Instruction Book API337396 - EN

Instruction book
Oil-injected screw compressors
API337396
GA 11+
Atlas Copco
Oil-injected screw compressors
GA 11+
API337396
Instruction book
Original instructions
COPYRIGHT NOTICE
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE, non-CE as well as UKCA labelled machines. It
meets the requirements for instructions specified by the applicable European directives
or UK statutory instruments as identified in the Declaration of Conformity.
September 2022
No. API337396
www.atlascopco.com
Instruction book
Table of contents
1 Safety precautions..........................................................................................................5
1.1 Safety icons................................................................................................................................ 5
1.2 Safety precautions, general................................................................................................... 5
1.3 Safety precautions during installation................................................................................ 6
1.4 Safety precautions during operation.................................................................................... 7
1.5 Safety precautions during maintenance or repair.............................................................. 8
1.6 Dismantling and disposal........................................................................................................10
2 General description...................................................................................................... 11
2.1 Introduction............................................................................................................................. 11
2.2 Flow diagram............................................................................................................................ 13
2.3 Condensate system..................................................................................................................14
2.4 Regulating system................................................................................................................... 17
2.5 Electrical system.................................................................................................................... 18
2.6 Air dryer....................................................................................................................................19
3 Elektronikon™ Touch controller................................................................................. 21
3.1 Controller................................................................................................................................21
3.2 Control panel.......................................................................................................................... 23
3.3 Icons used................................................................................................................................. 24
3.4 Main screen............................................................................................................................... 28
3.5 Quick access screen................................................................................................................29
3.6 Menu screen..............................................................................................................................30
3.7 Data menu.................................................................................................................................. 32
2 API337396
Instruction book
3.8 Service menu............................................................................................................................. 34
3.9 Week timer menu.......................................................................................................................36
3.10 Event history menu..................................................................................................................36
3.11 Machine settings menu............................................................................................................ 37
3.12 Controller settings menu..................................................................................................... 40
3.13 Access level..............................................................................................................................43
4 Installation.....................................................................................................................45
4.1 Dimension drawings................................................................................................................. 45
4.2 Installation proposal............................................................................................................. 46
4.3 Electrical connections.......................................................................................................... 54
4.4 Pictographs.............................................................................................................................. 56
5 Operating instructions................................................................................................. 58
5.1 Initial start-up..........................................................................................................................58
5.2 Before starting........................................................................................................................60
5.3 Starting ....................................................................................................................................61
5.4 During operation..................................................................................................................... 62
5.5 Checking the display............................................................................................................... 63
5.6 Stopping ....................................................................................................................................64
5.7 Taking out of operation..........................................................................................................65
6 Maintenance.................................................................................................................. 66
6.1 Preventive maintenance schedule.........................................................................................66
6.2 Oil specifications..................................................................................................................... 70
6.3 Drive motor ..............................................................................................................................71
API337396 3
Instruction book
6.4 Air filter....................................................................................................................................71
6.5 Oil and oil filter change.........................................................................................................72
6.6 Coolers..................................................................................................................................... 74
6.7 Dryer maintenance instructions...........................................................................................75
6.8 Safety valves............................................................................................................................75
6.9 Service kits............................................................................................................................... 76
6.10 Storage after installation.................................................................................................... 76
7 Problem solving............................................................................................................77
8 Technical data............................................................................................................... 81
8.1 Readings on display................................................................................................................. 81
8.2 Electric cable size and fuses................................................................................................ 82
8.3 Reference conditions and limitations.................................................................................. 86
8.4 Compressor data..................................................................................................................... 86
8.5 Technical data controller.................................................................................................... 87
9 Instructions for use...................................................................................................... 88
10 Guidelines for inspection.............................................................................................89
11 Pressure equipment directives................................................................................... 90
12 Declaration of conformity............................................................................................ 91
4 API337396
Instruction book
1 Safety precautions
1.1 Safety icons

Explanation
Danger to life
Warning
Important note
1.2 Safety precautions, general

General precautions
1. The operator must employ safe working practices and observe all related work safety
requirements and regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of
the two shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized,
trained, specialized personnel.
4. The compressor is not considered capable of producing air of breathing quality. For air of
breathing quality, the compressed air must be adequately purified according to the applicable
legislation and standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the
compressor, press the emergency stop button, switch off the voltage and depressurize the
compressor. In addition, the power isolating switch must be opened and locked.
VSD units are powered by a frequency converter, wait 10 minutes before starting any electrical
repair.
In a domestic environment, this product may cause radio interference in

which case supplementary mitigation measures are required.
If the machine is equipped with an automatic restart after voltage failure

function and if this function is active, be aware that the machine will restart
automatically when the power is restored if it was running when the power
was interrupted!
6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at
people. Never use the air to clean dirt from your clothes. When using the air to clean
equipment, do so with extreme caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and
accessories shall be replaced if unsuitable for safe operation.
API337396 5
Instruction book
8. It is not allowed to walk or stand on the unit or on its components.
1.3 Safety precautions during installation
All responsibility for any damage or injury resulting from neglecting these
precautions, or non-observance of the normal caution and care required for
installation, operation, maintenance and repair, even if not expressly stated, will
be disclaimed by the manufacturer.
Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable
safety regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly
forbidden to dwell or stay in the risk zone under a lifted load. Lifting acceleration and
deceleration must be kept within safe limits. Wear a safety helmet when working in the area of
overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must be
taken. Consult your supplier.
3. In case the device is a compressor, place the machine where the ambient air is as cool and
clean as possible. If necessary, install a suction duct. Never obstruct the air inlet. Care must be
taken to minimize the entry of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the
pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed,
damaged or worn hoses. Distribution pipes and connections must be of the correct size and
suitable for the working pressure.
6. In case the device is a compressor, the aspirated air must be free of flammable fumes, vapors
and particles, e.g. paint solvents, that can lead to internal fire or explosion.
7. In case the device is a compressor, arrange the air intake so that loose clothing worn by people
cannot be drawn in.
8. Ensure that the discharge pipe from the compressor to the aftercooler or air net is free to
expand under heat and that it is not in contact with or close to flammable materials.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of
strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This
machine is remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and depressurized and that the
electrical isolating switch is open, locked and labelled with a temporary warning before any
maintenance or repair. As a further safeguard, persons switching on or off remotely controlled
machines shall take adequate precautions to ensure that there is no one checking or working
on the machine. To this end, a suitable notice shall be affixed to the start equipment.
11. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is
available and that the exhausted air does not recirculate to the compressor air inlet or cooling
air inlet.
12. The electrical connections must correspond to the applicable codes. The machines must be
earthed and protected against short circuits by fuses in all phases. A lockable power isolating
switch must be installed near the compressor.
6 API337396
Instruction book
13. On machines with automatic start/stop system or if the automatic restart function after voltage
failure is activated, a sign stating "This machine may start without warning" must be affixed
near the instrument panel.
14. In multiple compressor systems, manual valves must be installed to isolate each compressor.
Non-return valves (check valves) must not be relied upon for isolating pressure systems.
15. Never remove or tamper with the safety devices, guards or insulation fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure must be protected by a pressure relieving device or devices as required.
16. Piping or other parts with a temperature in excess of 70˚C (158˚F) and which may be
accidentally touched by personnel in normal operation must be guarded or insulated. Other
high temperature piping must be clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to be
protected by a safety device with set pressure according to the maximum cooling water inlet
pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the
dryer, safety valves must be installed in the vessels of the dryer.
Also consult the following safety precautions: Safety precautions during

operation and Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment;
hence some statements may not apply to your machine.
1.4 Safety precautions during operation
precautions, or non observance of the normal caution and care required for
Precautions during operation

1. Never touch any piping or components of the machine during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing through
a hose or air line, ensure that the open end is held securely. A free end will whip and may
cause injury. Make sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure
that there is no one checking or working on the machine. To this end, a suitable notice shall be
affixed to the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes,
vapors or particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork doors shut during operation. The doors may be opened for short periods
only, e.g. to carry out routine checks. Wear ear protectors when opening a door.
API337396 7
Instruction book
On machines without bodywork, wear ear protection in the vicinity of the machine.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds
80 dB(A) shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• No leaks occur
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in
good repair, free of wear or abuse
• Air cooling filters of the electrical cabinet are not clogged
9. If warm cooling air from compressors is used in air heating systems, e.g. to warm up a
workroom, take precautions against air pollution and possible contamination of the breathing
air.
10. On water-cooled compressors using open circuit cooling towers, protective measures must be
taken to avoid the growth of harmful bacteria such as Legionella pneumophila bacteria.
11. Do not remove any of, or tamper with, the sound-damping material.
12. Never remove or tamper with the safety devices, guards or insulations fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure shall be protected by a pressure relieving device or devices as required.
13. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must
be respected. Local regulations remain applicable if they are more strict.
Also consult following safety precautions: Safety precautions during installation

and Safety precautions during maintenance.
1.5 Safety precautions during maintenance or repair
precautions, or non observance of the normal caution and care required for
Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts for maintenance or repair. The manufacturer will disclaim all
damage or injuries caused by the use of non-genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
8 API337396
Instruction book
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached to
the starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure
that there is no one checking or working on the machine. To this end, a suitable notice shall be
affixed to the remote start equipment.
7. Close the compressor air outlet valve and depressurize the compressor before connecting or
disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of
pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety
precautions against toxic vapors of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering
the parts and exposed openings with a clean cloth, paper or tape.
11. Never weld or perform any operation involving heat near the oil system. Oil tanks must be
completely purged, e.g. by steam cleaning, before carrying out such operations. Never weld on,
or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is
overheated, the machine shall be stopped but no inspection covers shall be opened before
sufficient cooling time has elapsed; this to avoid the risk of spontaneous ignition of the oil vapor
when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure
vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function
properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating
pressures, temperatures and time settings are correct. Check that all control and shut-down
devices are fitted and that they function correctly. If removed, check that the coupling guard of
the compressor drive shaft has been reinstalled.
17. Every time the separator element is renewed, examine the discharge pipe and the inside of the
oil separator vessel for carbon deposits; if excessive, the deposits should be removed.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from
entering them, e.g. when steam cleaning.
19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the
bodywork and in the air inlet and outlet systems of the compressor, is in good condition. If
damaged, replace it by genuine material from the manufacturer to prevent the sound pressure
level from increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate
bowls.
21. Only if applicable, the following safety precautions are stressed when handling
refrigerant:
• Never inhale refrigerant vapors. Check that the working area is adequately ventilated; if
required, use breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with
water. If liquid refrigerant contacts the skin through clothing, never tear off or remove the
latter; flush abundantly with fresh water over the clothing until all refrigerant is flushed
away; then seek medical first aid.
API337396 9
Instruction book
Also consult following safety precautions: Safety precautions during installation

and Safety precautions during operation.
1.6 Dismantling and disposal

Dismantling
Once the end of life of the machine is reached, please follow next steps:
1. Stop the machine.
2. Check all safety precautions mentioned in the previous chapters to secure safe handling (e.g.
LOTO, cool-down, depressurize, discharge, ...).
3. Separate the harmful from the safe components (e.g. drain oil from oil containing parts).
4. Refer to the disposal topic mentioned below.
Disposal of electrical and electronic appliances (WEEE)

This equipment falls under the provisions of the European Directive 2012/19/EU on waste electrical
and electronic appliances (WEEE) and may not be disposed as unsorted waste.
The equipment is labelled in accordance with the European Directive 2012/19/EU with the crossed-
out wheelie bin symbol.
At the end of life-time of the electric and electronic equipment (EEE) it must be taken to separate
collection.
For more information check with your local waste authority, customer center or distributor.
Disposal of other used material

Used filters or any other used material (e.g. filter bags, filter media, desiccant, lubricants, cleaning
rags, machine parts, etc.) must be disposed of in an environmentally friendly and safe manner, and
in line with the local recommendations and environmental legislation.
10 API337396
Instruction book
2 General description
2.1 Introduction
Introduction
GA 11+ up to GA 30 are single-stage, oil-injected screw compressors driven by an electric motor.
GA 11+ up to GA 26+ are controlled by the ElektronikonTM Touch or Swipe controller based on the
voltage.
GA 30 is controlled by the ElektronikonTM Swipe controller.
The controller is fitted to the cubicle door. An electric cabinet comprising the motor starter is located
behind this panel.
The compressors are air-cooled and are enclosed in a sound-insulated bodywork.
There are 2 versions of the compressor: Pack (without integrated dryer) and Full-Feature (with
integrated dryer).
GA, with integrated dryer

The compressors have an air dryer which is integrated in the sound-insulated bodywork. The dryer
removes condensate from the compressed air by cooling the air to near freezing point.
Figure 1: Front view
API337396 11
Instruction book
Figure 2: Open side view
Reference Name
AF Air filter
AR Air receiver
AV Air outlet
Ca Air cooler
Co Oil cooler
Da Automatic condensate outlet
Dm Manual condensate outlet
DR Refrigerant dryer
E Compressor element
ED Electronic water drain
ER ElektronikonTM Touch controller
FN Cooling fan
M1 Motor of the compressor
OF Oil filter
OS Oil separator
S3 Emergency stop button
1 Electric cabinet
12 API337396
Instruction book
2.2 Flow diagram
Figure 3: GA 11+ up to GA 30, with integrated dryer
Reference Description
A Air inlet
B Air/oil mixture
C Oil
D Wet compressed air
E Condensate
Air flow
Air comes in through filter (AF) and inlet valve (IV) and is compressed in the compressor element
(E).
A mixture of compressed air and oil flows into the air receiver/oil separator (AR), where oil and air
are separated.
The air flows through the minimum pressure valve (Vp), the air cooler (Ca) and the condensate trap
(MT) to the outlet valve (AV).
Minimum pressure valve (Vp) prevents the receiver pressure from dropping below a minimum
pressure and includes a check valve which prevents blow-back of compressed air from the net.
Units with integrated dryer have a dryer (DR) after the air cooler.
Oil circuit
The air receiver (AR) removes most of the oil from the air/oil mixture by centrifugal action. The oil
collects in the lower part of the air receiver (AR) which serves as oil tank.
The oil separator (OS) removes the remaining oil.
API337396 13
Instruction book
The oil circuit has a thermostatic bypass valve (BV) that prevents that the oil flows through the oil
cooler (Co) when the oil temperature is low.
Air pressure forces the oil from air receiver (AR) through the oil filter (OF).
The filtered oil flows back through the outlet housing and to the element.
Cooling on air-cooled compressors

The cooling system has an air cooler (Ca) and an oil cooler (Co) (see Flow diagram).
The fan (FN) blows air over the coolers. This fan is set on and off, depending on the operating
conditions, according to a specific algorithm.
2.3 Condensate system

Drain connections
The compressors have an electronic water drain (LD200).
Figure 4: Location of the electronic water drain (with integrated dryer)
The condensate collects in the condensate trap (MT) of the air cooler.
On units with integrated dryer, the condensate formed in the dryer collects in the lower part of the
heat exchanger/ evaporator.
When the condensate in the electronic drain reaches a certain level, it is drained via the automatic
drain outlet (Da).
Figure 5: Condensate drain connections, units with integrated dryer
14 API337396
Instruction book
Reference Designation
Da Automatic drain connection
Dm Manual drain connection
Figure 6: Electronic water drain (LD200)
The Test button (2) on top of the drain can be used in three different ways, according to the
situation:
• When pressed during normal operation, it starts the manual drain test.
• When pressed during an alarm, it resets the control logic.
• By pressing the Test button for at least 5 seconds, the self diagnosis routine will start.
LED explanation
Green and red LED alternating on/off for 6 seconds after switching on.
Drain is powered.
Green LED on
Normal operation, drain is in standby and awaiting condensate.
Green LED blinking
Normal operation, drain valve is open to drain water.
API337396 15
Instruction book
Green LED fading on/off

Water is not flowing in to the drain‘s tank. If the floater does not reach the upper level
for 3 hours, the solenoid is energized for 2 seconds. This cycle is repeated for 5 times
(so up to 15 hours). Afterwards, the green light starts fading on/off.
Causes:
• No condensate entering the tank.
• Float mounted incorrectly (upside down).
Checks:
• Is any condensate reaching the drain? Does the water separation take place in
the heat exchanger?
• Is the floater mounted in its correct position, for instance after maintenance?
Solution:
• Although this LED sign does not indicate any kind of failure, the drain can be
reset by pushing the Test button (T) for 5 seconds.
Red LED blinking slowly: cleaning routine 1
The drain’s tank is filled and the water cannot be drained or can only be drained very
slowly.
In normal operation, the drain gets 20 seconds time to drain all water. If the drain is
not emptied within this time frame, a (first) cleaning routine is activated, alternatively
opening and closing the valve for 2 seconds, during maximum 30 cycles. This routine
is started in an attempt to unblock the drain.
If this first unlock routine is unsuccessful, a second routine will be started.
Causes:
• Filter mesh clogged.
• Not enough pressure on drain.
• Internal problem with the drain.
Checks:
• Is the filter clean and in good condition?
• Is there a minimum pressure of 0.2 bar (2.8 psi) in the drain?
Press the Test button (T) for at least 5 seconds to reset the drain.
16 API337396
Instruction book
Red LED blinking fast

If cleaning routine 1 is completed (after 30 cycles) but still unsuccessful, cleaning
routine 2 is activated. This routine will open (3 sec) and close (60 sec) the drain’s
valve until a floater is in lower position, so the water is completely drained.
Meanwhile, the external alarm signal is activated.
Causes:
• Filter mesh clogged.
• Not enough pressure on drain.
• Internal problem with the drain.
Checks:
• Is the filter clean and in good condition?
• Is there a minimum pressure of 0.2 bar (2.8 psi) in the drain?
From this point onwards, the drain will remain in this routine, even after restart. Press
the Test button (T) for at least 5 seconds to reset the drain.
Red LED on
An irreversible error occurred. Replace the drain and keep the failed one for further
analysis.
2.4 Regulating system

Load/unload regulating system
Figure 7: Regulating system (loaded condition)
Loading
When the net pressure is below the loading pressure, solenoid valve (Y1) is energised. Results:
• The space above unloading valve/blow-off valve (UV) is connected with the oil separator tank
pressure (1) via the solenoid valve.
API337396 17
Instruction book
• Unloading valve/blow-off valve (UV) moves downwards, closing off the connection to channels
(2) and (3).
• Underpressure from the compressor element causes loading plunger (LP) to move downwards
and inlet valve (IV) to open fully.
Air delivery is 100%, the compressor runs loaded.
Unloading
If the air consumption is less than the air output of the compressor, the net pressure increases.
When the net pressure reaches the unloading pressure, solenoid valve (Y1) is de-energised.
Results:
• The pressure above unloading valve/blow-off valve (UV) is released to atmosphere and the
space above valve (UV) is no longer in connection with the oil separator tank pressure (1).
• Unloading valve/blow-off valve (UV) moves upwards, connecting the oil separator tank pressure
(1) with channels (2) and (3).
• The pressure in channel (2) causes the loading plunger (LP) to move upwards, causing inlet
valve (IV) to close, while the pressure is gradually released to atmosphere.
• The pressure in the separator tank stabilises at low value. A small amount of air is kept drawn
in to guarantee a minimal pressure, required for lubrication during unloaded operation.
Air output is stopped, the compressor runs unloaded.
2.5 Electrical system

Electrical components
The electrical system has the following components:
Figure 8: Electric cabinet, typical example
18 API337396
Instruction book
T1 Transformer
Q15 Circuit breaker
K21 Contactor
K22 Contactor
K23 Contactor
Electrical diagrams
The complete electrical diagram can be found in the electric cabinet as well as in the technical
documentation, supplied with the unit.
2.6 Air dryer

Flow diagram
Figure 9: Air dryer
Reference Name
AI Air inlet
AO Air outlet
1 Air/air heat exchanger
2 Air/refrigerant heat exchanger/evaporator
3 Condensate separator
4 Automatic drain / condensate outlet
5 Refrigerant compressor
6 Refrigerant condenser
7 Liquid refrigerant dryer/filter
8 Capillary
9 Bypass valve
API337396 19
Instruction book
Reference Name
10 Condenser cooling fan
11 Pressure switch, fan control
12 Liquid separator
Compressed air circuit

Compressed air enters the heat exchanger (1) and is cooled by the outgoing, cold, dried air.
Water in air starts to condense. Then, the air flows through the heat exchanger/evaporator (2),
where the refrigerant evaporates.
This causes the air to cool further close to the evaporating temperature of the refrigerant. More
water in the air condenses.
The cold air flows through the separator (3) where all the condensate gets out of the air.
The condensate is automatically drained through the outlet (4).
The outgoing, cold, dried air flows through the heat exchanger (1) where it is warmed up by the
incoming compressed air.
Refrigerant circuit
The refrigerant compressor (5) delivers hot, high-pressure refrigerant gas which flows through the
refrigerant condenser (6).
Most of the refrigerant condenses.
The liquid refrigerant flows through the liquid refrigerant dryer/filter (7) to the capillary tube (8).
The refrigerant leaves the capillary tube at about evaporating pressure.
The refrigerant enters the evaporator (2) where it gets heat from the compressed air by further
evaporation at about constant pressure.
The heated refrigerant leaves the evaporator and gets into the compressor (5) through a liquid
separator (12).
A bypass valve (9) regulates the refrigerant flow.
The fan (10) blows cool air over the refrigerant condenser (6).
Pressure switch (11) controls fan (10), depending on the operating conditions.
20 API337396
Instruction book
3 Elektronikon™ Touch controller
3.1 Controller
Figure 10: The Elektronikon™ Touch controller
Introduction
The controller has the following functions:
• Controlling the unit
• Protecting the unit
• Monitoring components subject to service
• Automatic Restart After Voltage Failure (ARAVF)
Automatic control of the unit

The controller maintains the net pressure between programmable limits by automatically loading
and unloading the unit (fixed speed units) or by adapting the motor speed (units with frequency
converter).
A number of programmable settings, e.g. the unloading and loading pressures (for fixed speed
units), the setpoint (for units with frequency converter), the minimum stop time, the maximum
number of motor starts and several other parameters are taken into account.
The controller stops the unit whenever possible to reduce the power consumption and restarts it
automatically when the net pressure decreases. If the expected unloading period is too short, the
unit is kept running to prevent too short standstill periods.
API337396 21
Instruction book
It is possible to program a number of time-based commands for automatic start/

stop. Take into account that a start command will be executed (if programmed
and activated), even after manually stopping the unit.
Protecting the unit

Shutdown
Several sensors are provided on the unit. If one of the measured signals exceeds the programmed
shutdown level, the unit will be stopped.
Example: If the element outlet temperature exceeds the programmed shutdown level, the unit will
be stopped. This will be indicated on the display of the controller.
The unit will also be stopped in case of overload of the drive motor or fan motor.
Before remedying, consult the Safety precautions.

Before resetting a warning or shutdown message, always solve the problem.
Frequently resetting these messages without remedying may damage the unit.
Shutdown warning
A shutdown warning level is a programmable level below the shutdown level.
If one of the measurements exceeds the programmed shutdown warning level, a message will
appear on the display and the general alarm LED will light up to warn the operator before the
shutdown level is reached.
The message disappears as soon as the warning condition disappears.
A warning will also appear if the dew point temperature is too high (on units with integrated dryer).
When the shutdown warning is shown, press stop button to stop the unit and wait until the unit has
stopped. Switch off the voltage, inspect the unit and remedy if necessary. The warning message will
disappear as soon as the warning condition disappears.
Service warning
A number of service operations are grouped as a Service Plan. Each Service Plan has a
programmed time interval. If the service timer exceeds a programmed value, this will be indicated
on the display to warn the operator to carry out the service actions belonging to that Service Plan.
When the service warning is shown, stop the unit, switch off the voltage and contact your supplier
to schedule the necessary maintenance actions. See section Preventive maintenance schedule.
Automatic Restart After Voltage Failure (ARAVF)

The controller has a built-in function to automatically restart the unit when the voltage is restored
after voltage failure.
For units leaving the factory, this function is made inactive. If desired, the function can be activated.
Consult your supplier.
22 API337396
Instruction book
If the function is activated and provided the regulator was in the automatic
operation mode, the unit will automatically restart if the supply voltage to the
module is restored.
The ARAVF label shall be glued next to the controller.
3.2 Control panel
Figure 11: Control panel
Parts and functions
Reference Designation Function

Shows the unit operating condition and several
1 Touch screen icons to navigate through the menu.
The screen can be operated by touch.
Flashes in case of a shut-down and is lit in case
2 Warning sign
of a warning condition.
3 Service sign Lit when service is needed.
Lit when the unit is running in automatic
4 Operation sign
operation.
5 Voltage sign Indicates that power is switched on.
6 Stop button Stops the unit.
Starts the unit. The operation sign (4) lights up.
7 Start button
The controller is operative.
API337396 23
Instruction book
3.3 Icons used

Menu icons
Menu Icon Menu Icon Menu Icon
Status
Inputs
Data Outputs
Counters
Aux.
Equipment Converters
Parameters
Overview
Service Service Plan
Service
Service
History
Service
functions
Clean Screen
Week
Week Timer
Remaining
Running Time
Event History Saved Data
24 API337396
Instruction book
Menu Icon Menu Icon Menu Icon
Alarms
Regulation
Control
Parameters
Machine
Converter(s)
Settings
Aux.
Equipment Fan
Parameters
Internal
SmartBox
Auto Restart
Ethernet
Network Settings
Settings
CAN Settings
Language
Localisation Date/Time
Controller
Settings
Units
User
Password
Help
Information
Status icons
Icon Description
Motor Stopped
Motor Stopped Wait
API337396 25
Instruction book
Running Unloaded
Manual Unload
Running Unloaded Wait
Running Loaded
Failed to Load
Running Loaded Wait
Manual Stop
Machine Control Mode, Local
Machine Control Mode, Remote
Machine Control Mode, LAN
Automatic Restart After Voltage Failure
Week Timer Active
System icons
Icon Description
Basic User
Advanced User
Service User
Antenna 25%
Antenna 50%
Antenna 75%
26 API337396
Instruction book
Antenna 100%
Change between screens (indication)
Energy recovery
Dryer
Element
Drain(s)
Analogue Output
Menu
Reset
Auto Restart
Filter(s)
Cooler
Valve(s)
Power Meter
Input icons
Icon Description
Pressure
Temperature
Special Protection
Open
API337396 27
Instruction book
Closed
This chapter gives a general survey of available icons. Not all icons mentioned
in this chapter are applicable to every machine.
3.4 Main screen

Function
The Main screen is the screen that is shown automatically when the voltage is switched on. It is
switched off automatically after a few minutes when there is no touch input.
Description

The home button is always shown and
1 Home button can be tapped to return to the main
screen.
On the main screen, the screen
information bar shows the serial
2 Screen information number of the machine. When scrolling
through menus, the name of the current
menu is shown.
The access level button is always
3 Access level button shown and can be tapped to change
the current user access level.
The alarm button can be tapped to
show the current alarms. If an alarm
4 Alarm button
occurs, the icon on the button will be
red.
The service button can be tapped to
5 Service button
show the service information.
28 API337396
Instruction book

This icon shows the current status of
6 Status
the unit.
Indicates which page you currently see.
The middle indication is the main
screen, left is the menu screen and at
7 Page indicator
the right the quick access screen.
Swipe left or right to go to another
screen.
Tap the field to view the type of
measurement. This will be shown in the
screen information bar.
Examples of inputs:
• Ambient temp
These fields can contain a history chart, an
8, 9, 10, 11 input or a counter value, depending on the • Outlet
type of the machine. • Dryer dewpoint
Examples of counters:
• Running hours
• Load relay
• Loaded hours
The menu button is always shown and
12 Menu button
can be tapped to go to the menu.
3.5 Quick access screen

Function
The screen is used to directly access some frequently used functions.
Procedure
The Quick access screen can be viewed by swiping left, starting from the main screen.
Description
Through this screen, several important settings can be viewed and modified.
Function Description
Setpoints Several setpoints can be modified by tapping this icon.
API337396 29
Instruction book
Function Description
The control mode can be changed by tapping this icon.
• Local control via start/stop buttons
• Remote control via digital input(s)
Control mode
• LAN control via the network.
When in Remote or LAN control, the start/stop buttons on the controller will
not work.
Display language The display language of the controller can be changed by tapping this icon.
Manual unload
When tapped, the machine will go in Manual unload mode until the icon is
(only on fixed
tapped again.
speed units)
Week timer Week timers can be set by tapping this icon.
Remaining running
The Remaining running time can be set and modified by tapping this icon.
time
The reception quality of the internal antenna can be monitored.
Internal SmartBox
Each bar represents 25% reception strength. If the four bars are filled, the
reception strength is 100%. If only one bar is filled, the reception strength is
just 25%.
Auto restart Auto restart can be activated by tapping this icon.
3.6 Menu screen

Function
This screen is used to display the different menus where settings can be viewed or changed.
Procedure
The Menu screen can be viewed by tapping the Menu button or by swiping right, starting from the
main screen.
Description
30 API337396
Instruction book

The data menu contains the status of the unit, information
(1) Data about the Inputs, Outputs and Counters. The Auxiliary
equipment can also be viewed through this menu.
The service menu contains the Service information. The ‘Clean
(2) Service
screen’ function can be used to clean the touchscreen.
Multiple Week timers and a Remaining running time can be set
(3) Week timer
through this menu.
In case of an alarm, the Status information of the unit is saved
(4) Event history
and can be viewed through this menu.
Alarms settings, Regulation settings and Control parameters
can be changed through this menu. Auxiliary equipment
(5) Machine settings parameters can also be changed.
The Auto restart function can be set through this menu. This
function is password protected.
Network settings, Localisation settings and a User password
(6) Controller settings can be set through this menu. There is also a Help page
available and the Controller information can be shown.
Menu structure
Operating the controller can be done by swiping through screens and tapping icons or menu items.
API337396 31
Instruction book
This is the main menu structure. The structure can be different depending on the configuration of
the unit.
3.7 Data menu

Function
This screen is used to display the following submenus:
• Status
• Inputs
• Outputs
• Counters
• Aux. Equipment
These submenus can be entered by tapping the icons.
Procedure
To enter the Data menu screen:
1. Tap the Menu button
2. Tap the Data icon
Description
(1) Status menu
(2) Inputs menu
(3) Outputs menu
(4) Counters menu
(5) Auxiliary equipment menu
Status menu
Tap the Status icon to enter the Status menu.
32 API337396
Instruction book
This menu shows the current status of the unit.

If an alarm is active, it can be viewed by tapping the alarm message. To reset an alarm, tap the
reset button (1).
Before remedying, consult the Safety precautions.

Before resetting a warning or shutdown message, always solve the problem.
Frequently resetting these messages without remedying may damage the unit.
Inputs menu
Tap the Inputs icon to enter the Inputs menu.
This menu shows information about all the inputs.
Outputs menu
Tap the Outputs icon to enter the Outputs menu.
This menu shows information about all the outputs.
Voltage-free outputs may only be used to control or monitor functional

systems. They should NOT be used to control, switch or interrupt safety
related circuits.
Check the maximum allowed load on the label.
API337396 33
Instruction book
Stop the unit and switch off the supply before connecting external equipment.
Check the Safety precautions.
Counters menu
Tap the Counters icon to enter the Counters menu.
This menu shows an overview of all actual hours and counters of the unit and controller.
Auxiliary equipment menu

Tap the Aux. Equipment icon to enter the Aux. equipment menu.
This menu shows an overview of all auxiliary equipment fitted.
3.8 Service menu

Function
• Service
• Service functions (Only visible as advanced user)
• Clean screen
Procedure
To enter the Service menu screen:
2. Tap the Service icon
34 API337396
Instruction book
Description
(1) Service
(2) Service functions (Only visible as advanced user)
(3) Clean screen
Service menu
Tap the Service icon to enter the Service menu.
This menu shows the remaining Running Hours and the remaining Real Time Hours until the next
service. The first row (A) shows the Running Hours when the first service is needed (green), the
second row shows the Real Time Hours (blue)
A service overview can be viewed by tapping icon (1).
The service history can be viewed by tapping icon (3).
When a service plan interval is reached, a message will appear on the screen.
Clean screen
Tap the Clean Screen icon to start the 15 seconds countdown to perform cleaning of the
touchscreen.
The touchscreen and the start and stop button become inactive for 15 seconds.
API337396 35
Instruction book
3.9 Week timer menu

Function
This screen is used to set up to 4 different week timers with each up to 8 settings per day.
The week timers can be activated through this screen.
A Remaining Running Time can be set from 5 up to 240 minutes.
Procedure
To enter the Week Timer menu screen:
2. Tap the Week Timer icon
Description

If less than 4 weeks are programmed, tap the ‘+’ button to add
(1) Add or select week
a week.
(2) Remove week Tap to remove a programmed week timer.
A selection screen pops up. The user can choose the correct
(3) Activate week timer week by tapping ‘–’ or ‘+’ and can confirm by tapping ‘V’ or
decline by tapping ‘X’.
A selection screen pops up. The user can change the
Remaining running
(4) remaining time by tapping ‘–’ or ‘+’ and can confirm by tapping
time
‘V’ or decline by tapping ‘X’.
A selection screen pops up. The user can change the setting
(5) Add setting by swiping up or down and confirm by tapping ‘V’ or decline by
tapping ‘X’.
3.10 Event history menu

Function
This screen is used to display the saved data in case of an alarm.
Procedure
To enter the Event history menu screen:
36 API337396
Instruction book

2. Tap the Event History icon
Description
(1) Saved Data
Saved data
Tap the Saved Data icon to enter the Saved Data menu.
Scroll through the items swiping up and down in this list. The event date and time is shown at the
right side of the screen.
Press on one of the items in the list for more information reflecting the status of the unit when the
shutdown occurred.
3.11 Machine settings menu

Function
• Alarms
• Regulation
• Control Parameters
Only visible if the machine has adaptable parameters.
• Aux. Equipment parameters
• Auto Restart
API337396 37
Instruction book
Procedure
To enter the Machine settings menu screen:
2. Tap the Machine Settings icon
Description
(1) Alarms menu
(2) Regulation menu
(3) Control Parameters menu
(4) Aux. Equipment Parameters menu
(5) Auto Restart menu
Alarms menu
Tap the Alarms icon to enter the Alarms menu.
A list of all alarms is shown.

When pressing on one of the items in this list, the warning and/or shutdown levels are shown for
this alarm.
Regulation menu
Tap the Regulation icon to enter the Regulation menu.
38 API337396
Instruction book
Setpoints or pressure bands can be modified through this menu.

Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’
or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.
Change a selection
When tapping a list item, a selection screen pops up. The user can change the selection by swiping
up or down and confirm by tapping ‘V’ or decline by tapping ‘X’.
Control parameters menu

Tap the Control Parameters icon to enter the Control Parameters menu.
This menu shows information about the Control Parameters.

Modify a setting
Auxiliary equipment parameters menu

Tap the Aux. Equipment Parameters icon to enter the auxiliary equipment parameters menu.
This menu shows an overview of all the auxiliary equipment fitted.

Through this menu, the parameters of the auxiliary equipment can be changed.
API337396 39
Instruction book
Modify a setting
Auto restart menu
If the function is activated and provided the regulator was in the automatic
operation mode, the unit will automatically restart if the supply voltage to the
module is restored.
The ARAVF label shall be glued next to the controller.
Tap the Auto restart icon to enter the Auto Restart menu.
The controller has a built-in function to automatically restart the unit when the voltage is restored
after voltage failure. For units leaving the factory, this function is made inactive. If desired, the
function can be activated. Consult your supplier.
Through this menu, the automatic restart can be activated. The activation is password protected.
The automatic restart settings can also be changed.
Enter a password
When tapping a password protected item, a selection screen pops up. The user can enter the
password by swiping up or down to select the desired number. Once the 4 digits are entered, the
user can confirm by tapping ‘V’ or decline by tapping ‘X’.
Modify a setting
When clicking a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’
3.12 Controller settings menu

Function
• Network Settings
• Localisation
• User Password
• Help
• Information
40 API337396
Instruction book
Procedure
To enter the Controller Settings menu screen:
2. Tap the Controller Settings icon
Description
(1) Network Settings menu
(2) Localisation menu
(3) User Password menu
(4) Help menu
(5) Information menu
Network settings menu

Tap the Network Settings icon to enter the Network Settings menu.
Ethernet Settings
The list of Ethernet Settings is shown. When ethernet is turned off, the settings can be modified.
CAN Settings
The list of CAN Settings is shown. When CAN is turned off, the settings can be modified.
Modify a setting
Change a selection
API337396 41
Instruction book
Localisation menu
Tap the Localisation icon to enter the Localisation menu.
Language
The language setting of the controller can be modified through this menu.
Date/Time
The date and time settings of the controller can be modified through this menu.
Units
The units displayed can be modified through this menu.
Modify a setting
Change a selection
User password menu

Tap the User Password icon to enter the User Password menu.
The user password can be activated or deactivated through this menu. Enter and confirm a user
password to activate, repeat to deactivate.
Enter a password
When tapping a password protected item, a selection screen pops up. The user can enter the
password by swiping up or down to select the desired number. Once the 4 digits are entered, the
user can confirm by tapping ‘V’ or decline by tapping ‘X’.
Help menu
Tap the Help icon to enter the Help menu.
42 API337396
Instruction book
This menu can show a link to the web page of your supplier, a helpdesk phone number or other
helpful information.
Information menu
Tap the Information icon to enter the Information menu.
This menu shows information about the controller.
3.13 Access level

Function
Through this pop-up screen the access level settings can be viewed or changed.
Procedure
The Access Level screen can be viewed or changed by tapping the Access Level button at the
upper right corner of the screen.
Description

(1) User A basic set of parameters is visualized, no password required.
(2) Service This access level is only to be used by certified technicians.
API337396 43
Instruction book

(3) Full This access level is only to be used by certified technicians.
(4) Decline Tap to decline the selected user level.
(5) Confirm Tap to confirm the selected user level.
44 API337396
Instruction book
4 Installation
4.1 Dimension drawings

The dimension drawing can be found in the technical documentation, supplied with the unit.
Dimension drawing Model

9828 5323 21 GA 11+, GA 15+, GA 18+, GA 22+, GA 26+, GA 30
Text on drawing Explanation,

Electric cable entry
Electrical cable passage
Use the cable tray inside the bottom of the frame.
Cooling air outlet of dryer Cooling air outlet of the dryer
Cooling air outlet of
Cooling air outlet of the compressor and cubicle
compressor and cubicle
Compressed air outlet Compressor air outlet
Cooling air inlet of
Cooling air inlet of the compressor
compressor
Manual drain of
Manual drain of the compressor
compressor
Automatic drain of
Automatic drain of the compressor
compressor
Cooling air inlet of cubicle Cooling air inlet of the cubicle
Oil level indicator Oil level indicator
Cooling air inlet of dryer Cooling air inlet of the dryer
Cooling air inlet of motor Cooling air inlet of the motor
Compressor air inlet Compressor air inlet
Water inlet (Energy
Water inlet (Energy Recovery)
Recovery)
Water outlet (Energy
Water outlet (Energy Recovery)
Recovery)
Manual drain of dryer Manual drain of the dryer
Automatic drain of dryer Automatic drain of the dryer
Only for Energy Recovery
Only for Energy Recovery option
option
Bottom view Bottom view
API337396 45
Instruction book
4.2 Installation proposal

Safety
Apply all relevant safety precautions, including those mentioned in this book.
Read the manual before installing the compressor. The instruction book contains
the necessary information regarding to the detailed values.
Check the situation.
Use the correct tooling.
Compressor room example
Figure 12: Compressor room example
(1) Ventilation proposals

(2) Minimum free area to be reserved for the compressor installation
Table 1: Text on image
All piping has to be connected stress free to the compressor.
Foundation, placement of the compressor unit

Install the compressor unit on a solid, level floor, suitable for the compressor mass. It is not allowed
to place any extra (damping) material between the floor and the base frame so the frame is not
supported on the complete surface.
Make sure enough space is available for proper maintenance and servicing. All dimensions can be
found in the compressor room example in the drawing above.
46 API337396
Instruction book
Transportation brackets
Before starting the compressor for the first time, check that all red-colored transportation brackets/
bolts have been removed. They can be under the drivetrain, separation vessel and the compressor
of the integrated dryer (optional).
Electrical connections
• The supply voltage on the compressor terminals must not deviate more than 10% of the
nominal voltage. It is highly recommended to keep the voltage drop over the supply cable at
nominal current below 5% of the nominal voltage.
• Power supply cable must be sized and installed by a qualified electrician. Cable sizing
examples according to IEC and UL can be found in the Technical Data section of the Atlas
Copco Instruction Book. If cables are grouped together with other power cables, it may be
necessary to use cables of a larger size than those calculated for the standard operating
conditions. Local regulations remain applicable if they are stricter than the values proposed.
• A main switch and fuses are not included in the compressor unit and should be foreseen
externally by a qualified electrician. For selecting the correct fuse type and size, refer to the
service diagram or the Technical Data section of the instruction book. Note that different sizes
exist for compressors with or without integrated dryer.
• Always double-check the fuse size versus the calculated cable size. If required, reduce fuse
size or enlarge cable size.
• To preserve the protection degree of the electric cubicle and to protect its components from
dust from the environment, it is mandatory to use a well sealing cable gland when connecting
the supply cable to the compressor.
API337396 47
Instruction book
• For VSD compressors, fast reacting fuses should be installed as mentioned in the instruction
book. The use of circuit breakers is not allowed.
• Electric screw connections need to be checked and torqued before initial start-up. Torque
values can be found on the service diagram.
Rotation check
At first startup, a rotation check must be done in order to check the phase direction of the incoming
power lines.
Incorrect phase direction on the incoming power lines may cause irreversible
damage to the compressor element.
• Fixed speed compressors

• Switch on the voltage. Start the compressor and stop it immediately. Check the rotation
direction of the drive motor while the motor is coasting to a stop. The correct rotation
direction of the drive is indicated by an arrow shown on the motor fan cowl.
If the rotation direction of the drive motor is incorrect, open the isolating switch and
reverse two incoming main power lines.
• VSD compressors
• Aircooled versions: Check the rotation of the main fan. The cooling fan contactor (mostly
denoted as Q15 or K15, see service diagram) must be switched manually for a short
moment of time. Rotation arrows, visible through the grating in the roof, are provided on
the plate below the fan to indicate the correct rotation direction on the fan motor. If the
rotation direction of the fan motor is incorrect, open the isolating switch and reverse two
incoming main power lines.
• Water cooled versions: Check the rotation of the dryer (only needed for Full-Feature
versions, Pack versions will rotate correctly). The dryer contactor (mostly denoted as K11,
see service diagram) must be switched manually for a short moment of time. Rotation
arrows are provided to indicate the correct rotation direction of the dryer condenser fan. If
the rotation direction of the dryer condenser fan is incorrect, open the isolating switch and
reverse two incoming main power lines.
48 API337396
Instruction book
Condensate collection
The drain pipes to the drain collector may not dip into the water of the drain collector.
Atlas Copco has oil/water separators (type OSD or OSCi) to separate oil from the condensate to
ensure that the condensate meets the requirements of the environmental codes. Drain pipes of
different compressors may not be interconnected before the (atmospheric) collector as this can
damage the electronic drains.
Ventilation
The compressor room should have proper ventilation in order to keep the air inlet temperature of
the compressor under control. The maximum air temperature at the compressor intake is 46°C
(115°F), the minimum temperature is 0°C (32°F). If the room temperature exceeds any of these
limits, the compressor will automatically shut down.
Note: If the unit is equipped with the option “High Ambient Version”, it is allowed to operate
the unit up to 55°C (131°F). This option comes with RXD oil filling. A compressor with the
freeze protection option will shut down below -10°C (14°F).
The inlet grids, ducting and external ventilation fan should always be installed in such way that
recirculation of cooling air to the integrated dryer and/or motor compartment is avoided. To prevent
feedback of exhaust air into the cooling inlet, sufficient space should be foreseen above the unit to
evacuate the exhaust air. Otherwise a duct for the exhaust air should be installed.
If ducting needs to be foreseen, a different cooling capacity may be required depending on the four
alternative ducting configurations:
The direction of cooling flows may never be inverted.

The maximum air velocity through the ventilation grids is 5m/s (16.5 ft/s). The maximum allowed
pressure drop in ventilation ducts before or after the compressor is 30Pa. If it exceeds this value, a
fan is needed at the outlet of the ducts. When a duct is foreseen on the air inlet, the ambient
API337396 49
Instruction book
temperature sensor needs to be repositioned in such way that the inlet temperature is correctly
monitored.
Note: If the pressure drop of the ducting is too big to be overcome by the standard fan, it is
recommended to equip the unit with the “Power Duct Fan” option. This option increases the
total allowable pressure drop through the ducts without the need to install an additional
external fan.
For air-cooled compressors and ventilation alternatives 1 and 3
The ventilation capacity required to limit the compressor room temperature can be calculated as
follows:
• For compressors without dryer:
Qv = 1.06 N/ΔT
• For compressors with dryer:
Qv = (1.06 N + 1.2 D)/ΔT
Qv = required ventilation capacity in m3/s
N = nominal power of the compressor motor in kW
D = electric power of the dryer in kW
ΔT = temperature increase in the compressor room in C
For air-cooled compressors and ventilation alternatives 2 and 4
The fan capacity should match the compressor fan capacity at a pressure head equal to the
pressure drop over the air ducts.
Make sure that the cooling air duct of the air/oil cooler is separated from the cooling air duct of the
dryer.
For water-cooled compressors
The ventilation capacity required to limit the compressor room temperature can be calculated from:
• For compressors without dryer:
Qv = 0.13 N/ΔT
• For compressors with dryer:
Qv = (0.13 N + 1.2 D)/ΔT
Qv = required ventilation capacity in m3/s
N = nominal power of the compressor motor in kW
D = electric power of the dryer in kW
ΔT = temperature increase in the compressor room in C
The cooling air of the dryer can be ducted outside
Air filtration
Filter DD to be installed for general purpose filtration (particle removal down to 1 micron with a
maximum oil carry-over of 0.5 mg/m³). A high-efficiency filter, type PD, may be installed
downstream of a DD filter. This filter traps solid particles down to 0.01 micron with a maximum oil
carry-over of 0.01 mg/m3. An UD+ filter leads to the same air purity as a DD filter combined with a
PD. If oil vapor and odors are undesirable, a QD type filter can be installed downstream of the PD
50 API337396
Instruction book
filter. All filters should be preceded by a water separator if no water separator is integrated in the
after cooler of the compressor. In case a dryer is preceding the filter, a water separator is no longer
required.
It is recommended to install bypass pipes with ball valves over each filter in order to isolate the
filters during service operations without disturbing the compressed air delivery.
The condensate collecting tubes should have a minimum length of two meter before they are
interconnected. After the interconnecting point, the drain tube requires twice the diameter of the
original tubes.
It is not allowed to connect pressurized electronic drains on the draining tubes of the filters.
Air delivery pipe

The pressure drop over the air delivery pipe can be calculated from:
Δp = (L x 450 x Qc1.85) / (d5 x P)
d = inner diameter of the pipe in mm
Δp = pressure drop in bar (recommended maximum: 0.1 bar (1.5 psi))
L = length of the pipe in m
P = absolute pressure at the compressor outlet in bar(a)
Qc = free air delivery of the compressor in l/s
It is recommended that the connection of the compressor air outlet pipe is made on top of the main
air net pipe in order to minimize carry-over of possible condensate residue.
For proper maintenance, a manual controllable valve has to be installed on the compressed air
outlet in order to isolate the compressor from the compressed air network.
API337396 51
Instruction book
Dryer bypass
A set of pipes to bypass the dryer during service operations is available as standard option. Consult
your supplier.
Air receiver
Install the air receiver (to be purchased separately) in a frost free room and on a solid level floor,
suitable for its mass.
The air receiver must be fitted with a correctly sized and approved safety valve that is directly
connected with the vessel. At the bottom of the vessel, a drain needs to be installed to collect the
condensate.
For normal air consumption, the volume of the air net (receiver and piping) can be calculated from:
V = (0.25 x Qc x P1 x T0) / (fmax x ΔP x T1)
V = volume of the air net in l
Qc = free air delivery of the compressor in l/s
P1 = compressor air inlet pressure in bar(a)
fmax = maximum cycle frequency (recommended: 1 cycle/30s)
ΔP = difference between unloading pressure and loading pressure in bar
T1 = compressor air inlet temperature in K
T0 = air receiver temperature in K
Moving/ lifting
The compressor can be moved by a lift truck using the slots in the frame. Take care not to damage
the bodywork during lifting or transport. The transport bolts cannot be removed until the unit is on its
fixed and final position. Reinstall these each time the unit is moved.
Make sure that the forks protrude the other side of the frame. The compressor can also be lifted
after inserting beams in the slots. Make sure that the beams cannot slide and that they equally
protrude the frame. The chains must be held parallel to the bodywork by chain spreaders in order
not to damage the compressor. The lifting equipment must be placed in such a way that the
compressor is lifted perpendicularly. Lift gently and avoid twisting.
52 API337396
Instruction book
In case of units equipped with the Lifting Device Option, it is not allowed to lift the
compressor if the canopy parts or lifting supports are not completely installed. When
the compressor is being lifted, it is forbidden to come under the load or to perform
maintenance activities on it.
Precautions for water-cooled compressors

Water flow and pressure to be adjusted depending on local conditions.
For cooling water quality, see section Cooling Water Requirements in this instruction book.
A water shut-off valve and a water drain valve should be installed by the customer in the
compressor water inlet pipe and outlet pipe. If water shut-off valves at the compressor water inlet
and outlet pipe are installed, a safety device with set pressure according to the maximum cooling
water inlet pressure (see section Reference conditions and limitations in this instruction book) has
to be installed between the compressor water outlet pipe and shut-off valve.
When operating the unit, the operator must ensure that the cooling water system cannot be
blocked. The above mentioned applies also to the energy recovery cooling water system. Remove
the plastic plugs (if provided) from the compressor water pipes and connect the pipes to the cooling
water circuit.
Outdoor/ altitude operation

Compressors can be sold with the option rain protection. With this, the compressor can be installed
outside under a shelter, in frost free conditions.
If frost might occur, the appropriate measures should be taken to avoid damage to the machine and
its ancillary equipment. In combination with the Freeze Protection option, the unit can start up in
ambient temperatures down to minus 20°C (-4°F) and can run continuously at minus 10°C (14°F).
This option comes with RXD oil filling.
Maximum operating altitude of the unit is 1000m (3000ft).
Quality of the intake air

The compressors intake air must be clean and free of solid and avoid gaseous contamination.
Particles of dirt that cause wear and corrosive gasses (SO2, NOx, chlorides, H2S, NH3,…) can be
particularly damaging. Care must be taken to minimize the entry of moisture* at the inlet air. No
water droplets should enter the air intake.
100% RH 35°C (95°F)

70% RH 40°C (104°F)
30% RH 46°C (115°F)
Table 2: Maximum acceptable relative humidity per ambient temperature
Acclimatization
When moving the compressor into an installation room, forming of condense

can occur on some components.
To avoid dew harming of electrical components, ensure at least 2 hours of
acclimatization before switch on the compressor.
API337396 53
Instruction book
4.3 Electrical connections

Important remark
To preserve the protection degree of the electric cubicle and to protect its components
from dust from the environment, it is mandatory to use a proper cable gland when
connecting the supply cable to the compressor.
Figure 13: Electrical connections
(1) Customer’s installation
(2) All voltages (50 and 60 Hz)
The correct position for the electrical connection can be found on the dimension
drawings.
Instructions
1. Provide an isolating switch.
2. Check that the motor cables and wires inside the electric cabinet are clamped tight to their
terminals.
3. Check the fuses and the setting of the overload relay. See section Electric cable size and fuses.
4. Connect earth conductor Earth terminal.
5. Connect the power supply cables to their terminals L1, L2, L3 and neutral if applicable.
54 API337396
Instruction book
Compressor status indication

On compressors equipped with an Elektronikon™ Touch controller, the controller is provided with
potential free auxiliary NO contacts (NO = normally open) (K05, K07 and K08) for remote indication
of:
• Manual load/unload or automatic operation (K07)
• Warning condition (K08)
• Shut-down condition (K05)
Example: K05 is a NO (NO = normally open) contact. It will be closed if all conditions are normal
and will open in case of power failure or shutdown.
Maximum contact load: 10 A / 250 V AC.
Stop the compressor and switch off the voltage before connecting external equipment. Consult your
supplier.
Compressor control mode

On compressors equipped with an Elektronikon™ Touch controller, consult section Quick access
screen if it is desired to switch to another control mode.
The following control modes can be selected:
• Local control: The compressor will react to commands entered by means of the buttons on the
control panel. Compressor start/stop commands via Clock function are active, if programmed.
• Remote control: The compressor will react to commands from external switches. Emergency
stop remains active. Compressor start/stop commands via Clock function are still possible.
Options:
• Remote starting and stopping (switch S1')
• Remote loading/unloading (switch S4')
• Remote pressure sensing (switch S' combined with pressure switch S4')
Have the modifications checked by your supplier.

Stop the compressor and switch off the voltage before connecting external
equipment.
Only potential-free contacts are allowed.
• LAN control: The compressor is controlled via a local network. Consult your supplier.
See service diagram 9828 5323 50 (9828 5323 51 for Ammann) to locate the connectors.
API337396 55
Instruction book
4.4 Pictographs
Description
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15
56 API337396
Instruction book
Table 3: Pictographs
Warning: Always read the manual, switch off the voltage, depressurise
1
compressor and lock out/ tag out before repairing.
IF the rotation direction is wrong, open the isolating switch in the voltage supply
2
line and reverse two incoming electric lines.
3 Warning, voltage
4 Automatic condensate drain
5 Stop the compressor before cleaning the coolers
Lightly oil the gasket of the oil filter, screw it on and tighten by hand (approx.
6
half a turn)
Before connecting the compressor electrically, consult the Instruction book for
7
the motor rotation direction
8 Compressor remains pressurized for 180 seconds after switching off the voltage
9 Quick start guide
10 Switch off the voltage and wait at least 10 minutes before maintenance
11 Warning, hot surface
12 Manual condensate drain
13 Consult the instruction book before carrying out maintenance
14 Waste electrical and electronic equipment (WEEE)
15 Automatic restart after voltage failure (ARAVF)
API337396 57
Instruction book
5 Operating instructions
5.1 Initial start-up
The operator must apply all applicable Safety precautions.
For the location of the air outlet valve and the drain connections, see sections
Introduction and Condensate system.
Preparations
1. Consult the sections Electrical cable size, Installation proposal and Dimension drawings.
2. The following transport fixtures, painted red, must be removed:
• Bolt (1)
• Bolts and bushes under the gear casing (2)
• Support (3)
3. Check that the electrical connections correspond to the applicable codes and that all wires are
clamped tight to their terminals.
The installation must be earthed and protected against short circuits by fuses of the inert type in
all phases. An isolating switch must be installed near the compressor.
4. Check transformer (T1) for correct connection.
Check the settings of drive motor overload relay (F21).
Check that the motor overload relay is set for manual resetting.
58 API337396
Instruction book
5. Check the setting of circuit breaker (Q15). Also check that the switch on the circuit breaker is in
position I.
6. Fit air outlet valve (AV). See section Introduction for the location of the valve.
Close the valve.
Connect the air net to the valve.
On compressors equipped with a dryer bypass, fit the air outlet valve to the dryer bypass pipe.
7. Connect the condensate drain outlet(s) to a drain collector.
See section Condensate system.
The drain pipes to the drain collector must not dip into the water. If there is a risk for freezing,
the pipes must be insulated.
8. For compressors with a DD or a DD and UD+ filter: connect the automatic drain of the filters to
a suitable drain collector.
9. Check the oil level. The oil level should reach the bottom of the oil filler neck (FC). The oil level
should reach the oil sight glass (GI) when the compressor is stopped. If needed, top up the oil.
Take care that no dirt drops into the oil system. Refit and tighten the filler plug (FC).
10. Provide labels, warning the operator that:

• The compressor may automatically restart after voltage failure (if activated, consult Atlas
Copco).
API337396 59
Instruction book
• The compressor is automatically controlled and may be restarted automatically .

11. Open the air outlet valve.
Start and run the compressor for a few minutes. Check that the compressor operates normally.
12. Check the rotation direction of the fan motor. For this purpose, a sheet is fixed to the top grating
of the compressor.
a. Switch on the voltage.
b. Start the compressor and stop it immediately.
If the rotation direction is correct, the sheet will be blown upwards. If the sheet remains in
place, the rotation direction is incorrect.
c. If the rotation direction is wrong, open the isolating switch in the voltage supply line and
reverse two incoming electric lines.
d. Remove the label.
Figure 14: Label to check correct rotation of the fan motor
13. Check the programmed settings.

14. Remove packaging foam from the fan.
15. Check if the set with loose parts is complete:
• Compressed air outlet valve
• Key for cubicle door and service panel
• Manual drain valve
• Cable gland
• Cover plate for cable passage
For any questions, please contact your supplier.
5.2 Before starting

Procedure
1. If the compressor has not run for the past 6 months, it is strongly recommended to improve the
lubrication of the compressor element before starting. See section Initial start.
2. Check oil level. Top up if necessary.
60 API337396
Instruction book
Figure 15: Position of oil level sight glass
5.3 Starting
For the position of the air outlet valve and the drain connections, see sections
Introduction and Condensate system.
Figure 16: Control panel Elektronikon™ Touch
Procedure
1. Open the air outlet valve.
2. Switch on the voltage. Check that voltage on LED (5) lights up.
3. Press start button (7) on the control panel. The compressor starts running and the automatic
operation LED (4) lights up. Ten seconds after starting, the drive motor switches over from star
to delta and the compressor starts running loaded.
API337396 61
Instruction book
5.4 During operation

Warnings
The operator must apply all relevant Safety precautions. Also consult section
Problem solving.
Keep the doors closed during operation. They may be opened for short periods
only to carry out checks.
When the motors are stopped and LED (4) (automatic operation) is alight, the
motors may start automatically.
Checking the oil level
Regularly check the oil level. To do so:
62 API337396
Instruction book
1. Press stop button (6).

2. A few minutes after stopping, the oil level should be between the oil filler neck (FC) and the
bottom of the sight glass (Gl).
3. If the oil level is too low, push the emergency stop button to avoid the compressor to start
unexpectedly.
4. Next, close the air outlet valve and open the manual drain valve (Dm) until the air system
between oil separator/air receiver vessel and outlet valve is fully depressurized. See section
Condensate system for location of the outlet valve and water drain.
5. Unscrew oil filler plug (FC) one turn to permit any pressure left in the system to escape. Wait a
few minutes.
6. Remove the plug and add oil until the level reaches the filler opening.
7. Fit and tighten the plug (FC).
On compressors equipped with an Elektronikon™ Touch controller, unlock the emergency stop
button, select the STOP icon on the display and press reset before restarting.
Drains
Regularly check that condensate is discharged during operation. See section Condensate system.
The amount of condensate depends on environmental and working conditions.
5.5 Checking the display

Compressors with Elektronikon™ Touch controller:
Check the main screen (1) regularly for readings and messages. The display normally shows the
compressor. outlet pressure, while the status of the compressor is indicated by pictographs.
Remedy the trouble if alarm LED (2) is lit or flashes, see section Shutdown warning, Shutdown and
Problem solving.
API337396 63
Instruction book
The panel will show a service indication (3) if a service plan interval has been exceeded or if a
service level for a monitored component has been exceeded.
Carry out the service actions of the indicated plans or replace the component and reset the relevant
timer, see section Service warning.
5.6 Stopping
Procedure
Step Action
Press stop button (6). Automatic operation LED (4) goes out and the compressor
1
stops after 30 seconds of unloaded operation.
To stop the compressor in the event of an emergency, press emergency stop
button. Alarm LED flashes (2).
• On compressors equipped with an Elektronikon™ controller, remedy the problem
2
cause and unlock the button by pulling it out.
• To reset the alarm, see Data menu.
Do not use emergency stop button (10) for normal stopping!
3 Close the air outlet valve.
Press the test button on top of the electronic water drain(s) (if supplied) to the
depressurize the piping between air receiver and outlet valve, next open the manual
4
drain valve (Dm). See section Condensate system.
Switch off the voltage.
64 API337396
Instruction book
5.7 Taking out of operation

Warning
The operator must apply all relevant Safety precautions.
Procedure
Step Action
- Stop the compressor and close the air outlet valve.
- Switch off the voltage and disconnect the compressor from the mains.
Unscrew the oil filler plug only one turn to permit any pressure in the system to
- escape.
Consult section Oil and oil filter change to locate the filler plug.
Shut off and depressurise the part of the air net which is connected to the outlet valve.
-
Disconnect the compressor air outlet pipe from the air net.
- Drain the oil.
Drain the condensate circuit and disconnect the condensate piping from the
-
condensate net.
API337396 65
Instruction book
6 Maintenance
6.1 Preventive maintenance schedule

Control panel
Warning
Before carrying out any maintenance, repair work or adjustments, proceed

as follows:
• Stop the compressor.
• Close the air outlet valve and open the condensate drain valve to
depressurize the air system between air receiver and outlet valve.
• Press the emergency stop button (10).
• Switch off the voltage.
• Depressurize the compressor.
For detailed instructions, see section Problem solving.
Warranty - Product Liability

Use only authorised parts. Any damage or malfunction caused by the use of unauthorized parts is
not covered by Warranty or Product Liability.
Service kits
For overhauling or carrying out preventive maintenance, service kits are available (see section
Service kits).
Service agreements
Contact Atlas Copco to set up a tailor-made service agreement. It will ensure optimum operational
efficiency, minimize downtime and reduce the total life cycle cost.
General
When servicing, replace all removed O-rings and washers.
Intervals
The local Atlas Copco Customer Center may overrule the maintenance schedule, especially the
service intervals, depending on the environmental and working conditions of the compressor.
The longer interval checks must also include the shorter interval checks.
Service plans for compressors with an ElektronikonTM Touch controller

Besides the daily and 3-monthly checks, preventive maintenance actions are specified in the
schedule below.
Each plan has a programmed time interval at which all service actions belonging to that plan are to
be carried out. When reaching the interval, a message will appear on the screen indicating which
66 API337396
Instruction book
service plans are to be carried out. After servicing, the intervals must be reset, see section Service
menu.
Service plans for compressors with an ElektronikonTM controller

Besides the daily and 3-monthly checks, preventive maintenance actions are specified in the
schedule below.
Each plan has a programmed time interval at which all service actions belonging to that plan are to
be carried out. When reaching the interval, a message will appear on the screen indicating which
service plans are to be carried out. After servicing, the intervals must be reset, see section Service
menu.
Preventive maintenance schedule
Period Action
Check oil level. If needed, top up the oil (see section Operating instructions —
During operation)
Check readings on display.
Daily
Check that condensate is discharged by waiting for some time during operation.
You can use the test button on top of the electronic water drain to check the
drain function.
Check that condensate is discharged when pressing the test button on top of the
Monthly
electronic water drain.
Check coolers, clean if necessary.
Remove the air filter element and inspect. Replace damaged or heavily
3-monthly (1)
contaminated elements.
Check the filter elements of the electric cabinet. Replace if necessary.
Table 4: Daily and 3-monthly check list
Period Action
Check that condensate is discharged by the dryer drain by waiting for some time
during operation.
Daily
You can use the test button on top of the electronic water drain to check the
drain function.
Condenser cleaning:
• Stop the compressor, close the air outlet valve and switch off the voltage.
• Remove any dirt on the condenser inlet with a vacuum cleaner.
• Next, clean with an air jet in the reverse direction to normal flow. Use low
Monthly (1)
pressure air. Keep the compressed air nozzle more than 30 cm away from
the condenser to avoid damaging the of condenser fins.
• Remove dust from inside the dryer, e.g. with a vacuum cleaner.
Do not use water or solvents to clean the condenser.
Table 5: Check list for compressors with dryer
(1): More frequently when operating in a dusty atmosphere.
API337396 67
Instruction book
Running
Action
hours
Change oil and oil filter (except when Roto-Xtend Duty Fluid is used).
Replace the air filter element.
Check condition of the air intake hose between air filter and compressor element
(where applicable).
Check pressure and temperature readings.
4000 (1)
Check operation of cooling fans of converter.
Check blow-off solenoid valve after stopping and pressing the emergency stop
button.
Clean coolers. Check and clean cooling fan assembly.
Replace the oil separator element.
All the actions for 4000 hrs.
Replace the filter elements of the electric cabinet.
Replace the non return valve of the scavenge line and clean the restriction
nozzle.
Replace the minimum pressure valve, and replace the thermostatic valve.
8000 (2)(3)
Remove carefully.
Replace the electronic drain valve.
Carry out a LED/display test.
Check for possible air and oil leakages.
Have safety valve tested.
Table 6: Preventive Maintenance schedule programmed in the ElektronikonTM controller
(1): or yearly, whichever comes first

(2): or every 2 years, whichever comes first
(3): For all 8000 hours actions, contact Atlas Copco.
The indicated oil exchange intervals are valid for standard operating conditions (see section
Reference conditions and limitations) and nominal operating pressure (see section Compressor
data). Exposure of the compressor to external pollutants, operation at high humidity combined with
low duty cycles or operation at higher temperatures may require a shorter oil exchange interval.
Contact Atlas Copco if in doubt.
Oils
In order to achieve the best machine performance and guarantee the reliability, it is required to use
genuine Atlas Copco Lubricants. Their tailor made formulation is the result of years of field
experience, research and in-house development. Consult the Spare Parts list for part number
information.
Avoid mixing lubricants of different brands or types as they may not be

compatible and the oil mix may have inferior properties. A label, indicating the
type of oil filled ex factory is stuck on the air receiver/oil tank.
Ambient temperature Humid Dust Duty type

Below 30 °C (86 °F) No No Mild
Below 30 °C (86 °F) Yes No Mild
68 API337396
Instruction book
Ambient temperature Humid Dust Duty type

Below 30 °C (86 °F) No Yes Mild
Below 30 °C (86 °F) Yes Yes Demanding
Between 30 °C (86 °F) and 40 °C (104 °F) No No Demanding
Between 30 °C (86 °F)and 40 °C (104 °F) Yes No Demanding
Between 30 °C (86 °F) and 40 °C (104 °F) No Yes Demanding
Between 30 °C (86 °F) and 40 °C (104 °F) Yes Yes Extreme
Above 40 °C (104 °F) - - Extreme
Table 7: Relation between operating conditions and duty type
Exchange interval for Roto-Inject Fluid Ndurance
Ambient temperature Element outlet Exchange interval * Maximum time

temperature interval *
up to 30°C (86°F) up to 95°C (203°F) 4000 1 year
from 30°C (86°F) up to from 95°C (203°F) up
3000 1 year
35°C (95°F) (see note) to 100°C (212°F)
from 35°C (95°F) up to
from 100°C (212°F) up
40°C (104°F) (see 2000 1 year
to 105°C (221°F)
note)
above 40°C (104°F) above 105°C (221°F) use Roto Synthetic Fluid Xtend Duty
Note: the presence of dust and/or high humidity may require a shorter exchange interval. Consult
Atlas Copco.
Exchange interval for Roto Synthetic Fluid Ultra

up to 35°C (95°F) up to 100°C (212°F) 6000 2 years
from 100°C (212°F) up
40°C (104°F) (see 4000 2 years
to 105°C (221°F)
note)
from 40°C (104°F) up
from 105°C (221°F) up
to 45°C (113°F) (see 2000 2 years
to 110°C (230°F)
note)
Exchange interval for Roto Synthetic Fluid Xtend-Duty

up to 35°C (95°F) up to 100°C (212°F) 8000 2 years
from 100°C (212°F) up
40°C (104°F) (see 6000 2 years
to 105°C (221°F)
note)
above 40°C (104°F) above 105°C (221°F) 5000 2 years
API337396 69
Instruction book
Atlas Copco.
Atlas Copco.
* whichever comes first.
Important
• Always consult your supplier if a timer setting has to be changed.

• For the change interval of oil and oil filter in extreme conditions of
temperature, humidity or cooling air, consult your supplier.
• Any leakage should be attended to immediately. Damaged hoses or flexible
joints must be replaced.
• For change of oil contact Atlas Copco for the correct procedure.
• For changing of one type of oil to another type of oil consult Atlas Copco for
the correct procedure as this is not allowed in some conditions.
6.2 Oil specifications

It is strongly recommended to use genuine Atlas Copco Lubricants. They are the result of years of
field experience and research. See section Preventive maintenance schedule for the advised
replacement intervals and consult your Spare Parts list for part number information.
Avoid mixing lubricants of different brands or types as they may not be

compatible and the oil mix may have inferior properties. A label, indicating the
type of oil filled ex factory, is stuck on the air receiver/oil tank.
Roto-Inject Fluid NDURANCE

Atlas Copco's Roto-Inject Fluid NDURANCE is a premium mineral oil based 4000 hours lubricant,
specially developed for use in single stage oil injected screw compressors running in mild
conditions. Its specific formulation keeps the compressor in excellent condition. Roto-Inject Fluid
NDURANCE can be used for compressors operating at ambient temperatures between 0 ˚C (32˚F)
and 40 ˚C (104 ˚F). If the compressor is regularly operating in ambient temperatures above 35°C
(95 °F), it is recommended to use Roto Synthetic Fluid ULTRA or Roto Synthetic Fluid XTEND
DUTY.
Roto Synthetic Fluid XTEND DUTY

Atlas Copco's Roto Synthetic Fluid XTEND DUTY is a high quality synthetic 8000 hours lubricant
for oil injected screw compressors which keeps the compressor in excellent condition. Because of
its excellent oxidation stability, Roto Synthetic Fluid XTEND DUTY can be used for compressors
operating at ambient temperatures between 0 ˚C (32 ˚F) and 46 ˚C (115 ˚F). Roto Synthetic Fluid
XTEND DUTY is the standard lubricant for oil injected screw compressors equipped with freeze
protection or Energy Recovery.
If the compressor is regularly operating in ambient temperatures above 40 °C (104 °F), oil lifetime is
reduced (see table oil lifetime Preventive maintenance schedule).
70 API337396
Instruction book
Roto-Foodgrade Fluid
Special oil, delivered as an option.
Atlas Copco's Roto-Foodgrade Fluid is a unique high quality synthetic lubricant, specially created
for oil injected screw compressors that provide air for the food industry. This lubricant keeps the
compressor in excellent condition. Roto-Foodgrade Fluid can be used for compressors operating at
ambient temperatures between 0 ˚C (32 ˚F) and 40 ˚C (104 ˚F).
Roto-Foodgrade Fluid has all required certification for use in food & beverage industry: like NSFH1,
Kosher, Halal and Allergen Free approvals.
If the compressor is regularly operating in ambient temperatures above 35 °C (95 °F), oil lifetime is
reduced (see table oil lifetime Preventive maintenance schedule).
6.3 Drive motor

Bearing maintenance
The motor bearing is lubricated by oil injection. Re-greasing is not necessary.
6.4 Air filter
Figure 20: Location of air filter
Procedure
1. Stop the compressor. Switch off the voltage.
2. Remove the cover of the air filter (AF) by opening the clip system. Remove the filter element.
3. Fit the new element and the cover.
4. Reset the air filter service warning.
API337396 71
Instruction book
6.5 Oil and oil filter change

Warning

Always drain the compressor oil at all drain points. Used oil left in the
compressor can contaminate the oil system and can shorten the lifetime of the
new oil.
Never mix lubricants of different brands or types as they may not be compatible
and the oil mix will have inferior properties. A label, indicating the type of oil filled
ex factory, is stuck on the air receiver/oil tank.
Procedure
1. Run the compressor until warm and stop the compressor.
• Close the air outlet valve and switch off the voltage.
• Wait 3 minutes for the compressor to depressurise the vessel.
• Open the condensate drain valve to depressurise the cooler. (see condensate system)
and close again.
• Unscrew the oil filler plug (FC) just one turn to permit any remaining pressure in the
system to escape.
• Cover the duct of the heat sink on the electric cabinet on VSD units..
2. Remove the vent plug (VP) of the oil cooler.
Figure 21: Vent plug, oil cooler
3. Open the oil drain valve (Do).

• Hold the oil drain hose (1) downward to drain the oil.
72 API337396
Instruction book
4. • Drain oil from outlet housing.

• Remove the oil filter (OF). Be aware that this filter has a left thread connection.
• Remove the oil separator (OS). Be aware that this filter has a left thread connection.
• Collect the oil in a collector and deliver it to the local collection service. Refit the vent
plugs after draining.
5. • Close the oil drain valve (Do).
• Refit the drain hose at the top of the air receiver.
6. Clean the seat on the manifold. Lubricate the gasket of the new oil filter and screw it into place.
Tighten firmly by hand.
•
Clean the seat on the manifold. Lubricate the gasket of the new oil separator and screw it
into place. Tighten firmly by hand.
7. Remove filler plug (FC).
Fill the air receiver with oil until the level reaches the filler neck.
API337396 73
Instruction book
Take care that no dirt drops into the system. Refit and tighten filler plug (FC).
8. Run the compressor loaded for a few minutes. Stop the compressor.
9. Close the air outlet valve and switch off the voltage.
• Wait 3 minutes for the compressor to depressurize the vessel.
• Open the condensate drain valve (Dm) to depressurize the cooler. (see Condensate
system) and close again.
• Unscrew the oil filler plug (FC) just one turn to permit any remaining pressure in the
system to escape.
10. Fill the air receiver (AR) with oil until the level reaches the filler neck. (see Operating
instructions / During operation)
• Refit and tighten filler plug (FC).
When the oil level is too low, go back to step 7.
6.6 Coolers
General
Keep the coolers clean to maintain their efficiency.
Procedure for compressors with dryer.
Figure 22: Location of the condenser of the dryer
74 API337396
Instruction book
• Remove dirt on the inlet of the condenser (6) with a fibre brush.
• Clean with an air jet in the reverse direction to normal flow.
• Clean the condenser area with a fibre brush.
6.7 Dryer maintenance instructions

Safety precautions
Refrigeration dryers of ID type contain refrigerant HFC.
When handling refrigerant, all applicable safety precautions must be observed. Please be
specifically aware of the following points:
• Contact of refrigerant with the skin will cause freezing. Special gloves must be worn. If
contacted with the skin, the skin should be rinsed with water. On no account may clothing be
removed.
• Fluid refrigerant will also cause freezing of the eyes; always wear safety glasses.
• Refrigerant is harmful. Do not inhale refrigerant vapours. Check that the working area is
adequately ventilated.
Be aware that certain components such as the refrigerant compressor and the discharge pipe can
become quite hot (up to 110 °C - 230 °F). Therefore, wait until the dryer has cooled down before
removing the panels.
Before starting any maintenance or repair work, switch off the voltage and close the air inlet and
outlet valves.
Local legislation
Local legislation may stipulate that:
• Work on the refrigerant circuit of the cooling dryer or on any equipment which influences its
function must be undertaken by an authorised control body.
• The installation should be checked once a year by an authorised control body.
6.8 Safety valves
Figure 23: Location of safety valve
API337396 75
Instruction book
Testing
The safety valve (SV) test can only be performed by authorized personnel and is
protected by a security code.
Refer to Elektronikon™ Touch controller, Test menu
If the safety valve does not open at the set pressure stamped on the valve, it needs to be replaced.
Warning
No adjustments are allowed. Never run the compressor without safety valve.
6.9 Service kits

Service kits
For overhauling and for preventive maintenance, a wide range of service kits is available. Service
kits comprise all parts required for servicing the component and offer the benefits of genuine Atlas
Copco parts while keeping the maintenance budget low.
Also a full range of extensively tested lubricants, suitable for your specific needs is available to
keep the compressor in excellent condition.
Consult the Spare Parts List for part numbers.
6.10 Storage after installation

Procedure
Run the compressor regularly, e.g. twice a week, until warm.
If the compressor is going to be stored without running from time to time,

protective measures must be taken. Consult your supplier.
76 API337396
Instruction book
7 Problem solving
Warning
Before carrying out any maintenance, repair work or adjustment, stop the
compressor, wait 3 minutes and close the air outlet valve.
Press the Test button on top of the electronic water drain until the air system
between the air receiver and outlet valve is fully depressurized.
Press the emergency stop button and switch off the voltage.
Depressurize the compressor by opening the oil filler plug one turn.
For location of components, see sections:
• Introduction
• Condensate system
• Operation instructions
• Preventive maintenance schedule
Open and lock the isolating switch.
Lock the air outlet valve during maintenance or repair as follows:
• Close the valve.
• Remove the screw fixing the handle with the wrench delivered with the
compressor.
• Lift the handle and turn it until the slot of the handle fits over the blocking
edge on the valve body.
• Fit the screw.
The low-load alarm is a counter-measure that verifies how much the element
outlet temperature is below the condensation point. This can lead to an
accumulation of condensate in the oil circuit and damage the compressor. The
risk increases significantly when the compressor is running below the 40% load
regime the majority of the time. The alarm will reset automatically as soon as the
machine has run a sufficient time above the condensation point. If this alarm
occurs frequently, please contact your supplier.
Faults and remedies, compressor

If the alarm LED is lit or flashes, consult sections Event history menu or Service menu.
If the alarm LED is lit or flashes, consult section Service menu.
Condition Fault Remedy

Condensate is not discharged
Check and correct as
from the condensate separator Discharge flexible clogged
necessary.
during loading

Fan out of order Fan overload Replace fan.
API337396 77
Instruction book

Compressor starts running, but
Solenoid valve out of order Replace valve.
does not load after a delay time
Inlet valve stuck in closed
Have valve checked.
position
Leak in control air flexibles Replace leaking flexible.
Minimum pressure valve leaking
Have valve checked.
(when net is depressurized)

Compressor does not unload,
Solenoid valve out of order Replace valve.
safety valve blows
Inlet valve does not close Have valve checked.

Compressor air output or Air consumption exceeds air
Check equipment connected.
pressure below normal delivery of compressor
Choked air filter element Replace filter element.
Solenoid valve malfunctioning Replace valve.
Oil separator clogged Have element replaced.
Air leakage Have leaks repaired.
Safety valve leaking Have valve replaced.
Compressor element out of
Consult Atlas Copco.
order

Minimum pressure valve Check and have defective
Safety valve blows
malfunctioning parts replaced.
Oil separator clogged Have element replaced.
Have valve checked.
Safety valve out of order
Replace if necessary.
On Full-Feature compressors,
Have system checked by
dryer piping clogged due to
Atlas Copco.
formation of ice

Compressor element outlet Check and correct, see
temperature or delivery air Oil level too low Operation instructions /
temperature above normal During operation
Check for cooling air
restriction or improve
On air-cooled compressors,
ventilation of the compressor
insufficient cooling air or cooling
room. Avoid recirculating of
air temperature or relative
cooling air. If installed, check
humidity is too high
capacity of compressor room
fan.
78 API337396
Instruction book

Oil cooler clogged Clean cooler.
By-pass valve malfunctioning Have valve tested.
Air cooler clogged Clean cooler.
Compressor element out of
Consult Atlas Copco.
order
Check service intervals, see
Degraded oil Preventive maintenance
schedule.

Low Load Alarm triggeredon
VSD+ units: Compressor
running with too low oil Solenoid valve malfunctioning Replace valve.
temperature over a longer
period of time
Increase loading profile
(longer and/or more load
Extreme low usage of
cycles required).
compressor
If not possible, consult Atlas
Copco.
Faults and remedies, dryer

For all references hereafter, consult section Air dryer.

Pressure dew point too Air inlet temperature too Check and correct; if necessary, clean
high high the aftercooler of the compressor.
Check and correct; if necessary, draw
Ambient temperature too
cooling air via a duct from a cooler
high
place or relocate the compressor.
Have circuit checked for leaks and
Shortage of refrigerant
recharged.
Refrigerant compressor
See below.
does not run
Evaporator pressure too
See below.
high
Condenser pressure too
See below.
high
Condenser pressure too Fan control switch out of
Replace.
high or too low order
Fan blades or fan motor Have checked fan/fan motor, if
out of order necessary replace.
Check and correct; if necessary, draw
Ambient temperature too
cooling air via a duct from a cooler
high
place or relocate the compressor.
API337396 79
Instruction book

Condenser externally
Clean condenser.
clogged
Compressor stops or does Electric power supply to
Check and correct as necessary.
not start compressor is interrupted
Thermal protection of
Motor will restart when motor windings
refrigerant compressor
have cooled down.
motor has tripped
Have system inspected.
Clean the filter of the automatic drain by
Electronic condensate Electronic drain system
opening the manual drain valve. Check
drain remains inoperative clogged
functioning of the drain by pushing the
Test button.
Condensate trap
Automatic drain out of Have system checked. If necessary,
continuously discharges air
order replace the automatic drain.
and water
Hot gas bypass valve
Evaporator pressure is too
incorrectly set or out of Have hot gas bypass valve adjusted.
high or too low at unload
order
Condenser pressure too
See above.
high or too low
Have circuit checked for leaks and
Shortage of refrigerant
recharged if necessary.
80 API337396
Instruction book
8 Technical data
8.1 Readings on display
Figure 24: ElektronikonTM Touch controller
Important
The readings mentioned below are valid under the reference conditions (see
section Reference conditions and limtations).
Reference Reading
Air outlet pressure Depends on the setpoint (desired net pressure).
Compressor element
Approx. 80 ˚C (176 ˚F) (ambient temperature 20 °C + 60 °C)
outlet temperature
Dewpoint
temperature (on units Approx. 4 ˚C (39 ˚F).
with integrated dryer)
API337396 81
Instruction book
8.2 Electric cable size and fuses

Important
• To preserve the protection degree of the electric cubicle and to protect its
components from dust from the environment, it is mandatory to use a proper
cable gland when connecting the supply cable to the compressor.
• The voltage on the compressor terminals must not deviate more than 10% of
the nominal voltage.
It is however highly recommended to keep the voltage drop over the supply
cables at nominal current below 5% of the nominal voltage (IEC 60204-1).
• If cables are grouped together with other power cables, it may be necessary
to use cables of a larger size than those calculated for the standard
operating conditions.
• Use the original cable entry. See section Dimension drawings.
To preserve the IP protection degree of the electric cubicle and to
protect its components from dust from the environment, it is
mandatory to use a proper cable gland when connecting the supply
cable to the compressor.
• Local regulations remain applicable if they are stricter than the values
proposed below.
• Caution:
• Always double-check the fuse size versus the calculated cable size. If
required, reduce fuse size or enlarge cable size.
• Cable length should not exceed the maximum length according to
IEC60204 table 10.
Currents and fuses
Maxim Maxim
um um
Compressor type Imax (1) Imax (2)
fuse fuse
(1) (2)
gL/gG gL/gG
V Hz A A A A
400,
GA11+ 50 28 32 33 40
400VN
Table 8: IEC approval
Setting motor overload relay (F21)
GA11+ GA15+ GA18+ GA22+ GA26+ GA30

Freq (Hz) Voltage (A) (A) (A) (A) (A) (A)
(V)
IEC
50 230 27 38 45 51 70 69
82 API337396
Instruction book
GA11+ GA15+ GA18+ GA22+ GA26+ GA30

(V)
50 400 16 22 26 30 41 40
60 230 27 42 46 50 60 69
60 380 16 21 26 30 37 42
60 460 13 18 21 25 30 35
UL/cUL
60 460 13 18 21 25 30 35
60 575 11 14 17 20 24 28
60 200 31 42 49 57 69 78
60 230 29 42 46 52 67 75
60 460 14 21 23 26 34 38
Table 9: Overload relay and fuses
Setting fan motor overload protection (Q15/ F15)
GA11+ GA15+ GA18+ GA22+ GA26+ GA30

(V)
IEC
50 230 0.7 0.7 1.9 1.9 2.5 2.5
50 400 0.4 0.4 1.1 1.1 1.5 1.5
60 230 1 1 2.6 2.6 2.6 2.6
60 380 0.5 0.5 1.5 1.5 1.5 1.5
60 460 0.5 0.5 1.4 1.4 1.4 1.4
UL/cUL
60 460 0.5 0.5 1.4 1.4 1.4 1.4
60 575 0.7 0.7 1.2 1.2 1.2 1.2
60 200 1.1 1.1 3.3 3.3 3.3 3.3
60 230 1 1 2.8 2.8 2.8 2.8
60 460 0.5 0.5 1.4 1.4 1.4 1.4
Table 10: Circuit breaker
Earthing
The earthing cable connected to the compressor (PE) should be minimum 10 mm2 (according to
EN 60204-1 section 828).
Cable sizing according IEC

The tables below indicate the current carrying capacities of cables for 3 commonly used installation
methods, calculated according to standard 60364-5-52 - electrical installations of buildings part 5 -
selection and erection equipment and section 52 - current carrying capacities in wiring systems.
The allowed currents are valid for PVC insulated cables with three loaded copper conductors
(maximum conductor temperature 70 °C).
API337396 83
Instruction book
Installation method B2 according table B.52.1.

Multi-core cable in conduit on a wooden wall
Ambient temperature
Cable section 30 °C 40 °C 45 °C 50 °C 55 °C
4 mm² < 27 A < 23 A < 21 A < 19 A < 16 A
6 mm² < 34 A < 30 A < 27 A < 24 A < 21 A
10 mm² < 46 A < 40 A < 36 A < 33 A < 28 A
16 mm² < 62 A < 54 A < 49 A < 44 A < 38 A
25 mm² < 80 A < 70 A < 63 A < 57 A < 49 A
35 mm² < 99 A < 86 A < 78 A < 70 A < 60 A
50 mm² < 118 A < 103 A < 93 A < 84 A < 72 A
70 mm² < 149 A < 130 A < 118 A < 106 A < 91 A
95 mm² < 179 A < 156 A < 141 A < 127 A < 109 A
120 mm² < 206 A < 179 A < 163 A < 146 A < 126 A
Table 11: Maximum allowed current in function of the ambient temperature for installation
method B2
Installation method C according table B.52.1.

Single-core or multi-core cable on a wooden wall
Ambient temperature
4 mm² < 32 A < 28 A < 25 A < 23 A < 20 A
6 mm² < 41 A < 36 A < 32 A < 29 A < 25 A
10 mm² < 57 A < 50 A < 45 A < 40 A < 35 A
16 mm² < 76 A < 66 A < 60 A < 54 A < 46 A
25 mm² < 96 A < 84 A < 76 A < 68 A < 59 A
35 mm² < 119 A < 104 A < 94 A < 84 A < 73 A
50 mm² < 144 A < 125 A < 114 A < 102 A < 88 A
70 mm² < 184 A < 160 A < 145 A < 131 A < 112 A
95 mm² < 223 A < 194 A < 176 A < 158 A < 136 A
120 mm² < 259 A < 225 A < 205 A < 184 A < 158 A
method C
84 API337396
Instruction book
Installation method F according table B.52.1.

Single-core cables, touching in free air
Clearance to wall not less than one cable diameter
Ambient temperature
25 mm² < 110 A < 96 A < 87 A < 78 A < 67 A
35 mm² < 137 A < 119 A < 108 A < 97 A < 84 A
50 mm² < 167 A < 145 A < 132 A < 119 A < 102 A
70 mm² < 216 A < 188 A < 171 A < 153 A < 132 A
95 mm² < 264 A < 230 A < 209 A < 187 A < 161 A
120 mm² < 308 A < 268 A < 243 A < 219 A < 188 A
method F
Calculation method for IEC:

• Single supply cables (3 phases + PE - configuration (1)):
• Add 10 % to the total compressor current (ItotPack or ItotFF from the tables)
• Install the prescribed fuse on each cable
• Parallel supply cable (2 x 3 phases + PE - configuration (2)):
• Add 10 % to the total compressor current (ItotPack or ItotFF from the tables) and divide by
2
• Multiply the ampacity of the cables with 0.8 (see table A.52.17 (52-E1))
• Install fuses of half the size of the recommended maximum fuse size on each cable.
• When using 2 x 3 phases + PE as in (3):
• Add 10 % to the total compressor current (ItotPack or ItotFF from the tables) and divide by
√3
• Multiply the ampacity of the cables with 0.8 (see table A.52.17 (52-E1))
• Fuse size: the recommended maximum fuse size divided by √3 on each cable.
• Size of the PE cable:
• For supply cables up to 35 mm²: same size as supply cables
• For supply cables larger than 35 mm²: half the size of the supply wires
Always check the voltage drop over the cable (less than 5 % of the nominal voltage is
recommended).
Example: Itot = 89 A, maximum ambient temperature is 45 °C, recommended fuse = 100 A
• Single supply cables (3 phases + PE - configuration (1)):
• I = 89 A + 10 % = 89 x 1.1 = 97.9 A
• The table for B2 and ambient temperature = 45 ° C allows a maximum current of 93 A for
a 50 mm² cable. For a cable of 70 mm², the maximum allowed current is 118 A, which is
sufficient. Therefore, use a 3 x 70 mm² + 35 mm² cable.
API337396 85
Instruction book
If method C is used, 50 mm² is suffficient. (35 mm² for method F) => cable 3 x 50 mm² +
25 mm².
• Parallel supply cable (2 x 3 phases + PE - configuration (2)):
• I = (89 A + 10 %)/2 = (89 x 1.1)/2 = 49 A
• For a cable of 25 mm², B2 at 45 °C, the maximum current is 63 A x 0.8 = 50.4 A. So 2
parallel cables of 3 x 25 mm² + 25 mm² are sufficient.
• Install 50 A fuses on each cable instead of 100 A.
8.3 Reference conditions and limitations

Reference conditions
Air inlet pressure (absolute) bar 1

Air inlet temperature ˚C 20
Relative humidity % 0
Working pressure See section Compressor data.
Limitations
Maximum working pressure See section Compressor data.

Minimum working pressure bar(e) 4
Maximum air inlet temperature ˚C 46
Minimum ambient temperature ˚C 0
8.4 Compressor data

Reference conditions
All data specified below apply under reference conditions, see section
Reference conditions and limitations.
GA 11+
Units 8.5 bar

Frequency Hz 50
Reference working
bar(e) 8
pressure
Pressure drop
over dryer, Full- bar(e) 0.14
Feature units
Motor shaft speed r/min 2950
Set point,
˚C 71
thermostatic valve
86 API337396
Instruction book
Units 8.5 bar

Temperature of air
leaving outlet
˚C 30
valve (approx.),
Full-Feature units
Pressure dew-
point, Full-Feature ˚C 3
units
Nominal motor
kW 11
rating
Power
consumption
kW 0.35
(dryer at full load),
Full-Feature units
Refrigerant type,
R410a
Full-Feature units
Total amount
(refrigerant), Full- kg 0.4
Feature units
Oil capacity l 7.1
Sound pressure
level, Pack and
Pack Full-Feature dB(A) 68
(according to ISO
2151 (2004))
8.5 Technical data controller

General
24 V AC /16 VA 50/60Hz (+40%/-30%)

Supply voltage
24 V DC/0.7 A
IP54 (front)
Type of protection
IP21 (back)
• Operating temperature
range • -10°C…..+60°C (14 °F .....140 °F)
• Storage temperature • -30°C…..+70°C (-22 °F ......158 °F)
range
Relative humidity 90%
Permissible humidity
No condensation
Mounting Cabinet door
API337396 87
Instruction book
9 Instructions for use

Air/oil separator vessel
This vessel can contain pressurised air; this can be potentially dangerous if the
-
equipment is misused.
This vessel must only be used as a compressed air/oil separator and must be
-
operated within the limits specified on the data plate.
No alterations must be made to this vessel by welding, drilling or any other
-
mechanical methods without the written permission of the manufacturer.
The safety valve must correspond with pressure surges of 1.1 times the maximum
- allowable operating pressure. It should guarantee that the pressure will not
permanently exceed the maximum allowable operating pressure of the vessel.
- Use only oil as specified by the manufacturer.
This vessel has been designed and built to guarantee an operational lifetime in
excess of 20 years.
-
The vessel needs a yearly visual inspection.
National legislation may require in service inspection.
88 API337396
Instruction book
10 Guidelines for inspection

Guidelines
On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this compressor.
Local legal requirements and/or use outside the limits and/or conditions as specified by the
manufacturer may require other inspection periods as mentioned below.
API337396 89
Instruction book
11 Pressure equipment directives

Components subject to 2014/68/EU Pressure Equipment Directive
The following table contains the necessary information for the inspection of all pressure equipment
of category II and higher according to the Pressure Equipment Directive 2014/68/EU and all
pressure equipment according to the Simple Pressure Vessel Directive 2014/29/EU.
Minimum and
Compressor Design maximum PED
Component Description Volume
type pressure design Class
temperature
GA 11+ up to
1625 4815 01 Vessel 29 l 15 bar(e) -8 ˚C/ 120 ˚C -
GA 30
0830 1010 03 Safety valve - - - IV
0830 1009 98 Safety valve - - - IV
0830 1009 87 Safety valve - 7.5 bar(e) - IV
8.5 – 10
0830 1010 02 Safety valve - - IV
bar(e)
0830 1009 89 Safety valve - 107 psi - IV
0830 1009 96 Safety valve - 132 psi - IV
Visual Hydrostatic
Number Minimum
Compressor inspection inspection
Component Description of cycles wall
type frequency frequency
(1) thickness
(2) (2)
GA 11+ up to
1625 4815 01 Vessel 2 x 106 2 mm 1 year 10 years
GA 30
0830 1010 03 Safety valve - - - -
0830 1009 98 Safety valve - - - -
0830 1009 87 Safety valve - - - -
0830 1010 02 Safety valve - - - -
0830 1009 89 Safety valve - - - -
0830 1009 96 Safety valve - - - -
The compressors conform to PED smaller than category III.

(1) The number of cycles refers to the number of cycles from 0 bar(e) to maximum pressure.
(2) Other inspection techniques such as ultrasonic or X-ray are equivalent to hydrostatic testing for
this equipment.
90 API337396
Instruction book
12 Declaration of conformity
Figure 25: Typical example of a Declaration of Conformity document
(1): Contact address:

Atlas Copco Airpower n.v.
P.O. Box 100
B-2610 Wilrijk (Antwerp)
Belgium
(2): Applicable directives
(3): Standards used
On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this device.
API337396 91
atlascopco.com
API337396 - EN © Printed in Atlas Copco Airpower N.V.. All rights reserved. Designs and specifications are
subject to change without notice or obligation… September 2022

Instruction Book API337396 - EN

Uploaded by

Document Informationclick to expand document information

Document Informationclick to expand document information

Copyright:

Available Formats

Instruction Book API337396 - EN

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Instruction Book API337396 - EN

Uploaded by

Copyright:

Available Formats

Instruction book

Oil-injected screw compressors

1.1 Safety icons................................................................................................................................ 5

1.2 Safety precautions, general................................................................................................... 5

1.3 Safety precautions during installation................................................................................ 6

1.4 Safety precautions during operation.................................................................................... 7

1.5 Safety precautions during maintenance or repair.............................................................. 8

1.6 Dismantling and disposal........................................................................................................10

2.2 Flow diagram............................................................................................................................ 13

2.3 Condensate system..................................................................................................................14

2.4 Regulating system................................................................................................................... 17

2.5 Electrical system.................................................................................................................... 18

2.6 Air dryer....................................................................................................................................19

3 Elektronikon™ Touch controller................................................................................. 21

3.2 Control panel.......................................................................................................................... 23

3.3 Icons used................................................................................................................................. 24

3.4 Main screen............................................................................................................................... 28

3.5 Quick access screen................................................................................................................29

3.6 Menu screen..............................................................................................................................30

3.7 Data menu.................................................................................................................................. 32

3.8 Service menu............................................................................................................................. 34

3.9 Week timer menu.......................................................................................................................36

3.10 Event history menu..................................................................................................................36

3.11 Machine settings menu............................................................................................................ 37

3.12 Controller settings menu..................................................................................................... 40

3.13 Access level..............................................................................................................................43

4.1 Dimension drawings................................................................................................................. 45

4.2 Installation proposal............................................................................................................. 46

4.3 Electrical connections.......................................................................................................... 54

5.1 Initial start-up..........................................................................................................................58

5.2 Before starting........................................................................................................................60

5.3 Starting ....................................................................................................................................61

5.4 During operation..................................................................................................................... 62

5.5 Checking the display............................................................................................................... 63

5.6 Stopping ....................................................................................................................................64

5.7 Taking out of operation..........................................................................................................65

6.1 Preventive maintenance schedule.........................................................................................66

6.2 Oil specifications..................................................................................................................... 70

6.3 Drive motor ..............................................................................................................................71

6.4 Air filter....................................................................................................................................71

6.5 Oil and oil filter change.........................................................................................................72

6.7 Dryer maintenance instructions...........................................................................................75

6.8 Safety valves............................................................................................................................75

6.9 Service kits............................................................................................................................... 76

6.10 Storage after installation.................................................................................................... 76

8.1 Readings on display................................................................................................................. 81

8.2 Electric cable size and fuses................................................................................................ 82

8.3 Reference conditions and limitations.................................................................................. 86

8.4 Compressor data..................................................................................................................... 86

8.5 Technical data controller.................................................................................................... 87

9 Instructions for use...................................................................................................... 88

10 Guidelines for inspection.............................................................................................89

11 Pressure equipment directives................................................................................... 90

1.1 Safety icons

1.2 Safety precautions, general

In a domestic environment, this product may cause radio interference in

If the machine is equipped with an automatic restart after voltage failure