Improvement of the EMC limit values.
Special EMC-appropriate layout, for example, within Improvement of the EMC limit values.
an enclosed control cabinet complete with 15 dB
attenuation of the interferences emitted

EIO0000001501 04/2018 37
Planning

Section 3.2
Control Cabinet Planning

Control Cabinet Planning

What Is in This Section?

This section contains the following topics:
Topic Page
Degree of Protection (IP) 39
Mechanical and Climatic Environmental Conditions in the Control Cabinet 39
Using Cooling Units 40

38 EIO0000001501 04/2018
 Planning

Degree of Protection (IP)

Overview
Install components such that a degree of protection corresponding to the actual operational
environment is set up.
For more information on the degree of protection of the component, refer to Ambient Conditions
(see page 110).
The following ambient conditions may damage the components:
 Oil
 Moisture
 Electromagnetic interference
 Ambient temperature
 Metal dust deposits

WARNING
UNINTENDED EQUIPMENT OPERATION
 Prevent the formation of moisture during the operation, storage and transport of individual
components.
 Conform to the vibration and shock requirements specified in the operating manuals for the
components when operating, storing and transporting system components.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Mechanical and Climatic Environmental Conditions in the Control Cabinet

Overview

Step Action
1 Observe the climatic and mechanical ambient conditions.
For more information on the general climatic and mechanical environmental conditions
according to IEC/EN 60721, refer to Ambient Conditions (see page 110).
2 Verify the technical data of the device whether the permitted deviations (for example, higher
shock load or higher temperature) are specified.

EIO0000001501 04/2018 39
Planning

Using Cooling Units

Installing a Cooling Unit

How to proceed when installing a cooling unit:

Step Action
1 Position the cooling units so that no condensate drips out of the cooling unit onto electronic
components or is sprayed by the cooling air flow.
2 Provide specially designed control cabinets for cooling units on the top of the control cabinet.
3 Design the control cabinet so that the cooling unit fan cannot spray any accumulated condensate
onto the electronic components when it restarts after a pause.
4 When using cooling units, use only well-sealed control cabinets so that warm, humid outside air,
which causes condensation, does not enter the cabinet.
5 When operating control cabinets with open doors during commissioning or maintenance, ensure
that the electronic components are at no time cooler than the air in the control cabinet after the
doors are shut, in order to avoid any condensation.
6 Continue to operate the cooling unit even when the system is switched off, so that the
temperature of the air in the control cabinet and the air in the electronic components remains the
same.
7 Set cooling unit to a fixed temperature of 40 °C (104 °F).
8 For cooling units with temperature monitoring, set the temperature limit to 40 °C (104 °F) so that
the internal temperature of the control cabinet does not fall below the external air temperature.

WARNING
UNINTENDED EQUIPMENT OPERATION
Follow the installation instructions such that the condensation from the cooling unit can not enter
electronic components.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

40 EIO0000001501 04/2018
 Planning

Installing a cooling unit

EIO0000001501 04/2018 41
Planning

Section 3.3
Information about Wiring

Information about Wiring

What Is in This Section?

This section contains the following topics:
Topic Page
General Information about Wiring 43
Cable Characteristics 44
Configuring and Coding the Cables 44
ESD Protection Measures 45

42 EIO0000001501 04/2018
 Planning

General Information about Wiring

Overview
Use only Schneider Electric approved devices in your application, and especially Schneider
Electric pre-fabricated cables wherever and whenever possible.
For information on the tightening torques and cable cross-sections, refer to Integrated
Communication Ports (see page 97).
Observe the following points when wiring:
1. Observe the minimum cross-sections of the cables necessary for the load carrying capacity of
the equipment being connected.
2. Verify the integrity of cable shields to ensure continuity to ground.
3. Ensure that there is a proper connection to ground for all interconnected equipment.
4. Eliminate any ground loops.
5. Do not disconnect cable connections terminals when under power.
6. Ensure that all ground connections have sufficient surface area continuity.

Example
If, for example, two parallel conductors are shown as coming from one point, you may not run just
one conductor and then branch it off at a later point. If it is wired this way, induction loops
(interference emitters and antennas) as well as interfering potential shifts may occur.

DANGER
INCORRECT OR UNAVAILABLE GROUNDING
Remove paint across a large surface at the installation points before installing the devices (bare
metal connection).
Failure to follow these instructions will result in death or serious injury.

EIO0000001501 04/2018 43
Planning

Cable Characteristics

Characteristics
Cable characteristics of the Sercos cable (see the Schneider Electric catalog for the various cables
available):

Property Value
Voltage isolation (jacket) 300 Vdc
Temperature range -20... +60 °C / -4...+140 °F
Cable diameter 5.8 ± 0.2 mm (0.23 ± 0.008 in.)
Bending radius 8 x diameter (fixed routing)
Sheath PVC, flame-retardant
Cable type and shielding CAT6 with S/FTP (Sercos III)

Configuring and Coding the Cables

Overview
For configuring and coding the cables, use the appropriate connector kit supplied with the device.

Accessory part Number Connection designation

Connector digital inputs 2 CN7
Connector digital outputs 2 CN8
Connector supply voltage 1 CN9
Connector TM5 (not used) 1 CN10
Sercos cable 130 mm (5.11 in) 1 CN5, CN6
Coding pin 6 CN7, CN8, CN9, CN10

44 EIO0000001501 04/2018
 Planning

ESD Protection Measures

General
Observe the following instructions to help avoid damages due to electrostatic discharge:

NOTICE
ELECTROSTATIC DISCHARGE
 Do not touch any of the electrical connections or components.
 Prevent electrostatic charges, for example, by wearing appropriate clothing.
 If you must touch circuit boards, do so only on the edges.
 Move the circuit boards as little as possible.
 Remove existing static charge by touching a grounded, metallic surface.
Failure to follow these instructions can result in equipment damage.

EIO0000001501 04/2018 45
Planning

46 EIO0000001501 04/2018
 PacDrive Logic Motion Controller
Installation and Maintenance
EIO0000001501 04/2018

Chapter 4
Installation and Maintenance

Installation and Maintenance

General Information
Proceed with care during the following steps in order to help to avoid the following points:
 Injuries and material damage
 Incorrect installation and programming of components
 incorrect operation of components
 use of non-authorized cables or modified components

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
4.1 Commissioning 48
4.2 Maintenance, Repair, Cleaning, Replacement Equipment Inventory 61
4.3 Replacing Components and Cables 65

EIO0000001501 04/2018 47
Installation and Maintenance

Section 4.1
Commissioning

Commissioning

What Is in This Section?

This section contains the following topics:
Topic Page
Prerequisites for Commissioning 49
Preparing Commissioning 50
Preparing the Control Cabinet 52
Mechanical Mounting 55
Wiring of the Controller 56
Completion of Commissioning 59
Performing the Function Test 60

48 EIO0000001501 04/2018
 Installation and Maintenance

Prerequisites for Commissioning

Prerequisites

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Operate electrical components only with a connected protective ground (earth) cable.
 After the installation, verify the secure connection of the protective ground (earth) cable to all
electrical devices to ensure that connection complies with the connection diagram.
 Before enabling the device, safely cover the live components to prevent contact.
 Do not touch the electrical connection points of the components when the module is
energized.
 Provide protection against indirect contact (EN 50178).
 Connect and disconnect cables and terminals only after you have verified that the power has
been removed from the system.
Failure to follow these instructions will result in death or serious injury.

EIO0000001501 04/2018 49
Installation and Maintenance

Preparing Commissioning

Prerequisite
Verify safety-related circuits for proper function, if applicable.

ESD Protection
Observe the following instructions to help avoid damages due to electrostatic discharge:

NOTICE
ELECTROSTATIC DISCHARGE
 Do not touch any of the electrical connections or components.
 Prevent electrostatic charges, for example, by wearing appropriate clothing.
 If you must touch circuit boards, do so only on the edges.
 Move the circuit boards as little as possible.
 Remove existing static charge by touching a grounded, metallic surface.
Failure to follow these instructions can result in equipment damage.

Unpacking
How to unpack the device:

Step Action
1 Remove packaging
2 Dispose of the packaging material in accordance with the relevant local regulations.

Verifying
How to verify the device:

Step Action
1 Verify that the delivery is complete on the basis of the delivery slip.
2 Closely inspect the device for any signs of damage.
3 Verify the data with the help of the nameplates.
4 Observe requirements for the installation location.
5 Then install LMC.

50 EIO0000001501 04/2018
 Installation and Maintenance

WARNING
UNINTENDED EQUIPMENT OPERATION
 Do not mount or commission damaged drive systems.
 Do not modify the drive systems.
 Send back inoperative devices.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

EIO0000001501 04/2018 51
Installation and Maintenance

Preparing the Control Cabinet

Overview

DANGER
INCORRECT OR UNAVAILABLE GROUNDING
Remove paint across a large surface at the installation points before installing the devices (bare
metal connection).
Failure to follow these instructions will result in death or serious injury.

Step Action
1 If necessary to maintain and respect the maximum ambient operating temperature, install
additional fan in the control cabinet.
2 Do not block the fan air inlet of the product.
3 Keep a distance of at least 100 mm (3.94 in) above and below the products.
4 Mount the controller vertically inside the control cabinet.

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 Installation and Maintenance

Assembly Distances, Ventilation

Assembly distances and air circulation:

Distance Air circulation

a ≥ 100 mm (3.94 in) Clearance above the device.
b ≥ 100 mm (3.94 in) Clearance below the device.
c ≥ 60 mm (2.36 in) Clearance in front of the device.
d ≥ 0 mm (0 in) Clearance between the device.

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Installation and Maintenance

Required Distances
Required distances in the control cabinet for the PacDrive LMC Eco, Lexium 62 Power Supply,
Lexium 62 Cabinet Drive:

– mm in Thread
(1) 100 (± 0.2) 3.94 (± 0.01) M6
(2) 258 (+ 0.5 / -0) 10.16 (± 0.02 / -0) M6
(3) 22 (± 0.2) 0.87 (± 0.01) M5
(4) 55 (± 0.2) 2.17 (± 0.01) M6
(5) 45 (± 0.2) 1.77 (± 0.01) M6
(6) 296 (+ 0.5 / -0) 11.65 (± 0.02 / -0) M6

NOTE: For the shield plates (external shield connections), additional holes are required.

54 EIO0000001501 04/2018
 Installation and Maintenance

Mechanical Mounting

Procedure

Step Action
1 Screw the pan-head screws M5 (socket head cap screws) into the prepared mounting holes.
2 Keep a distance of 10 mm (0.39 in) between the screw head and the mounting plate.
3 Hook in device and verify the vertical mounting arrangement.
4 Tighten the mounting screws (torque: 2.8 Nm (24.78 lbf in)).

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Installation and Maintenance

Wiring of the Controller

Before Applying Power to Your Controller for the First Time

For information on the connections mentioned hereafter, refer to the Electrical Connections
Overview (see page 98).
To wire the controller, proceed as follows:

Step Action
1 Be sure that the controller is first connected to the ground (functional earth) before proceeding
with other connections.
2 Verify the continuity of the grounding system of your application.
3 Verify that all cable shields are properly connected to the functional earth of the application.
4 Verify that the memory card has been inserted.
5 Eliminate the possibility of short circuits and interruptions.
6 Verify that the terminals are fastened securely and the cable cross sections (gauge) are as
required.
7 Connect the CN9 connection of the controller to an appropriate power supply.
8 Establish a Sercos connection via the CN5 and/or CN6 connections.
NOTE:
If Sercos devices are assigned via the topological addresses (IdentificationMode =
TopologyAddress) to the PacDrive LMC Eco, then consider the following:
 Connect your Sercos device to the PacDrive LMC Eco either completely via Sercos port 1
(CN5) in line topology or in ring topology using Sercos port 1 and 2 (CN5/CN6).
 Do not connect the Sercos devices to the PacDrive LMC Eco via double line topology
(CN5/CN6).
 Do not connect the Sercos devices to the PacDrive LMC Eco only via Sercos port 2 (CN6).

9 Connect all further connections according to the requirements of your application.

10 Power on the supply voltage to the controller.
Result: The LMC is initialized and the LEDs show the following condition:
 LED status during initialization: State LED: red
 LED status after initialization: State LED: green

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DANGER
INSUFFICIENT GROUNDING
 Use a protective ground conductor with at least 10 mm2 (AWG 6) or two protective ground
conductors with the same or larger cross section of the conductors supplying the power
terminals.
 Verify compliance with all local and national electrical code requirements as well as all other
applicable regulations with respect to grounding of all equipment.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Verify the connection of the control voltage to the inputs and outputs.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Refer to the chapter Electrical Connection Overview (see page 98).

Configure the Output CN8 as Watchdog

On the connection CN8, it is possible to configure the output DQ7 as watchdog output. By default,
the output is configured as standard output.

WARNING
NON-CONFORMANCE TO SAFETY FUNCTION REQUIREMENTS
Do not use the watchdog output to realize any safety function.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

For more information on safety functions, consult the standards IEC 61508:2010 and
EN ISO 13849:2008.
For further information on this, see the online help of SoMachine Motion.

Grounding Screw Connection

Tighten the grounding screw with a 1.4 Nm (12.4 ibf in) torque.

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External UPS
The controller saves data up to 25 ms after a power outage. To avoid data loss, an external
uninterruptible power supply (UPS) should be used.

NOTICE
LOSS OF DATA
Use an external UPS to avoid data loss in case of a power outage.
Failure to follow these instructions can result in equipment damage.

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Completion of Commissioning

Transferring the Configuration and the Program

Transfer project with the SoMachine Motion Logic Builder automation toolkit to the PacDrive
controller.

WARNING
HAZARDOUS MOVEMENTS
 Ensure that no persons are in the zone of operation.
 Remove all tools, loose parts, and other working aids not belonging to the
axis/machine/system from the area of movement.
 Engage the engine only after the function test has been successfully performed.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Adjust Real-Time Clock

The real-time clock is not adjusted at the time of delivery of the device. Summer and winter time is
not considered by the device. If the real-time clock is not adjusted, the time and date specifications
in the message logger will not be correct. Make certain that the real-time clock is adjusted correctly.

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Performing the Function Test

Overview

Step Action
1 Verify devices and wiring again.
2 If you have not already done so, connect the power supply.
3 Carry out function test using a checklist for axis/machine/system functions.
4 Resume system operation according to the operating manual (from the machine manufacturer
and servo amplifier).

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Section 4.2
Maintenance, Repair, Cleaning, Replacement Equipment Inventory

Maintenance, Repair, Cleaning, Replacement Equipment

Inventory

What Is in This Section?

This section contains the following topics:
Topic Page
Prerequisites for Maintenance, Repair, and Cleaning 62
Repair 63
Cleaning 63
Battery, Real-Time Clock 64
Replacement Equipment Inventory 64

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Prerequisites for Maintenance, Repair, and Cleaning

Introduction
Observe the following instructions before carrying out maintenance on the controller.

De-Energize the System

DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires.
 Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in
the non-energized position.
 Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
 Measure the voltage on the DC bus with a properly rated voltage sensing device and verify
that the voltage is less than 42.4 Vdc.
 Do not assume that the DC bus is voltage-free when the DC bus LED is off.
 Block the motor shaft to prevent rotation prior to performing any type of work on the drive
system.
 Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

How to de-energize the system:

Step Action
1 Set main switch to OFF position, or otherwise disconnect all power to the system.
2 Prevent main switch from being switched back on.
3 In the case of any drives, servos or other equipment with high capacity capacitors, wait at least
15 minutes after removing power (switching off) to allow the DC bus capacitors to discharge.
4 Verify whether the DC-BUS LED indicator has turned off on all components located in the axis
group.
5 Verify with an appropriate measuring instrument that the voltages between DC+ to PE (Protective
Earth/ground), DC- to PE and DC+ to DC- are all less than 42.4 Vdc.

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DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify with a correctly calibrated measuring instrument that the DC bus is de-energized (less than
42.4 Vdc) before replacing, maintaining or cleaning machine components.
Failure to follow these instructions will result in death or serious injury.

Repair

Overview
There are no user-serviceable parts within the PacDrive LMC Eco controller. Either replace the
controller or contact your local Schneider Electric service representative
Cleaning

To Clean the Controller

Step Action
1 De-energize the controller (see page 62).
2 Remove the controller.
3 Blow out the controller with dry pressurized air (maximum 1 bar (14.5 PSI)).

Care must be taken with cleaning products as some active agents may have deleterious effects on
plastics and stainless steel welds.

NOTICE
CORROSION CAUSED BY CLEANING AGENTS
 Before using a cleaning agent, carry out a compatibility test in relation to the cleaning agent
and the component affected.
 Do not use alkaline detergent.
 Do not use any chlorid-containing cleaning agents.
Failure to follow these instructions can result in equipment damage.

For more information on the material properties of your component, refer to Mechanical and
Electrical Data (see page 112).

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Battery, Real-Time Clock

Overview
The battery must be replaced every 10 years. After this time has elapsed, the battery must be
replaced. Only Schneider Electric personnel are authorized to replace the battery. The contact
addresses can be found in the chapter Contact Addresses (see page 144).
If the battery is getting low, then the message Empty Battery appears on the display.
NOTE: When the battery is empty and the 24 Vdc mains supply is disconnected then data (retain
variables and all the data on the NVRAM) is not saved anymore.
NOTE: When the battery is empty, the real-time clock is set to a default value by every start and
you have to set the real-time clock to the current value.
Replacement Equipment Inventory

Presentation
Keep a stock of the most important components to make certain your machine is functioning and
ready for operation.
Replace devices with the same hardware configuration to help ensure compatibility.
Indicate the following information on the replacement equipment order:
 Unicode: for example, LMC101C
 Hardware revision: for example, RS:02

This information can be found on the logistic nameplate (see page 32).
For more information concerning the replacement of components, refer to Replacing Components
and Cables (see page 65).

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Section 4.3
Replacing Components and Cables

Replacing Components and Cables

What Is in This Section?

This section contains the following topics:
Topic Page
Prerequisites for Replacing Components and Cables 66
Device Replacement 68
Fast Device Replacement (FDR) - Introduction 69
Fast Device Replacement - Usage 70
Fast Device Replacement - Controller Display 72
Fast Device Replacement - Application 75
Cable Replacement 80

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Prerequisites for Replacing Components and Cables

De-Energize the System

DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires.
 Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in
the non-energized position.
 Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
 Measure the voltage on the DC bus with a properly rated voltage sensing device and verify
that the voltage is less than 42.4 Vdc.
 Do not assume that the DC bus is voltage-free when the DC bus LED is off.
 Block the motor shaft to prevent rotation prior to performing any type of work on the drive
system.
 Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

How to de-energize the system:

Step Action
1 Set main switch to OFF position, or otherwise disconnect all power to the system.
2 Prevent main switch from being switched back on.
3 In the case of any drives, servos or other equipment with high capacity capacitors, wait at least
15 minutes after removing power (switching off) to allow the DC bus capacitors to discharge.
4 Verify whether the DC-BUS LED indicator has turned off on all components located in the axis group.
5 Verify with an appropriate measuring instrument that the voltages between DC+ to PE (Protective
Earth/ground), DC- to PE and DC+ to DC- are all less than 42.4 Vdc.

DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify with a correctly calibrated measuring instrument that the DC bus is de-energized (less than
42.4 Vdc) before replacing, maintaining or cleaning machine components.
Failure to follow these instructions will result in death or serious injury.

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Other Prerequisites

DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Operate electrical components only with a connected protective ground (earth) cable.
 After the installation, verify the secure connection of the protective ground (earth) cable to all
electrical devices to ensure that connection complies with the connection diagram.
 Before enabling the device, safely cover the live components to prevent contact.
 Do not touch the electrical connection points of the components when the module is
energized.
 Provide protection against indirect contact (EN 50178).
 Connect and disconnect cables and terminals only after you have verified that the power has
been removed from the system.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Only use software and hardware components approved by Schneider Electric for use with this
equipment.
 Do not attempt to service this equipment outside of authorized Schneider Electric service
centers.
 Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The metal surfaces of the product may exceed 65 °C (149 °F) (for bare metal) during operation.

WARNING
HOT SURFACES
 Avoid unprotected contact with hot surfaces.
 Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
 Verify that the heat dissipation is sufficient by performing a test run under maximum load
conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Device Replacement

How to Replace the Controller

Before beginning the replacement of specific components, read thoroughly the Prerequisites for
Replacing Components and Cables (see page 66).

DANGER
INOPERABLE SAFETY FUNCTION
Test the proper functioning of the safety functions after every device replacement and every
change of the wiring.
Failure to follow these instructions will result in death or serious injury.

Observe the following instructions to replace the controller.

Step Action
1 In order to maintain compatibility with your application and machine, replace the existing
controller with that of the same hardware revision (for example, RS:02 on the logistical
nameplate (see page 32) or 02 in the hardware code (see page 85).
2 Contact your Schneider Electric representative if the replacement controller is of a different
hardware revision.
3 When replacing the controller, in addition to the following instructions, the specifications of the
original machine manufacturer must also be observed.
4 Disconnect cables from the controller.
5 Loosen the mounting screws from the top and bottom of the housing brackets.
6 Remove the controller and replace the complete unit.
7 Install the new controller and tighten the mounting screws.
8 Connect the controller according to the circuit diagram of the machine.
9 Following replacement of the controller, proceed as for the initial start-up.

NOTICE
IMPROPER REPLACEMENT / COMMISSIONING
Do not open the controller for commissioning or replacement.
Failure to follow these instructions can result in equipment damage.

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DANGER
INCORRECT ASSIGNMENT OF CABLES
Verify that the assignment of the cables conforms to their previous connector assignments.
Failure to follow these instructions will result in death or serious injury.

How to Start-Up
Proceed as follows to start up:

Step Action
1 Import the user project again using a PC on which the automation toolkit SoMachine Motion
Logic Builder is installed.
Or
Remove the already used flash disk from the controller that has to be repaired and insert it into
the new controller.
2 Ensure that the CompactFlash card is functional.
3 Store the PacDrive controller in a suitable transport packaging.
4 Put the system back in operation.

Fast Device Replacement (FDR) - Introduction

Introduction
With the help of the fast device replacement, the Lexium 62, Lexium 52 and ILM devices that are
in the configuration of a SoMachine Motion project on the controller can be replaced.
There are certain parameters that have to be set in SoMachine Motion first. Information on this can
be found in the online help of SoMachine Motion.
Subsequently, certain settings on the display of the controller have to be made which are described
in the following.
The controller interface for FDR gives the possibility to manually access the assignment between
logical devices in the controller configuration (SoMachine Motion Logic Builder) and the physical
connected devices.

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Fast Device Replacement - Usage

Error Detected During the Manual Device Assignment

If two or more devices of the same type (or a double drive) are replaced, it is possible that an
incorrect manual assignment of the logical devices to the physical connected devices is made.

WARNING
UNINTENDED OPERATING STATE OF THE DEVICE
 Make sure that the assignment of the logical devices to the physical connected devices is
exactly the same as the device assignment before the device replacement.
 Before putting the machine back into service, you have to verify that the application is
addressing the physical drives correctly.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Different Device Types

The controller interface for FDR does not consider the device type of physical devices.
NOTE: If the logical device type is not the same as the assigned physical device type, then a device
assignment with the controller interface for FDR is possible. However, it leads to an error being
detected during the Sercos phase start-up (8501 Sercos slave not found). If FDRStartMode is set
to the value Phase start-up/2, then the controller interface for FDR is restarted.
Further information on the parameters can be found under Fast Device Replacement in the online
help of SoMachine Motion.

Device Replacement
If the requirements are fulfilled (see chapter Fast Device Replacement in the SoMachine Motion
online help) and you are replacing a device, then the controller display automatically shows the
start picture of the controller interface for FDR.

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Confirmation or Cancel

Action Result
You can exit the controller interface for FDR with the The controller interface for FDR is ended.
Enter key (if the arrow pointing right is on No).
You can also switch to Yes with the arrow pointing Now you can navigate through the menu like
down key (arrow pointing right on Yes), and then described in the chapter Controller Display
confirm the Yes with Enter. (see page 72). For more information, refer to the
chapter Application (see page 75).

Timeout (5 Minutes)
If no button is pressed at the display for 5 minutes, the controller interface for FDR is terminated
(timeout = 5 minutes). The system then behaves as if you have terminated the FDR mechanism
as described above. If you press a display button within the 5 minutes, the time for the timeout is
reset.

Behavior After Repeated Download

If after the controller interface for FDR a download of a project is made, then the saved changes
of the parameter ConfiguredSerialNumber are reset and set to the values that are saved in
the project that was downloaded.
For devices that are identified via Identification mode → Device number
(SerialNumberController / 0) and were allocated via FDR, the system acts as if the
controller interface for FDR had not been performed.
Further information on the parameters can be found under Fast Device Replacement in the online
help of SoMachine Motion.

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Fast Device Replacement - Controller Display

Overview
When the controller interface for FDR is active, the controller display shows the corresponding
menu.
The following describes the menu in general. For more information, refer to the section Application
(see page 75).

General Menu Description

Arrow / Key Description

If up/down arrows are displayed at the right menu edge, you can scroll up and
down using these arrow keys.
Scrolling starts only after the right arrow is displayed at the lower or upper menu
edge. If the right arrow is displayed in a line in between, you can move it using the
up/down arrow keys

– The command that is in the line that is marked with the arrow pointing right can be
confirmed/executed with the Enter key.

In the following example, FDR SNRC stands for addressing a device via the device serial number.
Instead of FDR SNRC, the FDR ATYP (for application type) or FDR SADR (for Sercos address) can
also be used.

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Placeholders Description
[x/y] Number of the logic device (x) which currently has to be processed and the total number of
the assigned devices (y). If, for example, 20 devices cannot be assigned by default
addressing and you have already assigned 11 devices via the controller interface for FDR,
then 12/20 is displayed.
If this line (for example, FDR SNRC[x/y] [TA]) contains more than 18 characters, then the
first 16 characters are displayed, followed by ....
Via the menu item Details, you can switch to a display mode that displays the complete line
(see below).
[TA] Topological address of the physical device that is currently displayed.
[log.device] Name of the logical device in the controller configuration (SoMachine Motion Logic Builder)
that shall be assigned to the physical device at the topological address [TA].
If the device name consists of more than 18 characters, the first 16 characters of the device
name are displayed, followed by ...
Via the menu item Details, you can switch to a display mode that displays the complete
logical device name (see below).
[SNRC] Serial number of the currently displayed physical device on the topological address [TA]
If the serial number has more than 18 characters, then the first 16 characters of the serial
number are displayed, followed by ...
Via the menu item Details, you can switch to a display mode that displays the complete serial
number (see below).

NOTE: Devices that were assigned via the menu item/command Assign device (see below) cannot
be removed again via a menu item/command.

Menu item/Command Description

Assign device With this command, you confirm the assignment between the logical device [log.device]
and the physical device at the topological address [TA].
 In the case of Identification mode → Device serial number , the serial number of the
physical device is copied to the parameter ConfiguredSerialNumber of the logical
device.
 In the case of Identification mode → Application type, the application type is written to the
respective device via the Sercos bus
 By Identification mode → sercos address, the Sercos address is written to the respective
device via the Sercos bus.
After assigning a device, the x (see placeholder [x/y]) is increased. If no other devices
without an assignment are existent, then the mechanism is completed and the Sercos phase
start-up continues.
next phys. With this command, the next physical device to the logical device (x) that currently has to be
processed is displayed.

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Menu item/Command Description

Details With this command, it is possible to switch to a display mode that displays the complete lines
(multi-line).
This is helpful if in the standard view lines cannot be displayed completely (see above).
For a logical device, a maximum of 40 characters can be displayed
back With this command, it is possible to switch back to the standard view (maximum
16 characters followed by ... are displayed).
Exit FDR With this command, the controller interface for FDR is canceled.
The cancelation has to be confirmed once again (Really exit? → Exit FDR).

Further information on the parameters can be found under Fast Device Replacement in the online
help of SoMachine Motion.

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Fast Device Replacement - Application

Starting Conditions
The following example shows a typical application for the controller interface for FDR. For the
displayed example, the following applies:
 All the devices are operational.
 The Sercos bus is started up.
 For all the devices, the Device addressing via the Identification mode → Device serial number
was made (parameter SerialNumberController / 0).
 The parameter FDRConfirmationMode of the controller was set to the value
by Display / 0.
Further information on the parameters can be found under Fast Device Replacement in the online
help of SoMachine Motion.

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Device Replacement
The following devices have to be replaced because of maintenance:
 The device at the topology address 2 (TA:2) with the logical device name DEV_02 and the serial
number SNRC phy: xxx-02 has to be replaced by the new device that has the serial number
SNRC phy: xxx-15.
 The device at the topology address 5 (TA:5) with the logical device name DEV_05 and the serial
number SNRC phy xxx-05 has to be replaced by the new device that has the serial number
SNRC phy xxx-16.

After the Device Replacement

After the physical replacement of the devices the machine has to be restarted again. In order for
the controller interface for FDR to be started, the parameter FDRStartMode has to be set to
Start/1 or Phase start-up/2 and the parameter FDRConfirmationMode to
by display / 0.
Now the controller interface for FDR has to find the correct assignment of the two logical devices
DEV_02 and DEV_05 to the new physically connected devices at topology address 2 and 5.

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Further information on the parameters can be found under Fast Device Replacement in the online
help of SoMachine Motion.

Process
The controller interface for FDR verifies all the logical devices one after another which would trigger
the diagnostic message 8501 Sercos slave not found during the Sercos phase start-up.
Afterwards, to the respective logical device all the physical devices are checked until one device
is acknowledged.
Due to space constraints, the sequence for device 1 and device 2 is displayed one beneath the
other.

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Cable Replacement

Introduction
NOTE: In addition to the following instructions, you must observe the specifications of the machine
manufacturer when replacing the cables.

De-Energize the System

DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires.
 Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in
the non-energized position.
 Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
 Measure the voltage on the DC bus with a properly rated voltage sensing device and verify
that the voltage is less than 42.4 Vdc.
 Do not assume that the DC bus is voltage-free when the DC bus LED is off.
 Block the motor shaft to prevent rotation prior to performing any type of work on the drive
system.
 Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

How to de-energize the system:

Step Action
1 Set main switch to OFF position, or otherwise disconnect all power to the system.
2 Prevent main switch from being switched back on.
3 In the case of any drives, servos or other equipment with high capacity capacitors, wait at least
15 minutes after removing power (switching off) to allow the DC bus capacitors to discharge.
4 Verify whether the DC-BUS LED indicator has turned off on all components located in the axis
group.
5 Verify with an appropriate measuring instrument that the voltages between DC+ to PE
(Protective Earth/ground), DC- to PE and DC+ to DC- are all less than 42.4 Vdc.

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DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify with a correctly calibrated measuring instrument that the DC bus is de-energized (less than
42.4 Vdc) before replacing, maintaining or cleaning machine components.
Failure to follow these instructions will result in death or serious injury.

Procedure
Proceed as follows for cable replacement:
 Be sure that the cables clearly indicate their connections before disconnecting.
 Replace cables with an identical type and length.
 Refer to any documentation from the original machine manufacturer before replacing cables.
 Disconnect/Attach the cable from the equipment components involved.

DANGER
INCORRECT ASSIGNMENT OF CABLES
Verify that the assignment of the cables conforms to their previous connector assignments.
Failure to follow these instructions will result in death or serious injury.

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Indicators and Control Elements
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Chapter 5
Indicators and Control Elements

Indicators and Control Elements

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Indicators of the Controller 84
Menu Navigation 89
SD Card Slot 93
USB Connection 96

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Indicators of the Controller

Overview
Operating unit of the PacDrive LMC Eco

1 Liquid Crystal Display (LCD) (see page 85)

2 State LED indicator (see page 85)
3 PRG LED indicator (see page 85)
4 Ethernet status LED indicators (see page 87)
5 S3 (Sercos III) LED indicator (see page 86)
6 CAN LED indicator (see page 86)
7 TM5 LED indicator (see page 87)
8 Sercos status LED indicators (see page 87)

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Liquid Crystal Display (LCD)

In addition to the LED indicators, further information about the operating status of the controller is
given on the 4-line Liquid Crystal Display (LCD).

Line 1 Controller type and firmware version

Line 2 Current IP address of the controller
Line 3 –
Line 4 PFPGA version/SFPGA version/BIOS version

State LED Indicator

The State LED indicator indicates whether a control voltage is applied, whether errors are detected
by the controller and whether the controller performs a minimum boot.

LED indicator color / Meaning

status
Off The control voltage (24 Vdc) is missing or too low.
Green Normal operation, control voltage in normal range
Red System error detected, error is shown on the display
Initialization active after power-on
An error is detected by the controller after initialization, for further information on the
detected error, see the message logger.
Quickly flashes red The controller performs a minimal boot

PRG LED Indicator

The PRG LED indicator indicates the state of the USB communication on the programming port
(CN1).

LED indicator color / Meaning

status
Off No USB communication on the programming port.
Green USB communication detected.

NOTE: The function to establish a connection to the controller via USB is not implemented.

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S3 (Sercos III) LED Indicator

The S3 LED indicator indicates the state and the phases of the Sercos communication.

LED indicator color Meaning Instructions/information for the user Notes

/ status
Off No Sercos communication – –
Orange The device is in a – SERC3.State = 0..3
communication phase CP0 up to
and including CP3.
Green Sercos communication in – SERC3.State = 4
communication phase CP4
without error detected.
Red Detected communication error. Reset condition: DiagQuit SERC3.State = 11

CAN LED Indicator

CAN LED indicator is a two-color light-emitting diode (LED), alternating between two states: a run
state (green color) and an error state (red color). CAN LED indicator colors can be flashing
(different sequences), or steady, as described below.

State Color display mode Meaning

Off – No power
Flashing green The LED indicator repeatedly flashes Autobaud detection in progress.
50 ms/50 ms according to the following sequence: on for
50 ms, then off for 50 ms.
Flashing green The LED indicator repeatedly flashes Pre-operational state
200 ms/200 ms according to the following sequence: on for
200 ms, then off for 200 ms
Flashing green Single flash: The LED indicator flashes Stopped state
200 ms/1000 ms according to the following sequence: on for
200 ms, then off for 1000 ms
Green Steady Operating state.
Flashing red Single flash: The LED indicator flashes Limit to trigger diagnostic message
according to the following sequence: on for reached
200 ms, then off for 1000 ms
Double flash: The LED indicator flashes A cyclic checking has detected an error
according to the following sequence: on for
200 ms, off for 200 ms, on for 200 ms, then
off for 1000 ms
Triple flash: The LED indicator flashes Synchronization error detected.
according to the following sequence: on for no Sync message received within the
200 ms, off for 200 ms, on for 200 ms, off for configured communication cycle timeout
200 ms, on for 200 ms, then off for 1000 ms
Red Steady Bus off

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TM5 LED Indicator

NOTE: The TM5 LED indicator and TM5 connector CN10 are not fimplemented.

Ethernet Status LED Indicators

The Ethernet connector has two LED indicators. One LED indicator is green, the other is yellow.

LED indicator State Meaning

Green On Connection established
Green Flashing Data traffic
Green Off No connection, for example, no cable connected, or connected
device has no power
Yellow On 1 GBit/s connection
Yellow On 100 MBit/s connection
Yellow Off 10 MBit/s connection

Sercos Status LED indicators

Each Sercos connector has two LED indicators. One LED indicator is green, the other is yellow.

LED indicator State Meaning

Yellow On Connection established
Off No cable connected or connected device has no power.
Green On Active network traffic
Off No active network traffic

Protocol-specific Status LED Indicators

LED indicators PROFINET device

LED indicator Color State Meaning

SF Name in the device red / green LED indicator
drawing: COM 0
Red On  Watchdog timeout
 Detected error on a
channel.
 Detected system error.

Red Flashes at 2 Hz. (for 3 s) DCP signal service is

initiated via the bus.
Off Off No error.

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Indicators and Control Elements

LED indicator Color State Meaning

BF Name in the device red / green LED indicator
drawing: COM 1
Red On  No configration
 Low speed physical link
 No physical link

Red Flashes at 2 Hz. No data exchange

Off Off No error
LINK/RJ45 Ch0 & Ch1 green LED indicator
Green On A connection to Ethernet
exists.
Off Off The device has no
connection to Ethernet.
RX/TX/RJ45 Ch0 & Ch1 yellow LED indicator
Yellow Flashes The device sends/receives
Ethernet frames.

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 Indicators and Control Elements

Menu Navigation

Menu Buttons
Three menu buttons are located on the front side of the controller. With these menu buttons, the
user can open and navigate through the menu.

1 Up arrow button
2 Enter button
3 Down arrow button

Functions of the Menu Buttons

Under the Liquid Crystal Display (LCD), three menu buttons are located through which the user
can open and navigate in the menu. The menu buttons feature the following functions:

Buttons Function
Access of the menu

First and then simultaneously

Cursor up

Cursor down

Open menu item

One level up in the menu

First and then simultaneously

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Indicators and Control Elements

If an up or down arrow is displayed on the right display edge, this indicates that the current menu

has more lines than can be shown on the display. In this case, you can use the arrow buttons

and to scroll up or down.

Menu Navigation

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 Indicators and Control Elements

Description of the Menu Navigation

The submenu Versions provides an overview of all the software and hardware versions installed
on the controller.

Item Description
FW Currently used firmware version.
PFPGA Version of the PacDrive FPGA software
SFPGA Version of the System FPGA software
BIOS BIOS version

In the submenu HCode/SerialNo. a serial number and the hardware code are displayed. The serial
number is a unique number which is used to identify the controller. The hardware code indicates
the hardware revision.

Item Description
Serial number Controller serial number
Hardware code Hardware code of the controller(1)
(1) The first two digits of the hardware code indicate the hardware revision (for example, 02). The hardware
revision is also indicated on the logistical nameplate (see page 32) (for example, RS:02). In order to
maintain compatibility with your application and machine, replace the existing controller with that of the
same hardware code.

In the submenu IP address, the IP address, the subnet mask, and the gateway are displayed.

Item Description
IP IP address of the controller
MASK Subnet mask
GW Gateway

The MAC address is specified in the submenu MAC address. The MAC address is a clear address
of the device to identify the device in the network.

Item Description
MAC address MAC address

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Indicators and Control Elements

In the submenu Inputs, the user can prompt the logic state of each input. The digital inputs
correspond to the standard IEC61131-2 type 1. Touchprobes and fast inputs have a resolution of
10 µs. Fast inputs can be used to trigger an interrupt.

Item Description
DI Digital input
ADI Advanced digital input

In the submenu Outputs, the user can prompt the logic state of each output.

Item Description
DQ Outputs

In the submenu DiagMessage, the diagnostic class, the diagnostic code, and the diagnostic text
are displayed. The system assigns each diagnostic message a specific diagnostic class when
enabled. The diagnostic code is a code that encrypts a certain diagnostic. In the diagnostic text, a
diagnostic is described in detail.

Item Description
A: A: Diagnostic class
BBB: BBBB: Diagnostic code
C...C C...C: Diagnostic text

In the submenu Select language, the user can choose the display language.

Item Description
Select language:
German Display language is German.
English Display language is English.

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SD Card Slot

Overview

The SD card slot is located on the front side of the controller.

The SD card slot is the receptacle for the permanent data storage (SD card) of the controller.

General Information on the SD Card

When handling the SD card, follow the instructions below to help prevent internal data on the SD
card from being corrupted or lost or a SD card malfunction from occurring:

NOTICE
LOSS OF APPLICATION DATA
 Do not store the SD card where there is static electricity or probable electromagnetic fields.
 Do not store the SD card in direct sunlight, near a heater, or other locations where high
temperatures can occur.
 Do not bend the SD card.
 Do not drop or strike the SD card against another object.
 Keep the SD card dry.
 Do not touch the SD card connectors.
 Do not disassemble or modify the SD card.
 Use only SD cards formatted using FAT or FAT32.
Failure to follow these instructions can result in equipment damage.

NOTICE
LOSS OF APPLICATION DATA
 Backup SD card data regularly.
 Do not remove power or reset the controller, and do not insert or remove the SD card while it
is being accessed.
Failure to follow these instructions can result in equipment damage.

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Indicators and Control Elements

NOTE: To bridge power outages, use an uninterruptible power supply (UPS) if the data being
written to the SD card is critical to your application.
The controller saves data up to 25 ms after a power outage. To help to avoid data loss, use an
external UPS.

NOTICE
LOSS OF DATA
Use an external UPS to avoid data loss in case of a power outage.
Failure to follow these instructions can result in equipment damage.

Function of the SD Card

The Schneider Electric firmware is stored on the SD card supplied with the controller. After the
system start-up, the firmware is loaded on the controller. You can transfer a SoMachine Motion
project to the SD card. It is also possible to store license points for libraries on the SD card.
NOTE: Only use SD cards supplied by Schneider Electric for this device.
NOTE: There is no display that shows that the SD card has been accessed.

Write Protection of the SD Card

With the slide switch on the side of the SD card, the write protection of the SD card can be
activated.
Slide switch SD card:

1 Slide switch

To activate the write protection, the slide switch has to be set to the position LOCK. To deactivate
the write protection, the slide switch has to be set to the opposite position.
NOTE: With an activated write protection, a download of a SoMachine Motion project onto the
controller or writing of parameters on the SD card is not possible during the operation.

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 Indicators and Control Elements

Insert SD Card
Pre-requisite: The controller must be switched off.

NOTICE
INCORRECTLY INSERTED SD CARD
 Do not insert the SD card when the controller is under power.
 Verify that you insert the SD card into the SD card slot correctly with the beveled corner
forward and facing downwards.
Failure to follow these instructions can result in equipment damage.

Insert the SD card carefully into the SD card slot with the beveled corner forward and directed
downwards as shown on the figure until it snaps into place:

1 SD card slot
2 SD card
3 Beveled corner forward and directed downwards

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Indicators and Control Elements

Remove SD Card
Pre-requisite: The controller must be switched off.

Step Action
1 Push the SD card slightly inside until it disengages.
2 Remove the SD card from the SD card slot.

NOTICE
INCORRECTLY REMOVED SD CARD
Do not remove the SD card when the controller is under power.
Failure to follow these instructions can result in equipment damage.

USB Connection

Overview
It is possible to connect storage media for the extension of the memory to the connection CN2
(USB-A). Only a storage medium and no USB-hubs may be connected to the connection
NOTE: The storage medium must only be inserted if the firmware controller is started up.
Otherwise the firmware of the controller does not start up.

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 PacDrive Logic Motion Controller
Integrated Communication Ports
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Chapter 6
Integrated Communication Ports

Integrated Communication Ports

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Electrical Connections Overview 98
Connection Details Controller 101

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Integrated Communication Ports

Electrical Connections Overview

Front Panel
Connection overview front panel

Connection Meaning Connection cross-section Tightening torque [Nm] /

[mm2 ] / [AWG] [lbf in]

CN1 Prog port (USB mini-b), not active – –

CN2 USB A – –
CN3 Ethernet connection – –
CN4 Serial link (COM) – –

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 Integrated Communication Ports

Connection Meaning Connection cross-section Tightening torque [Nm] /

[mm2] / [AWG] [lbf in]
CN5 Sercos, port 1 – –
CN6 Sercos, port 2 – –
CN7 Digital inputs 0.2…1.5 / 24...16 –
CN8 Digital outputs 0.2…1.5 / 24...16 –

Top Side
Connection overview top side

Connection Meaning Connection cross-section Tightening torque [Nm] / [lbf

[mm2] / [AWG] in]
CN9 24 Vdc 0.2…1.5 / 24...16 –
CN10 TM5 (not active) – –

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Integrated Communication Ports

Connection Meaning Connection cross-section Tightening torque [Nm] / [lbf

[mm2] / [AWG] in]
CN11 CAN – 0.4 Nm / 3.54 lbf in
CN12 Master encoder input – –

Bottom Side
Connection overview bottom side

Connection Meaning Connection cross-section Tightening torque [Nm] / [lbf in]

[mm2] / [AWG]
CN16 Option – –
Ground (functional earth minimum 2.5 / minimum 13 1.4 / 12.39
FE)

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 Integrated Communication Ports

Connection Details Controller

CN1 - Prog Port (USB mini-B)

NOTE: Prog port (USB mini-B) is not active.

CN2 - USB-A

Connection CN2 USB - A

Pin Designation Meaning

1 VBUS / +5V –
2 D- / Data- Data line -
3 D+ / Data+ Data line +
4 GND / Ground –

CN3 - Ethernet

Connection CN3

Pin Designation
1 D1 + (Tx+)
2 D1- (Tx-)
3 D2+ (Rx+)
4 D3+
5 D3-
6 D2- (Rx-)
7 D4+
8 D4-

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Integrated Communication Ports

CN3 LEDs

LED Function Off On Flashes

Green State No connection Connection, no activity Connection and activity
Yellow Velocity 10 MBit 100 MBit / 1 GBit –

CN4 - Serial Link (COM)

Connection CN4

Pin Designation Meaning

1 TxD RS-232, transmit data
2 RxD RS-232, receive data
3 CTS RS-232, clear to send
4 D1 / B Modbus D1, RS-485 B
5 D0 / A Modbus D0, RS-485 A
6 RTS RS-232, request to send
7 – Reserved
8 0V Signal and power common

CN5 - Sercos

Connection CN5

Pin Designation Meaning

1 Tx+ Transmit data +
2 Tx- Transmit data -
3 Rx+ Receive data +
4 – Reserved
5 – Reserved
6 Rx- Receive data -

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 Integrated Communication Ports

Pin Designation Meaning

7 – Reserved
8 – Reserved

The Sercos LEDs indicate the state of the Sercos connection:

LED On
Green Activity
Yellow Connection

CN6 - Sercos

Connection CN6

Pin Designation Meaning

1 Tx+ Transmit data +
2 Tx- Transmit data -
3 Rx+ Receive data +
4 – Reserved
5 – Reserved
6 Rx- Receive data -
7 – Reserved
8 – Reserved

The Sercos LEDs indicate the state of theSercos connection:

LED On
Green Activity
Yellow Connection

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Integrated Communication Ports

CN7 - Digital Input

Connection CN7

Pin Designation Meaning

1 DI0 Digital inputs
2 DI1
3 DI2
4 DI3
5 DI4
6 DI5
7 0V1 Reference potential
DI0...DI11
8 DI6 Digital inputs
9 DI7
10 DI8 (FI_0) Expanded inputs
11 DI9 (FI_1)
12 DI10 (FI_2)
13 DI11 (FI_3)
14 0V2 Reference potential
DI0...DI11

CN8 - Digital Output

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 Integrated Communication Ports

Connection CN8

Pin Designation Meaning Range

1 DQ0 – –
2 DQ1 – –
3 DQ2 – –
4 DQ3 – –
5 24V1 Supply voltage DQ0 - DQ7 -15% / +25%
6 0V3 Supply voltage DQ0 - DQ7 –
7 DQ4 – –
8 DQ5 – –
9 DQ6 – –
10 DQ7 – –
11 24V2 Supply voltage DQ0 - DQ7 -15% / +25%
12 0V4 Supply voltage DQ0 - DQ7 –

CN9 - Supply Voltage

Connection CN9

Pin Designation Meaning Range

1 0V Supply voltage –
2 +24V Supply voltage -15% / +25%

CN10 - TM5
NOTE: TM5 connection is not active.

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Integrated Communication Ports

CN11 - CAN

Connection CN11

Pin Designation Meaning

1 – Reserved
2 CAN_L Bus line (low)
3 CAN GND –
4 – Reserved
5 – Reserved
6 CAN GND –
7 CAN_H Bus line (high)
8 – Reserved
9 – Reserved

NOTE: TM5 System can only be connected to the Sercos bus, this means, the connection of the
TM5 System to the PacDrive controller can only occur via a Sercos bus interface TM5NS31. A
connection of TM5 System via CAN bus and a CANopen interface module is not supported.

CN12 - Master Encoder Input (Hiperface)

The Hiperface connection consists of a standard, differential, digital connection (RS-485 = 2 wires),
a differential, analog connection (sine- and cosine signal = 4 wires), and a mains connection to
supply the encoder (+10V, GND = 2 wires).

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 Integrated Communication Ports

Connection CN12 - Master encoder input (Hiperface)

Pin Designation Meaning

1 COS Cosine track
2 REFCOS Reference signal cosinus
3 SIN Sinusoidal trace
4 RS485+ Parameter channel +
5 RS485- Parameter channel -
6 REFSIN Reference signal sine
7 – Reserved
8 – Reserved
A Encoder supply (+) –
B GND –

CN12 - Master Encoder Input (Incremental)

Connection CN12 - Master encoder input (incremental)

Pin Designation Meaning

1 Trace B+ –
2 Trace B- –
3 Trace A+ –
4 Trace N+ –
5 Trace N- –
6 Trace A- –
7 – Reserved
8 – Reserved
A Encoder supply (+) –
B GND –

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 PacDrive Logic Motion Controller
Technical Data
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Chapter 7
Technical Data

Technical Data

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Ambient Conditions 110
Standards and Regulations 111
Mechanical and Electrical Data 112
Dimensions 115

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Technical Data

Ambient Conditions

Ambient Conditions for Control Cabinet Devices:

Procedure Parameter Value Basis

Operation Class 3K3 IEC/EN 60721-3-3
Degree of protection housing IP 20
Pollution degree 2 (according to IEC 61131-2,
UL508)
Ambient temperature +5...+55 °C / +41...+131 °F
Condensation No
Icing No
Relative humidity 5%...95%
Installation height 0...2000 m No derating
(0...6561 ft)(1)
Installation height 2000...3000 m 40 °C / 104 °F maximum
(6561...9842 ft)(1) ambient temperature
Class 3M4
Shock 100 m/s2
Vibration 10 m/s2
Transport Class 2K3 IEC/EN 60721-3-2
Ambient temperature -25...+70 °C / -13...+158 °F
Condensation No
Icing No
Relative humidity 5%...95%
Maximum altitude of transport 10000 m (32808 ft)
Class 2M2
Shock 300 m/s2
Vibration 15 m/s2
Long-term Class 1K4 IEC/EN 60721-3-1
storage in Ambient temperature -25...+55 °C / -13...+131 °F
transport
packaging Condensation No
Icing No
Relative humidity 5%...95%
(1) The installation height is defined as height above sea level.

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 Technical Data

Standards and Regulations

Overview
Declarations and certifications

CE EMC Directive 2014/30/EU

 EN 61131-2:2007 (Zone B)

cULus UL 508: Industrial Control Equipment

CSA 22.2 No. 142: Process Control Equipment
CSA Process Control Equipment
 CSA 22.2 No. 142

China RoHS Marking for the Restricted Use of Hazardous

Substances in Electronic and Electrical Products
 SJ/T 11364

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Technical Data

Mechanical and Electrical Data

Technical Data PacDrive LMC Eco

Category Parameter Value

Product configuration Type code LMC LMC LMC LMC LMC LMC
100C 101C 106C 201C 212C 216C
Configuration Processor CPU Intel Atom 1.66 GHz
512 KB L2 cache
Random access memory ≥512 MB RAM
NV RAM 128 KB
Battery for NVRAM and RTC Yes (internal, data retention > 10 years)
SD card At least 512 MB (accessible from the outside)
Control buttons 3
On/off button No
Reset button No
Cooling Passive
Real Time Clock (RTC) Yes (deviation maximum ± 1 s in 24 h)
Maximum number of drives 0 4 6 8 12 16
(servo axes)
Operating system Real-time operating system VxWorks and SEA Automation kernel
Diagnostics Watchdog Yes (configurable output)
Diagnostic display Liquid Crystal Display (LCD) 128 x 64 (with background
lighting)
Status LED's State / CAN / TM5 / S3 / PRG
Integrated data logger for Yes
diagnostic messages
Integrated trace recorder Yes
(software oscilloscope)
Bus connections Integrated automation bus Sercos (master)
Integrated additional fieldbus CAN (master/slave)
TM5 bus Expandability for future interfaces, under preparation

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 Technical Data

Category Parameter Value

Product configuration Type code LMC LMC LMC LMC LMC LMC
100C 101C 106C 201C 212C 216C
Communication / Serial interfaces 1 x COM: RS-232 / RS-485 (RJ45)
interfaces Modbus Yes (RJ45)
Network connection 1 x Ethernet 10/100/1000 Base-T (RJ45)
USB connection 1 x USB-A (host for storage medium)
1 x USB mini-B (client for engineering), not active
Optional slot for another fieldbus 1 x communication module realtime Ethernet or
1 x communication module PROFIBUS DP
Programming- – Continuous function chart (CFC)
languages
Function block diagram (FBD)
IEC 61131-3
Instruction list (IL)
Structured text (ST)
Ladder diagram (LD)
Sequential function chart (SFC)
Touchprobe + fast Number 4 (TP & fast inputs) (IEC61131-2 type1)
inputs (Interrupt) Range UIN 0 voltage -3...5 Vdc
Range UIN 1 voltage 15...30 Vdc
Input current IIN = 4 mA at UIN = 24 Vdc
Polarized Yes
Input filter DI8...DI11 100 µs - 4.29 s
Touchprobe resolution DI8 to 10 µs at a Sercos cycle time of 1, 2, 4 ms
DI11
Digital inputs Number 8 (IEC61131-2 type1)
Range UIN 0 voltage -3...5 Vdc
Range UIN 1 voltage 15...30 Vdc
Input current IIN = 4 mA at UIN = 24 Vdc
Polarized Yes
Input filter DI0...DI7 100 µs - 4.29 s

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Technical Data

Category Parameter Value

Product configuration Type code LMC LMC LMC LMC LMC LMC
100C 101C 106C 201C 212C 216C
Digital outputs Number 8 (IEC61131-2 type1)
Output voltage (+UL-3 V) < UOUT < +UL
Rated current Ie = 500 mA rated per output and 2 A maximum for all
outputs at once (for example, 8 outputs with 250 mA)
Inrush current Iemax < 2 A for 1 s
Leakage current with 0 signal ≤ 0.5 mA
Transmission time <100 µs
Short circuit protection Yes
Open circuit detection Yes
Openload failure detection Rload > 150 kΩ
Overload failure detection UDQ+24V - UDQx > 4.0 V
Master encoder input Hiperface® Voltage output: 10 V / 200 mA
Analog channel 0.9 V...1.1 Vpp / 2.2...2.8 Voffset (maximum
250 KHz)
Parameter channel Hiperface RS-485: Cable length ≤
50 m (164 ft)
INC Voltage output: 5 V / 300 mA
Level according to RS422 (maximum 1 MHz)
Cable length ≤50 m (164 ft)
Power supply Power consumption of power 20.4 Vdc...30 Vdc
supply
maximum 27 W
Inrush current maximum 10 A
Dimensions Dimensions of housing DxWxH (mm): 222 x 44 x 270
Weight Weight (with packaging) 2.2 kg (4.9 lbs)

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 Technical Data

Dimensions

Dimensions
Dimensions of the PacDrive LMC Eco:

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Technical Data

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 PacDrive Logic Motion Controller
Optional Modules
EIO0000001501 04/2018

Chapter 8
Optional Modules

Optional Modules

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
8.1 Communication Module Realtime Ethernet 118
8.2 Communication Module PROFIBUS DP 134

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Optional Modules

Section 8.1
Communication Module Realtime Ethernet

Communication Module Realtime Ethernet

What Is in This Section?

This section contains the following topics:
Topic Page
Overview 119
Mechanical Installation 121
Electrical Connections 124

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 Optional Modules

Overview

General Information
The communication module Realtime Ethernet is an optional module that provides a PROFINET,
EtherNet/IP, or EtherCAT slave interface.
Communication module Realtime Ethernet - connections

1 Ethernet channel 0
2 Ethernet channel 1

After installing the optional module, the controller will automatically detect the module. Then
configure it by using the PLC configuration in SoMachine Motion Logic Builder.

LED Labels of the Realtime Ethernet Communication Module

With the Realtime Ethernet communication modules, it is possible to use different protocols. The
meaning of the LEDs depends on the protocol selected.
The three LED labels for the Realtime Ethernet communication module are enclosed in the
package.

NOTICE
INOPERABLE EQUIPMENT
Do not touch the contacts when unpacking or installing the communication module.
Failure to follow these instructions can result in equipment damage.

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Optional Modules

Affix the LED label which corresponds to the protocol selected:

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 Optional Modules

Mechanical Installation

Consideration

NOTICE
INOPERABLE EQUIPMENT
Do not touch the contacts when unpacking or installing the optional module.
Failure to follow these instructions can result in equipment damage.

How to Open the Controller

Step Action
1 Remove the cover of input CN16 option at the bottom side of the housing. To do this, push the
locking of the cover backward.
Result: The cover folds down.
2 Pull the cover to the front and remove it.

How to Install the Optional Module

NOTICE
INCORRECT INSERTION OF OPTIONAL MODULE
 Do not insert the optional module when the controller is under power.
 Verify that the springs at the bottom side of the module are located at the printed circuit board
side when you insert the module into the slot.
Failure to follow these instructions can result in equipment damage.

Step Action
1 Ensure that the controller is switched off.

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Optional Modules

Step Action
2 Insert the module into the slot and push against the printed circuit board until both front springs
at the bottom side lower into the openings on the printed circuit board.

Result: The module rests on the lower edge of the slot.

3 Slightly apply pressure and push the module further inside until it is flush at the edge.
Result: The springs at the bottom side reach into the openings of the printed circuit board.

NOTE: Ensure that the module is flush at the edge.

How to Remove the Optional Module

NOTICE
INOPERABLE EQUIPMENT
Do not remove the optional module when the controller is under power.
Failure to follow these instructions can result in equipment damage.

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 Optional Modules

Step Action
1 Take the protruding part of the handle of the flap and pull the handle out the optional module.

1 Flap handle
2 Pull at the strap handle and pull the optional module out of the slot until its latching releases.
3 Completely remove the optional module from the slot.
4 Push the flap handle back into the module.
5 Insert the protective cover in the resulting opening for the optional module and push it upward
until it latches.
6 Push the cover locking mechanism to the front until it latches.

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Optional Modules

Electrical Connections

Connection Details Communication Module Realtime Ethernet

NOTE: The Realtime Ethernet communication module can be programmed differently. Depending
on the protocol selected, you need to affix a label to the LEDs. Refer to LED Labels of the Realtime
Ethernet Communication Module (see page 119).
Connection details Realtime Ethernet

1 Ethernet channel 0
2 Ethernet channel 1

Ethernet outlet

Pin Designation Meaning

1 Tx+ Transmit data +
2 Tx- Transmit data -
3 Rx+ Receive data +
4 TERM –
5 TERM
6 Rx- Receive data -
7 TERM –
8 TERM

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 Optional Modules

LED Description PROFINET

LEDs PROFINET

1 SYS = System LED

2 SF = System error
3 BF= Bus error

System LED

LED Color State Meaning

SYS Duo LED yellow/green
Yellow Static Bootloader netX (= roomloader) is
waiting for second stage bootloader.
Green/yellow Flashing green/yellow Second stage bootloader is waiting for
firmware.
Green On Operating system running.
Off Off No power supply.

LEDs PROFINET IO RT controller

LED Color State Meaning

SF Duo LED red/green
Red On (Together with BF red = on:)
No valid master license.
Red Flashing cyclic at 2 Hz System error detected: Invalid
configuration.
Off Off Normal operation.
BF Duo LED red/green
Red On No connection: No Link.
Or (together with SF red = on)
No valid master license.
Red Flashing cyclic at 2 Hz Configuration error detected: not all
configured I/O devices are connected.
Off Off Normal operation.

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Optional Modules

LED Color State Meaning

LINK/RJ45 Ch0 & Ch1 LED green
Green On A connection to Ethernet exists.
Off Off The device has no connection to
Ethernet.
RX/TX/RJ45 Ch0 & Ch1 LED yellow
Yellow Flashes The device sends/receives Ethernet
frames.

LEDs PROFINET IO RT device

LED Color State Meaning

SF Duo LED red/green
Red On Watchdog timeout, channel, generic or
extended diagnostic present; system
error detected.
Red Flashing cyclic at 2 Hz (for DCP signal service is initiated via the
3 s) bus.
Off Off Normal operation.
BF Duo LED red/green
Red On No configuration; or low speed physical
link; or no physical link.
Red Flashing cyclic at 2 Hz No data exchange.
Off Off Normal operation.
LINK/RJ45 Ch0 & Ch1 LED green
Green On A connection to Ethernet exists.
Off Off The device has no connection to
Ethernet.
RX/TX/RJ45 Ch0 & Ch1 LED yellow
Yellow Flashes The device sends/receives Ethernet
frames.

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LED Description EtherNet/IP

LEDs EtherNet/IP

1 SYS= System LED

2 MS= Module Status
3 NS= Network Status

System LED

LED Color State Meaning

SYS Duo LED yellow/green
Yellow Static Bootloader netX (= roomloader) is
waiting for second stage bootloader.
Green/yellow Flashing green/yellow Second stage bootloader is waiting for
firmware.
Green On Operating system running.
Off Off No power supply.

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LEDs EtherNet/IP Scanner (master)

LED Color State Meaning

MS Duo LED red/green
Green On Device operational: If the device is
operating correctly, the module status
indicator is steady green.
Green Flashes Standby: If the device has not been
configured, the module status indicator is
flashing green.
Red On Major error detected: If the device has
detected a non-recoverable error, the
module status indicator is steady red.
Red Flashes Minor error detected: If the device has
detected a recoverable error, the module
status indicator is flashing red.
NOTE: An incorrect or inconsistent
configuration is a minor error.
Red/green Flashes Self-test: While the device is performing
its power-up testing, the module status
indicator is flashing green/red.
Off Off No power: If no power is supplied to the
device, the module status indicator is
steady off.

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LED Color State Meaning

NS Duo LED red/green
Green On Connected: If the device has at least one
established connection (even to the
Message Router), the network status
indicator is steady green.
Green Flashes No connections: The device has no
established connections, but has
obtained an IP address. In this case, the
network status indicator flashes green.
Red On Duplicate IP: If the device has detected
that its IP address is already in use, the
network status indicator is steady red.
Red Flashes Connection timeout: If one or more
connections in which this device is the
target has timed out, the network status
indicator is flashing red. This is left only if
all timed out connections are re-
established or if the device is reset.
Red/green Flashes Self-test: While the device is performing
its power-up testing, the network status
indicator is flashing green/red.
Off Off Not powered, no IP address: If the
device does not have an IP address (or
is powered off), the network status
indicator is off.
LINK/RJ45 Ch0 & Ch1 LED green
Green On A connection to Ethernet exists.
Off Off The device has no connection to
Ethernet.
ACT/RJ45 Ch0 & Ch1 LED yellow
Yellow Flashes The device sends/receives Ethernet
frames.

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LEDs EtherNet/IP Adapter (slave)

LED Color State Meaning

MS Duo LED red/green
Green On Device operational: If the device is
operating correctly, the module status
indicator is steady green.
Green Flashes Standby: If the device has not been
configured, the module status indicator
is flashing green.
Red On Major error detected: If the device has
detected a non-recoverable error, the
module status indicator is steady red.
Red Flashes Minor error detected: If the device has
detected a recoverable error, the module
status indicator is flashing red.
NOTE: An incorrect or inconsistent
configuration is a minor error.
Red/green Flashes Self-test: While the device is performing
its power-up testing, the module status
indicator is flashing green/red.
Off Off No power: If no power is supplied to the
device, the module status indicator is off.

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LED Color State Meaning

NS Duo LED red/green
Green On Connected: If the device has at least one
established connection (even to the
Message Router), the network status
indicator is steady green.
Green Flashes No connections: If the device has no
established connections, but has
obtained an IP address, the network
status indicator is flashing green.
Red On Duplicate IP: If the device has detected
that its IP address is already in use, the
network status indicator is steady red.
Red Flashes Connection timeout: If one or more
connections in which this device is the
target has timed out, the network status
indicator is flashing red. This is left only if
all timed out connections are re-
established or if the device is reset.
Red/green Flashes Self-test: While the device is performing
its power-up testing, the network status
indicator is flashing green/red.
Off Off Not powered, no IP address: If the
device does not have an IP address (or
is powered off), the network status
indicator is off.
LINK/RJ45 Ch0 & Ch1 LED green
Green On A connection to Ethernet exists.
Off Off The device has no connection to
Ethernet.
ACT/RJ45 Ch0 & Ch1 LED yellow
Yellow Flashes The device sends/receives Ethernet
frames.

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LED Description EtherCat-Slave

LEDs EtherCAT-Slave

1 SYS= System LED

2 RUN= Run
3 ERR= Error
4 Ethernet channel 0 - input port*
5 Ethernet channel 0 - output port*
* Input port and output port are predetermined by firmware and are not configurable.

System LED

LED Color State Meaning

SYS Duo LED yellow/green
Yellow Static Bootloader netX (= roomloader) is
waiting for second stage bootloader.
Green/yellow Flashing green/yellow Second stage bootloader is waiting for
firmware.
Green On Operating system running.
Off Off Power supply of the device is missing.

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LEDs EtherCAT-Slave

LED Color State Meaning

RUN Duo LED red/green
Green On Operational: The device is in the
OPERATIONAL state.
Green Flashing cyclic with 2.5 Hz Pre-operational: The device is in the
PRE_OPERATIONAL state as defined for
EtherCAT.
Green Single flash(1) Safe-operational: The device is in the SAFE-
OPERATIONAL state as defined for
EtherCAT.
Off Off Init: The device is in the initialization state.
ERR Duo LED red/green
Red Flashing cyclic with 2.5 Hz Invalid configuration: General configuration
error.
Possible cause:
A status change specified by the master is not
possible due to register- or object settings.
Red Single flash(1) Local error: The slave device application
changed the EtherCAT status itself.
Possible cause 1:
A host watchdog timeout occurred.
Possible cause 2:
Synchronization error, the device
automatically switches to SAFE-
OPERATIONAL as defined for EtherCAT.
Red Double flash(2) Process data watchdog timeout: A process
data watchdog timeout occurred.
Possible cause:
Sync-Manager watchdog timeout.
Off Off No error: The EtherCAT communication of
the device is in operation.
LINK/RJ45 Ch0 & Ch1 LED green
Green On A connection to Ethernet exists.
Green Flashing cyclic with 2.5 Hz The device sends/receives Ethernet frames.
Off Off The device has no connection to Ethernet.
RJ45 Ch0 & Ch1 LED yellow
– – This LED is not being used.
(1) The display shows a short flash (200 ms) followed by a long off phase (1000 ms).
(2)
The display shows a sequence of two short flashes (each 200 ms), interrupted by a short off phase (200 ms). The
sequence is completed with a long off phase (1000 ms).

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Section 8.2
Communication Module PROFIBUS DP

Communication Module PROFIBUS DP

What Is in This Section?

This section contains the following topics:
Topic Page
Overview 135
Mechanical Installation 136
Electrical Connections 139

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Overview

General Information
The communication module PROFIBUS DP provides a PROFIBUS interface.
Communication module PROFIBUS DP - connection

1 PROFIBUS DP connection

After installing the optional module, the controller will automatically detect the module. Then
configure it by using the PLC configuration in SoMachine Motion Logic Builder.

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Optional Modules

Mechanical Installation

Consideration

NOTICE
INOPERABLE EQUIPMENT
Do not touch the contacts when unpacking or installing the optional module.
Failure to follow these instructions can result in equipment damage.

How to Open the Controller

Step Action
1 Remove the cover of input CN16 option at the bottom side of the housing. To do this, push the
locking of the cover backward.
Result: The cover folds down.
2 Pull the cover to the front and remove it.

How to Install the Optional Module

NOTICE
INCORRECT INSERTION OF OPTIONAL MODULE
 Do not insert the optional module when the controller is under power.
 Verify that the springs at the bottom side of the module are located at the printed circuit board
side when you insert the module into the slot.
Failure to follow these instructions can result in equipment damage.

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 Optional Modules

Step Action
1 Ensure that the controller is switched off.
2 Insert the module into the slot and push against the printed circuit board until both front springs
at the bottom side lower into the openings on the printed circuit board.

Result: The module rests on the lower edge of the slot.

3 Slightly apply pressure and push the module further inside until it is flush at the edge.
Result: The springs at the bottom side reach into the openings of the printed circuit board.

NOTE: Ensure that the module is flush at the edge.

How to Remove the Optional Module

NOTICE
INOPERABLE EQUIPMENT
Do not remove the optional module when the controller is under power.
Failure to follow these instructions can result in equipment damage.

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Optional Modules

Step Action
1 Take the protruding part of the handle of the flap and pull the handle out the optional module.

1 Flap handle
2 Pull at the strap handle and pull the optional module out of the slot until its latching releases.
3 Completely remove the optional module from the slot.
4 Push the flap handle back into the module.
5 Insert the protective cover in the resulting opening for the optional module and push it upward
until it latches.
6 Push the cover locking mechanism to the front until it latches.

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 Optional Modules

Electrical Connections

Connection Details Communication Module PROFIBUS DP

Connection details PROFIBUS DP

Connection assignment PROFIBUS DP

Pin Designation Meaning

1 – Reserved
2 – Reserved
3 Rx/Tx+(PB-B) PROFIBUS DP - data line B (positive)
4 RTS Return to send line for line control
5 PB-GND Ground for PROFIBUS DP
6 PB-5V 5 V power line for PROFIBUS DP
7 – Reserved
8 Rx/Tx-(PB-A) PROFIBUS DP - data line A (negative)
9 – Reserved

LED Description PROFIBUS DP

LEDs PROFIBUS DP

1 SYS = System LED

2 COM = Communication

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Optional Modules

System LED

LED Color State Meaning

SYS Duo LED yellow/green
Yellow Static Bootloader netX (=
roomloader) is waiting for
second stage bootloader.
Green/yellow Flashing green/yellow Second stage bootloader is
waiting for firmware.
Green On Operating system running.
Off Off No power supply.

LEDs PROFIBUS DP master - 1 communication LED (current hardware revision)

LED Color State Meaning

COM Duo LED red/green
Green Flashing acyclic No configuration or stack
error detected.
Green Flashing cyclic PROFIBUS is configured,
but bus communication is
not yet released from the
application.
Green On Communication to all slaves
is established.
Red Flashing cyclic Communication to at least
one slave is disconnected.
Red On Communication to one/all
slaves is disconnected.

LEDs PROFIBUS DP slave - 1 communication LED (current hardware revision)

LED Color State Meaning

COM Duo LED red/green
Green On RUN, cyclic communication.
Red Flashing cyclic STOP, no communication,
connection error detected.
Red Flashing acyclic Not configured.

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Appendices

What Is in This Appendix?

The appendix contains the following chapters:
Chapter Chapter Name Page
A Further Information on the Manufacturer 143
B Disposal 145
C Units and Conversion Tables 147

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 PacDrive Logic Motion Controller
Further Information on the Manufacturer
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Appendix A
Further Information on the Manufacturer

Further Information on the Manufacturer

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Contact Addresses 144
Product Training Courses 144

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Further Information on the Manufacturer

Contact Addresses

Schneider Electric Automation GmbH

Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 0
Fax: +49 (0) 9391 / 606 - 4000
Email: [email protected]
Internet: www.schneider-electric.com

Machine Solution Service

Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 3265
Fax: +49 (0) 9391 / 606 - 3340
Email: [email protected]
Internet: www.schneider-electric.com

Additional Contact Addresses

See the homepage for additional contact addresses:
www.schneider-electric.com
Product Training Courses

Product Training Courses

Schneider Electric offers a number of product training courses.
The Schneider Electric training instructors will help you take advantage of the extensive
possibilities offered by the system.
See the website (www.schneider-electric.com) for further information and the seminar schedule.

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 PacDrive Logic Motion Controller
Disposal
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Appendix B
Disposal

Disposal

Disposal

Information on the Disposal of Schneider Electric Products

NOTE: The components consist of different materials which can be recycled and must be disposed
of separately.

Step Action
1 Dispose of the packaging in accordance with the relevant national regulations.
2 Dispose of the packaging at the disposal sites provided for this purpose.
3 Dispose of controller in accordance with the applicable national regulations.

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Disposal

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 PacDrive Logic Motion Controller
Units and Conversion Tables
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Appendix C
Units and Conversion Tables

Units and Conversion Tables

Units and Conversion Tables

Length

– in ft yd m cm mm
in – / 12 / 36 * 0.0254 * 2.54 * 25.4
ft * 12 – /3 * 0.30479 * 30.479 * 304.79
yd * 36 *3 – * 0.9144 * 91.44 * 914.4
m / 0.0254 / 0.30479 / 0.9144 – *100 *1000
cm / 2.54 / 30.479 / 91.44 / 100 – * 10
mm / 25.4 / 304.79 / 914.4 / 1000 / 10 –

Mass

– lb oz slug 0.22 kg g
lb – * 16 * 0.03108095 * 0.4535924 * 453.5924
oz / 16 – * 1.942559*10-3 * 0.02834952 * 28.34952
slug / 0.03108095 / 1.942559*10-3 – * 14.5939 * 14593.9
0.22 kg / 0.45359237 / 0.02834952 / 14.5939 – *1000
g / 453.59237 / 28.34952 / 14593.9 / 1000 –

Force

– lb oz p dyne N
lb – * 16 * 453.55358 * 444822.2 * 4.448222
oz / 16 – * 28.349524 * 27801 * 0.27801
p / 453.55358 / 28.349524 – * 980.7 * 9.807*10-3
dyne / 444822.2 / 27801 / 980.7 – / 100*103
N / 4.448222 / 0.27801 / 9.807*10-3 * 100*103 –

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Units and Conversion Tables

Power

– HP W
HP – * 746
W / 746 –

Rotation

– min-1(rpm) rad/s deg./s

min-1(rpm) – * π / 30 *6

rad/s * 30 / π – * 57.295
deg./s /6 / 57.295 –

Torque

– lb•in lb•ft oz•in Nm kp•m kp•cm dyne•cm

lb•in – / 12 * 16 * 0.112985 * 0.011521 * 1.1521 * 1.129*106
lb•ft * 12 – * 192 * 1.355822 * 0.138255 * 13.8255 * 13.558*106
oz•in / 16 / 192 – * 7.0616*10-3 * 720.07*10-6 * 72.007*10-3 * 70615.5
Nm / 0.112985 / 1.355822 / 7.0616*10-3 – * 0.101972 * 10.1972 * 10*106
kp•m / 0.011521 / 0.138255 / 720.07*10-6 / 0.101972 – * 100 * 98.066*106
kp•cm / 1.1521 / 13.8255 / 72.007*10-3 / 10.1972 / 100 – * 0.9806*106
dyne•cm / 1.129*106 / 13.558*106 / 70615.5 / 10*106 / 98.066*106 / 0.9806*106 –

Moment of Inertia

– lb•in2 lb•ft2 kg•m2 kg•cm2 kg•cm2•s2 oz•in2

lb•in2 – / 144 / 3417.16 / 0.341716 / 335.109 * 16

lb•ft2 * 144 – /3 * 0.30479 * 30.479 * 304.79

kg•m2 * 3417.16 / 0.04214 – * 0.9144 * 91.44 * 914.4

kg•cm2 * 0.341716 / 421.4 / 0.9144 – * 100 * 1000

kg•cm •s 2 2 * 335.109 / 0.429711 / 91.44 / 100 – * 10

oz•in2 / 16 / 2304 / 54674 / 5.46 / 5361.74 –

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 Units and Conversion Tables

Temperature

– °F max K
°F – (°F - 32) * 5/9 (°F - 32) * 5/9 + 273.15
max °C * 9/5 + 32 – °C + 273.15
K (K - 273.15) * 9/5 + 32 K - 273.15 –

Conductor Cross-section

AWG 1 2 3 4 5 6 7 8 9 10 11 12 13

mm 2 42.4 33.6 26.7 21.2 16.8 13.3 10.5 8.4 6.6 5.3 4.2 3.3 2.6

AWG 14 15 16 17 18 19 20 21 22 23 24 25 26
mm2 2.1 1.7 1.3 1.0 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13

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Units and Conversion Tables

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 PacDrive Logic Motion Controller
Index
EIO0000001501 04/2018

Index

B minimum bending radius, 44

minimum cross sections, 43
bending cycles, 44
mobile systems, 19

C P
certifications, 111
portable systems, 19
climatic, 39
product related information, 14
condensate, 40
contact addresses, 144
cooling units, 40 Q
qualification of personnel, 8
D
daisy chain connector box, 26
daisy chain wiring, 26
S
seminars, 144
degree of protection, 39
service addresses, 144
domestic appliances, 18

F T
temperature limit, 40
floating systems, 18
training courses, 144

H U
hazardous, explosive atmospheres, 18
underground, 18
homepage, 144

I W
wiring, 43
intended use, 8
IP, 39

L
life support system, 18

M
machine grounding, 43
mechanical, 39

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