Format No.

: QC-MCN-F01

Set-up Approval Report Issue No. : 04(03/03/15)

Rev. No. : 01(03/03/15)

Rev. No. : 01(19/10/2015)
Frequency : Each Setting Change
Date: -------/-------/------------ Shift : ………………………..…
Part Name / No. Operation Machine No. Cycle Time Drawing No.

ACE Flywheel CNC 1st Setup 424513119900-MCD-01-04

Setter: …………………………………….....….. START Time:…………………….. END time: ….…...………. Approver:……...…………..

Observations
Balloon Instrument / Gauge
Characteristic Specification
No. ID
Sample 1 Sample 2 Sample 3 OK Piece Verification

Chuck Pressure 22 ± 2 kg/cm2 N/A Dial Indicator

Bore gauge with

Inner Diameter Ø 40.007 / 39.982 mm 1
MSR-32-1
Inner Diameter Ø 68.020 / 68.050 mm 2 CMM / SG with MSP

Outer Diameter Ø 115.900 / 116.100 mm 3 Vernier Caliper

Outer Diameter Ø 122.5 /127.5 mm 4 Vernier Caliper

Outer Diameter Ø 173.5 / 178.5 mm 5 Vernier Caliper

Outer Diameter Ø 233.5 / 238.5 mm 6 Vernier Caliper

Outer Diameter Ø 271.5 / 276.5 mm 7 Vernier Caliper

Outer Diameter Ø 304.3 / 304.4 mm 8 Vernier Caliper

Outer Diameter Ø 339.5 / 340.5 mm 9 Vernier Caliper

Depth 5.9 / 6.1 mm 10 Depth Vernier

Depth 26.9 / 27.1 mm 11 Depth Vernier

Chamfer 1.0 X 45 ̊ 12 Visual

Concentricity 0.05 w.r.t. 'A' 13 SPG-76 / CMM

Surface Finish
Surface Finish 3.2 μRa 14
Comparator
Surface Finish
Surface Finish 3.2 μRa 15
Comparator
Surface Finish
Surface Finish 1.6 μRa 16
Comparator
Chamfer 1.0 X 45 ̊ 17 Visual

Depth 6.9/7.1 mm 18 Depth Vernier

Depth 4.9 / 5.1 mm 19 Depth Vernier

Surface Finish
Surface Finish 3.2 μRa 20
Comparator
Surface Finish
Surface Finish 0.8 μRa 21
Comparator
Surface Finish
Surface Finish 3.2 μRa 22
Comparator
Chamfer 2.0 X 45 ̊ 23 VC+Bevel Protractor

Angle 90 º ± 0º20' 24 CMM

Depth 14.5 / 14.8 mm 25 Depth Vernier

Depth 5.1 / 5.3 mm 26 Depth Vernier

Angle 15 º 28 Bevel Protractor

Radius R2.0 mm 29 Radius Gauge

Depth 98.5 mm Ref. A1 Depth Vernier

Depth 94.5 mm Ref. A2 Depth Vernier

 Format No. : QC-MCN-F01

Set-up Approval Report Issue No. : 04(03/03/15)

Rev. No. : 01(03/03/15)

Rev. No. : 01(19/10/2015)
Frequency : Each Setting Change
Date: -------/-------/------------ Shift : ………………………..…
Part Name / No. Operation Machine No. Cycle Time Drawing No.

ACE Flywheel CNC 1st Setup 424513119900-MCD-01-04

Setter: …………………………………….....….. START Time:…………………….. END time: ….…...………. Approver:……...…………..

Observations
Balloon Instrument / Gauge
Characteristic Specification
No. ID
Sample 1 Sample 2 Sample 3 OK Piece Verification
Depth Vernier+
Depth 29.0 mm Ref. A3
Micrometer
 Format No. : QC-MCN-F01

Set-up Approval Report Issue No. : 04(03/03/15)

Rev. No. : 01(03/03/15)

Rev. No. : 01(19/10/2015)
Frequency : Each Setting Change
Date: -------/-------/------------ Shift : ………………………..…
Part Name / No. Operation Machine No. Cycle Time Drawing No.

ACE Flywheel CNC 2nd Setup 424513119900-MCD-02-04

Setter: …………………………………..…...….. START Time:…………………….. END time: ….…...………. Approver:……...…………..

Observations
Balloon Instrument / Gauge
Characteristic Specification
No. ID
Sample 1 Sample 2 Sample 3 OK Piece Verification

Chuck Pressure 22 ± 2 kg/cm2 N/A Dial Indicator

Inner Diameter Ø 40.007 / 39.982 mm 30 Vernier Caliper

CMM / SG-35-1 with

Inner Diameter Ø 330.10 / 330.15 mm 31
MSP

Outer Diameter Ø 363.700 / 364.300 mm 32 Vernier Caliper

Depth Vernier +
Depth 26.00 / 26.30 mm 33
Micrometer

Depth 96.7 / 96.9 mm 34 Depth Vernier

Depth 92.550 / 93.050 mm 35 Depth Vernier

Surface Finish 3.2 μRa 36 Surface Finish Tester

Surface Finish 3.2 μRa 37 Surface Finish Tester

Groove Radius R0.8 mm MAX. 38 Tool Profile / Visual

Chamfer 0.5 X 45 º 39 Visual

Groove Depth 0.8 mm 40 Visual

Depth 3.9 / 4.1 mm 42 Depth Vernier

CMM/HG with Dial

Flatness 0.1 mm 43
LC 0.001

Surface Finish 1.6 μRa 46 Surface Finish Tester

Surface Finish 3.2 μRa 47 Surface Finish Tester

Parallelism 0.05 mm 48 CMM

Concentricity 0.05 w.r.t. 'A' 49 CMM

Concentricity 0.05 w.r.t. 'A' 50 CMM

Height Gauge +
Chamfer 2.0 X 45 ̊ 51 Bevel Protractor
 Format No. : QC-MCN-F01

Set-up Approval Report Issue No. : 04(03/03/15)

Rev. No. : 01(03/03/15)

Rev. No. : 01(19/10/2015)
Frequency : Each Setting Change
Date: -------/-------/------------ Shift : ………………………..…
Part Name / No. Operation Machine No. Cycle Time Drawing No.

ACE Flywheel CNC 2nd Setup 424513119900-MCD-02-04

Setter: …………………………………..…...….. START Time:…………………….. END time: ….…...………. Approver:……...…………..

Observations
Balloon Instrument / Gauge
Characteristic Specification
No. ID
Sample 1 Sample 2 Sample 3 OK Piece Verification
 Format No. : QC-MCN-F01

Set-up Approval Report Issue No. : 04(03/03/15)

Rev. No. : 01(03/03/15)

Rev. No. : 01(19/10/2015)
Frequency : Each Setting Change
Date: -------/-------/------------ Shift : ………………………..…
Part Name / No. Operation Machine No. Cycle Time Drawing No.

ACE Flywheel VMC 1st Setup 424513119900-MCD-04-04

Setter: ……………………………………...….... START Time:…………………….. END time: ….…...………. Approver:……...…………..

Observations
Balloon Instrument / Gauge
Characteristic Specification
No. ID
Sample 1 Sample 2 Sample 3 OK Piece Verification

Drill Dia Ø 11.15 / 11.35 mm 52 Vernier Caliper

Drill Dia Ø 40.007 / 39.982 mm 53 Vernier Caliper

Drill Depth 17.80 / 18.20 mm 54 Vernier Caliper

Chamfer 1.0 X 45 ̊ 55 Visual

Surface Finish 3.2 μRa 56 Surface Finish Tester

4 Holes Ø 12.80 / 13.20 mm 57 CMM / SPG-69

Chamfer 1.0 X 45 ̊ 58 Visual

Surface Finish 3.2 μRa 59 Surface Finish Tester

2 Holes Thru M10 60 TPG-14

PCD Ø 95 ± 0.1 mm 61 CMM

12 Tapped Holes M8 X 1.25 62 TPG-09

Drill Depth 20.0 mm 63 Vernier Caliper

Std Bolt with Vernier

Tap Depth 15.0 mm 64
Caliper
CMM/Receiving
PCD Ø 312 ± 0.1 mm 65
Gauge-05
CMM/Receiving
True Position Ø 0.03 w.r.t.A 66
Gauge-05
CMM/Receiving
Angle 30º 67
Gauge-05

Angle 90 ° 68 CMM

Angle 90 ° 69 CMM

Angle 15° 70 CMM

Angle 15° 71 CMM

 Format No. : QC-MCN-F01

Set-up Approval Report Issue No. : 04(03/03/15)

Rev. No. : 01(03/03/15)

Rev. No. : 01(19/10/2015)
Frequency : Each Setting Change
Date: -------/-------/------------ Shift : ………………………..…
Part Name / No. Operation Machine No. Cycle Time Drawing No.

ACE Flywheel VMC 1st Setup 424513119900-MCD-04-04

Setter: ……………………………………...….... START Time:…………………….. END time: ….…...………. Approver:……...…………..

Observations
Balloon Instrument / Gauge
Characteristic Specification
No. ID
Sample 1 Sample 2 Sample 3 OK Piece Verification
 Format No. : QC-MCN-F01

Set-up Approval Report Issue No. : 04(03/03/15)

Rev. No. : 01(03/03/15)

Rev. No. : 01(19/10/2015)
Frequency : Each Setting Change
Date: -------/-------/------------ Shift : ………………………..…
Part Name / No. Operation Machine No. Cycle Time Drawing No.

ACE Flywheel VMC 2nd Setup 424513119900-MCD-03-04

Setter: ……………………………………...….... START Time:…………………….. END time: ….…...………. Approver:……...…………..

Observations
Balloon Instrument / Gauge
Characteristic Specification
No. ID
Sample 1 Sample 2 Sample 3 OK Piece Verification

Timing Mark Height 15.0 mm 72 Visual

Dimension Ø 40.007 / 39.982 mm 73 Visual

Timing Mark Position

10 ° 12° 14° 74 Visual
Angle

Timing Mark Depth 0.4 mm 75 Visual

Timing Mark Angle 90 ° 76 Visual

Tap M12 X 2.0 77 TPG-27

Drill Depth 22.0 mm 78 Vernier Caliper

Std Bolt with Vernier

Tap Depth 18.0 mm 79
Caliper
 Format No. : QC-MCN-F01

Set-up Approval Report Issue No. : 04(03/03/15)

Rev. No. : 01(03/03/15)

Rev. No. : 01(19/10/2015)
Frequency : Each Setting Change
Date: -------/-------/------------ Shift : ………………………..…
Part Name / No. Operation Machine No. Cycle Time Drawing No.

ACE Flywheel VMC 2nd Setup 424513119900-MCD-03-04

Setter: ……………………………………...….... START Time:…………………….. END time: ….…...………. Approver:……...…………..

Observations
Balloon Instrument / Gauge
Characteristic Specification
No. ID
Sample 1 Sample 2 Sample 3 OK Piece Verification