Toque Wrench
Toque Wrench
Toque Wrench
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This article will list the tightening torque standards of various screws. When the user does not
It should be emphasized that: tightening torque and destructive torque are two concepts, and
tightening force (torque) refers to the recommended value of screws screwed into the workpiece;
Breaking torque (i.e. breaking torque) refers to the minimum value of breaking the screw (see the
breaking torque standard of fasteners gb3098.13 for details). Obviously, the tightening torque is less
Table of Contents [hide]
3. Strength calculation
4. Conclusion
Scope: this standard is applicable to the tightening torque of bolts with mechanical properties of
grade 10.9 and specifications from M6-M39. This standard is not applicable to bolts with
Note: if there are clear torque requirements in the design drawings, they shall be implemented
Appendix:
Bolts, as connectors, are widely used. Most of them are used in locomotives, aerospace and wind
turbines with high strength and high stress, while most of the main components of passenger cars
are used in low stress cycle, but there are still great hidden dangers. From a safety point of view, the
components connected by bolts are very expensive. Therefore, when the bolts fail, the damage is
Bolt connection is an important application in automobile assembly. According to relevant data, there
are usually about 1500 ~ 2000 threaded fasteners on the engine, with more than 100 varieties and
specifications ranging from M6 ~ M30, of which about 100 are closely related to the safety of the
vehicle. As the most important bolt specification and preload selection in the assembly process,
Whether threaded fasteners are used as connections or seals, or sub parts that need to be
assembled, they all have a certain yield limit. In the assembly process, if the preload is too large and
the deformation of the part exceeds the yield strength of the part, the part will damage the ring.
Therefore, for the assembly to work stably and effectively for a long time, the designer must carry
As an important connecting piece, the bolt must be tightened when the assembly is installed. Before
the connection bears the working load, it is under the action of force in advance. This pre added
force is the pre tightening force; The purpose of pre tightening is to enhance the reliability and
tightness of the connection and prevent the gap or relative slip between the connectors due to the
force on the assembly mounting parts during operation. Therefore, in the design of the assembly, the
In professional bolt fastening assembly, standard wrenches are generally equipped, and wrenches
of different lengths are used for bolts with different diameter specifications. The wrench length is
about 15 times of the bolt diameter. On this basis, the use of professional mechanical tools can
reflect the accurate tightening torque and achieve the quantitative preload, which is particularly
important for some key and important parts. Once a large-size long wrench is used to tighten a
small-size bolt, it will often lead to over tightening, damage the part itself and failure of the whole
connecting member.
When tightening the nut, two or more parts are compressed and the parts themselves are
compressed. Like the compression deformation of the spring, the parts themselves will produce a
great force on the contact surface between the nut and the bolt and the assembly. This force will
cause the bolt to undergo tensile deformation. After calculation, the stress is 1.3 times of the simple
axial tension, When the tensile stress produced by the bolt exceeds the strength limit of the material,
the bolt is broken. It is very unscientific to fasten bolts only according to the experience of operators
for mass-produced products. When tightening small bolts with a long wrench, pay more attention to
When using a standard wrench, the applied force can refer to table 1.
Table 1 reference value of length and applied force of common specification bolt wrench
Bolt
M5 M6 M8 M12 M16 M20 M2A M30 M36
diameter d(mml
Standard
wrench 75 90 120 180 2A0 300 360 450 540
length Llmml
Apply
40 48 65 100 130 170 200 250 300
force F0[N)
Table 2 lists the tightening torque values corresponding to different performance grades of some
For designers, how much pre tightening force is required at the connection to meet the working
requirements of the parts and not less than the safety stress of the bolt, so it is necessary to
calculate the minimum stress required at the location and use this value to select the appropriate
bolt fasteners. The upper limit of the pre tightening force applied on the bolt fastener depends on the
yield strength of the bolt fastener, and the lower limit depends on the minimum pre tightening force
required to meet the work needs.
The assembly of rolling stock, mechanical equipment and automobile is an important link to realize
the production of assembly parts, especially large assembly parts. The connection between parts is
usually realized by bolts, especially the bolts in key parts. Its connection quality determines the
reliability of assembly parts. Because the value of the preload applied by the bolt affects the
connection quality of the thread, it is very important to select the appropriate bolt specification on the
premise of ensuring the appropriate preload assembly. For threaded fasteners, their performance
parameters change within a certain range, so there is basically a reference value. Therefore, the
designer must consider whether the bolt specification at the fastening connection meets the working
3. Strength calculation
The current bolt strength analysis in the automotive industry is basically based on the theoretical
calculation (Mechanical Design Manual). Due to the high strength margin required by the safety
factor, the strength of the selected bolt will be much higher than the required strength. When
calculating, first determine the stress of the bolt according to the connection type, assembly, load
state and other conditions, Then calculate the diameter of the dangerous section of the bolt or check
When the bolt is connected and assembled, the tensile strength condition of the dangerous section
Where F2 is the total tension of the bolt, F0 is the pretightening force of the bolt, where is the relative
Vdi2230 “strength check of system calculation of high strength bolt connection” standard has been
widely used in Germany and other countries. It is applicable to the strength check of high strength
bolts. This standard is used to check the working stress under the maximum load.
Vdi2230 standard pays more attention to the size of each section of the bolt itself in terms of
checking the bolt strength, and takes into account the bolt torsional stress caused by preload and
the thread friction coefficient. Compared with the roughly enlarged relative stiffness coefficient in the
mechanical design manual, this standard effectively reduces the waste of strength.
4. Conclusion
Threaded fasteners are widely used in rolling stock, aerospace, wind turbine and automobile, but the
attention to high-strength bolts is far from enough. Accidents caused by bolt fracture have occurred
frequently in recent years. It can be seen that although the bolts are small, their position is key.
Major companies, especially international brands, are also very strict in the selection and design of
high-strength bolts, However, accidents also occur due to insufficient bolt strength, which should
arouse our attention to the design process. Compared with the calculation method in the mechanical
design manual, the German vdi-2230 standard for systematic calculation and strength verification of
high strength bolted connections pays more attention to the effective utilization of strength. Details
such as temperature, section change and friction coefficient are considered in the calculation, which