Machine controller

MC series 600

Rev. 1.0, March 2011

Offering higher precision, maximum

flexiblity and faster cycle times

Machine Controller MC Series 600

WHAT MOVES YOUR WORLD

Introduction Moog Machine Controller MC Series 600


Introduction
Whenever the highest levels of motion control
performance and design flexibility are required, you’ll find
Moog expertise at work. Through collaboration, creativity
and world-class technological solutions, we help you
overcome your toughest engineering obstacles. Enhance
your machine‘s performance. And help take your thinking
further than you ever thought possible.

Introduction...........................................................................2
System Overview................................................................3
Features and Benefits......................................................5

Concepts....................................................................................6
Components of the MC Series 600..........................6
Configuration........................................................................7
Easy Mounting......................................................................8
Application Examples........................................................9
Moog Application Software Suite..............................12
License Keys.........................................................................15
Human Machine Interfaces.............................................16

Technical Data......................................................................17
CPU Modules........................................................................17
Bus Transceiver Modules................................................22
I/O Modules...........................................................................24
Temperature Modules.......................................................33
General Technical Data.....................................................35
Human Machine Interfaces.............................................36
Dimensional Drawings.......................................................39

Background.............................................................................41
About Moog...........................................................................41

Ordering Information.....................................................43

Contact.......................................................................................44

This catalog is for users with technical knowledge. To ensure all necessary characteristics for function and safety of the system, the user has to
check the suitability of the products described herein. The products described in this document are subject to change without notice. In case of
doubt, please contact Moog.

Moog is a registered trademark of Moog Inc. and its subsidiaries. All trademarks as indicated herein are the property of Moog Inc. and its
subsidiaries. For the full disclaimer refer to www.moog.com/literature/disclaimers.

For the most current information, visit www.moog.com/industrial or contact your local Moog office.

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Introduction Moog Machine Controller MC Series 600

System Overview

The latest generation of Moog Machine Controllers that are ideally suited to applications such as the control
(MC Series 600) was developed based on 30 years of of injection molding and blow molding machines.
experience working with customers to solve tough
machine challenges. They provide a flexible and modular Special software libraries are available for customer-
solution for high-performance, industrial machinery and specific solutions and a complete software library of easy-
incorporate a new level of hardware and software design. to-use application templates is available for simplified
realization of user-specific control and sequence
Hardware applications.

Available modules include CPUs, bus transceivers, a Applications

range of digital and 16-bit resolution analog I/O modules,
temperature and other sensor modules. Several fieldbus The modular design of the MC Series 600 ensures that it
communication modules are in development. can be configured exactly to the specific application. It
can be used in both centralized and decentralized control
For greater flexibility Moog offers a range of Human architectures. Using several CPU modules in a single
Machine Interfaces (HMIs), either PLC operated or PC application affords multi-processor solutions.
based.
An important feature of the controller is its ability to
The controller runs on a multitasking, Linux-based, operate in the extended temperature range -20 to +70 °C
realtime operating system that offers short reaction (-4 to +158 °F, non-condensing). This, together with the low
times and high frequency execution of tasks. Fast power consumption technology and robust construction
sampling, 16-bit analog I/O resolution and 2 Mbit/s sensor of the modules, makes the MC Series 600 ideal for use
acquisition provide the basis for highly accurate control in demanding industrial environments such as plastic
and positioning. machinery.

Software The incorporation of integral functions such as

temperature and parison profile control makes the
All modules are programmed to incorporate the powerful MC Series 600 suitable for a wide variety of industrial
yet easy-to-use Moog Application Software Suite (MASS). applications including blow and injection molding,
It is based on the latest version of the proven CoDeSys packaging, metal forming and presses.
development tool and complies with the IEC 61131-3
standard for programming languages. It features
additional libraries, plug-ins and programming capabilities

Components Description
CPU modules
Main CPU modules CPU: 400 MHz processor, 128 MB RAM,
interfaces: EtherCAT master, Ethernet, USB 2.0, serial port, remote bus
master, LCD/keyboard (optional); connectors: license key, power supply
Auxiliary CPU modules CPU: 400 MHz processor, 128 MB RAM;
interfaces: EtherCAT master, Ethernet, USB 2.0, serial port, remote bus IN/
OUT; connectors: power supply
I/O modules
Analog input modules 4 or 8 inputs; 16 bit resolution; 10 VDC at 10 mA
Analog output modules 4 or 8 outputs; ranges: +5 V, +10 V, +10.8V, ±5 V, ±10 V, ±10.8 V; 10 mA
Digital input modules 16 digital inputs (2 groups of 8); 0.5 A
Digital output modules 12 or 16 digital outputs at 24 VDC; source type: PNP; 2 A
Temperature input modules 4 or 8 temperature inputs, 16 bit resolution; PT100 sensors (2-, 3- and
4-wire)
Bus transceiver modules Interfaces: remote bus IN/OUT; connectors: power supply
Human machine interfaces PC-based HMI, PLC-operated HMI, Portable HMI
Software Moog Application Software Suite based on CoDeSys

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Introduction Moog Machine Controller MC Series 600

System Overview

The MC Series 600 can increase the performance and MC Series 600 offers maximum flexibiltiy to meet your
the precision of other products in your system. Moog control architecture requirements. A variety of structures
offers a wide range of products that are optimized to can be configured – from small single rack applications
work together for the creation of complex and demanding to multi rack applications in one or more cabinets.
applications in machine control. Centralized and decentralized systems using multiple
CPUs are supported to create complex control solutions. A
The diagram shows the range of Moog products that are process structure, e.g. for valves, pumps and servo motors,
typically used as parts of advanced control and actuation can be controlled from specific CPUs and I/Os. The
systems used in some of today’s most sophisticated machine can be operated with a HMI and a separate CPU
machines. While this document features the primary as host for subsequent process clients.
products in the MC Series 600 system, technical
information for all the other products are available in their The high CPU performance and the fast sensor acquisition
respective catalogs. offer short cycle times. The delay in closed-loop control
can be minimzed.
The MC Series 600 analog I/O and temperature modules
convert process signals with 16 bit resolution. A 16 bit
value can represent 65,536 (216) different numbers. The
precision of a command signal, e.g. for a valve, can be
improved with this high resolution sampling of analog
signals due to smaller deviation.

Radial Piston Pumps

Servo Motors

Valves Servo Drives

Actuators

PC based HMI

Moog Application
Software Suite

Customized HMI PLC operated HMI

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Introduction Moog Machine Controller MC Series 600

FEatures and benefits

Introduction

99 Single-/multi-processor and centralized/decentralized configurations Flexible design

with up to 2,000 I/Os for complex applications

99 Fewer modules required to make up the system Easier to use and configure for your
application needs

99 Simple insertion of modules and automatic identification from software Easy installation

99 Modules can be mounted into empty/spare sockets after first Easily expandable
installation without rack dismounting

99 High shock and vibration resistance, along with an extended operating Robust construction even for
temperature range use in harsh, non-condensing
environments

99 2 Mbit/s sensor acquisition and 16 bit analog I/O Precise positioning and better
accuracy in temperature control
processes

99 Digital I/Os with short circuit, open circuit and high temperature Robust electric design
protection

99 High processing power of the CPU together with a performance Short reaction and execution times
optimized system design of the application program

99 Based on the latest version of CoDeSys to support machine builders Easy to use programming language
standardized development environment for closed-loop control

99 Moog experts collaborate with customers to develop human machine Adaptable to customer‘s needs
interfaces, modules and application software

99 Dedicated software modules are available for specific markets such as Save development time
injection and blow moolding

Socket with MAIN CPU 6001 module Socket with I/O module

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Concepts Moog Machine Controller MC Series 600

Components of the MC Series 600

Concepts

CPU modules Sockets

The two main CPU modules are The sockets are used to hold the
the heart of each application. modules and to electronically
These modules have the same connect them by the local bus.
functionality, but the MAIN CPU Socket 6990 is the basic socket
6001 additionally offers a LCD of each rack. Socket 6991 is an
(monitor)and keyboard connector. extension element.

The auxiliary CPU module

provides the ability to create
multi-processor applications.

Bus transceiver modules Human Machine Interfaces (HMI)

The bus transceiver module Several PLC operated and PC based
supports decentralized HMIs can be used within the MC
configurations in single and multi- Series 600.
processor applications.

I/O modules Moog Application Software Suite (MASS)

Various analog and digital I/O MASS is based on latest version of
modules are available. CoDeSys and has been extended by
a number of libraries and plug-ins to
enhance functionality.

Temperature modules License keys

Two temperature modules are The type of license key affects
available with 4 and 8 inputs. the software functionality of the
application. Different license keys
are available for single-/multi-
processor and customer-specific
applications.

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Concepts Moog Machine Controller MC Series 600

configuration
Concepts

Combining sockets to racks

The MC Series 600 is organized in racks which are mounted The first socket of a rack is always a Socket 6990 (a), all
on DIN rails. A rack consists of a number of nested sockets. other sockets of a rack are Socket 6991 (b).

Combining sockets and modules

The modules are plugged into the slots of a socket. All other modules are single modules and need only
Each socket has three slots. The CPU modules are triple one slot of a socket. Within a rack the modules are
modules and thus occupy a complete socket. electronically connected through the local bus which is
provided by means of the sockets.

Socket 6990 for CPU and bus transceiver modules

Socket 6990 (a) is used with a CPU module (c, d and e) or is put into the first slot, so up to two I/O modules can be
a bus transceiver module (f). The bus transceiver module inserted in the other two slots (g).

Socket 6991 for I/O and temperature modules

Socket 6991 (b) can be combined with up to three I/O

modules or temperature modules (g).

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Concepts Moog Machine Controller MC Series 600

easy Mounting

Assembly Disassembly

Step 1: Clip socket on DIN rail Step 1: Press button at bottom and pull up locking at top

Step 2: Push sockets together until ... Step 2: Press button at bottom and pull up locking at top

PULL UP

PRESS BUTTON
1

Step 3: ... the right socket snaps into the left one Step 3: Move socket away

Step 4: Plug module into socket Step 4: Unclip socket from rail

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Concepts Moog Machine Controller MC Series 600

Application EXamples
Concepts

Introduction

An MC Series 600 application can vary in complexity based An application that contains only a main CPU module is a
on the number of racks and/or number of processors: single-processor application.
• Centralized applications with only one rack
A multi-processor application can be realized by using
• Decentralized applications with more than one rack one or more auxiliary CPU modules which are controlled
• Single-processor applications by the main CPU module via remote bus. Multi-processor
• Multi-processor applications applications provide a distributed architecture with
shorter cycle times.
Centralized versus decentralized applications
The simplest variant is a system with only one rack. A rack Power supply
consists of one or more sockets mechanically fit together. Each rack needs an external 24 VDC power supply to be
All modules on a rack are electronically connected by the connected to a CPU module or a bus transceiver. Thus,
local bus. each rack starts with one of these types of modules.

An application with only one rack is a centralized License keys

application. Both for single-processor and multi-processor
applications different license keys are available. The type
A decentralized application consists of several racks which of license key affects the software functionality, see
are electronically connected by the remote bus. section “License Keys” on page 15.
Single-processor versus multi-processor applications
Each application has exactly one main CPU module that
controls all the other modules via remote bus or local bus.
An application with more than one main CPU module is not
possible.

Centralized, single-processor application

A simple variant consists of a single rack with one main
CPU module (MAIN CPU 6000 or MAIN CPU 6001) and
with one to three I/O modules.

Ordering list for this application (displayed in dark gray): Extension possibilities for this application (displayed in
light gray):
1 Socket 6990 (a)
1 Socket 6991 (b) • Additional Sockets 6991 with up to three I/O modules
1 MAIN CPU 6000 (c), or alternatively MAIN CPU 6001 each
3 I/O modules (g)
1 License key

Rev. 1.0, March 2011 9

Concepts Moog Machine Controller MC Series 600

Application EXamples

Decentralized, single-processor applications

These applications consist of two or more racks, one main

CPU module, one or more bus transceiver modules and
several I/O modules.

Ordering list for this application (displayed in dark gray): Extension possibilities for this application (displayed in
light gray):
2 Sockets 6990 (a)
2 Sockets 6991 (b) • Additional Sockets 6991 for an existing rack with up to
1 MAIN CPU 6000 (c), or alternatively MAIN CPU 6001 three I/O modules each
1 BUS TRX 6980 (f) • Additional racks which contain at least a Socket 6990
8 I/O modules (g) and a BUS TRX 6980
1 License key

Decentralized, multi-processor applications (auxiliary CPU modules)

This variant has two or more racks, one main CPU module,
one or more auxiliary CPU modules and several I/O
modules.

Ordering list for this application (displayed in dark gray): Extension possibilities for this application (displayed in
light gray):
2 Sockets 6990 (a)
2 Sockets 6991 (b) • Additional Sockets 6991 with up to three I/O modules
1 MAIN CPU 6000 (c), or alternatively MAIN CPU 6001 each
1 AUX CPU 6010 • Additional racks which contain at least a Socket 6990
6 I/O modules (g) and a AUX CPU 6010 or a BUS TRX 6980
1 License key

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Concepts Moog Machine Controller MC Series 600

Application EXamples

Decentralized, multi-processor applications (Auxiliary CPU and bus transceiver modules)

It is possible to combine main CPU module, auxiliary CPU

modules and bus transceiver modules in an application.
The order of rack 2 and 3 can be changed.

Ordering list for this application (displayed in dark gray): Extension possibilities for this application (displayed in
light gray):
3 Sockets 6990 (a)
3 Sockets 6991 (b) • Additional Sockets 6991 for an existing rack with up to
1 MAIN CPU 6000 (c), or alternatively MAIN CPU 6001 three I/O modules each
1 AUX CPU 6010 (e) • Additional racks which contain at least a Socket 6990
1 BUS TRX 6980 (f) and either a AUX CPU 6010 or a BUS TRX 6980
11 I/O modules (g)
1 License key

Decentralized, multi-processor applications (Complex architecture)

To realize complex archictures, parallel lines of racks can

be connected to a auxialiary module or a bus transceiver.
The order of the racks in a line can be changed.

Ordering list for this application (displayed in dark gray): Extension possibilities for this application (displayed in
light gray):
5 Sockets 6990 (a)
5 Sockets 6991 (b) • Additional Sockets 6991 for an existing rack with up to
1 MAIN CPU 6000 (c), or alternatively MAIN CPU 6001 three I/O modules each
2 AUX CPU 6010 (e) • Additional racks which contain at least a Socket 6990
2 BUS TRX 6980 (f) and either a AUX CPU 6010 or a BUS TRX 6980
19 I/O modules (g)
1 License key

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Concepts Moog Machine Controller MC Series 600

Moog Application Software Suite

MASS Software Basic Functions

The Moog Application Software Suite (MASS) Version profiles
is based on the CoDeSys environment. • Several versions can be installed in parallel
The CoDeSys technology is not only a PLC • All versions available for service technicians
programming system, it is a complete
automation platform to create customer • Creation version of each project is defined
specific software systems for programming • Every project can be edited in all versions
and configuring field devices.
• Different versions of runtime system and programming
system can operate together
• Individual functionalities (e.g. editor, menu commands)
PLC networks can be upgraded independently
• Several devices per project
• Accommodates programmable and parameterable Object orientation
devices • Real object-oriented features
• Several functions per device (e.g. PLC, Web-Server) −− Classes
• Network and fieldbus hierarchy displayed in device −− Interfaces
tree
−− Methods
• Devices of different manufacturers with specific
−− Inheritance
configurators can be mixed
−− Polymorphism and dynamic binding
• Logical extension of the CoDeSys Automation Alliance
concept • Seamless extension of the IEC function block
• Unchanged classic programming possible

IEC 61131-3 visualization

• Uniform display concept for all visualization forms
−− Target system visualization
−− Web visualization
−− PC-based visualization
−− Visualization integrated in the programming
system
• Stand-alone visualization possible
• Connection of external systems via DataServer
possible
• Development of proprietary elements possible

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Concepts Moog Machine Controller MC Series 600

Moog Application Software Suite

MASS Software Libraries

M_Plastic M_MC600Specific

• Functions and function blocks for motion control and • Functions and function blocks created specifically for
parison control the MC Series 600

M_MC600HMI M_Control1

• Data structures and functional blocks for the • Function blocks for managing the temperature control
management of Moog HMIs connected to the MC
Series 600

M_Type M_WrapperLogos3

• Data structures for the management of the MC Series • Import functions for Logos projects
600 modules • Import functions for applications written according to
IEC 61131 standards
• Data types and structures of Logos

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Concepts Moog Machine Controller MC Series 600

Moog Application Software Suite

MASS Software Plug-ins

Device Editor MMI Manager

The Device Editor allows users to graphically build the The MMI Manager allows users to manage the HMI
configuration of our PLC in a simple and intuitive way. connections, displayed pages and languages. Inside are
Through a list it is possible to quickly and easily choose two sub-editors:
the module and to insert our rack. The composition of
the rack is freely configurable and follows the concept • The Multi-Language Text Editor allows users to insert
described in the section “Concepts”. different programming languages in tabular form.
• The Page Editor enables the user to create application
pages through a tool box.

System Task Wizard

The System Task Wizard allows users to manage the

multitasking section via the control video task, the control
axis task and the temperatures task. Through this tool it
is possible to automatically implement the task desired
inside the application with a simple command (Run
Wizard).

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Concepts Moog Machine Controller MC Series 600

License Keys

The license key contains the runtime license for the Moog Application Software Suite (MASS). The various functions of
MASS are enabled according to the license key being used.

The license key additionally contains:

• IP address
• Profibus-DP station address
• CANopen node ID

Designation Color Functions Order number

Controls Gray MASS runtime license with basic functionality: D138-002-001

• CoDeSys operators and standard IEC 61131 library

• Ethernet communication to MASS development
environment
• Moog hardware libraries
• Moog control technique library
• Basic PID axis motion control
• Temperature control with auto tuning
• Direct driven HMI video control functionality
• Interface library for EIA-232 and CAN bus
• Interface library for EtherCAT master
• Basic TCP/IP communication libary
• Support for OPC and DDE interfaces
• Basic remote diagnostic functions
Motion Green All functions of “Controls” license key and additionally: D138-002-002

• Moog motion control library according to PLCopen

• Moog motion control function blocks
• Advanced fieldbus interface like CANopen,
Profibus-DP, EtherCAT slave, other fieldbuses upon
request 1)
• Transfer function library (Z functions)
• Parison field and other future complex fields for
visualization
• Matlab/Simulink model execution 1)
• Multi-processor systems
• Advanced communication protocol with PLC
• Web visualization
• Advanced remote diagnostic functions
Professional Blue All functions of “Motion” license key and additionally: D138-002-003

• 3D Soft Motion: Caming and gearing

• Advanced control with auto adapted algorithms for
Plastic Market
System Red Program parts and/or complete application programs, Specific to the order
produced specifically upon customer request.

1) This function is currently under development.

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Concepts Moog Machine Controller MC Series 600

Human Machine Interface

Interfaces
Moog terminals permit users to connect the MC Series
600 via:

• LVDS (Low Voltage Differential Signaling)

communication
• Ethernet communication
• Serial communication (e. g. protocol VT100, V52)
• Touch Screen
Our terminals can be equipped with a touch screen panel.
This touch screen can be resistive or capacitive type. The
capacitive touch screen can be applied to the LCD. The
PLC operated HMI with 12“ color touch screen capacitive touch screen panel eliminates mechanical keys.

User Buttons
Moog terminals allow different buttons:

• Touch screen capacitive buttons

Portable HMI 16x 4 LCD B/W • Touch screen resistive buttons
• Mechanical buttons
• Electromechanical buttons

PC based and PLC operated

Our terminals can be PC based or not.

We have a PC based HMI with optional touch screen,

512 MB RAM, SSD 1 GB with XP embedded, CPU 800 MHz
fanless, 12“ LCD (800 x 600 pixels), serial ports, UPS
control, USB ports and 36 buttons + 36 LEDs.
The non-PC based HMI family uses the LVDS
communication to connect to the MC Series 600. We have
a HMI LVDS with touch screen, 12“ LCD (800 x 600 pixels),
Modular Parison Controller, 4 channels, 400 points rotary knob, alphanumeric keypad, USB ports and 36
buttons + 36 LEDs.

Customized Terminals
Moog utilizes its own know-how to design custom
terminals. The customer may request to customize their
terminal following the family feeling of the company into
their own. Moog gives full availability in the creation of
custom terminals following step-by-step througout the
procedure.

HMI with touch screen

PC based HMI with 12“ color screen

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Technical Data Moog Machine Controller MC Series 600

CPU Modules
Technical Data

Overview

MAIN CPU 6000 / MAIN CPU 6001

Each MC Series 600 application needs exactly one main
CPU module, either MAIN CPU 6000 or MAIN CPU 6001.
It is not possible to use more than one main CPU module
in an application.

The main CPU module controls all other modules of the

application. The two main CPU modules have the same
functionality, including battery backup, wake-up function
and a license key connector for advanced algorithms.
The MAIN CPU 6001 module comes with an additional
HMI connector for LCD (monitor) and keyboard.

See page 18.

Auxiliary CPU modules
For decentralized, multi-processor applications, one
or more auxiliary CPU modules AUX CPU 6010 can be
connected to the main CPU module by remote bus.

See page 20.

Power supply Additional information

Each of these modules has its own internal power supply For decentralized applications, additionally bus
unit (PSU) that requires a nominal +24 VDC input to produce transceiver modules are available, see section ““Bus
the logic voltages necessary for the other modules. Transceiver Modules” on page 22.

The external +24 VDC power supply for the modules must I/O and temperature modules are connected to each of the
be combined with either a CPU module or a bus transceiver CPU modules via local bus, see sections ““I/O Modules” on
module. page 24 and “Temperature Modules” on page 33.

All modules monitor voltage, current, and temperature For possible combinations of modules and application
or any other data from the power supply. The main CPU samples, see section ““Concepts” on page 7.
modules have a wake-up function to start-up the power
supply. The power available from the modules limits the
number of modules to be used in an application.

Connectors and additional features

MAIN CPU 6000 MAIN CPU 6001 AUX CPU 6010

EtherCAT master 1 1 1
Ethernet 1 1 1
USB 2.0 host 2 2 1
Serial port 1 1 1
Remote bus master 1 1 –
Remote bus IN/OUT – – 1/1
LCD/ keyboard – 1/1 –
License key 1 1 –
Backup battery 1 1 –

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Technical Data Moog Machine Controller MC Series 600

MAIN CPU Modules

Overview

Technical data

Type of module MAIN CPU 6000 MAIN CPU 6001

Type code IMI220-6000A001 IMI220-6001A001
Processor
Microprocessor PowerPC type MPC5200 400 MHz
Cooling Natural convection
Memory
RAM 128 MB
Flash-EPROM 64 MB
Nonvolatile RAM 2 MB
Fastest task 300 µs
Interfaces
Integrated interfaces EtherCAT master EtherCAT master
Ethernet Ethernet
Remote bus master Remote bus master
Serial port RS 232/422/485 Serial port RS 232/422/485
USB 2.0 Host USB 2.0 Host
Keyboard
LCD

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Technical Data Moog Machine Controller MC Series 600

MAIN CPU Modules

Type of module MAIN CPU 6000 MAIN CPU 6001

EtherCAT
Transmission protocol EtherCAT
Transmission rate 100 MBit/s
Signal inputs/outputs In accordance to standard IEEE 802.3, no galvanic isolation
Ethernet
Transmission protocol Ethernet
Transmission rate 10/100 MBit/s
Signal inputs/outputs In accordance to standard IEEE 802.3, no galvanic isolation
RS 232/422/485
Transmission protocol Programmable
Transmission rate Programmable
Signal inputs/outputs In accordance to standard IEEE 802.3, no galvanic isolation
Diagnostics
24 VDC Voltage presence Green LED
Battery Low battery Red LED
CPU Run, stop, Bicolor LED
programming, halt
EtherCAT Link Green LED
Activity Yellow LED
Ethernet Link Green LED
Activity Yellow LED
Keyboard Keyboard active – Green LED
LCD (monitor) LCD active – Green LED
PSU Fault, ok, stand-by Bicolor LED
Remote bus Link Green LED
Activity Yellow LED
Special features
Software activation License key
Auto power ON/OFF by internal clock
Stop user application Push button -
HMI video interface
Resolution – 1,028 x 800 pixels
Color depth – 16 bit (65,535 colors)
Cursor – 2 independent cursors
Display orientation – Portrait and landscape
Support of touch screen – Yes
HMI keyboard interface
Maximum number of keys managed – 176
Maximum number of LED managed – 50
Support of rotary knob – Yes
USB managed – Yes

General technical data see section “General Technical Data” on page 35.

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Technical Data Moog Machine Controller MC Series 600

AUX CPU Modules

Interfaces

Technical data

Type of module AUX CPU 6010

Type code IMI220-6010A001
Processor
Microprocessor PowerPC type MPC5200 400 MHz
Cooling Natural cooling
Memory
RAM 128 MB
Flash-EPROM 64 MB
Nonvolatile RAM 2 MB
Fastest task 300 µs
Interfaces
Integrated interfaces EtherCAT master
Ethernet
Remote bus master
Remote bus IN
Remote bus OUT
Serial port RS 232/422/485
USB

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Technical Data Moog Machine Controller MC Series 600

AUX CPU Modules

Type of module AUX CPU 6010

EtherCAT
Transmission protocol EtherCAT
Transmission rate 100 MBit/s
Signal inputs/outputs In accordance to standard IEEE 802.3, no galvanic
isolation
Ethernet
Transmission protocol Ethernet
Transmission rate 10/100 MBit/s
Signal inputs/outputs In accordance to standard IEEE 802.3, no galvanic
isolation
RS 232/422/485
Transmission protocol Programmable
Transmission rate Programmable
Signal inputs/outputs In accordance to standard IEEE 802.3, no galvanic
isolation
Diagnostics
24 VDC Voltage presence Bicolor LED
CPU Run, stop, prog, halt Bicolor LED
EtherCAT Link Green LED
Activity Yellow LED
Ethernet Link Green LED
Activity Yellow LED
Power supply unit (PSU) Fault, ok, stand-by Bicolor LED
Remote bus Link Green LED
Activity Yellow LED
Special features
Stop user application Push button

General technical data see section “General Technical Data” on page 35.

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Technical Data Moog Machine Controller MC Series 600

Bus Transceiver Modules

Overview

BUS TRX 6980

Decentralized applications can also be extended by using several BUS TRX 6980 modules that are
connected to the CPU modules via remote bus.

The BUS TRX 6980 module is the interface between the remote bus coming from the CPU module
and the local bus of the rack on which the bus transceiver is mounted. It also acts as a bridge to
other bus transceiver modules boosting the electrical signals thus allowing communication over
long distances.

The bus transceiver module is equipped with two remote bus connecters (1 IN, 1 OUT).

Power supply Additional information

The bus transceiver module has its own internal power Bus transceiver modules are connected to CPU module.
supply unit (PSU) that requires a nominal +24 VDC input For available CPU modules see section “CPU Modules” on
to produce the logic voltages necessary for the other page 17.
modules.
I/O and temperature modules are connected to a bus
The external +24 VDC power supply for the modules must transceiver module via local bus, see sections “I/O Modules”
be combined with either a CPU module or a bus transceiver on page 24 and “Temperature Modules” on page 33.
module.
For possible combinations of modules and application
All modules monitor voltage, current, and temperature samples see section “Concepts” on page 7.
or any other data from the power supply. The main CPU
modules have a wake-up function to start-up the power
supply. The power available from the modules limits the
number of modules to be used in an application.

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Technical Data Moog Machine Controller MC Series 600

Bus Transceiver Modules

Interfaces

Technical data

Type of module BUS TRX 6980

Type code IMI 220-6980A001
Interfaces
Integrated interfaces Remote bus IN
Remote bus OUT
Protection
Reverse polarity protection Yes
Diagnostics
24 VDC Voltage presence Green LED
Power supply unit (PSU) Fault, ok, stand-by Bicolor LED
Remote bus IN Rx active Green LED
Node activity Yellow LED
Remote bus OUT Cable link Green LED
Bus activity Yellow LED

General technical data see section “General Technical Data” on page 35.

Rev. 1.0, March 2011 23

Technical data Moog Machine Controller MC Series 600

I/O Modules
Technical data

Digital input modules Analog input modules

16 DI 6100 4 AI 6200
This module provides a total of 16 This module has a total of 4 analog
digital inputs. The inputs are sinking inputs. The inputs are differential type
type and are divided into 2 groups of with 16 bit resolution. A reference
8. Individual green LEDs provide the voltage of 10 VDC at 10 mA (maximum)
actual status of each input. is provided for each channel. The
reference voltage outputs are
See page 25. both overvoltage and short-circuit
protected.

8 AI 6201
This module has a total of 8 analog
inputs. The inputs are differential type
with 16 bit resolution.

See page 29.

Digital output modules Analog output modules
16 DO 6150 4 AO 6250 / 8 AO 6251
This module has a total of 16 digital There are two different analog output
outputs at 24 VDC. The outputs are modules which provide either 4 or
sourcing type (PNP) with a maximum 8 analog outputs. The outputs are
current for each channel of 0.5 A and single-ended with 16 bit resolution.
are divided into 2 groups of 8. The Each channel can be configured via
green LEDs provide the actual status software to any of these six output
of each output. The red LEDs provide ranges: +5 V, +10 V, +10.8 V, ±5 V, ±10 V,
the fault status of the 2 groups of ±10.8 V. The maximum current for
outputs. each channel is 10 mA. The outputs
are both overvoltage and short-circuit
12 DO 6180 protected. A bicolor LED provides
This module has a total of 12 digital module status (fault, ok, standby).
outputs at 24 VDC. The outputs are
sourcing type (PNP) with a maximum See page 31.
current for each channel of 2 A
and are divided into 6 groups of 2.
The green LEDs provide the actual
status for each output. The red LEDs
provide the fault status of the 6
groups of outputs.

See page 27.

24 Rev. 1.0, March 2011

Technical data Moog Machine Controller MC Series 600

Digital Input Modules

Pin assignment 16 DI 6100

Pin Designation Pin assignment

1 nc Not used
2 1 Digital input 1
3 2 Digital input 2
4 3 Digital input 3
5 4 Digital input 4
6 5 Digital input 5
7 6 Digital input 6
8 7 Digital input 7
9 8 Digital input 8
10 GND Ground
11 nc Not used
12 9 Digital input 9
13 10 Digital input 10
14 11 Digital input 11
15 12 Digital input 12
16 13 Digital input 13
17 14 Digital input 14
18 15 Digital input 15
19 16 Digital input 16
20 GND Ground

Rev. 1.0, March 2011 25

Technical data Moog Machine Controller MC Series 600

Digital Input Modules

Technical data

Type of module 16 DI 6100

Type code IMI220-6100A001
Basic data
Type of input IEC 61131-2 type 3
Number of digital inputs 16 (2 groups of 8 channels)
Power supply
Supply voltage 24 VDC ± 20 %
Electrical data
Signal voltage at signal input 24 VDC
Signal voltage - ON level 9.5 VDC
Signal voltage - OFF level 7.7 VDC
Maximum frequency of signal voltage 2 kHz
Input current at 24 V DC 6 mA
Common points between channels GND (0V)
Signal processing
Delay time from ON to OFF 300 µs
Delay time from OFF to ON 150 µs
Diagnostics
Inputs Green LED
Isolation
Channel group to channel group No
Channel to bus Yes
Channel to channel No

General technical data see section “General Technical Data” on page 35.

26 Rev. 1.0, March 2011

Technical data Moog Machine Controller MC Series 600

Digital Output Modules

Pin assignment 16 DO 6150 Pin assignment 12 DO 6180

Pin Designation Pin assignment Pin Designation Pin assignment

1 24V Supply voltage 1 24V Supply voltage
2 1 Digital output 1 2 1 Digital output 1
3 2 Digital output 2 3 2 Digital output 2
4 3 Digital output 3 4 24V Supply voltage
5 4 Digital output 4 5 3 Digital output 3
6 5 Digital output 5 6 4 Digital output 4
7 6 Digital output 6 7 24V Supply voltage
8 7 Digital output 7 8 5 Digital output 5
9 8 Digital output 8 9 6 Digital output 6
10 GND Ground 10 GND Ground
11 24V Supply voltage 11 24V Supply voltage
12 9 Digital output 9 12 7 Digital output 7
13 10 Digital output 10 13 8 Digital output 8
14 11 Digital output 11 14 24V Supply voltage
15 12 Digital output 12 15 9 Digital output 9
16 13 Digital output 13 16 10 Digital output 10
17 14 Digital output 14 17 24V Supply voltage
18 15 Digital output 15 18 11 Digital output 11
19 16 Digital output 16 19 12 Digital output 12
20 GND Ground 20 GND Ground

Rev. 1.0, March 2011 27

Technical data Moog Machine Controller MC Series 600

Digital Output Modules

Technical data

Type of module 16 DO 6150 12 DO 6180

Type code IMI220-6150A001 IMI220-6180A001
Basic data
Type of output PNP
Number of digital outputs 16 (2 groups of 8 channels) 12 (6 groups of 2 channels)
Power supply
Supply voltage 24 VDC ± 20 %
Electrical data
Common points between channels GND (0V)
Maximum allowable load inductance 6H
Output current
OFF level 10 µA 5 µA
For each channel 0.5 A 2A
For each group of of channels 4A
Total 8A 24 A
Signal processing
Memory to output delay time TQT from ON to OFF 216 µs 166 µs
Memory to output delay time TQT from OFF to ON 76 µs 56 µs
Delay time from ON to OFF 210 µs 160 µs
Delay time from OFF to ON 70 µs 50 µs
Protection
Fuse for protection Integrated (cannot be exchanged)
Overtemperature Yes
Overvoltage Yes
Minimum overvoltage 35 VDC
Short circuit Yes
Short circuit current limit 1.1 A 12 A
Short circuit peak current 1.9 A 15 A
Inductive load switch off output clamp -30 VDC (Usupply : -54 VDC) -13 VDC
Diagnostics
Faults 16 green LED 12 green LED
Outputs 2 red LED 6 red LED
Isolation
Channel group to channel group No
Channel to bus No
Channel to channel Yes

General technical data see section “General Technical Data” on page 35.

28 Rev. 1.0, March 2011

Technical data Moog Machine Controller MC Series 600

Analog Input Modules

Pin assignment 4 AI 6200 Pin assignment 8 AI 6201

Pin Designation Pin assignment Pin Designation Pin assignment

1 A1 Positive analog 1 A1 Positive analog
input 1 input 1
2 B1 Negative analog 2 B1 Negative analog
input 1 input 1
3 PE Protective earth 3 PE Protective earth
4 VR1 +10 V reference 4 A2 Positive analog
5 0VR1 0 V reference input 2

6 A2 Positive analog 5 B2 Negative analog

input 2 input 2

7 B2 Negative analog 6 A3 Positive analog

input 2 input 3

8 PE Protective earth 7 B3 Negative analog

input 3
9 VR2 +10 V reference
8 PE Protective earth
10 0VR2 0 V reference
9 A4 Positive analog
11 A3 Positive analog input 4
input 3
10 B4 Negative analog
12 B3 Negative analog input 4
input 3
11 A5 Positive analog
13 PE Protective earth input 5
14 VR3 +10 V reference 12 B5 Negative analog
15 0VR3 0 V reference input 5
16 A4 Positive analog 13 PE Protective earth
input 4 14 A6 Positive analog
17 B4 Negative analog input 6
input 4 15 B6 Negative analog
18 PE Protective earth input 6
19 VR4 +10 V reference 16 A7 Positive analog
20 0VR4 0 V reference input 7
17 B7 Negative analog
input 7
18 PE Protective earth
19 A8 Positive analog
input 8
20 B8 Negative analog
input 8

Rev. 1.0, March 2011 29

Technical data Moog Machine Controller MC Series 600

Analog Input Modules

Technical data

Type of module 4 AI 6200 8 AI 6201

Type code IMI220-6200A001 IMI220-6201A001
Basic data
Type of input Differential
Number of analog inputs 4 8
Power supply
Supply voltage 24 VDC ± 20 %
Electrical data
Common points between channels 0VR1 / 0VR2 / 0VR3 / –
0VR4
Current at signal input 4 µA
Maximum allowable permanent overload 30 VDC
Voltage at signal input ±30 VDC
Signal processing
Common mode rejection ratio 80 dB
Conversion method Successive approximation
Crosstalk between channels 63 dB
Cut off frequency of input filter 800 Hz
Maximum analog input error at 25 °C 0.1 %
Maximum error over full temperature range 0.66 %  FS
Order of input filter 1°
Repeatability at full scale 0.02 %
Resolution 16 bit (15 bit + SIGN)
Temperature coefficient at analog signal input 125 ppm/°C
Total input system transfer time 47 µs
Type of input filter Low pass
Value of LSB 0.3 mV
Reference voltage outputs
Number 4 (independent) –
Voltage 10 VDC –
Maximum current 10 mA –
Precision ±0.01 % –
Overvoltage protection Yes –
Short circuit protection Yes –
Isolation
Channel group to channel group No
Channel to bus Yes
Channel to channel No

General technical data see section “General Technical Data” on page 35.

30 Rev. 1.0, March 2011

Technical data Moog Machine Controller MC Series 600

Analog Output Modules

Pin assignment 4 AO 6250 Pin assignment 8 AO 6251

Pin Designation Pin assignment Pin Designation Pin assignment

1 24V Supply voltage 1 24V Supply voltage
2 GND Ground 2 GND Ground
3 PE Protective earth 3 PE Protective earth
4 V1 Analog output 1 4 V1 Analog output 1
5 0V1 0 V reference 5 0V1 0 V reference
output 1 output 1
6 V2 Analog output 2 6 V2 Analog output 1
7 0V2 0 V reference 7 0V2 0 V reference
output 2 output 2
8 V3 Analog output 3 8 V3 Analog output 3
9 0V3 0 V reference 9 0V3 0 V reference
output 3 output 3
10 V4 Analog output 4 10 V4 Analog output 4
11 0V4 0 V reference 11 0V4 0 V reference
output 4 output 4
12 PE Protective earth 12 PE Protective earth
13 nc Not used 13 V5 Analog output 5
14 nc Not used 14 0V5 0 V reference
15 nc Not used output 5

16 nc Not used 15 V6 Analog output 6

17 nc Not used 16 0V6 0 V reference

output 6
18 nc Not used
17 V7 Analog output 7
19 nc Not used
18 0V7 0 V reference
20 nc Not used output 7
19 V8 Analog output 8
20 0V8 0 V reference
output 8

Rev. 1.0, March 2011 31

Technical data Moog Machine Controller MC Series 600

Analog Output Modules

Technical data

Type of module 4 AO 6250 8 AO 6251

Type code IMI220-6250A001 IMI220-6251A001
Basic data
Type of output Single ended
Number of analog outputs 4 8
Electrical data
Current at signal output ±10 mA
Common points between channels 0V1 to 0V4 0V1 to 0V8
Maximum allowable permanent overload 30 VDC
Output resistance 0.5 Ω
Voltage at signal output +5 V / +10 V / +10.8 V / ±5 V / ±10 V / ±10.8 V
Signal processing
Conversion method Successive approximation
Crosstalk between channels 66 dB
Maximum analog output error at 25 °C 0.46  % 1)
Resolution 16 bit
Maximum offset error ±6 mV
Maximum error over full temperature range 0.54 % FS
Output control during power-up/brownout Yes (0 VDC clamped with 4 kΩ resistor)
Repeatability at full scale 0.02 %
Temperature coefficient at analog signal ouput 18 ppm/°C
Total output system transfer time 20 µs
Total unadjusted error (TUE) of full scale ±0.1 %
Value of LSB 0.3 mV (for ±10 VDC output range)
Protection
Short circuit Yes
Overvoltage Yes
Diagnostics
24 VDC Fault, ok, stand-by Bicolor LED
Isolation
Channel group to channel group No
Channel to bus Yes
Channel to channel No

1) Iload = 10  mA

General technical data see section “General Technical Data” on page 35.

32 Rev. 1.0, March 2011

Technical data Moog Machine Controller MC Series 600

Temperature Modules

Temperature input modules

4 TEMP 6220 8 TEMP 6221

4 TI 6220 / 8 TI 6221
There are two different temperature modules which provide either 4 or 8 temperature
inputs. The inputs are differential type with 16 bit resolution. The 4 TEMP 6220
module is compatible with all thermocouple types as well as PT100 sensors (2-, 3-, and
4-wire type). The 8 TEMP 6221 module is compatible with all thermocouple types and
1 A1 1 A1
2 B1 2 B1
3 3

5
I R1
0 I R1
4

5
A2
B2 PT100 sensors with 2 wires.
6 A2 6 A3
7 B2 7 B3
8 8

9 I R2 9 A4
10 0 I R2 10 B4
11 A3 11 A5
12 B3 12 B5
13 13

14 I R3 14 A6
15 0 I R3 15 B6
16 A4 16 A7
17 B4 17 B7
18 18

19 I R4 19 A8
20 0 I R4 20 B8

Pin assignment 4 TEMP 6220 Pin assignment 8 TEMP 6221

Pin Designation Pin assignment Pin Designation Pin assignment
1 A1 Positive analog 1 A1 Positive analog
input 1 input 1
2 B1 Negative analog 2 B1 Negative analog
input 1 input 1
3 PE Protective earth 3 PE Protective earth
4 I R1 Current 4 A2 Positive analog
reference input 2
5 0 I R1 Current 5 B2 Negative analog
reference 0 input 2
6 A2 Positive analog 6 A3 Positive analog
input 2 input 3
7 B2 Negative analog 7 B3 Negative analog
input 2 input 3
8 PE Protective earth 8 PE Protective earth
9 A4 Positive analog
9 I R2 Current input 4
reference 10 B4 Negative analog
10 0 I R2 Current input 4
reference 0 11 A5 Positive analog
11 A3 Positive analog input 5
input 3 12 B5 Negative analog
12 B3 Negative analog input 5
input 3 13 PE Protective earth
13 PE Protective earth 14 A6 Positive analog
14 I R3 Current input 6
reference 15 B6 Negative analog
15 0 I R3 Current input 6
reference 0 16 A7 Positive analog
16 A4 Positive analog input 7
input 4 17 B7 Negative analog
17 B4 Negative analog input 7
input 4 18 PE Protective earth
18 PE Protective earth 19 A8 Positive analog
19 I R4 Current input 8
reference 20 B8 Negative analog
20 0 I R4 Current input 8
reference 0

Rev. 1.0, March 2011 33

Technical data Moog Machine Controller MC Series 600

Temperature Modules

Technical data

Type of module 4 TEMP 6220 8 TEMP 6221

Type code IMI220-6220A001 IMI220-6221A001
Basic data
Number of temperatur inputs 4 8
Type of input Differential
Electrical data
Input resistance >2 MΩ
Maximum allowable permanent overload 110 VDC
Voltage at signal input ±106 mV
Signal processing
Crosstalk between channels 100 dB
Cold joint compensation Yes
Conversion method Delta sigma
Common mode characteristic at 60 Hz 100 dB
Cut off frequency of input filter 1 Hz
Interrupt TBD
Maximum analog input error at 25 °C 0.1 % 1)
Maximum number of temperatur sensors 4 8
Reading under overload condition Full scale value (saturation)
Reference current for thermo resistance 102.4 µA
Maximum error over full temperature range 0.57 % FS
Sample duration time 2.5 ms
Temperature coefficient at analog signal input 125 ppm/°C
Total output system transfer time 20 µs
Resolution 16 bit
Type of input filter Low pass
Type of temperature sensor Thermocouple Thermocouple
PT100 2, 3, 4 wires PT100 2 wires
Sample repetition time User programmable
Type of protection RC element
Total input system transfer time 10 ms 20 ms
Isolation
Channel group to channel group No
Channel to bus Yes
Channel to channel No

1) Based on the measurement range, without consideration of the reference junction measurement error

General technical data see section “General Technical Data” on page 35.

34 Rev. 1.0, March 2011

Technical data Moog Machine Controller MC Series 600

General Technical Data

Power Supply

Each of the CPU modules and the bus transceiver 1

OK
module have a connector for an external power supply. 2
One external power supply per rack is needed. Type of 3 24V
connector: 5-pin 3.5 mm female. 4 GND
5

Supply voltage 24 VDC ± 20 %

Maximum input current 1A
Reverse polarity protection Yes
Isolation Yes
Protection Integrated fuse (not self-repairing)
Reverse polarity protection Yes

Cable specifications for power supply and I/O connectors

Cable cross section range

Solid wires 0.2 to 1.5 mm2
Stranded wires 0.2 to1.5 mm2
Stranded wires, with ferrule, without plastic sleeve 0.25 to 1.5 mm2
Stranded wires, with ferrule, with plastic sleeve 0.25 to 0.75 mm2
AWG/kcmil 24/16
AWG, according to UL/CUL 24/16

Environmental data

Mounting orientation Vertical

OK relay Single contact N/O 1 A 30 VDC
Cooling Natural convection
Operating temperature range -20 to +70 °C (-4 to +158 °F), non-condensing
Degree of protection IP 20
Weight 390 g (CPU modules); 90 g (other modules)

Rev. 1.0, March 2011 35

Technical data Moog Machine Controller MC Series 600

Human Machine Interfaces

Type PC-based HMI

Order number IMI220-107A001
Supply voltage 24 VDC
Voltage range 18 to 36 VDC
Current consumption 3A
Floppy disk drive No
CPU type Transmeta Crusoe TM5900, 800 MHz
RAM memory 256 MB
Hard disk 1 GB
Solid state disk Yes
Slot for expansion Yes
Vibration immunity Yes
EMC environment Yes
Protection system IP 65 (mounted only)
Software characteristics
Browser Movicon
Operating system MS Windows XP Embedded
Interface characteristics
Serial port 2 x EIA-232 - SER3 EIA-232/422/485; 115 kBit/s
Parallel port Optional
EtherNet 10/100 Mbit
VGA 1
PS/2 1
USB 2.0 5
Display characteristics
Display type Color TFT VGA 12.1" 350 cd/mq; 262,144 colors
Touch screen Only IMI220-107B108 (??)
Resolution 800 x 600 pixels
Graphics Yes
Video adapter ATI Rage PCI 4 MB
Backlight 2 CCFL (Cold Cathode Fluorescent Lamp)
Font User programmable
Stand by User programmable
LED
Power Green LED
2nd Function (?) Green LED
On line Green LED
Programmable keys Green LED
Keyboard characteristics
Total number of keys 84
Function keys 12 (24 with 2nd function)
Programmable keys 36 (with programmable LED)
Mouse Touch pad + 2 buttons
Connectors
Power supply 3 pins male, 5.08 mm
Serial port Sub-D 9-pole, male
Serial port (SER3) Sub-D 15-pole, male
EtherNet RJ 45, 8-pole
VGA Sub-D, 15-pole, female
PS/2 6-pole, female
USB 2.0 Type A
General technical data
Operating temperature 0 to 60 °C (32 to 140 °F)
Dimensions (H x W x D) 428 x 335 x 93.6 mm (16.85 x 13.19 x 3.68 in)
Weight 5.8 kg (12.8 lb)

36 Rev. 1.0, March 2011

Technical data Moog Machine Controller MC Series 600

Human Machine Interfaces

Type PLC-operated HMI

Order number IMI220-123B001
Supply voltage 24 VDC ± 15 %
Current consumption 1A
Floppy disk drive No
USB drive Yes
Interface characteristics
LCD For MAIN CPU 6001 (IMI220-6001A001)
Keyboard For MAIN CPU 6001 (IMI220-6001A001)
Display characteristics
Display type Color LCD TFT
Touch screen Yes
Backlight Neon lamp
Resolution 800 x 600 pixels
Graphics Yes
Fonts User programmable
Stand by User programmable
Brightness regulation Yes
LEDs
Power Green LED
2nd function of function key Green LED
X10 Green LED
Set Green LED
Enter Green LED
Programmable keys Green LED
Keys
Total number of keys 73 + rotary knob
Function keys 12
Programmable keys 36 (with programmable LED)
Software characteristics
Programming software MASS
Alarm message User programmable
Language User programmable
Password User programmable
Field types Alphanumeric, button, check, constant, date, date and
time, deviation, graphic, histogram, numeric, string, text
list, time, time of day, parison
Connectors
Power supply 3-pole male, 3.5 mm
Display RJ 45
Keyboard RJ 45
Cable sections
Display CAT E5/E6/E7
Keyboard CAT E5/E6/E7
General technical data
Operating temperature 0 to 60 °C (32 to 140 °F)
Dimensions (H x W x D) 428 x 335 x 90 mm (16.85 x 13.19 x 3.54 in)
Weight 5.9 kg (13.0 lb)

Rev. 1.0, March 2011 37

Technical data Moog Machine Controller MC Series 600

Human Machine Interfaces

Type Portable HMI

Order number IMI220-124A001
Supply voltage 24 VDC ± 15 % (or internal battery)
Current consumption 120 mA
Interface characteristics
Serial port EIA-232
Baud rate 19200 bit/s
Display characteristics
Display type B/W LCD
Touch screen No
Backlight LED matrix
Resolution 128 x 64 pixels
Lines x columns 16 x 4
Graphics No
Fonts User programmable
Stand by User programmable
Contrast regulation No
Brightness regulation No
Keyboard characteristics
Total number of keys 18
Function keys 3
Programmable keys No
Programmable LEDs No
Software characteristics
Programming software MASS
Alarm message User programmable
Language User programmable
Password User programmable
Field types Alphanumeric, button, check, constant, date, date and
time, deviation, graphic, histogram, numeric, string, text
list, time, time of day, parison
Connectors
Power supply Jack, 2-pole, female
Serial port Sub-D, 9-pole, female
General technical data
Operating temperature 0 to 60 °C (32 to 140 °F)
Dimensions (H x W x D) 220 x 116 x 51 mm (8.66 x 4.57 x 2.00 in)
Weight 72 g (2.54 oz)

38 Rev. 1.0, March 2011

Technical data Moog Machine Controller MC Series 600

Dimensional drawings

Dimensional drawing of CPU module with socket

135 (5.3)

2 1

STOP CPU MAINCPU

AUX CPU6001
6001

ETHERNET
LICENSE KEY

ETHERCAT
USB1
4 3 2 1
115 (4.5)

126 (5.0)

126 (5.0)
122 (4.8)
USB2
LOW BATTERY 4 3 2 1

3
1

RS232 / 422 / 485

6

LCD
4
PSU 9 5

1
OK
2

REMOTE BUS
3 24V

KEYBOARD
4 GND
5

113 (4.4) 67 (2.6)

129 (5.1) 75 (2.9)

1 - Socket
2 - CPU module
3 - License key
4 - Power supply connector

Dimensional drawing of socket for CPU modules

45 (1.8)

126 (5.0)
34 (1.3)

122 (4.8)
47 (1.9)

30 (1.2) 67 (2.6)

36 (1.4) 75 (2.9)

Note: Dimensions in mm (in)

Rev. 1.0, March 2011 39

Technical data Moog Machine Controller MC Series 600

Dimensional drawings

Dimensional drawing of I/O module with socket

2 1

3 4 AO 6250

1 24V
2 GND
3

4 V1
115 (4.5)

126 (5.0)

126 (5.0)
122 (4.8)
5 0V1
6 V2
7 0V2
8 V3
9 0V3
10 V4
11 0V4
12

13 nc
nc
46 (1.8)

14

15 nc
16 nc
17 nc
18 nc
19 nc
20 nc

24 (0.9)
113 (4.4) 67 (2.6)

129 (5.1) 80 (3.1)

1 - Socket
2 - I/O module
3 - Connector

Dimensional drawing ofof socket for I/O modules

45 (1.8)

126 (5.0)
34 (1.3)

122 (4.8)
47 (1.9)

30 (1.2) 67 (2.6)

36 (1.4) 80 (3.1)

Note: Dimensions in mm (in)

40 Rev. 1.0, March 2011

Background Moog Machine Controller MC Series 600

About MOOG

Background

Moog Industrial Group provides high-performance

motion control solutions for a wide range of industrial
applications including plastics processing, metal
forming presses, power generation, test and simulation,
motorsport, oil and gas exploration, and others. The
industrial group is part of Moog Inc. (NYSE: MOG.A
and MOG.B), a nearly $2 billion organization that also
encompasses the Aircraft, Space and Defense, Medical
Devices and Components Groups.

Moog maintains facilities in 25 countries around the globe.

This vast scope ensures that our engineers remain close
to the needs of machine builders and provide flexible
design solutions and technical expertise tailored to our Servo Drives
customers’ toughest challenges.

Moog experts work in close collaboration with machine

builders and application engineers to design motion
control systems for greater productivity, higher reliability,
superior connectivity, less costly maintenance and more
effective operations. Our regional presence, industry
knowledge and design flexibility ensures Moog motion
control solutions are tailored to their environment—
from meeting operating regulations and performance Servo Motors
standards, to taking machine performance to a higher
level.

Products

At the heart of every Moog solution is an array of products

engineered for precision, high performance and reliability.
For more than five decades, Moog products have been
specified for critical machine applications.

Some are developed specifically for unique operating

Servo Valves
environments. Others are standard equipment on
machines across many industries. All are continuously
improved to take advantage of the latest technology
breakthroughs and advancements.

Moog products include:

• Servo Valves and Proportional Valves

• Servo Motors and Servo Drives
• Controllers and Software
• Radial Piston Pumps
• Actuators
• Integrated Hydraulic Manifold Systems and Cartridge Radial Piston Pumps
Valves
• Slip Rings
• Motion Bases

Rev. 1.0, March 2011 41

Background Moog Machine Controller MC Series 600

About MOOG

Hydraulic solutions
Since Bill Moog invented the first commercially viable
Servo Valve in 1951, Moog has set the standard for world-
class hydraulic technology. Today, Moog products are
used in a variety of applications - providing high power,
enhanced productivity and ever better performance for
some of the worlds most demanding applications.

Electric solutions
Clean operation, low noise generation, less maintenance
and reduced power consumption make Moog electric
solutions ideal for applications worldwide. Moog is
the ideal partner for applications where transitioning
technologies requires special expertise.

Hybrid solutions
By incorporating the advantages of existing hydraulic
and electric technologies - including modular flexibility,
increased efficiency and cleanliness - into innovative
hybrid solutions, Moog offers new performance potential
in specialized applications.

Moog Global Support

Moog Global Support™ is our promise to offer world-class • Flexible programs, tailored to your needs such as
Repair and Maintenance Services delivered expertly by our upgrades, preventative maintenance and annual/multi-
trained technicians. With the reliability only available from year contracts
a leading manufacturer with facilities around the world,
• On-site services bring the expertise to you, providing
Moog offers you service and expertise you can count on to
quicker commissioning, set-up and diagnostics
keep your equipment operating as it should.
• Access to reliable services that are guaranteed to
This promise offers many benefits to our customers offer consistent quality anywhere in the world
including:
For more information on Moog Global Support™, visit
• Reduce your downtime by keeping critical machines www.moog.com/industrial/service
running in peak performance
• Protect your investment by ensuring reliability,
versatility and long-life of products
• Better plan your maintenance activities and make
systematic upgrades
• Leverage our flexible programs to meet the unique
service requirements of your facility ™
Look to Moog for global support including:
GLOBAL
• Repair services using OEM parts are performed by SUPPORT
trained technicians to the latest specifications
• Stock management of spare parts and products to
prevent unplanned downtime

42 Rev. 1.0, March 2011

Ordering Information Moog Machine Controller MC Series 600

Ordering Information

Ordering Information

Designation Description Order number

CPU modules
MAIN CPU 6000 MAIN CPU + PSU IMI220-6000A001
MAIN CPU 6001 MAIN CPU + PSU + HMI driver IMI220-6001A001
AUX CPU 6010 AUX CPU + PSU IMI220-6010A001
I/O modules
16 DI 6100 16 digital inputs, 24 VDC IMI220-6100A001
16 DO 6150 16 digital outputs, 24 VDC, 0.5 A IMI220-6150A001
12 DO 6180 12 digital outputs, 24 VDC, 2 A IMI220-6180A001
4 AI 6200 4 analog inputs, 16 Bit IMI220-6200A001
8 AI 6201 8 analog inputs, 16 Bit IMI220-6201A001
4 AO 6250 4 analog outputs, 16 Bit IMI220-6250A001
8 AO 6251 8 analog outputs, 16 Bit IMI220-6251A001
4 TEMP 6220 4 temperature inputs IMI220-6220A001
8 TEMP 6221 8 temperature inputs IMI220-6221A001
Bus transceiver modules
BUS TRX 9680 Bus transceiver TRX + PSU IMI220-6980A001
Sockets
3 SLOT SOCKET MAIN Socket with 3 slots for CPU modules IMI220-6990A001
3 SLOT SOCKET I/O Socket with 3 slots for I/O modules IMI220-6190A001
Human Machine Interfaces (HMI)
PC based HMI 12“, 800 MHz CPU, 512 MB SSD, 256 MB RAM, keyboard, IMI220-107B107
natural cooling
PC based HMI with touch screen 12“, 800 MHz CPU, 512 MB SSD, 256 MB RAM, keyboard, IMI220-108B108
natural cooling, touch screen
Local graphic HMI with touch Color, 800 x 600 pixels, keyboard, LVDS communication, IMI220-123B001
screen USB
Portable HMI 16 x 4 LCD B/W, VT100 protocol, RS 232 interface IMI220-124A001
License keys For a description of the license key functions see page 15.
Controls D138-002-001
Motion D138-002-002
Professional D138-002-003
System Specific to the order
Cables
LVDS cable set for HMI 3m C46659
10 m C46660
15 m C46661
Batteries
Battery for PSU Kit includes: C46663
• 1 battery size 1/2 AA lithium; 3.6 V; not recharchable;
750 mAh
• 1 plastic holder

Rev. 1.0, March 2011 43

 Take a closer look.
Moog designs a range of motion control products that complement the performance
of those featured in this catalog. Visit our website for more information and contact
the Moog facility nearest you.

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www.moog.com/industrial
Moog is a registered trademark of Moog Inc. and its subsidiaries. All trademarks as indicated herein are the property
of Moog Inc. and its subsidiaries.
CANopen is a registered trademark of CAN in Automation (CiA)
EtherCAT is a registered trademark of Beckhoff Automation GmbH
Profibus-DP is a registered trademark of PROFIBUS Nutzerorganisation e. V.

©2010 Moog Inc. All rights reserved. All changes are reserved.

MC Series 600 Machine Controller

PIM/Rev. 1.0, March 2011, Id. CDL 30267-en

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