Ecu Repair
Ecu Repair
com - HP47916138565862
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Introduction
Over time and the need to improve everything, the number
of electronic components in automobiles comes
progressively increasing in order to improve
from fuel efficiency to driver comfort.
As a result, more and more mechanical parts are
transformed into electronic components.
Today the vast majority of automobiles use the
electronic injection and are constantly increasing
as well as the need for qualified technicians to
ensure its smooth operation.
Therefore, investing in material and knowledge is no longer
a matter of staying ahead of the competition, it's almost
an obligation.
Next, you will learn more about injection modules
electronics: the main characteristics, identify the
main components, their functions, the most defects
common, and more.
Multimeters
One of the main and essential tools for anyone
works with electrical and automotive electronics is the
multimeter, know all the functions and know how to use it
correct way can help a lot when diagnosing
failure or make a repair.
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Diode
In the case of Rectifier Diodes, when a
over voltage, that is, the “voltage” is exceeded, the
component conducts the current in the direction of blocking the
diode, producing the same effect as the previous example, the
disruption of entry trails.
A diode has the characteristic of allowing the passage of
electrical current in one direction and block in the other, to
avoid a short circuit.
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Voltage regulator
The electronic circuit of the exchanges normally works
with 5 volts, therefore, the regulator is one of the components
responsible for the proper functioning of the modules and
injection system.
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Electrolytic capacitor
The capacitor is used to filter the input voltage before and
after the voltage regulator. It consists
internally by two dielectrics and an acidic substance,
over time, this substance may leak
acid causing short circuits and plate corrosion.
These types of capacitors are used in filtering
power supplies, low-voltage oscillating circuits
Drive
They are the components responsible for triggering the
injector nozzles, ignition coil, and solenoids through
of a low power electrical signal.
To access internal functions and features,
check in the Datasheet.
A coil drive normally short-circuits
when the coil is defective.
The drive consists of a power transistor that can be
be mounted individually or in Integrated Circuit
with several internal components.
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Transistor
Low power transistors are used for the
switching of drives and for signal communication
processed digital.
The function of the transistor is to switch electrical circuits from
high power through a low power.
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RAM memory
It is the volatile memory, where the auto parameters are
injection system adaptations.
PAL decoder
Transforms analog signals into digital signals and
organizes all this information for the processor.
It is possible to find modules with a single component, or
with several, with unique functions (rotation, detonation,
etc.) which is the case with some Bosch power stations.
EEprom - 95160
Serial Eprom with SOIC8 package are
information such as immobilizer code is stored,
engine, airbag, body module etc.
In some cases they can be reprogrammed via scanner or
with the help of programmers.
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Processor
As with a conventional computer, the processor is the
injection module heart.
Contains internal software with working parameters
of the system.
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Crystal or Clock
In every crystal, the material it is made of has a
unique characteristic of having a natural frequency.
The processor uses this frequency to determine the
time in which all the routines will be performed
job.
It is made
• Some ground or power will be missing
sensors;
• Actuators will not work;
• Central does not work.
Solution
• Check the cause of the defect;
• Redo the weld or rebuild the track with wire
cloaked.
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Electrical Resistance
Resistors are electronic components that have the
function hinders the passage of electric current through the
your stuff. This difficulty is called resistance
electrical.
Resistor Testing
Unit ............................... OhmΩ
3
Kilo Ohm .............................. kΩ = 10
6
Mega OHM .......................... MΩ = 10
SMD resistor
SMD resistors are at least 1/3 the size of
conventional resistors. Most are welded on the side of
under the board by the side of the tracks, occupying much less
space.
They are resistors to be mounted on the surface (SM in
English Surface Mounting). Your reference has a
encoding which can be three or four digits. The most
used in electronic equipment are the resistors
SMD with three.
5 3
2
1 1
0 6 7 8 9
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Main components:
1. 5V regulator;
2. Nozzle / Fan / Main relay;
3. Electronic accelerator;
4. Capacitor;
5. Coil 1 and 4;
6. Knock sensor;
7. Processor - ST -10;
8. Crystal - 10 MHz;
9. Lambda probe;
10. coil 2 and 3.
Technical specifications
Special features
• The letter '' S '' after 4 means that the system has
electronic accelerator;
• It is considered a hybrid plant, because it has the
injection and immobilizer maps on the processor.
• Injection and immobilizer maps can only be
accessed with ST10 programmer, and through Boot.
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Common defects
• Failure in the DC motor drive, causing failure in the
acceleration.
• Processor software failure. Many power plants
may malfunction due to
defect in the processor software (oscillation of
idling, acceleration failure, etc.).
exchange the software for another (tele-loading).
Ignition drive - VB 025 MSP
Between point 9 of the component and the processor, there is a
current limiting resistor of 1Kohms.
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applied voltage.
Mult Drive L9131 - 36 Pins
Controls 10 components of this ECU.
Main components
1. Fan 1 and 2 / Main relay;
2. Lambda probe;
3. Cold start;
4. Coil 2 and 4;
5. Coil 1 and 4;
6. Nozzles / Stepper motor / Canister;
7. Soic 95160 / Code;
8. Processor - ST10;
9. Can network; (Note: Cars with BC).
10. Capacitor.
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Technical specifications
Special features
• There is 4AFB with panel, box or Body Computer.
4AFB - Gasoline is not interchangeable with flex.
Common defects
• Oxidation on the plate, electro fan and cold start.
Main components
1. Multi functions - L9104 - 5V regulator - Relay
main - Relay A / C;
2. Memory Rom - 29F200 AB;
3. Processor - Motorola - ZC 439507 MF T 20;
4. MAR 9109 PD Multi Drive - 20 pins - Injectors -
Canister - Stepper motor - V1 and V2 fan;
5. Drive ignition coil 1 and 4 - VB025;
6. Ignition coil drive 2 and 3 - VB025;
7. Detonation interface - L9119;
8. Soic 8 - 95040 - Immobilizer;
9. Blasting interface – AA205AC.
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Common defects
• Oxidation of the board causing fan failure or
burning the drive that controls the fan;
• Burn the drive that controls the nozzle outlet.
Ignition coil drive – VB025
List of components
• Processor - Motorola MC68HCP11A1 - 52 pins;
• RAM memory - MHS MM3 65162S0129;
• PAL-ST B22AF627 decoder;
• BU 931 and BU 941 - Ignition Coils;
• L4947R - Voltage regulator 5 volts;
• CA3262 AE - Quadruple mult drive.
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6 54
7 3
8 2
9 1
1
0 1 1 1
1 2 3
Main components
1. Stepper motor;
2. Coil 2;
3. Coil 1;
4. Canister;
5. Double relay;
6. Capacitor;
7. Nozzle drive (single point); Note: You will not have the drives
8 and 9.
8. Nozzle 2 and 3;
9. Nozzle 1 and 4;
10. 5V regulator;
11. Capacitor;
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12. Processor;
13. Eprom memory.
Technical specifications
Special features
• The immobilizer is on the processor.
• The immobilizer is optional.
Common defects
• The 96/97 system came out with a processor defect.
When successive failures occur, the software of the
processor blocks the stepper motor, causing
idle oscillation. This failure will only be
repaired when the reset procedure is performed.
processor, using the tool chip.
Note: Nozzle drive - Commercial - IRF 34.
Drive relay A
Activate side A of the double relay, by pin 4 of the ECU.
Caution: Between pin 4 of the ECU and the relay drive A has a
diode.
2 1
0
3 9
4 7
5 6 8
1. Main Components
2. Varistor;
3. 5V regulator;
4. Nozzle drive;
5. Processor;
6. Eprom;
7. Rom memory;
2. Auxiliary processor - MC68HC11;
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3. Coil drive 1;
4. Coil drive 2;
Technical specifications
Rotation Signal: Phonic 60-2
Transformation: Tempra 8V to 16V just change the file
One 1.0 gas. For 1.5 gas. just change the
archive
OBS: 1 - When exchanging these exchanges
pay attention if the car has air conditioning and sensor
detonation.
2- It is not advisable to exchange
gasoline for alcohol because the starting system is
original cold will not work.
Eprom: 27C256 - Uno e Elba 1.5 and 1.6 from 92 to 94
27C512 - Family One and Tempra from 94 onwards
Common defects:
- Varistor firing: check for possible
alternator or short circuit in the harness.
How to solve - Change the varistor.
- Disruption of the sensors' TERRA track (follow
pin 31 of the nozzle).
How to solve - resold the track.
- Memory eprom or Ram accused by the scanner.
How to solve it - Change the auxiliary processor (photo 8)
Main components
1. DIP memory;
2. Regulator 5 volts;
3. Coil 1 and 2;
4. Protection diode;
5. Canister;
6. Nozzles;
7. Idle actuator.
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Technical specifications
Special features
• Interchangeable with 1.6 16v brava.
Common defects
• High temperature silicone oscillation and heating
temperature.
Note: This car usually mechanics leave
out of point and oscillates slowly and goes out.
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5NF - Fiat
Vehicles: Doblo 1.4 / 1.8 DBW.
4
5
3
2 1
Main components
1. 5V regulator, electric fan;
2. Electronic accelerator, MC33;
3. Coil;
4. Coil;
5. Set of 4 protection resistors of drive nº2 (1Ω).
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Technical specifications
Common defects
• Loss of acceleration - tele-loading or motor drive
of step.
Main components
1. EPROM;
2. RAM memory;
3. Processor;
4. Pulse controller: Nozzle, coil and actuator drive
ML;
5. Protection diode;
6. Coil 1 and 2;
7. Stepper motor and pump relay;
8. Spout;
9. 5 V regulator;
10. Capacitor.
Technical specifications
Special features
• Pin 1 facing the processor;
• Intel 8051 processor - 68 pins;
• Eprom 27C256 with 32 kb;
• Analog coil signal;
• Phonic RPM signal 60-2;
• Has no immobilizer;
• 1 coil, rotation sensor, 1 injection nozzle.
Common Defects
• Cold solder, if it is damp or oxidized;
• Nozzle and coil oscillation;
• Check that the nozzle is original and the TPS-
BUTTERFLY, the two work together;
• Locked stepper motor warms up the drive motor
step and ends up burning;
• Nozzle no pulses possible defect in the processor
help. This processor also controls the ignition.
• ECU for Clio Mono, Peugeot mono with Bosch 3.1 are
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4 2
5
1
6 7 8 9
Main components
1. Coil;
2. Coil;
3. Protection diode;
4. Electronic accelerator;
5. Nozzles / Fan / Lambda Probe;
6. 5V regulator / pump / main relay;
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7. Processor;
8. Crystal;
9. Electronic throttle signal converter.
Technical specifications
Note: To exchange the ECU from one car to the other,
just change the EPROM 95080.
When reconnecting the ECU, leave the switch on for 60
seconds to adapt.
Unlike the Marelli ECU, this Bosch ECU has a
Signal “converter” of the 4 tps sensors.
8 7 6 5
2 3 4
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Main components
1. 5V regulator;
2. Soic 95040 or 95160 code;
3. Electronic accelerator;
4. Set of transistors that assist drive 3;
5. Nozzle / Pump / Main Relay / Fan / Air conditioning;
6. Coil;
7. Coil;
8. Processor.
Technical specifications
Special features
• Montana ECU different from Stilo's.
Common defects
• Defect in the butterfly body, inducing to think that the
error is in the ECU.
Motronic 1.5.1 – GM
7
6
8 1
5
2 3
Main components
1. Pump / stepper motor;
2. Processor;
3. Auxiliary processor
4. Eprom;
5. Main relay;
6. Nozzles;
7. 5V regulator;
8. Coil.
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Technical specifications
Bosch Motronic M151 system, equips vehicles
Omega to gasoline 93 to 94 (Imported).
Multi Drive 30080 3992 - 21 Pins - Low Speed Corrector - Relay A / C -
Canister - Fuel pump relay - Injection light
Multec 700 - GM
Vehicles: Monza, Kadett and Ipanema, from 91 to 96.
Main components
1. Injector drive;
2. 16156085 - Fuel pump relay drive;
3. 34993 - Stepper motor drive;
4. Delco 196 E - 16045980 - PF relay - Injection light -
Flight computer - V2 fan;
5. Processor;
6. Delco 196 E - 16045980 - V1 Fan - Heating relay
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8. NTC;
9. Processor;
10. Cristal - Clock;
11. Eprom, 27C128
Technical specifications
Special features
• Multec 700 exchanges are all the same, the difference is
only in the mencal (Calibration Memory).
• Drive Beak - Commercial - IRF 540 or IRFZ34N.
Common defects
• Failure in the fan relay drive;
• Bad contact at the injector secondary drive terminals and
pump, causing failure when moving the ECU.
Necessary to resold the terminals.
Note:
o For the injector to pulse, it is necessary to jump the
terminals D9 and D10. Doing this, passes the earthing of the
D9 to D10, that is, for the injector to work is
pin D10 must be grounded.
O ECUs are the same, what changes is the month.
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Processor
Mencal
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Note: When the ignition is switched off, the ECU starts the engine
step, that is, to test the drive just turn on and off
the ignition. And test with the oscilloscope.
Motronic 1.5.4 – GM
Main components
1. Coils;
2. Multi fan drivers;
3. Processor;
4. Eprom;
5. 5V regulator;
6. Protection diode;
7. Nozzles, Canister;
8. Stepper motor.
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Main components
1. Nozzle 1 and 4;
2. Nozzle 2 and 3;
3. Stepper motor;
4. Fault light / turning account / U8 / Canister
5. Fan 1 and 2 / EGR
6. 5V regulator
7. Varistor
8. Lambda probe
9. Processor
10. Eprom
11.Coil Transistor
12. PLD
Technical specifications
- Rotation signal: Phonic 60-2
- Transformation: Corsa 1.0 to 1.6 just change the eprom.
Corsa for Omega 2.2 needs some adjustments in the
module.
- Eprom: 27C256 32Kb
- Immobilizer: When you have it is in the HC11 processor
(photo 9)
Common defects
- Varistor firing: check for possible
alternator or short circuit in the harness
How to solve - Change the varistor
- Direct fan:
How to solve- 1- change 2-reset processor drive
- Fan does not gun:
How to solve-1- check the track 2- check schedule
eprom 3- Change drive.
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Multec H VHC - GM
Vehicles: Montana 1.8, Celta 1.4 and Corsa 1.0.
Main components
1. Nozzles / Canister / Pump / Fan / Probe;
2. Cold start;
3. Stepper motor;
4. Capacitor;
5. Coil;
6. Coil;
7. Crystal;
8. 5V regulator;
9. Soic 95040 code;
10. BGA processor.
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Technical specifications
Special features
• Interchangeable with each other as long as the file of the
injection, flex ECU and gasoline ECU are not fully
interchangeable.
Common defects
• Probe does not read, SOIC corrupts the file and defects
accelerated.
Note: To change the ECU from car to car, simply
change the EPROM.
SEE IF
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Main components
1. Protection diode;
2. Main rotation input;
3. Processor;
4. Eprom memory;
5. PLD;
6. Nozzle 1 and 2 / Stepper motor / Pump / Fan;
7. Coil (Cylinder 2 and 3);
8. Coil (Cylinder 1 and 4);
9. Soic immobilizer;
10. 5V regulator;
11. Nozzle 3 and 4.
Technical specifications
Special features
• With immobilizer.
Common defects:
• Failure to activate the fan.
Note: The Soic behind the sign, which contains the
immobilizer information has the original number 90510 and
its similar is 25020.
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EEC IV - FORD
Vehicles: VW and Ford from 95 to 96 monoponto, with AP and CHT (AE) engines
Main components
1. Injector drive;
2. Injection diode;
3. Diagnostic control drive;
4. RAM memory;
5. Crystal / Clock;
6. ROM memory;
7. Transistor - turns on / off 5 volts;
8. Cold start drive;
9. Processor;
10. Drive fuel pump relay;
11. Stepper motor drive;
12. Quadruple Mult Drive - Canister - A / C Relay – Similar Ca 3262.
13.Transistor coil.
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Technical specifications
Special features
• The ECU does not control the ignition coil. This system
has the TFI module.
• The quadruple multi drive can be replaced by the CA 3262,
which is common in several ECUs.
Common defects
• Injector nozzle IC;
• Idle actuator CI.
Note: This car usually shortens the whip of the
nozzles and burn the CI, always check the nozzle harness
and also the idle actuator. Some vehicles
may present instability in operation even
after replacing the defective component. You must reset the
EC, passing something metallic on its pins. Thereby
it is possible to erase / reset the parameters
things that you can't get with a scanner.
Main components
1. 5 volt regulator, pump relay and thermostatic valve;
2. SOIC, code 95320;
3. Nozzles, Canister and Idle;
4. Coil 1;
5. Coil 2.
Technical specifications
Special features
• Without distributor;
• Immobilizer integrated into the panel;
• Pin 01 to the right;
• 4X sinusoidal RPM signal;
• Eprom on the processor;
Common defects
• Does not activate the pump relay, which is probably a defect in the
bomb.
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Main Components
1. Thermostatic valve. 5 volt regulator, pump relay;
2. Crystal / Clock;
3. SOIC / code;
4. Beak, Canister and Slow March;
5. Coil 2;
6. Coil 1.
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Technical specifications
Special features
• Immobilizer integrated into the panel;
• Eprom on the processor;
• 4x sinusoidal RPM signal;
• Pin 01 to the right;
• ST processor;
• Without distributor.
Common defects
• Does not activate the pump relay, probable drive defect
the pump;
• Does not trigger or is constantly activated at
fan, probable drive defect or oxidation of the
board.
Main components
1. L9113 - Multi-function drive - 5V regulator - Relay
main - A / C relay;
2. Soic 95080;
3. Rom memory - 29F400 BC;
4. Motorola processor - ZC439620VFT25;
5. L9110 PD - Multi drive - Canister - A / C relay - Control
probe heating;
6. L9135 PD - Multi drive - Injectors - V2 Fan;
7. MC33186DH1 DC motor control drive;
8. Line 15 protection diode.
Coil
1. Coil signal amplifier transistor 1;
2. Coil signal amplifier transistor 2;
3. Set of coil signal resistors.
DC motor control drive – MC33186DH1
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Main components
1. Set of nozzle drivers;
2. Stepper motor;
3. Main processor;
4. Eprom;
5. Auxiliary processor;
6. Pump;
7. Coil;
8. 5V regulator;
9. 5V of the map / TPS.
Technical specifications
Special features
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Common defects:
• Failure in the stepper motor drive - L9122;
• Failure in the coil drive - VB027;
• Pump drive failure - CA3262;
• Map power failure - Cl 33072 (8-pin tsop)
Note: Some vehicles may show oscillation
idle speed due to voltage instability (battery
or alternator) and suspect a plant defect.
Main components
1. Canister;
2. Stepper motor;
3. Code / Soic 95320;
4. Coils;
5. VGA processor;
6. Crystal;
7. 5V regulator;
8. Probe.
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Technical specifications
Special features
• 2nd generation of Power systems, replacing the l AW system
4LV.
Common defects
• Loss of acceleration due to problems related to
battery and alternator.
Note: Although this system replaces the 4LV system,
the exchanges are not interchangeable, due to the MAP sensor
be different.
Temic 1.74
Vehicles: Gol 2.0 GLX from 94 to 98.
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Main components
1. TLE 4216 G - Drive relay fuel pump - Coil of
ignition;
2. TLE 4262 G;
3. Lambda probe heating control drive - T30;
4. Canister drive - T30;
5. Idle corrector drive - T30;
6. __________________________________
7. MAP
8. ROM memory - 27C256;
9. Processor - Motorola – MC68HC11G5FN1.
Technical specifications
Special features
• Has the internal map
Common defects
• Fault in the idle corrector drive;
• Ignition coil drive failure;
Note: Some vehicles may show oscillation
idle due to voltage instability in the
ECU power, caused by defect in the relay
main.
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TLE 4216 G –A
TLE 4216 G – B
1 AVP - VW
Vehicles: With AP 1.6, 1.8 and 2.0 MI engines from 99 onwards. And model pole
old 99.
Main components
1. Canister;
2. Nozzle 4;
3. Nozzle 3;
4. Nozzle 1;
5. Nozzle 2;
6. Probe;
7. Coil;
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1. 5V / TPS regulator;
2. Capacitor;
3. Stepper motor;
4. Pump relay;
5. Auxiliary processor;
6. Eprom;
7. Main processor.
Technical specifications
Special features
• Eprom pin 1 facing down;
• Has an immobilizer.
Common defects
• Failure in the stepper motor drive - L9122;
• Cold soldering on the multi-function drive - L9104 PD (20 pins
tsop) due to heating.
Note: Some vehicles may show oscillation
idle speed due to voltage instability (battery
or alternator) and suspect a plant defect.
Drives
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Note: The center of the Pole vehicle does not have the drive
VB 027, due to the injection system using
ignition as an external power module.
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L 9104 PD
.
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MP 9.0 - VW
Vehicles: Gol 1.0 8V MI and Kombi 1.6 8V MI
FRONT
SEE IF
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Main components
1. 5V regulator;
2. Eprom DIP;
3. Processor;
4. Knock sensor;
5. Coil;
6. Diodes;
7. Stepper motor;
8. Nozzle mult drive;
9. Jumper for defective coil repair.
Technical specifications
Special features
• There is MP9 without immobilizer, but most are with
immobilizer. The Kombi ECU is interchangeable with that of the
Goal and vice versa, as long as the programming of the
EPROM, also check the knock sensor drive.
Common defects
• Coil CI and bad grounding.
Note: Burning in the coil IC, due to lack of
grounding the ECU with the battery. We should do a
between the ECU housing, the battery negative and the
coil housing. Check that the coil heats the
ignition module, if it gets hot we should replace it or
repair it too.
1AVI – VW
Vehicles: Gol 1.0 16V
Main components
1. 5V regulator;
2. Main processor;
3. Eprom;
4. Auxiliary processor;
5. Coil transistor;
6. Canister;
7. Stepper motor;
8. Set of nozzle drivers.
Common defects
• Ci sensor map heats up;
• Ci stepper motor, without fully functioning;
• Bad contact in the eprom socket;
• Ci pump and Ci coil.
Note: The eprom 27C010, or 27C1001 can be
replaced by 29F010. The main processor sends
the ignition pulse signal directly to the coil in the
front, we have two responsible SMD resistors
for “filtering” the signal, and at the bottom we have two more
47Ω resistors that also do this job.
Follow the track from pin 24 to the main processor.
4AVP - VW
Vehicles: Gol, Saveiro 1.6 flex
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1. Probe;
2. Cold start, pump relay;
3. Crystal;
4. Processor;
5. SOIC
6. Canister nozzles, stepper motor;
7. Coil 1;
8. Coil 2;
9. Cold broken relay.
Technical specifications
Special features
• Gol 1.6 8V Flex
Common defects
• Ignition coil
4BV - VW
Vehicles: Fox and Gol 1.0 8V
Main components
1. Coils;
2. Electronic accelerator;
3. Nozzle / Fan / Canister / A / C;
4. Crystal;
5. BGA processor;
6. 5V regulator;
7. Capacitor;
8. Probe.
Technical specifications
Special features
• Gol 1.0 and Fox 1.6 8V
Common defects
• Ignition coil and throttle body Note: This ECU easily corrupts the
ST processor, requiring only reprogramming again.
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7.5.20 –VW
Vehicles: Goal flex.
Main components
1. Canister probe nozzles, cold start, fan;
2. Butterfly body;
3. 5V regulator.
Technical specifications
Common defects
• Cold start / nozzle drive.
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Bosch 3.8.3
Vehicles: Golf 2.0, Bora 2.0 and Gol turbo.
Main components
1. Soic 95040, Code;
2. Regulator 5 volts;
3. Probe 2;
4. Probe 1;
5. Canister;
6. Ignition complex;
7. Eprom;
8. Nozzles;
9. Idle corrector
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Technical specifications
Special features
• 3.8.2 Passat 1.8 20V.
• 3.8.3 Gol 1.0 Turbo.
5.9.2 Bora 2.0.
Common defects
• When you close a short, the trails break easily,
ignition system in the complex ECU is fragile.
• Lambda probe closes short and damages the ECU.
Bosch LE - JETRONIC
Vehicles: Gol GTI 1994 Santana Executive Kadet GS
Licensed to Djebaili Abdelghani - [email protected] - HP47916138565862
Main Components
1. Ignition;
2. Ignition;
3. P2IGN;
4. Visual parameters module;
5. Injector nozzles.
Technical specifications
Special features
• No communication with scanner, ignition system for
Santana and Versalles independent from the injection plant;
• Immobilizer does not exist in this system;
• Non-electronic analog processor;
• Analog non-electronic eprom;
• Injection light yes;
• RPM hall sign, distributor;
• Good trails;
• Cold welding, yes mainly in F and A;
Technical Notes
Nozzle drive: Darlington transistor, NPN (code
commercial VM = TIP122 or TIR 127).
Attention, for the insulating plastic with the heat sink plate
heat, and also with the fixing clamp. Test the CI with
the multimeter in DIODOS, the measurement should be between 0.4V at
0.8V. If the nozzle transistor is blown, the
resistance will be low or short-circuit between
Collector and Emitter.
✓ A TIP31 can also be used;
✓ Remember that the CI CJ07S controls the nozzles.
If the nozzles lock open, REMOVE the plate and test the
following components, LM2902A, LM2901A and LM2902B,
can be replaced by an LM2902N (number
commercial).
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Main Components
1. 5volts regulator;
2. TPS converter;
3. Coil 1;
4. Coil 2;
5. Nozzles, electro and Canister.
Technical specifications
Special features
• Soic 95160 and psop 29f400;
• Immobilizer integrated with BSI / CSI, decodes only in
gasoline vehicles. (stops the air conditioning).
To code the entire system, the
Peugeot Citroën;
Common Defects
Check the immobilizer system carefully.
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Main components
1. Nozzles;
2. Coil 3 and 4;
3. Coil 1 and 2;
4. Set of protective resistors for drive No. 5 (1Ω);
5. Electronic accelerator;
6. Crystal;
7. Soic 95160 / Code;
8. 5V regulator.
Common Defects
• Eco mode
• Lose acceleration
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Main Components
1. Coil 1;
2. Coil 2;
3. Boboleta body;
4. Nozzles, Canister and Electro Relay;
5. 5volts regulator.
Technical specifications
Special features
• ST processor, with integrated immobilizer system;
• ECU RESET in bank 1 and 2;
Common Defects
• Check the immobilizer system carefully;
• Be careful when exchanging from 6LP1 to 6LPb,
usually something is malfunctioning.
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Main Components
1. Coil;
2. Coil;
3. Coil;
4. Coil;
5. Butterfly body;
6. Nozzles, Relay and Canister;
7. 5volts regulator.
Technical specifications
Special features
• ST processor, with integrated immobilizer system;
• ecu RESET in bank 1,2 and 3;
Common Defects
• Carefully check the immobilizer system on the
immobilizer repair manual;
• Be careful to exchange from 6LP1 to 6LPb, usually
something is malfunctioning.
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Main Components
1. Butterfly body;
2. Electro Nozzles;
3. 5volts regulator;
4. Fan;
5. Coil 1;
6. Coil 2;
7. SOIC 95160.
Technical specifications
Special features
1. Semi hybrid;
2. Integrated with UCH, decode through procedures;
3. Pin 01 side of the connector;
4. Phased phonic RPM signal;
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Common Defects
• 5NR1 is different from 5NR2 and is not interchangeable with
5NP because of the air conditioning system.
Bosch MP7.2
Vehicles: Peugeot Citroen Gasolina Family;
Main Components
1. 5volts regulator;
2. TPS converter;
3. Idling;
4. Coil 1;
5. Coil 2;
6. Fan, Nozzle, Air conditioning and Canister.
Technical specifications
Special features
• With soic 24C02
• Immobilizer integrated with BODY, reading password at BSI,
decodes only on gasoline vehicles. To encode
Toto the system is necessary the Peugeout scanner Citroen.
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Common defects
• Carefully check the immobilizer system on the
immobilizer repair manual.
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Main Components
1. Coil 2;
2. Coil1;
3. Butterfly body;
4. 5volts regulator;
5. Nozzles.
Main Components
1. Processor.
Technical specifications
Special features
• Applied in Flex systems, some vehicles have been applied
Sirius 3132 and these are gasoline only;
• Processor integrated with UHC.
Common Defects
• Plate oxidation
• Failure of the immobilizer program (a reset must be
PSOP F400)
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Main components
1. Injector drive - Motorola - TY94084 FB - 20 pins;
2. 5V regulator;
3. Processor;
4. Crystal - Clock - 8MHz;
5. Rom memory - 29F200 BB;
6. Multidrive - Canister - Motorola - TY94082 FB - 20 pins;
7. Ignition drive - Cylinder 1/4;
8. Ignition drive - Cylinder 2/3;
9. Multidrive - Main relay - Fuel pump relay - V1
Cooling - ST - ATM 398 - 20 pins;
5V Regulator
Ignition Drives
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Common Defects
• Immobilizer lock (must be reset or decoded)
• Breaking of trails near the mouthpiece
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Main components
1. TLE 5216 G - 20 pins - Multi drive - Pump relay -
Canister;*
2. Start control drive - line 50;
3. Crystal - 8 MHz;
4. Air flow meter; (under the terminals)
5. Processor
6. 29F200 BA - Memory Rom;
7. Crystal - 4 MHz;
8. IRSFS 3010 S - DC motor drives;
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Common Defects
• Start Error (from the immobilizer);
• Air mass sensor.
Ignition drive
Conclusion
Make sure that all possible tests have been carried out and all
correctly, as the module is one of the vital parts of the vehicle
and has a high repair cost!