MINT CP User Manual
MINT CP User Manual
MINT CP User Manual
User Manual
mINT Series IO Modules
MINT CP – MINT RS485
DOC m25A-OM-101 Issue No. 07 Copyright © 2013 Masibus Automation and Instrumentation P Ltd
Customer Support: support@masibus.com Toll Free Number (India Only): 1 – 800 – ADD – CARE
(233 – 2273)
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MINT AI-8U
MINT DO-16
Features
MINT DI-16
Portable
Modbus Connectivity
Single Setup and Easy Handling
Upto 127 Modules on RS485 Network
Low - cost Modules for PLC – DAS Systems
Isolated Modules Available for Special Applications
LEDs for Fault Status, communication and Power Supply
Modules used with third party software via Modbus RTU Protocol
Standard software for Module Configuration, Debug and Trouble -
shooting IO modules available in Universal analog inputs, analog
outputs, Digital inputs, Digital Outputs, combinational Modules.
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Contents
1. Introduction ........................................................................................................... 5
1.1 About the User Manual and Design Guide ....................................................... 5
1.2 An Overview of mINT IO series: ....................................................................... 5
1.3 Product Ordering Code: ................................................................................... 6
1.4 List Of Accessories: ......................................................................................... 6
1.5 SAFETY PRECAUTIONS ................................................................................ 7
1.5.1 General Note ............................................................................................. 7
1.5.2 Personnel Qualification.............................................................................. 7
2. IO General Information: ......................................................................................... 8
2.1 Physical Dimensions: ....................................................................................... 8
2.2 Grounding/Shielding ........................................................................................ 9
2.3 RS485 Network Wiring..................................................................................... 9
2.3.1 RS485 Cabling Methodology ..................................................................... 9
2.4 Switch settings: .............................................................................................. 11
2.4.1 Setting the Modbus Node ID.................................................................... 11
2.4.2 RS- 485 Termination: .............................................................................. 11
2.5 Communication Settings: ............................................................................... 11
2.5.1 Communications Settings with DIP Switch 8 ON (Default): ...................... 12
2.5.2 Communications Settings with DIP Switch 8 OFF(Programmed .............. 12
Baud Rate): ...................................................................................................... 12
2.5.3 Communications Settings Registers ........................................................ 12
2.5.5 Modbus Register Types........................................................................... 13
3. mint-cp module .................................................................................................... 14
3.1 mINT CP Ethernet Interface Module .............................................................. 14
3.1.1 Description .............................................................................................. 14
3.1.2 Technical Specification of mINT CP ........................................................ 14
3.1.3 Status Indicators...................................................................................... 15
3.1.4 Wiring ...................................................................................................... 15
3.1.5 Configuration ........................................................................................... 16
3.1.6 Functional block ...................................................................................... 19
3.2 Data addressing and memory mapping ......................................................... 19
3.2.1 Configuration for mINT-IOs ..................................................................... 19
3.2.2 mINT CP configuration address ............................................................... 21
3.2.3 mINT-CP diagnostics modnet address .................................................... 24
3.2.4 Direct IO configuration for Ethernet ......................................................... 26
3.2.5 Direct IO configuration for USB slave ID-127........................................... 26
4.1 mINT – 16DI – Digital Inputs with counters: ................................................... 27
4.1.1 Description: ............................................................................................. 27
4.1.2 Technical Specifications: ......................................................................... 27
4.1.3 Status Indicators...................................................................................... 28
4.1.4 Wiring Diagram for mINT – 16DI – Digital Inputs: .................................... 29
4.1.5 Input Processing – Filtration .................................................................... 29
4.1.5.7 Filter Time (ms): ................................................................................... 31
4.1.6 Modbus Address for configuration ........................................................... 32
4.2 mINT – 16DO – Digital Outputs: .................................................................... 34
4.2.1 Description: ............................................................................................. 34
4.2.2 Technical Specifications: ......................................................................... 34
4.2.3 Status Indicators...................................................................................... 35
4.2.4 Wiring Diagram:....................................................................................... 36
4.2.5 Configurable Parameters ......................................................................... 36
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1. INTRODUCTION
1.1 About the User Manual and Design Guide
This user manual describes the detail specifications functions, hardware,
installation, commissioning and operation of the mint-IO product family from
Masibus Automation and Instrumentation Pvt. Ltd. Masibus provides 6 types
of mint - I/O modules for various applications so far. Following table is the I/O
modules support list we provided for user’s choice.
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2. IO GENERAL INFORMATION:
2.1 Physical Dimensions:
The IO enclosure is shown below. The module clips directly onto an industry
standard DIN rail. Field wiring is on bottom side of the module via a separate
plug in connector. The module power and RS485 communications wiring is on
a separate plug in connector on the upper side of the housing.
Mechanical Specifications
Module
Case ABS Plastic
Width 22.5 mm
Height 101 mm
Depth 120 mm
Color Black
Weight 160g
Mounting Suitable for
DIN rail in compliance
with EN-50022
Connection Detail:
Power Supply and RS-485 port connections are as following:
30 -- 25 D1-
24 V
26 D1+
29 +
27 D2-
28 D2+
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The drawback of the three conductor option is elevated cable pricing and is
slightly more difficult to install. Care must also be taking using this option not
to create a ground loop.
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Note: The Modbus message length must be limited to 100 consecutive read
or write registers. If more registers are required then a new poll group must be
added for the next xxx registers.
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3. MINT-CP MODULE
3.1 mINT CP Ethernet Interface Module
3.1.1 Description
The mint CP is works as Ethernet
to serial convertor and connects
mint IOs to Ethernet network.
Mint CP includes a web server
which enables access to internal
parameters for configuration. This
allows IP address configuration,
default gateway IP address and
subnet mask. The web server
can be accessed by most web
browsers.
Factory default IP address is:
192.168.100.110
This address can be change by
existing network through browser.
The web page address for viewing the setup parameter is http://
192.168.100.110. The master device which is polling the IO-modules must be
configured with IP address of the Mint-CP module and with the modbus ID of
the mint-IO modules. As each IO modules communication bus is separate, it
is possible to have repeated Modbus ID's on the mint-IO modules provided
they are attached to a different mint-CP. The IP address differentiates
between the different mint systems. Consequently, many hundreds of mint-IO
modules may be added to a Ethernet network.
The mint-CP is a Modbus gateway and the client must be configured to use
Port 502. This is a reserved port number for Modbus TCP applications and
informs the mint-CP that it must implement the protocol conversion from
Modbus TCP on the Ethernet network to Modbus RTU on the mint-CP serial
communications bus.
3.1.2 Technical Specification of mINT CP
Voltage Requirements:
Logic Supply voltage 18 - 32Vdc
Logic Supply Current 100mA max @24V
Power Consumption < 2.5W
Ethernet port Specifications:
Network interface Ethernet 10/100Base-T(auto-detecting)
Connector RJ45 connection (auto-crossover)
TCP/IP, ARP, UDP,DHCP, Modbus
Protocols TCP/IP, HTTP
NO of Client for Modbus TCP/IP Up to 15
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Performance Specifications
Processor 32-bit CPU ARM Core
Maximum No. of Read Registers 1024
Maximum No. of Write Registers 1024
Configuration and Diagnostics mINT-Plus software
No. of mINT-IO support Up to 15-mINT-IOs
Serial Port Specifications:
Communication Port RS485 port 1 & 2 (D+, D-, GND) (2-wire
half-duplex)
Communication Speed(Baud rate) 9600, 19200, 38400, 57600,115200 bps.
Parity ODD, EVEN ,NONE
Data bits 8
Stop bit 1, 2
Protocols Modbus RTU master
Diagnostic Port USB 2.0 – Modbus RTU slave
Environmental Specifications:
Operating Temperature 0˚ C to 55˚ C
Storage Temperature -10˚C to 70˚ C
Humidity (Non-condensing) 30 to 95% RH
3.1.4 Wiring
Following diagram shows the wiring of the power supply and RS-485
Connection.
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3.1.5 Configuration
Mint-CP module configuration is done by mint-plus configuration software.
Refer to the section in the mint-plus configuration software guide. The
configuration of the IP Address is also done using the web browser.
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Data memory address: all parameter read and write data are stored in the
mINT CP. Starting address for this parameter data is described in the table.
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2048 Slave
parameter
data for
write
Modnet Addr. 41026 1025
1024 Slave
parameter
data for
read
Modnet Addr. 40001 0
MEM.ADDR
As shown in figure, data for slave parameters for read, store from starting
address 0 to 1025 with the base address of 40001 and data for slave
parameters for write, store from starting address 1 to 1025 with the base
address of 41026.
3.2.2 mINT CP configuration address
User can configure serial communication and Ethernet communication at
addresses shown in following table.
Min Max
Address Parameter Description
value Value
COM1
1 = 9600(Default),
2 = 19200,
45001 Baud rate 1 5 3 = 38400,
4 = 57600,
5 = 115200,
0 = None(Default),
45002 Parity 0 2 1 = Even,
2 = Odd
1 = 1 Stop bit(Default),
45003 Stop Bits 1 2
2 = 2 Stop bits
45004 Data Length 8 8 8 = 8 Data Bits
COM2
1 = 9600(Default),
2 = 19200,
45005 Baud rate 1 5 3 = 38400,
4 = 57600,
5 = 115200
0 = None(Default),
45006 Parity 0 2 1 = Even,
2 = Odd
1 = 1 Stop bit(Default),
45007 Stop Bits 1 2
2 = 2 Stop bits
45008 Data Length 8 8 8 = 8 Data Bits
Enable- 0 = Disable,
45013 0 1
COM-1 1= Enable(Default),
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Enable- 0 = Disable(Default),
45014 0 1
COM-2 1= Enable
IP ADDRESS
45016 0 255
– Byte 0
IP ADDRESS
45017 0 255
– Byte 1 Default IP Address is
IP ADDRESS 192.168.100.110
45018 0 255
– Byte 2
IP ADDRESS
45019 0 255
– Byte 3
Mask Address
45020 0 255
– Byte 0
Mask Address
45021 0 255
– Byte 1 Default Mask Value is
Mask Address 255.255.255.0
45022 0 255
– Byte 2
Mask Address
45023 0 255
– Byte 3
Gateway IP
45024 0 255
Address
Gateway IP
45025 0 255
Address Default Gateway Address
Gateway IP is 192.168.100.254
45026 0 255
Address
Gateway IP
45027 0 255
Address
45028 Port Name 502 502 Modbus TCP Port
Time-Out Modbus RTU Time-Out
0 65535
45029 Detect Value Error Value
Modbus Time out value in
0 65535 scale of 1ms – (Default –
45030 Timeout(com) 1000ms)
No. of Modbus query retry
0 65535
45031 Retry(com) (default – 0)
Modbus Watch Time
0 65535 value in scale of 1ms –
45032 Watch(com) (Default – 10000ms)
Modbus Scan Time value
Scan 0 65535 in scale of 1ms – (Default
45033 Time(com) – 10000ms)
0 – IP address is static,
1-IP address assign by
0 1
DHCP server. (Default – 0
45034 Static/Dhcp static IP)
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Serial communication:
There are two com-ports are available for serial communication as
redundancy support Modbus RTU master. User can use only one port at a
time i.e. While com port 1 is in working mode(Enable) then com port 2 will be
in disable mode and vice versa.
Baud rate with the range from 9600 to 115200 can be configuring here.
Parity bit for non parity 0, even parity 1 and for odd parity 2 can be configure.
Any one com-port should be configured at one instance. They work as
redundancy logic. This logic changes communication link to other port for
failure of one port.
TCP/IP Ethernet communication:
IP address, Mask and gateway are configured as per network comfort.
According to factory setting, IP address is:192.168.100.110
Port number is by default considered as 502.
Further configuration:
Delay (com) (ms): controls the time between the receiving of single
characters.
Timeout (com) (ms): time out occur when slave do not respond the query
within this specified time. This time have to specify at this address (45030) in
millisecond.
Timeout detect value: if slave fails to respond query before time-out, then
some value should be indicate that slave respond value. This value has to be
stored in this register address 45029.
Retry (com): it is number of retry count that the query needs to be resend on
its failure.
Watch (com) (ms): it is a specified time, after that master resend request to
the slave. It is much larger then timeout time. And it helps to reduce total
query sending time.
Scan time (com): It scans data from the register address after completion of
scan time cycle
DHCP/Static: the IP address to mINT CP can be allocated according to
DHCP. Through which less IP address problem can be resolved.
Security and reset:
Masibus provides password protection for configure data and direct write.
This password is written in register address 45097
Using this password and assigning data 5555 to address 45099 can set all
data to zero.
For direct communication with the IOs, values 0, 1 and 2 have to initialize
in register 45100 for disable direct communication, via Ethernet and via USB
respectively.
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Part name: Part identity of slave, which is connected to the master software
or PLC.
If mINT CP is connected then part name should be MINT-CP-ET-000-0 in
32007 to 32018 addresses.
Com status: whether comport is enabled or disabled.
This can be analyzing from address 32019 to 32020 from CP registers.
Ethernet diagnostics
IP address: 4 bytes of IPv4 address can diagnosis from address 32023 to
32026, from most significant Byte to least significant Byte.
IP mask: 4 bytes of IPv4 address can diagnosis from address 32027 to
32030, from most significant Byte to least significant Byte.
TCP port: port address (502) for CP communication.
Station No:
No. of request: This swap long number describes sent queries from the
master CP to slave mINT IOs.
No. of valid request: This number shows the valid queries that responded by
the slave mINT IOs.
No. of invalid request: This number shows the no of queries that are not
qualified or do not have sufficient information, those are rejected (responded
as invalid) by the slave mINT IOs.
No. of Modbus Time-out: As per configure value of time out at address
45030 address, count of all timed out response can be derived from address
32039 and 32040 as higher and lower Byte respectively.
IO’s station status (32055): They show status of the slaves connected to the
master (mINT CP) whether it is enabled of disabled.
Second, min, hour, day, week day, month, and year of real time clack can
be observe at 32062 to 32068 addresses.
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4. IO modules:
4.1 mINT – 16DI – Digital Inputs with counters:
4.1.1 Description:
The IO-16DI module is a 16 channel digital input module. The inputs are
isolated from the logic by bi-directional O/pto-couplers. The common is
connected internally to either the (-) volts or (+) volts. The inputs have internal
counters associated with them. These counters are 32 bit Counters allowing a
count value from 0 to 4294967295. The count value can be cleared by writing
a zero to the associated registers or preset to any other value using the same
method.
4.1.2 Technical Specifications:
Voltage Requirements:
Logic Supply voltage 18 - 32Vdc
Logic Supply Current 50mA max @24V
Power Consumption < 2W
Input Specifications:
Input Points 16
Maximum Input Voltage 36 Vdc
Input Current 11mA @ 24Vdc
Turn ON Voltage 15-24Vdc
Turn OFF Voltage 0-8Vdc
Minimum Input Pulse Width 500 uSeconds
Frequency Counter 1 Khz Max
Counter Resolution 32bit
Filter time (ms) 0 - 65535 mSeconds
Debounce Time (ms) 0 - 65535 mSeconds
Chatter Filter Time 0 - 65535 mSeconds
Chatter Filter Counts 0 - 250 Counts
Isolation 1500Vrms – Field To Logic
Isolation 1500Vrms – Logic To RS485
Isolation 1500Vrms – RS485 To Field
Environmental Specifications:
Operating Temperature 0˚ C to 55˚ C
Storage Temperature -10˚C to 70˚ C
Humidity (Non-condensing) 30 to 95% RH
Communication Specifications:
Communication Port 2 COM ports
Communication Interface Based on EIA RS-485.
Communication Speed(Baud rate) 9600, 19200, 38400, 57600,115200 bps.
Parity ODD, EVEN ,NONE
Data bits 8
Stop bit 1, 2
Communication Protocol Modbus RTU
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Is Counter
Zero register IS capture counter BIT
(40070) written value one is written to
‘0’? the corresponding
channel number in the
Counter Capture
Counter register initial value is Counter register initial Register 40065.
copied from capture counter value is zero. i.e. counter
registers i.e. counter 1 register registers for channel one
(40001 &2) is copied value from (40001 &2) is zero on
capture counter register (40033 & power ON.
40034)
Flowchart:
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prevent multiple event registrations for the same input, e.g. a disturbance
interfering with a slow changing input (perhaps the comparator hysteretic was
chosen to be too small). The chatter counter is configurable for individual
inputs, chatter time for each input pair. Chatter filtering for individual inputs
can still be disabled by 0 chatter count values.
Chatter time: The time period within which the chatter counter limit is
effective. Value Range from 1 ... 65535 milliseconds.
Chatter count: The maximum number of registered events allowed passing
within the chatter time period. Values range from 1 ... 250, a 0 value
deactivates chatter filtering.
Example: If chatter time is configured and chatter counts are 5 counts.
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High pulse
width
Continuous Pulse:
When working in continuous pulse mode, ‘1’ means starting a continuous
pulse train, the High and low level lengths of which are defined in Parameters.
‘0’ means canceling the last Starting action. The factory default is “Discrete
Output” for this parameter.
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Communication Specifications:
Communication Port 2 COM ports
Communication Interface Based on EIA RS-485.
Communication Speed(Baud 9600, 19200, 38400, 57600,115200 bps.
rate)
Parity ODD, EVEN ,NONE
Data bits 8
Stop bit 1, 2
Communication Protocol Modbus RTU
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* 50 ohms
Connected
Outside
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Note:
1
Abnormal Conditions of Process Value
Abnormal Value Description
32764 Channel Skip
32765 UNDER Value
32766 OVER Value
32767 Channel OPEN Indication
2 Input Type Descriptions
Valu Type Description Modbus Ranges Input Range
e
0 Channel OFF ( Skip ) NA NA
1 E - Type TC -2000 to 10000 -200°C to 1000°C
2 J - Type TC -2000 to 12000 -200°C to 1200°C
3 K - Type TC -2000 to 13500 -200°C to 1350°C
4 T - Type TC -2000 to 4000 -200°C to 400°C
5 B - Type TC 4500 to 18000 450°C to 1800°C
6 R - Type TC 0 to 17500 0°C to 1750°C
7 S - Type TC 0 to 17500 0°C to 1750°C
8 N - Type TC -2000 to 13000 -200°C to 1300°C
9 Pt-1003W -2000 to 8500 -200°C to 850°C
10 CU-53 -2100 to 2100 -210°C to 210°C
11 NI 120 -800 to 2100 -80°C to 210°C
12 Current -2000 to +20000 0.000 to 20.000mA
13 Current -2000 to +20000 4.000 to 20.000mA
14 resistance 0 to 2000 0Ω to 2000Ω
15 Voltage -2000 to +20000 -10mV to +50mV
16 Voltage -2000 to +20000 0 to +100mV
17 Voltage -2000 to +20000 0 to +250mV
18 Voltage -2000 to +20000 0 to +1V
19 Voltage -2000 to +20000 0 to +10 V
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* Calibration
is used for factory purpose, these parameters are not
recommended to use on field.
Note:
1
Output Type Descriptions
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6. MECHANICAL GUIDELINES
Fig <B> Electronic equipments usually have the DIN rail mounting hook at the
bottom; therefore we maintained this standard
For the MINT Series
Fig <C> How to mount the enclosure on the DIN rail: insert the upper part of
the enclosure onto the DIN rail and press until
The Hook clicks itself
Fig <D> How to remove the enclosure from the DIN rail: unhook the lower part
using a screw driver and lift the enclosure from the DIN rail.
6.1 Cable data
Conductor cross section solid Min. 0.14 mm² & Max. 1.5 mm²
Conductor cross section stranded Min. 0.14 mm² & Max. 1.5 mm²
Conductor cross section stranded, with ferrule Min. 0.25 mm² & Max. 1.5 mm²
without plastic sleeve
Conductor cross section stranded, with ferrule Min. 0.25 mm² & Max. 0.5 mm²
with plastic sleeve
Conductor cross section AWG/kcmil Min. 28 & Max. 16
AWG according to UL/CUL Min. 30 & Max. 14
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7. APPLICATION
Remote data acquisition
Process monitoring
Industrial process control
Supervisory control
Security systems
Laboratory automation
Building automation
Product Test/Simulation in Production
The MINT I/O can also be used by end users, package vendors as well as
system integrators who want to upgrade their existing systems or optimize
their automation offerings.
Redundant communication application where two master connections to a
single device, creating redundancy in serial connectivity instantly increases
reliability, uptime and accessibility for critical Industrial applications.
7.1 Application Configurations:
There are a number of different configurations in which the IO modules may
be used in a System. Some are listed as follows:
7.1.1 I/O Expansion:
There are a number of devices such as PLC’s (Programmable Logic
Controllers) and HMI (Human machine interface) which have a MODBUS
Communications facility available. Many PLC and HMI manufacturers provide
Modbus Master and Modbus slave drivers to communicate directly with third
party devices using Modbus protocol using different kind of hardware
connection. PLC/HMI can be configured as a MODBUS Master. IO modules
are attached to the RS485 network and configured as RTU slaves. The
address setting is via dip switches on the IO module itself. The PLC/HMI
system use mINT IO modules as remote I/O reducing cabling costs and
increasing the I/O capability of the control system.
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8. TROUBLE SHOOTING
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