E2E04 ControlSystemsMachineControl 02
E2E04 ControlSystemsMachineControl 02
4.1
PU 4 PU 3 PU 2 PU 1
control panel control panel control panel control panel
A-side A-side A-side A-side
JobCard feeder
reader or control panel
PressManager B-side
smart I/O Signale
I/O signals
I/O signals
I/O signals
I/O signals
ser. Bus
CAN- CAN-
RCI
Bus CAN-Bus CAN-Bus CAN-Bus Bus
panel PU 4 PU 3 PU 2 PU 1
RS232
Real time computer
I/O signals
ser. Bus
ser. Bus
ser. Bus
ser. Bus
I/O signals
I/O signals
I/O signals
Control systems - Machine control
4-3
Control systems - Machine Control
4 Product Training Electronics – ROLAND 200
The control system of the R200 is decentralized. The central control is located on the first printing
unit and comprises the central computer (ZST) and the real time computer (RTR). The printing unit
control units (DWR) are on the printing unit and each contains a printing unit computer. There is an
additional operation computer on the delivery (BDT). This computer, however, has no safety
relevant functions.
Control
Error monitoring
X7
X1
X6
X1
-15V
+15V
GND
X1
X6
X1
X1
X1
X1
+5V
X2
X5
X7
X1
X1
X2
X5
mains
X2
X3
X4
X2
X3
X4
X3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Fig: RTR and ZTR Rack until S209
Slot 1
X1 CAN-Bus
X2 CAN-Bus
X3 RS 232 Servicemonitor
X4 RS 232 Download interface
X5 I/O signals double-sheet detection
X6 Input signals feed register sensors and missing sheet sensors
X7 Interface angle encoder (-B160)
Slot 2
X1 I/O signals
Slot 7
Fig: Central control rack as of S213 (and machines with 4Q main drive)
X7
X1
X6
X1
-15V
+15V
GND
X1
X6
X1
X1
X1
X1
+5V
X2
X5
X7
X1
X2
X5
mains
X2
X3
X4
X2
X3
X4
X3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Fig: RTR and ZTR Rack until S209
X1 CAN-Bus
X2 CAN-Bus (120Ω termination load)
X3 RS 232
X4 RS 232 Download interface
X5 RS 232 (until S212)
X5 RS 485 Interface BUM6x (as of S213)
X6 RS 232 Servicemonitor
X7 Keyboard interface
X1 I/O signals
X1 I/O signals
X1 I/O signals
X1 analog inputs
X2 analog outputs
• Monitoring general signals and direct inputs • Main drive control (1. channel) with the
of emergency-stop switches, swivel guards, generation of run commands on the basis of
protections guards circuit A, protections protection statuses on the PUs
guards circuit B, crawl speed and operation • Control feeder pile
key of the ZST, RTR and DWR • Control delivery pile
• Monitoring relay outputs for the main drive, • Control plate and blanket change
brake, feeder and delivery pile (positioning angles are sent to the RTR)
• Speed monitoring • Acoustical signals*: Start-up signal, calling
• Monitoring oil pressure on the PUs tone, warning signal oil pressure, side
• Monitoring “impression or feeder off” keys, edges, pile
the damping water, the frequency converter • Control washing of the inking unit
for the water fountain rollers • Transfer of all changes to the protection
• Monitoring all motor protection switches and statuses of I/O signals to the operation
fuses computer
Output and reporting functions Manual functions (in the feeder operation field)
• Error messages are sent to the operation • Manual function for the front stop check
unit (unlocking the front lay lock and activation of
• Message, when oil level too low the adjustment for sheet travel)
• Display of the actual machine speed on the • Manual function for the electrical double
feeder panel and on the operating unit sheet detection (comparison, test mode)
• Display of the actual sheet arrival angle on
the feeder panel or in the event of stops the
display of the their cause
• Display of the switching statuses of the
reflex heads and missing sheets on the * until S208, as of S209 controlled by RTR via
feeder panel in test mode backplane
Caution: The I/O components require external 24Vdc for the signals and 24Vac for
the synchronous motors.
A = 2, B = 3, C = 4, D = 5, E = free, F = 1
Pin assignment:
(1) Encoding switch for the adjustment of Fig.: Printing unit computer –A350
the node numbers
I/O signals
Inputs (e.g. when a key is pressed) are read in
and outputs are set (e.g. when a sensor is
activated) via this connection.
Serial bus
The foil keyboard is controlled via the serial bus. Frontansicht
Tastaturbus-Kabel
Frontansicht
A pair of shielded cables must be used for the DSub-Buchse DSub-Stecker
connected on both sides with the conductive pin +15V 2 paarweise verseilt 2 +15V
CLOCK IN* 3 3 CLOCK OUT*
housing.
CLOCK IN 4 paarweise verseilt 4 CLOCK OUT
KEY LOAD IN* 5 5 KEY LOAD OUT*
KEY LOAD IN 6 paarweise verseilt 6 KEY LOAD OUT*
nc 13 13 nc
+5V 14 14 +5V
CAN-bus
The different computers exchange data via the Frontansicht
CAN-Anschluß
Frontansicht
CAN bus. DSub-Stecker DSub-Buchse
Reserved * 1 1 Reserved *
For more details see Section 7 Communication CAN low 2 paarweise verseilt 2 CAN low
Systems. Ground 3 3 Ground
6 1 1 6
Reserved * 4 4 Reserved *
Shield 5 paarweise verseilt 5 Shield
9 9
5 5
Ground 6 6 Ground
CAN high 7 7 CAN high
Reserved * 8 8 Reserved *
+U * 9 9 +U *
**
Safety circuit
Hardware safety circuit for safety-relevant
functions.
See also Section 6 Safety Concept.
RS232 connection
Connection to the JobCard reader.
DW operation panel, A-side
These operation panels are controlled by
computers of the printing units (I/O-signals).
M278/2:
ventilator
U002: FC
dampening
fountain roller
M278/1:
ventilator
K052: contactor: dampening fountain roller
Product Training Electronics – ROLAND 200
Control systems - Machine Control
4-17
Control systems - Machine Control
4 Product Training Electronics – ROLAND 200
SPS-distributor –A350
-A335
connection from PU to PU
pressure switch, etc.
connection to POS-drives
connection to
guards, oil
connection to DWR
saftey circuit A, B and C
4.3 Software-Installation
Required software and utilities
• Downloadtool R200E (0 35D 4881 35)
• Program disk
• Configuration disk
• Laptop with WIN95/98 or NT
• serial cable (0 98L 0768 35)
download inst200
inst200.doc
download.pst inst200.exe
inst200.ini
202A4
C:\Tools
r200
download inst200
inst200.doc
download.pst 202A4 weitere PS inst200.exe
inst200.ini
inst2F*.epj
inst4F*.epj
Clear.fnt
Bdt.bin
Cyrillic.fnt
readme.txt Dw.bin
Init.prn
... Rtr.bin
Latin.fnt
Zst.bin
*.prn
C:\Tools\R200\Download\202A1\...
C:\Tools\R200\Download\202A2\...
C:\Tools\R200\Download\202B1\...
etc.
The directory "Program"
All files for the computers in the machine are in
directory "Program":
r200
ZST,
Slot 8, X4
0 98L 0768 35
COM1/
COM2