Thesis Title
Thesis Title
Master Thesis
by
Beirut, Lebanon
Approved By
ii
ACKNOWLEDGEMENTS
iii
ABSTRACT
iv
TABLE OF CONTENTS
DEDICATION............................................................................................................II
ACKNOWLEDGEMENTS......................................................................................III
ABSTRACT...............................................................................................................IV
TABLE OF CONTENTS............................................................................................V
LIST OF FIGURES.................................................................................................VII
LIST OF TABLES..................................................................................................VIII
CHAPTER 1. INTRODUCTION...............................................................................1
1.1.1. Introduction:.............................................................................................1
1.1.2.4. Conclusion......................................................................................4
LITERATURE REVIEW...........................................................................................5
1.2. research.............................................................................................................5
2.2. Equations...........................................................................................................7
CHAPTER 3. DESIGN................................................................................................8
4.1. Introduction.......................................................................................................9
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4.2. Economical/Financial.......................................................................................9
4.6. Standards.........................................................................................................10
CHAPTER 5. RESULTS...........................................................................................12
CHAPTER 6. CONCLUSION..................................................................................13
REFERENCES...........................................................................................................18
vi
LIST OF FIGURES
vii
LIST OF TABLES
viii
LIST OF SYMBOLS AND ABBREVIATIONS
In alphanumerical order.
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CHAPTER 1. INTRODUCTION
1.1.1. Introduction:
Grass is the natural diet for animal livestock. For a high quality dairy farming, quality
green grass should be fed regularly to the dairy animals. However, due to many
reasons, green grass production has been facing a serious crisis and so the dairy cow
productivity. The major constraints in production of green grass by dairy farmers are
the unavailability of land for cultivation due to small land holding size of the farm,
more growth time and natural calamities. Further, the non-availability of green grass
round the year cause problems for dairy farming. Due to these constraints,
hydroponics fodder technology becomes as an alternative way for growing grass for
farm animals.
The technology of grass fodder production is especially important in the regions
where forage production is limited due to natural calamities. The grass fodder is
produced from grains, having a high germination rate and grown for a short period of
time in a special conditions area that provides the appropriate growing conditions.
The adoption of this technique has enabled the production of fresh forage from oats,
barley, wheat and other grains. Over recent years, severe shortages in feed supplies
for livestock have been experienced in many countries due to repeated droughts as
well as shortages of water for irrigation.
Therefore, many projects to produce forages have been established during the last two
decades to cover some green and dry forage needs in these countries. [1]
Goal and automation of the project
Fonts introduction
Literature review
ladder
Grass fodder is produced by growing plants in water but without using any soil is known as
hydroponics fodder or sprouted grains or sprouted fodder.
Hydroponics is a technology that has revolutionized the green fodder production in the 21st century.
Hydroponics is a method of growing green fodder without soil in environmentally controlled houses or
machines.
Hydroponic fodder is an effective solution for fodder scarcity and is very promising for sustainable
livestock production in different regions. It is essentially the germination of a seed and sprouted into a
high quality, highly nutritious, disease-free animal food in a hygienic environment free of chemicals
like insecticides, herbicides, fungicides and artificial growth promoters. This process takes place in a
very versatile and intensive hydroponic growing unit where only supplying cereal grain with necessary
water, nutrients and sunlight to produce a grass and root combination that is very lush and high in
nutrients. This green fodder is extremely high in protein and metabolizable energy, which is highly
digestible by most animals.
Hydroponics is a year-round growing system that produces a consistent quantity and quality
of plant material or fodder, regardless of outside weather.
In hydroponics fodder production technology, water-soaked seeds are kept on trays and allowed to
germinate (sprout) inside controlled environment for a short duration. Green fodder production takes 6
to 10 days with a 0.5m3 usage of water for production of 1
tons of feed in the area of about 100m2. From 1kg seeds, it can be possible to grow 6-10kg
of green fodder. In addition to this, recycling of water in hydroponic fodder production system allows
solving problems related to water scarcity. At
the end of the growing period, the fodder is fed to livestock as a supplement in the same way that hay
and silage are currently used. [2]
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1.1.2.1. Effects on digestibility:
Nutrient digestibility increased by using sprouted grains in the ruminant diet. This may be due to the
presence of bioactive catalysts which increases digestion and absorption
of nutrients and the release of energy. The addition of sprouted grains
increases nutrient digestibility; increased digestibility by using sprouted grain in the
diet of broilers and large animals. This was achieved possibly by changes in rate and extent of
digestion and absorption. During germination, enzymes are produced which reduces the viscosity of the
digesta and improves the digestion and absorption of nutrients. This is also due to the presence of grass
juice factor. [3]
Hydroponic fodder can help to improve the quality and quantity of milk production. Research results
indicated that milk yield was improved. There were 3.9% increase in the milk yield due to feeding of
hydroponics barley fodder (Heins and Paulson, 2016) and 13.7% increase in the milk yield due to
feeding of hydroponics maize fodder. This improvement may be due to increase in nutrient quality of
hydroponic fodder through sprouting. Early research
on hydroponic sprout reported the presence of a grass juice factor that improved livestock performance.
More recent research has also indicated that hydroponic sprouts are a rich source of nutrient and they
contain the grass juice factors that improve the performance of livestock. A study on dairy cows
supplemented with hydroponic barley (10kg) indicated that milk yield was increased significantly
(16.14 vs. 13.49 litre/day). And a slight improvement in milk protein, milk fat and total solids in dairy
goat.
A test completed on milk production with a diet of fodder versus one of the normal feeds such as grain,
hay or silage showed a vast improvement in milk production and butterfat content. A group of 60 cows
on a fodder diet increased their milk production by 10.07%. In addition, the fodder fed group also
produced a butterfat content of 14.26% higher as compared to those fed on a regular diet. In another
study from Canadian, there was an increase in 3.6kg per day milk production per cow over the lactation
period. Furthermore, from South Africa, milking cows dropped 3.6 litres of milk per milking after
leaving off the green fodder, which was fed at
the rate of 6.8kg per day. Results also revealed that milk yield was increased by
0.5-2.5 litres/animal/day due to the feeding of hydroponic fodder to dairy animals.
They were concluded that malt sprouts were increased the whole milk yield and milk fat content. [4]
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1.1.2.3. Water use efficiency
Water is one of the basic requirements for seed germination and seedling growth as it is essential for
enzyme activation, reserve storage breakdown, translocation, and use
in seed germination and seedling growth. Hydroponically produced fodder was found to enhance the
efficiency of water use (WUE). Some reported that hydroponic green fodder production technique
requires only about 10–20% of the water needed to produce the same amount of crop in soil culture.
While Al-Karaki and Al- Momani reported that only 3–5% of water is needed to produce the same
amount of fodder in comparison to that produced under field conditions. Similar data were
reported by other researchers. Producing green fodders under hydroponic conditions
is a highly efficient process in terms of water saving when compared to field production of green
fodders. [5][6]
1.1.2.4. Conclusion
Dairy cattle require green fodder for high milk yield. However, it cannot available throughout the year
and in some area, it is difficult to have access for green fodder. Thus, hydroponic fodder production has
become an alternative way to fulfill this green fodder requirement of the dairy cow. The adoption of
this technique has enabled the production of fresh forage from grains without soil. Hydroponic fodder
has high nutritive value due to the
conversion of complex compounds into simpler and essential form, and activation of enzymes during
germination. Thus, it contains high protein, vitamins and minerals which are essential for dairy cows.
There were improvements in digestibility and intake of nutrients results in increased milk yields and
quality like milk fat of dairy cow on the
feeding of hydroponic fodder. In general, research data on dairy cows is limited to determine
definitively whether
or not feeding the fodder changes production enough to warrant the additional cost. Therefore, this area
requires further information to draw a concrete conclusion about feeding hydroponic fodder.
Using the sciences of nutrition, microbiology and biochemistry combined to produce the best foods for
dairy cattle. For high milk production cattle requires a healthy food system that supplies by
carbohydrates, fatty acids, amino acids, minerals vitamins and water. Upraising cows constitute 15%–
20% of dairy farm expenses and usually is the second or third highest cost on the dairy farm. Feed cost
is the greatest expense while labor is the second or third greatest expense. It is estimated that the cost of
growing a cow from birth to calving is approximately $2,300 in the Northeastern US [1]
The central problem in Lebanon concentrated on the high cost and storage of cattle foods. After raising
the dollar price vs. Lebanon currency the cost of feed was equivalent to 600,000LL per ton, a ton
became between 800,000LL and 1,000,000 depends on the exchange rate. The cow with the currency
difference started to eat an amount of 35,000LL/day and produced milk between 20 and 24 liters or
about 24,000LL, so after we used to win 5,000LL/day in selling milk, we started losing on The cow is
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between 9 and 11,000LL, which led to the tendency of most farmers to slaughter their cows and sell
[1] https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7153313/
[2] https://www.lebanese-forces.com/2020/02/05/agricultural-season
LITERATURE REVIEW
1.2. RESEARCH
In this paper a farm will be presented with all shop drawings, system design and system installation.
We are looking forward to achieve a goal of healthy livestock and cattle for a high milk quality and
production. Over the recent century many farmers found the solution for animals to have green grass
over the year. It is a method of sprouting seeds on shelfs and racks in controlled room temperature and
humidity and some in fresh air with nets to avoid insect entrance. Researchers found that in some areas
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fodder should be in a room for a quality fodder because of the role of temperature and humidity that
affects 90% of the final product. For a small to medium farms that contains 20 cows a room of 15m2 is
enough for racks, trays and system installation because we are vertically placing trays.
One tray holds 0.5 to 1 kg of seeds after being soaked in water for 12 hour. One tray can produce from
Steel racks or aluminium or even PVC can be installed to hold the trays for 7 days till cropping. A
variety of seeds can be grown to maintain a healthy diet for cattle; such as barely, wheat, alfalfa and
maize. To fulfil all nutrient needs, one should know what to feed.
The room which production is taking place in is controlled with PLC thus a variety of sensors are
taking control of the room temperature and humidity. Thus an AC and a sprinkler are needed.
Moreover a pump system is needed for irrigation and a drain system to collect unused water and filter it
for water use reduction. 16 hours of light are needed per day, we need special LED or fluorescent for
germination.
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CHAPTER 2. PROJECT SPECIFICATIONS
The project specifications and requirements are the topic of this chapter. We
2.2. EQUATIONS
For the equations, the best practice is to Copy-Paste-Edit the equation below
then update it by selection the number and hitting F9 on your Keyboard, then Edit the
equation.
2
A=π r (3.1)
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CHAPTER 3. DESIGN
This chapter presents the design itself in terms: block diagrams, detailed
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CHAPTER 4. NON-TECHNICAL ASPECTS
4.1. INTRODUCTION
Every Senior Project, Capstone Project and Master Thesis Project report
must include sections that cover non-technical aspects. These sections can form one
chapter or can be explicitly embedded in the report chapters. The following sections
4.2. ECONOMICAL/FINANCIAL
Students should include a bill of material (BoM) detailing the material (parts,
components, tools, …) needed for the project along with their estimated costs. The
estimated labor effort (hours/days) should also be included. Benefits may be tangible
(Savings, reductions, or similar items that may quantified) and intangible (Stress,
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4.4. ETHICAL AND SOCIAL
assessed to examine the potential effects of the project deployment in the target
community. This may be best understood as comparing the “intent” of the project
versus the “impact” as it compares the good that you and your design team intend for
your customer to the way in which the design contributes to this notion of a common
good in society.
both cared for and enjoyed by society at large. Special considerations include:
renewal, maintaining natural resources, community health, safety, and welfare etc.
4.6. STANDARDS
The project should assess the proposed solution in the context of relevant
used in the design and evaluation of engineering products. These standards are
as finite element analysis (FEA); manufacturing processes; and testing and evaluation
procedures. Among the most well-known standards organizations are the following:
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CHAPTER 5. RESULTS
compare them with the requirements and any design calculation performed in the
design chapter.
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CHAPTER 6. CONCLUSION
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APPENDIX A. TITLE OF THE APP A
For the captions in Appendices, you must use copy-paste from the figures
A-D A B C D
1 A1 B1 C1 D1
2 A2 B2 C2 D2
3 A3 B3 C3 D3
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For the equations in Appendix, the best practice is to Copy-Paste-Edit the
equation below then update it by selection the number and hitting F9 on your
A=π r 2 (A.1)
15
APPENDIX B. TITLE OF THE APP B
For the captions in Appendices, you must use copy-paste from the figures
cited. The style is “references”. The template will number citations consecutively
within brackets . Refer simply to the reference number, as in —do not use “Ref. ” or
“reference ” except at the beginning of a sentence: “Reference was the first ...”
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Unless there are six authors or more give all authors’ names; do not use “et
al.”. Papers that have not been published, even if they have been submitted for
publication, should be cited as “unpublished” . Papers that have been accepted for
publication should be cited as “in press” . Capitalize only the first word in a paper
select: Insert reference to: Paragraph number in “For which numbered item”, scroll
equation below then update it by selection the number and hitting F9 on your
A=π r 2 (B.2)
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REFERENCES
Al-Karaki, G.N., 2011. Utilization of Treated Wastewater for Green Forage Production in a
Hydroponic System.
[1] Emirates Journal of Food and Agriculture, 23, 80-94.
Al-Karaki GN and Al-Hashimi M, 2012. Green fodder production and water use efficiency of some
forage crops
[2] under hydroponic condition. Intern. Schol. Res. Network
Annison, G. 1993. The role of wheat non-starch polysaccharides in broiler nutrition. Aust. J. Agric. Sci.
44:405–
[3] 422.
Abd Rahim M.A. Saidi, Jamal Abo Omar, 2015. The biological and economic feasibility of feeding
barley green
[4] fodder to lactating awassi ewes. Open Journal of Animal Sciences (5) 99-105.
G. N. Al-Karaki and N. Al-Momani, “Evaluation of some
barley cultivars for green fodder production and water use
ISRN Agronomy 5
efficiency under hydroponic conditions,” Jordan Journal of
[5] Agricultural Sciences. In press.
G. N. Al-Karaki, “Utilization of treated wastewater for green
forage production in a hydroponic system,” Emirates Journal
[6] of Food and Agriculture, vol. 23, pp. 80–94, 2011.
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