THREADED INSERTS

Threaded Inserts
Bolster Plate Bushings.................................................. 467
Installation and Removal
Instructions..................................................................464
Internal Locking Thread
Repair Insert....................................................... 470–471
Keylocking, Extra Heavy Duty
Industrial Style............................................................468
Keylocking, Heavy Duty
Industrial Style............................................................466
Keylocking, Metric/Inch............................................... 467
Keylocking, Solid Industrial Style...............................469
Keylocking, Thinwall
Industrial Style............................................................465

THRE ADED INSER TS

Miniature Metric
Mil Spec Inserts.................................................. 472–473
Thread Repair Kits................................................ 474–477

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Installation Information
Removal Information
Jergens Keylocking Inserts can be removed
without damage to the parent material.

1. Drill the insert to the size and depth

shown under removal data in the
chart below.

2. Bend the keys down and break them off.

3. Remove the insert using an E-Z out or

1. Drill to allow full tap depth shown 2. Tap to depth shown in chart. similar tool.
in chart. Note: Tap drill is oversized;
see chart below. Countersink as
shown in chart.
THRE ADED INSER TS

3. Install insert .010" to .030" below 4. Drive keys down with proper
surface. installation tool.

Installation Information
Preparation of External Threads
Prior to Installation (For Keylocking Inserts Only)
Insert Installation Data Removal Data

C'sink
External Tap Dia. Minimum Drill
Thread Length Drill +.010 Tap
Class 2A L Size -.000 Depth Size Depth
5/16-18 .31 I .323 .37 7/32 1/8
3/8-16 .31/.37 Q .385 .37/.43 9/32 1/8
7/16-14 .31/.37/.43 X .447 .37/.43/.50 11/32 3/16
1/2-13 .37/.43/.50 29/64 .510 .44/.50/.56 13/32 3/16
9/16-12 .43/.50/.56 33/64 .572 .50/.56/.62 15/32 3/16
5/8-11 .50/.62 37/64 .635 .56/.68 17/32 3/16
3/4-16 .62/.81 45/64 .760 .68/.94 21/32 3/16
7/8-14 .68/.81/.87 53/64 .885 .75/.94/1.0 25/32 3/16
1-12 .87 15/16 1.020 1.0 27/32 5/16
1 1/8-12 1.12 1 1/16 1.145 1.31 31/32 5/16
1 1/4-12 1.12/1.25 1 3/16 1.270 1.31/1.44 1 3/32 5/16
1 3/8-12 1.25/1.37 1 5/16 1.395 1.44/1.56 1 7/32 5/16
1 1/2-12 1.37/1.62 1 7/16 1.520 1.56/1.84 1 11/32 5/16
1 5/8-12 1.81 1 9/16 1.640 2.06 1 15/32 5/16
1 7/8-12 2.00 1 13/16 1.890 2.28 1 23/32 5/16

464 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
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Keylocking Inserts
Thinwall Industrial Style
• Material: Carbon Steel Inserts - C1215 or equivalent
Stainless Steel Insert - 303 Keys - 302
• Finish: Carbon Steel Inserts - Parkerized
Stainless Steel Inserts - Passivated
• Tolerances: Inch ±.010 Metric ±.25mm
• Keys: Inserts with internal thread size of 5/16-18 or larger
are furnished with four locking keys.

Inch Inserts - Thinwall

Part Number
Internal Installation
Thread Carbon Stainless External Length Tool Part
Class 2B Steel Steel Thread L Number
10-24 25921 26321 5/16-18 .31 24721
10-32 26121 26521 5/16-18 .31 24721
1/4-20 25922 26322 3/8-16 .37 24722
1/4-28 26122 26522 3/8-16 .37 24722
5/16-18 25923 26323 7/16-14 .43 24723
5/16-24 26123 26523 7/16-14 .43 24723
3/8-16 25924 26324 1/2-13 .50 24724

THRE ADED INSER TS

3/8-24 26124 26524 1/2-13 .50 24724
7/16-14 25925 26325 9/16-12 .56 24725
7/16-20 26125 26525 9/16-12 .56 24725
1/2-13 25926 26326 5/8-11 .62 24726
1/2-20 26126 26526 5/8-11 .62 24726
See chart on page 464 for installation information.

Metric Inserts - Thinwall

Part Number Insert Installation Removal
Internal External Length Installation Tap C’sink Thread Tap Drill
Carbon Stainless Thread Thread L Tool Drill Dia.
Steel Steel Class 6H Class 6g Part No. Size +.25 Size Min.
-.00 Class 6h Depth Size Depth
25951 26351 M 5x0.8 M 8x1.25 8.0 24751 6.9 8.25 M 8x1.25 9.5 5.50 4.00
25952 26352 M 6x1.0 M 10x1.25 10.0 24752 8.8 10.25 M 10x1.25 11.5 7.50 4.75
25953 26353 M 8x1.25 M 12x1.25 12.0 24753 10.8 12.25 M 12x1.25 13.5 9.50 4.75
26153 26553 M 8x1.0 M 12x1.25 12.0 24753 10.8 12.25 M 12x1.25 13.5 9.50 4.75
25955 26355 M 10x1.5 M 14x1.5 14.0 24755 12.8 14.25 M 14x1.5 15.5 11.50 4.75
26155 26555 M 10x1.25 M 14x1.5 14.0 24755 12.8 14.25 M 14x1.5 15.5 11.50 4.75
25956 26356 M 12x1.75 M 16x1.5 16.0 24756 14.75 16.25 M 16x1.5 17.5 13.50 4.75
26156 26556 M 12x1.25 M 16x1.5 16.0 24756 14.75 16.25 M 16x1.5 17.5 13.50 4.75

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

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Keylocking Inserts Inch Inserts - Heavy Duty

Heavy Duty Industrial Style Installation
Part Number
Internal Tool
Thread Carbon Stainless External Length Part
Class 2B Steel Steel Thread L Number
8-32 25900 26300 5/16-18 .31 24719
10-24 25901 26301 3/8-16 .31 24701
10-32 26101 26501 3/8-16 .31 24701
1/4-20 25902 26302 7/16-14 .37 24702
1/4-28 26102 26502 7/16-14 .37 24702
5/16-18 25903 26303 1/2-13 .43 24703
5/16-24 26103 26503 1/2-13 .43 24703
3/8-16 25904 26304 9/16-12 .50 24704
3/8-24 26104 26504 9/16-12 .50 24704
7/16-14 25905 26305 5/8-11 .62 24705
7/16-20 26105 26505 5/8-11 .62 24705
1/2-13 25906 26306 3/4-16 .62 24706
1/2-20 26106 26506 3/4-16 .62 24706
9/16-12 25907 26307 3/4-16 .81 24707
9/16-18 26107 26507 3/4-16 .81 24707
• Material: Carbon Steel Inserts -
5/8-11 25908 26308 7/8-14 .87 24708
C1215 or equivalent 5/8-18 26108 26508 7/8-14 .87 24708
Stainless Steel Insert - 303 3/4-10 25909 26309 1 1/8-12 1.12 24709
Keys - 302 3/4-16 26109 26509 1 1/8-12 1.12 24709
• Finish: Carbon Steel Inserts - Parkerized 25910 26310 24710
THRE ADED INSER TS

7/8-9 1 1/4-12 1.25

Stainless Steel Inserts - Passivated 7/8-14 26110 26510 1 1/4-12 1.25 24710
• Tolerances: Inch ±.010 1-8 25911 26311 1 3/8-12 1.37 24711
Metric ±.25mm 1-12 26111 26511 1 3/8-12 1.37 24711
• Keys: Inserts with internal thread size of 1-14 26112 — 1 3/8-12 1.37 24711
1 1/8-7 25913 — 1 1/2-12 1.62 24713
5/16-18 or larger are furnished
1 1/8-12 26113 — 1 1/2-12 1.62 24713
with four locking keys. 1 1/4-7 25914 — 1 5/8-12 1.81 24714
1 1/4-12 26114 — 1 5/8-12 1.81 24714
1 1/2-6 25916 — 1 7/8-12 2.00 24716
1 1/2-12 26116 — 1 7/8-12 2.00 24716
See chart on page 464 for installation information.
Metric Inserts - Heavy Duty
Part Part Insert Installation Removal
Number Number Internal External Length Installation Tap C'sink Thread Tap Drill
Carbon Stainless Thread Thread L Tool Drill Diameter Size Min.
Steel Steel Class 6H Class 6g Part No. Size +.25 -.00 Class 6h Depth Size Depth
25963 26363 M 4x0.7 M 8x1.25 8.0 24763 6.9 8.25 M 8x1.25 9.5 5.50 4.00
25964 26364 M 5x0.8 M 10x1.25 10.0 24764 8.8 10.25 M 10x1.25 12.5 7.50 4.75
25965 26365 M 6x1.0 M 12x1.25 12.0 24765 10.8 12.25 M 12x1.25 14.5 9.50 4.75
25966 26366 M 8x1.25 M 14x1.5 14.0 24766 12.8 14.25 M 14x1.5 16.5 11.50 4.75
26166 26566 M 8x1.0 M 14x1.5 14.0 24766 12.8 14.25 M 14x1.5 16.5 11.50 4.75
25967 26367 M 10x1.5 M 16x1.5 16.0 24767 14.75 16.25 M 16x1.5 18.5 13.50 4.75
26167 26567 M 10x1.25 M 16x1.5 16.0 24767 14.75 16.25 M 16x1.5 18.5 13.50 4.75
25969 26369 M 12x1.75 M 18x1.5 18.0 24769 16.75 18.25 M 18x1.5 20.5 15.50 4.75
26169 26569 M 12x1.25 M 18x1.5 18.0 24769 16.75 18.25 M 18x1.5 20.5 15.50 4.75
25970 26370 M 14x2.0 M 20x1.5 20.0 24770 18.75 20.25 M 20x1.5 22.5 17.50 4.75
26170 26570 M 14x1.5 M 20x1.5 20.0 24770 18.75 20.25 M 20x1.5 22.5 17.50 4.75
25971 26371 M 16x2.0 M 22x1.5 22.0 24771 20.5 22.25 M 22x1.5 24.5 17.75 6.35
26171 26571 M 16x1.5 M 22x1.5 22.0 24771 20.5 22.25 M 22x1.5 24.5 17.75 6.35
26172 26572 M 18x1.5 M 24x1.5 24.0 24772 22.5 24.25 M 24x1.5 26.5 19.75 6.35
25973 26373 M 20x2.5 M 30x2.0 30.0 24773 28.0 30.25 M 30x2.0 34.5 25.75 6.35
26173 26573 M 20x1.5 M 30x2.0 30.0 24773 28.0 30.25 M 30x2.0 34.5 25.75 6.35
26174 26574 M 22x1.5 M 32x2.0 32.0 24774 30.0 32.25 M 32x2.0 36.5 27.75 6.35
25975 26375 M 24x3.0 M 33x2.0 33.0 24775 31.0 33.25 M 33x2.0 37.5 28.75 6.35
26175 26575 M 24x2.0 M 33x2.0 33.0 24775 31.0 33.25 M 33x2.0 37.5 28.75 6.35
NOTE: Install insert .25mm to .76mm below surface and drive locking keys down. See C'sink Diameter column above.

466 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
 THREADED INSERTS
S P E C I A LT Y F A S T E N E R S G R O U P

Keylocking Inserts
Metric/Inch Inserts

Create Metric Holes...

With Inch Taps!
This unique product allows you to create
a metric thread utilizing inch drills and
taps. The insert O.D. is inch sized, the
I.D. is metric.

Metric Internal/Inch External - Heavy Duty Industrial Style

Insert Installation Removal
Part
Number Internal External Installation Tap C'sink Thread Tap Drill
Carbon Thread Thread Length Tool Drill Diameter Size Min.
Steel Class 6H Class 2A L Part Number Size +.010 -.000 Class 2b Depth Size Depth
26243 M 6x1.0 3/8 - 16 .31 24843 Q .38 3/8 - 16 .37 9/32 1/8

THRE ADED INSER TS

26244 M 8x1.25 1/2 - 13 .43 24844 29/64 .51 1/2 - 13 .50 13/32 3/16
26245 M 10x1.5 5/8 - 11 .50 24845 37/64 .63 5/8 - 11 .56 17/32 3/16
26247 M 12x1.75 3/4 - 16 .62 24847 45/64 .76 3/4 - 16 .68 21/32 3/16
26248 M 14x2.0 7/8 - 14 .81 24848 53/64 .88 7/8 - 14 .94 25/32 5/16
26249 M 16x2.0 1" - 12 .87 24849 15/16 1.02 1" - 12 1.00 27/32 5/16
All dimensions are in inches except for internal thread, which is metric.

Bolster Plate Bushings

• Material: Stressproof
• Finish: Black Oxide
• Internal Thread: 2B-UNC
• External Thread: 2A-UNF

Repairs are made quickly, easily, and right on the machine. Wt.
Re-tap bolster plate hole, insert the threaded bushing to match, Part Internal External (lbs)
use a locking type sealant to lock the bushing in place. The Number Thread Thread L 10 Pcs.
Bolster Plate Bushings can also be used as threaded bush- 11701 3/8-16 3/4-16 1 1/2 1.25
ings in cast iron machine bases where greater thread strength 11702 1/2-13 1 -14 1 1/2 2.20
is necessary. Eliminates the problems of “pulled-out” cast iron 11703 5/8-11 1 -14 1 1/2 1.85
threads, reduces the need for bulky threaded cast iron sections. 11704 3/4-10 1 1/4-12 1 1/2 3.00
11705 1 -8 1 1/2-12 2 5.15

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

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Keylocking Inserts
Extra Heavy Duty
Industrial Style
The increased wall thickness and greater external thread area of
these extra heavy duty threaded inserts offer greater pull-out strength,
stability, and longer life. These inserts should be used in materials
with lower ultimate shear strength to obtain maximum pull-out strength
and holding power.

• Greater Thread Area

• Increased Shear Engagement
• Offers Holding Power Comparable to Standard Heavy Duty Inserts in
High Shear Strength Material
• Material: Carbon Steel Inserts - C1215 or equivalent
Stainless Steel Insert - 303
Keys - 302
• Finish: Carbon Steel Inserts - Parkerized
Stainless Steel Inserts - Passivated
• Tolerances: ±.010
• Keys: Inserts with internal thread size of 5/16-18 or larger
are furnished with four locking keys.
THRE ADED INSER TS

Part Number Installation
Internal External Tool
Thread Carbon Stainless Thread Length Part
Class 2B Steel Steel
Class 2A L Number
6-32 25931 26331 5/16-18 .31 24731
8-32 25932 26332 3/8-16 .31 24732
10-24 25933 26333 7/16-14 .31 24733
10-32 26133 26533 7/16-14 .31 24733
1/4-20 25934 26334 1/2-13 .37 24734
1/4-28 26134 26534 1/2-13 .37 24734
5/16-18 25935 26335 9/16-12 .43 24735
5/16-24 26135 26535 9/16-12 .43 24735
3/8-16 25936 26336 5/8-11 .50 24736
3/8-24 26136 26536 5/8-11 .50 24736
7/16-14 25937 26337 3/4-16 .62 24737
7/16-20 26137 26537 3/4-16 .62 24737
1/2-13 25938 26338 7/8-14 .68 24738
1/2-20 26138 26538 7/8-14 .68 24738
9/16-12 25939 26339 7/8-14 .81 24739
9/16-18 26139 26539 7/8-14 .81 24739
5/8-11 25940 26340 1-12 .87 24740
5/8-18 26140 26540 1-12 .87 24740
3/4-10 25941 26341 1 1/4-12 1.12 24741
3/4-16 26141 26541 1 1/4-12 1.12 24741
7/8-9 25942 26342 1 3/8-12 1.25 24742
7/8-14 26142 26542 1 3/8-12 1.25 24742
1-8 25943 26343 1 1/2-12 1.37 24743
1-12 26143 26543 1 1/2-12 1.37 24743
See chart on page 464 for installation information.

468 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
 THREADED INSERTS
S P E C I A LT Y F A S T E N E R S G R O U P

Keylocking Inserts
Solid Industrial Style

• Material: Carbon Steel Inserts - C1215 or equivalent

Stainless Steel Insert - 303
Keys - 302
• Finish: Carbon Steel Inserts - Parkerized
Stainless Steel Inserts - Passivated
• Tolerances: Inch ±.010
Metric ±.25mm
• Keys: Inserts with internal thread size of M7 or larger
are furnished with four locking keys.

Installation
Part Number
External Tool
Thread Carbon Stainless
Length Part
Class 2A Steel Steel L Number
5/16-18 26001 26401 .31 24801
3/8-16 26002 26402 .31 24802
7/16-14 26003 26403 .37 24803
1/2-13 26004 26404 .43 24804

THRE ADED INSER TS

9/16-12 26005 26405 .50 24805
5/8-11 26006 26406 .62 24806
3/4-16 26007 26407 .68 24807
7/8-14 26008 26408 .87 24808
• Salvage expensive castings 1-12 26009 26409 .87 24809
• Relocate holes that have been drilled or 1 1/8-12 26010 26410 1.12 24810
tapped in the wrong location 1 1/4-12 26011 26411 1.25 24811
• Fill holes that are too large 1 3/8-12 26012 26412 1.37 24812
• No need to alter original bolt size See chart on page 464 for installation information.

Metric Inserts - Solid

Insert Installation Removal
Part C’sink Thread Tap Drill
Number External Installation Tap Dia.
Carbon Thread Length Tool Drill +.25 Size Min.
Steel Class 6g L Part No. Size -.00 Class 6h Depth Size Depth
26021 M 8x1.25 8.0 24821 6.9 8.25 M 8x1.25 9.5 5.50 4.00
26022 M 10x1.25 10.0 24822 8.8 10.25 M 10x1.25 12.5 7.50 4.75
26023 M 12x1.25 12.0 24823 10.8 12.25 M 12x1.25 14.5 9.50 4.75
26024 M 14x1.5 14.0 24824 12.8 14.25 M 14x1.5 16.5 11.50 4.75
26025 M 16x1.5 16.0 24825 14.75 16.25 M 16x1.5 18.5 13.50 4.75
26026 M 18x1.5 18.0 24826 16.75 18.25 M 18x1.5 20.5 15.50 4.75
26027 M 20x1.5 20.0 24827 18.75 20.25 M 20x1.5 22.5 17.50 4.75
26028 M 22x1.5 22.0 24828 20.5 22.25 M 22x1.5 24.5 17.75 6.35
26029 M 24x1.5 24.0 24829 22.5 24.25 M 24x1.5 26.5 19.75 6.35
26030 M 30x2.0 30.0 24830 28.0 30.25 M 30x2.0 34.5 25.75 6.35
26031 M 32x2.0 32.0 24831 30.0 32.25 M 32x2.0 36.5 27.75 6.35
26032 M 33x2.0 33.0 24832 31.0 33.25 M 33x2.0 37.5 28.75 6.35

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

469
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Internal Locking Thread Repair Inserts

Material: Inserts - 303 stainless steel or equivalent

Keys - 302 stainless steel or equivalent
Finish: Passivated
Tolerances: ± .010 inch unless specified otherwise.
Dimensions: All dimensions below are in inches.
Keys: Inserts with an internal thread size of 5/16
and larger are furnished with 4 locking keys.
Smaller sizes have 2 locking keys.

Thinwall - Locking
Insert Installation Removal
Internal External Installation Tap C’sink Thread Tap Drill
Part Thread Thread (Mod.) G Tool Drill Dia Size Min.
Number Class 2B Class 2A Length (Ref.) Part No. Size +.010
-.000
Class 2B Depth Size Depth
24521 10 - 24 5/16 - 18 .31 .15 24721 “I” .32 5/16 - 18 .37 7/32 1/8
24621 10 - 32
24522 1/4 - 20 3/8 - 16 .37 .18 24722 “Q” .38 3/8 - 16 .43 9/32 3/16
24622 1/4 - 28
24523 5/16 - 18 7/16 - 14 .43 .21 24723 “X” .44 7/16 - 14 .50 11/32 3/16
24623 5/16 - 24
THRE ADED INSER TS

24524 3/8 - 16 1/2 - 13 .50 .25 24724 29/64 .51 1/2 - 13 .56 13/32 3/16
24624 3/8 - 24
24525 7/16 - 14 9/16 - 12 .56 .28 24725 33/64 .57 9/16 - 12 .62 15/32 3/16
24625 7/16 - 20
24526 1/2 - 13 5/8 - 11 .62 .31 24726 37/64 .63 5/8 - 11 .68 17/32 3/16
24626 1/2 - 20

Heavy Duty - Locking

Insert Installation Removal
Thread Tap Drill
Internal External Installation Tap C’sink
Part Thread Thread (Mod.) G Tool Drill Dia Size Min.
Number Class 2B Class 2A Length (Ref.) Part No. Size +.010 Class 2B Depth Size Depth
-.000

24500 8 - 32 5/16 - 18 .31 .15 24700 “I” .32 5/16 - 18 .37 7/32 1/8
24501 10 - 24 3/8 - 16 .31 .15 24701 “Q” .38 3/8 - 16 .37 9/32 1/8
24601 10 - 32
24502 1/4 - 20 7/16 - 14 .37 .18 24702 “X” .44 7/16 - 14 .43 11/32 3/16
24602 1/4 - 28
24503 5/16 - 18 1/2 - 13 .43 .21 24703 29/64 .51 1/2 - 13 .50 13/32 3/16
24603 5/16 - 24
24504 3/8 - 16 9/16 - 12 .50 .25 24704 33/64 .57 9/16 - 12 .56 15/32 3/16
24604 3/8 - 24
24505 7/16 - 14 5/8 - 11 .62 .31 24705 37/64 .63 5/8 - 11 .68 17/32 3/16
24605 7/16 - 20
24506 1/2 - 13 3/4 - 16 .62 .31 24706 45/64 .76 3/4 - 16 .68 21/32 3/16
24606 1/2 - 20
24507 9/16 - 12 3/4 - 16 .81 .40 24707 45/64 .76 3/4 - 16 .94 21/32 3/16
24607 9/16 - 18
24508 5/8 - 11 7/8 - 14 .87 .43 24708 53/64 .88 7/8 -14 1.00 25/32 5/16
24608 5/8 - 18
24509 3/4 - 10 1-1/8 - 12 1.12 .56 24709 1-1/16 1.14 1-1/8 - 12 1.31 31/32 5/16
24609 3/4 - 16
24510 7/8 - 9 1-1/4 - 12 1.25 .62 24710 1-3/16 1.27 1-1/4 - 12 1.44 1-3/32 5/16
24610 7/8 - 14
24511 1" - 8 1-3/8 - 12 1.37 .68 24711 1-5/16 1.39 1-3/8 - 12 1.56 1-7/32 5/16
24611 1" - 12

470 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
 THREADED INSERTS
S P E C I A LT Y F A S T E N E R S G R O U P

Metric Internal Locking Thread Repair Inserts

Material: Inserts - 303 stainless steel or equivalent

Keys - 302 stainless steel or equivalent
Finish: Passivated
Tolerances: ±.25 mm unless specified otherwise.
Dimensions: All dimensions below are in millimeters
Keys: Inserts with an internal thread size of M7
and larger are furnished with 4 locking keys.
Smaller sizes have 2 locking keys.

Thinwall - Metric - Locking

Insert Installation Removal
Internal External Installation Tap C’sink Thread Tap Drill
Part Thread Thread G Tool Drill Dia. Size Min.
Number Class 6H Class 6g Length (Ref.) Part No. Size +.25
-.00 Class 6h Depth Size Depth

24551 M 5x0.8 M 8x1.25 8.0 4.0 24751 6.9 8.25 M 8x1.25 9.5 5.50 4.00
24552 M 6x1.0 M 10x1.25 10.0 5.0 24752 8.8 10.25 M 10x1.25 11.5 7.50 4.75
24553 M 8x1.25 M 12x1.25 12.0 6.0 24753 10.8 12.25 M 12x1.25 13.5 9.50 4.75
24653 M 8x1.0
24555 M 10x1.5 M 14x1.5 14.0 7.0 24755 12.8 14.25 M 14x1.5 15.5 11.50 4.75

THRE ADED INSER TS

24655 M 10x1.25
24556 M 12x1.75 M 16x1.5 16.0 8.0 24756 14.75 16.25 M 16x1.5 17.5 13.50 4.75
24656 M 12x1.25

Heavy Duty - Metric - Locking

Insert Installation Removal
Internal External Installation Tap C’sink Thread Tap Drill
Part Thread Thread G Tool Drill Dia. Size Min.
Number Class 6H Class 6g Length (Ref.) Part No. Size +.25 Class 6h Depth Size Depth
-.00

24563 M 4X0.7 M 8x1.25 8.0 4.0 24763 6.9 8.25 M 8x1.25 9.5 5.50 4.00
24564 M 5x0.8 M 10x1.25 10.0 5.0 24764 8.8 10.25 M 10x1.25 12.5 7.50 4.75
24565 M 6x1.0 M 12x1.25 12.0 6.0 24765 10.8 12.25 M 12x1.25 14.5 9.50 4.75
24566 M 8x1.25 M 14x1.5 14.0 7.0 24766 12.8 14.25 M 14x1.5 16.5 11.50 4.75
24666 M 8x1.0
24567 M 10x1.5 M 16x1.5 16.0 8.0 24767 14.75 16.25 M 16x1.5 18.5 13.50 4.75
24667 M 10x1.25
24569 M 12x1.75 M 18x1.5 18.0 9.0 24769 16.75 18.25 M 18x1.5 20.5 15.50 4.75
24669 M 12x1.25
24570 M 14x2.0 M 20x1.5 20.0 10.0 24770 18.75 20.25 M 20x1.5 22.5 17.50 4.75
24670 M 14x1.5
24571 M 16x2.0 M 22x1.5 22.0 11.0 24771 20.5 22.25 M 22x1.5 24.5 17.75 6.35
24671 M 16x1.5
24672 M 18x1.5 M 24X1.5 24.0 12.0 24772 22.5 24.25 M 24x1.5 26.5 19.75 6.35
24573 M 20x2.5 M 30x2.0 30.0 15.0 24773 28.0 30.25 M 30x2.0 34.5 25.75 6.35
24673 M 20x1.5
24674 M 22x1.5 M 32x2.0 32.0 16.0 24774 30.0 32.25 M 32x2.0 36.5 27.75 6.35
24575 M 24x3.0 M 33x2.0 33.0 16.5 24775 31.0 33.25 M 33x2.0 37.5 28.75 6.35
24675 M 24x2.0

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

471
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Miniature - Metric
Non-Locking Self-Locking
303 CRES Keylocking Threaded Inserts
Material: Inserts - 303 CRES
Keys - 302 CRES
Finish: Passivated
Tolerances: ±.25 mm unless specified otherwise
Internal Threads: Per Fed Std H28/21, MJ Form
Dimensions: All dimensions below are in millimeters
Keys: Miniature Inserts are furnished with 2 locking keys
Material Identification Mark: None
Lubrication: Dry Film Lube on Self-Locking Inserts only

Part Number* Insert Installation Removal

Internal External Thread Install Tap Drill C’Sink Thread Tap Drill
Non- Self- Thread Thread Length Length Tool Size Dia. Size Min.
Locking Locking Class 4H6H Class 4h G H Part No* +.080/ -.025 +.25/-.00 Class 6H Depth Size Depth
26382 27382 M 2x0.4 M 4x0.7 2.20 3.00 22682 3.4 4.1 M 4x0.7 4.0 2.8 2.00
26383 27383 M 2.5x0.45 M 4.5x0.75 2.70 3.81 22683 3.9 4.6 M 4.5x0.75 5.0 3.0 2.00
26384 27384 M 3x0.5 M 5x0.8 3.10 4.25 22684 4.4 5.1 M 5x0.8 5.5 3.5 2.25
26386 27386 M 4x0.7 M 6x0.75 4.11 5.25 22686 5.5 6.1 M 6x0.75 6.5 4.6 2.50
THRE ADED INSER TS

Miniature - Inch
303 CRES Keylocking Threaded Inserts
Material: Inserts - 303 CRES Non-Locking Self-Locking
Keys - 302 CRES
Finish: Passivated
Tolerances: ±.010 inch unless specified otherwise
Internal Threads: Per SAE AS8879
Dimensions: All dimensions below are in inches
Keys: Miniature Inserts are furnished with 2 locking keys
Material Identification Mark: None
Lubrication: Dry Film Lube on Self-Locking Inserts only

Part Number* Insert Installation Removal

Internal External G Install Tap Drill C’Sink Thread Tap Drill
Non- Self- Thread Thread Thread H Tool Size Dia. Size Min.
Locking Locking Class 3B Class 2A Length Length Part No* +.003/ -.001 +.010/-.000 Class 2B Depth Size Depth
26283 27283 2 - 56 8 - 32 .090 .120 22552 .134 .166 8 - 32 .140 #33 1/16
26284 27284 4 - 40 10 - 32 .125 .170 22554 .161 .194 10 - 32 .160 #29 3/32
26285 27285 6 - 32 12 - 28 .125 .170 22556 .187 .220 12 - 28 .160 #21 3/32
26286 27286 8 - 32 1/4 - 28† .175 .220 22558 .228 .255 1/4 - 28 .210 #8 1/8
†
Modified Minor Diameter

High Strength Materials Available: These miniature inserts are also manufactured in high strength stainless steel (A-286 with heat treatment)
and in alloy steel (4140 with heat treatment).

472 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
 THREADED INSERTS
S P E C I A LT Y F A S T E N E R S G R O U P

MS/NAS Style Insert

Jergens now offers Mil-Spec Keylocking Threaded Inserts

E W
N

THRE ADED INSER TS

Thread Inserts
• Inch and metric sizes available
• Material: 303 CRES
A286 CRES
4140 Alloy Steel

Insert Style Please contact Jergens

for cross reference and
Miniature & Lightweight ordering information.
MS 51830/NAS 1394 1-800-Jergens (537-4367)

Heavy Duty
MS 51831/NAS 1395

Extra Heavy Duty

MS 51832

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

473
 THREADED INSERTS
S P E C I A LT Y FA S T E N E R S G R O U P

Master Thread Repair Kits

Small Assortments
Coarse Series, Heavy Duty Kits
Internal External Quantity
Thread Thread (Mod) of Inserts
Class 2B Class 2A Length Per Kit
10 - 24 3/8 - 16 .31 5
1/4 - 20 7/16 - 14 .37 10
5/16 - 18 1/2 - 13 .43 10
3/8 - 16 9/16 - 12 .50 10
1/2 - 13 3/4 - 16 .62 10
5/8 - 11 7/8 - 14 .87 10
3/4 - 10 1-1/8 - 12 1.12 5
Total Inserts Per Kit 60 pcs.

Carbon Steel Kit Stainless Steel Kit

The Jergens Master Thread Repair
Kits include several different kinds of 25949 26349
inserts, installation tools and installation
and removal instructions.
The Kits are available with inch or Fine Series, Heavy Duty Kits
THRE ADED INSER TS

metric, carbon steel inserts or with

Internal External Quantity
stainless steel inserts. Thread Thread of Inserts
Class 2B Class 2A Length Per Kit
10 - 32 3/8 - 16 .31 5
1/4 - 28 7/16 - 14 .37 10
5/16 - 24 1/2 - 13 .43 10
3/8 - 24 9/16 - 12 .50 10
1/2 - 20 3/4 - 16 .62 10
5/8 - 18 7/8 - 14 .87 10
3/4 - 16 1-1/8 - 12 1.12 5
Total Inserts Per Kit 60 pcs.

Carbon Steel Kit Stainless Steel Kit

26149 26549

Metric, Thinwall Kits

Internal External Quantity
Thread Thread Length of Inserts
Class 2B Class 2A (mm) Per Kit
M 5x0.8 M 8x1.25 8.0 8
M 6x1.0 M 10x1.25 10.0 8
M 8x1.25 M 12x1.25 12.0 6
M 8x1.0 M 12x1.25 12.0 6
M 10x1.5 M 14x1.5 14.0 4
M 10x1.25 M 14x1.5 14.0 4
M 12x1.75 M 16x1.5 16.0 3
M 12x1.25 M 16x1.5 16.0 3
Total Inserts Per Kit 42 pcs.

Metric Carbon Steel Kit Stainless Steel Kit

25999 25998

474 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
 THREADED INSERTS
S P E C I A LT Y F A S T E N E R S G R O U P

Master Thread Repair Kits

Large Assortments
Coarse Series, Heavy Duty Kits Metric, Thinwall Kits
Internal External Quantity Internal External Quantity
Thread Thread (Mod) of Inserts Thread Thread Length of Inserts
Class 2B Class 2A Length Per Kit Class 6H Class 6g (mm) Per Kit
1/4 - 20 7/16 - 14 .37 20 M 6x1.0 M 10x1.25 10.0 20
5/16 - 18 1/2 - 13 .43 15 M 8x1.25 M 12x1.25 12.0 15
3/8 - 16 9/16 - 12 .50 10 M 8x1.0 M 12x1.25 12.0 15
7/16 - 14 5/8 - 11 .62 10 M 10x1.5 M 14x1.5 14.0 10
1/2 - 13 3/4 - 16 .62 6 M 10x1.25 M 14x1.5 14.0 10
9/16 - 12 3/4 - 16 .81 5 M 12x1.75 M 16x1.5 16.0 6
5/8 - 11 7/8 - 14 .87 3 M 12x1.25 M 16x1.5 16.0 6
3/4 - 10 1-1/8 - 12 1.12 3 Total Inserts Per Kit 82 pcs.
7/8 - 9 1-1/4 - 12 1.25 3
1” - 8 1-3/8 - 12 1.37 2 Metric Carbon Steel Kit Stainless Steel Kit
Total Inserts Per Kit 77 pcs. 25997 25996

Carbon Steel Kit Stainless Steel Kit

25945 26345 Coarse Series, Thinwall Kits

THRE ADED INSER TS

Internal External Quantity
Thread Thread (Mod) of Inserts
Fine Series, Heavy Duty Kits Class 2B Class 2A Length Per Kit
10 - 24 5/16 - 18 .31 20
Internal External Quantity
Thread Thread (Mod) of Inserts 1/4 - 20 3/8 - 16 .37 20
Class 2B Class 2A Length Per Kit 5/16 - 18 7/16 - 14 .43 15
1/4 - 28 7/16 - 14 .37 10 3/8 - 16 1/2 - 13 .50 10
5/16 - 24 1/2 - 13 .43 10 7/16 - 14 9/16 - 12 .56 10
3/8 - 24 9/16 - 12 .50 10 1/2 - 13 5/8 - 11 .62 6
7/16 - 20 5/8 - 11 .62 10 Total Inserts Per Kit 81 pcs.
1/2 - 20 3/4 - 16 .62 6
9/16 - 18 3/4 - 16 .81 5
Carbon Steel Kit Stainless Steel Kit
5/8 - 18 7/8 - 14 .87 3
3/4 - 16 1-1/8 - 12 1.12 3
25948 26348
7/8 - 14 1-1/4 - 12 1.25 3
1” - 12 1-3/8 - 12 1.37 2
Fine Series, Thinwall Kits
Total Inserts Per Kit 77 pcs.
Internal External Quantity
Stainless Steel Kit Thread Thread (Mod) of Inserts
Carbon Steel Kit
Class 2B Class 2A Length Per Kit
26145 26545 10 - 32 5/16 - 18 .31 20
1/4 - 28 3/8 - 16 .37 20
5/16 - 24 7/16 - 14 .43 15
3/8 - 24 1/2 - 13 .50 10
7/16 - 20 9/16 - 12 .56 10
1/2 - 20 5/8 - 11 .62 6
Total Inserts Per Kit 81 pcs.

Carbon Steel Kit Stainless Steel Kit

25947 26548

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

475
 THREADED INSERTS
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Inch
Thread Repair Inch Thread Kits - Heavy Duty
Insert Kits Carbon Stainless Stainless Steel
Steel Steel Internal External Inserts Insert Insert Tool
Part Number Part Number Thread Thread Per Kit Part Number Part Number Part Number
75900 76300 8-32 5/16-18 9 25900 26300 24700
75901 76301 10-24 3/8-16 9 25901 26301 24701
76101 76501 10-32 3/8-16 9 26101 26501 24701
75902 76302 1/4-20 7/16-14 8 25902 26302 24702
76102 76502 1/4-28 7/16-14 8 26102 26502 24702
75903 76303 5/16-18 1/2-13 7 25903 26303 24703
76103 76503 5/16-24 1/2-13 7 26103 26503 24703
75904 76304 3/8-16 9/16-12 6 25904 26304 24704
76104 76504 3/8-24 9/16-12 6 26104 26504 24704
75905 76305 7/16-14 5/8-11 6 25905 26305 24705
76105 76505 7/16-20 5/8-11 6 26105 26505 24705
75906 76306 1/2-13 3/4-16 4 25906 26306 24706
76106 76506 1/2-20 3/4-16 4 26106 26506 24706
The Jergens Keylocking Inserts 75907 76307 9/16-12 3/4-16 3 25907 26307 24707
provide strong and durable threads 76107 76507 9/16-18 3/4-16 3 26107 26507 24707
in most types of material. They are 75908 76308 5/8-11 7/8-14 3 25908 26308 24708
easily installed using standard drills 76108 76508 5/8-18 7/8-14 3 26108 26508 24708
THRE ADED INSER TS

and taps. 75909 76309 3/4-10 1 1/8-12 3 25909 26309 24709

The Jergens Thread Repair Insert 76109 76509 3/4-16 1 1/8-12 3 26109 26509 24709
Kits include inserts, an installation 75910 76310 7/8-9 1 1/4-12 3 25910 26310 24710
tool, and installation and removal 76110 76510 7/8 -14 1 1/4-12 3 26110 26510 24710
instructions. 75911 76311 1 - 8 1 3/8-12 2 25911 26311 24711
76111 76511 1 -12 1 3/8-12 2 26111 26511 24711
The Kits are available with either 75913 — 1 1/8-7 1 1/2-12 2 25913 — 24713
inch, metric, or metric internal/inch 76113 — 1 1/8-12 1 1/2-12 2 26113 — 24713
external carbon steel inserts. 75914 — 1 1/4-7 1 5/8-12 2 25914 — 24714
Each Kit is comprised of one size 76114 — 1 1/4-12 1 5/8-12 2 26114 — 24714
of insert in various quantities. For 75916 — 1 1/2-6 1 7/8-12 2 25916 — 24716
Thread Repair Kits that include 76116 — 1 1/2-12 1 7/8-12 2 26116 — 24716
several different sizes, see
pages 474 – 475. Inch Thread Kits - Thin Wall
Carbon Stainless Carbon Steel Stainless Steel Installation
Steel Steel Internal External Inserts Insert Insert Tool
Part Number Part Number Thread Thread Per Kit Part Number Part Number Part Number
75921 76421 10-24 5/16-18 9 25921 26321 24721
76121 76521 10-32 5/16-18 9 26121 26521 24721
75922 76422 1/4-20 3/8-16 8 25922 26322 24722
76122 76522 1/4-28 3/8-16 8 26122 26522 24722
75923 76423 5/16-18 7/16-14 7 25923 26323 24723
76123 76523 5/16-24 7/16-14 7 26123 26523 24723
75924 76424 3/8-16 1/2-13 6 25924 26325 24724
76124 76524 3/8-24 1/2-13 6 26124 26524 24724
75925 76425 7/16-14 9/16-12 6 25925 26325 24725
76125 76525 7/16-20 9/16-12 6 26125 26525 24725
75926 76426 1/2-13 5/8-11 4 25926 26326 24726
76126 76526 1/2-20 5/8-11 4 26126 26526 24726

476 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
 THREADED INSERTS
S P E C I A LT Y F A S T E N E R S G R O U P

Metric
Thread Repair Metric Thread Kits - Heavy Duty
Insert Kits Carbon Stainless Stainless Steel
Steel Steel Internal External Inserts Insert Insert Tool
Part Number Part Number Thread Thread Per Kit Part Number Part Number Part Number
75963 76463 M4x0.7 M8x1.25 9 25963 26363 24763
75964 76464 M5x0.8 M10x1.25 8 25964 26364 24764
75965 76465 M6x1.0 M12x1.25 8 25965 26365 24765
75966 76466 M8x1.25 M14x1.5 6 25966 26366 24766
76166 76566 M8x1.0 M14x1.5 6 26166 26566 24766
75967 76467 M10x1.5 M16x1.5 4 25967 26367 24767
76167 76567 M10x1.25 M16x1.5 4 26167 26567 24767
75969 76469 M12x1.75 M18x1.5 3 25969 26369 24769
76169 76569 M12x1.25 M18x1.5 3 26169 26569 24769
75970 76470 M14x2.0 M20x1.5 4 25970 26370 24770
76170 76570 M14x1.5 M20x1.5 4 26170 26570 24770
75971 76471 M16x2.0 M22x1.5 3 25971 26371 24771
76171 76571 M16x1.5 M22x1.5 3 26171 26571 24771
The Jergens Keylocking Inserts 76172 76572 M18x1.5 M24x1.5 2 26172 26572 24772
provide strong and durable threads 75973 76473 M20x2.5 M30x2.0 3 25973 26373 24773
in most types of material. They are 76173 76573 M20x1.5 M30x2.0 3 26173 26573 24773
easily installed using standard drills 76174 76574 M22x1.5 M32x2.0 3 26174 26574 24774

THRE ADED INSER TS

and taps. 75975 76475 M24x3.0 M33x2.0 3 25975 26375 24775
76175 76575 M24x2.0 M33x2.0 2 26175 26575 24775
The Jergens Thread Repair Insert
Kits include inserts, an installation
tool, and installation and removal Metric Thread - Thin Wall
instructions. Carbon Stainless Stainless Steel
Steel Steel Internal External Inserts Insert Insert Tool
The Kits are available with either Part Number Part Number Thread Thread Per Kit Part Number Part Number Part Number
inch, metric, or metric internal/inch 75951 76451 M5x0.8 M8x1.25 8 25951 26351 24751
external carbon steel inserts. 75952 76452 M6x1.0 M10x1.25 8 25952 26352 24752
Each Kit is comprised of one size 75953 76453 M8x1.25 M12x1.25 6 25953 26353 24753
of insert in various quantities. For 76153 76553 M8x1.0 M12x1.25 6 26153 26553 24753
Thread Repair Kits that include 75955 76455 M10x1.5 M14x1.5 4 25955 26355 24755
several different sizes, see 76155 76555 M10x1.25 M14x1.5 4 26155 26555 24755
pages 474 – 475. 75956 76456 M12x1.75 M16x1.5 3 25956 26356 24756
76156 76556 M12x1.25 M16x1.5 3 26156 26556 24756

Carbon Steel Kits - Metric Internal/Inch External Threads - Heavy Duty

Insert Tool
Part Internal External Inserts Part Part
Number Thread Thread Per Kit Number Number
76243 M 6x1.0 3/8 - 16 8 26243 24843
76244 M 8x1.25 1/2 - 13 8 26244 24844
76245 M 10x1.5 5/8 - 11 6 26245 24845
76247 M 12x1.75 3/4 - 16 4 26247 24847
76248 M 14x2.0 7/8 - 14 3 26248 24848
76249 M 16x2.0 1" - 12 3 26249 24849

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

477
 TH E DIF F ERENCE

Keylocking Inserts
OURS THEIRS

Jergens keylocking inserts are easy to Competitive thread repair devices

install with standard drills and taps. require special drills, taps, and
installation tools.

JERGENS KEYLOCKING INSERTS VS. THREAD REPAIR FROM OTHER MANUFACTURERS

Easy installation requires no special tools: uses Installation requires special drills, taps, and
standard drills and standard taps. installation tools.
“Keys” mechanically lock the insert into the Springs or locking patches do not mechanically lock
base material. the insert.
Rated among the highest in pullout strength of any Less pullout strength versus Jergens inserts.
thread repair device on the market.

Wide variety of styles, including thinwall, heavy duty, Limited offerings may force you to settle on a device
extra heavy duty, and solid inserts in both stainless that doesn’t meet all of your needs.
steel and carbon steel materials.

15700 Waterloo Road • Cleveland, OH 44110 • 800-537-4367 • www.jergensinc.com