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+080603 - SIMULEX Mod1 Vertical RawMill Start Up

This document outlines the start up process for a vertical raw mill. It involves starting groups in a specific order: [1] starting the raw mill circulation air, [2] increasing the raw mill fan speed and opening corresponding dampers, and [3] opening the damper to allow hot gas from the kiln to enter the raw mill. It then describes increasing the raw feed and roller hydraulic pressure once those initial steps are complete. The overall goal is to restart the raw mill after it has been stopped.

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Hasnaoui Samir
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115 views6 pages

+080603 - SIMULEX Mod1 Vertical RawMill Start Up

This document outlines the start up process for a vertical raw mill. It involves starting groups in a specific order: [1] starting the raw mill circulation air, [2] increasing the raw mill fan speed and opening corresponding dampers, and [3] opening the damper to allow hot gas from the kiln to enter the raw mill. It then describes increasing the raw feed and roller hydraulic pressure once those initial steps are complete. The overall goal is to restart the raw mill after it has been stopped.

Uploaded by

Hasnaoui Samir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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KHD SIMULEX Model 1 – Vertical Raw Mill start up

A – Starting preconditions

Load “Normal production, RaM stopped”. Kiln runs in normal conditions.


Groups are stopped
 Hot gas generator 224.3
 Raw mill circulating air 224.4
 Raw mill feeding 222.1
 Raw mill main drive 224.1
Groups are running
 Electric precipitator 229.1
 Hot gas conditioning 229.3

229.34

229.22

P224.04
224.42

P224.22

224.41

Flaps & Dampers:


 229.22 open so that kiln hot gas is by passed (regarding raw mill)
 224.42, kiln gas to raw mill damper is closed
 229.34 damper in front of the mill is closed
 224.41 fresh air flap is closed
 Feed to raw mill driven by P224.04 and hydraulic pressure P224.22 set points = 0
Process controllers in manual P224.04, differential pressure across raw mill, P224.23, draught in front
of raw mill, F229.02, gas flow raw mill fan, P229.03, draught behind the preheater.
080603 - SIMULEX Lod1 Vertical RawMill start up .doc 1
B – Installation start, group by group

Raw mill circulation air 224.4

229.21

Increase speed of mill fan S229.01 and open corresponding damper S229.04

S229.04

S229.01

080603 - SIMULEX Lod1 Vertical RawMill start up .doc 2


Open gas flow of hot gas from kiln (damper 224.42)

229.21

224.43

T224.14

224.42

080603 - SIMULEX Lod1 Vertical RawMill start up .doc 3


080603 - SIMULEX Lod1 Vertical RawMill start up .doc 4
Acknowledge, and start again.

Produce increasing feed F222.05 and rollers hydraulic pressure P224.22

F222.05

P224.22

080603 - SIMULEX Lod1 Vertical RawMill start up .doc 5


080603 - SIMULEX Lod1 Vertical RawMill start up .doc 6

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