11 VS300 en 2.05 V2.10 Eag
11 VS300 en 2.05 V2.10 Eag
11 VS300 en 2.05 V2.10 Eag
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party rights.
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Disclaimer in the event of non-compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Personnel requirements, requirements on staff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 BGV A3 - Five safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Electrostatic sensitive devices (ESDs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5.1 ESD - Rules for handling and working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Application of VS 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 System expansion options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Function of VS 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.1 System design – Allocation of relay/control stages . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.2 Dispatching of the internal alarm outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.3 Example of VS 300 system configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Configuration / monitoring of digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Low-pressure control / compressor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3.1 Setting parameters for LP transducer characteristic . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3.2 Low-pressure control neutral zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3.3 Control algorithm with low-pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.4 Control algorithm with step controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.5 Control algorithm with speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3.6 Determining the setpoint with speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.7 Control algorithm with combined controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.8 Loading and unloading fixed-speed compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.9 Compressor actuating times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.10 Determining the low-pressure setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.11 Second setpoint – Setpoint increase/decrease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5 Startup of VS 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.1 Connection and safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.3 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3.1 Basic parameter settings on hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3.2 Software settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3.2.1 First start – Loading default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.3.2.2 Changing the access level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.3.2.3 Setting the CAN Bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.3.2.4 Configuring the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.3.2.5 Setting the current date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.3.2.6 Other parameters to be set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.3.2.7 Parameter backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.4 Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.5 Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.5.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.5.2 Updating the firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7 Operation of VS 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.1 Integral display, indicators and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.1.1 Display and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.1.2 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.2 First start – Loading default values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.3 Menu and operating structure of VS 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.4 Parameter setting – general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Further information on the device's degree of protection is contained in the chapter ”Technical Data”.
On the following pages the warning signs and symbols employed for
the safety instructions and hazard warnings in this documentation are described in more detail.
Explanation of the warning signs and symbols employed for the safety instructions and hazard warnings in this
documentation:
S Attention symbol - general hazard warning
1. Hazard warning
The attention symbol indicates all safety instructions in this operating and service manual, which, if not
observed, could result in danger to life and limb. Carefully comply with the work safety instructions and
proceed with special caution in these cases.
2. Attention
The attention symbol highlights guidelines and regulations, instructions and correct working procedures
that must be carefully observed in order to prevent damage to or destruction of E*LDS components or a
malfunctioning (for example to avoid damage to goods).
Failure to observe the attention symbol can result in personal injury (in extreme cases serious injuries or
death) and/or material damage!
This work safety symbol warns of danger from a hazardous electrical voltage,
with potential consequences such as serious injury or death.
S Note symbol
The note symbol highlights practice tips and other useful information contained in this
operating and service manual.
Never dispose of this product with other household waste. Please inform yourself of the local regula
tions for the separate disposal of electrical and electronic products. The correct disposal of your old
equipment will protect people and the environment from possible negative effects.
You will find further information in the chapter ”Decommissioning and Disposal”.
1 Safety instructions
The safety regulations, codes and notes contained in this section must definitely be observed and
complied with at all times. During repairs on the entire E*LDS system, the accident prevention regu
lations and general safety instructions must be observed. Important information (safety instructions
and hazard warnings) are indicated by corresponding symbols (see page 1 of the chapter ”Conven
tions”).
Follow these instructions in order to prevent accidents and danger to life and limb, as well as dam
age to the E*LDS system.
S This instruction manual is an integral part of the equipment. It must be kept in the proximity of the equipment
and must be stored for future use, so that it can be referred to when necessary. To avoid operating errors, the
operation instructions must always be kept available for operating and maintenance staff, see Chapter 1.2.
S For safety reasons, the equipment must not be used for any application other than described in the manual
i.e. only for the intended use, see Chapter 1.3.
S Before using the equipment, always check that its limits are suitable for the intended application.
S Check that the electric power supply is correct for the equipment before connecting it to power.
S When using uncoded plug connectors, it is possible to connect them so that there is a danger to life and limb!
If this cannot be ruled out, coded plug connectors must be used.
S Specified ambient conditions (e.g. humidity and temperature limits) must be observed and complied with in
order to avoid malfunctioning (see Section “Specifications”).
S Check correct wiring of the connections before switching on power to the equipment.
S Never operate the equipment without its casing. Before opening the casing the equipment must be switched to
zero potential.
S Note and observe maximum load on relay contacts (see Section “Specifications”).
S Contact the supplier in any malfunction.
S Note that all leads running to and from the controller- especially those of the CAN bus - must be shielded and
installed sufficiently clear of other leads carrying live power. Doing so will avoid faulty measurements and will
protect the equipment from external interference via the analog inputs.
Parallel connection of RC elements is recommended for applications in a critical environment.
1. According to experience, error message transmission is not yet fully functional during commis
sioning (no telephone line laid etc.) In such cases it is urgently recommended to monitor the con
troller via the CAN bus using a system centre, a store computer or an operator terminal, and enable
error message transmission e.g. using a GSM modem via a mobile telephone network. In stand
alone operation, or as an alternative to monitoring with the system centre / store computer / operator
terminal, an alarm contact on the controller must be used in order to realise error message transmis
sion via a telephone network.
2. In the interests of fire prevention, allowance should be made at the time of planning the system
for a suitable shutdown device designed to operate in the event of excessive temperature on the
defrost heater (high-temperature cutout).
For further information on the CAN bus, see the operation instructions
”Basic and General Safety and Connection Instructions”.
Work on electrical equipment may only be undertaken by authorized and duly trained personnel
(as defined by DIN/VDE 0105 and IEC364) with full observance of the currently valid regulations
contained in the following:
- VDE Regulations
- Local safety codes
- Intended use see chapter 1.3
- BGV A3 - Five Safety Rules see chapter 1.4
- ESD precautions and rules see chapter 1.5.
- Operating instructions
These operating instructions contain information on the commissioning, function, operation and maintenance of
the controls and of the associated components.
Observance of these operating instructions is a prerequisite for safe and trouble-free operation.
Special skills are required for project planning, programming, assembly, commissioning and maintenance work.
This work may be performed by qualified and specially trained staff.
The staff involved in installation, commissioning and maintenance must have received the special training
needed for them to work on the unit and on the automation system.
The project planning and programming staff must be familiar with the safety concepts involved in automation
technology.
Expertise is a requirement for any work on electrical systems. Work on electrical installations may only be per
formed by trained electrical specialists (or may only be performed when directed or supervised by them). The
applicable regulations (e.g. DIN EN 60204, EN 50178, BGV A3, and DIN VDE 0100/0113) must be followed.
The operating staff who deal with the unit/machine and the controls must be correspondingly trained and familiar
with the operating instructions.
This control system may only be used for the purpose for which it is intended:
The VS 300 has been designed for use as pack controller in commercial and industrial refrigeration systems
with the intended functional scope as described in these operating instructions, and it is to be used under the
environmental conditions in these instructions.
Follow the safety instructions, as well as the instructions on installation, commissioning, operation and mainte
nance. Only THEN should you start commissioning or operating the machine/system.
The safety and function of the machine/unit is only assured in the use for which it has been intended.
Never use the machine/unit, its components, assemblies or parts of it for a different purpose.
The installation may be only operated for the first time when the entire unit has been shown to conform
to the EC Directives.
1. Disconnect electric power: Disconnect power at all connections of the entire installation on which
work is to be carried out.
2. Secure against reconnection of power: Tag the disconnected equipment with the following information:
‐ What has been disconnected from power
‐ Why it has been disconnected
‐ Name of person who disconnected power
‐ Use a suitable lock-out (e.g. padlock) to prevent reconnection of power.
3. Make sure that power is off (authorized and duly trained personnel only):
‐ Check with voltmeter immediately before use.
‐ Check that power is off on all connections at the disconnection point.
‐ Check that power is off on all connections at the place of work.
4. Ground and short circuit: Ground and then short circuit all electrical parts at the place of work.
5. Cover or bar off adjacent power-carrying parts: Any equipment carrying power adjacent to the work area
must be covered by suitable means (e.g. insulating cloths or panels).
Electronic components and assemblies (e.g. printed circuit boards) are vulnerable to electrostatic
discharge. Regulations for handling and working with electrostatic sensitive devices must definitely
be observed and complied with, see also section 1.5.1!
All electrostatic sensitive devices (ESDs) are identified by the warning sign illustrated. Electrostatic discharge is
caused by friction of insulating materials (e.g. floor coverings, synthetic fiber clothing, etc.).
Even slight charges can cause components to be damaged or destroyed. Damage cannot always be ascer
tained directly and it may take time for the component to actually fail in operation.
Firmware update
Parameterisation
Changeover contact bistablel
CAN bus
2x Analog output
Frequency converter 0-10 V
4x Relay output 230 V AC
Changeover contact
Service-PC
(only VS 300)
with LDSWin
CAN bus
Alarm
device
ZNR. 51203 50 030 E1
Remote-PC LDSWin
The integration of the VS 300 with LDSWin
in the E LDS-System is only possible Remote maintenance
system *: optionally
with the optional CAN bus module! modules
See section 5 Pin and Terminal Assignments for detailed information on device and terminal assignment for the
VS 300 Pack Controller.
Interfaces
CAN bus: For communication in LDS System
TTY: For firmware update and parameter setting of VS 300
Number of 1 2 3
relay modules (with 4 relay outputs) (with 8 relay outputs) (with 12 relay outputs)
CAN bus without CAN bus module with CAN bus module* with CAN bus module*
(stand alone operation)
Order number EVS300A001 EVS300A003 EVS300A004
As of November 01, 2006, the pack controller is produced in a new unit version!
A point to note in wiring is that arrangement of the connections for digital and analog inputs has
been modified as part of advanced technical design (see illustration):
ZNR. 51203 63 830 E0
TTY
1 A41
2 A42
2 A42
3 A51
3 A51
4 A52
4 A52
CAN-BUS A11 A12 CAN-BUS
INPUTS
1 A21 A22 1
ANALOG DIGITAL 230 V AC
ADDRESS ADDRESS
Notice:
3 Application of VS 300
The VS 300 Pack Controller is designed for controlling small to medium refrigeration compressor packs and
condensers. It contains its own user interface with 4-digit 7-segment LED display and is suitable for stand-alone
use. When expanded by an optional CAN bus module, it can be fully integrated into the LDSWin remote moni
toring system. Additionally, it can be combined with an optional alarm module containing two alarm relays (Prior
ity 1 and Priority 2).
For the compressor pack and condenser the VS 300 provides the following functions:
S Control and regulation
S Fault reporting
S Fault archiving
S Monitoring
S Archiving
These functions are as follows:
Pressure control with two freely configurable control loops for one or two independent refrigerant circuits (tem
perature/pressure ranges: NT - low-pressure normal-temperature refrigeration, LT - low-pressure low-tempera
ture refrigeration and HP - high pressure) Depending on the expansion stage, the maximum number of relay/
control stages is as follows:
‐ 4 relay/control stages (basic configuration)
‐ 8 relay/control stages (first expansion stage)
‐ 12 relay/control stages (second expansion stage)
The relay/control stages can be allocated to one control loop or split between the two control loops. Capacity-
controlled compressors with up to three capacity stages are supported.
S Load shedding
S Booster operation
S Data archiving
- Messages/alarms
- Starts
- Run times
- Activity/utilization
S Monitoring functions
Four freely configurable inputs are available and can be assigned the following functions:
‐ Fast unload
‐ Load shedding
‐ Second setpoint toggle
‐ External alarm
‐ Heat recovery (HR) mode
‐ Safety loop
Potential applications of the VS 300 are illustrated in the following diagrams. Depending on the expansion stage,
either 4, 8 or a maximum of 12 relay/control stages (see section 1 Design) can be divided among the compres
sor or condenser stages for control.
S Low-pressure and high-pressure control. Available operating modes are NT/HP or LT/HP
ZNR. 51203 52 030 E0
VS 300
Regelkreis 2
CL 1 CL 2 HP
Control loop 2 pC
Control loop 1 LP
NT/LT
p 0 NT/LT
S Control of two independent low-pressure loops. Available operating modes are NT/NT, NT/LT or LT/LT
ZNR. 51203 52 130 E0
VS 300
Regelkreis 2
CL 1 CL 2
LP LP
NT/LT Control loop 1 Control loop 2 NT/LT
p 0 NT/LT p 0 NT/LT
to LT ref. point
VS 300
Regelkreis 2 to NT ref. point
LP CL 1 CL 2 LP
LT NT
ZNR. 51203 52 430 E0
p 0 LT p 0 NT
VS 300
CL 1 CL 2
LP
Control loop 2 NT
p0 NT
to NT ref. point
from NT ref. point
LP
Control loop 1 NT/LT
p0 NT/LT
to NT ref. point
from NT ref. point
The parameter list - see chapter 3 parameter list and menu structur - is to be considered for satellite
and booster operation. There in detail one describes, under which conditions these modes of opera
tion are to be adjusted. Configuration of the controller must be made prior to individual parameter
setting, because default settings will be loaded when changing the configuration.
Notice:
4 Function of VS 300
The VS 300 Pack Controller contains two control loops that can be configured optionally as a low-pressure (LP,
compressor control) or high-pressure loop (HP, fan control). Two different temperature ranges (NT = normal-tem
perature refrigeration or LT = low-temperature refrigeration) are provided for compressor control. The two control
loops can optionally act on two separate or one common refrigerant circuit (see section 2 Application).
An analog input for connection of a pressure transducer (4-20 mA current output) is assigned to each control
loop. Depending on the expansion stage, a total of 4, 8 or 12 relay/control stages is available for the two control
loops. An 0-10 V analog output is additionally assigned to each control loop with continuous control (speed or
combined control).
Depending on the expansion stage, the VS 300 has 4, 8 or 12 relay/control stages that can be used to control
S compressors
S fans
S Alarm calling device (e.g. telephone dialling equipment)
These relay/control stages can be split at random between the two control loops and the telephone dialling
equipment.
Alternatively, all relays can be assigned to one control loop and the system operated with only one pressure
transducer. This requires the number of base load stages of one control loop to be set to 0 (Gx=0; x = either
CL1 or CL2).
The following six parameters (see section 7 Parameter List and Menu Structure) are used to allocate the relay/
control stages of the VS 300:
GCL1 : Total number of base load stages, Control Loop 1
(compressors with and without capacity control)
LCL1: Number of capacity stages each capacity-controlled base load stage, Control Loop 1
(= 1 for compressors without capacity control)
BCL1 : Number of capacity-controlled base load stages, Control Loop 1
(= 0, when using only compressors without capacity control)
GCL2 : Total number of base load stages, Control Loop 2
(compressors with and without capacity control)
LCL2 : Number of capacity stages each capacity-controlled base load stage, Control Loop 2
(= 1 for compressors without capacity control)
BCL2 : Number of capacity-controlled base load stages, Control Loop 2
(= 0, when using only compressors without capacity control)
AL: Number internal alarm relais
With speed control, base load stages can be assigned to Control Loop 1 or 2 depending on whether
a bypass function to bridge the frequency changer is desired or not (see section 4.5.5 Control Algo
rithm with Speed Control). A minimum of two base load stages must be assigned to the control Loop
with combined control.
The number of relay/control stages required for a control loop is calculated as follows:
The relay outputs assigned to Control Loop 1 always start at relay/control stage S1.
The relay outputs assigned to Control Loop 2 start at relay/control stage Sn where
n = (No. of relays CL1 + 1)
See section 5 Pin and Terminal Assignments for details of pin assignments.
When setting parameters for system configuration, make sure not to exceed the number of relay/
control stages available:
No. of relays CL1 + No. of relays CL2 + number internal alarm relais
<= Number of VS 300 relay/control stages (4/8/12 depending on expansion stage)
To the control of alarm signalling equipment (telephone selecting equipment etc..) can up to two relays for mes
sages with priority 1 or 2 be assigned (chapter 7 Parameter list and menu structure). These relays always are at
the end of each stage of development.
2 S3: Priority 1
S4: Priority 2
2 S7: Priority 1
S8: Priority 2
2 S11: Priority 1
S12: Priority 2
When setting parameters for system configuration, make sure not to exceed the number of relay/
control stages available:
No. of relays CL1 + No. of relays CL2 + number internal alarm relais
<= Number of VS 300 relay/control stages (4/8/12 depending on expansion stage)
LP
Result:
Relay No. S1 S2 S3 S4 S5 S6 S7 S8
Terminals 35 45 55 65 75 85 95 105
Numbers 36 46 56 66 76 86 96 106
Each relay 38 48 58 68 78 88 98 108
TTY
NTC / PT1000
DIGITAL 230 V AC
SWITCH 66 106 Z61 146 L D11 D31
35 75 Relay/control stages:
S1 - S3
Control loop 1 S1 36 S5 76 S1..S3 Control loop 1
38 78 S4..S5 Control loop 2
S6 Reserve
45 85
S2 46 S6 86 S6
48 88
Reserve
55 95 S7 - S8
S3 56 S7 96 configured as
58 98 alarm relais with
65 105
priority 1/2
S4 - S5 S4 S8
Control loop 2 66 106
68 108
External alarms and messages can be transmitted to the VS 300 through four freely configurable digital inputs.
These inputs can also be used to activate the following operating modes on the VS 300:
S Fast unload:
All control stages are unloaded in rapid sequence in the respective control loop. Die Verbraucherfreigabe der
zugehörigen Kühlstellenregler wird entzogen, es sei denn, der Niderdruck ist zu tief.
S Load shedding:
A definable number of control stages is disabled in the respective control loop.
S Second setpoint:
Setpoint toggle is performed in the respective control loop by an external signal (e.g. central lighting).
S External alarm:
An external signal (e.g. motor overload cutout, etc.) can be detected as an alarm by the VS 300 and reported.
When the CAN bus module is installed, the alarm message can display a user-definable text.
S Heat recovery mode (HR mode):
By activating HR mode, the respective HP control loop can be made to work at higher HP control loop conden
sing temperature.
S Safety loop:
All control stages are unloaded immediately in the respective control loop! A message is transmitted. When
the CAN bus expansion is installed, this message can display a freely definable text. Die Verbraucherfreigabe
der zugehörigen Kühlstellenregler wird entzogen, es sei denn, der Niderdruck ist zu tief.
The following parameters can be set for these four digital inputs (see section 7 Parameter List and Menu Struc
ture – Common Setpoints - System Configuration).
0 OFF Deactivated
Ext. Alarm is independent of the control loop and a user-definable text can be entered.
B - Assignment of digital input to control loop (defines which control loop the selected function acts on):
D - Alarm delay:
Alarm text cannot be entered Alarm text: When the controller is fitted with the CAN bus module, a message text
in VS 300! xxxxxxxxxxxxxxxxxxxxxx can be entered for each alarm input to be displayed on the AL 300 or
CI 3000.
When the control loop is configured as a low-pressure loop (compressor control), its purpose is to maintain low-
side pressure at a defined setpoint.
The VS 300 provides three different methods for these low-pressure control functions:
S Step controller:
Control by loading and unloading compressor stages or compressor capacity stages (single- and multi-stage
compressors).
S Speed controller:
Continuous control by speed adjuster for one or more compressors. Low-pressure control is made by an ana
log signal input to the speed adjuster for the required speed.
S Combined controller:
Control by combination of speed adjuster and additional loading/unloading of compressor capacity stages.
The VS 300 also provides the following functions for low-pressure control:
S Base load rotation of stages
S Monitoring functions
On the VS 300, actual values are detected by a pressure transducer delivering a continuous current output
(4-20 mA). Control type can be programmed on the integral user interface or by means of a terminal (AL 300 Oper
ator Terminal and CI 3000 Store Computer).
The VS 300 Pack Controller works with continuous pressure transducers possessing a linear characteristic. At
the present time, exclusively pressure transducers working with current output (4-20 mA) are usable.
Current hardware design of analog inputs on pressure transducers for Control Loops 1 and 2 is as
current inputs (4-20 mA)!
Care must be exercised when installing the pressure transducers. Leads must be shielded and must
not run parallel with power cables. Appropriate measures must be taken to prevent interference from
entering the pressure transducer leads.
The following parameters are used to match the controller to the pressure transducer:
See section 7 Parameter List po 4 mA Parameter defines pressure p0 at which transducer delivers 4 mA
an Menu Structure/Parameter output signal.
List S3 - Pressure transdu
cers parameter setting
CL1/CL for 4 mA
See section 7 Parameter List po 20 mA Parameter defines pressure p0 at which transducer delivers 20 mA
an Menu Structure/Parameter output signal.
List S3 - Pressure transdu
cers parameter setting
CL1/CL for 20 mA
E203 Sens.type change Parameter for pressure transducer has been changed.
When using low-pressure control by step controller, no loading or unloading of compressors takes place as long
as the control error remains with a programmable neutral zone. When using low-pressure control by combined
controller, the effect of the neutral zone is as follows:
As long as the control error is within 1.5 times the neutral zone, low pressure is controlled by increasing or de
creasing compressor speed. Above or below 1.5 times the neutral zone, the compressor runs at maximum or
minimum speed to quickly achieve steady state.
The controller cycle time is 1 second. The control algorithm depends on the control type.
In the wet vapor range, temperature is a clear function of refrigerant and pressure: t = f (p, refriger
ant). The VS 300 calculates temperatures from the measured pressures as a function of the refriger
ant used. Exclusively temperature values are used for control. Temperatures (t0, tc) therefore stand
for pressures (p0, pc) in the system documentation.
Low pressure measured by an A/D converter is compared with the setpoint (see section 4.3.10 Determining the
Low-Pressure Setpoint). The relationship is as follows:
Controlerror
t 0 Setp + 1,5 NZ
Suction pressure
t 0 Setp + 0,5 NZ
Neutrale Zone (NZ)
t 0 Setp
t 0 Setp - 0,5 NZ
t 0 Setp - 1,0 NZ
ZNR. 51203 64 030 F2
Time
(A) At a pressure greater than the actual value plus 0.5 times the neutral zone (NZ) and less than the actual
value plus 1.5 times the NZ, the step switching mechanism actuates stages in the event of a positive pressure
change.
(B) At a pressure greater than the setpoint value plus 1.5 times the NZ, the step switching mechanism actuates
stages, independent of the pressure change. This results in the compressors being activated in the order of
their operating times (compressor with the shortest operating time first).
(C) In the event of a fall in pressure less than the setpoint value plus 1.5 times the NZ and greater than the set
point value plus 0.5 times the NZ, no compressor actuation occurs as it is to be expected that the NZ will shortly
be reached.
(D) In the NZ no compressor actuation occurs.
(E) At a pressure less than the setpoint value minus 0.5 times the neutral zone (NZ) and greater than the set
point value minus 1.0 times the NZ, and in the event of a negative pressure change, the step switching mecha
nism switches down stages.
(F) At a pressure less than the setpoint value minus 1.0 times the NZ, the step switching mechanism switches
down a stage, independent of the pressure change. This results in the compressor with the longest operating
time being disabled.
(G) With an increase in pressure in the range between the setpoint value - 1.0 x NZ and the setpoint value -0.5 x
NZ, no compressor actuation occurs.
(D) If the control error is within a programmable NZ, then no compressor actuation occurs.
Low pressure measured by an A/D converter is compared with the setpoint (see section 4.3.10 Determining the
Low-Pressure Setpoint). The following relationship applies:
Controlerror
When the control error is positive, a PI control algorithm calculates a speed setpoint that is transmitted to the
frequency changer through an analog output (0-10 V). The frequency changer controls compressor speed to the
defined setpoint.
The frequency changer/speed adjuster is enabled by means of the first capacity stage. When the frequency
changer/speed adjuster has been enabled, the compressor runs at minimum speed until the basic and variable
load times have expired, after which speed is determined by the PI control algorithm.
Following restart of the controller (after a power failure, etc.), the analog output is maintained at minimum speed
for 1 minute after the frequency changer/speed adjuster has been enabled.
Request
Enabling
speed adjuster
ZNR. 51203 63 730 E0
Minimal
speed
Time
When the control error is negative, the speed adjuster is disabled by means of the first capacity stage of the as
signed VS 300 control loop as soon as speed drops to low level and the basic unload time and variable unload
time have elapsed.
Request
Enabling
speed adjuster
Time
These parameters are only displayed when speed or combined control is activated as the control
type (see section 8.1.8 Parameter List S3: Common Setpoints for System Configuration).
The Minimum Speed parameter can be used to define minimum speed for the speed adjuster. Entry is made in
percent for the 0-10 V analog output of the VS 300. Controller speed can be set by the Analog Output Regulat
ing Speed parameter.
The value must be increased if the controller is too slow and should be decreased if hunting occurs. One or two
relay/control stages can be allocated to one speed controller. If only one stage is allocated, it is used for en
abling/disabling of the frequency changer. When two stages are allocated to the controller, the first is used for
enabling/disabling and the second to actuate a frequency changer bypass.
The connected compressor then runs at constant speed (line frequency) bypassing the frequency changer. If
the limit entered as maximum temperature with speed control is exceeded and a second relay/control stage is
allocated to the speed controller, this second stage (bypass) will be activated and the first stage disabled (en
abling of frequency changer).
On attaining the defined t0 setpoint, the controller returns to control mode (bypass off, enabling of frequency
changer on).
When parameters are set for a bypass stage, the stage must always be connected, since enabling of
the speed adjuster is disabled at high temperature!
Low-pressure detected by an A/D converter is compared with the setpoint. The following relationship applies:
Controlerror
Additionally a speed setpoint is determined. The following relationship applies for calculation:
U setp P Action
t 0_Act
P Action
2
Low-pressure detected by an A/D converter is compared with the setpoint (see section 4.3.10 Determining the
Low-Pressure Setpoint. The following relationship applies:
Controlerror
Depending on the control error, a controller output is calculated for control of compressor speed as a 0-10 V sig
nal. Since the controller works as a PI controller, a P and I action is calculated.
P Action control
‐ Calculation of P action:
‐ Calculation of I action:
The P action acts immediately on the speed in response to a change of pressure. The remaining control error
is minimized by continuously increasing or decreasing the control signal (ramp function). Ramp speed (I action
of controller) is a function of the control error.
An excessively high ramp speed results in continuous overshoot of suction pressure. An excessively low ramp
speed results in the suction pressure setpoint only being attained after a lengthy time delay.
In that case the controller is too slow. Ramp speed can be adjusted by means of the Adjust Diff. parameter to
match the I action to the system.
I Action I Action c
A positive control differential results in steady state being obtained faster, a negative control differential results
in slower control action. The I action is damped as a means of avoiding control swing at low part load. The
compressor pack operates at lower part load if only the variable-speed compressor is running, the control sig
nal (0-10 V) is less than 50% and the control error is less than the neutral zone.
I action is then
I Action I Action 1 control error
8 2 20
adjust diff.
The pressure change is taken into account for small control errors. No change of I action takes place if the con
trol error is positive, pressure is falling and is less than the setpoint plus neutral zone in part-load operation or
half the neutral zone in full-load operation. I action is also not changed when the control error is negative, pres
sure is rising and is greater than the setpoint less the neutral zone in part-load operation or half the neutral zone
in full-load operation.
In order to avoid speed being increased too fast, increase of the I action is limited to a maximum of 10% of the
control signal (0-10 V). With control errors above or below 1.5 times the neutral zone, the compressor is run at
maximum or minimum speed.
t 0 Setp + 1,0 NZ
Suction pressure
t 0 Setp + 1/2 NZ
t 0 Setp
t 0 Setp - 1/2 NZ
t 0 Setp - 1,0 NZ
Time
- load operation -
t 0 Setp + 1,0 NZ
Suction pressure
t 0 Setp + 1/2 NZ
t 0 Setp
t 0 Setp - 1/2 NZ
t 0 Setp - 1,0 NZ
ZNR. 51203 64 130 E1
Time
The controller output for the speed adjuster is calculated from the P and I action:
Controlleroutpu
When all compressor stages are off and the actual value is greater than the setpoint (positive control error), the
first compressor stage (C1: enable frequency changer) is loaded immediately. Speed control is however not ac
tivated until a set delay has passed (Time = Basic time plus variable time, see also Compressor Actuating
Times). During the time delay, the compressor runs at a definable minimum speed.
If the required capacity cannot be delivered by varying the compressor speed, fixed-speed compressors can be
loaded or unloaded allowing for the compressor actuating times (see section 4.3.9 Compressor Actuating
Times).
After the variable-speed compressor has attained maximum speed, the fixed-speed compressor having the
shortest run time is loaded. The variable-speed compressor is unloaded to the level at which the pack capacity
corresponds to the capacity prior to loading the supplementary fixed-speed compressor.
After the variable-speed compressor has attained minimum speed, the fixed-speed compressor having the long
est run time is unloaded. The variable-speed compressor is loaded up to the level at which the pack capacity
corresponds to the capacity prior to unloading the supplementary fixed-speed compressor.
The following diagram shows the control sequence for a two-compressor pack:
Compressor control
10 V 10 V
10 V
Control of speed-controlled
8V
compressors [V]
5V
ZNR. 51203 81 330 E0
1,3 V
0V
0V 0V
The characteristic of the frequency changer must be parameterisable for this so that an output signal of
0 V at the analogue output for compressor control corresponds to the minimum frequency and an output signal
of 10 V to the maximum frequency. The control signal of the frequency changer must be parameterised as 0 V -
10 V interface.
Basic time and maximum variable time for loading and unloading are programmable parameters. The following
relationships apply to determining actuating times:
t = tb + tv = Actuating time
tb = Basic time: Can be programmed for every loading of a compressor capacity stage.
tv = Variable actuating time
The following applies for tv:
12
t v max
dt max
10
Control error dt [°C]
4
ZNR. 51203 64 230 E1
2
tb tv
0
0
20
40
60
80
100
120
140
120
160
180
200
220
240
In the parameter list S3, i.e. under the menu item System Configuration (see chapter 7 - Parameter List and
Menu Structure - Setpoints System Configuration) the parameters for
- Enable room temperature
- Enable humidity
are set to '0' (i.e. 'OFF') and the address of the controller from which the data should be obtained is set to
'---'.
However, when the VS 300 is networked via a CAN Bus module (see chapter 1 - System Configuration) with
other pack controllers (VS 3010, VS 3010 BS or FS 3010), it is possible to employ additional values for the t0
setpoint evaluation.
The evaluation of the t0 setpoint can then be carried out relative to the room temperature (setpoint adjustment).
The parameter for 'Enable room temperature' must be set to 'ON' in this case.
The room temperature must be provided via CAN Bus by another pack controller (VS 3010, VS 3010 BS or
FS 3010) within the system. This controller must be addressed by the VS 300 via an appropriate parameter
('Node Number for Ambient Data' see chapter 7 - Parameter List and Menu Structure - Setpoints System Con
figuration).
t0 = t0 setpoint
t0_max = maximum t0 setpoint
t0_min = minimum t0 setpoint
tr = current room temperature
tr_max = maximum room temperature for setpoint adjustment
tr_min = minimum room temperature for setpoint adjustment
With a room temperature of tr > tr_max or tr < tr_min the setpoint t0 is specified as a constant as follows:
for t < tr_min t0 = t0_max
for t > tr_max t0= t0_min
Low-pressure control
t0
-0
Suction pressure
-5
-10
-15
-20 t 0 max
0 5 10 15 20 25 30 35
t r min t r max Room temperature t r [°C]
A second characteristic can be programmed for low-pressure control and can be activated by the internal week
timer or via a digital input of the controller. Setpoint increase/decrease allows better matching to night and week
end operation. Setpoint toggle is performed for the following values:
S Target temperature(s)
S Neutral zone
S Control constant
The polarity of digital input signals can be programmed (low or high active).
The Enab.Humid. parameter an be used to define whether the t0 setpoint is also to be matched as a function of
air humidity. The air humidity must be provided via CAN Bus by another pack controller (see chapter 4.3.12.1)
within the system. A temperature offset t0_Offset is then formed as a function of the air humidity and added to t0
Setp:
Humidity shift
t0
1
t 0 off set [K]
-0
-2
0 10 20 30 40 50 60 70 80 90 100
Relative humidity [%]
Allowance for air humidity can be made separately for operation at the first and second setpoints.
The following quantities used for setpoint shift (see menu 3-1)
- Room temperature (setpoint shift of t0, Parameter Room temp.)
- Outdoor temperature (setpoint shift of tc , Parameter Outdoor temp.)
- Humidity (setpoint shift of t0 , Parameter Humidity)
can be supplied either via sensors connected from other pack controller (VS 3010, VS 3010 BS or FS 3010).
As required, the CAN bus address (node number) for the pack controller from which the missing ambient data is
to be drawn from can be entered in the parameter Node Number Ambient Data.
If no ambient data is to be received via the CAN bus, the parameter Node-NrEnv.dat can be set to --
so as to deactivate setpoint shift.
The VS 300 provides an option for operating the compressor in booster or satellite mode when both control cir
cuits are configured as LP controllers. In satellite and booster operation the two LP circuits are only operated
with one condenser set and therefore with only one common high pressure line.
As the VS 300 is only equipped with two control circuits, an additional controller is required for the
common HP regulation.
S Satellite operation:
In satellite mode, it is operated with one single condenser set by means of a simple combination of the high
pressure lines for the compressor provided for each temperature level which is then fed through one condenser.
The refrigeration points are supplied from one common condensor receiver. During booster operation the refrig
eration points are also supplied by the same condensor receiver. While the suction lines of the NT circuit feed
directly into the main compressor, the refrigerant for the frozen food cases is initially fed through the so called
booster stage.
During satellite operation the compressors for the two temperature zones are controlled independently of each
other via the suction pressure (Standard).
TK-Kühlstelle
VS 300
Regelkreis 2 NK-Kühlstelle
ND RK 1 RK 2 ND
TK NK
p 0 TK p 0 NK
von NK-Kühlstelle
von TK-Kühlstelle
S Booster operation:
In the booster stage, the refrigerant pressure from the frozen food cases, which due to the lower evaporation
temperature is also lower, is raised to the pressure of the suction lines of the normal temperature refrigeration
points.
If all the NT compressors are at stillstand and LT compressors are activated, the first NT compressor is acti
vated immediately following the overshoot of the setpoint plus half of the neutral zone, i.e. the switching times
are ignored. The switching times are ignored by the first compressor. Every additional NT compressor is acti
vated following the elapse of the basic and the variable preconnection time. If the suction pressure sinks in the
NT zone, then the NT compressor is turned off following the elapse of the basic and variable reset time. One
compressor remains operative, independent of the suction pressure. Only after all the LT compressors have
been switched off is the remaining NT compressor still being controlled finally switched off.
RK 1 RK 2
ND
Regelkreis 2 NK
p0 NK
NK-Kühlstelle
von NK-Kühlstelle
ND
Regelkreis 1 NK/TK
p0 NK/TK
NK/TK-Kühlstelle
von NK/TK-Kühlstelle
0 LTLT LT LT
1 LTNT LT NT
2 NTNT NT NT
This function is only available in conjunction with case/coldroom controllers that deliver load-level
data (valve opening), e.g. UA 300 E.
In order to ensure optimum operation of a compressor pack and associate refrigeration points at minimum
operating cost it is appropriate for the low pressure controlled by the compressor pack to be set as a function of
refrigeration load at the refrigeration points.
The opening of the expansion valves at the refrigeration points lends itself as a reference input for this purpose.
With a load level equal to a definable maximum at a minimum of one refrigeration point served by the
compressor pack, it may be assumed that the temperature cannot be maintained reliably with the existing low
pressure at this/these refrigeration point/s. The limit of the load-level are programmable. In this instance low
pressure is decreased so as to be able t0 supply sufficient refrigeration capacity.
Conversely, when the load level at all refrigeration points served by the compressor pack is less than a
definable minimum, it may be assumed that the refrigeration capacity supplied by the pack is more than
sufficient. In this instance the low pressure is increased in the interests of energy-efficient operation of the plant.
The t0 setpoint should not be shifted up when superheat control is active on a transmitting case/coldroom
controller. In this instance the defined t0 setpoint is retained or shifted down by increasing the valve opening.
Each case/coldroom controller on which load-level transmission is activated transmits up to four load levels to
the respectively assigned pack controller at intervals.
Decrease of low-pressure setpoint takes place on the pack controller when a single load level exceeds the
definable maximum load level. Increase of low-pressure setpoint takes place on the pack controller when the
load level of all case/coldroom controllers falls below the definable minimum load level.
When neither of the above conditions applies, the t0 setpoint remains at the given value. No suction pressure
increase takes place as long as superheat control is active on at least one refrigeration point.
Only when superheat control is not active on any of the associated refrigeration points can low pressure be
increased according to the above rules. The reason for this is that, during superheat control, the valve opening
at the refrigeration point is normally small while refrigeration load continues high. In other words, this is a
precaution against erroneously increasing low pressure.
Change of low-pressure setpoint takes place within definable limits at definable increments and a definable
updating interval.
The range within which t0 can be changed is defined by the parameters t0 -max and t0 -min (Menu 3-2-3).
Change to the second setpoint does not take place with demand-dependent setpoint shift.
The Max.LoadLevel parameter (Menu 3-2-2 (RK1) / Menu 3-3-2 (RK2) / Parameter S501/S51) defines the maxi
mum load level (valve opening) for decrease of the t0 setpoint.
The Min.LoadLevel parameter (Menu 3-2-2 (RK1) / Menu 3-3-2 (RK2) / Parameter S502/S52) defines the mini
mum load level (valve opening) for increase of the t0 setpoint.
The Increment parameter (Menu 3-2-2 (RK1) / Menu 3-3-2 (RK2) / Parameter S503/S53) defines the increment
in Kelvin by which the t0 setpoint is increased or decreased after a definable time interval expires.
The Interval parameter (Menu 3-2-2 (RK1) / Menu 3-3-2 (RK2) / Parameter S504/S54) defines the interval in
minutes that must expire before the t0 setpoint is updated as required.
Control of compressors by either suction pressure or direct by the refrigeration point must be programmed on
the pack controller. Parameter S315/345: 0 = Pressure control, 1 = Refrigeration point.
The CAN bus node address of the refrigeration point that controls the compressor pack must be defined by Pa
rameter S316/346. The fault message No UA300 or EA 224 will be displayed after a delay of 5 minutes if no
UA300 is available under the CAN address entered.
With control by refrigeration point, the method varies according to whether the compressors are controlled by
step controller or speed controller.
With compressor control by refrigeration point, request for compressor actuation is coupled to the refrigeration
point solenoid valve. To ensure that cooling continues in the event of a CAN bus malfunction, the pack controller
switches automatically to the suction pressure controller in occurrence of a fault condition.
The compressor is shut down on failure of the case or coldroom controller. During direct coupling, no setpoints
are shown in the actual value screens.
Compressor control by refrigeration point is only available with UA 300 universal controllers for con
trol of solenoid valve.
t 0new t 0 Dt M * 0.1
alt
In the occurrence of a fault on the compressor pack, the pack controller can transmit a refrigeration point disable
signal to all associate refrigeration points. The associate refrigeration points are case/coldroom controllers on
which the node address of the pack controller has been programmed in the controller configuration.
The refrigeration point disable signal is sent to all associate refrigeration points when no compressor or refrige
ration capacity is available. Possible causes of disabling of refrigeration points are:
S Auslösen des digitalen Eingangs der Sicherheitskette
S Betätigung des digitalen Eingangs für den Schnellrücklauf
S Vorübergehend über die Funktion Zwangsabschaltung Verdichter (Ölausgleich)
Refrigeration points are not disabled in the event of a low-pressure fault due to low suction pressure.
With compressor packs serving only a single refrigeration point, the display cases are usually not fitted with a
solenoid valve. Continuous run monitoring can then be assumed by the VS 300. The forced shutdown function
(see Section 7 Parameter List and Menu Structure) has three parameters for this purpose:
Forced OFF CL1/2, Max.RunTime and Standstill.
These parameters can be set within the ranges stated below:
Forced OFF CL1/2: Y/N Default: N
Max.RunTime: 60..180 minutes: Default 180
Standstill: 1..5 minutes: Default 2
The Max.RunTime parameter defines when (after the set run time) the pack is shut dow by fast unload. The
pack is then disabled for the time set under Standstill, at the end of which compressors are again loaded.
The VS 300 Pack Controller can control capacity-controlled compressors with up to three capacity stages (base
load plus two capacity stages (bypass valves)). It is also possible to operate non-capacity-controlled together
with capacity-controlled compressors in the same control loop.
Operation of capacity-controlled compressors is only supported when the controller is configured as a step con
troller. Capacity-controlled compressors have no effect on the VS 300's control algorithm, only the actuating se
quence changes. The base load of an available compressor is loaded first when the compressors are actuated.
Then the capacity stages of the compressor are loaded as refrigeration is demanded before the base load stage
of an additional compressor can be loaded. Unloading of capacity stages takes place in the reverse sequence.
Run time is always monitored when loading and unloading the base load stages so that the base load stage
having the shortest run time is loaded and that having the longest run time is unloaded.
If both non-capacity-controlled and capacity-controlled compressors are programmed in one control loop, the
capacity-controlled compressors will be loaded first. This again takes place in the sequence described above
(first base load stage, then associate capacity stages).
When all capacity-controlled compressors are running at 100%, the compressors without capacity control are
loaded as additional refrigeration capacity is demanded. So as to achieve finer graduation, the capacity stages
of a capacity-controlled compressor are unloaded to leave only its base load stage working when a non-capac
ity-controlled compressor is loaded. The capacity stages are then re-loaded as additional refrigeration is de
manded.
An example of system configuration for loading and unloading of compressors is as follows:
Control Loop 1:
S Number of base load stages: 2
S Number of capacity stages each capacity-controlled compressor: 3
S Number of capacity-controlled compressors: 1
Control Loop 2:
S Not detailed here!
Relay No. S1 S2 S3 S4 S5 S6 S7 S8
1 X
2 X X
3 X X X
4 X X
5 X X X
6 X X X X
Relay No. S1 S2 S3 S4 S5 S6 S7 S8
1 X X X X
2 X X X
3 X X
4 X X X
5 X X
6 X
Forced shutdown of a refrigeration point may be necessary to prevent exceeding a defined energy consumption
level. Load shedding can be called via a digital input on the VS 300 Pack Controller (see section 7 Parameter
List and Menu Structure – Common Setpoints).
The number of stages to be disabled on load shedding can be defined for each control loop. Unloading of com
pressors takes place directly. A minimum refrigeration capacity must be maintained regardless of receipt of a
load shedding signal, meaning that a minimum number of compressors must be enabled.
A minimum of one compressor is enabled at all times. A single-compressor system cannot be disabled by load
shedding.
Run time of each compressor is internally monitored. So as to achieve even run time of all compressors, the
compressor having the longest run time at the end of a definable cycle time is disabled and that having the
shortest run time is enabled.
Base load rotation is performed only with the step controller or combined controller control types. With capacity-
controlled compressors, base load rotation takes place only when the base load stage of a compressor is avail
able. Base load rotation consists of all stages (base load and any capacity stages) of the compressor having the
longest run time being disabled and the base load stage having the shortest run time being loaded. Actuation
state of any capacity stages is transferred to the capacity stages of the new base load stage. In base load rota
tion allowance is made for the number of capacity stages controlled on a compressor.
Compressors disabled by load shedding are taken into account during base load rotation. The number of run
ning compressors is not changed on base load rotation. Especially with screw compressors, which have an oil
return system and do not require base load rotation, the parameter for Base Load Rotation Cycle Time can be
set to ”--”, thus deactivating base load rotation.
Monitoring functions as follows are integrated in the controller as well as control and regulating functions:
S High pressure
S Low pressure
S Compressor starts
S Monitoring of the digital inputs (fast unload, load shedding, second setpoint, external alarm, heat recovery
mode, safety loop, see section 4.2 Configuring/Monitoring digital inputs).
High pressure is detected in the high-pressure line by a continuous transducer with current output. When high
pressure rises to a definable limit tc max (Parameter S265), the first stage is unloaded immediately on exceeding
the tc limit regardless of the number of compressors running. Additional stages are unloaded after the basic un
load time has elapsed. This continues until pressure drops to a level below the set limit or a definable number of
compressors remain running.
The number of compressors remaining running after exceeding tc max can be defined (Parameter S277). The
default value is a function of the number of compressor stages and must always be redefined following first start
or after chaning the number of compressors. The following table shows the default as a function of number of
compressor stages:
1-2 1
3-5 2
6-7 3
8 - 10 4
11 - 12 5
When all compressors are working, unloading of the first compressor takes place without delay. An exception is
heat recovery (HR) mode.
Compressor unload does not take place in HR operating mode. No additional compressor is loaded when the
pressure limit is attained, regardless of any demand for additional load.
Control algorithm
tc HP monitoring
Limit HPS cutout
Limit HP cutout
pressure
Comp. disable
high
Compressor
enable
Tim
e
High HP alarm is generated after a definable delay if the limit set for Disable Comp. (Parameter S225 / S265) is
exceeded. Alarm priority can be defined. No alarm is generated in heat recovery mode. No additional capacity
stages are loaded when a HP alarm is active.
The High HP alarm and compressor disabling are not reset until pressure drops below the level set for Enable
Comp. (Parameter S226 / S266).
All compressors are unloaded if low pressure drops to a definable limit. When the pressure rises to the level pro
portional to the t0 setpoint, the compressors are re-loaded progressively as described above. Alarm is generated
after a delay has elapsed. Delay and priority of the alarm are definable. The alarm limit is entered in _C (Param
eter S227 / S267).
t 0 Setpoint
LP-Limit
Compressor load
Alarm is signaled
ZNR. 51203 64 930 E1
Alarm delay
Compressor shutdown
Time
If the high pressure falls to a level below the LP setpoint the installation no longer starts. In order to prevent this
a minimal temperature difference between the tC actual value and the t0 setpoint can be programmed. If the dif
ference falls below the defined limit value, the t0 setpoint is lowered so that the difference is maintained.
This leads to a compressor start-up which generates an increase in the high pressure. If the temperature differ
ence exceeds the defined setpoint, the t0 setpoint is raised by 1 Kelvin per minute until the setpoint derived from
the t0 characteristic curve has been reached again.
The temperature difference can be programmed in the menu 3-4 Monitoring CL1/CL2 via the parameter Min to
diff. If ”---” is entered then the t0 lowering is deactivated.
t 0 -Subsidence
t c Act.
ZNR. 51203 82 830 E2
Time
The function can only be activated when CL1 is parameterised as low pressure circuit (NT1 or LT1)
and CL2 as high pressure circuit (HP) (see chapter 5.3.2.4 - Configuring the controller).
The number of compressor starts per hour is limited as a means of avoiding short-cycling.
Starts monitoring
Off time
C1
Start time delay = 6 Min.
Off time
C2
Time
Compressor starts are only monitored with step controller control type.
The start frequency monitoring is also deactivated when the compressor start sequence is fixed (start mode 'Ac
cording to operating times' deactivated).
The four digital inputs can each be parameterised for the following monitoring tasks:
S Load shedding
S Setpoint toggle
S External alarm
S HRC (Heat recovery mode)
S Safety loop
‐ Im zugeordneten Regelkreis werden alle Schaltstufen sofort abgeschaltet
‐ Es wird eine Meldung abgesetzt (verfügt die Steuerung über einen CAN-Bus-Schnittstelle,
so kann dieser Meldung ein frei editierbaren Text zugewiesen werden.
‐ Die Verbraucherfreigabe der zugehörigen Kühlstellenregler wird entzogen, es sei denn,
der Niderdruck ist zu tief.
S Fast unload / External OFF
‐ When the input is activated the following occurs:
‐ Fans and compressors are turned off in quick succession (2 seconds unload time).
‐ The consumer enable of the corresponding case controller UA 300 is revoked,
unless the low pressure is too low.
‐ The fault report Fast unload CL1/CL2 is sent.
‐ The pack controller is shown in grey in the store view of the PC software LDSWin.
When a digital input Fast unload extern OFF is used for a safety-critical application,
additional measures for the purpose of monitoring must be undertaken.
The refrigerant is chilled in the condenser by removing heat with the condenser fans. A physical relationship ex
ists between high pressure and refrigerant temperature, meaning that high pressure or condensing temperature
(condenser control) can be controlled with the condenser fans. The VS 300 Pack Controller provides three dif
ferent methods for these control functions:
S High-pressure control
‐ Step controller: Control by loading and unloading condenser capacity stages
‐ Speed controller: Control by speed adjuster. High pressure is controlled by an analog signal
that sets the required speed on the speed adjuster.
‐ Combined controller: Control by combination of speed adjuster and additional loading and
unloading of condenser capacity stages.
High-pressure control includes additional monitoring functions:
S Base load rotation
S Fan protection
With the VS 300 the actual value is measured by a pressure transducer with continuous current output
(4-20 mA). The control type can be defined using the integral user interface or an external terminal (AL 300 Opera
tor Terminal and CI 3000 Store Computer).
The VS 300 Pack Controller works with continuous pressure transducers of linear characteristic. At the present
time, exclusively pressure transducers with current output (4-20 mA) are usable.
Current hardware design of analog inputs on the pressure transducers for Control Loops 1 and 2 is
as current inputs (4-20 mA)!
Care is required when installing the pressure transducers. The leads must be shielded and must not
run parallel with power cables. Suitable precautions must be taken to prevent interference entering
the transducer leads.
The following parameters are used to match the controller to the pressure transducers:
See Section 7 Parameter List pc 4 mA Parameter defines pressure pc at whicht the transducer delivers the
and Menu Structure/ Parame 4 mA output signal.
ter List S3 - Pressure transdu
cer parameter setting
CL1/CL2 for 4 mA
See Section 7 Parameter List pc 20 mA Parameter defines pressure pc at whicht the transducer delivers the
and Menu Structure/ Parame 20 mA output signal.
ter List S3 - Pressure transdu
cer parameter setting
CL1/CL2 for 20 mA
E203 Sens.type change Parameter for pressure transducer has been changed.
When high-pressure control is performed by step controller, no fan actuation takes place until the control error
remains within a definable neutral zone. With combined control the effect of the neutral zone is as follows.
As long as the control error remains within 1.5 times the neutral zone, high pressure is controlled by increasing
or decreasing fan speed. Above or below 1.5 times the neutral zone, the fan runs at maximum or minimum
speed to achieve fast control action.
The controller cycle time is 1 second. The control algorithm varies with the control type.
In the wet vapor range, temperature is a distinct function of refrigerant and pressure:
t = f (p, refrigerant). The VS 300 makes calculation from the pressures measured as a function
of the given refrigerant temperatures. Exclusively temperature values are used for control.
Temperatures (t0, tc) listed in the documentation therefore substitute for pressures (p0, pc).
High pressure detected by an A/D converter is compared with the setpoint (see section 4.5.10 Determining the
High-pressure Setpoint). The following relationship applies:
Controlerror
With a positive control error (tc_Act > tc_Setp + 0.5 x Neutral Zone) and rising pressure, the step controller moves
forward one step. This means that one additional condenser capacity stage is enabled. With a positive control
error and falling pressure, no capacity stage is loaded in anticipation of pressure reaching the neutral zone in a
short time.
With a negative control error (tc_Act > tc_Setp - 0.5 x Neutral Zone) and falling pressure, the step controller
moves back one step. This means that one additional condenser capacity stage is disabled. With a negative
control error and rising pressure, no capacity stage is unloaded in anticipation of pressure reaching the neutral
zone in a short time.
Starts monitoring
Off time
C1
Start time delay = 6 Min.
Off time
C2
C3
Time
High pressure detected by an A/D converter is compared with the setpoint (see section 4.5.10 Determining the
High-pressure Setpoint). The following relationship applies:
Controlerror
With a positive control error, a speed setpoint is calculated by a PI control algorithm and transmitted to the
speed adjuster via analog output (0-10 V). The speed adjuster controls fan speed to the defined setpoint.
Request
Enabling
speed adjuster
ZNR. 51203 63 630 E0
Minimal
speed
Time
With a negative control error, the speed adjuster is disabled by the first capacity stage of the allocated control loop
of the VS 300 when speed drops to minimal speed and the basic and variable unload times have elapsed.
Request
Enabling
speed adjuster
ZNR. 51203 63 530 E0
Minimal
speed
Time
These parameters are only displayed when speed or combined control is activated as the control type
(see section 7 Parameter List and Menu Structure – Common Setpoints for System Configuration).
Minimum speed of the speed adjuster can be set with the Minimum Speed parameter. Entry is made in percent
for the 0-10 V analog output of the VS 300. Controller speed can be influenced with the Analog Output Control
Speed parameter. If the controller is too slow, the parameter must be set higher. If hunting occurs, the parame
ter should be set lower.
One or two relay/control stages can be allocated to a speed controller. If only one stage is allocated to the
speed controller, it is used for enabling/disabling of the speed adjuster. When two stages are allocated to the
controller, the first is used for enabling/disabling the speed adjuster and the second for actuating a bypass for
the speed adjuster. The connected fan then runs at constant speed, bypassing the speed adjuster.
If the limit set as maximum temperature with speed control is exceeded and a second relay/control stage is allo
cated to the speed controller, this second stage (bypass) is activated and the first stage disabled (enable speed
adjuster).
On attaining the defined setpoint for tc, the controller returns to control mode (bypass off, speed adjuster enable
on).
When a bypass stage is programmed, it must actually be connected, as enabling of the speed ad
juster is disabled at high temperature!
Calculation of the setpoint for tc is made as described in section 4.5.4 Control Algorithm with Step Controller.
Additionally a speed setpoint is determined. The following relationship applies for calculation:
U Setp P Action
P Action t c_Act
The P action causes the controller to respond directly to control errors. The I action avoids sustained control er
rors.
adjust.diff.
High pressure detected by an A/D converter is compared with the setpoint (see section 4.5.10 Determining the
High-pressure Setpoint).
Depending on the control error, a controller output is calculated to control the fan speed as a 0-10 V signal.
Since the controller acts as a PI controller, both P and I action are calculated.
Calculation of P action:
P action = Control error : 4
Calculation of I action:
The P action acts immediately on the speed in response to a change in pressure. The remaining control error is
minimized by continuously increasing or decreasing the control signal (ramp function). Ramp speed (I action of
controller) is a function of the control error. An excessively high ramp speed results in continuous high pressure
overshoot.
An excessively low ramp speed results in the high-pressure setpoint only being attained with a long delay. The
controller is then too slow. So as to match the I action to the system, the ramp speed can be influenced by
means of the Adjust Diff. parameter.
A positive adjusting differential results in steady state being obtained faster. A negative adjusting differential re
sults in slower control action.
The I action is attenuated in order to avoid controller hunting at low part load conditions. If only the variable-
speed fan is running, the control signal (0-10 V) is less than 50% and the control error is less than the neutral
zone, the condenser is operated at low part load.
I action is then
Allowance is made for the pressure change when the control error is small. If the control error is positive and
pressure is falling and lower than the setpoint plus neutral zone in part-load operation or half the neutral zone in
full-load operation, I action is not changed. The I action is also not changed when the control error is negative
and the pressure is rising and greater than the setpoint less neutral zone in part-load operation or half the neu
tral zone in full-load operation.
So as to prevent speed increasing too fast, increase of the I action is limited to a maximum of 10% of the control
signal (0-10 V). With control errors above or below 1.5 times the neutral zone, the fan runs at maximum or mini
mum speed.
t c Setp + 1,0 NZ
High pressure (HP)
t c Setp + 1/2 NZ
t c Setp
t c Setp - 1/2 NZ
t c Setp - 1,0 NZ
Time
- load operation -
t c Setp + 1,0 NZ
High pressure (HP)
t c Setp + 1/2 NZ
t c Setp
t c Setp - 1/2 NZ
t c Setp - 1,0 NZ
ZNR. 51203 62 030 E1
Time
The controller output for the speed adjuster is calculated from the P and I action:
Controller output = P action + I action
If all fans are stopped and the actual value is greater than the setpoint (positive control error), the first fan (F1:
enable frequency changer) is started immediately.
Fixed-speed fans can be loaded or unloaded if the required capacity cannot be supplied by changing the fan
speed. When the variable-speed fan attains maximum speed, the next fixed-speed fan is started. When the vari
able-speed fan attains minimum speed, a fixed-speed fan is stopped.
The variable-speed fan is increased to a speed at which the condenser capacity corresponds to the capacity
prior to stopping the fixed-speed fan. The speed controlled fan is powered up again. The control sequence for a
condensing unit equipped with two fans is shown in the following diagram.
If condensing pressure rises above or drops below the neutral zone, the first condenser capacity stage is imme
diately loaded or unloaded. Further actuation only occurs when a certain time for loading or unloading has
elapsed and the control error exceeds a defined value (neutral zone).
If the control error is positive and greater than half the neutral zone but pressure is falling, no fan actuation takes
place, as it may be anticipated that pressure will soon come within the neutral zone. Conversely, no fan actua
tion takes place when the control error is negative and greater than half the neutral zone but pressure is rising,
as it may again be anticipated that pressure will soon come within the neutral zone.
Actuating time is a function of the actual control error. With a large control error, actuation takes place sooner
than with a smaller control error. The actuating time is calculated as the total of basic time tb and variable time
tv. On step controllers differentiation is made between loading and unloading.
The variable time is inversely proportional to the control error. At maximum control error the variable time tv de
creases to 0. As the control error becomes smaller, time tv is automatically increased up to the defined maxi
mum. Basic time and maximum variable time for loading and unloading are programmable parameters. The fol
lowing relationships apply to calculating actuating times:
t = tb + tv tb definable
The following applies for tv:
t v_max d t
t v t v_max
d t_max
12
t v max
dt max
10
Control error dt [°C]
4
ZNR. 51203 65 330 E1
2
tb tv
0
0
20
40
60
80
100
120
140
120
160
180
200
220
240
As standard, the VS 300 Pack Controller works with a defined fixed setpoint for tc.
In the parameter list S3, i.e. under the menu item 'System Configuration' (see chapter 7 - Parameter List and
Menu Structure - Setpoints System Configuration) the parameters for
- Enable room temperature
- Enable humidity
are set to '0' (i.e. 'OFF') and the address of the controller from which the data should be obtained is set to
'---'.
However, when the VS 300 is networked via a CAN Bus module (see chapter 1 - System Configuration) with
other pack controllers (VS 3010, VS 3010 BS or FS 3010), it is possible to employ additional values for the tc
setpoint evaluation.
See section 7 Parameter List Freig. ta RK1/RK2 AUS Enabling of sensor for temperature shift in CL1/CL2
an Menu Structure/Parameter
List S3
See section 7 Parameter List FreiFeucht.RK1/RK2 Enabling of sensor for humidity shift in CL1/CL2
an Menu Structure/Parameter
List S3
The evaluation of the tc setpoint can then be carried out relative to the outside temperature (setpoint adjust
ment). The parameter for 'Enable outside temperature' must be set to 1 (i.e. 'ON') in this case.
The outside temperature must be provided via CAN Bus by another pack controller (VS 3010, VS 3010 BS or
FS 3010) within the system.
The CAN Bus address of this controller (VS 3010, VS 3010 BS or FS 3010) is then entered in the VS 300 using
an appropriate parameter ('Node Number Ambient Data' see chapter 7 - Parameter List and Menu Structure -
Setpoints System Configuration).
The evaluation of the tc setpoint can then be carried out relative to the outside temperature according to a pro
grammable characteristic curve.
tc = tc setpoint
tc_max = maximum tc setpoint
tc_min = minimum tc setpoint
ta = current outside temperature
ta_max = max. outside temperature for setpoint adjustment
ta_min = min. outside temperature for setpoint adjustment
With an outside temperature of ta > ta_max or ta < ta_min the following applies:
for ta > ta_max: tc = tc_max
for ta < ta_min: tc = tc_min
VS 300 HD-Sollwertermittlung
tc
40
t c max
Kondensations-
temperatur [°C]
30
20
ZNR. 51203 65 230 D0
t c min
10
0
-10 -5 0 5 10 15 20 25 30 35 40
t a min t a max
Aussentemperatur [°C]
A second characteristic can be programmed with high-pressure control and can be activated by the internal
week timer or via a digital input of the controller. Setpoint increase/decrease allows better matching to night and
weekend operation. Setpoint toggle is performed for the following values:
S Target temperature(s)
S Neutral zone
S Control constant
The polarity of digital input signals can be programmed (low or high active).
When a control loop is configured as a HP controller, operation at changed (higher) tc setpoints (heat recovery
mode) can be called up via a digital input (see section 4.2 Configuring/Monitoring Digital Inputs).
In heat recovery mode, HP control is controlled by the VS 300 with two parameters:
S The maximum condensing temperature allowed in HR mode is entered by the Max.HR parameter.
S A temperature differential is defined by the second parameter Dif.HR.
When pressure rises above Max. HR, the first fan stage is loaded immediately (without consideration to pro
grammed actuating times). Each additional fan stage is loaded after the basic load time has elapsed (without
consideration to variable actuating time).
When pressure drops below Max. HR - Dif. HR, fan stages are unloaded with consideration to the basic and
variable unload times.
tc Level HP cutout
High pressure (HP)
Max. pressure at HR
Dif. HR
no no no
ZNR. 51203 65 530 E1
Time
HR mode is displayed n the actual values screen of the external terminal (CI 3000 or AL 300):
S HR mode active:
tc-Setp HR 45°C
pc-Setp HR 20.85 b
HR mode is also shown on the status display of the integral user interface (see section 6 Operation).
The Run Time Equalization parameter can be used to determine the actuating sequence in the associate control
loop (see section 7 Parameter List and Menu Structure - Control Loop 1/2 Basic Parameter Setpoints - Day and
Night Operation).
Supplementary functions are implemented in the VS 300 Pack Controller for protection of the fan motors. During
periods of low outdoor temperatures when only a small number of fans is needed for condensing, there is a like
lihood of fans seizing after being idle for long periods.
Fan protection is active when base load rotation is activated (parameter for Base Load Rotation Cycle Time set
other than ”--”) and Run Time Equalization mode is deactivated (fixed actuating sequence of relay/control
stages). Base load rotation is activated when run time equalization is activated.
1. Fan protection
Fans that have been idle longer than a definable time (see BaseRotCycle parameter) are forcibly started for a pe
riod of 20 seconds, but only when actual temperature is within or above the neutral zone.
Differentiation is made between two events for starting the VS 300 Pack Controller:
‐ First start
‐ Restart
On first start all parameters are loaded with the default values and all archives (messages/alarms
and operating data such as run times, compressor starts, activity)
are deleted!
4.6.2 Restart
Restart takes place following return of power after an outage when the parameter settings have been preserved.
All variables, except parameters, fault memory and archived data, are deleted.
Total run time of compressors/fans is recorded at 30-second intervals and saved to fail-safe memory every 30
minutes. Run time is shown in hours. On the local panel of the VS 300, the relay/control stage operating and
status display (3) is used for indicating figures exceeding four digits (e.g. 21900 operating hours) by one of
these LEDs flashing (see illustration below).
Value = Value of LED display [0 - 9999] + (Number of flashing operating and status display LED * 10000)
(3)
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
Operating hours are displayed in clear text on the AL 300 or CI 3000 terminal. If compressors/fans or the com
plete controller is exchanged, operating hours can be reset to 0 (see section 7 Parameter List and Menu Struc
ture – Basic Settings - System Configuration). Alternatively they can be programmed, but only using the external
AL 300 or CI 3000 terminal connected via the CAN bus module.
The selected operating hours total (0 - 29999) can then be entered from the AL 300 or CI 3000 terminal using
the appropriate functions.
In addition to operating hours, the run times, starts of separate control stages per day and activity (utilization) of the
compressor pack can be recorded (only with the external CI 3000 or AL 300 terminal connected via the CAN bus
module). Cycle time commences at midnight. The current status is displayed in hours and minutes. This data is ad
ditionally archived for a period of 32 days for use in assessing operation of the compressor pack.
Daily run times of the control stages are recorded for each day and saved together with date and time of day.
Cycle time commences at midnight. Daily run times are recorded separately for the first and second setpoint.
Control stage starts are recorded for each day and saved together with date and time of day. Cycle time com
mences at midnight. Daily starts are recorded separately for the first and second setpoint.
5 Startup of VS 300
The operator terminal AL 300, the store computer CI 3000 or the PC-Software LDSWin are used to set parame
ters on the controller at startup and for subsequent changes.
The controller should only be used with compatible versions of the PC software LDSWin, otherwise
the range of functions could be restricted.
Tip: The latest version of LDSWin should be used at all times.
Before commissioning the VS 300 Pack Controller, preparations must be made for installing it in the control
panel. Basic settings must also be made on the hardware and in the software.
S This manual is an integral part of the equipment. It should be kept close to the equipment for ready reference
whenever needed.
S For safety reasons, the equipment must not be used for any application other than described in the manual
i.e. only for the intended purpose.
S Before using the equipment, always check that its limits are suitable for the intended application.
S Check that the electric power supply is correct for the equipment before connecting it to power.
S If required, a reverse voltage protection must be installed by the customer, e.g. by means of a coding of the
plug.
S Specified ambient conditions (e.g. humidity and temperature limits) must be observed and complied with in
order to avoid malfunctioning (see Section 10 - Specifications).
S Check correct wiring of the connections before switching on power to the equipment.
S Never operate the equipment without its casing. Before opening the casing the equipment must be switched to
zero potential.
Beware of external voltage at the digital inputs and outputs!
For further details please refer to the manual titled Introduction, General Safety and Connection
Notes.
The error reporting dispatch is not yet functional according to experience during a start-up (no tele
phone line put etc.). It is urgently recommended in such cases to supervise the control over the CAN
bus with a store computer CI 3000 and/or a control terminal AL 300 and to make the error reporting
dispatch possible for example with a GSM modem by mobile telephone net. In stand-alone operation
or as an alternative to monitoring by Store Computer/Operator Terminal, an alarm contact provided
on the controller can be used to transmit alarms via telephone line.
5.2 Installation
The VS 300 is housed in a plastic casing designed for control panel mounting. Power loss of the controller is
approx. 10 VA. When installing, make sure that the ventilation slots on the controller are not covered and that
sufficient clearance is maintained between devices or cable ducts above and below the controller for cooling air
to circulate.
See section 9 Specifications for details of electrical enclosure, measurements and installation cutout.
See section 5 for pin and terminal assignments.
1. Push front of VS 300 (2) through cutout in control panel (1). Press fastening brace (5) on front
support pin (3).
2. Turn fastening brace (5) up on front support pin (3) and press
slightly to snap on second support pin (4).
After completing installation and electrical connections, parameter settings must be made on the hardware and
in the software of the pack controller.
All leads running to and from the VS 300 – especially those for the analog inputs (sensor leads) and
also for the CAN bus - must be screened!
5.3 Startup
TTY
NTC / PT1000 with CAN bus module - see section 1 System Configura
35 75 Z11 115 1 A41
tion) an address selector switch (decade switch) is loca
DIGITAL 230 V AC
66 106 Z61 146 D11 D31
26
13 68 108 Z62 148 D12 D32
28
2 3
14 1 4 D21 D41
0 5 1
9 6 D22 D42
8 7
ADDRESS
ZNR. 51203 50 130 E1
2 3 VS 300
1 4
0 5 CAN BUS ADRESS
9 6 SELECTOR SWITCH
8 7
Decade switch
S Sets the Node No. (Nd.nnn) or CAN bus address (position of address selector switch 1 - 9 corresponds to
CAN bus address 101 - 109).
S In order to activate the CAN Bus software address, the address 0 must be set on the address select switch. In
this switch position (or when the CAN Bus address select switch is not fitted) the CAN Bus address can then
be set via the software (see chapter 5.3.2.3).
A unique address must be assigned in the system to each CAN bus station in order to prevent mal
functioning.
After changing the switch position, the VS 300 must be cut off from power briefly for the new settings
to take effect!
The controller configuration must be selected before setting parameters of the VS 300. This can be done on the
integral user interface on the front of the VS 300 or by connecting an external terminal (AL 300 or CI 3000). Su
peruser rights are required for setting the controller configuration.
Simultaneous pressing and holding the ESC/RESET, ↑ and ↵ keys when powering up the controller initiates first start
and loads the default settings. The default settings can alternatively be loaded via a parameter (see section 7 Parame
ter List and Menu Structure - Basic Settings - System Configuration or Load Basic Settings).
At first start, the default settings are loaded for all parameters and all archives (alarms/messages
and operating data, e.g. starts, activity) are deleted!
The controller configuration can only be changed in Superuser mode. Parameters to change the VS 300 basic
parameter settings can only be accessed and changed at this user level. First, Parameter A060 (password entry
to change access level, see Parameter List A) must be opened to request extended rights for
- controller configuration (see section 5.3.2.4) and
- parameter backup (see section 5.3.2.7)
1. On powering up the controller, LED check is first performed with all status LEDs and all display segments
briefly illuminating and then extinguishing, after which the controller switches to basic display mode. The
actual value for t1 (Control Loop 1) is displayed (see illustration).
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
ZNR. 51203 50 330
ESC
RESET
2. Pressing the ↵ key moves to parameter list selection and Parameter List A is displayed (see illustration).
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
The ↑ and ↓ keys can be used to select the following parameter lists:
A Actual Values System Data
S1 Setpoints Controller Basic Parameters
S2 Setpoints Controller Auxiliary Parameters
S3 Setpoints System Configuration
S4 Setpoints Alarm Priorities
S5 Setpoints Additional parameters
t Setpoints Timers
C Service Mode (Check Mode)
F Alarms Process and System Fault Reports
3. Pressing the ↵ key again opens Parameter List A (A000 is shown on display). Use the ↑ and ↓ keys to se
lect Parameter A060 (see illustration).
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
ZNR. 51203 50 530
ESC
RESET
4. Pressing the ↵ key again moves to entry or parameter setting mode. The display shows 0 flashing. Press
the ↑ key to select Parameter 10 for Superuser Mode access level:
0 = Display only
1 = Setpoint adjustment enabled
10 = Superuser mode – additional parameters can be accessed and changed
Pressing the ↵ key confirms the entry and moves back to Parameter List A (A060 is shown on display).
5. Pressing the ESC/RESET moves back to parameter list selection (A is shown on display). Pressing the
ESC/RESET again returns to basic display mode, which displays the actual value of t1 (Control Loop 1) -
(see illustration under item 1, page 42).
See section 6 Operation for further details on the display and operation of the VS 300.
Only with VS 300 versions without fitted CAN Bus address select switch is it necessary to set the address via a
parameter. This is only possible using the controller's integrated operator interface:
The addressing is carried out via the parameter S290. For further details see chapter 7 - Parameter List and
Menu Structure - Parameter List S2.
Parameter S390 (see section 7 Parameter List and Menu Structure - Parameter List S3) can be used to set the
controller configuration according to the table below:
The controller configuration can only be changed in terminal mode and Superuser mode
(see section 5.3.2.2 Changing the Access Level).
At first start, the default settings are loaded for all parameters and all archives (alarms/messages
and operating data, e.g. starts, activity) are deleted!
The current date and time of day can be changed under Parameter List S2 (see section 7 Parameter List and
Menu Structure). Parameter S280 is taken as an example to explain how the setpoints for date and time are
changed.
Date and time settings are only needed in stand-alone operation and can only be made in this mode!
If the VS 300 is connected through the CAN bus module to a master clock (CI 3000 or AL 300), the
date and time will be supplied by the master and applied to the VS 300, meaning that they can then
not be changed.
Adjustment of setpoints is only allowed at the setpoint adjustment access level (see section 5.3.2.2
Changing the Access Level)! The LED display flashes as an indication when values (setpoints) can
be changed!
Pressing the ↵ key in basic display mode moves to parameter list selection and Parameter List A is shown on
the display. Use the ↑ key to select Parameter List S2. Pressing the ↵ key again (S200 is then shown on dis
play) enables the parameters of Parameter List S2 to be selected with the ↑ and ↓ keys.
When the parameter wanted (e.g. S280) is shown on the display (see illustration), press the ↵ key to change to
parameter setting mode. The current setpoint for the hour of day (0-23) is displayed:
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
ZNR. 51203 50 830
ESC
RESET
The value can then be changed within the permissible range by pressing the ↓ and ↑ keys. See section 7 Pa
rameter List and Menu Structure for detailed information on the VS 300 parameter list. A description is given of
the parameters that are available, the conditions under which they can be changed and the range within which
they can be changed.
Pressing the ↵ key again applies the set value and returns to parameter selection mode. When setpoint adjust
ment is not enabled, any selected setpoint will be displayed but cannot be changed with the ↑ and ↓ keys. This
is indicated by the display not flashing in this instance.
There are a number of other parameters that need to be set for startup:
S System configuration: Allocation of relay/control stages, refrigarant
Menu 3-1 respectively parameter list S3 – Setpoints - System Configuration - Control Loop 1 and 2
S LP/HP sensor characteristic setting / pressure transducer configuration
Menu 3-1 respectively parameter list S3 - Setpoints - System Configuration - Control Loop 1 and 2
S Dispatching of the internal alarm outputs
Menu 3-1 respectively parameter list S3 - Common setpoints system configuration - Control loop 1 and 2
S Operating mode selection/Refrigeration point control
Parameter List S3 - Common Setpoints - System Configuration - Control Loop 1 and 2
S Control mode setting (step, speed or combined controller)
Menu 3-2-1 (CL1) and 3-2-2 (CL2) respectively parameter list S3 – Common Setpoints - System Configuration
- Control Loop 1 and 2. For details see section 3 Control Algorithm with Speed Controller for high-pressure
control
S Configuration of the four digital inputs
Menu 3-5 respectively parameter List S3 - Common Setpoints - System Configuration - Control Loop 1 and 2
S Setpoint configuration
Menu 3-2-4 (CL1) and 3-2-5 (CL2) respectively parameter list S3 - Common Setpoints - System Configuration
- Control Loop 1 and 2
The VS 300 Pack Controller allows of backing up parameters as set. After making individual parameter setting on the
controller, these parameters can be backed up by choosing Parameter Parameter Backup (menu 3-7) respectively
S392 in Parameter List S3 or with an external terminal (AL 300 or CI 3000). Should the controller parameters become
inconsistent for any reason during operation, the controller will load the parameters from backup memory instead of
the defaults.
Parameter backup should be made following successful individual parameter setting and startup of
the system.
Never dispose of this product with other household waste. Please inform yourself of the local regulations for the
separate disposal of electrical and electronic products. The correct disposal of your old equipment will protect
people and the environment from possible negative effects.
Never dispose of this product with other household waste. Please inform yourself of the local regula
tions for the separate disposal of electrical and electronic products. The correct disposal of your old
equipment will protect people and the environment from possible negative effects.
You will find further information in the chapter ”Decommissioning and Disposal”.
When available and necessary, update of the VS 300 Pack Controller firmware can be made via the TTY port
(see section 5 Pin and Terminal Assignments).
First start is performed following firmware update. This loads the default settings for all parameters and
deletes all archives (messages/alarms and operating data, e.g. run times, starts, activity)!
For this reason, the VS 300 parameters should be saved as a parameter index in LDSWin
before a firmware update from version X to version Y.
- The firmware update is now ready to be carried out (see chapter 5.5.2)
- Following this, the VS 300 is to be set as version X in LDSWin and the
previously saved version X parameter index loaded.
The setpoint values are then to be transmitted to the controller.
- Afterwards, press the button ”update” in the setpoint screen:
now the screen in LDSWin is changed to the new version Y.
- The parameters from version X added to version Y are now to be checked and
adjusted as required.
5.5.1 Requirements
The following conditions and preparations are required for firmware update:
1. TTY cable with 9 V DC power supply
The following steps discribes the firmware update for the VS 300:
1. Disconnect the VS 300 Pack Controller from power.
2. Connect the power supply to the TTY cable
3. Connect the TTY cable to the VS 300 (see illustration) and to the serial (COM) port of the PC or
notebook computer.
6. Start the Wetupd.exe file in the directory C:\VS-300. The Windows Etools Update programm starts:
7. Choose the Options menu and then the Configuration item, which opens the Configuration screen.
Choose the appropriate COM port and do not change the other settings. Click on OK to confirm.
9. This opens the Program Download screen. Select the file VS_300_C51.bin containing the current
firmware and click on Open
10. Click on OK to initiate communication between the computer and the VS 300. The VS 300 must be swit-
ched on within the next 10 seconds!
11. The following screen shows the firmware version contained in the controller and which firmware is to be
updated. Click on Yes to start downloading.
12. It takes about 5 minutes to download the current firmware to the VS 300.
13. The following screen opens when download has been completed successfully. Confirm by clicking on
OK. The Windows Etools Update program can then be closed by choosing the File menu, then Finish.
First start is performed following firmware update. This loads the default settings for all parameters
and all archives (alarms/messages and operating data, e.g. starts, activity) are deleted!
Your must now repeat complete startup of the system (see section 4 Startup).
As of November 01, 2006, the pack controller is produced in a new unit version!
A point to note in wiring is that arrangement of the connections for digital and analog inputs has
been modified as part of advanced technical design (see illustration):
1 A41
2 A42
2 A42
3 A51
3 A51
4 A52
4 A52
CAN-BUS A11 A12 CAN-BUS
INPUTS
1 A21 A22 1
ADDRESS ADDRESS
As described in section 1 System Configuration, the VS 300 Pack Controller is of modular design. The following
view of pin and terminal assignments describes the VS 300 with all expansion stages and add-on modules fit
ted.
PE ALARM RELAY 15 CAN BUS MODULE TTY INTERFACE ANS ANALOG OUTPUTS
(M4) MODULE Prio 1 (OPTIONALLY)
16 TTY ANALOG OUT
(OPTIONALLY)
18 Schirm 1
RxD Aout 1 +
1 A41
(ALARM ACTIV: 15,16) 25 GND 2 0-10V
Prio 2 GND 2 A42 Aout 1 GND
26 CAN-L 3 TTY
TxD 3 A51 Aout 2 +
28 CAN-H 4 0-10V
GND 4 A52 Aout 2 GND
TTY
TEMP. INPUTS
NTC / PT1000
25
SWITCH D11 D31
66 106 Z61 146 D11 D31
26
D12 D32 Din 1 Din 3
13 68 108 Z62 148 230V D12 D32 230V
28 2 3
14
1 4
1
D21 D41 AC D21 D41 AC
0
6
5
Din 2 Din 4
9
8 7 D22 D42 D22 D42
ADDRESS
58 98 138
65 105 145
POWER SUPPLY S4 S8 S12
FIRST SECOND
BASIC EXPANSION EXPANSION
CONFIGURATION STAGE (optionally) STAGE (optionally)
L
RELAY/CONTROL RELAY/CONTROL RELAY/
N S1..S4 S5..S8 CONTROL S9..S12
Rear of VS 300: Position of connecting terminals (all expansion stages and add-on modules fitted)
Attention is required to the following items when installing and connecting wiring:
All connecting leads from and to the VS 300 - except digital inputs and relay outputs - must be
screened in order to rule out faulty measurements and other malfunctions.
Correct polarity must be ensured on inputs and outputs with a current or voltage interface (0-10 V or
4-20 mA). Short circuiting or incorrect signal or power input can result in impairment of function or
even in destruction of VS 300 components. Always disconnect the system from power before mak
ing or separating connections on the VS 300.
Power supply
230 V AC N, L
Ground conductor
A PE screw connector (M4 thread) is provided on the rear panel for grounding and shielding use.
Digital inputs
When a digital input Fast unload extern OFF is used for a safety-critical application,
additional measures for the purpose of monitoring must be undertaken.
S9 - Relay/control stage 9** Stage loaded: 115, 118 115, 116, 118
S10 - Relay/control stage 10** Stage loaded: 125, 128 125, 126, 128
S11 - Relay/control stage 11** Stage loaded: 135, 138 135, 136, 138
S12 - Relay/control stage 12** Stage loaded: 145, 148 145, 146, 148
Analog inputs
Analog outputs
Front panel switch (to control external devices, contacts 230 V AC / 5 A 13, 14
lead out on rear)
TTY port
7 Operation of VS 300
The front panel of the VS 300 Pack Controller contains a four-digit seven-segment LED display, a number of
status LEDs and an alarm/message LED (see illustration). Depending on the operating level, the display and
LEDs show actual values and setpoints, parameter numbers or alarms and messages.
Four keys on the VS 300 can be used for local configuring, parameter setting and operation by means of param
eters described in detail in section 7 Parameter List and Menu Structure. A separate switch on the right of the
control panel is used to control external devices.
(4) (5) (1) (8) (10) (2) (9) (11) (6) (7) (3)
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
ZNR. 51203 50 730
ESC
RESET
(1) Four-digit seven-segment LED display to show actual values/setpoints, parameter numbers during con-
figuration and parameter setting, compressor/condenser numbers and alarms/messages.
(2) Alarm/message LED (red).
(3) Twelve green LEDs as operating and status indicators for relay/control stages (one per stage).
Depending on the expansion stage 4, 8 or 12 relay/control stages are available for compressor/conden-
ser control (see section 1 Design). Depending on the operating level, all of these LEDs are used to
support entry of values or choices during parameter setting (e.g. indicating the associate compressor or
condenser).
(4/5/6/7) Green trend LEDs for Control Loop 1 (4/5) and for Control Loop 2 (6/7):
Y Upper LED: (5) or (6) Temperature/pressure high, above neutral zone
Both LEDs: (4/5) or (6/7) Temperature/pressure within neutral zone
B Lower LED: (4) or (7) Temperature/pressure low, below neutral zone
Value = Value of LED display [0 - 9999] + (Number of flashing operating and status display LED * 10000)
Example: Figure shown on four-digit display: 1900 h
Number of flashing operating and status display LED: 2
Result: 1900 + (2 * 10000) = 21900 operating hours
(3)
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
ZNR. 51203 52 630
ESC
RESET
7.1.2 Controls
(4) (5) (1) (8) (10) (2) (9) (11) (6) (7) (3)
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
↑ Up Change to other control loope and display tempe Select parameter lists/parameters
rature for Increase values within their range
CL1: 4, 4/5 or 5 flashing or (see chapter 7 Parameter List)
CL2: 6, 6/7 or 7 flashing
↓ Down Change to other control loope and display tempe Select parameter lists/parameters
rature for Decrease values within their range
CL1: 4, 4/5 or 5 flashing or (see chapter 7 Parameter List)
CL2: 6, 6/7 or 7 flashing
Flashing of values on the seven-segment LED display indicates that these values can be changed
(setpoints, type of refrigerant, number of compressor stages, etc.).
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
Example: The illustration shows the controller performing fast unload on Control Loop 1 (14) and working with
the second (nighttime) setpoint (10/11) (in both control loops). The status LEDs 1-4 (3) assigned to Control Loop
1 light normally, the status LEDs 5-6 (3) for Control Loop 2 are flashing. Pressing the ESC/RESET or ↵ key re
turns to basic display mode from any menu.
For additional convenience the ↑ and ↓ keys incorporate an accelerated auto-repeat function when pressed and
held down, enabling rapid scrolling and selection of parameter numbers or setpoints.
Simultaneously pressing and holding the ESC/RESET, ↑ and ↓ keys on powering up the controller initiates first
start, which loads the default settings. The default settings can also be loaded by means of a parameter (see
section 7 Parameter List and Menu Structure).
At first startup, the default settings for all parameters are loaded and all archives, messages/alarms
and operating data (e.g. run times, starts, activity) are deleted!
The parameters used for configuring and setting the VS 300 Pack Controller are described in detail in section 7
Parameter List and Menu Structure. On powering up the controller, an LED check is first performed with all sta
tus LEDs and segments on the display briefly illuminating and then extinguishing. After that the controller
switches to basic display mode.
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
On powering up or after 5 minutes during which no entry is made, the VS 300 switches to basic display mode
and displays the actual value for t1 (Control Loop 1 temperature). The control loop for which the value is shown
in basic display mode is additionally indicated by flashing of the status LEDs for Control Loop 1 Pressure High /
Neutral Zone / Low on the left of the four-digit display.
High pressure in Control Loop 1 is indicated by only the left upper LED flashing, low pressure by the lower LED
flashing and pressure within the neutral zone by both LEDs flashing. Pressing the ↑ or ↓ key changes the dis
play to t2 (Control Loop 2 temperature). Values displayed for Control Loop 2 are indicated by flashing of the sta
tus LEDs for Control Loop 2 Pressure High / Neutral Zone / Low on the right of the four-digit display. Press the ↑
or ↓ key to change the display back to t1 (Control Loop 1 temperature).
Actual values and setpoints for pressure [bar] and temperature [°C] are indicated on the four-digit
seven-segment LED display as follows:
Pressure: Two digits before and two digits after the decimal e.g. 11.50
Temperature: Two digits before and one digit after the decimal e.g. -20.3
A Priority 1 or Priority 2 fault is reported by a fault code on the display. Pressing the ESC/RESET key hides the
code, but it will be displayed again after about 10 seconds if the fault is still active (see section 7.13 Displaying
reported faults (Parameter List F).
Pressing the ↵ key in basic display mode opens parameter list selection and Parameter List A is shown on the
display.
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
Use the ↑ and ↓ keys to select one of the following parameter lists (one lists appears at a time on the display):
A Actual Values System data
S1 Setpoints Basic controller parameters
S2 Setpoints Auxiliary controller parameters
S3 Setpoints System configuration
S4 Setpoints Alarm priorities
S5 Setpoints Suction pressure shift / Additional parameters
t Setpoints Timers
C Check Mode Service Mode (outputs can be actuated manually)
F Alarms/Messages Process and system fault reports
Depending on which parameter list is selected with the ↵ key, the parameters for actual values, setpoints, sys
tem configuration settings, alarm priorities, timers, service mode or alarms/messages are displayed.
See section 7 Parameter List and Menu Structure for details of the VS 300 parameter list. This section contains
detailed descriptions of the parameters available, their allowed range and the conditions under which they can
be changed.
The VS 300 can be operated at various access levels, which means that parameters cannot be
changed at every access level!
For example, changing of setpoints is only allowed at the Setpoint Adjustment Enabled access
level (see section 7.7 Changing the Access Level)!
If no key is pressed for a certain time (5 minutes), the controller automatically changes to basic dis
play mode and entry of setpoints is blocked.
Pressing the ↵ key in basic display mode moves to parameter list selection and Parameter List A is shown on
the display. Press the ↵ key again to open Parameter List A (A000 is shown on the display). Use the ↑ or ↓ keys
to select A060.
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
Pressing the ↵ key again changes to entry or parameter setting mode. The character 0 flashes on the display,
indicating that the value can be changed. Use the ↑ key to select 1 for the Setpoint Adjustment Enabled access
level (see also section 7 Parameter List and Menu Structure):
0 = Display only
1 = Setpoint adjustment enabled
10 = Superuser mode – additional parameters can be accessed and set
Press the ↵ key to confirm the entry and return to Parameter List A (A060 is shown on the display).
Figures other than 0, 1 or 10 are not valid for access level and any other figure entered will be ignored! If
no key is pressed for a certain time (5 minutes), the controller automatically changes to basic display
mode and entry of setpoints is blocked.
Pressing the ESC/RESET key returns to parameter list selection (A is shown on the display). The ↑ key can be
used to select a parameter list. Pressing the ESC/RESET key again returns to basic display mode and the ac
tual value for t1 (Control Loop 1) is displayed.
7.8 Displaying actual values and setting parameters (Parameter Lists A and S1 - S4)
System actual values are displayed with Parameter List A (System Data). These values cannot be changed (ex
cept Parameter A060 to enable access level)! Parameter Lists S1 - S4 contain the setpoints, which can be
changed (see section 7 Parameter List and Menu Structure). Parameter S100 is taken as an example to de
scribe operation of the VS 300 and changing of setpoints in the parameter lists (S1 - S4).
Setpoints can only be changed at the Setpoint Adjustment Enabled access level (see section 7.7
Changing the Access Level). The LED display flashes to indicate when values (setpoints) can be
changed.
Press the ↵ key in basic display mode to move to parameter list selection (Parameter List A is shown on the dis
play). Use the ↑ key to select Parameter List S1. Press the ↵ key again (S100 is then shown on the display) and
use the ↑ and ↓ keys to select the parameters in Parameter List S1. When the parameter wanted (S100 in this
example) is shown on the display, press the ↵ key to enter parameter setting mode. The current setpoint is dis
played.
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
Use the ↓ and ↑ keys to change the value within its allowed range. See section 7 Parameter List and Menu
Structure for detailed information on the VS 300 parameter lists. This section contains details of the parameters
available, their allowed range and the conditions under which they can be changed.
Press the ↵ key again to apply the change and return to parameter selection mode. If setpoint adjustment is not
enabled, a selected setpoint will be displayed but cannot be changed with the ↑ and ↓ keys. This is indicated by
the display then not flashing (generally applicable to actual values of Parameter List A).
For additional convenience the ↑ and ↓ keys incorporate an accelerated auto-repeat function when pressed and
held down, enabling rapid scrolling and selection of parameter numbers or setpoints.
7.9 Setting the current date and time (Parameter List S2)
The current date and time can be set with Parameter List S2 (see section 7 Parameter List and Menu Structure).
Parameter S280 (current time - hour) is taken as an example to explain how to change the setpoints for date
and time.
Date and time only need to be set, and only can be set, in stand-alone operation! When the VS 300
is connected via CAN bus module to a master clock (CI 3000 or AL 300), the date and time will be
supplied by this master and applied to the VS 300, meaning that they then cannot be changed.
Setpoints can only be changed at the Setpoint Adjustment Enabled access level (see section 7.7
Changing the Access Level). The LED display flashes to indicate when values (setpoints) can be
changed.
Pressing the ↵ key in basic display mode moves to parameter list selection and Parameter List A is shown on
the display. Press the ↑ key to select Parameter List S2. Press the ↵ key again (S200 is then shown on the dis
play) and use the ↑ and ↓ keys to select the parameter in Parameter List S2.
When the parameter wanted (S280 in this example) is shown on the display, press the ↵ key to change to pa
rameter setting mode. The current hour setpoint (0-23) is displayed.
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
Use the ↓ and ↑ keys to change the value within the allowable range. See section 7 Parameter List and Menu
Structure for detailed information on the VS 300 parameter lists. This section describes the parameters avail
able, their allowable range and the conditions under which they can be changed.
Press the ↵ key again to apply the setting and return to parameter selection mode. If setpoint adjustment is not
enabled, a selected setpoint will be displayed but cannot be changed with the ↑ and ↓ keys. This is indicated by
the display then not flashing.
Some parameters contain a group of setpoints, for example to set enabling for each separate relay/control
stage. These setpoints are accessible as a group under a parameter number (see for example section 7 Param
eter List and Menu Structure - Parameter List C)
In this instance a slightly different setting method is used. Select the parameter number and press the ↵ key as
for individual setpoints. Then, by way of difference, first select the relay/control stage for which the setpoint is to
be changed. The display (1) then shows the relay number (in this example No. 03).
(1)
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
ZNR. 51203 51 530
ESC
RESET
Again select the relay number with the ↑ and ↓ keys. Press the ↵ key and enter the setpoint (0 for output not
actuated or 1 for output actuated) - (see section 7 Parameter List and Menu Structure - Parameter List C).
Setpoints can only be changed at the Setpoint Adjustment Enabled access level (see section 7.7
Changing the Access Level). The LED display flashes to indicate when values (setpoints) can be
changed.
Parameter are set for the timers in Parameter List t. The VS 300 contains 7 timers for each of the two control
loops. Select the timers with the corresponding parameter by pressing the ↵ key (see section 7 Parameter List
and Menu Structure - Parameter List t - Timers).
(1) (2)
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
ZNR. 51203 51 630
ESC
RESET
The illustration shows timer 1 (2) selected for Control Loop 1. Press the ↵ key to open the entry fields for this
timer. Entry is required in all fields to ensure that the timer is correctly set and the values are applied (see Pa
rameter List t). Move from one entry field to the next by pressing the ↵ key. These timers (1 - 7) have a start
time and an end time. These must always be entered pairwise, for which there are six fields to be completed for
each entry, labelled as follows:
Display Meaning
Sd Start day
Sh Start hour
SM Start minute
Ed End day
Eh End hour
EM End minute
After completing the last entry field (EM) the display returns to parameter selection mode.
Setpoints can only be changed at the Setpoint Adjustment Enabled access level (see section 7.7
Changing the Access Level). The LED display flashes to indicate when values (setpoints) can be
changed.
Parameter List C takes you to service mode. In check (service) mode, all analog outputs and the digital relay/
control stages can be actuated manually. First, the two controllers are deactivated or all relay/control stages are
unloaded. During this time, a moving light on the display signals that the controllers are deactivated. The param
eters specified in Parameter List C can then be used to adjust the corresponding outputs as required (see sec
tion 7 Parameter List and Menu Structure – Parameter List C).
Setpoints can only be changed at the Setpoint Adjustment Enabled access level (see section 7.7
Changing the Access Level). The LED display flashes to indicate when values (setpoints) can be
changed.
Parameter List F takes you to a list of messages. Faults and messages are displayed in two ways:
1. In basic display mode: The respectively most recent message is indicated in basic display mode by its
associate fault code (E001 − E246, see section NO TAG Process Fault Reports or System Fault Reports
for details). The alarm/message LED flashes. Pressing the ESC/RESET key quit the display and returns to
displaying control loop actual temperature. When the message is no longer current or when no more faults
are effective, press the ESC/RESET (longer than 5 sec.) to cancel the message and delete it from the fault
report memory.
2. In message display mode: From Parameter List F you can change to message display mode. On press
ing the ↵ key while in Parameter List F, F001 is displayed if a message is current, meaning not yet can
celled. This indicates the most recent message. Use the ↑ key to move to the preceding messages (F002
to max. F100). If no messages exist, '- - - -' is shown on the display.
Messages that are still current flash to distinguish them from those no longer current.
Pressing the ↵ key again while in message display mode (F002 - max. F100) displays details of the selected
message. The details consist of the message code (E001 - .E246, see section 8 Process Fault Reports or Sys
tem Fault Reports for details), message status (0 or 1), the incoming time stamp (date-year-time) and outgoing
time stamp (date-year-time). Use the ↑ and ↓ keys to view these message details. The status LEDs of the relay/
control stages illuminate to indicate which message detail is currently displayed.
1 Message/alarm code: E001...E246 - For details see section 10.5 Message Types
Menu Structures - Parameter List F or section 10.5 System/
Process Fault Reports
ESC
RESET
Items 8 - 12 are not displayed when the message status is 1 (message active)!
The controller provides menus and screens for the display and adjustment of values. However, no operation for
this is provided on the controller itself. The actual operation of these menus is performed externally using the
following possibilities:
S Remote control via the terminal: The controller can be operated remotely (e.g. from the machine room) us
ing the system centre, a store computer or an operator terminal. The communication with the controller is per
formed via the CAN bus
PRIO 1
ALARM
RESET
CAN-BUS PRIO 1
ALARM
RESET
CI 4x00
PRIO 2 PRIO 2
4
8
TUV
5
9
WXYZ
CI 3100
GHI JKL MNO
1 2 3
ABC DEF
S Remote control with PC software LDSWin: A PC with LDSWin installed is connected to the system centre
or the store computer. The connection can be made here, for example, via the serial interface, a modem, a
network or the PC-CAN bus adapter. In this way, the controller can be operated very conveniently with the PC
software and its powerful functions such as controller analysis, evaluations, storing parameter sets, creating
lists, etc.
PRIO 1
ALARM
RESET
CAN-BUS
CI 4x00
PRIO 2
V4.24 CI 3000
CI 3100
ESC MODE , 0
USB
See the LDSWin operating instruction for details about the range of functions.
Further details for the operation of a system centre, store computer or operator terminal can be
found in their operating manuals.
For the remote control of a controller, it makes no difference whether this is done with a system centre (A), a
store computer or with an operator terminal (B) as the user interfaces on the terminals are almost identical and
the same functions are available. See chapter 7.3.2 for details about remote control.
The system centre only emulates the "hardware front" of its "store computer" predecessor or of the operator ter
minal by software on its touchscreen which is demonstrated by the following comparison between the terminals
of the CI 4x00 and CI 3x00 / AL 300:
PRIO 1
ALARM
RESET
PRIO 2
CI 4000 7
PQRS
4
8
TUV
5
9
WXYZ
6
GHI JKL MNO
1 2 3
TOUCH
ESC MODE , 0
(1) CI 4x00: "Alarms and messages" button in the main menu for display of whether alarms are
pending.
Alarms are acknowledged in the "alarm list".
CI 3x00 / AL 300: Red LED signal lamps to indicate whether alarms are pending.
(2) CI 4x00: "Horn" button in the main menu for muting of the buzzer and
for reset of the AUX relay.
CI 3x00 / AL 300: Button for muting of the buzzer,
for reset of the AUX relay* and for acknowledgement of alarms.
(3) Display (4 lines x 20 characters) for display of the menu of the controller.
(4) ESC button
(5) Cursor buttons
(6) MODE button for, e.g. toggle upper case / lower case for text input.
(7) Alphanumeric keypad
(8) ENTER button (↵)
If the system centre, store computer or operator terminal remain locked down, settings on the con
troller are read-only.
Changes and inputs are not possible. However, if any parametrisation is required, the lock-down for
the input must be removed first, see chapter 7.16.3.
1 Summary
1. Sub menu 1 Expansion Stage 2 Actual values
2 Alarm Inputs 2 3 Setpoints 3
3 ... 4 ...
Menus
A menu can contain up to ten menu items (0 .. 9; 0 for menu item 10). After the selection of a menu item using
the cursor buttons (↑) and (↓) and by tapping the ENTER button (↵) or by tapping the buttons 0..9), other sub
menus or operating screens are displayed.
A menu item can be selected by pressing the respective numeric key regardless of whether the item
itself is visible on the display.
Screens
An operating screen shows values for output and/or input. There may be more values for output and/or input
than fit into the display at one time. The cursor keys can be used to scroll through these additional values. The
screen may also contain more than one page, in which case the pages can be viewed one at a time.
Arrows appear on the right of the display to indicate whether you can scroll or page through a menu
or screen.
Scrolling
Using the cursor buttons ( ↑ ) and ( ↓ )
‐ scrolling can be line by line, e.g. for selection of a variable in a line from a list of predefined variables.
‐ scrolling can be block by block so that values can be shown that cannot be displayed with the others due to
the limited capacity of the display
Paging
If an operating screen contains multiple pages (e.g. the alarm list), these can be paged through using the cursor
buttons ( ← ) and ( → ). In menus that provide more than 3 submenus, these can be paged through using the
cursor buttons ( ↑ ) and ( ↓ ) to display the remaining menu items.
MODE + 9 three lines upwards and
MODE + 3 three lines downwards
Cancelling of an entry
The entry of a value can be cancelled by tapping the ESC button. The value is not applied.
Entering text
In fields that allow text entry, text can also be entered by the alphanumeric keypad. Repeatedly press the nu
meric keys to generate letters. Press the ENTER key (↵) to confirm the entered value or text.
Key Letter/Character 7 8 9
PQRS TUV WXYZ
0 äöüß0, space character
1 1
2 abc2
4 5 6
GHI JKL MNO
3 def3
4 ghi4 1 2 3
Upper case and lower case can be toggled by tapping the MODE button.
If the system centre, store computer or operator terminal remains locked down,
settings on the controller are read-only. Changes and inputs are not possible.
However, if any parametrisation is required, the lock-down for the input must be removed,
see chapter 7.16.3.
Tip: Detailed descriptions for the basic configuration of the controller and its position designation or
about the settings of important parameters can be found in chapter 5.6.
The terminal for remote control of the controller (Menu 2-2 or Menu 4-2) is called in the system centre as fol
lows:
Step 1: Tap "2 - System overview" or "4 - Configuration" in the main menu.
If "2" is selected, the values below are only displayed as read-only,
for "4", lock-down must previously be removed by logging in (see chapter 7.3.3) so that
settings below can be made.
Step 2: Tap "2 Case controllers" and select the required controller in the list that is then displayed
using the cursor buttons (↑) and (↓). In the screen that opens, the
name, position designation and the alarm priority of the controller can be input as required.
Step 3: The main menu of the controller is then displayed by tapping the "Remote control" button:
The main menu of the controller is called in the store computer or operator terminal as follows:
Step 1: Select the submenu "5 Remote control" in the main menu (see graphic).
Main menu
4 Messages ↑
5 Remote control
6 Store computer ↓
Step 2: Select the required controller using the cursor buttons (↑) und (↓) or
by input of the CAN bus address (node number nnn) using the digit buttons.
Thereby, the following screen is displayed:
Step 3: The main menu of the controller is then displayed in the terminal by tapping the ENTER button
Operation via system centre, store computer or operator terminal is only possible for controllers with CAN bus
connection; the removal of the lock-down is then applicable for all components in the CAN bus system. The
lock-down is automatically reactivated 15 minutes after the last button tap.
The release of the lock-down must only be carried out by service personnel.
Before entering values, the input lock must be removed from the store computer or operator terminal as follows:
Step 1: Select menu item 9 "Parametrisation" in the main menu.
Step 2: Select menu item 3 "Lock-down" in this menu.
Step 3: A. Unlocking store computer (standard)
Tap the ENTER button (↵) to set the marker (√).
The lock-down has now been deactivated and it is possible to make settings.
or
Step 4: Exit the operating screen and return to the main menu by tapping the ESC button twice.
Tip: If you are already in the user interface of a CAN bus node but have forgotten to release the in
put lock-down, you can unlock the input lock-down for this controller using the button combination
MODE and ,. The input lock-down is active again as soon as you exit the user interface of the con
troller.
For repair and maintenance work, service personnel can deactivate the remote alarm function of the system
centre and of the store computer for a limited period using the service mode.
The activation of the service mode must only be carried out by service personnel.
If there are still pending alarms (with the priority 1..2) after the time of the Service Mode has elapsed,
the audible warning devices and the alarm relays are activated and the alarms are forwarded using
the automatic transmission of alarms.
Service-Mode
Service-Mode wieder aufheben
Verzögerung [Min.] 255
The service mode can only be activated if the system centre has previously been unlocked; see
chapter 7.16.3.1.
The integral user interface or an external terminal (CI 3000 Store Computer and AL 300 Operator Terminal) can
be used for configuring, parameter setting and operation of the VS 300 Pack Controller by means of menus and
screens. The following sections describe the parameter list of the VS 300 and the menu structure of the external
in detail.
The following abbreviations are used in the parameter lists and menu structure:
Setpoints can only be changed at access level 1 (setpoint adjustment enabled) or 10 (Superuser
mode) - (see section 7.7 Changing the Access Level)! Unless stated otherwise, parameters are al
ways configured at setpoint adjustment enabled access level in the following descriptions. The
LED display flashes to indicate when values (setpoints) can be changed.
A005 A015 Temperature setpoint 1) °C (1), and temperature shift must be activated in CL1: S310 = 1 /
for setpoint shift CL2: S340 = 1
A06 A016 Actual value Hunidity 1) % (1), and humidity shift must be activated in CL1: S311 = 1 /
CL2: S341 = 1
1) Range depends on controller configuration (see Parameter List S3) and operating mode!
2) Number of relay stages CL1 [Value S301] + Number of relays CL2 [Value S331] + number internal alarm
relay <= Number of relay stages VS 300 (varying with expansion stage/number of relay stages can be 4/8/12)
3) Values of more than 4 digits (e.g. 21900 operating hours) are displayed with the help of the relay stage
operating and status indicators (LED flashing) as follows:
Value = Value of LED display [0 - 9999] + (Number of flashing operating and status indicator LED * 10000)
4) Status of digital inputs I1 - I4 is shown on the 4-digit LED display as follows, from left to right:
1st digit = Input 1 2nd digit = Input 2
3rd digit = Input 3 4th digit = Input 4
5) Status of alarm outputs A1 - A2 is shown on the 4-digit LED display as follows, from left to right:
1st digit = 0 2nd digit = 0
3rd digit = Alarm output 1 4th digit = Alarm output 2
Parameter List A: Entries cannot be made (actual values)! Exception: Parameter A060 only (used
to enable access level)!
NT LT HP
S101 S111 First setpoint tmin -50..35 -16 -40 25 °C (1), and temperature shift must be activated in CL:
CL1: S310 = 1 / CL2: S340 = 1
S103 S113 First setpoint tmin -50..35 -14 -36 25 °C (1), and humidity shift must be activated in CL:
CL1: S310 = 1 / CL2: S340 = 1
NT LT HP
S200 S240 First setpoint tmax -50..45 -12 -38 25 °C Minimum of stage must be defined in CL:
CL1: S301 > 0 / CL2: S331 > 0
S204 S244 Neutral zone 1st SP 1..10 4 4 6 Minimum of stage must be defined in CL:
K
CL1: S301 > 0 / CL2: S331 > 0
S205 S245 Control constant 1st SP 1..10 10 7 10
NT LT HP
S210 S250 Second setpoint tmax -50..45 -10 -38 25 °C Minimum of stage must be defined in CL:
CL1: S301 > 0 / CL2: S331 > 0
Parameter List S1 and S2: To change values set access level to setpoint adjustment enabled (Pa
rameter A060=1, see section 7.7 Changing the Access Level).
S232 S272 Cycle time for base load 5..720 / 45 45 45 min (1)
rotation / fan protection ---
Parameter List S1 and S2: To change values set access level to setpoint adjustment enabled
(Parameter A060=1, see section 7.7 Changing the Access Level).
1) After changing compressor stages in CL1, this value is reset to the new default according to the table below:
1-2 1
3-5 2
6-7 3
8 - 10 4
11 - 12 5
Date and time only need to be set, and only can be set, in stand-alone operation! When the VS 300 is
connected via CAN bus module to a master clock (CI 3000 Store Computer or AL 300 Operator Termi
nal), the date and time will be supplied by this master and applied to the VS 300, meaning that they
then cannot be changed.
Parameter List S2: To change values set access level to setpoint adjustment enabled
(Parameter A060=1, see section 7.7 Changing the Access Level).
S300 S330 Control type 0: Step control 0 0 0 - (1) and only available in con
1: Speed control junction if CL is configured as
2: Combined control HP controller
S308 S338 Set pressure trans 0,0..2,0 0,0 0,0 1,0 bar
mitter parameter:
Pressure at 4 mA
(1)
S309 S339 Set pressure trans 8,0..60,0 10,0 10,0 26,0 bar
mitter parameter:
Pressure at 20 mA
S312 S342 CAN Bus node 1..9 or disabled --- --- --- -
number for ambient
data CL#
S318 S348 Maximum run time 60...180 180 180 - min Respective CL must not be HP
controller
Forced shutdown must be acti
S319 S349 Standstill time 1...5 2 2 - min vated in CL
1)Maximum values varying with expansion stage/Number of relay stages can be 4/8/12
2)Dependent on expansion stage/number of relay stages
3)Refrigerant: 0=R22, 1=R502, 2=R134a, 3=R404A, 4=R402A, 5=R717, 6=R1270, 7=R507, 8=R407C,
9=R410A, 10=R290, 11=R744, 12=R407F, 13=R422A, 14=R422D, 15=R408A, 16=R407D, 17=R407A,
18=R427A, 19=R438A, 20=R152a, 21=R170, 22=R600, 23=R600a, 24=R449A, 25=R450A, 26=R448A,
27=R455A, 28=R447B, 29=R1234ze, 30=R1233zd, 31=R1234yf
Parameter List S3: To change values set access level to setpoint adjustment enabled
(Parameter A060=1, see section 7.7 Changing the Access Level).
I1 I2 I3 I4 NT LT HP
Parameter List S3: To change values set access level to setpoint adjustment enabled
(Parameter A060=1, see section 7.7 Changing the Access Level).
* Maximum value, depends on VS 300 system / number of alarm ralais: 4/8/12!
NT LT HP
1: CL1 = LT control
CL2 = NT control
2: CL1 = LT control
CL2 = HP control
3: CL1 = NT control
- - - -
CL2 = NT control
4: CL1 = NT control
CL2 = HP control
Requires Superuser mode ac
5: CL1 = HP control cess rights
CL2 = HP control (Parameter A060 = 10)
6: CL1 = NT control
CL2 = LT control
S394.1[1].. Reset operating hours 0: Preserve operating hours Requires Superuser mode ac
S394.[m] for relay stages 1 - 12 1: Reset operating hours to 0 cess rights
1) (Parameter A060 = 10)
und
S394.[n].. CL1: S301 > 0
S394.[o] [m]=
Basic configuration (<=4):
[Value S301]
1st expansion stage (<=8):
[Value S301]
2nd expansion stage (<=12):
- - - - [Value S301]
or
CL1: S331 > 0
[n]= Value S301] + 1
[0]=
Basic configuration (<=4):
[n] + [Value S331]
1st expansion stage (<=8):
[n] + [Value S331]
2nd expansion stage (<=12):
[n] + [Value S331]
1) Maximum values varying with expansion stage/Number of relay stages can be 4/8/12
Controller configuration must be made prior to making individual parameter settings, as first start is
performed after changing configuration!
In first start, default settings are loaded for all parameters and all archives (alarms and operating
data, e.g. run times, starts, activity) are deleted!
S418
S421
Parameter List S4: To change values set access level to setpoint adjustment enabled
(Parameter A060=1, see section 7.7 Changing the Access Level).
NT LT HP
Parameter List S3: To change values set access level to setpoint adjustment enabled
(Parameter A060=1, see section 7.7 Changing the Access Level).
NT LT HP
Sh 0..23 Hour 0 0 0
S 0..59 Minute 0 0 0
Eh 0..23 Hour 0 0 0
E 0..59 Minute 0 0 0
Parameter List t: To change values set access level to setpoint adjustment enabled
(Parameter A060=1, see section 7.7 Changing the Access Level).
C010 CL1 0: Output not 0 - Minimum of one stage must be defined in CL1:
nr 01 Default actuating sta actuated S301 > 0
.. tus of relay/control 1: Output [m] = Basic configuration (<=4): [Value S301]
nr [m] stages actuated 1st expansion stage (<=8): [Value S301]
2nd expansion stage (<=12): [Value S301]
C030 Default actuating sta 0 - Only visible when at least 1 stage is parameterised as
nr [p] tus of internal alarm an alarm relay: S376 >0:
.. relay / alarm control S376 = 1
stages [p] = not applicable
nr [q] [q] = Basic configuration: 4
1st expansion stage: 8
2nd expansion stage: 12
S376 = 2
[p] = Basic configuration: 3
1st expansion stage: 7
2nd expansion stage: 11
[q] = Basic configuration: 4
1st expansion stage: 8
2nd expansion stage: 12
Number of relay stages CL1 [ValueS301] + Number of relays CL2 [Values S331] + number internal
alarm relay <= Number of relays stages VS 300 (varying with expansion stage/number of relay
stages can be 4/8/12)
Parameter List C: To change values set access level to setpoint adjustment enabled
(Parameter A060=1, see section 7.7 Changing the Access Level).
The status LEDs of the relay/control stages indicate the currently displayed alarm detail (see illustration: day
(15th) of receive time stamp is displayed):
ESC
RESET
The following alarms are recorded by the VS 300 and saved to report memory:
S System fault reports
S Process fault reports
8.3 Menu structure of AL 300 Operator Terminal and CI 3000 Store Computer
Parameters can be set on the VS 300 Pack Controller by the internal user interface or by a connected external
terminal. It makes no difference whether an AL 300 Operator Terminal or a CI 3000 Store Computer is used to
operate the VS 300. The user interface is identical an the functions available are the same as for integral opera
tion.
External operation requires a CAN bus module to allow communication with the VS 300 (see section 1 Design).
When operating the VS 300 by an external terminal, entries cannot be made with the keys on the VS 300 and the
display of the VS 300 show “---”.
Menus Screens
1
1 Analog. val. PoAct TK1 +1.76b
2 ... ...
3 ... ...
4 ... ...
1 Summary
2 Actual val. 2
3 Setpoints
4 ... 3
Input Screen
Setpoints 3 SETPOINTS
Clock 4 CLOCK
Alarms 5 MESSAGE
Operating Data Daily operating data Starts night 6-3-6 History CL1
CL1
Activity 6-3-7 History CL1
D Day operation
N Night operation
tx t0 or tc
HR Heat recovery mode
+ Temperature high, above neutral zone
- Temperature low, below neutral zone
= Temperature within neutral zone
4 INT ALARM Next: Menu 2-4, only shown if parameter No.AlRelays <0, see menu 3-1
Act.px CL1 +/-/= X.XX bar Current evaporating/condensing pressure Control Loop 1
Setp.px CL1 D/N/HR X.XX bar Target evaporating/condensing pressure Control Loop 1 for comparison
Setp.tx CL1 D/N/HR X.XX °C Target evaporating/condensing temperature Control Loop 1 for comparison
Feuchte RK1 Current air humidity Control Loop 1 (only shown when activated)
AnalogOut RK1 XXX % Current controller output at analog output for Control Loop 1
(only shown when speed control or combined control is activated)
Act.px CL2 +/-/= X.XX bar Current evaporating/condensing pressure Control Loop 2
Setp.px CL2 D/N/HR X.XX bar Target evaporating/condensing pressure Control Loop 2 for comparison
Setp.tx CL2 D/N/HR X.XX °C Target evaporating/condensing temperature Control Loop 2 for comparison
Feuchte RK2 Current air humidity Control Loop 2 (only shown when activated)
AnalogOut CL2 XXX % Current controller output at analog output for Control Loop 2
(only shown when speed control or combined control is activated)
N Night operation
px P0 or Pc
D Day operation
tx t0 or tc
HR Heat recovery mode
+ Temperature high, above neutral zone
- Temperature low, below neutral zone
= Temperature within neutral zone
Stage 1 XXX Display ON/OFF: Actuating status of digital output, relay/control stage 1
Stage 12 XXX Display ON/OFF: Actuating status of digital output, relay/control stage 12 1)
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relay
<= Number of relay/control stages VS 300 (max. 4/8/12 depending on expansion stage and configuration),
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
Stage 1 XXX Display ON/OFF: Actuating status of digital output, relay/control stagee 1
Stage 12 XXX Display ON/OFF: Actuating status of digital output, relay/control stage 12 1)
1) First relay/control stage of Control Loop 2 directly follows last stage of Control Loop 1. Position of first
relay/control stage of Control Loop 2 is accordingly determined by control loop configuration.
Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relay
<= Number of relay/control stages VS 300 (max. 4/8/12 depending on expansion stage and configuration),
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relay
<= Number of relay/control stages VS 300 (max. 4/8/12 depending on expansion stage and configuration),
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
NT LT HP Dim.
No. Comp./Cond CL1 XX Number of compressors/fans (base load 2/4/6 2/4/6 2/4/6 -
stages) in CL1 1) 1) 1)
Refrig. CL1 XXXXX → Select refrigerant in Control Loop 1 → see Screen 3-1-b
Max. Off Time XXXm Enter maximum allowed run time before 60..180 180 180 - min
forced shutdown2).
Only shown when forced shutdown func
tion activated.
Off Time XXXm Enter standstill time after forced shut 1..5 2 2 - min
down2).
Only shown when forced shutdown func
tion activated.
NT LT HP Dim.
No. Comp./Cond CL2 XX Number of compressors/fans (base load 2/4/6 2/4/6 2/4/6 -
stages) in CL2 1) 1) 1)
Refrig. CL2 XXXXX → Select refrigerant in Control Loop 2 → See Screen 3-1-f
Max. Off Time XXXm Enter maximum allowed run time before 60..180 180 180 - min
forced shutdown2).
Only shown when forced shutdown func
tion activated.
Off Time XXXm Enter standstill time after forced shut 1..5 2 2 - min
down2).
Only shown when forced shutdown func
tion activated.
SperrRK2 m. RK1 XXX Booster operation: disable shutdown CL2, ↑, ↓, OFF OFF - -
when compressor running in CL2 (only (ON/OFF)
shown in Superuser mode)
NT LT HP Dim.
Stage 1 1) XXX
Shows only relay/control stages allocated ↑,↓
... ON ON ON -
to Control Loop 1 (ON/OFF)
Stage 12 1) XXX
1) 0 to 4/8/12 depending on expansion stage and configuration (see section 3 Function - System
Configuration/Allocation of Relay/Control Stages).
NT LT HP Dim.
R 22 √ - - - -
R 502 √ - - - -
R 134a √ - - - -
R 404A √ √ √ √ √ -
R 402A √ - - - -
R 717 √ - - - -
R 1270 √ - - - -
R 507 √ - - - -
R 407C √ - - - -
R 410A √ - - - -
R 290 √ - - - -
R 744 √ - - - -
R407F √ - - - -
R422A √ - - - -
R422D √ - - - -
R422D √ - - - -
R408A √ - - - -
R407D √ - - - -
R407A √ - - - -
R427A √ - - - -
R438A √ - - - -
R152a √ - - - -
R170 √ - - - -
R600 √ - - - -
R600a √ - - - -
R449A √ - - - -
R450A √ - - - -
R448A √ - - - -
R455A √ - - - -
R447B √ - - - -
R1234ze √ - - - -
R1233zd √ - - - -
R1234yf √ - - - -
NT LT HP Dim.
px 4mA XXX b Set sensor parameter: Pressure at 4mA 0,0..2,0 0,0 0,0 1,0 bar
px 20mA xxx b Set sensor parameter: Pressure at 20mA 8,0..60,0 10,0 10,0 75,0 bar
NT LT HP Dim.
Pressure √ Default √ √ √ √ -
Consumer √ - - - -
NT LT HP Dim.
Stage 1 1) XXX
Shows only relay/control stages allocated ↑,↓
... ON ON ON -
to Control Loop 1 (ON/OFF)
Stage 12 1) XXX
1) 0 to 4/8/12 depending on expansion stage and configuration (see section 3 Function - System
Configuration/Allocation of Relay/Control Stages).
NT LT HP Dim.
NTNT √ - - - -
NTHP √ - - - -
HPHP √ - - - -
NTLT √ - - - -
On first start, default values are loaded for all parameters and all archives (alarms and operating
data, e.g. run times, starts, activity) are deleted!
NT LT HP Dim.
Control type → Control type selection list CL1 → Next: Screen 3-2-1-a
t-max SpeedC. XX °C Max. temperature in CL1 with speed con -35 - 45 -8 -25 40 °C
trol (bypass actuation) 1)
Cycle time BLR XXX Cycle time for base load rotation/fan pro 5 - 720 or 45 45 45 min
tection CL1 --
1) Only shown when CL control type is speed or combined controller - Screen 3-2-1-a.
2) Only shown when control loop is configured as HP controller.
NT LT HP Dim.
Speed controller √ - - - -
Combi controller √ - - - -
NT LT HP Dim.
Max.LoadLevel XXX % Enter maximum load level for suction 70..100 100 100 - %
pressure shift
Max.LoadLevel XXX % Enter minimum load level for suction pres 10..60 50 50 - %
sure shift
Increment XX.X K Enter increment for suction pressure shift 0,0..10,0 1,0 1,0 - K
NT LT HP Dim.
NT LT HP Dim.
Bas. load time XXX s Basic load time for compressor/fan stages 3 - 250 30 60 10 s
in CL1
Vari.load time XXX s Variable load time for compressor/fan sta 3 - 250 250 250 30 s
ges in CL1
Bas. unlo.time XXX s Basic unload time for compressor/fan sta 3 - 250 10 10 20 s
ges in CL1
NT LT HP Dim.
tx-Max. CL1 XXX°C t0-/tc setpoint for CL1; -50 - 45 -12 -38 25 °C
with setpoint shift activated:
max. t0-/tc setpoint for setpoint shift CL1
tu - Min. XXX min. tr-/ta for setpoint shift CL1 (only -50..35 -16 -40 25 °C
shown when setpoint shift activated menu
3-3-2-a)
tx - Min. XXX min. t0-/tc setpoint for setpoint shift CL1 0..20 15 38 0 °C
(only shown when setpoint shift activated
menu 3-3-2-a)
tu - Max. XXX max. tr-/ta for setpoint shift CL1 (only 0..20 15 38 0 °C
shown when setpoint shift activated menu
3-3-2-a)
NT LT HP Dim.
tx-Max. CL1 XXX°C t0-/tc setpoint for CL1; -50 - 45 -14 -38 25 °C
with setpoint shift activated:
max. t0-/tc setpoint for setpoint shift CL1
tu - Min. XXX min. tr-/ta for setpoint shift CL1 (only -50..35 -16 -40 25 °C
shown when setpoint shift activated menu
3-3-2-a)
tx - Min. XXX min. t0-/tc setpoint for setpoint shift CL1 0..20 15 38 0 °C
(only shown when setpoint shift activated
menu 3-3-2-a)
tu - Max. XXX max. tr-/ta for setpoint shift CL1 (only 0..20 15 38 0 °C
shown when setpoint shift activated menu
3-3-2-a)
NT LT HP Dim.
Contorl Type → Selection list for control type CL2 → Next: Screen 3-3-1-a
t-max SpeedC. XX °C Max. temperature in CL2 with speed con -35 - 45 -8 -25 40 °C
trol (bypass actuation) 1)
Cycle time BLR XXX Cycle time for base load rotation/fan pro 5 - 720 or -- 45 45 45 min
tection CL2
1) Only shown when CL control type is speed or combined controller - Screen 3-2-1-a.
2) Only shown when control loop is configured as HP controller.
NT LT HP Dim.
Speed controller √ - - - -
Combi controller √ - - - -
NT LT HP Dim.
Max.LoadLevel XXX % Enter maximum load level for suction 70..100 100 100 - %
pressure shift
Max.LoadLevel XXX % Enter minimum load level for suction pres 10..60 50 50 - %
sure shift
Increment XX.X K Enter increment for suction pressure shift 0,0..10,0 1,0 1,0 - K
NT LT HP Dim.
NT LT HP Dim.
Bas. load time XXX s Basic load time for compressor/fan stages 3 - 250 30 60 10 s
in CL2
Vari.load time XXX s Variable load time for compressor/fan sta 3 - 250 250 250 30 s
ges in CL2
Bas. unlo.time XXX s Basic unload time for compressor/fan sta 3 - 250 10 10 20 s
ges in CL2
NT LT HP Dim.
tu - Min. XXX min. tr-/ta for setpoint shift CL2 (only -50..35 -16 -40 25 °C
shown when setpoint shift activated menu
3-3-2-a)
tx - Min. XXX min. t0-/tc setpoint for setpoint shift CL1 0..20 15 38 0 °C
(only shown when setpoint shift activated
menu 3-3-2-a)
tu - Max. XXX max. tr-/ta for setpoint shift CL2 (only 0..20 15 38 0 °C
shown when setpoint shift activated menu
3-3-2-a)
NT LT HP Dim.
tu - Min. XXX min. tr-/ta for setpoint shift CL2 (only -50..35 -16 -40 25 °C
shown when setpoint shift activated menu
3-3-2-a)
tx - Min. XXX min. t0-/tc setpoint for setpoint shift CL2 0..20 15 38 0 °C
(only shown when setpoint shift activated
menu 3-3-2-a)
tu - Max. XXX max. tr-/ta for setpoint shift CL2 (only 0..20 15 38 0 °C
shown when setpoint shift activated menu
3-3-2-a)
NT LT HP Dim.
tx-Hi Warn. CL1 XXX °C High Pressure CL1 alarm is generated if -30 - 55 0 -20 52 °C
temperature in CL1 rises above this level
1)
tx-Hi Res. CL1 XXX °C Reset High Pressure CL1 alarm when -35 - 48 -5 -2 45 °C
temperature drops below this level 1)
tx-Lo CL1 XXX °C Low Pressure CL1 alarm is generated if -50 - 20 -25 -46 10 °C
temperature in CL1 rises above this level;
when activated, compressors of CL1 are
disabled at temperature below this level
-> only with LP control
tx-Hi Warn. CL2 XXX °C High Pressure CL2 alarm is generated if -30 - 55 0 -20 52 °C
temperature in CL2 rises above this level;
when activated, compressors in CL1 can
be disabled - only with combination of LP
controller in CL1 and HP controller in
CL2.
tx-Hi Res. CL2 XXX °C Reset High Pressure CL2 alarm when -35 - 48 -5 -2 45 °C
temperature drops below this level;
reset compressor disabling CL1
tx-Lo CL2 XXX °C Low Pressure CL2 alarm is generated if -50 - 20 -25 -46 10 °C
temperature in CL2 rises above this level;
when activated, compressors of CL2 are
disabled at temperature below this level
-> only with LP control.
1-2 1
3-5 2
6-7 3
8 - 10 4
11 - 12 5
NT LT HP Dim.
linked to: → Enter control loop to receive function in Screen 3-5-1-b
itiated through digital input 1
NT LT HP Dim.
OFF Off √ - - - -
HR Initiate HR mode √ - - - -
NT LT HP Dim.
All Allocated to CL √ - - - -
NT LT HP Dim.
Save Parameters? Back up parameters: The VS 300 allows of saving a backup set of data ESC, ↵
that will be loaded instead of the default settings in occurrence of an inter
Are you sure ? nal error (inconsistency in parameter memory).
Parameter backup should be carried out following individual and successful parameter setting and
system startup.
NT LT HP Dim.
Setp.toggle CL1 XXX Setpoint toggle external or by internal ↑, ↓ EXT EXT EXT -
clock CL1 (EXT, INT)
Setp.toggle CL2 XXX Setpoint toggle external or by internal ↑, ↓ EXT EXT EXT -
clock CL2 (EXT, INT)
Date, time and adjustment for daylight saving change cannot be changed in this screen! Changes
can only be made in main menu of operating terminal (Menu 9 Parameter Setting - 1 Date/Time).
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
S Menu 6-3 Daily Operating Data CL1
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
S Menu 6-3-5 Starts Day
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
S Menu 6-3-6 Starts Night
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
S Menu 6-3-7 Activity
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
S Menu 6-4-5 Starts Day
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
S Menu 6-4-6 Starts Night
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
S Menu 6-4-7 Activity
NT LT HP Dim.
NT LT HP Dim.
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
NT LT HP Dim.
...
1) Number of relay/control stages CL1 [1..n] + Number of relays CL2 [n+1..m] + Number internal alarm relais
<= Number of relay/control stages VS 300 (max. 4, 8, 12 depending on expansion stage and configuration);
see section 4.1.1 System Configuration - Allocation of Relay/Control Stages
NT LT HP Dim.
Alarm-Output 3/7/111) XXX Actuating state alarm output 1 ↑, ↓ OFF OFF OFF -
3/7/11 1) (ON/OFF)
Alarm-Output 4/8/121) XXX Actuating state alarm output 2 ↑, ↓ OFF OFF OFF -
4/8/12 1) (ON/OFF)
This screen is only displayed when the VS 300 is configured with an internal alarm relay (1 or 2)!
Notice:
The disassembly of the equipment is only to be carried out by trained and authorised personnel.
9.2 Disposal
The scope of our delivery is designated as a component exclusively for further processing.
As a consequence of this fact, Eckelmann AG does not undertake any measures for the taking back or munici
pal recycling of this product as it is not supplied directly to the free market.
Never dispose of this product with other household waste. Please inform yourself of the local regula
tions for the separate disposal of electrical and electronic products. The correct disposal of your old
equipment will protect people and the environment from possible negative effects.
The provisions and regulations for the disposal of the equipment are to be observed.
In accordance with the contractual agreement, the customer is beholden to dispose of electrical and
electronic waste in compliance with the statutory regulations based on the Directive 2002/96/EC on
waste electrical and electronic equipment.
Notice:
A number of report conditions are detected by the system and are saved to the system's internal report memory
with date, time and priority. Receive/send time stamps are entered in the report memory. Time resolution is
1 second.
Messages/alarms are logged in the report memory in the order of their occurrence. The report memory has a
capacity of 100 log entries. When the memory is full, the newest message/alarm overwrites the oldest entry (ring
buffer).
Battery backup ensures that messages/alarms stored in the report memory are preserved in a power
failure.
Messages/alarms stored in report memory can be accessed on the integral user interface or – when the CAN
bus add-on module is installed - on a connected AL 300 Operator Terminal or CI 3000 Store Computer. The
most recent message/alarm is displayed first.
Contents of the report memory can be deleted either on the integral user interface or a connected external ter
minal. When the CAN bus add-on module is installed, messages/alarms can be transmitted via the CAN bus to
display the current message/alarm in real language. If the system contains a CI 3000 Store Computer, a central
fault report memory will be created on this computer for messages/alarms received from all controllers for the
complete refrigeration installation.
Messages/alarms are shown both as message/alarm codes on the four-digit seven-segment LED display of
VS300 integral user interface and in real language on the display of the external AL 300 Operator Terminal or
CI 3000 Store Computer when connected.
Messages/alarms in the VS 300 consist of message/alarm code, message/alarm status, date and time. On a
connected external terminal the device name, alarm priority, CAN bus address and real-language text specific to
the event are displayed together with alarm number, date and time.
Four alarm priorities are used:
- No entry in message/alarm list
0 Entered in message/alarm list without forwarding to higher-level system components
1 Entered in message/alarm list and forwarded to higher-level system components with Priority 1
(Priority 1 alarm relay operates, when installed)
2 Entered in message/alarm list and forwarded to higher-level system components with Priority 2
(Priority 2 alarm relay operates, when installed)
(2)
/
1 2 3 4
5 6 7 8
1 2
9 10 11 12
OFF OFF
1 2
Status
Message/alarm code shown on display - process fault report E212 in this example
These message/alarm codes can be displayed in more detail by opening Parameter List F on the integral user
interface. Faults and messages/alarms occurring are displayed in two ways:
1. In basic display mode: The respectively most recent message is indicated in basic display mode by its
associate fault code (E001 − E246, see section NO TAG Process Fault Reports or System Fault Reports
for details). The alarm/message LED flashes. Pressing the ESC/RESET key quit the display and returns to
displaying control loop actual temperature. When the message is no longer current or when no more faults
are effective, press the ESC/RESET (longer than 5 sec.) to cancel the message and delete it from the fault
report memory.
2. In message display mode: From Parameter List F you can change to message display mode. On press
ing the ↵ key while in Parameter List F, F001 is displayed if a message is current, meaning not yet can
celled. This indicates the most recent message. Use the ↑ key to move to the preceding messages (F002
to max. F100). If no messages exist, '- - - -' is shown on the display.
Messages/alarms that are still active are shown flashing to distinguish them from inactive messages/
alarms.
Pressing the ↵ key again in message/alarm display mode (F002 - max. F100) displays details for the se
lected message/alarm. Message/alarm details consist of the message/alarm code (E001 - E246, see sec
tion 8 Process Fault Reports and System Fault Reports for details), message/alarm status (0 or 1), incom
ing time stamp (date-year-time) and outgoing time stamp (date-year-time).
These message/alarm details can be interrogated with the ↑ and ↓ keys. The relay/control stage status
LEDs indicate which message/alarm detail is currently displayed. For example, the day date (15th) of the
incoming time stamp is shown in the illustration above.
ESC
RESET
Messages/alarms are shown on the four-line display of an external terminal (AL 300 Operator Terminal and
CI 3000 Store Computer) as follows:
Pressing the → key on the AL 300 Operator Terminal or CI 3000 Store Computer (see section 7.14 Operation
with External Terminal) opens the following submenu:
The following table explains the four-line display in the above example:
1 ALARM 210 Nd.105 Alarm number and CAN bus address of VS 300
4 15.10.04 13:05 OFF ↓ Date and time of message/alarm (outgoing time stamp)
The outgoing time stamp (Line 4) is only shown when the message/alarm is no longer active!
See section 7 Parameter List and Menu Structure for detailed information on the menu structure of the AL 300
Operator Terminal or CI 3000 Store Computer.
The following messages/alarms are recorded by the VS 300 controller and saved to the report memory:
S Process fault reports
S System fault reports
Different terms may be used in the menus and screens depending on type, scope and configuration of the sys
tem. These terms are shown in italics in the two tables that follow.
Example: Fast Unlo. CL1/2
‐ Fast unlo. Stands for fast unload
‐ CL Stands for either NT = normal-temperature refrigeration, LT = low-temperature
refrigeration or HP = high pressure
‐ 1/2 Stands for Control Loop 1 or Control Loop 2
RAM error is a fatal error and causes the VS 300 Pack Controller to go into fault status, as correct running of the
program is then no longer likely. The watchdog attempts to reset the controller and force a restart. The controller
will not start if the RAM error is permanent.
E207 Press.too high HP1 High pressure in Control Loop 1; (LT1, NT1 or HP1)
E208 Press.too high HP2 High pressure in Control Loop 2; (LT2, NT2 or HP2)
E209 Press.too low CL1 Low pressure in Control Loop 1 (LT1, NT1 oder HP1)
E210 Press.too low CL2 Low pressure in Control Loop 2 (LT2, NT2 oder HP2)
E241 config. changed Controller configuration changed: LTLT, LTNT, LTHP, NTNT, NTHP, HPHP, NTLT
Notice:
VS 300
98,9 192
25
PE (M4x10) /
1 2 3 4
96,0
5 6 7 8
1 2
90,4 9 10 11 12
OFF OFF
1 2
Status
ESC
RESET
8
184
13,5
(3)
98,9
+0,8
186
+0,8
92
(2)
ZNR. 51203 52 931 DEF1
(1)
(1) Control panel (2) Installation cutout (3) Air circulation clearance
Adapter for DIN rail Adapter for DIN rail mounting KGLZVSDIN1
TTY Interface adpater TTY interface adapter for firmware update and EAGTTYR232
parameterisation via PC software LDSWin
Notice: