FP - EN - 201706 Fristam Pump

Original Instructions
Assembly Instructions
Centrifugal Pump
FP Series
Pump Type:
Pump No.:
Copyright
© Copyright 2012 Fristam Pumpen KG (GmbH & Co.)
All rights reserved. The contents, including graphic images and layout of this operating instructions manual are
subject to copyright protection and to other laws for the protection of intellectual property. The publication and
modification of the contents are not authorised. Moreover, you may not copy, publish and alter the contents there-
in for commercial purposes, or transmit the information to a third party.
The German version is the original version of the operating instructions manual. Other languages are translations of the original operating
manual.
Table of Contens
1 Introduction............................................... 5 6.6 Connection of Sealing or Quenching 

Liquid (Optional) ................................................... 13
1.1 Foreword................................................................... 5
6.7 Cleaning.................................................................... 13
1.2 Manufacturer........................................................... 5
1.3 Scope of Supply...................................................... 5
7 Operation .................................................. 13
1.4 Pump Without Motor (Optional) ...................... 5
7.1 Safety Instructions ................................................ 13
1.5 Scope of Documentation.................................... 5
7.2 Commencement of Operation......................... 13
1.6 Display Conventions............................................. 5
7.3 Monitoring of Operation .................................... 14
7.4 Stopping of Operation ........................................ 14
2 Safety.......................................................... 6
7.5 Pump Decommissioning.................................... 14
2.1 Basic Safety Instructions...................................... 6
7.6 Cleaning in Place ................................................... 14
2.2 Intended Use ........................................................... 6
2.3 Improper Use........................................................... 6
8 Faults ......................................................... 14
2.4 Warning and Instruction Labels........................ 6
8.1 Safety Instructions ................................................ 15
2.5 Noise Emissions ...................................................... 6
2.6 Disposal ..................................................................... 7
9 Maintenance ............................................. 15
3 Design and Function ................................. 7 9.1 Safety Instructions ................................................ 15

9.2 Replacement Parts................................................ 15
3.1 Principles of Design............................................... 7
9.3 Inspection of Sealing and Quenching 
3.2 Models ....................................................................... 8
Liquid (Optional) ................................................... 15
3.3 Pump Key.................................................................. 9
9.4 Lubrication of Motor Bearings.......................... 15
3.4 Versions ..................................................................... 9
9.5 Lubrication of Shaft Bearing ............................. 15
9.6 Motor Replacement ............................................. 17
4 Transportation........................................... 9
9.7 Shaft Seal Replacement ...................................... 18
4.1 Transportation ........................................................ 9 9.8 Pump Head Removal .......................................... 18
9.9 Checking of the Clearances............................... 18
5 Storage ....................................................... 10 9.10 Pump Head Attachment..................................... 20
9.11 Models FPE and FP…V: Mounting and 
5.1 Safety Instructions ................................................. 10
Alignment of the Pump Shaft........................... 27
5.2 Storage Conditions................................................ 10
9.12 Model L: Coupling Replacement ..................... 27
5.3 Long-Term Storage ............................................... 11
5.4 Recommissioning .................................................. 11
10 Appendix 1 ................................................ 28
10.1 Specifications.......................................................... 28
6 Installation ................................................. 11
10.2 Maintenance Intervals1 ....................................... 28
6.1 Safety Instructions ................................................. 11
10.3 Troubleshooting Table........................................ 29
6.2 Installation Location ............................................. 11
10.4 Number Key ............................................................ 31
6.3 Reduction of Noise and Vibration.................... 11
10.5 EC Declaration of Conformity ........................... 33
6.4 Pump Fixation ......................................................... 11
10.6 EG Declaration of Incorporation...................... 33
6.5 Electrical Connection............................................ 12
3
/ / FP PUMP SERIES / / /
11 Appendix 2 – Assembly Instructions

(Optional) ................................................... 34
11.1 Safety Instructions................................................. 34

11.2 Scope.......................................................................... 34
11.3 Rating Plate .............................................................. 34
11.4 Moving Without Motor........................................ 34
11.5 Installation Location ............................................. 35
11.6 Pump Installation................................................... 35
4
1 Introduction – Documentation on Fristam accessories (if applicable)
– Certificates (materials certificates, etc.), if applicable
1.1 Foreword – Declaration of Conformity or Declaration of Incorporation
This operator's manual describes all FP centrifugal pump sizes,

models, and versions. 1.6 Display Conventions
Information on the model, size, and version of your pump can List items are preceded by dashes:
be found on the rating plate on your pump and in the "Order-
Related Documents" in the attached documents. – Part 1
– Part 2
1.2 Manufacturer Handling instructions that must be performed in a specified

order are numbered:
FRISTAM Pumpen KG (GmbH & Co.)
1. Turn device on.
Kurt-A.-Körber-Chaussee 55
2. Turn device off.
21033 Hamburg
Handling instructions that do not need to be performed in a
GERMANY specified order are preceded by triangular bullets:
Tel.: +49-40 - 72556 -0 ► Action
Fax: +49-40 -72556 -166 ► Action
E-mail: [email protected]
1.6.1 Safety Instructions
1.3 Scope of Supply

The package includes the following items: A safety instruction with the signal word "Danger" indicates
personal hazards causing death or serious injury.
– Pump with motor = pump unit
optional: without motor
– Covers for pipe fittings A safety instruction with the signal word "Warning" indicates
– Optional: assembly kit personal hazards that may lead to death or serious injury.
– Fristam accessories (if applicable)

– Documentation
A safety instruction with the signal word "Caution" indicates
► Check the shipment for completeness and damage. personal hazards that may lead to mild to moderate injuries.
Immediately notify Fristam of any missing items or damage.
A safety instruction with the signal word "Note" warns of the

1.4 Pump Without Motor (Optional)
possibility of material damage.
The pump can optionally be supplied without a motor. In this
case, continue reading up to and including Chapter 3, "Design
and Function," page 7, and then skip to Chapter 11, "Appendix 2 –
Assembly Instructions (Optional)," page 34.
1.5 Scope of Documentation

The documentation includes the following items:
– This operator's manual
– Appendix 1 with maintenance, lubrication, and tighten-
ing torque tables
– Appendix 2 with assembly instructions
– Attached documents:
– Order-Related Documents
– Supplier Documentation (motor, coupling, etc.)
5
2 Safety 2.4.2 Hot Surface
2.1 Basic Safety Instructions

► Please read this operator's manual completely before using
Fig. 2 Safety label: "Hot Surface"
the pump and keep it available at the pump installation
location. This label indicates that parts can become hot during operation
► Heed the applicable national regulations of the owner's or, if applicable, that hot media is being pumped. Only touch
country and the company's work and safety regulations. the pump if you are wearing suitable gloves.
► All work described here may only be performed by qualified

experts with caution. 2.4.3 No Dry Running
► Danger of contamination: Heed legal and operational safety

regulations when pumping dangerous media.
2.2 Intended Use

The standard FP centrifugal pump versions are designed for use
in the food industry, the pharmaceutical and biotechnology Fig. 3 Safety label: "No Dry Running"
industry, and CIP process technology.
This label indicates that the pump cannot be run dry. There
They can be used to pump liquids with dynamic viscosities of up
must always be medium in the suction line and the pump when
to 1200 mPa s and media temperatures of up to 150°C. The
the pump is started. Otherwise, the pump will be damaged.
medium can contain a slight amount of air or gas, be
homogeneous, or contain a small amount of additives.
2.4.4 Rating Plate
Each pump is designed according to customer requirements.
The seal materials have been selected for the respective 1
medium. The pump may only be used to pump the medium it
was designed for (see “Order-Related Documents“ in the attached
2
documents).
10 3
4
9
2.3 Improper Use
The standard FP centrifugal pump versions may not be used in
explosive atmospheres. Special explosion-proof versions are
5
available for this.
Pumping of media other than those specified can destroy the 8 7 6
pump. Fig. 4 Pump unit rating plate
Standard pump units from Fristam are described in this

operator's manual. If nonstandard items or extras are installed, 1 Manufacturer
the operator assumes the responsibility for operation. 2 Type: pump series, pump size, model, version
Modifications and changes to the pump are only permissible 3 SN: serial number of the pump
with the explicit consent of Fristam. 4 H: discharge head [m]
5 P: motor output [kW]
2.4 Warning and Instruction Labels 6 Year of manufacture

7 mttl: mass (total) [kg]
► Do not alter or remove the labels on the pump.
8 nR: rated speed [1/min]
► Immediately replace damaged or lost labels with ones that
9 Q: flow rate [m³/h]
are true to the originals.
10 CE mark
2.4.1 Direction of Rotation

2.5 Noise Emissions
Fig. 1 "Impeller Direction of Rotation" label ► The local noise exposure regulations must be complied with.
For noise emission values for the pumps, please see
This label shows the direction of rotation of the impeller. It is Chapter 10.1, "Specifications," page 28.
located at the front on the pump cover.
6
3 Design and Function
Noise Generated by Running Pump
Hearing damage. 3.1 Principles of Design
► Wear ear protectors when using pumps with specified sound
pressure levels of greater than 80 dBA.
2.6 Disposal
2.6.1 Disposal of Transportation Package

► Recycle the transportation package.
A B C
2.6.2 Models KF and L 1: Disposal of Grease
► Dispose of grease and objects saturated with grease in an Fig. 5 Principles of design of pumps illustrated using the FPE model
environmentally friendly manner in accordance with appli-
cable regulations. A Pump head
B Lantern
2.6.3 Models L 2, L 3/L3V, L 4V: Disposal of Lubricating Oil C Electric motor
► Dispose of oil and objects saturated with oil in an
environmentally friendly manner in accordance with 3.1.1 Pump Head (A)
applicable regulations.
11
2.6.4 Disposal of Pump
16
1. Carefully clean the pump. Dispose of residues in an
environmentally friendly manner in accordance with
applicable regulations.
2. Dismantle the pump into its constituent parts. 12
15
3. Dispose of the pump parts in an environmentally friendly
manner in accordance with applicable regulations.
2.6.5 Disposal of Electrical and Electronic Scrap

► Dispose of electrical and electronic scrap in accordance with 14 13
applicable directives. Fig. 6 Pump head
11 Discharge line connection

12 Shaft seal
13 Impeller
14 Pump cover
15 Suction line connection
16 Pump casing
Shaft Seal (12)

Two seal types are available for use:
– Single shaft seal
– Double shaft seal
With the double shaft seal, there are two additional connec-
tions for the sealing liquid on the pump casing. These con-
nections are not shown in the following figures.
7
Impeller (13) Electric Motor (19)

Open impellers are standardly used in the FP pump series. The following motor types can be mounted:
– IEC standard motor with drive side fixed bearing (A side),
Pump Cover (14)
feather key and shaft pin of the following types:
The connection for the suction line is located on the pump
– IM B3: model with base
cover.
– IM B5: model with flange
Pump Casing (16)
– IM B3/5: model with flange and base
The connection for the discharge line is located on the pump
With the IEC standard motor, a Fristam pump shaft is
casing. The impeller and the shaft seal are built into the pump
clamped to the motor shaft pin.
casing.
– Special motor with Fristam pump shaft
3.1.2 Lantern (B) and Electric Motor (C) With the special motor, the Fristam pump shaft is already in-
tegrated and connected permanently to the motor.
17 18
3.2 Models
The model is indicated on the rating plate. See Chapter 2.4.4,
"Rating Plate," page 6.
The following are shown as examples:
– Lantern clamp-mounted
– Without enclosure 
See Chapter 3.4, "Versions," page 9.
20 19
Fig. 7 Lantern and electric motor
3.2.1 Model FP
17 Lantern
18 Electrical connection
19 Electric motor
20 Pump shaft
Lantern (17)
Fig. 8 Model FP
The lantern is present in all models except the special motor.
Motor: Special motor
The lantern connects the pump casing to the motor. Two
different versions are possible, depending on pump size: Design: Without lantern
– The pump casing is screwed to the lantern via a flange con-
nection.
3.2.2 Model FPE or FP…V
– The pump casing is inserted into the lantern and mounted
with a clamp.
Models with lanterns:
– FPE and FP…V
– KF
Fig. 9 Model FPE or FP...V
An additional bearing for the pump shaft is located inside
the lantern with base. Motor: IEC standard motor, model B3/B5
– L Design: With lantern
An additional bearing for the pump shaft is located inside
the lantern with base. The pump shaft is connected to the
motor via a coupling.
8
3.2.3 Model KF (24) Supplementary Character 2
A, B ,C ,D Versions; see Chapter 3.4, "Versions," page 9:
KF Compact bearing support with base
L1, L2, L3 Bearing block with coupling
V Stainless steel lantern, double shaft seal,
ø75mm at lantern neck
Fig. 10 Model KF H Pump casing with heating jacket
Motor: IEC standard motor, model B5 h Pump cover with heating jacket
Design: Compact bearing support with base
3.4 Versions
3.2.4 Model L
Version Enclosure Spherical Cap Motor Foot
Legs
A With With Without
B Without Without With
C Without With Without
D With Without With
Fig. 11 Model L Table 1 Versions
Motor: IEC standard motor, model B3 Note: If the (optional) pump without motor is supplied, please
first read Chapter 11, "Appendix 2 – Assembly Instructions
Design: Bearing block with coupling, coupling
(Optional)" on page 34.
protection, base frame
3.3 Pump Key

4 Transportation
21 22 23 24 4.1 Transportation
Fig. 12 Type designation example Transportation may only be performed by trained personnel.
The pump can be moved using an industrial truck or a crane.
21 Pump type
Always move the pump in the installation condition.
22 Supplementary character 1
23 Pump size
4.1.1 Safety Instructions
24 Supplementary character 2
► Danger of injury from falling or unsecured parts.
(21) Pump Type – Only use suitable means of conveyance and hoists. Infor-
FP Special motor with extended motor shaft mation on pump weight can be found on the pump's rat-
ing plate as well as in the “Order-Related Documents“ in
FPE Attached pump shaft the attached documents.
FP...V Extended insert shaft as pump shaft – Before moving the pump secure it to prevent it from tip-
ping over. Secure the pump to the pallet with tie-down
(22) Supplementary Character 1 straps, or screw the pump to the pallet.
– Do not leave the pump in a raised position for longer
S Open impeller with large clearance to casing
than necessary.
R Semiopen impeller with large clearance to
► Damage to pump by contamination, impact, or moisture.
cover
– Remove the protective film just prior to installation.
H High-pressure pump
– Remove the pipe fitting covers just prior to connection to
X Impeller for high pressures
the pipes.
Z Casing with circulation line
9
4.1.2 Moving With Industrial Trucks 3. Guide both loops to the crane hook and rotate by 180° to en-
sure that the belt will not slip on the hook.
Preparation
4. For double shaft seal:
► Ensure that the pump is adequately secured to the pallet.
Note: Round sling compresses sealing water tubes. Material
damage to double shaft seal.
Procedure
► Do not lay the round sling on the sealing water tubes.
1. Pick up the pallet with the forks on the industrial truck.
5. Position the center of gravity to ensure that the pump is lift-
2. Carefully move the pallet to the designated location and set
ed horizontally.
down.
6. Lift the pump.
.
Fig. 13 Moving with industrial truck
4.1.3 Moving With Crane
Falling Parts
Death from crushing, pinching of extremities, material damage. Fig. 14 Moving with crane
► Do not lift the pump at the eyebolts on the motor and pump
casing to move because these eyebolts are not designed for
the total weight.
► Only use hoists that are designed for the total weight of the 5 Storage
pump.
► Ensure that the area below the pump is clear of people.
5.1 Safety Instructions
► Corrosion: Condensation can build up under a tarp and
destroy the pump.
Swinging Parts – Ensure adequate ventilation.
Crushing and serious injuries.
► Start and stop the crane with pump smoothly.
5.2 Storage Conditions
► Ensure that the danger zone of the pump is clear of people.
► Store the pump as follows:
Auxiliary Equipment – Dry, in low humidity
Hoists: round slings tested in accordance with DIN EN 1492-1 – Protected against frost and heat, optimally at a tempera-
and 1492-2 ture of 20°C to 25°C
– Ventilated
Preparation
– Dust-free
► Remove load-securing devices.
Procedure
1. Wrap the round sling twice around the back end of the
motor. Do not lay over the fan shroud (see Fig. 14 Moving
with crane).
2. Lay the other end of the round sling between the lantern
and the pump casing. Do not lay the round sling over any
sharp edges or corners.
10
5.3 Long-Term Storage 6.2 Installation Location
For a storage time of longer than six months, heed the For standard pumps, the installation location must meet the
following: following requirements:
► The shaft seals must be specially treated before long-term – Nonexplosive atmosphere
storage:
– Dust-free environment
– For single shaft seal
– Ambient temperature: –20°C to +40°C
The impeller nut must be loosened so that the seal can
– Moisture and salt contents in ambient air: 
relax and the elastomers do not stick together.
The values are given in the motor supplier documentation. It
– For double shaft seal can be found in the attached documents.
Remove the complete shaft seal and store separately to – Foundation sized adequately for the pump weight
prevent the elastomers from sticking together.
– Horizontal and level installation surface, adequate installa-
Information on the shaft seal can be found in the “Order-Re- tion surface strength for pump mass
lated Documents“.
– Adequate clearance for maintenance work
► All movable pump parts must be rotated every three
– Adequate air supply for motor cooling
months.
5.3.1 Storage of Elastomers 6.3 Reduction of Noise and Vibration

Storage Conditions
– Storage temperature between +5°C and +20°C 6.3.1 Primary Measures
– Relative air humidity below 70 % ► Operate the pump in the optimum working range.
– No direct sunlight – Do not starve the pump. Avoid throttling too much. Only
operate with a low flow rate if necessary for regulation
– Deformation-free storage purposes.
– Do not operate with very high flow rates. Optionally in-
stall a flow controller in the discharge line.
5.4 Recommissioning
– Operate the pump without cavitation (see Chapter 6.4.1,
► After long-term storage and before commissioning, check
"Installation of Pipes," page 12).
seals, bearings, and lubrication.
► Decouple the suction and discharge lines from vibrations.
– Support lines.
– Align lines.
6 Installation – Install vibration isolators.
6.1 Safety Instructions 6.3.2 Secondary Measures

► Take structural measures such as the following:
► Danger of injury from falling parts.
– Acoustic paneling
– Wear safety shoes.
– Enclosure in housing
– Check load capacity and attachment of hoists.
► Danger of injury from unstable assembly.
– Tighten screws to the specified tightening torque (see 6.4 Pump Fixation
Chapter 10.1.1, "Tightening Torques for Screws and Nuts,"
page 28). Models FP/FPE/FP...V
– Use a torque wrench or an impact driver with adjustable ► Versions A and C:
torque. Set up the pump on the spherical cap bearings and align.
► Material damage from swinging during adjustment of ► Versions B and D:

spherical cap feet. Screw the pump on the motor foot to the foundation.
– Use spherical cap base plates. Model KF

► Versions A and C:
Set up the pump on the spherical cap bearings and align.
11
► Versions B and D:

Screw the pump on the compact bearing support with base
to the foundation.
Model L
► Versions A and C:
Set up the pump on the spherical cap bearings and align.
► Versions B and D:
Screw the pump on the base frame to the foundation.
Carriage (Optional) Fig. 16 Air pocket
1. Set up the pump at the installation location. Lock the locks

on the rollers (if present) or secure the carriage with chocks.
2. Ground the carriage to dissipate electrostatic charge.
3. Position hose line to ensure that it cannot be damaged.
Fig. 17 Dip in pipe

6.4.1 Installation of Pipes
► Lay and connect pipes as follows: – Pipe bends upstream of suction connection: Heed mini-
mum clearance and minimum bend radius:
– Keep the pipe resistance as low as possible: Avoid unnec-
essary installation of valves, elbows, and abrupt pipe D
transitions. R≥2xD
5 - 10 x D
Fig. 18 Laying of the suction line
– Connect the pipes to the pump so that they are free of

tension and compression to ensure that no stresses are
applied to the pump.
– Secure pipes to ceilings, walls, or floor using pipe clamps.
– Align pipes flush with pump connections using a bracket.
Fig. 15 Pipe transitions

6.5 Electrical Connection
– Design pipe cross section so that no unnecessary pres-
Electrical connection may only be performed by a qualified
sure losses or cavitation occurs in the suction area and so electrician.
that the condition
1. Heed the connection values on the motor's rating plate. The
NPSHa > NPSHr
specified voltage must not be exceeded.
is fulfilled. 2. Connect the motor according to the circuit diagram in the
Verify this in the project planning stage. terminal box of the motor.
– Install the suction lines in horizontal position or at a con- 3. Protect cable feedthroughs against penetration by moisture.
stant dropping angle towards the pump unit. Rule out 4. Turn on the motor for 2 to 3 seconds. Compare the direction
the possibility of air pockets and dips in the pipes. of rotation of the motor fan wheel against the direction indi-
cated by the arrow on the pump head.
5. Reverse the polarity if necessary.
12
6.6 Connection of Sealing or Quenching Liquid 7 Operation
(Optional)
In versions with double shaft seal, the seal chamber must be
flushed with a sealing or quenching liquid.
► Danger of burning: Pumping of hot media can cause the
► Use a suitable medium, e.g., water, as a sealing or quenching
pump to become very hot. Check the temperature before
liquid.
touching the pump.
► Noise emissions: The A-weighted sound pressure level of the
6.6.1 Installing the pipelines
pumps can be greater than 80 dBA. Always wear ear
1. Install and seal the supplied flushing tubes. protectors in the vicinity of the running pump.
2. As a standard, the feed line should be fitted at the bottom ► Danger of bursting: If the allowable pressure and
of the shaft seal. temperature ranges are exceeded, the pump may burst or
become leaky. The pressure and temperature ranges for the
3. As a standard, the return line should be fitted at the top of
pump must be complied with; see “Order-Related
the shaft seal.
Documents“ in the attached documents.
► Danger of bursting: Cold extinguishing agents used to
extinguish a pump fire can cause the hot pump to burst. Do
not cool the pump down excessively when extinguishing the
25 fire.
► Pump running in reverse direction despite emergency shut-
off: If the pump is shut off using the emergency shut-off
function, it will run in reverse direction due to the pumping
medium in the discharge line. Install a check valve in the
discharge line.
► Destruction of shaft seal when pump runs in reverse
direction. Reverse running destroys the springs in the shaft
26 seal. Always operate the pump in the direction of rotation.
See Chapter 2.4.1, "Direction of Rotation," page 6.
Fig. 19 Installing the pipelines
25 Return line
7.2 Commencement of Operation
26 Inlet
4. Install the following valves into the pipelines:

– Install the sight glass in the return line. Damage to Shaft Seals
If the pump runs without a pumping medium, the mechanical
seal will be damaged.
6.7 Cleaning
► Ensure that the pumping medium always reaches the upper
Only use cleaning agents that comply with the hygiene edge of the outlet side before and during operation.
guidelines for the respective pumping medium.
1. Before sealing the pump ensure that there are no foreign
objects inside the pump or pipes.
Damage to Double Shaft Seals
2. Seal the pump.
If the pump runs without a sealing medium, the shaft seal will
3. Connect the pipes.
be damaged.
4. Thoroughly clean the pump and the pipe system before ini-
Ensure that during operation:
tial use.
► The sealing liquid flows with the necessary pressure through
the double shaft seal.
The prescribed sealing fluid pressure is specified in the "Or-
der-related documents" in the sectional drawing of the shaft
seal. The "Order-related documents" are included in this op-
erating manual.
– Negative pressure in the seal chamber is not allowed.
If no pressure is noted in the "Sectional drawing of the shaft
seal", the following applies:
13
– A max. pressure of 0.2 bar is allowed for seals to which 7. Dry the pump.
sealing fluid is applied without pressure or which are
8. Protect the interior of the pump from moisture, e.g., with sili-
flushed.
ca gel.
► The temperature of the sealing liquid is maintained at
9. Seal the pipe connections with caps to prevent penetration
T < 70 °C.
of dirt and foreign objects.
1. Open the valve in the suction line. 10. Please see Chapter 5, "Storage," page 10 for additional steps.
2. Close the valve in the discharge line.

3. Fill the pump and the suction line up to the upper edge of 7.6 Cleaning in Place
the pump with pumping medium. Allow any air pockets that
are present to escape. 7.6.1 CIP Process
4. Turn on the motor. The pump now pumps against the closed The FP series pumps are suitable for the CIP (Cleaning In Place)
valve in the discharge line. This will limit the starting current. process. The following guidelines apply to the CIP process:
5. Slowly open the valve in the discharge line and adjust to the
working point. Example of a Cleaning Cycle
1. Perform preliminary flush with water.
7.3 Monitoring of Operation 2. Perform caustic flush with lye (NaOH; see Table 2 CIP clean-
ing).
During operation heed the following points:
3. Perform intermediate flush with water.
► Damage to shaft seal: Regulation of the pump output via the
suction-side valve can lead to damage of the pump and the 4. Perform acid flush with nitric acid (HNO3; see Table 2 CIP
shaft seals. Regulate the pump output only by means of the cleaning).
discharge-side valve. 5. Flush with water.
► Damage to pumping medium: If during operation the valve
Medium Process Temperature [°C]
in the discharge line is closed abruptly or for a long period of
time, water hammers can occur in the pump and lead to NaOH (approx. 1%–2%) 80–85
damage to the pump and/or the pumping medium. During HNO3 (approx. 1%) 60–65
operation do not close the valve in the discharge line
Table 2 CIP cleaning
abruptly or for a long period of time.
► Damage to pump: Exceeding of the output can lead to The pump's differential pressure should be 2–3 bar so that
damage of the pump and the shaft seals. Do not exceed the adequate flow rates are reached.
maximum speed of 3,600 rpm. If values deviate from these specifications, please contact
► Damage to motor during operation with frequency Fristam.
converter: If the speed is too low, the motor will overheat. 
Please refer to the motor supplier documentation in the 7.6.2 SIP Process
attached documents.
The FP series pumps can only be used with the SIP (Sterilization
In Place) process with the prior approval of Fristam.
7.4 Stopping of Operation Suitability depends on the selected elastomers.
1. Turn off the motor. The maximum process temperature is 145°C.
2. Close the valve in the suction line to prevent dry running of In ATEX operation, temperatures might deviate, see
the pump. supplementary ATEX manual, "Temperature limits".
7.5 Pump Decommissioning

8 Faults
1. Turn off the motor.
2. Close the valve in the suction line. For information on faults, possible causes, and remedies, please
see Chapter 10.3, "Troubleshooting Table," page 29.
4. De-energize the pump.
5. Empty the pump.
6. Clean the pump.
14
8.1 Safety Instructions 9.3 Inspection of Sealing and Quenching Liq-
► Danger of burning: Pumping of hot media can cause the uid (Optional)
pump to become very hot. Check the temperature before For pumps equipped for "locking system" or "quenching
touching the pump. system," the sealing liquid head must be checked daily.
► Pump running in reverse direction despite emergency shut- ► Check the sealing liquid head and compare with the
off: If the pump is shut off using the emergency shut-off specified value.
function, it can continue to run in reverse direction due to
the pumping medium in the discharge line. Install a check The specified value can be found in the Order-Related Docu-
valve. ments on the "Sectional Drawing" of the shaft seal. The Order-
Related Documents are attached to this operator's manual.
► The sealing liquid is heated by hot pumping medium and by
operation of the pump.
Ensure that the temperature of the sealing liquid is T < 70 °C
9 Maintenance during operation.
For information on maintenance intervals, please see

Chapter 10.2, "Maintenance Intervals1," page 28. 9.4 Lubrication of Motor Bearings
► Lubricate the motor bearings in accordance with the motor
manufacturer's specifications (see "Motor Supplier
Documentation").
► Rotating parts: Danger of injury. Before removing the
coupling guard and guard plate, turn off the pump motor
and prevent it from being able to be turned on accidentally. 9.5 Lubrication of Shaft Bearing
► Danger of burning: Pumping of hot media can cause the
pump to become very hot. Check the temperature before 9.5.1 Models FP, FPE and FP…V
touching the pump.
The models FP, FPE, and FP…V do not have additional shaft
► Electric shock: Liquids flowing through the system result in bearings, and hence no shaft bearing lubrication is necessary.
buildup of electrostatic charge. Ground the pipes and the
pump.
9.5.2 Models L 2, L 3/L3V and L 4V
► Uncontrolled outflow of liquids: Before maintenance or
adjustment of the pump: For the models L 2, L 3/L3V, and L 4V, the oil must be changed at
regular intervals.
– Close the suction and discharge valves in front of and be-
hind the pump. 1. Turn on the motor and let it run until the normal operating
temperature is reached.
– Block off the sealing or quenching liquid line.
2. Turn off the motor and prevent it from being able to be
► Leaking liquids: Acid burns and contamination. Before turned on accidentally.
opening the pump completely empty the pump casing.
3. Place a suitable oil collection container under the oil drain
► Tension cracks: Do not rapidly cool the pump. Material plug.
damage from scratching of polished surfaces. For a polished
surface, use a copper socket wrench socket. 4. Caution! Danger of burning from hot oil.
► Wear suitable protective gloves.
► Loosen and remove the oil drain plug.
9.2 Replacement Parts
5. Drain the oil completely and dispose of oil in accordance
► Use of replacement parts that are not approved by Fristam
with local regulations.
Pumpen KG (GMBH & Co.) can lead to serious personal injury
and material damage. If you have any questions regarding 6. Clean and remount the oil drain plug and seal.
approved replacement parts, please contact Fristam.
7. Fill with new oil. We recommended using the: SAE 15W40 oil
► Fristam registers all shipped pumps. For ordering type. Alternatively, use an equivalent brand of lubricant of
replacement parts from Fristam, you require the following similar quality and viscosity. For the required amount, please
information: see Table 3 Oil volumes.
Serial number: see Type Oil Volume
– rating plate or L2 1 liter
– number stamped into pump casing. L 3/L3V 3 liters
Table 3 Oil volumes
15
Type Oil Volume 30

L 4V 13 liters
Table 3 Oil volumes
9.5.3 Model L1
► Do not relubricate the deep groove ball bearing, but replace
it completely.
– At constant operating conditions, the raising of power con-
sumption, noise level or vibration indicates that wear has oc-
curred. Replace the deep groove ball bearing consequently.
Fig. 22 Model L1, pump shaft, motor-side
Model Bearing Grease Amount
L1 10 g 3. Remove the bearing cap (30) on the motor side.
Table 4 Bearing grease amount: model L1 4. Force out the shaft in the direction of the pump head.
Prerequisites Note: All parts that are gray in the above two figures remain
on the shaft.
– Pump head has been removed.
5. Clean the surfaces of all parts and check for damage. Replace
– Motor with coupling has been removed. if necessary.
Procedure 6. Relubricate the angular contact ball bearing. We recom-

mended using: JAX Halo-Guard FG-2 bearing grease or alter-
natively a white NSF H1 grease. Alternatively, use an equiva-
lent brand of lubricant of similar quality and viscosity. See
27 Table 4 Bearing grease amount: model L1.
7. Press the pump shaft with the bearing into the bearing
block.
8. Mount the bearing cap on the motor side.
9. Mount the bearing cap on the pump side.
28
10. Mount the cover (27).
9.5.4 Model KF
► Do not relubricate the deep groove ball bearing, but replace
it completely.
Fig. 20 Removing bearing block cover – At constant operating conditions, the raising of power con-
sumption, noise level or vibration indicates that wear has oc-
1. Take the cover (27) off of the bearing block (28). curred. Replace the deep groove ball bearing consequently.
► Grease the cylindrical roller bearing with bearing grease.
29 Model Bearing Grease Amount

KF 1 20 g
KF 2 40 g
KF 3 60 g
Table 5 Bearing grease amounts: model KF
Prerequisites
– Pump head has been removed.
Fig. 21 Model L1, pump shaft, pump-side – Motor has been removed.
2. Remove the bearing cap (29) on the pump side. Procedure

1. Remove the bearing cap (33).
2. Force out the pump shaft (31) with the bearing toward the
motor side.
16
31 32 6. Mount the shaft and align (see Chapter 9.11, "Models FPE and
FP…V: Mounting and Alignment of the Pump Shaft," page 27).
7. Mount the lantern.
8. Only for flange connection: Check the clearance if necessary
(see Chapter 9.9, "Checking of the Clearances," page 18).
9. Replace the mechanical seal, and mount the pump head (see
Chapter 9.10, "Pump Head Attachment," page 20).
IEC Standard Motor for Model KF

33 1. Turn off the motor and prevent it from being able to be
35 34 turned on accidentally.
Fig. 23 Model KF, shaft bearing

2. Take the motor off of the compact bearing support with
base.
3. Remove the bearing nut (34) and the guard plate (35). 3. Dispose of the motor in an environmentally friendly manner.
4. Remove the outer race of the cylindrical roller bearing. See Chapter 2.6.5, "Disposal of Electrical and Electronic Scrap,"
page 7.
Note: All parts that are gray in the above figure remain on
the shaft. 4. Insert the key of the old motor into the new motor.
5. Clean the surfaces of all parts and check for damage. Replace 5. Screw the motor to the compact bearing support with base.
if necessary.
IEC Standard Motor for Model L
6. Relubricate the cylindrical roller bearing (31). We recom-
mended using: JAX Halo-Guard FG-2 bearing grease or alter- 1. Turn off the motor and prevent it from being able to be
natively a white NSF H1 grease. Alternatively, use an equiva- turned on accidentally.
lent brand of lubricant of similar quality and viscosity. See 2. Remove the coupling guard.
Table 5 Bearing grease amounts: model KF.
3. Detach the motor from the base frame or the foundation.
7. Put the outer race back onto the shaft.
4. Take the coupling parts off of the motor.
8. Place the guard plate and the bearing nut on the shaft, and
tighten the bearing nut. 5. Dispose of the motor in an environmentally friendly manner.
See Chapter 2.6.5, "Disposal of Electrical and Electronic Scrap,"
9. Press the pump shaft with the bearing back into the lantern. page 7.
10. Mount the bearing cap (33). 6. Mount the coupling parts onto the replacement motor (pro-
ceed as described in Chapter 9.12, "Model L: Coupling Replace-
ment," page 27 to replace the coupling).
9.6 Motor Replacement
7. Place the replacement motor on the base frame or the foun-
dation.
Special Motor
8. Check the parallel and angular misalignment of the shafts.
turned on accidentally.
2. Remove the pump head (see Chapter 9.8, " Pump Head Re-
moval," page 18).
3. Replace the special motor. Fig. 24 Parallel misalignment
4. Replace the mechanical seal if necessary, and mount the
pump head (see Chapter 9.10, "Pump Head Attachment,"
page 20).
IEC Standard Motor for FPE and FP...V

Fig. 25 Angular misalignment
turned on accidentally. 9. Minimize deviations from the angular and parallel misalign-
2. Remove the pump head (see Chapter 9.8, " Pump Head Re- ment. Realign the shafts if necessary.
moval," page 18). 10. Screw the motor to the base frame or the foundation.
3. Take the lantern off of the motor. 11. Mount the coupling guard.
4. Remove the shaft.
5. Replace the motor.
17
9.7 Shaft Seal Replacement 43

The shaft seal must be replaced if:
– Pumping medium or sealing or quenching liquid flows out of
the pump on the atmosphere side.
– Sealing liquid leaks into the pumping medium.
Procedure
1. Remove the pump head (see Chapter 9.8, " Pump Head
Removal," page 18).
2. Replace the mechanical seal, and mount the pump head (see
Chapter 9.10, "Pump Head Attachment," page 20). Perform the
following tasks according to the given shaft seal: 39 40 41 42
► Preassemble the seals on the shaft. Fig. 27 Impeller
► Preassemble the pump casing. 3. WARNING: Risk of injury when stopping the impeller by
► Mount the pump casing on the lantern. hand. Block the impeller (42) with a wooden wedge.
► Mount the mechanical seal. Loosen the impeller nut (39), and remove with the O-ring
(40).
► Mount the impeller.
4. Take the snap ring (41), the impeller (42), and the key (43)
► Screw on the pump cover. off of the shaft.
5. Only for pumps with double shaft seals: Remove the flushing
9.8 Pump Head Removal tubes for sealing or quenching liquid.
TIP: For large pump casings, there is an M 12 thread on the
top of the casing. An eyebolt can be screwed into the thread
9.8.1 Preparation
for suspension of the pump head from a crane.
6. Pull the pump head with the pump-side shaft seal off of the
shaft as follows:
6a. Clamp connection variant
3. Close the valve in the suction line.
1. Loosen the clamp bolt.
4. Completely empty the pump.
2. Slightly spread the clamp connection with a wedge.
3. Pull the pump casing out of the clamp connection.
9.8.2 Procedure
6b. Flange connection variant
1. Loosen the fastening screws on the flange and remove.
2. Remove the pump casing.
7. Take the shaft seal out of the pump casing.
9.9 Checking of the Clearances

The position of the impeller is determined by the position on
38 the shaft. The clearances are set through the position of the
pump casing with respect to that of the impeller.
37
Note: For clearances, refer to table 6-8.
36
Fig. 26 Pump cover Prerequisites
1. Loosen the nuts (36) on the pump cover. – Pump casing is connected firmly to the lantern.
2. Remove the nuts, the washers, the pump cover (37), and the – Pump cover has been removed.
cover seal (38). – The impeller has been mounted and the impeller nut tight-
ened.
18
9.9.1 Measurement of the Impeller–Pump Cover Clear-
ance
1. Measure the height H of the pump cover (44) using vernier
calipers.
44
Fig. 30 Impeller–casing clearance
9.9.3 Measurement of the Impeller–Casing Clearance

H
1. Measure dimension B between the shaft shoulder and the
Fig. 28 Height
pump casing (47) with a leaf feeler gauge.
2. Measure the clearance A between the pump casing (45) and
the impeller (46) using vernier calipers.
47
45
46
A
Fig. 29 Clearance Fig. 31 Measuring the clearance between shaft shoulder and pump casing
3. Calculate the clearance (clearance = A–H). 2. Measure height F of the stationary bushing (48) with a sli-
ding calliper.
4. Adjust the clearance to the values specified in Table 6 , "Stan-
dard Clearence," page 20, Table 7 , "Clearances in model S," 3. Calculate the clearance (= F - B).
page 20 or Table 8 , "Clearances in model R," page 20 respec-
tively.
9.9.2 Measurement of the Impeller Casing Clearance /

Sizes 711/712 - 1231/1232 48
1. Measure the clearance between the impeller and the casing
using a leaf feeler gauge (Fig. 30, "Impeller–casing clearance," F
page 19).
2. Adjust the clearance to the values specified in Table 6 , "Stan-
dard Clearence," page 20, Table 7 , "Clearances in model S,"
page 20 or Table 8 , "Clearances in model R," page 20 respec-
tively.
Fig. 32 Measuring the stationary bushing
19
4. Adjust the clearance to the values specified in Table 6 , Pump Size Clearance FPS in mm
"Standard Clearence," page 20, Table 7 , "Clearances in model
Impeller / pump cover Impeller / casing
S," page 20 or Table 8 , "Clearances in model R," page 20 re-
(calculated)
spectively.
3521/3522 0,5 (10,5)
Clearance too large 3531/3532 0,5 (11)
► If the clearance between the housing and the impeller is too 3541/3542 1,0 (11)
large, rework the stationary bushing. 3551/3552 1,0 (11)
Table 7 Clearances in model S
Grinding stationary bushing to size
1. Remove the stationary bushing from the shaft sealing kit. Pump Size Clearance FPR in mm
The location of the stationary bushing is indicated in the
"Sectional drawing of shaft seal" in the appendix of the "Order (calculated)
documents".
3521/3522 (10,5) 0,5
2. Grind the stationary bushing to the required size.
3531/3532 (11) 0,5
3. Re-install the stationary bushing. 3541/3542 (11) 1,0
4. Slide the key and the impeller onto the shaft and tighten 3551/3552 (11) 1,0
them with the impeller nut.
Table 8 Clearances in model R
5. Measure the clearance again.
Pump Size Clearances in mm

9.10 Pump Head Attachment
Impeller–Pump Cover Impeller–Casing The pump assembly is dependent on the respective pump size
and model as well as the respective shaft seal (see “Order-
711/712 0.5 0.5
Related Documents“) in the attached documents.
721/722 0.5 0.7
741/742 0.5 0.5
751/752 1.0 1.0
Incorrect Elastomers
3401/3402 0.5 0.5
3521/3522 0.5 0.5
Pump leakiness.
3531/3532 0.5 1.5 ► Ensure that the elastomers are appropriate for the condition
of the pumping medium. Please refer to the “Order-Related
3541/3542 1.0 1.0
Documents“.
3451/3452 1.0 1.0
3551/3552 1.0 1.0 Preparation
1151/1152 2.0 2.0 ► Clean all pump parts and check for damage and accuracy of
1231/1232 - 1.5 fit.
1241/1242 - 1,0 ► If necessary, rework or replace pump parts.
1251/1252 - 1.5
► Assemble in clean conditions, carefully, and using little force.
Table 6 Standard Clearence The seals could be permanently deformed or break in part.
► If the code "S" or "R" (additional letter 1) is printed on the ► Replace all O-rings.
rating plate, adjust the clearance to the values specified in ► To reduce friction, wet the O-rings and the sliding faces with
Table 7 , "Clearances in model S," page 20 or Table 8 , water, alcohol, or silicone grease.
"Clearances in model R," page 20 respectively. (Position of
additional letter 1: See Chapter 3.3, "Pump Key," page 9) ► Clean the sealing surfaces of the mechanical seals with a
degreaser, e.g., OKS 2610 Universal Cleaner. Do not allow the
sealing surfaces to come into contact with oil or grease and
Pump Size Clearance FPS in mm
do not touch with your fingers afterwards.
(calculated) Tip: The joint retaining compound "Euro Lock A64.80," e.g., is suit-
able for gluing in bearings and bushings.
711/712 0,5 (5,5)
721/722 0,5 (5,5) Tip: The screw retaining compound "Euro Lock A24.10," e.g., is suit-
able for gluing in set screws.
741/742 0,5 (5,5)
751/752 1.0 (5,0)
Table 7 Clearances in model S
20
9.10.1 Clearance Setting for Flange Connection Applica- Pump Shaft Pump Sizes
tion Case Seal
Note: For pumps with flange connections, the clearance is set
using shims. To determine the exact number and thicknesses of D FPE With quench 340/350/740, with clamp
shims needed, first mount the impeller nut, the impeller, and connection: ø 100 mm
1150/1230/750, with flange
the key as follows and then remove again. connection
1. Slide the pump casing (49) and the shims (50) over the shaft E FP/FP...V Double 340/350/700/1150/1230
to the flange (51) and screw on.
F FP/FP...V Double 1240/1250
Table 9 Standard shaft seals
Application Case A
49
50
51
Fig. 33 Setting the clearance for the flange connection

II I
2. Slide the seal driver onto the shaft.
3. Slide the key and the impeller onto the shaft. Fig. 34 Application case A
4. Tighten the impeller nut. In the above figure, parts are grouped according to assembly
5. Check the clearances (see Chapter 9.9, "Checking of the Clear- steps:
ances," page 18).
I Preassembly of the pump casing
6. Remove the impeller nut, the impeller, and the key. II Completion of assembly on the shaft
7. Remove the pump casing.
8. If the clearance is incorrect: 93-1.60
474.63
► Adjust the clearance using the appropriate shims. 475.60
412.65
412.60
9.10.2 Mounting of Seals 412.61
47-2.60
The shaft seal built into the respective pump is given in the
attached documents in the “Order-Related Documents“ in the
form of a “Sectional Drawing“ and a “Replacement Parts List“.
The part numbers in this chapter correspond to DIN 24250.
The assembly of standard shaft seals is described in the
following sections with the application cases A to F. The version
for your order can deviate from this.
If anything is unclear or if you require further information,
please contact Fristam.
Applica- Pump Shaft Pump Sizes

tion Case Seal
A FP/FPE Single 340/350/700/1150/1230 562.60
101
B FP/FPE Single 1240/1250
C FPE With quench 340/350/700, with clamp Fig. 35 Application case A, preassembly of the pump casing
connection: ø 60 mm
To preassemble the pump casing (I):
Table 9 Standard shaft seals
21
1. Glue the cylindrical pin (562.60) into the mechanical seal Application Case B
chamber (47-2.60) with a retaining compound.
412.10
Note: Glue the cylindrical pins into the mechanical seal 412.62 412.60
474.50 47-1.60
chamber so that they do not touch the shaft when the unit is 472.50
fully assembled. Ensure that the cylindrical pins are fully en-
gaged in the bores of the stationary seal ring (475.60). If the
stationary seal ring does not feature holes, the cylindrical
pins must engage in the longitudinal recesses in the station-
ary seal ring (see "Sectional drawing of shaft seal").
2. Place O-rings (412.60) and (412.61) into the mechanical seal
chamber.
3. Guide the preassembled mechanical seal chamber into the 914.60
pump casing (101). 562.60
101
4. Place the thrust collar (474.63) on the pump casing and se- 412.52
cure with snap ring (93-1.60). 475.50
412.51
477.50
Preassembly of the pump casing is now finished. 54-3.60
5. Equip the stationary seal ring (475.60) with an O-ring Fig. 37 Standard shaft seal: application case B
(412.65).
To preassemble the pump casing:
6. Guide the stationary seal ring into the mechanical seal cham-
ber. 1. Glue the cylindrical pin (562.60) into the mechanical seal
Note: Guide in so that the cylindrical pins on the mechanical
seal chamber engage in the slots on the stationary seal ring. Note: Glue the cylindrical pins into the mechanical seal
chamber so that they do not touch the shaft when the unit is
Preassembly of the mechanical seal chamber is now fin- fully assembled. Ensure that the cylindrical pins are fully en-
ished. gaged in the bores of the stationary seal ring (475.50). If the
7. Mount the preassembled pump casing (101) on the shaft as stationary seal ring does not feature holes, the cylindrical
described in Chapter 9.10.3, "Mounting of the Pump Casing," pins must engage in the longitudinal recesses in the station-
page 25. ary seal ring (see "Sectional drawing of shaft seal"). Insert the
O-ring into the mechanical seal chamber.
412.62 412.64 474.60 472.60
2. Insert the O-ring (412.60) into the mechanical seal chamber.
3. Use socket screws (914.60) to fasten the mechanical seal
chamber to the pump casing (101).
4. Equip the stationary seal ring (475.50) with an O-ring
(412.52) and guide into the mounted mechanical seal cham-
ber on the pump side.
To complete assembly on the shaft:
5. Slide the rotating seal ring (472.50) with the O-rings
485.60 478.60 412.63 (412.51), (412.62), and (412.10), the thrust collar (474.50),
the spring (477.50), and the seal driver (54-3.60) onto the
Fig. 36 Application case A, completion of assembly on the shaft
shaft. Let the folded end of the spring snap into the rotating
seal ring.
To complete assembly on the shaft (II):
6. Finish the assembly of the shaft seal by attaching the impel-
8. Equip the rotating seal ring (472.60) with an O-ring
ler; see Chapter 9.10.4, "Mounting of the Impeller," page 26.
(412.63).
9. Equip the seal driver (485.60) with O-rings (412.62) and
(412.64).
10. Slide the rotating seal ring with the thrust collar (474.60),
the spring (478.60), and the seal driver onto the shaft. Let
the folded end of the spring snap into the rotating seal ring.
11. Finish the assembly of the shaft seal by attaching the impel-
ler; see Chapter 9.10.4, "Mounting of the Impeller," page 26.
22
Application Case C 543.60 478.60 474.60 472.60 412.65
101
412.62 412.64 412.63 475.60

562.60
III II I 543.60
Fig. 40 Application case C, completion of assembly on the shaft (III)
Fig. 38 Application case C To complete assembly on the shaft (III):
In the above figure, parts are grouped according to assembly 6. Apply a retaining compound to the cylindrical pin (562.60),
steps: and glue cylindrical pin into the spacer bushing (543.60).
Note: Glue the cylindrical pins into the spacer sleeve so that
I Preassembly on the shaft
they do not touch the shaft when the unit is fully assembled.
II Preassembly of the pump casing Ensure that the cylindrical pins are fully engaged in the
III Completion of assembly on the shaft bores of the stationary seal ring (475.60). If the stationary
seal ring does not feature holes, the cylindrical pins must en-
gage in the longitudinal recesses in the stationary seal ring
421.60 412.69 904.60 471.60 524.60
(see "Sectional drawing of shaft seal").
7. Use a retaining compound to glue the spacer bushing into
the seal chamber of the pump casing (101).
8. Mount the pump casing. See Chapter 9.10.3, "Mounting of the
Pump Casing," page 25.
Fig. 39 Application case C, preassembly on the shaft (I) and preassembly of the (412.65).
pump casing (II)
10. Slide the stationary seal ring onto the shaft so that the cylin-
To preassemble on the shaft (I): drical pin on the spacer bushing engages in the slot on the
stationary seal ring.
1. Caution! Cutting injuries from sharp-edged shaft protective
sleeves. Wear suitable protective gloves. 11. Equip the rotating seal ring (472.60) with an O-ring
(412.63).
► Slide the shaft protective sleeve (524.60) onto the shaft
using an assembly tool (auxiliary pipe). Position on the 12. Equip the rotating seal ring with the thrust collar (474.60)
shaft: See "Sectional Drawing". and the spring (478.60) and slide onto the shaft. Let the
folded end of the spring snap into the slot on the rotating
Preassembly of the shaft is now finished. seal ring.
To preassemble the pump casing (II): 13. Equip the seal driver (543.60) with O-rings (412.64) and
2. Insert an O-ring (412.69) into the groove on the pump cas- (412.62) and slide onto the shaft.
ing (101). 14. Finish the assembly of the shaft seal by attaching the impel-
3. Insert the rotary shaft seal (421.60) into the seal cover ler; see Chapter 9.10.4, "Mounting of the Impeller," page 26.
(471.60).
Note: Heed the installation direction for the rotary shaft seal.
See "Sectional Drawing".
4. Slide the seal cover onto the pump casing on the motor side.
Align the drill holes for the sealing liquid connections verti-
cally.
5. Apply a screw retaining compound to the set screws
(904.60) and fasten the seal cover.
Preassembly of the pump casing is now finished.
23
Application Case D gaged in the bores of the stationary seal ring (475.60). If the
stationary seal ring does not feature holes, the cylindrical
pins must engage in the longitudinal recesses in the station-
ary seal ring (see "Sectional drawing of shaft seal").
3. Install O-rings (412.60) and (412.61) from the outside and a
rotary shaft seal (421.60) from the inside of the mechanical
seal chamber.
Note: Heed the installation direction for the rotary shaft seal.
See “Sectional Drawing“.
(412.65).
III II I 5. Guide the stationary seal ring into the mechanical seal cham-
ber and install together in the pump casing (101).
Fig. 41 Application case D Note: The cylindrical pins on the mechanical seal chamber
must engage in the slots on the stationary seal ring.
In the above figure, parts are grouped according to assembly
steps: 6. Place the thrust collar (474.63) on the assembly in the pump
casing and secure with snap ring (93-1.60).
I Preassembly on the shaft
Preassembly of the pump casing is now finished.
II Preassembly of the pump casing
III Completion of assembly on the shaft
7. Mount the preassembled pump casing (101) on the shaft as
described in Chapter 9.10.3, "Mounting of the Pump Casing,"
To preassemble on the shaft (I): page 25.
1. Caution! Cutting injuries from sharp-edged shaft protective 412.62 412.64 474.60 472.60
sleeves. Wear suitable protective gloves.
► Slide the shaft protective sleeve (524.60) onto the shaft
using an assembly tool (auxiliary pipe). Position on the
shaft: See Sectional Drawing.
Preassembly of the shaft is now finished.
101
412.65
412.61 524.60
93-1.60
47-2.60 485.60 478.60 412.63
474.63
Fig. 43 Application case D, completion of assembly on the shaft (III)
To complete assembly on the shaft (III):

(412.63).
9. Equip the seal driver (485.60) with O-rings (412.62) and
(412.64).
10. Slide the rotating seal ring with the thrust collar (474.60),
the spring (478.60), and the seal driver onto the shaft.
421.60
Note: Let the folded end of the spring snap into the slot on
562.60
412.60 the rotating seal ring.
475.60 11. Finish the assembly of the shaft seal by attaching the impel-
Fig. 42 Application case D, preassembly on the shaft (I) and preassembly of the ler; see Chapter 9.10.4, "Mounting of the Impeller," page 26.
pump casing (II)
To preassemble the pump casing (II):

2. Glue the cylindrical pin (562.60) into the mechanical seal
Note: Glue the cylindrical pins into the mechanical seal
chamber so that they do not touch the shaft when the unit is
fully assembled. Ensure that the cylindrical pins are fully en-
24
Application Case E Application Case F
I IV
II I
Fig. 46 Standard shaft seal, application case F

Fig. 44 Application case E
In the above figure, parts are grouped according to assembly I Pump-side shaft seal
steps: IV Motor-side shaft seal
I Assembly of the shaft seal on the shaft on the motor side To assemble the motor-side shaft seal (IV) on the shaft:
II Assembly of the shaft seal on the shaft on the pump side
412.53 475.51 472.51 412.54 474.51 479.50
475.61 472.61 474.61 550.62 50-3.60
Fig. 47 Motor-side shaft seal (IV), application case F

904.61
► Slide the spring (479.50) with the thrust collar (474.51), the
412.67 412.66 479.60 O-ring (412.54), the rotating seal ring (472.51), the
Fig. 45 Application case E, assembly of motor-side shaft seal (I) stationary seal ring (475.51), and the O-ring (412.53) onto
the shaft. Let the folded end of the spring snap into the
To assemble the shaft seal on the motor side (I): rotating seal ring.
1. Only for FP...V: Secure the set collar (50-3.60) to the shaft To assemble the pump-side shaft seal (I):
using set screws (904.61).
► Assemble the pump-side shaft seal (I) as described in
Apply a screw retaining compound to the set screws. Posi- Chapter , "Application Case B," page 22.
tion on the shaft: See “Sectional Drawing“.
2. Slide the washer (550.62) onto the shaft. 9.10.3 Mounting of the Pump Casing
Pump With Flange Connection
(412.66).
4. Slide the spring (479.60) with the thrust collar (474.61) and
the rotating seal ring (472.61) onto the shaft. Let the folded
end of the spring snap into the slot on the rotating seal ring.
5. Mount the pump casing; see Chapter 9.10.3, "Mounting of the
Pump Casing," page 25.
6. Insert the O-ring (412.67) into the stationary seal
ring (475.61) and insert into the mechanical seal
chamber (47-2.60).
Assembly of the shaft seal on the motor side is now finished.
52
To assemble the shaft seal on the pump side (II):
7. To assemble the shaft seal on the pump side, proceed as de-
scribed in Chapter , "Application Case A," page 21. 53
54
Fig. 48 Mounting of the pump casing with a flange connection
25
► Slide the preassembled pump casing (52) with the shims 9.10.4 Mounting of the Impeller
(53) over the shaft to the flange (54) and screw on (see
Chapter 10.1, "Specifications," page 28). 61
Pump With Clamp Connection

55
56
57 58 59 60
Fig. 50 Mounting of the impeller
1. Force open the plastic snap ring (59) and insert into the shaft
groove.
2. Slide the key (61) and the impeller (60) onto the shaft.
Fig. 49 Mounting of the pump casing with a clamp connection 3. Caution: Risk of injury when stopping the impeller by hand.
1. Slightly spread the clamp connection with a wedge (55). ► Block the impeller with a wooden wedge.
2. Only for double shaft seal: Slide the motor-side seal set onto 4. Screw the impeller nut (57) with the O-ring (58) onto the
the pump shaft. shaft and tighten (tightening torque = 100 Nm).
3. Install the entire shaft seal housing with seals into the pump
casing and secure to prevent slippage. 9.10.5 Pump Sealing
4. Slide the pump casing over the pump shaft into the clamp
connection and slightly tighten the clamp bolt (56).
5. Slide the pump-side seal set onto the shaft.
6. Insert the key, the slotted plastic ring, and the impeller.
7. Insert the O-ring into the impeller nut, block the impeller to
prevent it from twisting, and tighten the impeller nut.
Thread Tightening Torque

M16 100 Nm
65
M24 200 Nm 64
Table 10 Tightening torques for impeller nuts
63
62
8. Adjust the clearances by sliding the pump head inside the
Fig. 51 Pump cover
clamp connection (see Chapter 9.9, "Checking of the Clearanc-
es," page 18). Align the surface of the outlet side (discharge ► Slide the pump cover (64) with the O-ring (65) onto the
line connection) horizontally while doing so. pump casing and screw on with washers (63) and nuts (62).
9. Tighten the clamp bolt (56):

Special motor M10 36 Nm
Standard motor M10 45 Nm
M12 75 Nm
Table 11 Tightening torques for clamp connection
10. Continue with Chapter 9.10.5, "Pump Sealing," page 26.
26
9.11 Models FPE and FP…V: Mounting and 10. Straighten the pump shaft if necessary.
Alignment of the Pump Shaft
Note: After the IEC motor has been replaced the pump shaft 9.12 Model L: Coupling Replacement
must be mounted and aligned.
Only use couplings approved by Fristam. The coupling must be
appropriate for the characteristic curve of the pump. If you have
any questions, please contact Fristam.
Rotating Parts
Procedure
Bruising and serious injuries.
► Turn off the motor and prevent it from being able to be turned on accidentally.
2. Remove the coupling guard.
1. Take the key out of the motor shaft pin. 3. Remove the coupling tire.
2. For electric motors with outputs higher than 30 kW: Insert 4. Detach the motor from the base frame or the foundation and
the supplied half-key. remove.
3. Degrease the motor shaft pin and the drill hole on the pump 5. Dispose of the old coupling parts in an environmentally
shaft using a cleaner, e.g., OKS 2610 Universal Cleaner. friendly manner.
4. Grind the motor shaft pin and the edges of the key slot with 6. Place new coupling parts (tires, flanges, possibly clamping
grinding paper to eliminate unevenness and burrs. rings) on the drive shaft and on the gear shaft.
5. Apply a sealing gel, e.g., Stucarit 309, to the motor shaft pin 7. Place the motor on the base frame or the foundation and
in the region of the shaft shoulder. slightly tighten the fastening screws.
6. Slide the pump shaft with the shrink ring onto the motor 8. Check the parallel and angular misalignment of the shafts.
shaft pin up to the shaft shoulder.
7. Tighten the screws crosswise on the shrink ring:

Fig. 52 Parallel misalignment
M5 6 Nm
M6 12 Nm
M8 30 Nm
8. Attach the dial gauge onto the pump shaft to check the run-
out tolerance. Fig. 53 Angular misalignment
9. Minimize deviations from the angular and parallel misalign-

ment. Realign the shafts if necessary.
10. Screw the motor to the base frame or the foundation.
11. For information on the spacing between the two coupling
flanges, please see the coupling installation manual. See
"Supplier Documentation“ in the attached documents.
12. Fasten the coupling flanges with the given spacing onto the
shaft.
13. Fasten the coupling tire. Tighten the screws uniformly and
crosswise. Heed the given tightening torques in the coupling
installation manual.
14. Mount the coupling guard.
9. Check the runout of the pump shaft as a function of motor

output.
– Motor < 30 kW: max. runout tolerance = 0.06 mm
– Motor > 30 kW: max. runout tolerance = 0.08 mm
27
10 Appendix 1 10.1.2 Noise Emissions
Pump Size Noise Level
10.1 Specifications dBA

711/712 75
10.1.1 Tightening Torques for Screws and Nuts 721/722 71
Material: Steel, Strength Class: 8.8 741/742 79

751/752 78
Thread M6 M8 M10 M12 M16 M20
3401/3402 71
Tightening 11 27 54 93 230 464
Torque [Nm] 3521/3522 74
3531/3532 79
Material: Stainless Steel, Strength Class: 70
3541/3542 78
Thread M6 M8 M10 M12 M16 M20 3451/3452 81
Tightening 7.4 17.5 36 62 150 303 3551/3552 81
Torque [Nm]
1151/1152 89
Material: Stainless Steel, Strength Class: 80 1231/1232 79
1241/1242 89
Thread M6 M8 M10 M12 M16 M20
Tightening 1o 24 49 80 203 393 1251/1252 92
Torque [Nm] Table 12 Noise emissions
The specified values apply to operation of the pump at the best

efficiency point (see "Pump Characteristic Curve"). The noise level
can differ greatly at other working points.
10.2 Maintenance Intervals1

Model Interval Maintenance Task Chapter
All with "Sealing and Quench- Once a day Check the sealing or quenching liq- See Chapter 9.3, "Inspection of Sealing and Quenching Liquid
ing Liquid" option uid. (Optional)," page 15.
L 2, L 3/L3V, L 4V Once a day Check the oil level.
KF1,KF 2, KF 3 5,000 h Lubricate the shaft bearing. See Chapter 9.5.4, "Model KF," page 16.
L 2, L 3/L3V, L 4V 5,000 h Change the oil. See Chapter 9.5.2, "Models L 2, L 3/L3V and L 4V," page 15.
L1 5,000 h Lubricate the shaft bearing. See Chapter 9.5.3, "Model L1," page 16.
All When necessary Replace the shaft seal. See Chapter 9.7, "Shaft Seal Replacement," page 18.
All When necessary Replace the motor. See Chapter 9.6, "Motor Replacement," page 17.
FPE/FPV When necessary Replace the shaft. See Chapter 9.11, "Models FPE and FP…V: Mounting and Align-
ment of the Pump Shaft," page 27.
All According to Lubricate the motor bearings. See Chapter 9.4, "Lubrication of Motor Bearings," page 15.
manufacturer's
specifications
Table 13 Maintenance intervals
1For information on motor maintenance intervals, please see the motor operator's manual.
28
10.3 Troubleshooting Table
Problem Possible Cause Remedy
Pump either does not pump or pumps irregu- Suction line blocked/clogged. Open/clean suction line.
larly.
Suction filter contaminated. Clean suction filter.
Discharge-side shut-off valve closed. Open discharge line.
Pump not completely filled with Install pipe system so that casing is still filled with
liquid. liquid when pump is off.
Pump with geodesic suction head1; liquid level Install foot valve in suction line.
falls at standstill.
Suction line leaky (drawing in air). Seal suction line.
Foot valve blocked or contaminated. Reestablish proper function of foot valve; clean.
Suction head too high. Lower pump;
reduce suction head.
Air pocket in suction line. Lay suction line at steady incline.
Excessive air or gas in pumping medium. Install vent valve.
Air ingress at shaft seal. Check shaft seal installation.
Replace elastomers.
Cavitation at impeller inlet;  Optimize suction line;
resistance in suction line too high; increase inlet height;
suction head too high. lower media temperature;
NPSHa values not adapted to pump. contact Fristam.
Flow rate too high. Discharge-side valve opened too wide. Throttle valve.
Discharge line diameter too large. Reduce nominal pipe size;
insert orifice plate.
Impeller diameter too large. Trim impeller outside diameter.
Reduce speed with frequency converter.
Contact Fristam.
Flow rate too low; discharge head too low. Selected pump too small. Contact Fristam.
Selected impeller diameter too small. Contact Fristam.
Replace impeller.
Direction of rotation of motor incorrect. Exchange connections on motor terminal box.
Speed too low Correct connection according to motor rating
(voltage incorrect). plate.
Nominal pipe sizes too small. Use larger pipe diameters.
Pipe resistances in suction and/or Optimize pipe system;
discharge line too high. reduce elbows and valves.
Contact Fristam.
Pipe clogged or full of deposits. Clean pipes.
Foreign objects/deposits in impeller. Remove impeller and clean.
Impeller incorrectly adjusted. Check impeller clearance and readjust.
Density of pumping medium too high. Contact Fristam.
Viscosity of pumping medium too high.
Metal noise. Foreign objects in pump interior. Disassemble, inspect, and repair.
Impeller catching. Readjust impeller clearance;
tighten impeller nut using
torque wrench.
Pump/shaft seal running dry. Immediately supply pumping medium;
open suction valve.
Table 14 Troubleshooting table
29
Problem Possible Cause Remedy

Flow noise. Operation contrary to design in overload Adjust working point to design.
or part-load range.
Flow losses in suction line too high. Increase nominal sizes;
shorten line;
prevent outgassing.
Cavitation. Check condition for NPSH rating;
contact Fristam.
Vibrations. Suction and discharge lines stressing pump Support pipes so that
impermissibly. pump is not stressed; possibly
install vibration dampers;
keep water hammers away from pump.
Excessive heating of shaft bearing. Bearing damage. Replace bearing.
Motor power consumption too high. Flow rate too high. Throttle discharge line or
reduce speed with frequency converter.
Impeller diameter too large. Trim impeller diameter;
contact Fristam.
Viscosity and/or density of Contact Fristam.
pumping medium too high.
Massive damage to shaft bearing; Disassemble, inspect, and
shaft deformed. have repaired by Fristam.
Leakage at shaft seal. Impeller nut loose. Remove impeller; inspect shaft shoulder.
Check shaft seal; tighten impeller nut to required
torque;
possibly replace part.
Shaft seal or rotary shaft seal mechanical damage/ Replace shaft seal and elastomers; possibly switch
wear. materials.
Contact Fristam.
Shaft seal running dry;  Increase pump inlet pressure;
suction head too high;  decrease suction head;
pumping media temperature too high. use double shaft seal;
contact Fristam.
Sealing water head too high. Adjust using throttle valve.
Sealing water head too low. Replace rotary shaft seal.
Water tubes clogged Clean water tubes;
(resulting in damage to rotary shaft seal); adjust water inlet and outlet;
sealing water not clean. use drinking water-quality water with tempera-
ture of max. 70°C.
Temperature of pumping medium too high. Contact Fristam;
convert to double shaft seal.
Table 14 Troubleshooting table
1.The "geodesic suction head" is the vertical distance between the suction-side liquid level and the center of the impeller.
30
10.4 Number Key
The general number key refers to the appended "Sectional drawings“. The part numbers conform to DIN 24250.
Part Name Part Name Part Name

Number Number Number
101 Pump casing 477 Mechanical seal spring 756 Valve spring
108 Stage casing 478 Right spring 759 Valve plate
160 Cover 479 Left spring 800 Motor
13-1 Back casing panel 481 Bellows 801 Flange motor
13-2 Housing insert 482 Bellows support 87-1 Gearbox
130 Casing part 484 Spring retainer 87-2 Gear cover
132 Spacer 485 Seal driver 87-3 Gear cap
135 Wearing bush 500 Ring 87-4 Gear base
154 Intermediate wall 50-1 Split lock washer 839 Contact
156 Outlet side 50-2 V-ring 872 Gearwheel
18-1 Spherical cap bearing 50-3.60 Set collar 89-1 Filler piece
18-2 Vibration damper 504 Spacer ring 89-2 Spherical cap frame
182 Base 520 Sleeve 89-3 Motor Foot
21-1 Synchronizing shaft 523 Shaft sleeve 89-4 Handle
213 Drive shaft 524 Shaft protective sleeve 89-5 Protective cap
23-1 Rotor 525 Spacer sleeve 89-6 Wheel
26-1 Bracket for mechanical seal cham- 54-1 Cover bushing 89-8 Flat bar steel
ber 54-2 Bushing 89-9 Motor bracket
230 Impeller 54-3 Stationary bushing 89-10 Motor bracket
32-1 Angular contact ball bearing 540 Bushing 89-11 Spherical cap base support
32-2 Cylindrical roller bearing 543 Spacer bushing 892 Base plate
32-3 Deep groove ball bearing 55-1 Serrated lock washer 894 Console
32-4 Tapered roller bearing 550 Washer 897 Guide piece
321 Radial ball bearing 551 Spacer washer 90-1 Stud bolt
322 Radial roller bearing 554 Washer 90-3 Tapered pin
325 Needle bearing 561 Grooved pin 90-4 Half-length taper grooved pin
330 Bearing support 56-1 Roll pin 90-5 Eyebolt
331 Bearing block 56-2 Grooved pin with round head 900 Screw
341 Drive lantern 560 Pin 901 Hex cap screw
344 Bearing support lantern 562 Cylindrical pin 902 Threaded stud
350 Bearing housing 59-2 Dished-type lock washer 903 Screw plug
360 Bearing cap 59-3 Shrink ring 904 Set screw
40-4 Half-length taper grooved pin 59-4 Lantern 906 Impeller bolt
400 Flat seal 59-5 Membrane 909 Adjusting screw
410 Profile seal 642 Oil level sight glass 91-1 Slotted cheese head screw
411 Gasket 680 Enclosure 913 Bleed screw
412 O-ring 68-1 Support plate 914 Socket screw
421 Rotary shaft seal 68-2 Foam strip 92-1 Star knob nut, long
422 Felt ring 68-3 Bracket for enclosure 92-2 Star knob nut, short
423 Labyrinth ring 68-4 Orifice plate 92-3 Cap nut
433 Mechanical seal 68-5 CF guard plate 92-4 Rotor nut
45-1 Thrust ring 681 Coupling guard 92-5 Forcing screw
451 Stuffing box housing 701 Bypass line 92-6 Rotor fastener
454 Stuffing box ring 710 Pipe 92-7 Nut with flange
47-1 Spring with washer 71-1 Connection pipe 920 Hex nut
47-2 Mechanical seal chamber 715 Hose pipe 921 Shaft nut
47-3 Wedge seal 722 Flange adapter 922 Impeller nut
47-5 Ring nut 723 Flange 923 Bearing nut
471 Seal cover 724 blind flange 93-1 Snap ring
472 Rotating seal ring 733 pipe clamp 930 Retainer
474 Thrust collar 751 Valve housing 931 Retaining washer
475 Stationary seal ring 755 Valve bolt 932 Snap ring
476 Stationary seal ring support
31
Part Name
Number
940 Key
941 Woodruff key
950 spring
32
10.5 EC Declaration of Conformity 10.6 EG Declaration of Incorporation
The manufacturer: FRISTAM Pumpen KG (GmbH&Co.) The manufacturer: FRISTAM Pumpen KG (GmbH&Co.)
Kurt-A.-Körber-Chaussee 55 Kurt-A.-Körber-Chaussee 55
21033 Hamburg, Germany 21033 Hamburg, Germany
declares that the following product (pump with motor): declares that the following product (pump without motor):
– centrifugal pump types FP, FPE, FP…V, FPH, FPEH, – centrifugal pump types FP, FPE, FP...V, FPH, FPEH, FPH...V,
FPH…V, FSPE, FSP…V, FM, FZ, FC, CF, CFE, FPM and FSM FSPE, FSP...V, FM, FZ, FC, CF, and CFE
– Positive displacement pump types: FK, FKL, FL, FL2, and – Positive displacement pump types: FK, FKL, FL, FL2, and
FL3 FL3
– Powder mixer type: PM – Powder mixer type: PM
– (for serial number, see cover page of operating manual) – (for serial number, see cover page of operating manual)
conforms to all relevant requirements of the EU Machinery Di- is an incomplete machine in accordance with the Machinery Di-
rective (2006/42/EC). rective (2006/42/EC) Annex II B.
The machine also conforms to the relevant requirements laid The relevant, basic safety and health requirements of Annex I of
down in the Low Voltage Directive (2014/35/EU) and the EMC the above-mentioned Directive have been applied and adhered
Directive (2014/30/EU) No. 1935/2004 and FDA. to.
The above product conforms to the following standards: The incomplete machine further meets all the provisions of the
Directive (EC) No. 1935/2004 and FDA.
– DIN EN 809:2012-10: Pumps and pump units for liquids -
Common safety requirements The incomplete machine may only be put into operation when
it has been determined that the machine into which the incom-
– DIN EN ISO 12100:2011-03: "Safety of machinery - General
plete machine is to be installed complies with the Machinery Di-
principles for design, risk assessment and risk reduction")
rective (2006/42/EC).
Documentation officer: Horst Helms
The above product conforms to the following standards:
Telephone: +49(0)40 72556-107
Address: see manufacturer address – DIN EN 809:2012-10: Pumps and pump units for liquids -
Common safety requirements
Hamburg, 20 January 2016
– DIN EN ISO 12100:2011-03: "Safety of machinery - General
principles for design, risk assessment and risk reduction"
The manufacturer undertakes to transmit the special documen-
tation on the partly completed machinery electronically to the
national authorities when requested to do so.
The technical documentation belonging to the machine as per
Horst Helms / Head of Quality Management
Annex VII Part B have been prepared.
Documentation officer: Horst Helms
Telephone: +49(0)40 72556-107
Address: see manufacturer address
Hamburg, 20 January 2016
Horst Helms / Head of Quality Management
33
11 Appendix 2 – Assembly Instructions 11.4 Moving Without Motor

(Optional) Transportation may only be performed by trained personnel.
The pump can be moved using an industrial truck or a crane.
11.1 Safety Instructions Always move the pump in the installation condition.
These assembly instructions are addressed solely to specialized
employees. 11.4.1 Safety Instructions
Falling or Unsecured Parts

11.2 Scope Severe crush injuries.
These assembly instructions apply to pumps supplied without ► Always wear gloves when performing transportation-related
motors (optional) and preassembled. work.
Incorrect Positioning of Pump for Transportation

Leakage of caustic, toxic, or contaminating liquids. Personal
injury and material damage from contamination.
► Always move the pump in the installation condition.
Open, Unsealed Pipe Fittings

Material damage from contamination, impact, or moisture in the
pump.
Fig. 54 Incomplete machine: pump without motor, coupling, or base frame illus- ► Remove the pipe fitting covers just prior to connection to
trated using models KF and L
the pipes.
The following specifications in the "Original Operator's Manual"
for complete machines do not apply in this case: 11.4.2 Moving With Industrial Trucks
– Chapter 10.5, "EC Declaration of Conformity," page 33,
– Chapter 10.1.2, "Noise Emissions," page 28
– Chapter 2.4.4, "Rating Plate," page 6. Unsecured Parts
Serious injuries from crushing, pinching of extremities, material
damage.
11.3 Rating Plate
► Before moving the pump secure it to prevent it from tipping
66 over. Secure the pump to the pallet with tie-down straps, or
screw the pump to the pallet.
67
68 Preparation
69 Ensure that the pump is adequately secured to the pallet, for
74
example, with straps; see Fig. 56, "Moving with pallet truck,"
73 page 34.
70
Procedure
72 71
Fig. 55 Rating plate for pump without drive 1. Pick up the pallet with the forks on the industrial truck.
2. Carefully move the pallet to the designated location and set
66 Manufacturer down.
67 Type: pump series, pump size, model, version
68 SN: serial number of the pump
69 H: discharge head [m]; without drive: no indication
64 P: motor output [kW]; without drive: no indication
71 Year of manufacture
72 m: mass (pump without drive) [kg]
73 nR: rated speed [1/min]; without drive: no indication Fig. 56 Moving with pallet truck
74 Q: flow rate [m³/h]; without drive: no indication
34
11.4.3 Moving With Crane To move the L pump with the round sling:
Procedure
1. Wrap the round sling twice around the back end of the
Falling Parts bearing block (see Fig. 57, "Moving with crane," page 35).
Death from crushing, pinching of extremities, material damage. 2. Lay the other end of the round sling around the suction port
► Only use suitable means of conveyance and hoists that are on the pump cover. Do not lay the round sling over any
designed for the total weight of the pump. sharp edges or corners.
Information on the pump weight can be found on the 3. Guide both loops to the crane hook and rotate by 180° to en-
pump's rating plate as well as in the Order-Related Docu- sure that the belt will not slip on the hook.
ments in the attached documents. 4. Position the center of gravity to ensure that the pump is lift-
► Do not leave the pump in a raised position for longer than ed horizontally.
necessary. 5. Lift the pump.
► Ensure that the area below the pump is clear of people.
11.5 Installation Location

Please see the operator's manual Chapter 6.2, "Installation
Swinging Parts Location," page 11 for the basic installation location
Crushing and serious injuries. requirements.
► Start and stop the crane with pump smoothly.

► Ensure that the danger zone of the pump is clear of people. 11.6 Pump Installation
Auxiliary Equipment 11.6.1 Model KF

– Hoists: round slings tested in accordance with DIN EN 1492-1
and 1492-2 Prerequisites (Customer-Side)
– Eyebolt and suitable eyebolt lifting devices – Suitable motor
Incorrectly Designed Motor

Destruction of pump.
► Only use motors that have been adapted to the pump
characteristic curves. If you have any questions, please
contact Fristam.
Procedure
1. Insert the key into the slot on the motor.
2. Slide the motor shaft into the compact bearing support.
Fig. 57 Moving with crane
3. Screw the motor to the compact bearing support. Tighten
Preparation screws crosswise.
► Remove load-securing devices.
11.6.2 Model L
To move the KF pump with the round sling:
Prerequisites (Customer-Side)
Procedure
– Suitable gear motor
1. Wrap the round sling twice around the lantern neck (see
– Adequately sized coupling
Fig. 57, "Moving with crane," page 35).
– Common installation surface for gear motor and pump so
2. Guide the other end of the round sling to the crane hook and
that pump shaft can be aligned with gear motor shaft
hook on.
3. Position the center of gravity to ensure that the pump is lift-
ed horizontally.
4. Lift the pump.
35
Incorrectly Designed Motor and Coupling

Destruction of pump and coupling.
► Only use motors and couplings that have been adapted to
the pump characteristic curves. If you have any questions,
please contact Fristam.
Note: Please see the coupling supplier documentation for

reference dimensions for the coupling.
Procedure
1. Mount the coupling parts on the pump shaft and the gear
shaft.
2. Place the pump on the base frame or the foundation so that
the pump shaft can be connected to the gear shaft with the
coupling.
3. Screw the threaded fastener slightly into the pump base.
4. Check the parallel and angular misalignment of the pump
and gear shafts.
5. Minimize deviations from the angular and shaft misalign-
ment. If necessary, realign or add shims.
6. Screw the pump and gear to the base frame or the founda-
tion.
7. Fasten the coupling according to the coupling manufactur-
er's specifications.
8. Install a noncontact, barrier-providing protective device
(coupling guard) in accordance with Section 1.4, entitled "Re-
quired Characteristics of Guards and Protective Devices," of the
Machinery Directive 2006/42/EC.
9. The pump is now installed. Do not commission the pump
unless the requirements of the EC Machinery Directive are
met for the complete machine.
Note: Continue with Chapter 4, "Transportation," page 9.
36
37
38
39
Fristam Pumpen KG (GmbH & Co.)
Kurt-A.-Körber-Chaussee 55
21033 Hamburg
GERMANY
Tel.: +49-40-72556-0
Fax: +49-40-72556-166
E-mail: [email protected]
FP Pump Series EN 05-2017 - Rev. 4.3

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Original Instructions

1 Introduction............................................... 5 6.6 Connection of Sealing or Quenching 

3 Design and Function ................................. 7 9.1 Safety Instructions ................................................ 15

11 Appendix 2 – Assembly Instructions

11.1 Safety Instructions................................................. 34

1.1 Foreword – Declaration of Conformity or Declaration of Incorporation

This operator's manual describes all FP centrifugal pump sizes,

1.2 Manufacturer Handling instructions that must be performed in a specified

1.3 Scope of Supply

– Fristam accessories (if applicable)

A safety instruction with the signal word "Note" warns of the

1.5 Scope of Documentation

2 Safety 2.4.2 Hot Surface

2.1 Basic Safety Instructions

► All work described here may only be performed by qualified

► Danger of contamination: Heed legal and operational safety

2.2 Intended Use

Standard pump units from Fristam are described in this

2.4 Warning and Instruction Labels 6 Year of manufacture

2.4.1 Direction of Rotation

2.6.1 Disposal of Transportation Package

2.6.5 Disposal of Electrical and Electronic Scrap

11 Discharge line connection

Shaft Seal (12)

Impeller (13) Electric Motor (19)

Design: Compact bearing support with base

3.3 Pump Key

Fig. 13 Moving with industrial truck

4.1.3 Moving With Crane

Auxiliary Equipment – Dry, in low humidity

5.3.1 Storage of Elastomers 6.3 Reduction of Noise and Vibration

6.1 Safety Instructions 6.3.2 Secondary Measures

► Material damage from swinging during adjustment of ► Versions B and D:

– Use spherical cap base plates. Model KF

► Versions B and D:

Carriage (Optional) Fig. 16 Air pocket

1. Set up the pump at the installation location. Lock the locks

Fig. 17 Dip in pipe

Fig. 18 Laying of the suction line

– Connect the pipes to the pump so that they are free of

Fig. 15 Pipe transitions

4. Install the following valves into the pipelines:

2. Close the valve in the discharge line.

7.5 Pump Decommissioning

For information on maintenance intervals, please see

Type Oil Volume 30

Procedure 6. Relubricate the angular contact ball bearing. We recom-

29 Model Bearing Grease Amount

2. Remove the bearing cap (29) on the pump side. Procedure

IEC Standard Motor for Model KF

Fig. 23 Model KF, shaft bearing

IEC Standard Motor for FPE and FP...V

9.7 Shaft Seal Replacement 43

9.9 Checking of the Clearances

Fig. 30 Impeller–casing clearance

9.9.3 Measurement of the Impeller–Casing Clearance

9.9.2 Measurement of the Impeller Casing Clearance /

Fig. 32 Measuring the stationary bushing

Pump Size Clearances in mm