John Deere z435 UsMan (EN)

*SELF*
Z425, Z435, Z445, Z465, Z625,

Z645, Z655 and Z665 EZtrak™
*OMGX25929*
OPERATOR'S MANUAL
Z400 and Z600 Series EZtrak™

OMGX25929 ISSUE J4 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents

are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
*OMGX25929*
The State of California requires the above two warnings.

Additional Proposition 65 Warnings can be found in this manual.
John Deere Power Products

North American Edition
Printed in U.S.A.
Introduction
Thank You for Purchasing a John Deere
Product
We appreciate having you as a customer and wish you many years of
safe and satisfied use of your machine.
Using Your Operator’s Manual

This manual is an important part of your machine and should remain
with the machine when you sell it.
Reading your operator’s manual will help you and others avoid
personal injury or damage to the machine. Information given in this
manual will provide the operator with the safest and most effective use
of the machine. Knowing how to operate this machine safely and
correctly will allow you to train others who may operate this machine.
If you have an attachment, use the safety and operating information in
the attachment operator’s manual along with the machine operator’s
manual to operate the attachment safely and correctly.
This manual and safety signs on your machine may also be available in
other languages (see your authorized dealer to order).
Sections in your operator’s manual are placed in a specific order to help
you understand all the safety messages and learn the controls so you
can operate this machine safely. You can also use this manual to
answer any specific operating or servicing questions. A convenient
index located at the end of this book will help you to find needed
information quickly.
The machine shown in this manual may differ slightly from your
machine, but will be similar enough to help you understand our
instructions.
RIGHT-HAND and LEFT-HAND sides are determined by facing in the
direction the machine will travel when going forward. When you see a
broken line (------), the item referred to is hidden from view.
Before delivering this machine, your dealer performed a predelivery
inspection to ensure best performance.
Special Messages
Your manual contains special messages to bring attention to potential
safety concerns, machine damage as well as helpful operating and
servicing information. Please read all the information carefully to avoid
injury and machine damage.
CAUTION: Avoid injury! This symbol and text highlight
potential hazards or death to the operator or bystanders that
may occur if the hazards or procedures are ignored.
IMPORTANT: Avoid damage! This text is used to tell the operator

of actions or conditions that might result in damage to the
machine.
NOTE: General information is given throughout the manual that may

help the operator in the operation or service of the machine.
2
Contents
Contents Product Identification
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Record Identification Numbers
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . 3
Zero Turn Mowers
Safety Labels—Text . . . . . . . . . . . . . . . . . . . . . . . . . 4 PIN (170001-)
Safety Labels—No Text . . . . . . . . . . . . . . . . . . . . . . 7 If you need to contact an Authorized Service Center for information on
servicing, always provide the product model and identification numbers.
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
You will need to locate the model and serial number for the machine,
Machine Cleanout . . . . . . . . . . . . . . . . . . . . . . . . . 15 engine and transmission/transaxle of your machine and record the
information in the spaces provided below.
Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . 16 DATE OF PURCHASE:
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 _________________________________________
Service Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . 27 DEALER NAME:

_________________________________________
Service Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 27
DEALER PHONE:
Service Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 _________________________________________
Service Transmission . . . . . . . . . . . . . . . . . . . . . . . 36
Service Mower. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Service Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Service Miscellaneous . . . . . . . . . . . . . . . . . . . . . . 47
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Getting Quality Service. . . . . . . . . . . . . . . . . . . . . . 56
Service Record . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 MXAL47012—UN—16APR13
Slope Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Product Identification Number (A):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Engine Serial Number:

All - On engine blower housing.
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Transaxle Serial Numbers:

S/N tag on forward side of each transaxle housing.
LEFT SIDE:
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
RIGHT SIDE:
Original Instructions. All information, illustrations and specifications in this
manual are based on the latest information available at the time of __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
publication.
The right is reserved to make changes at any time without notice.
Register Your Product and Warranty Online
To register your product through the Internet, simply go to www.
JohnDeereWarrantyRegistration.com. Completing the information,
either online or with the product warranty card, will ensure the customer
that their product receives all post sales service and important product
information.
COPYRIGHT © 2014
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION © Manual
Previous Editions
Copyright © 2009, 2010, 2011, 2012, 2013
3
Safety Labels—Text
Understanding The Machine Safety Labels
MXAL42363—UN—22MAY13
The machine safety labels shown in this section are placed in important
areas on your machine to draw attention to potential safety hazards.
On your machine safety labels, the words DANGER, WARNING, and
CAUTION are used with this safety-alert symbol. DANGER identifies
the most serious hazards.
The operator’s manual also explains any potential safety hazards
whenever necessary in special safety messages that are identified with
the word, CAUTION, and the safety-alert symbol.
Replace missing or damaged safety labels. Use this operator’s manual
for correct safety label placement.
There can be more safety information contained on parts and
components sourced from suppliers that is not reproduced in this
operator’s manual.
French or Spanish Safety Labels and Operator’s Manual

Operator’s manuals and safety labels with content in French or Spanish
are available for this machine through authorized John Deere dealers.
See your John Deere dealer.
NOTE: Both text and no-text labels are shown. Your machine is only
equipped with one of these types of labels.
4
Safety Label Location
MXT010742—UN—23APR14
Z425 Model Shown
A — CAUTION M164949 D — DANGER M118610
B — DANGER/WARNING M162294 E — DANGER M139128
C — WARNING M146577 (54C, 62C, 48HC, 54HC, and 60HC Decks F — DANGER M89504
5
CAUTION • Keep safety devices (guards, shields, and switches) in place and
working.
• Remove objects that can be thrown by blade.
• When leaving machine: -Stop engine, -Lock park brake, -Remove
key.
WARNING
To avoid injury from loaded spring
MXT009993—UN—25MAR14
Avoid equipment fires.

Accumulation of grass, leaves and debris on or near hot or moving
parts can cause a fire.
Inspect machine before, during and after use.
Shut off engine and allow machine to cool before cleaning.
Inspect and clean the entire machine and pay special attention to
these machine locations: MXAL42769—UN—09APR13
1. Muffler and Exhaust System

• To avoid injury from loaded spring, read operator’s manual before
2. Engine and Engine Screens changing attachments.
3. Top of Mower Deck and Under Shields
4. On or Near Transmissions DANGER
5. Under the Seat and Near Fuse Block
DANGER
MXAL42774—UN—09APR13
ROTATING BLADE
• Do not put hands or feet under or into mower when engine is
running.
DANGER
To avoid injury from rotating blades and thrown objects:
ROTATING BLADES CUT OFF ARMS AND LEGS
• Do not mow when children or others are around.
• Do not mow in reverse.
• Look down and behind before and while backing.
• Never carry children even while blades are off.
WARNING
• Keep hands and feet away from rotating blades. Keep bystanders a
safe distance away. Do not operate mower without discharge chute
or entire grass catcher in place.
DANGER
AVOID SERIOUS INJURY OR DEATH

• Drive across slopes, not up and down.
• Avoid sudden turns.
• If machine stops going uphill, stop blade and back down slowly. MXAL42770—UN—09APR13
• Read operator's manual.
6
Safety Labels—No Text
ROTATING BLADE
running.
THROWN OBJECTS
• Before mowing, clear area of objects that may be thrown by blade.
• Do not operate mower without discharge chute or entire grass
catcher in place.

Understanding The No-Text Machine Safety
Labels
TCT005498—UN—11SEP12
At several important places on this machine safety signs are affixed

intended to signify potential danger. The hazard is identified by a
pictorial in a warning triangle. An adjacent pictorial provides information
how to avoid personal injury. These safety signs, their placement on the
machine and a brief explanatory text are shown in this Safety section.
There can be additional safety information contained on parts and
components sourced from suppliers that is not reproduced in this
operator’s manual.
7
Pictorial Safety Label Location
A — Read Operator’s Manual, Keep Children Away From Mower, Avoid Injury From E — Avoid Injury From Rotating Blades, Avoid Injury From Thrown Objects - M138631
Thrown Objects, Avoid Injury From Tipping - M162849 F — Avoid Injury From Rotating Blades, Avoid Injury From Thrown Objects - M118040
B — Avoid Injury From Rotating Blades - M118041 G — Avoid Injury From Loaded Spring - M146611 (Z645 Only)
C — Avoid Injury From Getting Caught in Belts - M136436 H — Prevent Equipment Fires - M165708
D — Avoid Injury From Getting Caught in Belts - M160860
8
Read Operator’s Manual Avoid Injury From Tipping
MXAL42776—UN—09APR13 MXAL42779—UN—09APR13
• This operator’s manual contains important information necessary for • Do not drive where machine could slip, tip, or rollover.
safe machine operation. • In some configurations, do not drive or operate on a slope of more
• Carefully read operator’s manual before operating machine. than 10 degrees.
Observe all safety rules to avoid accidents. • Refer to the Operating on Slopes section for more information.
Keep Children Away From Mower Avoid Injury From Rotating Blades

MXAL42778—UN—09APR13 running.
• Do not operate mower without discharge chute or entire grass
• Mower can cause dismemberment or death. catcher in place.
• Stay a safe distance from the machine.
• Make sure that children stay clear of mower at all times when the Avoid Injury From Getting Caught in Belts
engine is running.
Avoid Injury From Thrown Objects
M136436—UN—24MAY13
MXAL42780—UN—09APR13 • Stay clear of moving belts.

• Do not operate machine without shields in place.
• Keep a safe distance from the machine as long as the engine is
running.
9
Safety
Avoid Injury From Loaded Spring • Only allow responsible adults, who have practiced driving the
residential zero radius lawn mower and are familiar with the
instructions to operate the machine. Local restrictions may restrict
the age of the operator.
• Do not put hands or feet near rotating parts or under the machine.
Keep clear of the discharge opening at all times.
• Clear the area of objects such as rocks, wire and toys which could
be thrown by the blades.
• Be sure the area is clear of bystanders before operating. Stop
machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
• Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back
• Keep fingers and hands away from pinch point.
toward the operator. Stop the blades when crossing gravel surfaces.
• Read operator’s manual.
• Do not operate the machine without the entire grasscatcher,
discharge guard, or other safety devices in place and working. Never
Prevent Equipment Fires operate with the discharge deflector raised, removed, or altered,
unless using a grasscatcher.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades,
lock park brake, stop engine and remove key before dismounting.
• Disengage blades when not mowing. Shut off engine and wait for all
parts to come to a complete stop before cleaning the machine,
removing the grasscatcher, or unclogging the discharge chute.
• Operate machine only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or
drugs.
• Watch for traffic when operating near or crossing roadways. Stop
blades before crossing roads or sidewalks.
• Use extra care when loading or unloading the machine into a trailer
or truck.
• Clean and inspect the entire machine.
• Always wear safety goggles or safety glasses with side shields when
• Carefully read Operator’s Manual Machine Cleanout section for operating machine.
details.
• Data indicates operators 60 years and above are involved in a large
percentage of riding mower-related injuries. These operators should
evaluate their ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Safety • Follow the manufacturer’s recommendation for wheel weights or
counterweights.
Operating Safely • Inspect machine before you operate. Be sure hardware is tight.
Repair or replace damaged, badly worn, or missing parts. Be sure
guards and shields are in good condition and fastened in place.
Make any necessary adjustments before you operate.
• Before using, always visually inspect to see that the blades, blade
bolts and the mower assembly are not worn and damaged. Replace
worn and damaged blades and bolts in sets to preserve balance.
• Make sure spark plug, muffler, fuel cap and air cleaner are in place
before starting the engine.
• Be sure all drives are in neutral and parking brake is locked before
MXAL42879—UN—26MAR13 starting engine. Only start engine from the operator’s position.
This cutting machine is capable of amputating hands and feet and • Do not change the engine governor settings or overspeed the
throwing objects. Failure to observe the following safety instructions engine. Operating the engine at excessive speed can increase the
could result in serious injury or death. hazard of personal injury.
• If you hit an object or if abnormal vibration occurs, stop the machine
• Read, understand and follow all instructions on the machine and in and inspect it. Make repairs before you operate.
manuals provided, and view safety video, before starting. Be
thoroughly familiar with the controls and the proper use of the • Use only accessories and attachments approved by the
machine before starting. manufacturer of the machine. Keep safety labels visible when
installing accessories and attachments.
• The residential zero radius lawn mower drives differently than a
traditional riding mower. Learning to operate the controls smoothly • Do not wear radio or music headphones. Safe service and operation
and safely will take some time. requires your full attention.
• Practice operating the residential zero radius lawn mower in a large • When machine is left unattended, stored, or parked, lower the
open area with the blades off. Keep practicing until you feel confident mower deck unless a positive mechanical lock is used.
in your maneuvering and driving skills.
10
Safety
Using a Spark Arrestor Rotating Blades are Dangerous
The California Public Resources Code, section 4442.5 provides as
follows:
No person shall sell, offer for sale, lease, or rent to any person any
internal combustion engine subject to Section 4442 or 4443, and not
subject to Section 13005 of the Health and Safety Code, unless the
person provides a written notice to the purchaser or bailee, at the time
of sale or at the time of entering into the lease or rental contract, stating MXAL41928—UN—18FEB13
that it is a violation of Section 4442 or 4443 to use or operate the engine
on any forest-covered, brush-covered, or grass-covered land unless
the engine is equipped with a spark arrestor, as defined in Section HELP PREVENT SERIOUS OR FATAL ACCIDENTS:
4442, maintained in effective working order or the engine is • Rotating blades can cut off arms and legs, and throw objects. Failure
constructed, equipped, and maintained for the prevention of fire to observe safety instructions could result in serious injury or death.
pursuant to Section 4443. Cal. Pub. Res. Code 4442.5.
• Keep hands, feet and clothing away from mower deck when engine
Other states or jurisdictions may have similar laws. A spark arrestor for is running.
your machine may be available from your authorized dealer. An • Be alert at all times, drive forward and in reverse carefully. People,
installed spark arrestor must be maintained in good working order by especially children can move quickly into the mowing area before
the operator. you know it.
• Before backing up, stop mower blades or attachments and look
Checking Mowing Area down and behind the machine carefully, especially for children.
• Do not mow in reverse.
• Shut off blades when you are not mowing.
• Park machine safely before leaving the operator’s station for any
reason including emptying the grasscatchers or unplugging the
chute.
• The mower blades should stop in approximately five seconds when
the mower is disengaged. If you believe that your blades may not be
stopping in that period of time, take your machine to your authorized
dealer where they can safely check and service your machine.
MXAL41932—UN—22MAY13
Protect Children
• Clear mowing area of objects that might be thrown. Keep people and
pets out of mowing area.
• Low-hanging branches and similar obstacles can injure the operator
or interfere with mowing operation. Before mowing, identify potential
obstacles such as low-hanging branches, and trim or remove those
obstacles.
• Study mowing area. Set up a safe mowing pattern. Do not mow
MXT005340—UN—06JUN13
where traction or stability is doubtful.
• Test drive area with mower lowered (if equipped) but not running.
Slow down when you travel over rough ground. • Death or serious injury can occur when young children associate
having fun with a lawn mowing machine simply because someone
• Survey all mowing sites to determine which slopes are safe for has given them a ride on a machine.
machine operation and which slopes should be maintained through
other maintenance techniques. • Children are attracted to lawn mowing machines and mowing
activities. They don’t understand the dangers of rotating blades or
the fact that the operator is unaware of their presence.
Parking Safely • Children who have been given rides in the past may suddenly
1. Stop machine on a level surface, not on a slope. appear in the mowing area for another ride and be run over or
backed over by the machine.
2. Disengage mower blades.
• Tragic accidents with children can occur if the operator is not alert to
3. Move motion control levers out to the Start/Shutdown position. the presence of children, especially when a child approaches a
4. Lock the park brake. machine from behind. Before and while backing up, stop mower
blades and look down and behind the machine carefully, especially
5. Stop the engine. for children.
6. Remove the key. • Never carry children on a machine or attachment, even with the
blades off. Do not tow children in a cart or trailer. They can fall off and
7. Wait for engine and all moving parts to stop before you leave the be seriously injured or interfere with safe machine operation.
operator’s seat.
• Never use the machine as a recreational vehicle or to entertain
8. Disconnect the negative battery cable or remove the spark plug children.
wire (for gasoline engines) before servicing the machine. • Never allow children or an untrained person operate the machine.
Instruct all operators not to give children a ride on the machine or in
an attachment.
• Keep children indoors, out of the mowing area, and in the watchful
eye of a responsible adult, other than the operator, when a mower is
being operated.
• Stay alert to the presence of children. Never assume that children
will remain where you last saw them. Turn the machine off if a child
enters the work area.
11
Safety
• Use extreme care when approaching blind corners, shrubs, trees, or
other objects that may block your view of a child.
Operating on Slopes
NOTE: Remove Slope Gauge Template page from the back of this
operators manual. Follow the instructions included with the
template.
• Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. Operation on all
slopes requires extra caution.
Identify Slopes for Safe Operation
• Follow safe procedures for operation on slopes. Measure slopes of
all moving sites to determine which slopes are safe for mowing with
a ride-on mower. Always use common sense and good judgement
when performing this survey.
Measuring Slopes
• Suggested Method 1: Lay a straight piece of sturdy lumber 1.2 m (4
ft) long on the slope and measure the angle of the slope with an
angle indicator or protractor level.
• Suggested Method 2: Refer to the slope gauge provided at the end
of this manual.
Operate Safely on Slopes
• Exceeding the recommended maximum slope angle increases the
risk of rollover accidents that can result in serious injury or death.
• Never mow or operate ride-on mower on slope angles greater than
13° with the lawn ride-on mower in its basic configuration. The basic
configuration is the ride-on mower with mower deck and not other
attachments. (A 13° slope is a slope that rises 1.4 m (4.6 ft) over a
horizontal distance of 6.1 m (20 ft).)
• When using attachments, never mow or operate the ride-on mower
on slope angles greater than 10°. The addition of a weather
enclosure, material collection system, or other attachments will
increase the risk of a rollover. (A 10° slope is a slope that rises 1 m
(3.5 ft) over a horizontal distance of 6.1 m (20 ft).)
• On slope angles of 10° or less, the risk of rollover is low, but as the
slope angle increases to the recommended maximum, the risk
increases to a medium level.
• Always consider potential turf conditions and slope angles when
determining the risk of loss-of-control and tip-over accidents.
• Drive slowly when mowing or operating on slopes.
• If you feel uneasy on a hillside, do not mow or operate on it.
• Mow across slopes, not up and down.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven
terrain could overturn the ride-on mower. Tall grass can hide
obstacles.
• Drive slowly so you will not have to stop while on a slope.
• Do not mow on wet grass. Tires may lose traction. Tires may slip on
slopes even though the brakes are functioning properly.
• Avoid starting, stopping or turning on a slope. If the tires lose
traction, disengage the PTO and proceed slowly, straight down the
slope.
• Keep all movement on slopes slow and gradual. Do not make
sudden changes in speed or direction, which could cause the ride-on
mower to roll over.
MXT005363—UN—10JUL13
12
Safety
Operating Near Hazards • Total towed weight must not exceed combined weight of pulling
machine, ballast and operator. Use counterweights or wheel weights
as described in the attachment or pulling machine operator’s
manual.
• Excessive towed load can cause loss of traction and loss of control
on slopes. Reduce towed weight when operating on slopes.
• Never allow children or others in or on towed equipment.
• Use only approved hitches. Tow only with a machine that has a hitch
designed for towing. Do not attach towed equipment except at the
approved hitch point.
• Follow the manufacturer’s recommendations for weight limits for
towed equipment and towing on slopes.
• Towed attachments will increase the risk of rollover. Refer to the
“Operating on Slopes” section for more information.
• Do not turn sharply. Use additional caution when turning or operating
under adverse surface conditions. Use care when reversing.
• Do not shift to neutral and coast downhill.
Wear Appropriate Clothing
MXAL41935—UN—18FEB13
MXAL42786—UN—09APR13 • Always wear eye protection when operating the machine.

Example side view of slope and hazards, showing areas (A), (B), and (C).
• Wear close fitting clothing and safety equipment appropriate for the
• Do not mow or operate machine in areas adjacent to hazards that job.
may cause the machine to roll over. The machine could suddenly • While operating this machine, always wear substantial footwear and
lose traction, slide, and/or roll over if a wheel goes over the edge or if long trousers. Do not operate the equipment when barefoot or
the edge breaks away. wearing open sandals.
• Hazards (A) include but are not limited to: • Wear a suitable protective device such as earplugs. Loud noise can
- Drop-offs, ditches, embankments, or bodies of water. cause impairment or loss of hearing.
- Areas of unsafe slope, soft ground, edges along bodies of water,
or area with holes, ruts, bumps, or other hidden objects.
Driving Safely on Public Roads
• Maintain a buffer area (B) at least as wide as the machine between
hazards (A) and the mowing area (C). Do not mow or operate the
machine in the hazard area or buffer area.
• Only mow or operate the machine in the mowing area (C). Do not
exceed the recommended slope operating angle. Refer to the
"Operate Safely on Slopes" section.
• Use a walk-behind mower or string trimmer in and around areas (A)
and (B). MXAL42880—UN—26MAR13
Avoid personal injury or death resulting from a collision with another

Keep Riders Off vehicle on public roads:
• Use safety lights and devices. Slow moving machines when driven
on public roads are hard to see, especially at night.
• Whenever driving on public roads, use flashing warning lights and
turn signals according to local regulations. Extra flashing warning
lights may need to be installed.
MXAL42882—UN—26MAR13 Practice Safe Maintenance

• Only allow the operator on the machine. Keep riders off.
• Riders on the machine or attachment may be struck by foreign
objects or thrown off the machine causing serious injury.
• Riders obstruct the operator’s view resulting in the machine being
operated in an unsafe manner.
Towing Loads Safely
• Stopping distance increases with speed and weight of towed load. • Only qualified, trained adults should service this machine.
Travel slowly and allow extra time and distance to stop. Understand service procedure before doing work.
13
Safety
• Never operate machine in a closed area where dangerous carbon • Escaping fluid under pressure can penetrate the skin causing
monoxide fumes can collect. serious injury. Avoid the hazard by relieving pressure before
• Keep all nuts and bolts tight, especially blade attachment bolts, to be disconnecting hydraulic or other lines. Tighten all connections before
sure the equipment is in safe working condition. applying pressure.
• Never tamper with safety devices. Check their proper operation • Search for leaks with a piece of cardboard. Protect hands and body
regularly. from high pressure fluids.
• Keep machine free of grass, leaves or other debris build-up. Clean • If an accident occurs, see a doctor immediately. Any fluid injected
up oil or fuel spillage and remove any fuel-soaked debris. Allow the into the skin must be surgically removed within a few hours or
machine to cool before storing. gangrene may result. Doctors unfamiliar with this type of injury
should reference a knowledgeable medical source. Such information
• If you strike a foreign object, stop and inspect the machine. Repair, if
is available from Deere & Company Medical Department in Moline,
necessary, before restarting.
Illinois, U.S.A. Information may be obtained in the United States and
• Never make any adjustments or repairs with the engine running. Canada only by calling 1-800-822-8262.
Wait for all movement to stop on machine before adjusting, cleaning
or repairing.
Prevent Fires
• Check grasscatcher components and the discharge guard frequently
and replace with manufacturer’s recommended parts, when • Please review these recommendations with all operators. See your
necessary. Grasscatcher components are subject to wear, damage, John Deere dealer with questions.
and deterioration which could expose moving parts or allow objects • Always follow all safety procedures posted on the machine and in
to be thrown. this operator manual. Before carrying out any inspection or cleaning
• Mower blades are sharp. Wrap the blade or wear gloves, and use always shut off engine, set parking brake and remove ignition key.
extra care when servicing them. Only replace blades. Never • Besides routine maintenance, one of the best ways to keep your
straighten or weld them. John Deere equipment running efficiently and to reduce fire risk is to
• Check brake operation frequently. Adjust and service as required. regularly remove debris buildup from the machine.
• Maintain or replace safety and instruction labels, as necessary. • After operating, allow machine to cool in an open area before
cleaning or storing. Do not park machine near flammable materials
• On multi-bladed machines, take care as rotating one blade can
such as wood, cloth or chemicals, or near an open flame or other
cause other blades to rotate.
sources of ignition, such as a water heater or furnace.
• Keep hands, feet, clothing, jewelry, and long hair away from any
• Completely remove any combustible materials from equipment
moving parts, to prevent them from getting caught.
before storing, by emptying any grass catcher bags, containers and
• Lower any attachments to the ground before cleaning or servicing cargo boxes.
machine. Disengage all power and stop the engine. Lock park brake
• Debris can accumulate anywhere on the machine, especially on
and remove the key. Let machine cool.
horizontal surfaces. Remove grass and debris completely from
• Securely support any machine elements that must be raised for engine compartment, muffler area, and from on top of the mower
service work. Use jack stands or lock service latches to support deck both before and after operating machine. Additional cleaning
components when needed. may be necessary when mowing or mulching in dry conditions.
• Disconnect battery or remove spark plug wire (for gasoline engines) • In addition to cleaning machine before using and storing, keeping
before making any repairs. Disconnect negative terminal first and engine area clean with provide the greatest impact on fire
positive last. Install positive terminal first and negative last. prevention. Other areas requiring regular inspection and cleaning
• Before servicing machine or attachment, carefully release pressure include behind wheel rims, wire harness, hose/line routings, mowing
from any components with stored energy, such as hydraulic attachments, etc. Compressed air, leaf blowers or high pressured
components or springs. water can assist keeping these areas clean.
• Keep all parts in good condition and properly installed. Fix damage • Frequency of these inspections and cleaning will vary depending on
immediately. Replace worn or broken parts. a number of factors including operating conditions, machine
• Charge batteries in an open, well-ventilated area, away from sparks. configuration, operating speeds and weather conditions particularly
Unplug battery charger before connecting or disconnecting from the dry, hot and windy conditions. When you are operating in these
battery. Wear protective clothing and use insulated tools. conditions, inspect and clean these areas frequently throughout the
day.
• Do not strike the flywheel with a hammer or hard object because the
flywheel may later shatter during operation. • Excess lubrication or fuel/oil leaks or spills on the machine can also
serve as collection sites for debris. Prompt machine repair and
• If equipped with hydraulic lift - release hydraulic pressure by lowering oil/fuel clean-up will reduce the potential for debris collection.
attachment or cutting units to the ground or to a mechanical stop and
move hydraulic control levers back and forth. • Bearing failures or overheating can result in a fire. To reduce this
risk, always follow the instructions in the machine operator’s manual
regarding lubrication intervals and locations. Contact your local
Avoid High Pressure Fluids dealer if you have any questions about the lubrication intervals or
location and if any unusual noises are coming from areas where
bearings might be located. Washing the machine while warm may
also reduce bearing life and increase potential for premature bearing
failure.
• Always shut off fuel when storing or transporting machine, if the
machine has a fuel shutoff.
MXAL41927—UN—18FEB13 • Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.
Replace if necessary.
• Hydraulic hoses and lines can fail due to physical damage, kinks,
age, and exposure. Check hoses and lines regularly. Replace
damaged hoses and lines.
• Hydraulic fluid connections can loosen due to physical damage and
vibration. Check connections regularly. Tighten loose connections.
14
Machine Cleanout
Handling Fuel Safely • Always maintain the correct tire pressure. Do not inflate the tires
above the recommended pressure. Never weld or heat a wheel and
tire assembly. The heat can cause an increase in air pressure
resulting in a tire explosion. Welding can structurally weaken or
deform the wheel.
• When inflating tires, use a clip-on chuck and extension hose long
enough to allow you to stand to one side and NOT in front of or over
the tire assembly.
• Check tires for low pressure, cuts, bubbles, damaged rims or
missing lug bolts and nuts.
Checking Wheel Hardware

• A serious accident could occur causing serious injury if wheel
hardware is not tight.
• Check wheel hardware tightness often during the first 100 hours of
operation.
• Wheel hardware must be tightened to specified torque using the
To avoid personal injury or property damage, use extreme care in proper procedure anytime it is loosened.
handling fuel. Fuel is extremely flammable and fuel vapors are
explosive: Handling Waste Product and Chemicals
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition. Waste products, such as, used oil, fuel, coolant, brake fluid, and
• Use only an approved fuel container. Use only non-metal, portable batteries, can harm the environment and people:
fuel containers approved by the Underwriter’s Laboratory (U.L.) or
the American Society for Testing & Materials (ASTM). If using a • Do not use beverage containers for waste fluids - someone may
funnel, make sure it is plastic and has no screen or filter. drink from them.
• Never remove the fuel tank cap or add fuel with the engine running. • See your local Recycling Center or authorized dealer to learn how to
Allow engine to cool before refueling. recycle or get rid of waste products.
• Never add fuel to or drain fuel from the machine indoors. Move • A Material Safety Data Sheet (MSDS) provides specific details on
machine outdoors and provide adequate ventilation. chemical products: physical and health hazards, safety procedures,
and emergency response techniques. The seller of the chemical
• Clean up spilled fuel immediately. If fuel is spilled on clothing, products used with your machine is responsible for providing the
change clothing immediately. If fuel is spilled near machine, do not MSDS for that product.
attempt to start the engine but move the machine away from the area
of spillage. Avoid creating any source of ignition until fuel vapors
have dissipated.
• Never store the machine or fuel container where there is an open
flame, spark, or pilot light such as on a water heater or other Machine Cleanout
appliance.
• Prevent fire and explosion caused by static electric discharge. Static Prevent Fires
electric discharge can ignite fuel vapors in an ungrounded fuel • Besides routine maintenance, one of the best ways to keep your
container. John Deere equipment running efficiently and to reduce fire risk is to
• Never fill containers inside a vehicle or on a truck or trailer bed with a regularly remove debris buildup from the machine.
plastic liner. Always place containers on the ground away from your • Please review these recommendations with all operators. See your
vehicle before fueling. John Deere dealer with questions.
• Remove fuel-powered equipment from the truck or trailer and refuel it • Always follow all safety procedures posted on the machine and in
on the ground. If this is not possible, then refuel such equipment with this operator manual. Before carrying out any inspection or cleaning,
a portable container, rather than from a fuel dispenser nozzle. always shut off engine, set parking brake and remove ignition key.
• Keep the nozzle in contact with the rim of the fuel tank or container • After operating, allow machine to cool in an open area before
opening at all times until the fueling is complete. Do not use a nozzle cleaning or storing. Do not park machine near flammable materials
lock-open device. such as wood, cloth or chemicals.
• Never overfill fuel tank. Replace fuel tank cap and tighten securely. • Empty any grasscatcher bags or containers completely before
• Replace all fuel container caps securely after use. storing.
• For gasoline engines, do not use gas with methanol. Methanol is • Frequency of these inspections and cleaning will vary depending on
harmful to your health and to the environment. a number of factors including operating conditions, machine
configuration, operating speeds and weather conditions particularly
Tire Safety dry, hot and windy conditions. When you are operating in these
conditions, inspect and clean these areas frequently throughout the
day.
• Wind direction, terrain type and moisture content of surrounding
vegetation can effect where and how much debris accumulates.
• Debris can accumulate anywhere on the machine, especially on
horizontal surfaces.
• Keeping engine area clean will provide the greatest impact on fire
prevention. Other areas requiring regular inspection and cleaning
Explosive separation of a tire and rim parts can cause serious injury or include behind wheel rims, wire harness, hose/line routings, mowing
death: attachments, etc. Compressed air, leaf blowers or high pressured
• Do not attempt to mount a tire without the proper equipment and water can assist keeping these areas clean.
experience to perform the job.
15
Operating Controls
• Excess lubrication or fuel/oil leaks or spills on the machine can also
serve as collection sites for debris. Prompt machine repair and
oil/fuel cleanup will minimize the potential for debris collection and
reduced cooling throughout machine life.
• Bearing failures or overheating can result in a fire. To reduce this
risk, always follow the instructions in the machine operator’s manual
regarding lubrication intervals and locations. Washing the machine
while warm may also reduce bearing life and increase potential for
premature bearing failure.
• Always shut off fuel when storing or transporting machine, if the
machine has a fuel shutoff.
Cleanout Areas
NOTE: Also please see machine Service Label.
Primary areas that must be inspected and cleaned on the machine

include:
1. Exhaust manifold, muffler pipes, muffler and muffler shield.
4. On or near transaxles (F) and belt drives and fins.
2. Engine intake screens, both rotating (A) and fixed (B). Cooling fins
(C), and oil cooler (if equipped). MXT005344—UN—31JUL13
5. Under the seat and near fuse block (H), including the battery (G) and
wiring harness.
Operating Controls
3. Top of mower deck, under shields (E), including spindle and belt area
(D).
16
Operating
Operator Station Controls
A — Left Motion Control Lever I — Fuel Tank Cap

B — Headlight (If equipped) J — Ignition Key Switch
C — Park Brake Lever K — Headlight Switch (If equipped)
D — Seat Adjustment Lever L — Hourmeter
E — Deck Height Pin M — Mower Engagement Switch
F — Mower Deck Lift Lever N — Throttle/Choke Control Lever
G — Mower Deck Lift Pedal (If Equipped) O — Choke Knob (if equipped)
H — Right Motion Control Lever
Avoid Damage to Plastic and Painted

Operating Surfaces
• Do not wipe plastic parts unless rinsed first. Using a dry cloth may
Daily Operating Checklist cause scratches.
❏ Test safety systems. • Insect repellent spray may damage plastic and painted surfaces. Do
❏ Check fuel level. (See SERVICE MISCELLANEOUS section, Using not spray insect repellent near machine.
Proper Fuel and Stabilizer) • Be careful not to spill fuel on machine. Fuel may damage surface.
❏ Check engine oil level. Wipe up spilled fuel immediately.
❏ Remove grass and debris from engine compartment and muffler • Prolonged exposure to sunlight will damage some surfaces.
area, and on top of mower deck, before and after operating machine.
❏ Remove debris from engine fixed and rotating screens.
❏ Check transaxle oil level - sight on reservoir.
❏ Clean air intake screen.
❏ Check area below machine for leaks.
❏ Clean mower deck with water using washout port after each use.
17
Operating
Mounting and Dismounting Machine Adjusting Armrests (If Equipped)
1. Raise each armrest (A).
• Do not step on the mower deck when mounting and dismounting the 2. Turn adjustment knob (B) clockwise to lower armrest and
machine. counterclockwise to raise armrest. Lower armrests.
• Mount the machine from the front using the foot plate (A).
• Park machine safely before dismounting (see Parking Safely in the
SAFETY section).
Adjusting Motion Control Levers
• Keep the foot plate clean. 1. Park machine safely. (See Parking Safely in the SAFETY section.)
Adjusting Seat
2. To adjust motion control lever height, remove two bolts and nuts
and raise or lower each control lever to your comfort level.
• For highest lever position, use holes (A).
MXAL47043—UN—16APR13 • For medium lever position, use holes (B).
• For lowest lever position, use holes (C).
1. Slide lever (A) sideways to the left.
3. You can also adjust motion control levers slightly forward or
2. Slide seat forward or rearward to desired position. rearward (D) within slotted holes.
3. Release lever.
Adjusting Cutting Height
Cutting height can be adjusted from approximately 25-100 mm (1-4 in.).
When mower deck is in transport position cutting height is
approximately 100 mm (4 in.).
1. Check tire pressure and adjust as needed.
18
Operating
4. Set mower to preferred cutting height, and lower deck into the
mowing position.
5. Measure mower level (side-to-side).
A convenient leveling gauge (A) (AM130907) is available from your dealer.
a. Position mower blades as follows and measure from each

outside blade tip (B) to the level surface.
Z600 series shown.
2. Raise mower deck:

• Z425, Z445 and Z465 - Pull upward on mower deck lift lever (A)
and pull lever towards center of machine to lock in raised MXAL42798—UN—09APR13
position.
• Z600 Series (48, 54, and 60 in. HC Deck) - Push down on lift b. Turn left blade (C) as shown. Hold and turn right blade (D) as
pedal (B), and pull upward on mower deck lift lever (A) until in shown. Take measurement for both blades.
fully raised position. The difference between blade measurements must not be more
than 3 mm (1/8 in.).
3. Insert the pin (C) in the proper hole for the desired height of cut.
4. Lower mower deck:
• Z425, Z445 and Z465 - Lift slightly on mower deck lift lever, push
slightly outward, and lower lift lever (A) onto pin (C).
• Z600 Series (48, 54, and 60 in. HC Deck) - Place foot on lift
pedal (B) and release lift pedal rearward while lowering mower
deck lift lever (A) onto pin (C).
Adjusting Mower Level

CAUTION: Rotating blades are dangerous. Before adjusting
or servicing mower:
• Disconnect spark plug wire(s) or battery negative (-) cable
to prevent engine from starting accidently.
• Always wear gloves when handling mower blades or
working near blades.
NOTE: Mower wheels should not contact the ground when leveling the MXAL47050—UN—16APR13
deck.
c. Adjust mower level, if necessary, by turning rear nuts (E)
1. Park machine safely. (See Parking Safely in the SAFETY section.) clockwise to raise the side of the mower deck, or
counterclockwise to lower the mower deck.
2. Inflate tires to the correct pressure.
NOTE: Ensure bottom of lock nut is engaged on threaded fitting to
3. Position caster wheels to the forward driving position. avoid hardware from loosening during operation.
19
Operating
6. Measure mower level (front-to-rear). NOTE: Verify that deck will latch in transport position. If it does not
latch, turn both rear adjusting nuts counter-clockwise equally to
lower rear of deck until deck latch will engage. Check front lift
rod adjustment, adjust if necessary.
Adjusting Mower Wheels

CAUTION: Avoid injury! Rotating blades are dangerous.
Before adjusting or servicing mower:
IMPORTANT: Avoid damage! The mower deck can be damaged if
MXAL42800—UN—09APR13 mower wheels are adjusted wrong:
• Wheels must not ride on ground supporting mower
a. Turn right blade (D) so blade tip points straight forward.
weight.
b. Measure from blade tip to the surface. Take measurement for
both blades. The front blade tip must be 3 - 6 mm (1/8 - 1/4 in.) • Check wheel adjustment each time cutting height is
lower than rear blade tip. changed.
1. Park machine safely on a level surface. (See Parking Safely in the

SAFETY section).
2. Inflate tires to correct pressure.
3. Raise mower deck lift lever, and lock in transport position.
4. Adjust mower wheels to correct height:
48 and 54 Inch Mowers (Z400 Series)
48 in. deck shown.
c. 48C and 54C mower decks: Adjust mower level, if necessary, by

loosening rear nuts (E) on front lift rod. Turn front nuts (F)
clockwise to raise front of mower or counterclockwise to lower it.
Make sure front lift rod (G) contacts mower deck bracket on both
sides (H) to maximize stability of deck. Tighten rear nut after
adjustment is complete.
Position 1 (A) 25—44 mm (1—1-3/4 in.) Height of Cut
Position 2 (B) 50—69 mm (2—2-3/4 in.) Height of Cut
Position 3 (C) 76—101 mm (3—4 in.) Height of Cut
• Remove shoulder bolt (D) and nut (E). Move wheel (F) to proper hole
position. Secure with shoulder bolt and nut. Tighten nut to specification.
Specification
Mower Wheel Nut — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 N·m (25 lb.-ft.)
d. 48HC, 54HC, 60HC and 62 in. mower decks: Adjust mower

level, if necessary, by loosening lower nut (I) on both sides of
deck. Turn top nut (J) on each side of deck clockwise to raise
front of mower or counterclockwise to lower front of mower.
Tighten lower nuts after adjustment is complete.
20
Operating
48, 54, 60 in. High Capacity and 62C Mower (Z645, Z655 and Z665) Perform these tests in a clear open area. Keep bystanders away.
Testing Park Brake Switch

1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Sit on seat.
3. Unlock the park brake.
4. Try to start engine.
Result: Engine must not crank. If engine cranks, there is a problem
with your safety interlock circuit.
Testing Park Brake

2. Lock the park brake.
3. Engage bypass valve control.
MXAL47055—UN—16APR13 4. Try to push machine manually.
Result: Park brake must prevent machine from moving. If machine
moves, see your authorized dealer for service.
Position 1 (A) 25—44 mm (1—1-3/4 in.) Height of Cut
NOTE: When testing is complete, disengage bypass valve control prior
Position 2 (B) 50—69 mm (2—2-3/4 in.) Height of Cut to returning machine to service.
Position 3 (C) 76—101 mm (3—4 in.) Height of Cut
Testing Mower Engagement (PTO) Switch
• Remove carriage bolt (D) and nut (E). Move wheel (F) and axle (G) to 1. Park machine safely. (See Parking Safely in the SAFETY section.)
proper hole position. Secure with carriage bolt and nut. Tighten nut to
specification. 2. Sit on seat.
Specification
3. Lock the park brake.
Mower Wheel Nut — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 N·m (18 lb.-ft.) 4. Engage the mower.
5. Try to start engine.
Testing Safety Systems
Result: Engine must not crank. If engine cranks, there is a problem
with your safety interlock circuit.
Testing Seat Switch

1. Park machine safely. (See Parking Safely in the SAFETY Section.)
2. First test:
a. Lock park brake.
b. Start engine.
c. Move throttle lever up to maximum engine speed.
d. Engage mower.
e. Raise up off seat. Do not get off machine.
Result: Engine and mower blades should stop. If engine and
MXAL42804—UN—09APR13 mower blades do not stop, there is a problem with your safety
interlock circuit.
CAUTION: Engine exhaust fumes contain carbon monoxide 3. Second test:
and can cause serious illness or death. a. Disengage mower.
Do not run an engine in an enclosed area, such as a garage, b. Start engine.
even with doors or windows opened. c. Unlock park brake.
Move the machine to an outside area before running the d. Raise up off seat. Do not get off machine.
engine.
Result: Engine should stop. If engine does not stop, there is a
problem with your safety interlock circuit.
The safety systems installed on your machine should be checked
before each machine use. Be sure you have read the machine operator 4. Third test:
manual and are completely familiar with the operation of the machine a. Lock park brake.
before performing these safety system checks. b. Disengage mower.
Use the following checkout procedures to check for normal operation of c. Start engine.
machine.
d. Raise up off seat. Do not get off machine.
If there is a malfunction during one of these procedures, do not operate
machine. See your authorized dealer for service.
21
Operating
Result: Engine should continue to run. If engine stops, there is a Using the Hourmeter
• The hour meter shows the number of hours the engine has run. The
hour meter does not accumulate hours with the engine off when the
Testing Motion Control Lever Switch key is in the run position. Use the hour meter to determine when your
machine has reached the recommended service intervals.
• Turn the key to STOP position when not using the machine.
2. Sit on seat.
• Hour meter cannot be reset.
3. First test:
a. With the park brake locked, start engine. Using the Motion Control Levers
b. Move right motion control lever inward.
CAUTION: Learn use of the motion control levers and
Result: Engine should stop. If engine does not stop, there is a
practice at half throttle until becoming proficient and
comfortable with the operation of the machine.
4. Second test:
a. Start engine. Do not move motion control levers from forward to reverse
or reverse to forward position rapidly. Sudden direction
b. Release park brake. changes could cause loss of control or damage the
machine.
c. Move right motion control lever inward.
Result: Engine should continue to run. If engine stops, there is a
problem with your safety interlock circuit. Before using the machine, become familiar with the motion control
levers and how they respond. It is essential to know how the machine
5. Repeat first and second test using left motion control lever. accelerates, steers and stops.
The functions of the motion control levers are:
Using Park Brake • Dual function neutral position.
• Steering.
CAUTION: Children or bystanders may attempt to move or
operate an unattended machine. • Acceleration.
• Braking.
Always lock the park brake and remove the key before
leaving the machine unattended. Start/shutdown Position
Setting Park Brake

1. Raise park brake lever to lock park brake.
Releasing Park Brake
1. Lower park brake lever to unlock park brake.
Using Key Switch
• Motion control levers must be in the start/shutdown position (A) and

the park brake locked (B) to start the engine.
• Forward and reverse movement of the motion control levers is
prevented when levers are moved to the start/shutdown position.
• Operator can exit mower with the engine running when the mower
A - STOP (off) position - With key in the STOP position, all switched engagement switch is disengaged, the motion control levers are in
power is off, and engine should not run. the start/shutdown position and the park brake is locked.
B - Run (on) position - Turn key from STOP to this position, and all • Motion control levers must be in the start/shutdown position to safely
switched power circuits will be on. enter and exit the operator seat.
C - Start position - Turn key to start position to crank the engine.

Release key after engine has started and it will automatically return to
the on position. The engine will continue to run.
Using Mower Engagement Switch

• To Engage Mower - Pull mower engagement knob up.
• To Disengage Mower - Push mower engagement knob down.
22
Operating
Neutral Position 1. Gradually move both motion control levers evenly forward (A) from
neutral. To speed up, move the levers farther forward. To slow down
smoothly, slowly move the levers toward neutral.
Reverse Travel
• Machine speed, motion, and direction can be controlled when the

engine is running, motion control levers are in the neutral position
(C), and the park brake is unlocked (D).
• To stop the machine for an emergency, move the motion control
levers quickly back to the neutral position.
Forward and Reverse Travel MXAL47062—UN—16APR13
Straight forward and reverse travel takes practice. If the machine does
not track in a straight line when going forward or reverse, the motion 1. Look down and behind, then gradually move both motion control
control lever tracking may need adjusting. levers evenly rearward (B) from neutral. To speed up, move the
1. Move throttle lever to the mow position. levers farther rearward. To slow down smoothly, slowly move the
levers toward neutral.
2. Unlock park brake.
3. Move both motion control levers from the start/shutdown position Left Turn
inward to the neutral position.
4. Move the motion control levers forward to begin forward travel.
5. Move the motion control levers rearward to begin reverse travel.
6. To stop travel, move motion control levers back to the neutral
position.
Forward Travel
1. To turn slightly to the left, push right control lever (C) further forward
than the left control lever (D).
23
Operating
MXAL47064—UN—16APR13 MXAL47066—UN—16APR13
2. To turn sharply to the left, push right control lever (C) forward and 2. To turn sharply to the right, push left control lever (D) forward and
pull left control lever (D) rearward at the same time. pull right control lever (C) rearward at the same time.
Right Turn Starting the Engine

CAUTION: Engine exhaust fumes contain carbon monoxide
and can cause serious illness or death.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
Move the machine to an outside area before running the
engine.
1. Sit on the operator seat.

2. Lock park brake.
3. Push the mower engagement knob down to disengage the mower.
4. Set both motion control levers to the start/shutdown position.
5. Move throttle lever to set engine speed:
• Cold start: Set throttle lever to the start position. Use the choke
control as necessary (if equipped).
• Warm start: Set throttle lever to the mow position.
IMPORTANT: Starter may be damaged if starter is operated for
more than 20 seconds at a time:
• Wa i t t w o m i n u t e s b e f o r e t r y i n g a g a i n i f e n g i n e d o e s n o t
s ta rt.
1. To turn slightly to the right, push left control lever (D) further forward
than the right control lever (C). 6. Turn key switch to the start position.
7. After engine starts, release key switch to the run position,
disengage the choke control (if equipped) and move throttle to mow
position.
IMPORTANT: Unnecessary engine idling may cause engine
damage. Excessive idling can cause engine overheating,
carbon build-up, and poor performance.
8. Allow the engine to warm up for 20 seconds.

9. Release park brake.
10. Set both motion control levers to the neutral position.
24
Operating
Engaging Mower the bypass valves:
CAUTION: Clear mowing area of all bystanders when
operating this machine. Thrown objects could cause serious
injury or death.
Keep hands and feet away from blades and discharge
opening.
Do not mow in reverse unless absolutely necessary.
1. Adjust mower to desired cutting height.

2. Start engine.
4. Move both motion control levers to the neutral position.
5. Set throttle lever to the RUN position.
NOTE: For smoother engagement, deck can be engaged at transport
position and then lowered to desired cut height.
6. Pull mower engagement switch up to engage mower. MXAL47067—UN—16APR13
NOTE: The travel speed and turn rate will vary with the amount that the
control levers are moved. 1. Rotate levers (A) inward until lever hits a stop.
7. Push motion control levers forward slowly. Mow at a safe travel
speed. 3. Push machine to desired location and lock park brake.
NOTE: Do not operate bypass control levers while machine is running.
Stopping the Engine Do not operate the machine with controls in bypass position.
1. Stop machine on a level surface, not on a slope.
4. Rotate bypass levers (A) outward to the disengaged position.
2. Push the mower engagement switch down to disengage mower.
3. Move the motion control levers to the start/shutdown position. Unplugging Mower, Bagger, or Material
4. Lock park brake. Collection System
5. Move throttle lever to the shutdown position.
CAUTION: Do not attempt to unplug attachment with
6. Allow the engine to cool down for 20 seconds. machine running.
7. Turn ignition key to STOP (off) position. • R o ta tin g bl ad e s ar e d an ge ro u s . S h u t o ff the en gi n e a nd
CAUTION: Children or bystanders may attempt to move or r e m o v e t h e k e y b e f o r e g e t t i n g o ff t h e s e a t t o i n s p e c t t h e
operate an unattended machine. machine and attachment.
Always lock the park brake and remove the key before • T h ro w n o b j e c t s c a n c a u s e s e ri o u s i n j u ry. M a k e s u re a l l
leaving the machine unattended. ma c h in e p arts a re s top pe d be fore ra i s i ng ho p pe r to p o r
removing chutes.
8. Remove key.
Checking For Plugging While Driving
Moving Machine by Hand If grass builds up in front of mower discharge chute, check for plugged
chute or problems with blower assembly (if equipped).
CAUTION: When the bypass valve is open, the machine will If there is a trail of clippings behind mower or clippings blow to the side,
have unrestricted motion. check for plugged chute, full collector bags, or problems with blower
assembly.
• Do not open the bypass valve when the machine is stopped
on an incline to prevent it from going downhill out of control.
Removing Debris From Inspection Points:
IMPORTANT: Transmission damage may occur if the machine is CAUTION: Do not use hands or feet to clear plugged mower
towed or moved incorrectly: deck or blower assembly. Stored energy can cause blades to
rotate.
• Move machine by hand only.
• Do not use another vehicle to move machine. 1. Park machine safely. Wait for all moving parts to stop before getting
off to inspect machine.
• Do not tow machine.
2. Open hopper cover. Check chute outlet.
When the machine needs to be moved without starting the engine, use 3. Remove chute from mower deck or blower assembly. Check chute
inlet.
4. Check under mower deck for debris.
25
Operating
Using Wash Port to Clean Mower Deck
NOTE: Follow this procedure after each use to prevent buildup and
remove corrosive lawn chemicals.
1. Park machine safely. (See Parking Safely in the Safety section).
3. Back machine onto heavy-duty trailer with full-width ramp.
MXT005333—UN—22MAY13
2. Attach quick-coupler to garden hose.

3. Attach garden hose with quick-coupler to wash port (A) on the
mower deck.
4. Turn on water.
5. Start engine.
6. Run at full throttle.
7. Engage mower blades.
8. Flush water under deck for approximately one minute.
9. Disengage mower blades.
10. Stop engine.
11. Turn off water and remove garden hose and quick-coupler from 4. Remove rubber mat (A) from foot deck.
wash port.
5. Lower mower deck completely.
12. Remove quick-coupler from garden hose and store for future use.
6. Lock park brake.
Transporting Machine on Trailer 7. Fasten front of machine at both sides of the frame at points (B) to
trailer with heavy-duty straps, chains, or cables. Straps must be
directed forward, down and outward from machine.
NOTE: Trailer capacity must exceed combined machine weight and
attachment weight. (See Specifications section in operator’s 8. Turn off machine and remove key.
manual).
Be sure trailer has all the necessary lights and signs required by law.
CAUTION: Use extra care when loading or unloading the
machine onto a trailer or truck. Machine wheels can go off
the ramp or trailer, causing the machine to tip over.
• To load, back slowly and in a straight line. Keep wheels
away from drop-offs and edges.
• Do not use two separate loading ramps. Use a full width
loading ramp at least 30 cm (12 in.) wider than machine to
keep caster wheels from going off the ramp edge.
• Use a trailer with sides.
1. Park trailer on level surface.

2. Raise mower deck before driving machine onto trailer.
9. Fasten rear of machine at both sides of frame at points (C) to trailer
with heavy-duty straps, chains, or cables. Straps must be directed
rearward, down and outward from machine.
26
Service Intervals
Mowing Tips Service Intervals
• Mow grass with throttle lever in the full fast / mow position. Break-In after 8 Hours
• Mow grass when it is dry.
• Change engine oil.
• Keep mower deck and discharge chute clean.
• Change engine oil filter.
• Mow with sharp blades.
• Check mower deck level.
• Properly level mower deck for a smooth cut.
• Mow grass frequently. Every 50 Hours or Annually
• Use a travel speed that fits the conditions: • Change engine oil.
- Mow tall or wet grass twice. Cut grass at half desired height – then • Change engine oil filter.
cut at desired height.
• Clean air intake screens.
- Travel slow when mowing tall or thick grass.
• Lubricate mower deck spindles.
- Avoid damaging grass by slipping or skidding machine drive
• Lubricate mower deck idler arm (HC decks and 62C)
wheels. Practice smooth control lever movements.
• Check mower deck level.
- When performing sharp turns, do not allow inside machine drive
wheel to stop and twist on grass. Every 100 Hours or Annually
• Replace spark plugs.
Blade Choices • Replace air filter element(s).
Several types of blades are available for EZtrak mowers: • Replace fuel filter.
• Side discharge blades. These blades are designed for optimal • Check mower belt.
performance when side discharging and are installed on Z400 and • Sharpen / replace mower blades.
Z600 series mowers when shipped from the factory.
• Clean underside of deck.
• Mulching blades. These blades are designed for optimal
performance when used with a mulch cover or mulch plug installed. • Check tire pressure.
• Clean engine cooling fins.
Every 200 Hours
• Check / adjust engine valve clearance. See your John Deere dealer
Service Intervals for this service.
Servicing Your Machine

IMPORTANT: Avoid damage! Operating in extreme conditions may Service Lubrication
require more frequent service intervals:
• E ng in e c omp on en ts may be c o me di rt y or pl ug g ed w he n Grease
op e ra tin g i n ex treme he at, d us t or o th er s ev e re
conditions.
IMPORTANT: Avoid Damage! Use recommended John Deere
• E ng in e o i l c a n d eg ra d e i f ma c hi n e i s op e ra ted c on s ta ntl y greases to avoid component failure and premature wear.
at s lo w or lo w en g in e s pe ed s o r for fre qu en t s h ort
pe ri o ds o f ti me .
IMPORTANT: Avoid damage! High-pressure washing can cause The following grease is recommended for service:
damage to machine components. It is recommended that • John Deere Multi-Purpose HD Lithium Complex Grease
your vehicle be washed by hand or with a garden hose • Grease-Gard™ Premium Plus
using mild soap.
Avoid spraying water with any great force near or into the Not all grease types are compatible; John Deere does not recommend
following places: mixing greases. If using any product other than the recommended
grease in service, purge any remaining grease from the system prior to
• A ir intak e application. If this is not practical, grease twice as often until all old
• E le c tr ic al c o nn ec tio n s (i nc lu d in g b att ery c omp ar tme n t) grease is purged from the system.
• Whe el b ea ri ng s
• Radiator (if equipped) Lubricating Mower Deck Spindles
• Wa r n i n g l a b e l s
• Other labels NOTE: Removal of belt shields is not necessary to lubricate the
• Ignition switch spindles.
• In s tru me n t pa ne l ( ga u ge s an d s w it c he s ) 1. Remove rubber mat and mower deck foot plate.
• B re ath er/tub e v en ts
2. Lubricate the mower deck spindles, as indicated.
• Mower spindles
• Mow e r i dl e r be a ri ng s
• Tr a n s m i s s i o n c o o l i n g f a n s
Please use the following timetables to perform routine maintenance on

your machine.
Park the vehicle safely. (See Park Safely in the SAFETY Section.)
27
Service Engine
48C and 54C Mower Decks Lubricate the front lift arm at the points (A) where it pivots in the mower
deck bracket as needed to prevent or minimize squeaking during
operation.
Lubricating Front Caster Spindles

CAUTION: To avoid injury, Do not lubricate machine while
the engine is running.
Z425 with 48 in. deck shown.
• Lubricate three mower deck spindle grease fittings (A) with two
pumps of grease at specified interval.
48HC, 54HC, 60HC and 62C Mower Deck
• The two front caster wheel supports (A) utilize bearings, which do not
require lubrication. There are no grease fittings in the wheel
supports.
48HC shown. 54HC and 60HC similar.
• Lubricate three mower deck spindle grease fittings (A) with two
pumps of grease at specified interval.
Lubricating Front Lift Arm
• The caster wheel yoke spindle (B) should be lightly greased prior to
assembly if the wheel unit is serviced, to prevent the spindle from
seizing in the bushings.
Service Engine
Engine Warranty Maintenance Statement
Maintenance, repair, or replacement of the emission control devices
and systems on this engine, which are being done at the customer’s
expense, may be performed by any non-road engine repair
establishment or individual. Warranty repairs must be performed by an
authorized John Deere dealer.
Z400 series 48 in. deck shown.
28
Service Engine
Emission Control System Certification Label NOTE: Check oil twice a day if you run engine over 4 hours in a day.
Make sure that engine is cold when checking engine oil level.
NOTE: Tampering with emission controls and components by
unauthorized personnel may result in severe fines or penalties. 1. Park machine safely. (See Parking Safely in the SAFETY section.)
Emission controls and components can only be adjusted by
EPA and/or CARB authorized service centers. Contact your IMPORTANT: Dirt and contamination can enter engine when
John Deere Retailer concerning emission controls and checking oil level. Clean area around dipstick before
component questions. loosening or removing.
2. Clean area around dipstick to prevent debris from falling into

The presence of an emissions label signifies that the engine has been crankcase.
certified with the United States Environmental Protection Agency (EPA)
and/or California Air Resources Board (CARB).
The emissions warranty applies only to those engines marketed by
John Deere that have been certified by the EPA and/or CARB; and
used in the United States and Canada in off-road mobile equipment.
Avoid Fumes
CAUTION: Engine exhaust fumes contain carbon monoxide
and can cause serious illness or death.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
Move the machine to an outside area before running the
engine.
Engine Oil
Use oil viscosity based on the expected air temperature range during
the period between oil changes. MXAL47078—UN—16APR13
Model Z425
The following John Deere oils are preferred: GXT001678—UN—16SEP14

Models Z435, and Z625
• TURF-GARD™
• PLUS- 4™
• PLUS-50™ II
Other oils may be used if above John Deere oils are not available,
provided they meet the following specification:
• API Service Classification SJ or higher
Checking Engine Oil Level

IMPORTANT: Failure to check the oil level regularly could lead to
serious engine problems if oil level is out of the operating
range:
• Check oil level before operating.
• Check oil level when the engine is cold and not running.
• Keep oil level between the dipstick marks. MXT005347—UN—08JUN13
Models Z445, Z465, Z645, Z655, and Z665
• Shut off engine before adding oil.
3. To check oil level on dipstick:
Models Z425, Z435, and Z625
29
Service Engine
a. Remove dipstick (A). Wipe with clean cloth.
b. Install and tighten dipstick.
c. Remove dipstick.
d. Check oil level on dipstick. Oil must be between ADD and FULL
marks.
Models Z445, Z465, Z645, Z655, and Z665
a. Remove dipstick (A). Wipe with clean cloth.
b. Insert dipstick fully in tube, but do not tighten.
c. Remove dipstick.
d. Check oil level on dipstick. Oil must be between ADD and FULL
marks.
4. If oil level is low, add oil to bring oil level no higher than FULL mark
on dipstick. Do not overfill.
5. Install and tighten dipstick. GXT001679—UN—16SEP14
Models Z435 and Z625
Changing Engine Oil and Filter

IMPORTANT: Operating in extreme conditions may require more
frequent service intervals:
• Engine components may become dirty or plugged when
operating in extreme heat, dust, or other severe conditions.
• Engine oil can degrade if machine is operated constantly
at slow or low engine speeds or for frequent short periods
of time.
1. Run engine to warm oil.

2. Park machine safely on level surface. (See Parking Safely in the
SAFETY section.)
IMPORTANT: Dirt and contamination can enter engine when
checking oil level. Clean area around dipstick before
Models Z445, Z465, Z645, Z655, and Z665
loosening or removing.
4. Prepare to drain oil:
3. Clean area around dipstick to prevent debris from falling into • Models Z425, Z435, and Z625— Disconnect oil drain hose (A)
crankcase. from the side of the engine and lower hose.
• Models Z445, Z465, Z645, Z655, and Z665 — Put drain pan
under drain valve (A).
5. Loosen dipstick (C).
6. Drain oil:
• Models Z425, Z435, and Z625 — Remove the oil drain cap (B).
Carefully lower the quick oil drain into an approved container
and allow oil to drain completely.
• Models Z445, Z465, Z645, Z655, and Z665 — Remove drain
cap (B) and drain oil into drain pan. Allow oil to drain completely.
7. Wipe dirt from around oil filter (D). Place a drain pan under oil filter,
and remove filter.
8. Put a light coat of fresh, clean oil on the new filter gasket.
9. Install replacement oil filter by turning oil filter to the right
(clockwise) until the rubber gasket contacts filter base. Tighten filter
an additional one-half turn.
10. After oil has drained, install the drain cap (B) and on Z425, Z435,
and Z625 attach drain hose assembly (A) to side of engine.
Model Z425 11. Add oil no higher than FULL mark on dipstick. Begin with per
specification, do not overfill.
Specification
Models Z425, Z435, and Z625 Beginning Oil — Capacity. . . . . . . . . . . . . . . . . . . 1.6 L
(1.75 qt)
Models Z445, Z465, Z645, Z655, and Z665 Beginning Oil
— Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 L
(2.2 qt)
12. Tighten dipstick.
30
Service Engine
13. Start and run engine at idle to check for leaks. Stop engine. Fix any
leaks before operating.
14. Check oil level. Add oil if necessary.
Cleaning Engine Screen Guard

Model Z425
The Z425 engine incorporates a removable guard over the rotating
flywheel cover at the top of the engine. The guard should be removed
to check for and remove any debris daily in conjunction with checking
engine oil level.
1. Locate rotating screen guard (A) at top of engine. Remove three

rivets (B) by prying up using a screwdriver under head until it pops
up. Lift off screen guard.
2. Clean guard, flywheel cover, and the rotating flywheel screen of
debris.
3. Install guard after cleaning. Rivets can be reinstalled by pushing
them into the fastened position.
1. Locate rotating screen guard (A) at top of engine, and the two Cleaning Engine Shroud
retaining tabs (B), embossed with a finger symbol.
CAUTION: Compressed air can cause debris to fly a long
2. Remove screw (C) (if equipped). Push in on the two retaining tabs
distance.
(B) and lift off guard (A).
• Clear work area of bystanders.
3. Clean guard and flywheel cover of debris.
4. Install guard after cleaning. • Wear eye protection when using compressed air for
cleaning purposes.
Models Z435, and Z625 • Reduce compressed air pressure to 210 kPa (30 psi).
Removal of engine screen guard is not necessary.
IMPORTANT: An obstructed air intake screen can cause engine
Models Z445, Z465, Z645, Z655, and Z665 damage due to overheating. Keep air intake screens and
other external surfaces of the engine, including cooling
fins, clean at all times to allow adequate air intake.
For models Z435, and Z625, also clean fins on oil cooler.
CAUTION: Touching hot surfaces can burn skin. The engine,
components, and fluids are hot if the engine has been
running. Allow the engine to cool before servicing or
working near the engine and components.
Model Z425
2. Clean air intake screen and external engine surfaces (see Cleaning
Air Intake Screen and Engine Fins in ENGINE Section).
31
Service Engine
10. Install shroud with hardware.

1. Park machine safely. (See Parking Safely in the SAFETY Section.).
3. Remove air cleaner cover.
3. Locate rotating screen guard (A) at top of engine, and the two
retaining tabs (B), embossed with a finger symbol. Remove screw
at front of screen guard (if equipped).
4. Push in on the two retaining tabs and lift off guard (A).
5. Clean guard and flywheel cover of debris.
IMPORTANT: Be careful to maintain position of fuel pump GXT001680—UN—16SEP14
assembly (D), clips, (E) and fuel line. Also any other
attached components when removing parts from side of
4. Loosen clean out port screws (A) until the cover can be removed.
engine.
5. Remove port covers (B).
6. Remove bolts and engine shroud (C).
7. Remove four bolts and rotating screen (F).
GXT001681—UN—27OCT14
6. Clean debris from clean out ports (C) on either side of air cleaner.
7. Install port covers.
8. Clean debris from: 8. Secure with screws that were previously loosened.
• Fan areas (G) 9. Install air cleaner cover.
• Cylinder head cooling fins (H)
• Engine cooling fins
• Area between engine and frame
9. Install rotating screen with four bolts.
IMPORTANT: Engine shroud must be assembled so that slots in
shroud align with ridge in air intake and mating surfaces
along sides of engine. Failure to assemble correctly will
prevent the air filter from sealing and may cause engine
damage.
32
Service Engine
4. Remove three rivets (B) by prying them up using a screwdriver
under the head until it pops up.
5. Remove the rotating screen guard (C).
IMPORTANT: Be careful to maintain position of fuel pump
assembly (D), clips for fuel line, and any other attached
components when removing parts from side of engine.
6. Remove two screws holding fuel pump (D) to side of engine.

7. Remove bolts, the rotating screen, (F) and engine shroud (E).
GXT001684—UN—17SEP14
10. Clean fins on oil cooler (D) as needed.
Models Z445, Z465, Z645, Z655, and Z665

8. Clean debris from:

• Fan areas (G)
• Cylinder head cooling fins (H)
• Area between engine and frame
IMPORTANT: Engine shroud must be assembled so that the slots
in the shroud align with ridge in air intake and mating
3. Loosen two knobs and remove air cleaner cover (A) and air filter. surfaces along sides of engine. Failure to assemble
correctly will prevent the air filter from sealing and may
cause engine damage.
9. Install shroud, fuel pump, rotating screen and any other

components removed earlier.
10. Install rotating screen guard with three rivets. Rivets can be
reinstalled by pushing them into the fastened position.
11. Install air filter and air cleaner cover.
Checking and Cleaning Air Cleaner Element

Models Z425, Z435, Z445, Z465, Z625, Z645, Z655, and Z665
2. Let engine cool.
33
Service Engine
Model Z425
Model Z425
GXT001682—UN—27OCT14
GXT001683—UN—16SEP14
Models Z445, Z465, Z645, Z655, and Z665
3. Clean dirt and debris from the air cleaner cover (A).
4. Loosen two knobs (B) and remove cover.
IMPORTANT: To prevent engine damage, do not allow any foreign
objects to fall into the carburetor air intake. MXT005354—UN—08JUN13
Models Z445, Z465, Z645, Z655, and Z665
NOTE: During filter cartridge removal, any material or foreign object 5. Lift out filter cartridge (C) and inspect it for damage.
that enters the air intake must be removed before replacement
of the cartridge.
34
Service Engine
IMPORTANT: Dirt and debris can enter the engine through a 3. Remove each spark plug.
damaged filter element:
4. Clean spark plug carefully with a wire brush.
• Do not wash paper element.
5. Inspect spark plug for:
• Do not attempt to clean paper element by tapping against • Cracked porcelain.
another object. • Pitted or damaged electrodes.
• Do not use pressurized air to clean element. • Other wear or damage.
• Replace element only if it is dirty, damaged or the seal is NOTE: In Canada, replace spark plug with resistor plug only.
cracked.
6. Replace spark plug(s) as necessary.
6. Inspect the foam precleaner (D) (If Equipped) without removing it. If
the foam pre cleaner is dirty:
a. Remove it from the filter carefully.
b. Wash precleaner in a solution of warm water and liquid
detergent.
NOTE: Do not put engine oil on pre cleaner. Engine oil may wick into
the paper filter element and result in poor engine performance.
c. Rinse precleaner thoroughly. Squeeze out excess water in a dry

cloth until pre cleaner is dry.
d. Replace the precleaner if damaged or missing.
7. Inspect paper filter element. Replace the filter element if damaged
or dirty. MXAL47092—UN—16APR13
8. Clean air cleaner base carefully. Prevent any dirt from falling into
carburetor or air intake tube. 7. Check plug gap (C) with a wire feeler gauge. To change gap, move
the outer electrode. Gap must be set to specification.
9. Install foam precleaner (D) mesh side up on paper filter element. Specification
Position air filter in air filter base: Spark Plug — Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.75 mm (0.030 in.)
• Model Z425 install cartridge. Make sure that cartridge and seal
are properly seated and sealing the carburetor air intake area. 8. Install spark plugs and tighten to specification.
Specification
• Models Z435, Z625, Z445, Z465, Z625, Z645, Z655, and Z665,
Spark Plug — Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 N·m (180 lb-in.)
install also on air intake tube (E). Align air filter clamp on intake
tube groove and tighten clamp by turning thumbscrew clockwise 9. Connect spark plug wire(s).
until secure.
10. Install air cleaner cover and tighten knobs. Do not overtighten. Adjusting Carburetor
Checking Spark Plug NOTE: Carburetor is calibrated by the engine manufacturer and is not
CAUTION: Touching hot surfaces can burn skin. The engine, adjustable.
components, and fluids will be hot if the engine has been If engine is operated at altitudes above 1006 m (3,300 ft), some
running. Allow the engine to cool before servicing or carburetors may require a special high altitude main jet. See
working near the engine and components. your authorized dealer.
1. Park machine safely (See Parking Safely in the SAFETY section).

If engine is hard to start or runs rough, check the
TROUBLESHOOTING section of this manual.
Possible engine surging will occur at high throttle with transmission in
“N” neutral and mower engagement lever disengaged. This is a normal
condition due to the emission control system.
After performing the checks in the troubleshooting section and your
engine is still not performing correctly, contact your authorized dealer.
Replacing Fuel Filter

CAUTION: Fuel vapors are explosive and flammable:
• Do not smoke while handling fuel.
• Keep fuel away from flames or sparks.
• Shut off engine before servicing.
• Cool engine before servicing.
• Work in a well-ventilated area.
Standard twin cylinder engine shown. • Clean up spilled fuel immediately.
2. Disconnect spark plug wire (A). For the twin cylinder engines, there
is a spark plug on each side of engine. NOTE: Change filter when fuel is low.
35
Service Transmission
1. Park machine safely. (See Parking Safely in the SAFETY section).
2. Let engine cool.
3. Raise operator’s seat if required.
4. Put a drain pan under fuel filter.
Z425 shown. Other models similar.
3. Locate the left-hand and right-hand reservoirs at the rear of the

machine. Each transmission has it’s own reservoir.
4. The reservoirs have two marks, FULL (A) and ADD (B). Check
level with fluid cold.
5. If oil level is below the ADD line (B), clean area around reservoir
cap and remove cap (C).
Model Z425 shown. 6. Remove foam insert.
5. Slide hose clamps on both sides of fuel filter (A) away from fuel 7. Add oil until level is at FULL mark (A) on reservoir.
filter ends using pliers.
8. Install foam insert.
6. Disconnect hoses from filter.
9. Install cap (C).
IMPORTANT: Incorrect installation of fuel filter may cause engine
damage. Install the filter with the arrow pointing in the 10. Start engine.
direction of fuel flow (towards the engine) for proper 11. Operate machine forward and in reverse several times.
operation.
12. Park machine safely on a level surface. (See Parking Safely in the
7. Connect hoses to new filter making sure the filter arrow is pointing SAFETY section.)
in the direction of the fuel flow. 13. Wait at least 3 minutes for hydraulic oil to cool.
8. Install clamps and check for leaks. 14. Check oil level again. Add oil if necessary.
Changing Transaxle Oil and Filter

The transaxles on these models require no maintenance. If you suspect
Service Transmission transmission problems, contact your authorized dealer.
Transmission Oil Checking and Adjusting Neutral Creep

Use only 10W-30.
Check neutral creep with engine running, motion control levers in the
DO NOT use type “F” automatic transmission fluid. start/shutdown position, park brake off, and machine on level ground.
If the machine creeps forward or reverse while motion control levers are
Checking Transaxle Oil Level in the start/shutdown position, adjust the motion control lever linkages:
1. Park machine safely on a level surface. (See Parking Safely in the 1. Park machine safely. (See Parking Safely in the SAFETY section.)
SAFETY section.)
2. Raise seat.
IMPORTANT: Hot hydraulic oil will expand and show incorrect oil
level. Check oil level:
• When oil is cold.
• With engine not running.
2. Allow machine to cool.

IMPORTANT: Contamination can damage the hydraulic system.
Clean thoroughly around reservoir fill cap before opening.
36
Service Transmission
IMPORTANT: To ensure proper cooling, keep the transaxle cooling
fins and surrounding area clean at all times. Operating the
transaxle with obstructed cooling fins could cause damage
due to overheating.
Right side of machine shown with machine parts removed for a more clear image.
3. On linkage side needing adjustment (right side shown), remove

spring locking clip (A) and rod end (B) from pivot pin (C). Turn rod
end (B) on rod (D) in (clockwise) to decrease forward creep and out
(counterclockwise) to decrease reverse creep. Repeat procedure,
as necessary, on opposite side. Install rod ends back onto arms
and secure with spring locking clips.
Adjusting Tracking MXAL47098—UN—16APR13

View from front of machine.
If the machine does not track in a straight line while going in full forward
position, the tracking requires adjustment. 2. Clean transaxle fan fins (A) and around exterior of each fan with a
rag, brush or compressed air.
Checking and Replacing

Transaxle/Transmission Drive Belt
CAUTION: Entanglement in a belt or sheave can cause
serious injury. Stop engine and wait for all moving parts to
stop.
NOTE: The transmission drive belts are self-adjusted using a spring

tensioner and do not require a tension adjustment.
Checking Transaxle/Transmission Drive Belt

2. Adjust tracking with the 13 mm socket on the free end of the deck
height adjustment lock pin (A) as follows:
NOTE: Tracking bolts limit top forward speed. If both levers hit against
the tracking bolts, turn both bolts counterclockwise equal
amounts until only one bolt contacts the lever. This will achieve
maximum forward speed.
• If machine tracks to the left, turn tracking bolt (B) clockwise.

• If machine tracks to the right, turn tracking bolt (C) clockwise.
Cleaning Transaxle Cooling Fans Components viewed from top front.
2. Inspect drive belt (A) for excessive wear, damage or stretching

CAUTION: Compressed air can cause debris to fly a long while in position on all machine sheaves.
distance.
Replacing Transaxle/Transmission Drive Belt
• Clear work area of bystanders.
• Wear eye protection when using compressed air for
cleaning purposes. 2. Remove mower deck.
• Reduce compressed air pressure to 210 kPa (30 psi). 3. Disconnect electric clutch wiring connector from main wiring
harness connector.
37
Service Mower
CAUTION: Components are installed under spring tension. 11. Route belt over belt guide (F) and around two plastic idlers (E).
Wear eye protection and use proper tools when installing 12. Route belt around stationary idler (D).
and removing components with spring tension.
13. Rotate the spring-loaded idler arm (B) and install the belt on the
idler sheave (C).
14. Insert electric clutch wiring harness connector to main wiring
harness.
15. Install mower deck.
Service Mower
Mower Deck Identification
Mower decks in the following instructions are identified by a code
MXAL47100—UN—16APR13 designation. The codes are as follows:
Components viewed from top front.
4. Insert punch or rod into hole in idler arm (B) and rotate the spring-
Code Description
loaded idler arm to relieve belt tension. Slide belt off and below
stationary idler (C). Slowly release the spring tension from the arm 48C 48 Inch
and remove the tool. 48HC 48 Inch High Capacity
5. Remove belt from second stationary idler (D). 54C 54 Inch
54HC 54 Inch High Capacity
60HC 60 Inch High Capacity
62C 62 Inch
Removing and Installing Mower Deck Foot

Plate
CAUTION: Always operate the mower with the foot plate
installed. Operating with the foot plate removed can cause
MXAL47101—UN—16APR13 serious injury.
Components viewed from bottom front.
6. Remove belt from two plastic idlers (E). Pull belt underneath plastic Removing Foot Plate
idlers and clear of belt guide (F).
7. Remove belt from drive sheave on engine.
2. Remove rubber mat from foot plate.
Components viewed from top front.
8. Remove belt from transmissions by working belt forward and

inward over the top of the cooler fans (G), and then passing the belt
downward at the inside front of transmissions between the belt MXAL47103—UN—16APR13
guide and transmission input sheaves (H).
9. Remove belt from underneath the machine. 3. Remove bolt (A).
10. Position replacement belt onto inside front of transmissions 4. Rotate foot plate up using finger pull (B).
between the belt guide and around transmission input sheaves (H)
5. Remove foot plate.
and then around engine drive sheave.
38
Service Mower
Installing Foot Plate
1. Place tabs (C) of foot plate into slots in frame.
2. Lower foot plate.
3. Install bolt (A) and place rubber mat on foot plate.
Removing Mower Deck (48C and 54C)

2. Allow engine and muffler to cool completely.
or servicing mower:
to prevent engine from starting accidently. GXT001421—UN—19MAY14
working near blades. 7. Remove locking clips (E), and remove front draft rod (F) from draft
brackets (G) and mower deck brackets (H).
3. Raise mower deck to the transport lock position.
(Z425 shown) 8. Remove spring clip (I) and pin from each side of rear mower
4. Remove lock pin, push handle to its lowest position (A) and install bracket.
pin just above lever (B) to lock deck in lowered position. 9. Raise draft arms to transport position:
5. Remove foot plate. a. Pull and raise mower lift lever fully upward.
6. Disconnect mower drive belt: b. Install pin just below lift lever to lock into raised position.
10. Rotate front caster wheels to maximize clearance.
CAUTION: Component is spring-assisted and under tension.
Injury can occur if spring-assisted component is released 11. Slide mower out from under the machine.
suddenly. • Do not operate the machine without the mower deck: Machine
may become unstable without the mower deck attached. Move
machine only by hand. (See Moving Machine by Hand in
OPERATING section.)
Removing Mower Deck (48HC, 54HC, 60HC

and 62C)
or servicing mower:
MXAL47105—UN—16APR13 working near blades.
48C shown. 54C similar.
3. Raise mower deck to the transport lock position.
• Install 3/8-inch ratchet onto square hole (C) in tension arm and
rotate clockwise to release tension on belt, while removing
mower belt from center spindle sheave (D).
• Remove belt from engine sheave.
39
Service Mower
4. Remove lock pin, push handle to its lowest position (A) and install MXAL47111—UN—16APR13
pin just above lever (B) to lock deck in lowered position. 62C shown.
5. Remove foot plate. • Install 3/8 in. ratchet into square hole (G) in tension arm and
rotate clockwise to release tension on belt, while removing
mower belt from center spindle sheave (H).
GXT001422—UN—19MAY14
6. Remove locking clip (C) from front draft link (D) and remove draft
link from mower deck bracket (E) and draft bracket (F). Repeat on • Z665 with 60HC Deck: Disconnect clutch wiring harness
opposite side. connector (J) from connector (K).
7. Disconnect mower drive belt: NOTE: Required for full removal of belt from machine with 60HC Deck.
CAUTION: Component is spring-assisted and under tension. • Remove belt from engine sheave.
Injury can occur if spring-assisted component is released
suddenly.
48HC shown. 54HC and 60HC similar.
GXT001423—UN—19MAY14
40
Service Mower
8. Remove spring clip (L) and pin from each side of rear mower 6. Install front draft rod (B) onto mower deck bracket (C) and onto
bracket. draft bracket (D). Secure each stud end (E) with locking clip (F).
9. Raise draft arms to transport position: CAUTION: Component is spring-assisted and under tension.
a. Pull and raise mower lift lever fully upward. Injury can occur if spring-assisted component is released
suddenly.
b. Install pin just below lift lever to lock into raised position.
10. Rotate front caster wheels to maximize clearance.
11. Slide mower out from under the machine.
• Do not operate the machine without the mower deck: Machine
may become unstable without the mower deck attached. Move
machine only. (See Moving Machine by Hand in OPERATING
section.)
Installing Mower Deck (48C and 54C)

or servicing mower:
to prevent engine from starting accidently. MXAL47116—UN—16APR13
• Always wear gloves when handling mower blades or 48C shown. 54C similar.
working near blades. 7. Connect mower drive belt:
• Install belt onto engine sheave.
3. Raise mower lift lever fully upward into transport lock position. NOTE: Left and right spindle sheaves are hidden by belt covers. Failure
4. Slide mower deck under machine. to seat belt properly on sheaves may result in belt damage.
• Install 3/8-inch ratchet onto square hole (G) in tension arm and
rotate clockwise to release tension on belt, while installing
mower belt onto center spindle sheave (H). Make sure belt is
properly seated on all sheaves.
8. Install foot plate.
Installing Mower Deck (48HC, 54HC, 60HC

and 62C)
or servicing mower:
MXAL47114—UN—16APR13 • Always wear gloves when handling mower blades or

5. Lower mower lift lever, and install pin and spring clip (A) onto each
3. Raise mower lift lever fully upward into transport lock position.
side of rear mower bracket.
4. Slide mower deck under machine.
41
Service Mower
suddenly.
48HC shown. 54HC and 60 HC similar.
5. Lower mower lift lever, and install pin and spring clip (A) onto each
side of rear mower bracket.
NOTE: To ease installation of the side draft rod(s), the weight of the
mower can be supported by placing a wooden block under the
front lip of the mower.
62C Shown.
7. Connect mower drive belt:

• Install belt onto engine sheave.
MXAL47118—UN—16APR13 • Connect clutch wire (Z665 model only).
NOTE: Left and right spindle sheaves are hidden by belt covers. Failure
6. Install front draft rod (B) onto mower deck bracket (C) and onto to seat belt properly on sheaves may result in belt damage.
draft bracket (D). Secure draft rod ends with locking clip (E).
Repeat on opposite side. • Install 3/8 in. ratchet into square hole (F) in tension arm and
rotate clockwise to release tension on belt, while installing
mower belt onto center spindle sheave (G). Make sure that belt
is properly seated on all sheaves.
• Install foot plate.
Replacing Mower Drive Belt (Z400 Series 48

and 54 in. Mowers)
1. Park machine safely. (See Parking Safely in SAFETY section.)
3. Remove mower deck.
4. Remove drive belt:
42
Service Mower
CAUTION: Components are installed under spring tension.
Wear eye protection and use proper tools when installing
Shown without sheave for clarity only.
MXAL47121—UN—16APR13 9. Make sure belt guide (F) is indexed properly into hole (G) on
Z400 Series 48 inch mower deck shown. tension arm (H).
• Remove two bolts (A) and left and right belt covers (B). 10. Tighten sheave nut (D) and bolt (E) to specification.
Specification
Sheave Nut — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb-ft)
NOTE: Failure to seat belt properly on sheaves may result in belt

damage.
11. Make sure belt is properly seated on all sheaves, and install belt
shields.
Replacing Mower Drive Belt (48HC and

54HC)
1. Park machine safely (See Parking Safely in the SAFETY section.)

suddenly.
• Loosen bolt (C) on belt guide.

• Loosen nut (D) and bolt (E) on sheaves, and remove belt from all
sheaves.
5. Inspect belt for wear or damage; replace as necessary.
6. Clean top surface of mower deck and sheaves.
7. Install belt on mower deck as shown.
8. Install and tighten bolt (C) on belt guide.
4. Remove two screws (A) and the left (B) and right (C) belt covers.
NOTE: Belt guides are secured with a nut at only one end, the other
end is used for orientation.
43
Service Mower
CAUTION: Components are installed under spring tension.
Wear eye protection and use proper tools when installing
5. Unhook tensioning spring (D) from deck anchor bracket (E).

6. Loosen bolt (F) enough to tilt guide (G) for clearance to remove belt
from sheave (H). MXAL47126—UN—16APR13
7. Loosen fours nuts (I) enough to tilt guides (J) for clearance to
remove belt from outer sheaves. 4. Remove six bolts (A) and left and right belt covers (B).
8. Remove guide screw (K).
9. Remove belt from all sheaves
13. Hook tensioning spring to deck anchor bracket.
14. Pivot belt guides to correct position and tighten nuts to secure. Bolt
(F) on tensioning pulley should be tightened to specification.
Specification
Tensioner Bolt — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb-ft)

damage.
shields. MXAL47127—UN—16APR13

5. Unhook tensioning spring (C) from deck anchor bracket (D).
6. Remove threaded belt guide (E) to remove belt from idler sheave
Replacing Mower Drive Belt (60HC) (F).
1. Park machine safely. See “Park Machine Safely” in the Safety
section. 7. Loosen four nuts (G) enough to tilt guides (H) for clearance to
remove belt from outer sheaves.
8. Remove guide screw (I).
9. Remove belt from all sheaves.
14. Pivot belt guides to correct position and tighten nuts to secure.
Tighten idler sheave bolt (E) nut to specification.
Specification
Idler Sheave Bolt — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb-ft)

damage.
shields.
44
Service Mower
Replacing Mower Drive Belt (62 Inch Mower) Checking for Bent Mower Blades
CAUTION: Blades are sharp. Always wear gloves when
handling blades or working near blades.
Replace blades if defective. Never straighten or weld them.

2. Raise mower deck to highest position to access blades.
1. Loosen eight bolts (A), and remove right and left belt covers (B).
Mower deck with side discharge used for illustration
3. Measure distance (A) between blade tip and flat ground surface.
4. Rotate blade 180° and measure distance between other blade tip
and flat ground surface.
5. Install new blade if the difference between the two measurements
is more than 3 mm (1/8 in.).
6. Repeat for all blades.
Servicing Mower Blades

or servicing mower:
MXAL47129—UN—16APR13 • Always wear gloves when handling mower blades or
2. Unhook tensioning spring (C) from deck anchor bracket.
3. Loosen nut (D), securing idler pulley belt guide (E) enough to tilt
Removing Mower Blades
guide off pulley bolt. Pivot belt guide for clearance.
4. Loosen nut (F) securing belt guide (G) and tensioner pulley (H).
2. Raise mower deck to gain access to mower blades. If necessary,
5. Remove belt from all sheaves remove mower deck.
6. Inspect belt for wear or damage; replace as necessary. 3. Block mower blade with a piece of wood to prevent it from spinning.
10. Pivot belt guides to correct position and tighten nuts to secure. Nut
(F) on tensioning pulley should be tightened to specification.
Specification
Tensioning Pulley Nut — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb-ft)

damage.
shields.
45
Service Electrical
CAUTION: The battery produces a flammable and explosive
gas.
The battery may explode:
• D o n o t s mo k e o r h a v e o p e n flfla am e n e a r b a t t e r y.
• We a r e y e p r o t e c t i o n a n d g l o v e s .
• D o n o t a l lo w di rec t me tal c o nta c t a c ro s s b atte ry po s ts .
• R e m o v e n e g a t i v e c a b l e fifirrs t w h e n d i s c o n n e c t i n g .
• Install negative cable las t when connecting.
Removing and Installing the Battery

Removing
NOTE: The operator seat can be raised for additional access if
Z400 series 48 inch deck shown. Other decks are similar. required.
4. Loosen and remove bolt (A), washer (B), and blade (C).
5. Inspect blades; sharpen, balance or replace blades as necessary.
Installing Mower Blades

1. Make sure deflector cup (D) is seated properly between mower
spindle and blade.
2. Position mower blade (C) with cutting edge toward ground onto
mower spindle.
3. Install washer (B), with cupped side towards blade, and install bolt
(A) to secure blade onto spindle shaft.
4. Block mower blade with a piece of wood to prevent spinning and
tighten bolt to specification.
Specification
Mower Blade Bolt — Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 N·m (50 lb-ft)
Service Electrical
Electrical 2. Disconnect negative (-) battery cable (A).

WARNING: Battery posts, terminals and related accessories contain
lead and lead components, chemicals known to the State of California 3. Push red cover (B) away from positive (+) battery terminal and
to cause cancer and reproductive harm. Wash hands after handling. remove cable (C) from battery.
4. Remove hold down strap (D).
Service the Battery Safely 5. Remove battery.
Installing
1. Place battery into battery tray so battery posts are facing toward
rear of machine.
2. Install hold down strap.
3. Connect positive (+) cable to battery first, then negative (-) cable.
4. Apply general purpose grease or silicone spray to terminals to help
prevent corrosion.
5. Slide red cover over positive battery terminal.
Cleaning Battery and Terminals

MXAL42869—UN—09APR13 2. Disconnect and remove battery.
3. Wash battery with solution of four tablespoons of baking soda to
one gallon of water. Be careful not to get the soda solution into the
cells.
4. Rinse the battery with plain water and dry.
5. Clean terminals and battery cable ends with wire brush until bright.
46
Service Miscellaneous
6. Install battery.
7. Attach cables to battery terminals, beginning with the positive
cable, using washers and nuts.
8. Apply spray lubricant to terminal to prevent corrosion.
Using Booster Battery

CAUTION: The battery produces a flammable and explosive
gas.
The battery may explode:
• D o n o t s m o k e o r h a v e o p e n flfla am e n e a r b a t t e ry.
• We a r e y e p r o t e c t i o n a n d g l o v e s .
• D o n o t j u m p s t a r t o r c h a rg e a f ro z e n b a t t e ry. Wa r m
b a t t e r y t o s p e c i fificca t i o n .
Specification
Battery — Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16°C (60°F)
• D o n ot c o n ne c t th e n eg ati v e (-) bo os ter c ab l e to the
n e g a t i v e ( -) t e rm i n a l o f t h e d i s c h a rg e d b a t t e ry. C o n n e c t a t 2. Remove the wiring harness connector (A) from the bulb socket.
a g o o d g ro u n d l o c a t i o n a w a y f ro m t h e d i s c h a rg e d b a t t e ry. 3. Turn bulb socket (B) 1/4 turn counterclockwise to remove.
4. Replace defective bulb with a new bulb.
5. Insert bulb socket into housing, push in and turn 1/4 turn clockwise
to install.
6. Plug the harness connector into the bulb socket.
Replacing Fuse
2. Raise operator’s seat.
3. Remove battery compartment cover.
4. Refer to the service label behind the operator’s seat for fuse circuit
identification and location.
5. Remove the fuse and check metal strip in fuse window. Discard
MXAL42872—UN—09APR13 fuse(s) if strip is broken.
A — Booster Battery 6. Push new, correct amp, fuse into correct socket.
B — Disabled Vehicle Battery
7. Lower operator’s seat.
1. Connect positive (+) booster cable to booster battery (A) positive
(+) post (C).
2. Connect the other end of positive (+) booster cable to the disabled
vehicle battery (B) positive (+) post (D). Service Miscellaneous
3. Connect negative (–) booster cable to booster battery negative (–)
post (E). Using Proper Fuel and Stabilizer
IMPORTANT: Electric charge from booster battery can damage
machine components. Do not install negative booster cable IMPORTANT: Using stale, contaminated or improper fuel can
to machine frame. Install only to the engine block. result in engine and fuel system damage. Repairs caused
by stale, contaminated or improper fuel are not covered by
Install negative booster cable away from moving parts in warranty.
the engine compartment, such as belts and fan blades.
4. Connect the other end (F) of negative (–) booster cable to a metal Use regular grade unleaded fuel with an octane rating of 87 octane or
part of the disabled machine engine block away from battery. higher. Fuel blends containing up to 10% ethanol are acceptable. Do
not use fuel or additives containing methanol as engine damage can
5. Start the engine of the disabled machine and run machine for occur.
several minutes.
Always use fresh, clean fuel that is purchased in a quantity that can be
6. Carefully disconnect the booster cables in the exact reverse order: used within approximately 30 days. Fuel stabilizer should always be
negative cable first and then the positive cable. added to the fuel each time fuel is purchased. Add stabilizer before
filling the fuel container to insure proper mixing. Such practice helps
Replacing Headlight Bulb (If Equipped) prevent engine performance problems and allows fuel storage in the
machine all year without draining.
Store fuel in plastic containers to reduce condensation. Make sure the
cap on the fuel container is tight to reduce fuel contamination and
evaporation. For best fuel storage life, use a self-sealing gas can.
47
Fuel is blended to give best seasonal performance. To avoid engine Checking Tire Pressure
performance problems such as hard starting or vapor lock, use in-
season fuel. Use fuel during warm weather that was purchased during CAUTION: Explosive separation of tire and rim parts is
that season, and use fuel during cold weather that was purchased possible when they are serviced incorrectly:
during that season.
• D o n o t a tte mp t to mo un t a ti re w ith o ut th e p ro pe r
Fuel can become stale in machines with engines that are used eq u ip men t an d e x p erie n c e to pe rfo rm the j ob .
seasonally or infrequently during a season. Stale fuel can produce
varnish and plug carburetor or EFI components which can affect engine • D o n o t i n flfla at e t h e t i r e s a b o v e t h e re c o m me n d e d p re s s u re .
performance. • D o n o t w e l d o r h e a t a w h e e l a n d t i r e a s s e mb l y. H e a t c a n
c a us e a n i nc re as e i n a ir pres s ure re s u l tin g i n a n
Keep fuel storage container tightly covered and in a cool area out of e x p l o s i o n . We l d i n g c a n s t r u c t u r a l l y w e a k e n o r d e f o r m t h e
direct sunlight. Fuel can break down and degrade if not sealed properly wheel.
or exposed to sun and heat.
• D o n o t s tan d i n f ron t o r ov er th e tir e a s s e mb l y w he n
Condensation may collect in the fuel tank because of a variety of i n flfla
at i n g . U s e a c l i p - o n c h u c k a n d e x t e n s i o n h o s e l o n g
operating or environmental conditions and, over time, may affect your enough to allow you to stand to one side.
machine’s operation. Fill machine fuel tank at the end of the day.
1. Check tires for damage.
Filling Fuel Tank NOTE: Refer to the SPECIFICATIONS section for tire pressures or
check the side of the tire.
CAUTION: Fuel vapors are explosive and flammable: 2. Check tire inflation pressure using a gauge that is accurate at lower
• S h u t e n g i n e o ff b e f o r e fifilll i n g f u e l t a n k . pressures.
• Allow engine to cool before refueling. 3. Add or remove air, if necessary.
• D o n o t s mo k e w hi l e h an d li n g fu el .
• K e e p f u e l a w a y f r o m flfla ame s o r s p a r k s . Removing and Installing Wheel Assembly
• Fi ll fu el tan k o utd oo rs or i n w el l v en ti la te d a re a.
Removing
• C l e a n u p s p i l l e d f u e l i m me d i a t e l y.
• U s e c l e an ap prov ed n on -meta l c o nta i ne r to prev en t s ta ti c 1. Park machine safely. (See Parking Safely in the Safety section.)
electric discharge. CAUTION: The machine can fall or slip from an unsafe lifting
device or supports.
IMPORTANT: Dirt and water in fuel can cause engine damage: • U s e a s a fe l i fti ng de v i c e rat ed for th e l o ad to b e l i fted .
• C l e an di rt a nd de b ri s fro m th e fu e l ta nk op en i ng . • Lo w e r ma c h in e on to j ac k s tan ds o r oth er s ta b le s up po rts
• U s e c l e an , fre s h , s tab i li z e d fu e l. an d b l oc k w he e ls b e fore s e rv i c i n g.
• Fi l l th e fu e l ta nk a t th e e nd of e ac h d ay ’s op e rat io n to
k eep condens ation out of the fuel tank. IMPORTANT: Place jack stands under frame, not under
transmission or engine, when raising or supporting
• U s e a n o n- me tal l i c fun n el w it h a p l as tic me s h s tra in e r machine.
w h e n fifilll i n g t h e f u e l t a n k o r c o n t a i n e r.
2. Raise machine with a safe lifting device and lower machine onto
Fill fuel tank at the end of each day’s operation to prevent condensation jack stands or other stable supports. Block wheels remaining on
and freezing during cold weather. the ground to prevent machine movement.
2. Allow engine to cool.
3. Remove any trash from area around fuel tank cap.
4. Remove fuel tank cap slowly to allow any pressure built up in tank
to escape.
5. Fill fuel tank only to bottom of filler neck. Do not overfill.
6. Install fuel tank cap.
• Gas models: Turn cap until clicks.
3. Remove the wheel nuts (A).

4. Remove the wheel assembly.
CAUTION: Explosive separation of tire and rim parts is
possible when they are serviced incorrectly:
• D o n o t a tte mp t to mo un t a ti re w ith o ut th e p ro pe r
eq u ip men t an d e x p erie n c e to pe rfo rm the j ob .
5. Take wheel assembly to an authorized service dealer for repairs.
48
Installing
1. Install wheel assembly with valve stem to the outside.
2. Tighten wheel nuts evenly in alternating sequence until snug.
3. Lower machine completely to the ground.
4. Tighten wheel nuts to specification.
Specification
Wheel Nuts — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 N·m (75 lb-ft)
Removing and Installing Front Caster

Wheels
Disassembly:
1. Park machine safely. See “Park Machine Safely” in the Safety
section.
2. Jack up front of machine and place on safety stands.
6. Remove nut (D) and pull bolt out of caster.

7. Remove wheel assembly (E).
3. Support caster assembly and remove flange bolt (A) and cap (B). MXAL47140—UN—16APR13
4. Remove caster from machine.
8. Remove shield (F) and bearing (G). Inspect shields, wheel, and
bearings for wear or damage. Replace worn or damaged parts.
9. Inspect bearing wear areas (H), and bolt holes (I) for wear or
5. Inspect bearings (C) at top and bottom of frame. Replace worn or damage. Replace if necessary.
damaged bearings.
Assembly
• Apply grease to caster shaft and bolt.
• Assemble in the reverse order of disassembly.
49
Troubleshooting
• Tighten caster locknut and bolt to specification. IF CHECK
Specification
Plugged fuel filter.
Caster Locknut — Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb-ft)
Electrical problem - See Electrical
• Tighten flange bolt securing yoke to specification. Troubleshooting Section
Specification
Flange Bolt — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb-ft) Engine Is Hard To Start Carburetor is not adjusted properly or dirty.
Choke not fully closing.
Cleaning and Repairing Metal Surfaces Faulty spark plug.
Stale or improper fuel.
Cleaning: Loose or corroded electrical connections.
Follow automotive practices to care for your vehicle painted metal Engine oil viscosity.
surfaces. Use a high-quality automotive wax regularly to maintain the Engine Runs Unevenly Cooling fins plugged.
factory look of your vehicle’s painted surfaces. Loose electrical connections.
Choke or throttle cable sticking.
Repairing Minor Scratches (surface scratch): Choke not fully open.
1. Clean area to be repaired thoroughly. Fuel line or fuel filter plugged.
Stale or dirty fuel.
IMPORTANT: Do not use rubbing compound on painted surfaces. Improper fuel.
Air cleaner element plugged.
2. Use automotive polishing compound to remove surface scratches.
Engine Misses Under Load Faulty spark plug.
3. Apply wax to entire surface. Stale or dirty fuel.
Repairing Deep Scratches (bare metal or primer showing):
Engine Vapor Locks Fuel tank vent plugged.
1. Clean area to be repaired with rubbing alcohol or mineral spirits. Dirt in fuel filter.
Cooling fins plugged.
2. Use paint stick with factory-matched colors available from your
Loose hose connection at fuel filter or fuel
authorized dealer to fill scratches. Follow directions included on
pump.
paint stick for use and for drying.
Engine Overheats Engine air intake screen plugged.
3. Smooth out surface using an automotive polishing compound. Do
Cooling fins plugged.
not use power buffer.
Engine oil low or too high.
4. Apply wax to surface. Engine operated too long at a slow idle
speed.
Engine Will Not Idle Spark plug not gapped correctly.

Faulty spark plug.
Operator raising off the seat.
Troubleshooting
Engine Knocks Stale or low octane fuel.
Engine overloaded.
Using Troubleshooting Chart Low engine speed.
If you are experiencing a problem that is not listed in this chart, see your Oil level low.
authorized dealer for service. Engine Stops Or Misses When Operating On Fuel tank less than half full of fuel.
When you have checked all the possible causes listed and you are still Hillsides Operator raising off of the seat.
experiencing the problem, see your authorized dealer. Engine Backfires Faulty spark plug.
Operator raising off of the seat.
Engine Engine Loses Power Engine overheating.

Too much oil in engine.
Dirty air cleaner.
IF CHECK Faulty spark plug.
Travel speed is too fast for conditions.
Poor Engine Performance Dirt in fuel system or fuel is old. Replace fuel
Improper fuel.
with fresh stabilized fuel. Obtain fuel from
another supplier before suspecting machine Excessive Fuel Consumption Choke is not fully open.
problems. Suppliers blend fuels differently Black Exhaust Smoke Air filter is dirty or oil soaked.
and changing suppliers will generally solve
any performance problems
Fuel blended with alcohol or ether may Electrical
contribute to performance problems by
causing gum and varnish deposits,
especially if fuel is stored for several weeks IF CHECK
or more. Obtain fresh fuel. Starter Does Not Work Or Will Not Turn Park brake not locked.
Engine Will Not Start - No Crank Park brake not locked. Engine Mower is engaged.
Motion control levers not in Start/Shutdown Battery terminals are corroded.
position. Battery not charged.
Mower is engaged. Motion control levers not in Start/Shutdown
Defective brake, mower engagement, or key position.
switch. Blown fuse.
Electrical problem - See Electrical Defective key switch
Troubleshooting Section Battery Will Not Charge Dead cell in the battery.
Engine Cranks But Will Not Start Spark plug wire is loose or disconnected. Blown charging fuse.
Improper fuel.
50
Storage
IF CHECK IF CHECK
Battery cables and terminals are dirty. Tire pressure unequal.

Low engine speed or excessive idling. Adjust cutting height to remove only 1/3 of
grass at a time.
Lights Do Not Work Light plug disconnected.
Loose or burned out bulb. Excessive Clippings are Expelled from Front Conditions may be too dry or terrain too
Blown headlight fuse. of Mower Deck uneven to provide good seal between front of
deck and grass. Visit http://JDParts.deere.
com or contact dealer to purchase dry
Machine condition kit.
IF CHECK Storage
Machine Vibrates Too Much Or Rattles Attachment drive belts worn or damaged.
Excessively Mower blades not balanced. Storing Safety
Traction drive belt damaged or worn.
Dirt on drive sheaves.
CAUTION: Fuel vapors are explosive and flammable.
Machine Will Not Move With Engine Running Transmission hydraulic oil level low.
Transmission belt broke.
Engine exhaust fumes contain carbon monoxide and can
Bypass valve levers are engaged.
cause serious illness or death:
Machine Moves With Engine Running And Linkage out of adjustment. • R u n th e e ng i ne o nl y lo ng e no u gh to mo v e th e ma c h in e to

Hydrostatic Control In Neutral Transmission neutral out of adjustment. o r from s to ra ge .
Mower Lift Will Not Latch in Transport Deck is adjusted too high.
• M a c h i n e fifirre s a n d s t ru c t u re fifirre s c a n o c c u r i f a m a c h i n e i s
s tored be fo re a l lo w i ng it to c o ol , o r if d e bri s i s n ot
Front of machine squeaks while driving Lubricate mower front draft rod at front and r e m o v e d f r o m a ro u n d t h e e n g i n e a n d m u f flfle er, o r i f s t o re d
rear pivot points. n e ar c omb us ti b le mate ri al s .
• D o n o t s to re v e h ic le w i th fu el i n th e tan k i n s i de a b ui l di n g
Mower w h e re f u m e s m a y re a c h a n o p e n flfla am e o r s p a r k .
• Allow the engine to c ool before storing the mac hine in any
e n c l os u re .
IF CHECK
Discharge Chute Plugged Travel speed too fast. Preparing Machine for Storage
Grass too long.
1. Repair any worn or damaged parts. Replace parts if necessary.
Grass too wet.
Tighten loose hardware.
Engine rpm not at mow position.
Restricted air flow. 2. Repair scratched or chipped metal surfaces to prevent rust.
Belt installed incorrectly.
3. Remove grass and debris from machine.
Adjust cutting height to remove only 1/3 of
grass at a time. 4. Clean under the deck and remove grass and debris from inside
Patches Of Grass Uncut Travel speed too fast.
chute and bagger.
Engine rpm not at mow position. 5. Wash the machine and apply wax to metal and plastic surfaces.
Mower deck needs cleaning.
6. Run machine for five minutes to dry belts and pulleys.
Belt Slipping Debris in sheaves.
Worn belt. 7. Apply light coat of engine oil to pivot and wear points to prevent
Belt tension is incorrect. rust.
Too Much Vibration Debris on mower deck or in sheaves. 8. Lubricate grease points and check tire pressure.
Damaged drive belt.
Damaged sheaves or sheaves out of
alignment.
Preparing Fuel and Engine For Storage
Blades out of balance.
Fuel:
Front Tires Vibrate Set front tire pressure to 10 psi. If vibration
continues, reduce tire pressure by 1 psi until
If you have been using “Stabilized Fuel,” add stabilized fuel to tank until
vibration stops. Do not reduce tire pressure
the tank is full.
below 6 psi. NOTE: Filling the fuel tank reduces the amount of air in the fuel tank
Blades Scalping Grass Cutting too low. and helps reduce deterioration of fuel.
Mower wheels not adjusted correctly.
Turning speed too fast. If you are not using “Stabilized Fuel:”
Ridges in terrain.
Rough or uneven terrain. 1. Park machine safely in a well-ventilated area. (See Parking Safely
Low tire pressure. in the SAFETY section.)
Mower Loads Down Tractor Engine rpm too low. NOTE: Try to anticipate the last time the machine will be used for the
Travel speed too fast. season so very little fuel is left in the fuel tank.
Debris wrapped around mower spindles.
Adjust cutting height to remove only 1/3 of 2. Turn on engine and allow to run until it runs out of fuel.
grass at a time.
3. For machines equipped with key switch, turn key to off position.
Uneven Cut Mower deck not leveled properly.
Travel speed too fast.
Blades dull.
Mower wheels not adjusted correctly.
51
Specifications
IMPORTANT: Stale fuel can produce varnish and plug carburetor Specifications
or injector components and affect engine performance.
• A d d fu el c o nd i tio n er o r s ta b il i z e r to fres h fu el be fo re Engine
fifilll i n g t a n k .
4. Mix fresh fuel and fuel stabilizer in separate container. Follow
Z425
stabilizer instructions for mixing.
Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
5. Fill fuel tank with stabilized fuel.
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 ELS
6. Run engine for a few minutes to allow fuel mixture to circulate
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.25 mm (3.12 in.)
through carburetor on gas engine or fuel injectors on diesel engine.
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.40 mm (2.890 in.)
Engine: Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 cm3 (44.18 cu in.)
Engine storage procedure should be used when vehicle is not to be Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Twin
used for longer than 60 days. Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Four
1. Change engine oil and filter while engine is warm. Armature Air Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20 - 0.30 mm (0.008 - 0.012 in.)
2. Service air filter if necessary. Valve Clearance (Cold) . . . . . . . . . . . . . . . . . . . . . . . . 0.10 - 0.15 mm (0.004 - 0.006 in.)
3. Clean debris from engine air intake screen. Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (180 lb-in.)

4. On gas engines:
• Remove spark plugs. Put 30 mL (1 oz) of clean engine oil in
cylinder(s). Z435, Z625
• Install spark plugs, but do not connect spark plug wires. Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
• Crank the engine five or six times to allow oil to be distributed. Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Cyclonic
5. Clean the engine and engine compartment. Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.25 mm (3.12 in.)
6. Remove battery. Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.40 mm (2.890 in.)
7. Clean the battery and battery posts. Check the electrolyte level, if Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 cm3 (44.18 cu in.)
your battery is not maintenance free. Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Twin
8. Close fuel shut-off valve, if your machine is equipped. Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Four
9. Store the battery in a cool, dry place where it will not freeze. Armature Air Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20 - 0.30 mm (0.008 - 0.012 in.)
Valve Clearance (Cold) . . . . . . . . . . . . . . . . . . . . . . . . 0.10 - 0.15 mm (0.004 - 0.006 in.)
NOTE: The stored battery should be recharged every 90 days.
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
10. Charge the battery. Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (180 lb-in.)
IMPORTANT: Prolonged exposure to sunlight could damage
surfaces. Store machine inside or use a cover if stored Z445, Z465, Z645, Z655, Z665
outside.
Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki
11. Store the vehicle in a dry, protected place. If vehicle is stored Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FS730V
outside, put a waterproof cover over it. Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 mm (3.070 in.)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (2.992 in.)
Removing Machine From Storage Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726 cm3 (44.3 cu in.)
1. Check tire pressure. Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Twin
2. Check engine oil level. Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Four
3. Check battery electrolyte level, if your battery is not maintenance Armature Air Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.25 - 0.40 mm (0.009 - 0.015 in.)
free. Charge battery if necessary. Valve Clearance (Cold) . . . . . . . . . . . . . . . . . . . . . . 0.075 - 0.125 mm (0.002 - 0.005 in.)
4. Install battery. Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.75 mm (0.029 in.)
5. On gas engines: Check spark plug gap. Install and tighten plugs to Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (180 lb-in.)
specified torque.
6. Lubricate all grease points. Drivetrain
7. Open fuel shut-off valve, if your machine is equipped.
8. Run the engine 5 minutes without the mower or any attachments Transaxle Motors (Z400 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq TZT7 D
running to allow oil to be distributed throughout engine. Transaxle Motors (Z600 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq TZT7 M
9. Be sure all shields and guards or deflectors are in place. Number of Speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic, Variable Speed
Fuel System
Fuel Types (Recommended):
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Grade 87 Octane Unleaded Fuel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethanol Blended Fuel (Up to 10%)

Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replaceable - paper element
52
Specifications
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pulse Z445
Fuel Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carburetor Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1080 mm (42-1/2 in.)
Width (48 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1590 mm (62-11/16 in.)
Electrical System Width (54 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1748 mm (68-7/8 in.)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1900 mm (74-13/16 in.)
Weight (48 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297.8 kg (656.5 lb)

Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Volt
Weight (54 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304.6 kg (671.5 lb)
Cold Cranking Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 Amps
Tires Z465
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1180 mm (42-1/2 in.)
Width (with 62 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1920 mm (75-9/16 in.)

Front (Z400 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13x5.00-6 (Ribbed)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1900 mm (74-13/16 in.)
Front (Z600 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13x6.50-6 (Ribbed)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323 kg (712 lb)
Rear (Z400 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22x9.5-10 (Turf)
Rear (Z600 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23x10.5-12 (Turf)

Z625
Inflation - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 kPa (10 psi)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1150 mm (45-9/32 in.)
Inflation - Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 kPa (10 psi)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1900 mm (74-13/16 in.)
Capacities Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334.8 kg (738 lb)
Crankcase with oil filter:

Z645
Z425, Z435, and Z625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.75 L (1.85 qt)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1150 mm (45-9/32 in.)
All other models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 L (2.2 qt)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1900 mm (74-13/16 in.)

Fuel Tank
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340 kg (750 lb)
Z445, Z465, Z645, Z655, Z665 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.2 L (3.5 gal)
Z655
Travel Speeds at Full Engine RPM Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1150 mm (45-9/32 in.)
Z400 Series Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1900 mm (74-13/16 in.)
Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-13.7 km/h (0-8.5 mph) Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338.6 kg (746.5 lb)
Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-6.4 km/h (0-4.0 mph)
Z665
Z600 Series Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1150 mm (45-9/32 in.)
Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-14.5 km/h (0-9.0 mph) Width (with 60 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1868 mm (73-1/2 in.)
Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-7.25 km/h (0-4.5 mph) Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1930 mm (75-15/16 in.)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .347 kg (765 lb)
Dimensions
Mower Decks
Z425
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 980 mm (38-9/16 in.) 48 Edge™ Mower (Z400 Series)
Width (48 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1590 mm (62-11/16 in.) Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 m (48 in.)
Width (54 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1748 mm (68-7/8 in.) Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1900 mm (74-13/16 in.) Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 N•m (50 lb-ft)
Weight (48 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293 kg (645 lb) Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.)
Weight (54 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299 kg (660 lb)
54 Edge™ Mower
Z435 Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.37 m (54 in.)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1080 mm (42-1/2 in..) Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Width (48 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1590 mm (62-11/16 in.) Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 N•m (50 lb-ft)
Width (54 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1748 mm (68-7/8 in.) Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1900 mm (74-13/16 in.)
Weight (48 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294 kg (648 lb) 48 Edge™ High Capacity Mower
Weight (54 in. Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300.7 kg (663 lb) Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 m (48 in.)
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
53
Warranty
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 N•m (50 lb-ft) Your emissions control system may include parts such as: carburetors
Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.)
or fuel-injection system, ignition system, catalytic converters, fuel tanks,
valves, filters, clamps, connectors, and other associated components.
Also included may be hoses, belts, sensors and other emission-related
54 Edge™ High Capacity Mower assemblies.
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.37 m (54 in.) Where a warrantable condition exists, John Deere will repair your spark
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ignited off-road engine equipment at no cost to you including diagnosis,
parts and labor.
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 N•m (50 lb-ft)
Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.) Manufacturer’s Warranty Coverage

This emissions control system is warranted for two years. If any
60 Edge™ High Capacity Mower emissions related part on your equipment is defective, the part will be
repaired or replaced by John Deere.
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.52 m (60 in.)
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Owner’s Warranty Responsibilities

Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 N•m (50 lb-ft) • As the spark ignited off-road engine equipment owner, you are
Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.) responsible for the performance of the required maintenance listed
in your Operator’s Manual. John Deere recommends that you retain
all receipts covering maintenance on your spark ignited off-road
62 Edge™ Mower engine equipment, but John Deere cannot deny warranty solely for
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.57 m (62 in.) lack of receipts or for your failure to ensure the performance of all
Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
scheduled maintenance.
• As the spark ignited off-road engine equipment owner, you should
Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 N•m (50 lb-ft)
however be aware that John Deere may deny you warranty
Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.) coverage if your spark ignited off-road engine equipment or a part
has failed due to abuse, neglect, or improper maintenance or
unapproved modifications.
Recommended Lubricants
• You are responsible for presenting your spark ignited off-road engine
equipment to a John Deere Turf and Utility distribution center or
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TURF-GARD® OR PLUS-4® service center as soon as a problem exists. The warranty repairs
should be completed in a reasonable amount of time, not to exceed
Grease
30 days. If you have a question regarding your warranty coverage,
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GREASE-GARD™ Premium Plus you should contact your John Deere Turf and Utility retailer, or the
. . . . . . . . . . . . . . . . . . . . . . . . . . John Deere Multi-Purpose HD Lithium Complex Grease John Deere Customer Contact Center at 1- 800-537-8233, or e-mail
John Deere from www.Deere.com.
(Specifications and design subject to change without notice.) General Emissions Warranty Coverage
The warranty period begins on the date the equipment is delivered to
an ultimate purchaser. John Deere warrants to the ultimate purchaser
and each subsequent purchaser that the spark ignited off-road engine
equipment is:
Warranty
• Designed, built and equipped so as to conform to all applicable
regulations adopted by the California Air Resources Board;
Warranty
• Designed, built and equipped so as to conform at the time of sale
Product Warranty with applicable U.S. Environmental Protection Agency regulations
under 40 CFR Parts 1054 and 1060: and,
Product warranty is provided as part of John Deere’s support program
for customers who operate and maintain their equipment as described • Free from defects in materials and workmanship which cause such
in this manual. engine to fail to conform with applicable regulations for a period of
two years of engine use from the date of sale to the ultimate
Engine related warranties stated in this manual refer only to emissions- purchaser.
related parts and components of your engine. The complete engine
warranty, less emission-related parts and components, is provided Emissions Warranty Interpretation
separately as the “Limited Warranty for New John Deere Equipment”. • Any warranted part that is not scheduled for replacement as required
by the maintenance instructions in the Operator’s Manual is
California and U.S. EPA Emissions Control warranted for two years. If any such part fails during the period of
warranty coverage it will be repaired or replaced by John Deere. Any
System Warranty Statement (Off-Road Gas such part repaired or replaced under warranty is warranted for the
Engines) remaining warranty period.
• Any warranted part that is scheduled only for regular inspection in
Your Warranty Rights and Obligations the maintenance instructions in the Operator’s Manual is warranted
The California Air Resources Board, John Deere, and the United States for two years. A statement in the Operator’s Manual to the effect of
Environmental Protection Agency are pleased to explain the emissions “repair or replace as necessary” does not reduce the period of
control system’s warranty on your model year 2015 or 2016 spark warranty coverage. Any such part repaired or replaced under
ignited off-road engine equipment. In California, new equipment that warranty is warranted for the remaining warranty period.
uses small or large (less than 1 liter) spark ignited off-road engines • Any warranted part that is scheduled for replacement as required
must be designed, built and equipped to meet the State’s stringent anti- maintenance in the Operator’s Manual is warranted for the period of
smog standards. John Deere must warrant the emissions control time prior to the first scheduled replacement point for that part. If the
system on your spark ignited off-road engine equipment for the period part fails prior to the first scheduled replacement, the part will be
listed below provided there has been no abuse, neglect or improper repaired or replaced by John Deere. Any such part repaired or
maintenance of your equipment.
54
Warranty
replaced under warranty is warranted for the remainder of the period b) No express emissions control system warranty is given by John
prior to the first scheduled replacement point for the part. Deere with respect to the equipment or engine except as specifically
• Repair or replacement of any warranted part under the warranty will set forth in this document. Any emissions control system warranty
be performed at no charge to the owner at any authorized John implied by law, including any warranty of merchantability or fitness for a
Deere Turf and Utility retailer. particular purpose, is expressly limited to the emissions control system
warranty terms set forth in this document.
• The owner will not be charged for diagnostic labor which leads to the
determination that a warranted part is defective, provided such work c) No dealer is authorized to modify this Federal, California and John
is performed by John Deere. Deere Emissions Control System Warranty.
• John Deere will repair damages to other engine components
proximately caused by a failure under warranty of any emissions- Tire Warranty
related warranted part.
• Add-on or modified parts that are not exempted by the California Air John Deere warranty applies for tires available through the John Deere
parts system. For tires not available through the John Deere parts
Resources Board may not be used. The use of any non-exempted
system, the tire manufacturer’s warranty applicable to your machine
add-on or modified parts will be grounds for disallowing a warranty
claim. John Deere will not be liable to warrant failures of warranted may not apply outside the U.S. (See your John Deere dealer for specific
parts caused by the use of a non-exempted add-on or modified part. information.)
Emission Warranty Parts List

Limited Battery Warranty For Factory
Coverage under this warranty extends only to the parts listed below
(the emissions control system parts) to the extent these parts were on
Installed Batteries
the engine and equipment purchased.
NOTE: Applicable in North America only. For complete machine
Fuel Metering System:
warranty, reference a copy of the John Deere warranty
• Carburetor and internal parts (or fuel injection system) statement. Contact your John Deere dealer to obtain a copy.
• Air/fuel ratio feedback and control system
• Cold start enrichment system TO SECURE WARRANTY SERVICE
Evaporative System: The purchaser must request warranty service from a John Deere dealer
authorized to sell John Deere batteries, and present the battery to the
• Fuel tank, fuel cap and tether dealer with the top cover plate codes intact.
• Fuel hose, line, fittings, clamps
• Fuel pump, fuel shut-off valve FREE REPLACEMENT PERIOD
• Fuel vapor hoses, fittings Any new battery which becomes unserviceable (not merely discharged)
due to defects in material or workmanship within the FREE
• Carbon canister
REPLACEMENT PERIOD will be replaced free of charge. Installation
• Rollover/slant valve for fuel vapor control costs will be covered by warranty if the unserviceable battery was
• Purge and vent line installed by a John Deere factory or dealer and the replacement battery
is installed by a John Deere dealer.
Air Induction System:
• Air cleaner PRO RATA ADJUSTMENT (batteries with letter code identification
only)
• Intake manifold
Any new battery which becomes unserviceable (not merely discharged)
Ignition System: due to defects in material or workmanship within the Pro Rata Warranty
Period will be replaced upon payment of the battery’s current list price
• Spark plugs less a pro rata credit for unused months of service. The applicable
• Magneto or electronic ignition system adjustment period is determined from the Warranty Code printed at the
• Spark advance/retard system top of the battery and table below. Installation costs are not covered
after the battery warranty period has ended.
Exhaust System:
THIS WARRANTY DOES NOT COVER
• Exhaust manifold
• Catalyst muffler A. Breakage of the container, cover, or terminals.
B. Depreciation or damage caused by lack of reasonable and
Miscellaneous Items Used in Above Systems necessary maintenance or by improper maintenance.
• Valves and Switches: vacuum, temperature, position, check, time-
C. Transportation, mailing, or service call charges for warranty service.
sensitive
• Electronic controls D. Batteries that are merely discharged.
• Hoses, belts, connectors and assemblies LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S
Limited Liability REMEDIES
a) The liability of John Deere under this Emissions Control System To the extent permitted by law, neither John Deere nor any company
Warranty is limited solely to the remedying of defects in materials or affiliated with it makes any warranties, representations, or promises as
workmanship. This warranty does not cover inconvenience or loss of to the quality, performance or freedom from defect of the products
use of the non-road equipment or engine or transportation of the covered by this warranty. IMPLIED WARRANTIES OF
equipment or engine to or from the John Deere Turf and Utility retailer. MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
John Deere shall not be liable for any other expense, loss, or damage, TO THE EXTENT APPLICABLE, SHALL BE LIMITED IN DURATION
whether direct, incidental, consequential (except as listed above under TO THE APPLICABLE ADJUSTMENT PERIOD SET FORTH HERE.
“coverage”) or exemplary arising in connection with the sale or use of or THE PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THE
inability to use the non-road equipment or engine for any other purpose. BREACH OR PERFORMANCE OF ANY WARRANTY ON JOHN
DEERE BATTERIES ARE THOSE SET FORTH HERE. IN NO EVENT
WILL THE DEALER, JOHN DEERE OR ANY COMPANY AFFILIATED
55
Getting Quality Service
WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR Follow the steps below to get answers to any questions you may have
CONSEQUENTIAL DAMAGES. (Note: Some states do not allow about your product.
limitations on how long an implied warranty lasts or the exclusion or
1. Refer to the appropriate attachment, machine or equipment
limitation of incidental or consequential damages. So these limitations
operator manuals.
and exclusions may not apply to you.) This warranty gives you specific
legal rights, and you may also have some rights which vary from state 2. Contact your John Deere dealer with unanswered questions.
to state.
3. In North America or Canada, call the John Deere Customer
NO DEALER WARRANTY Contact Center.
• Call 1-800-537-8233 and provide product serial number and
The selling dealer makes no warranty of its own and the dealer has no model number.
authority to make any representation or promise on behalf of John
Deere, or to modify the terms or limitations of this warranty in any way.
WARRANTY TERMS TABLE
NOTE: If your battery is not labeled with a warranty code, it is a

warranty code 6.
Warranty Code Free Replacement Period Pro Rata Warranty Period
A 90 Days 40 Months
B 90 Days 36 Months
C 90 Days 24 Months
D 12 Months 48 Months
E 90 Days 12 Months
F 90 Days 60 Months
G 12 Months 60 Months
H 12 Months 60 Months
6 6 Months 0 Months
12 12 Months 0 Months
18 18 Months 0 Months
The RSX850i original equipment battery will carry a 100% Full

Replacement for the duration of the complete machine warranty.
Getting Quality Service

Service Literature
If you would like a copy of the Parts Catalog or Technical Manual for
this machine call:
• U.S. & Canada: 1-800-522-7448.
• All Other Regions: Your John Deere dealer.
Parts
We recommend John Deere quality parts and lubricants, available at
your John Deere dealer.
When you order parts, your John Deere dealer needs the serial number
or product identification number (PIN) for your machine or attachment.
These are the numbers that you recorded in the Product Identification
section of this manual.
Order Service Parts Online

Visit http://JDParts.deere.com for your Internet connection to parts
ordering and information.
John Deere Quality Continues with Quality

Service
John Deere provides a process to handle your questions or problems,
should they arise, to ensure that product quality continues with your
John Deere dealer’s parts and service support.
56
Service Record
Service Record
Record Service Dates
Oil Change Oil Filter Change (If Equipped) Lubricate Machine Air Cleaner Element Check/Clean Fuel Filter Change
57
Slope Gauge
Slope Gauge
58
Slope Gauge
Slope Gauge Template
NOTE: Cut along left boundary line of graphic as a guide to remove
template.
Use this slope gauge to determine if a slope is too steep for safe operation. Do not operate your machine on a slope greater than what is recommended in your Operator’s Manual. See Operating on
Slopes in the Safety Section.
• Fold along the appropriate line (A) to match the recommended slope.
• Align this edge (B) with a vertical surface, a tree, building, fence pole, etc.
• Compare slope (C) with folded edge.
59
Slope Gauge
60
Index
A Mower, Removing Deck (48C, 48TD and 54C Mowers) . . . . . . . . .39
Air Cleaner Elements, Checking and Cleaning. . . . . . . . . . . . . . . .33 Mower Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Armrests, Adjusting( If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . .18 Mowing Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
B N
Battery and Terminals, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .46 Neutral Creep, Checking and Adjusting . . . . . . . . . . . . . . . . . . . . .36
Battery, Removing and Installing. . . . . . . . . . . . . . . . . . . . . . . . . .46 O
Battery, Service Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Oil, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Battery, Using Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Oil Level, Checking Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Belt, Replacing Mower Drive( 48HC and 54HC Mowers) . . . . . . . .43 Oil Level, Checking Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Blades, Checking Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Oil, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Blades, Servicing Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Operating Checklist, Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Bulb, Replacing Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Operator Station Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
C P
Carburetor, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Park Brake, Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Cleaning, Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Park Brake, Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D Parts, Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Drive Belt, Replacing Mower( 62 in. Mower) . . . . . . . . . . . . . . . . .45 Plastic And Painted Surfaces, Avoid Damage To . . . . . . . . . . . . . .17
E R
Electrical Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Record service dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Engine Shroud, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 S
Engine, Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Engine, Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Safety Systems, Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Engine Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Safety, Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
F Seat, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Filter, Changing Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Service Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Filter, Changing Transaxle Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Spark Arrestor, Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Filter, Replacing Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Spark Plug, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Foot Plate, Removing and Installing Mower Deck . . . . . . . . . . . . .38 Spindles, Lubricating Front Caster . . . . . . . . . . . . . . . . . . . . . . . .28
Fuel and Stabilizer, Using Proper . . . . . . . . . . . . . . . . . . . . . . . . .47 Storage, Preparing Machine for . . . . . . . . . . . . . . . . . . . . . . . . . .51
Fuel Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Storage, Removing Machine from . . . . . . . . . . . . . . . . . . . . . . . . .52
Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Storing Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Fuel Tank, Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Switch, Testing Motion Control Lever . . . . . . . . . . . . . . . . . . . . . .22
Fuse, Replacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Switch, Testing Mower Engagement (PTO) . . . . . . . . . . . . . . . . . .21
G Switch, Testing Park Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Switch, Testing Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Guard, Cleaning Engine Screen . . . . . . . . . . . . . . . . . . . . . . . . . .31 Switch, Using Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Switch, Using the Mower Engagement . . . . . . . . . . . . . . . . . . . . .22
H
Hourmeter, Using. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 T
Technical Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
I Template, slope gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Identification Numbers, Record . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Tire Pressure, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
L Tracking, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Labels, Locating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Transaxle, Cleaning Cooling Fans. . . . . . . . . . . . . . . . . . . . . . . . .37
Levers, Using the Motion Control . . . . . . . . . . . . . . . . . . . . . . . . .22 Transaxle Drive Belt, Checking and Replacing. . . . . . . . . . . . . . . .37
Lift Arm, Lubricating Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Transporting Machine on Trailer . . . . . . . . . . . . . . . . . . . . . . . . . .26
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
M
Machine, Mounting and Dismounting. . . . . . . . . . . . . . . . . . . . . . .18 W
Machine Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Warranty maintenance statement, engine . . . . . . . . . . . . . . . . . . .28
Material Collection System, Unplugging. . . . . . . . . . . . . . . . . . . . .25 Warranty Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Metal Surfaces, Repairing and Cleaning . . . . . . . . . . . . . . . . . . . .50 Wheel Assembly, Removing and Installing. . . . . . . . . . . . . . . . . . .48
Motion Control Levers, Adjusting. . . . . . . . . . . . . . . . . . . . . . . . . .18 Wheels, Adjusting Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Moving Machine by Hand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Wheels, Removing and Installing Front Caster. . . . . . . . . . . . . . . .49
Mower, Adjusting Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . .18
Mower, Adjusting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Mower Deck, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Mower Deck Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Mower Deck Spindles, Lubricating . . . . . . . . . . . . . . . . . . . . . . . .27
Mower Drive Belt, Replacing( Z400 Series 48 and 54
in. Mowers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Mower, Engaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Mower, Installing( 48HC, 54HC, 60HC, 62C) . . . . . . . . . . . . . . . . .41
Mower, Installing Deck( 48C, 48TD and 54C Mowers) . . . . . . . . . .41
Mower, Removing( 48HC, 54HC, 60HC, 62C) . . . . . . . . . . . . . . . .39
61
Notes
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*SELF*

Z425, Z435, Z445, Z465, Z625,

Z400 and Z600 Series EZtrak™

Diesel engine exhaust and some of its constituents

If this product contains a gasoline engine:

The State of California requires the above two warnings.

John Deere Power Products

Using Your Operator’s Manual

IMPORTANT: Avoid damage! This text is used to tell the operator

NOTE: General information is given throughout the manual that may

Service Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . 27 DEALER NAME:

Engine Serial Number:

Transaxle Serial Numbers:

French or Spanish Safety Labels and Operator’s Manual

Avoid equipment fires.

1. Muffler and Exhaust System

AVOID SERIOUS INJURY OR DEATH

• Read operator's manual.

Safety Labels—No Text

At several important places on this machine safety signs are affixed

• Do not put hands or feet under or into mower when engine is

Avoid Injury From Thrown Objects

MXAL42780—UN—09APR13 • Stay clear of moving belts.

• Slopes are a major factor related to loss-of-control and tipover

Wear Appropriate Clothing

MXAL42786—UN—09APR13 • Always wear eye protection when operating the machine.

Avoid personal injury or death resulting from a collision with another

MXAL42882—UN—26MAR13 Practice Safe Maintenance

Checking Wheel Hardware

Primary areas that must be inspected and cleaned on the machine

4. On or near transaxles (F) and belt drives and fins.

A — Left Motion Control Lever I — Fuel Tank Cap

Avoid Damage to Plastic and Painted

a. Position mower blades as follows and measure from each

2. Raise mower deck:

Adjusting Mower Level

Adjusting Mower Wheels

1. Park machine safely on a level surface. (See Parking Safely in the

48 and 54 Inch Mowers (Z400 Series)

c. 48C and 54C mower decks: Adjust mower level, if necessary, by

Position 1 (A) 25—44 mm (1—1-3/4 in.) Height of Cut

Position 2 (B) 50—69 mm (2—2-3/4 in.) Height of Cut

Position 3 (C) 76—101 mm (3—4 in.) Height of Cut

d. 48HC, 54HC, 60HC and 62 in. mower decks: Adjust mower

Testing Park Brake Switch

Testing Park Brake

Testing Seat Switch

Setting Park Brake

Using Key Switch

• Motion control levers must be in the start/shutdown position (A) and

C - Start position - Turn key to start position to crank the engine.

Using Mower Engagement Switch

• Machine speed, motion, and direction can be controlled when the

Right Turn Starting the Engine

1. Sit on the operator seat.

8. Allow the engine to warm up for 20 seconds.

1. Adjust mower to desired cutting height.

6. Pull mower engagement switch up to engage mower. MXAL47067—UN—16APR13

1. Park machine safely. (See Parking Safely in the Safety section).

SELF