Welding Inspection Technology Module 5

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WELDING INSPECTION TECHNOLOGY WORKBOOK

MODULE 5

DOCUMENTS GOVERNING WELDING


INSPECTION AND QUALIFICATION

Q 5-1 Which of the following do not contain job quality requirements?


a. codes
b. drawings
c. specifications
d. textbooks
e. Standards

Q 5-2 Of the following, which may be considered mandatory?


a. codes
b. specifications
c. standards
d. all of the above
e. none of the above

Q 5-3 The job documents that best describe the size and configuration of a weldment are:
a. codes
b. standard
c. specification
d. drawings
e. none of the above

Q 5-4 The type of document that has legal status by definition is:
a. code
b. standard
c. specification
d. both a and b above
e. all of the above

Q 5-5 The type of document that describes the requirements for a particular material or
component is referred to as:
a. code
b. standard
c. specification
d. a and b above
e. b and c above
Q 5-6 Something set up and established by authority as a rule to measure quantity, quality,
value, or weight is a:
a. specification
b. standard
c. code
d. drawing
e. none of the above

Q 5-7 Of the following types of documents, which have general acceptance in the welding
industry?
a. contracts
b. standards
c. specifications
d. drawings
e. all of the above

Q 5-8 The code that covers the welding of steel structures is:
a. ASME section IX
b. ASME B31.1
c. API 1104
d. AWSD 1.1
e. ASME B31.3

Q 5-9 The code that covers the design of metallic unfired pressure vessels is:
a. ASME Section XI
b. ASME Section VIII
c. ASME Section X
d. API 1104
e. AWS D1.1

Q 5-10 The series of specifications covering the requirements for welding electrodes is
designed:
a. AWS D1.X
b. AWS D14.X
c. AWS A5.1-A5.31
d. ASTM A53
e. ASTM A36

Q 5-11 Which of the following methods for controlling materials in a fabrication shop is most
suitable for automation?
a. Color coding
b. Alpha-numeric coding
c. Heat number transfer
d. Bar coding
e. Segregation by alloy
Q 5-12 Which Section of the ASME Code covers qualification of welders?
a. Section V
b. Section XI
c. Section III
d. Section VIII
e. Section IX

Q 5-13 Tolerances are required on drawings to:


a. Guide the inspector on permissible size variations
b. Show the total amount of variation permitted from the design size
c. Both a and b above
d. None of the above

Q 5-14 Tolerances can be expressed:


a. as a variation between limits
b. as plus or minus dimension
c. as a design size with either a plus or a minus
d. all of the above
e. none of the above

Q 5-15 Drawing notes can be classified as:


a. General
b. Local
c. Specifications
d. All of the above
e. None of the above

Q 5-16 Hold points refer to:


a. The points for lifting an object
b. A delay in fabrication to permit inspection
c. A shutdown at the end of the day
d. None of the above

Q 5-17 The welding inspector is not responsible for checking to make sure all welding and
testing personnel have adequate certifications.
a. true
b. false

Q 5-18 The American Welding Society has developed how many welding codes?
a. one
b. two
c. three
d. four
e. six
Q 5-19 When inspecting unfired pressure vessels to the ASME Code, the inspector will
usually use several different Sections.
a. true
b. false

Q 5-20 In what Section of the ASME Code is the filler materials found?
a. Section III
b. Section II, Part C
c. Section II, Part D
d. Section IX
e. None of the above

Q 5-21 Standards are never considered mandatory.


a. true
b. false

Q 5-22 Base metals used in fabrication can be bought to conform to which of the following?
a. ASTM Standards
b. ASME Code, Section II, Parts A and B
c. It is not required to specify base metals
d. A and b above
e. None of the above

Q 5-23 The AWS Specifications designated as A5.XX refer to:


a. Filler metals
b. Rules for bridges
c. Cross country pipelines
d. Pressure vessel fabrication
e. None of the above

Q 5-24 An effective materials control system will:


a. Be as simple as possible
b. Contain checks and balances
c. Not be necessary unless the fabrication is for nuclear work
d. Be based on “ first in – first out”
e. A and b above

Q 5-25 UNS refers to:


a. United Nondestructive Society
b. United National Standards
c. Unified National System
d. Unified Numbering System
e. None of the above
Q 5-26 Who is normally responsible for the qualification of welding procedures and welders?
a. welder
b. architect
c. welder’s employer
d. engineer
e. Code body

Q 5-27 Which of the following processes is not considered prequalified in accordance with
AWS D1.1?
a. Shielded metal arc
b. Submerged arc
c. Short-circuiting transfer gas metal arc
d. Spray transfer gas metal arc
e. Flux cored arc

Q5-28 Of the following types of test specimens, which is used by API and not ASME FOR
procedure and welder qualification testing?
a. Face bend
b. Root bend
c. Side bend
d. Nick break
e. tensile

Q 5-29 what is the pipe welding position where the pipe remains fixed with its axis horizontal,
so the welder must weld around the joint?
a. 1G
b. 2G
c. 5G
d. 6G
e. 6GR

Q 5-30 What is the pipe welding position where the axis of the pipe lies fixed at a 45-degree
angle?
a. 1G
b. 2G
c. 5G
d. 6G
e. 6GR

Q 5-31 What is the pipe position test for welders who are trying to qualify to weld T, K, and
Y connections?
a. 1G
b. 2G
c. 5G
d. 6G
e. 6GR
Q 5-32 If a welder qualifies to weld with an E6010 electrode, which is an R3 group electrode,
he is also qualified to weld with all of the following except:
a. E6011
b. E6012
c. E7018
d. E7024
e. E6013

Q5-33 With relation to procedure and welder qualification, which of the following can be an
important task for the welding inspector?
a. Watching the welding qualification test
b. Identifying samples
c. Cutting and testing specimens
d. Monitoring production welding
e. All of the above

Q 5-34 For most codes, if a welder continues to use a particular process and procedure, how
Long does the welder’s qualification remain in effect?
a. indefinitely
b. 6 months
c. 1 year
d. 3 years
e. until the welder produces a rejectable weld

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