MR and Technical Tender Pig Launcher 85c295

TABLE OF CONTENTS
PROJECT-DEVELOPMENT OF CGD NETWORK IN THE P.013751

GA OF AHMEDNAGAR -AURANGABAD & SATARA - D11071
SANGLI DIST – MAHARASHTRA STATE 101
(PIG LAUNCHER / RECEIVER)
S.No. Description Document/ Drawing No. Rev. No. Pages Page No.
II TECHNICAL VOLUME II OF II
1 MR Material Requisition P.013751 D11071 101 1 12 1
2 DATA SHEET Pig Launcher Size 28"x24" P.013751 D 11087 006 0 2 13
3 DATA SHEET Pig Receiver Size 28"x24" P.013751 D 11087 007 0 2 15
8 DATA SHEET Quick Opening End Closure for Pig Launcher/Receiver P.013751 D 11087 010 1 2 25
9 DATA SHEET Non Intrusive type PIG Signaller P.013751 D 11087 011 0 2 27
10 DATA SHEET Pressure Safety Valve P.013751 D 11087 012 0 1 29
11 PTS Pig Launcher/Receiver P.013751 D11077 054 1 10 30
12 PTS Fittings & Flanges P.013751 D11077 055 0 22 40
13 PTS Painting System and Colour Code for Final Layer P.013751 D11077 056 0 3 62
14 PMS Piping Specifications - Piping Classes (3C1) P.013751 D11077 057 0 7 65
15 QCT Pig Launcher / Receiver P.013751 D11013 029 1 1 72
16 QCT Fittings P.013751 D11013 030 0 3 73
17 QCT Flanges P.013751 D11013 031 0 3 76
Rev. 1 City Gas Distribution Project Page 1 of 1

P.013751
MATERIAL REQUISITION FOR
D11071
PIG LAUNCHER/RECEIVER 101
BHARAT GAS RESOURCES LIMITED (BGRL)
DEVELOPMENT OF CGD NETWORK IN THE GA OF

AHMEDNAGAR –AURANGABAD& SATARA -SANGLI
DIST – MAHARASHTRA STATE
MATERIAL REQUISITION FOR PIG LAUNCHER / RECEIVER
1 12.03.2020 Issued for Tender VA RP GS

Rev. Date Subject of revision Prepared By Checked By Approved By
P.013751
MATERIAL REQUISITION FOR PIG
D11071
LAUNCHER/RECEIVER 101
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................. 3
2. DEFINITIONS ..................................................................................................................... 3
3. DESCRIPTION OF GOODS ADD/OR SERVICES ................................................................... 4
Rev. 1 City Gas Distribution Project. Page 2 of 12

P.013751
D11071
1. INTRODUCTION
Bharat Gas Resources Limited (BGRL)is planning to lay a 250.00 kms (approx.) Natural Gas Pipeline, with Dispatch
Station (DT) near Shrigonda, Intermediate Pigging station at Ahmednagar, Receiving station at Aurangabad &
kopargaon .
BGRL is also executing project of laying a 160 kms (approx.) Natural Gas Pipeline, with Dispatch Station (DT) at
CGS near Village Mouje Vadgaon, District Kolhapur and Intermediate Pigging station near Waghwadi in Sangli
District at , Receiving station at Sangli and Satara in Maharashtra State.
These proposed pipelines are hereinafter referred to as Limpangaon Ahmednagar Aurangabad Kopargaon (
LAAKPL) Pipeline Project and Mouje Vadgaon-Waghwadi-Sangli/Satara ( VWSS) Pipeline Project respectively.
The Pipeline Size has been finalized for piggable section as below i.e.:
i. 24” NB for Limpangaon to Ahmednaagr section & Ahmednagar to Aurangabad section
ii. 16” NB for Ahmednaagr to Kopargaon section
iii. 18” NB for Mouje Vadgaon to Waghwadi section
iv. 16” NB for Waghwadi to Sangli section and Waghwadi to Satara section
TE-India is now inviting tenders for procurement of Pig Launcher/Receiver for this project.
The present document covers the technical specifications for this procurement enquiry. It forms an integral part and
is to be read in conjunction with ‘Volume I of II: Commercial
2. DEFINITIONS
Client Shall mean Bharat Gas Resources Ltd;
Engineer/Owner’s Representative Designate the individual or legal entity to which the

Owner has entrusted various tasks in relations with the
carrying-out of his project. This also includes PMC
(Project Management Consultant) of the Project;
Manufacturer Manufacturer of the Pig Launcher & Pig Receiver as

well as its sub-contractor(s).
Third Party Inspection Agency (TPIA) Means the Inspection Agency to be appointed by
Client / Client Approved TPIA.
Control Authority Client / Client’s Representative or Client’s Approved

TPIA.

P.013751
D11071
3. DESCRIPTION OF GOODS ADD/OR SERVICES
A. DESCRIPTION OF GOODS AND/OR SERVICES FOR PIG LAUNCHER & RECEIVER
PART A: PIG LAUNCHER/RECEIVER FOR LIMPANGAON AHMEDNAGAR AURANGABAD

KOPARGAON ( LAAKPL) PIPELINE PROJECT AT AHMEDNAGAR & AURANGABAD GA
Item Sr. Total Qty

Description Remarks
No. / Unit
Pig Launcher of size 28” x 24” (along with internal

Limpaongaon to
tray, pig handling device, Jib Crane Assembly
Ahmednagar section &
1. (capacity 2 ton) *, Quick Opening Closure including 2 Ahmednaagr to Aurangabad
all applicable accessories as specified in datasheet &
Section
specification)
Pig Receiver of size 28” x 24” (along with internal
Limpaongaon to
Ahmednagar section &
2 (capacity 2 ton) *, Quick Opening Closure including 2 Ahmednaagr to Aurangabad
Section
specification)

Ahmednaagr to Kopergaon
3 (capacity 1 ton) *, Quick Opening Closure including 1 Section
specification)

Ahmednaagr to Kopergaon
4 (capacity 1 ton) *, Quick Opening Closure including 1 Section
specification)
Pig Signaller (Non-intrusive type) complying to

5 18
tender datasheet and specification.
One number of Pressure safety valve including
upstream piping with isolation Lock Open ball valve
(connected to Pig Launcher / Receiver) & downstream
6 6
piping ** (Blow Down/vent to Atmosphere along
with flapper) complying to tender data sheet and
specification.
‘O’ Ring Gasket for size 28” x 24” Pig Trap
7 (Launcher & Receiver) complying to tender data sheet 12
and specifications.
and specifications.

P.013751
D11071
PART B: PIG LAUNCHER/RECEIVER FOR MOUJE VADGAON WAGHWADI SATARA SANGHLI (

MWSSPL) PIPELINE PROJECT AT SATARA & SANGHLI GA
Item Sr. Total Qty

Description Remarks
No. / Unit

Mouje Vadgaon to
1. (capacity 2 ton) *, Quick Opening Closure including 1 Waghwadi Section
specification)

Mouje Vadgaon to
2 (capacity 2 ton) *, Quick Opening Closure including 1 Waghwadi Section
specification)
tray, pig handling device, Jib Crane Assembly Waghwadi to Sangli Section
3 (capacity 1 ton) *, Quick Opening Closure including 2 & Waghwadi to Satara
all applicable accessories as specified in datasheet & Section
specification)

tray, pig handling device, Jib Crane Assembly Waghwadi to Sangli Section
4 (capacity 1 ton) *, Quick Opening Closure including 2 & Waghwadi to Satara
all applicable accessories as specified in datasheet & Section
specification)
Pig Signaller (Non-intrusive type) complying to

5 18
tender datasheet and specification.
One number of Pressure safety valve including

upstream piping with Lock Open isolation ball valve
(connected to Pig Launcher / Receiver) & downstream
6 6
piping ** (Blow Down/vent to Atmosphere along
with flapper) complying to tender data sheet and
specification.

and specifications.
and specifications.
* Jib crane capacity (Ton) and reach shall be proposed by vendor and to be located at best suitable location.
Proposed capacity to be approved by Client/Consultant.
** Downstream Piping (Blow Down/ Vent) including Flange, Fittings etc. shall be of LTCS material (i.e. -20
Degree C)

P.013751
D11071
A. REMARKS / COMMENTS
1. GENERAL NOTES
VENDOR's compliance
Vendor must include the following statement in his bid:
We certify that our bid is fully complying with your enquiry dated……………, and referenced……………… .
Compliance with this material requisition in any instance shall not relieve the Vendor of his responsibility to
meet the specified performance.
2. COMPLIANCE WITH SPECIFICATION
The VENDOR shall be completely responsible for the design, materials, fabrication, testing, inspection,
preparation for shipment and transport of the above equipment strictly in accordance with the Material
Requisition and all attachments there to.
3. VENDOR'S SCOPE
Vendor’s scope of work includes Design, supply, testing, inspection, packing & forwarding and transportation
of Flow Tee.
4. INSPECTION
Inspection shall be performed by Third party inspection agency (TPIA) appointed by vendor from
recommended TPIA or its authorized representative. Inspection shall be carried out only after drawing &
documents are approved by Owner’s Engineer, as set out and specified in the codes and documents forming
this Material Requisition.
In addition to stamping, the specifications & manufactures symbols as specified in ASME material
specifications.
5. INSPECTION AND TEST PLAN
Vendor shall appoint a TPIA for inspection purpose and issuance of 3.2 certificates in a manner described
below:
The successful vendor shall propose minimum two (02) Nos. of TPIA‘s from the below list within (02) weeks
from the date of FOA for Purchaser / Purchaser’s consultant approval. Vendor shall appoint approved TPIA
for inspection purpose.”
a) Lloyd Register of Industrial Services

b) TUV – NORD
c) DNV GL
d) Bureau Veritas
e) SGS
f) American Bureau services
g) APPLUS VELOSI
h) Certification Engineers international Limited (CEIL)
Apart from inspection by TPIA, inspection shall also be performed by Purchaser / Purchaser’s consultant
Representative, as set out and specified in the codes and particular documents forming this MR.

P.013751
D11071
6. APPLICABLE DOCUMENTS
General prescriptions, requirements and information are listed in annex C of this Material Requisition.
7. VENDOR'S DOCUMENTS
Vendor shall submit the documents as listed under point B of this Material Requisition.
All documents shall be submitted in English language only.
Vendor shall ensure that following information are properly entered in each drawing/document
• Tender Number
• No. of Equipment /Package
• Name of Project
• Owner
• Vendor Name
• Drawing/Document Title
• Drawing/Document No.
• Drawing/Document Rev. No. & Date
• Transmittal No. & Date.

P.013751
D11071
B. LIST OF ATTACHMENTS
The table here below lists the documents which are integral part of
Material Requisition revision
this Material Requisition. The applicable revision index of each
document is mentioned in the column below the current Material 0
Requisition revision index.
Documents Revision of documents
Data Sheet - Pig Launcher Size 28"x24"

0
Doc No: P.013751 D 11087 006
Data Sheet - Pig Receiver Size 28"x24"
0
Doc No: P.013751 D 11087 007
1
Doc No: P.013751 D 11087 008
Data sheet – Pig Receiver Size 20"x16
1
Doc No: P.013751 D 11087 009

0
Doc No: P.013751 D 11087 013
Data sheet – Pig Receiver Size 22"x18”

0
Doc No: P.013751 D 11087 014
Data sheet – QOEC for Launcher Receiver

1
Doc No: P.013751 D 11087 010
Data sheet – Non intrusive type Pig Signaller

0
Doc No: P.013751 D 11087 011
Data sheet – Pressure safety valve

0
Doc No: P.013751 D 11087 012
Particular Technical Specification - Pig Launcher

1
Doc. No: P.013751 D 11077 054
Particular Technical Specification - Fitting & Flange
Doc No P.013751 D 11077 055 0
Particular Technical Specification - Painting

Doc No : P.013751 D 11077 056 0
QCT – Pig Launcher / Receiver

0
Doc No: P.013751 D 11013 029
QCT – Fitting
0
Doc No: P.013751 D 11013 030
QCT – Flange
0
Doc No: P.013751 D 11013 031
PMS - Piping Specifications - Piping Classes (3C1)
0
Doc No: P.013751 D 11077 057

P.013751
D11071
C. DOCUMENTS & DATA REQUIREMENTS
The table hereunder specifies the quantities and the nature of the documents to be submitted by the
CONTRACTOR/ VENDOR to the ENGINEER.
The documents required at the inquiry stage and to be included in the bid are listed under column A.
The documents required after award of the AGREEMENT and subject to the written approval of the ENGINEER
are listed under column B.
The final and certified documents are listed under column C.
Any document, even when preliminary, shall be binding and therefore duly identified and signed by the
CONTRACTOR. It shall bear the ENGINEER's Project reference, the Material Requisition number and the
identification number.
THE DOCUMENTS ARE FULLY PART OF THE SUPPLY WHICH SHALL BE COMPLETE ONLY IF
AND WHEN THE DOCUMENTS COMPLYING FULLY WITH THE MATERIAL REQUISITION
REQUIREMENTS ARE RECEIVED BY THE ENGINEER.
Document A B C
Index No.
Item Documents and Data Number Number Number
of copies of copies Required of copies Required date
date
2 weeks
before
1 ISO Certification latest CDS 1 6 2 weeks 6 despatch
with final
techn. file
2 weeks
before
Completed data sheet for pig
2 CDS 1 6 2 weeks 6 despatch
launcher/receiver
with final
techn. file
Recommended arrangement of Pig
Launcher/Receiver along with
internal tray, pig handling device,
3 jib crane assembly showing RAP 1 6 2 weeks 6 2 weeks
direction of opening of Quick
Opening Closure for each plot
along with details
Drawing/data submittal 2 weeks +
4 DLS - 6 6 2 weeks
list/schedule monthly
Fabrication, test and delivery 2 weeks +
5 FTD - 6 6 2 weeks
schedule (per item) monthly
2 weeks +
6 Progress report PRT - 6 6 2 weeks
monthly
With final
7 Catalogues / References CRS 1 - - 3
techn. file

P.013751
D11071
Document A B C
Index No.
date
Outline drawing + material

specification + unit weight With final
8 OMS - 6 2Weeks 6
techn. file
2 weeks
2 weeks before
Packing/shipping list with weights
9 PLD - 6 before 6 despatch
and dimensions
shipping with final
techn. file
DMU - 6 2 weeks 6 2 weeks
Detail drawing + material before
10 specification + unit weight + despatch
calculations + Welding details with final
techn. file
CCC - 6 2 weeks 6 2 weeks

before
11 Code compliance certificate despatch
with final
techn. file
BOM - 6 2 weeks 6 2 weeks
before
12 Bill of materials (on drawings) despatch
with final
techn. file
RSE - 6 2 weeks 6 2 weeks
Recommended spare parts list before
13 despatch
(for erection and commissioning) with final
techn. file
RSO - 6 2 weeks 6 2 weeks
Recommended spare parts list before
14 (for 2 years operation) despatch
( Not applicable) with final
techn. file
WPS - 6 2 weeks 6 2 weeks
before
Welding procedure specification
15 despatch
and records WPS/PQR
with final
techn. file
QAP - 6 2 weeks 6 2 weeks
before
16 QA/QC program* despatch
with final
techn. file

P.013751
D11071
Document A B C
Index No.
date
ITP - 6 2 weeks 6 2 weeks

before
17 Inspection and test procedures despatch
with final
techn. file
LOF - 6 2 weeks 6 2 weeks
before
List of fabrication and control
18 despatch
operations (LOFC)
with final
techn. file
2 weeks
before
1 week
19 Test reports TRS - 6 6 despatch
after test
with final
techn. file
2 weeks
before
1 week
20 NDE reports NDR - 6 6 despatch
after test
with final
techn. file
2 weeks
before
1 week
21 Heat treatment reports HTT - 6 6 despatch
after test
with final
techn. file
2 weeks
before
1 week
22 Hydro test and air test report HTR - 6 6 despatch
after test
with final
techn. file
2 weeks
2 weeks before
Maintenance and operating
23 MOM - 6 before 6 despatch
manuals
shipping with final
techn. file
2 weeks
Installation instructions 2 weeks before
24 ITS - 6 before 6 despatch
Site inspection procedure shipping with final
techn. file
2 weeks
before
1 week
25 Material certificate MCT - 6 6 despatch
after test
with final
techn. file

P.013751
D11071
Document A B C
Index No.
date
2 weeks
before
26 Painting system description PSD - 6 2 weeks 6 despatch
with final
techn. file
2 weeks
before
List of subcontractors with their
27 LSS - 6 2 weeks 6 despatch
scope
with final
techn. file
2 weeks
before
28 Instrument data sheets IDS - 6 2 weeks 6 despatch
with final
techn. file
2 weeks
before
29 Wiring diagrams WDG - 6 2 weeks 6 despatch
with final
techn. file
2 weeks
CENELEC certificates for before
30 electrical instruments in hazardous CCE - 6 2 weeks 6 despatch
locations with final
techn. file
Final technical file, preliminary 2 weeks
31 copy for approval (In Soft & Hard FTP - 3 before - -
copy) shipping
Final technical file (In Soft & Hard Before
32 FTF - - - 6
copy) shipping
* QA/QC Program shall comprise of In-House testing facilities, Resources and Quality Procedure being followed by
the vendor to ensure Quality of Product in line with tender requirement.

DATA SHEET NO.
P.013751 D 11087 006
DATA SHEET FOR PIG LAUNCHER (28" x 24")
Page 1 of 2
1 FOR : BHARAT GAS RESOURCES LIMITED UNIT :
LIMPANGAON AHMEDNAGR AURANGABAD KOPARGAON ( LAAKPL) PIPELINE PROJECT AT

2 PROJECT SITE : SIZE : 28"x 24"
AHMEDNAGAR AURANGABAD GA
3 TYPE : HORIZONTAL NO. REQUIRED : 2 Nos
4 APPLICABLE SPECIFICATION : MANUFACTURER : *
5 TAG NOS. Y-0501 & Y-1002 (PIG LAUNCHER )
OPERATING DESIGN CONDITIONS WEIGHTS
6 CODE : ASME B 31.8 / ASME SEC. VIII Div 1 DESIGN FACTOR : 0.4 EMPTY (SHIPPING - ERECTION) : *
7 WIND VELOCITY : - 47 m/s (To be finalized during detail engineering) TOTAL OPERATING : *
8 EARTHQUAKE ZONE - Zone IV (To be finalized during detail engineering) FULL OF WATER (SITE TEST) : *
INTERNALS : *
INSULATION/ FIRE PROOFING : NA
ACCESSORIES : * (SEE SR. NO.: 50)
CAPACITIES
NOMINAL : * m3
9 MATERIAL CERTIFICATE : EN 10204 3.2 EFFECTIVE : * m3
10 INSPECTION BY : AUTHORISED INSPECTION AGENCY FULL : * m3
DESIGN DATA SHELL JACKET
16 OPER. TEMP. : Min.- Max. °C
17 DESIGN TEMP. : Min.- Max. °C 0 65
N.A.
18 OPER. PRESSURE : Min.- Max. barg
19 DESIGN PRESSURE : Min.- Max. barg - 49
20 HYDROSTATIC TEST PRESSURE : barg 1.5 Times Design Pressure
21 PNEUMATIC TEST PRESSURE : barg NA
22 CORROSION ALLOWANCE=CA : mm 3.0
23 MIN. THK (CA INCLUDED) OF CONNECTING PIPE mm As per PMS
25 LINING : mm
26 FLUID NATURE/ PHASE NATURAL GAS
27 FILLING : %
28 SPECIFIC GRAVITY : kg/m3
29
FABRICATION - TESTING DATA
30 SHELL / HEAD JOINT EFFICIENCY 1
31 SHELL / HEAD ALLOWABLE STRESS EFFICIENCY
32 SHELL / HEAD X-RAY 100 %
33
For CS : At 0°C Minimum Average Absorbed Energy shall be SMYS
(Mpa)/10, with a minimum of 27 J, for the transerve direction.
SHELL / HEAD ADDITIONAL TESTS (Impact Test)
At 0°C Minimum Individual Energy value shall not be less than 80 % of the
Minimum required average value, for the transerve direction.
For LTCS : at -20 0C Energy Absorbed Min. 28J & Avg. 35J
and at temperature specified in Material Spec.
34 HEAT TREATMENT : PWHT/ SPECIAL AS PER ASME SECTION VIII DIV. I
35 HEAD SHAPE
36 QUICK OPENING CLOSURE BAND LOCK TYPE 'O' ring with ASME U stamp (NOTE 8)
MATERIAL CS (PIPING CLASS 3C1) SPECIFIED PROPOSED SPECIFIED PROPOSED
37 LARGER BARREL API 5L X60 PSL2
38 ECENTRIC REDUCER (BOTTOM FLAT) MSS- SP-75 Gr WPHY 60
39 SMALLER BARREL API 5L X60 PSL2
40 HEADS AS PER QOEC Data Sheet

E
41 X VESSEL FLANGE (FORGED ) ASTM A694 F60
T
E
ASTM A106 GR.B or equv. With Charpy
42 R NOZZLE NECK (PIPE )
Impact Test
N
43 A NOZZLE FLANGE (FORGED) ASTM A105
L
SPIRAL WOUND AISI 304, Filling Pure
44 EXT. GASKET
Graphite, Centering Ring CS
45 EXT. BOLTS ASTM A 193 B 7
46 EXT. NUTS ASTM A194 GR 2H
47 EXT. ATTACHMENT LUGS
48 SUPPORT : SADDLES / SKIRT/RING / LEG / BRACKET IS 2062 GR.A OR EQ.
SANDBLASTING + PRIMER + FINISH COAT , TOTAL DRY FILM THICKNESS 320 µ MINIMUM as per Painting spec.
49 SHOP PAINTING - COATING
P.013751 D 11077 056
Pig launcher shall be provided with suitable handling system for retraction, insertion & launching of pigs including instrumented
pigs (such as basket / tray; retracting rod/ mechanism etc.) from it. Jib crane also required.
The Pig launcher shall be equipped with a half internal removable filtering basket consisting of a punched plate with at least five
rows of drain holes. The filtering basket shall slide on guides/rails or wheels and in all cases the material of the parts being in
50 ACCESSORIES
contact with each other shall be of anti-spark type. The filtering basket shall be provided with suitable stops. Lock bracket shall
be provided to such that the basket does not slide within the trap. Rear end of the basket shall be provided with suitable lug to
enable retrieval of the basket by hooks. The handling system (for inserting and retracting the pigs from the Pig launcher ) shall
be complete with handling devices. In case any rails are required for sliding of the handling system, the same shall be provided
by the Pig launcher manufacturer.
DATE REV PREPARED CHECKED APPROVED DESCRIPTION

07.01.2020 0 VA RP GSS Issued for Procurement
CITY GAS DISTRIBUTION PROJECT

DATA SHEET No
P.013751 D 11087 006
Page 2 of 2
NOZZLE SCHEDULE
1 ITEM Nos NOZZLE NECK FLANGE STANDOUT SERVICE REMARKS
2 DIA SCH RATING FACING TYPE
3 N1 1 24" By Vendor 300 # RF WN * Connection to 24" main pipeline B16.5
4 N2 & N6 2 2" 160 300 # RF WN * Vent Connection B16.5
5 N4 1 2" 160 300 # RF WN * Pressure Indicator B16.5
6 N5 1 2" 160 300 # RF WN * PSV Connection B16.5
7 N8 1 8" 40 300 # RF WN * Kicker connection B16.5
To match I.D. of
8 N7 1 28" 300 # Note 8 Note 8 * Quick-opening closure
major barrel
9 N9 1 4" 80 300 # RF WN * Drain Connection B16.5
10 N10 1 2" 160 300 # RF WN * Utility Connection B16.5
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44 FIELD INSTALLATION LAYOUT
45
46 Note - All Dimensions are tentative and in mm only. Vendor to indicate final dimensions in drawings submitted for approval.
47 NOTES :
48 1. All nozzles reinforcements & clips to be same material quality as shell plate/Pipe.
2. The dimensions indicated above are suggested dimensions only. The Vendor/ Manufacturer shall check and provide dimensions suitable for accommodating latest online inspection tool (longest). Final dimensions shall be approved by
49
Owner/Consultant.
50 3. Nozzles standouts are from T.L. or C.L. of vessels to flange gasket seating face.
51 4. Nozzle positions are from reference lines unless otherwise stated.
52 5. Nozzle orientation will be Finalised during detail engineering.
53 6. Bolt holes to straddle centre lines except as noted.
54 7. Thicknesses must be checked by Vendor at bidding time.
55 8. ASME U Stamp applicable only for Quick opening closure only. Quick-opening closure shall include a safety device to prevent opening before depressurizing in compliance with ASME section VIII, Div, UG. 35 (b).
56 9. Bore of Flange (N1) shall match with the bore of Connecting Pipeline.
57 10. If the minor barrel is fabricated from plates, dimensional tolerance of the barrel shall be same as pipes manufactured as per API 5L, Latest Edition.
58 11. This data sheet shall be read in conjunction with Specification for Pig Launcher and PMS.
59 12. * Vendor to indicate
60 13. All the permissible forces on nozzles to be furnished by vendor.
61 14. Foundation details of Pig launcher / Receiver to be furnished by vendor.
62 15. In the barrel, Slope is required 1: 100 towards the pipeline.

DATA SHEET NO.
P.013751 D 11087 007
DATA SHEET FOR PIG RECEIVER (28" x 24")
Page 1 of 2

2 PROJECT SITE : SIZE : 28"x 24"
5 TAG NOS. Y-1001 & Y-1401 (PIG RECEIVER )
INTERNALS : *
CAPACITIES
NOMINAL : * m3
N.A.
25 LINING : mm
27 FILLING : %
29
33
0
For LTCS : at -20 C Energy Absorbed Min. 28J & Avg. 35J
35 HEAD SHAPE
MATERIAL CS (PIPING CLASS 3 C1) SPECIFIED PROPOSED SPECIFIED PROPOSED
38 CONCENTRIC REDUCER MSS- SP-75 Gr WPHY 60

E
T
E
Impact Test
N
L
44 EXT. GASKET
P.013751 D 11077 056
50 ACCESSORIES


DATA SHEET No
P.013751 D 11087 007
Page 2 of 2
NOZZLE SCHEDULE
To match I.D. of
major barrel
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
45
47 NOTES :
49
Owner/Consultant.
62 15. In the barrel, Slope is required 1: 100 towards the End Closure.

DATA SHEET NO.
P.013751 D 11087 008
DATA SHEET FOR PIG LAUNCHER (20" x 16" )
Page 1 of 2
LIMPANGAON AHMEDNAGR AURANGABAD KOPARGAON ( LAAKPL) PIPELINE PROJECT

AT AHMEDNAGAR AURANGABAD GA
2 PROJECT SITE : SIZE : 20" x 16"
MOUJE VADGAON WAGHWADI SATARA SANGHLI ( MWSSPL) PIPELINE PROJECT AT
SATARA & SANGHLI GA
5 TAG NOS. Y-1003, Y-0502 & Y-0503 ( PIG LAUNCHER )
INTERNALS : *
CAPACITIES
NOMINAL : * m3
N.A.
25 LINING : mm
27 FILLING : %
29
33 For CS : At 0°C Minimum Average Absorbed Energy shall be SMYS
0

35 HEAD SHAPE

E
T
E
Impact Test
N
L
44 EXT. GASKET
P.013751 D 11077 056
50 ACCESSORIES

12.03.2020 1 VA RP GSS Reissued for Procurement

DATA SHEET No
P.013751 D 11087 008
DATA SHEET FOR PIG LAUNCHER (20" x 16" )
Page 2 of 2
NOZZLE SCHEDULE
To match I.D. of
major barrel
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
45
47 NOTES :
49
Owner/Consultant.

DATA SHEET NO.
P.013751 D 11087 009
DATA SHEET FOR PIG RECEIVER (20" x 16" )
Page 1 of 2

SATARA & SANGHLI GA
5 TAG NOS. Y-2101, Y-0701 & Y - 1101 (PIG RECEIVER )
INTERNALS : *
CAPACITIES
NOMINAL : * m3
N.A.
25 LINING : mm
27 FILLING : %
29
33
0

35 HEAD SHAPE

E
T
E
Impact Test
N
L
44 EXT. GASKET
SANDBLASTING + PRIMER + FINISH COAT , TOTAL DRY FILM THICKNESS 320 µ MINIMUM as per Painting spec. P.013751
D 11077 056
Pig launcher shall be provided with suitable handling system for retraction, insertion & launching of pigs including instrumented pigs
(such as basket / tray; retracting rod/ mechanism etc.) from it. Jib crane also required.
The Pig launcher shall be equipped with a half internal removable filtering basket consisting of a punched plate with at least five rows
50 ACCESSORIES of drain holes. The filtering basket shall slide on guides/rails or wheels and in all cases the material of the parts being in contact with
each other shall be of anti-spark type. The filtering basket shall be provided with suitable stops. Lock bracket shall be provided to
such that the basket does not slide within the trap. Rear end of the basket shall be provided with suitable lug to enable retrieval of the
basket by hooks. The handling system (for inserting and retracting the pigs from the Pig launcher ) shall be complete with handling
devices. In case any rails are required for sliding of the handling system, the same shall be provided by the Pig launcher manufacturer.


DATA SHEET No
P.013751 D 11087 009
DATA SHEET FOR PIG RECEIVER (20" x 16" )
Page 2 of 2
NOZZLE SCHEDULE
To match I.D. of
major barrel
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
45
47 NOTES :
49
Owner/Consultant.

DATA SHEET NO.
P.013751 D 11087 013
Page 1 of 2

SATARA & SANGHLI GA
5 TAG NOS. Y-0301 ( PIG LAUNCHER )
INTERNALS : *
CAPACITIES
NOMINAL : * m3
N.A.
25 LINING : mm
27 FILLING : %
29
At 0°C Minimum Individual Energy value shall not be less than 80 % of
the Minimum required average value, for the transerve direction.

35 HEAD SHAPE

E
T
E
Impact Test
N
L SPIRAL WOUND AISI 304, Filling Pure
44 EXT. GASKET
P.013751 D 11077 056
Pig launcher shall be provided with suitable handling system for retraction, insertion & launching of pigs including
instrumented pigs (such as basket / tray; retracting rod/ mechanism etc.) from it. Jib crane also required.
The Pig launcher shall be equipped with a half internal removable filtering basket consisting of a punched plate with at least
five rows of drain holes. The filtering basket shall slide on guides/rails or wheels and in all cases the material of the parts
50 ACCESSORIES
being in contact with each other shall be of anti-spark type. The filtering basket shall be provided with suitable stops. Lock
bracket shall be provided to such that the basket does not slide within the trap. Rear end of the basket shall be provided with
suitable lug to enable retrieval of the basket by hooks. The handling system (for inserting and retracting the pigs from the Pig
launcher ) shall be complete with handling devices. In case any rails are required for sliding of the handling system, the same
shall be provided by the Pig launcher manufacturer.

City Gas Distribution Project

DATA SHEET No
P.013751 D 11087 013
Page 2 of 2
NOZZLE SCHEDULE
To match I.D. of
major barrel
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
45
47 NOTES :
49
Owner/Consultant.

DATA SHEET NO.
P.013751 D 11087 014
Page 1 of 2

SATARA & SANGHLI GA
5 TAG NOS. Y-0501 ( PIG RECEIVER )
INTERNALS : *
CAPACITIES
NOMINAL : * m3
N.A.
25 LINING : mm
27 FILLING : %
29
At 0°C Minimum Individual Energy value shall not be less than 80 % of
the Minimum required average value, for the transerve direction.

35 HEAD SHAPE

E
T
E
Impact Test
N
L SPIRAL WOUND AISI 304, Filling Pure
44 EXT. GASKET
P.013751 D 11077 056
50 ACCESSORIES
contact with each other shall be of anti-spark type. The filtering basket shall be provided with suitable stops. Lock bracket shall be
provided to such that the basket does not slide within the trap. Rear end of the basket shall be provided with suitable lug to enable
retrieval of the basket by hooks. The handling system (for inserting and retracting the pigs from the Pig launcher ) shall be
complete with handling devices. In case any rails are required for sliding of the handling system, the same shall be provided by the
Pig launcher manufacturer.


DATA SHEET No
P.013751 D 11087 014
Page 2 of 2
NOZZLE SCHEDULE
To match I.D. of
major barrel
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
45
47 NOTES :
49
Owner/Consultant.

QUICK OPENING END P.013751
CLOSURE D 11087
010

DATA SHEET
QUICK OPENING END CLOSURE (QOEC)
1 12.03.2020 Re-issued for Procurement VA RP GSS

0 07.01.2020 Issued for Procurement VA RP GSS
Rev. Date Description Prepared By Checked By Approved By
CLOSURE D 11087
010
GENERAL
ASME BPVC SEC VIII Div 1 (Latest edition), ASME
Design Standard :
B31.8 (Latest edition)
Type of QOEC : Band lock type having 'O' ring with ASME U stamp.
Size : As per Pig Launcher & Receiver Data Sheet
Orientation : Horizontal
End Connection : Butt Joint, ASME B 31.8, Appendix I, Fig. I-4.
ASME SEC VIII Div 1 (Latest edition), ASME B31.8
Design Standard :
(Latest edition)
ANSI Rating : 300#
DESIGN CONDITION :
Corrosion Allowance, mm : 3.0
Service : Natural Gas – Non Sour
Pressure in Bar(g) : 49
Temperature in 0C : 0 to (+) 65
Design Factor : 0.4
Thickness of closure hub, mm :
Installation : Above ground
Connecting Pipe : As per Pig Launcher & Receiver Data Sheet
MATERIAL SPECIFICATION
(Equivalent or Superior)
Description
ASTM A 694 F 65 (Pig Trap – 22” x 18”)
QOEC ASTM A 694 F 65 (Pig Trap – 20” x 16”)
ASTM A 694 F 60 (Pig Trap – 28” x 24”)
Seal Viton
Name Plate AISI 304, min 2mm
TESTING REQUIREMENTS
Charpy Impact Test Required (Note 4)
Hydrostatic test pressure (with vessel) ASME SEC VIII Div 1
Pneumatic Test (with vessel) To be same as mentioned in Pig Launcher /Receiver
Cyclic test Atleast 10 closing and opening cycles
Radiography 100% (Full)
PAINTING :
Surface Preparation SA 2 1/2
External Surface *
Internal Surface *

CLOSURE D 11087
010
Legend: * to be filled by Vendor
Notes:
1. This data sheet shall be read in conjunction with Specification, Data Sheet for Pig Launcher and
PMS.
2. Quick opening closures shall be equipped with safety locking devices in compliance with Section
VIII, Division I, UG-35.2 of the BPV Code.
3. For the welding end, the out of roundness (i.e. difference between maximum and minimum ID at
pipe end) tolerance shall be OD > 6” - 3 mm (max.)
4. The Charpy V-notch test shall be conducted at 0°C. Test procedure shall conform to ASTM A 370.
At 0°C Minimum Average Absorbed Energy shall be SMYS (Mpa)/10, with a minimum of 27 J,
for the Transerve direction. At 0°C Minimum Individual Energy value shall not be less than 80 %
of the Minimum required average value, for the transerve direction..
5. Lifting Eye shall be provided for hinged closure.
6. Correct operation of QOEC & system shall be established and furnished to purchaser for as built
condition of piping system.
7. All Inspection and tests shall be carried out as per approved QAP. Unless otherwise specified, all
tests shall be witnessed by the purchase / control authority.
8. Material compliance as per EN 10204 3.2 certification.
9. The painting shall be carried out as per Painting specification no. P.013312 D 11077 056
10. Minimum Marking: Manufacturer Name, Nominal Diameter, Heat number, Tag number, Material,
Design Pressure, and Hydro test Pressure, Year of Manufacturing.
11. Quick Opening Closure shall be ASME "U" stamped.
  

PIG SIGNALLER MOUNTED ON PIPELINE
GENERAL:
Manufacturer Name : **
Tag Nos. : *
Quantity : Refer MR
Design Standard : ASME BPVC SEC VIII Div 1 (Latest edition), ASME B31.8 (Latest edition)
Electrical Area Classification : IEC zone-1 / zone-2, Gas Group IIA/IIB, Temp. Class T3
Pig Detection : At passage

DESIGN CONDITION :
Service : Natural Gas – Non Sour
Location/pipeline detail. As per MR
Pressure in Bar(g) : 98
Temperature in 0C : (-)20 to (+)65
Installation : Above ground
Multiphase Product (Yes / No) : No
SENSING ELEMENT :
Type : Non-Intrusive (Bi-directional)
Sensing Element : Magnetic type
Sensor Repeatability : 1% Minimum
Detection : Non Intrusive
1 no. potential free contact (DPDT), 1 no serial communication interface (Modbus over RS-485
Signal Output :
/ Ethernet)
Required and Pig Signaller shall be capable of detecting all type of pigging devices (permanent
Pig Detection :
magnet type and transmitter equipped intelligent pigs).
ENCLOSURE :
Body Material : AISI SS316L
Degree of Protection : EEx ‘d’, IP- 65
Power Supply : 24V, DC + 10%
Signal Interface : Local control panel and RTU
½”NPTF (Four Nos. ½”NPTF cable gland entries are to be provided. One (1) nos. for signal,
Electrical Entry : One (1) nos. for power, One (1) for communication and one (1) nos. as a spare. All entries shall
be supplied with suitably Ex’d’ entry plugs.)
PIG DETAILS :
Pig Material : Carbon Steel/ Poly urethane
Pig Length : 600mm ~ 3000mm (indicative)
Pig Diameter : 95% ~ 100% of Pipeline ID
Pig Velocity (Max. / Normal) : 8 m/s
Document No. P.013751 D 11087 011

Sheet 1 of 2
BHARAT Gas Resources
CLIENT:
Limited
City Gas Distribution
PROJECT:
Project
VENDOR: 0 07.01.2020 VA RP GSS
REV DATE PREP CHKD APPD
Rev. 0 City Gas Distribution Projects 1 of 2

PIG SIGNALLER MOUNTED ON PIPELINE
OTHERS :
Local Indicator : Red LED based, EExe/EEx’d’, IIB, T5, IP65 (visible/locate from min. 5 meters)
Local Reset Button : Black colour, EExe/EEx’d’, IP65 (visible/locate from min. 5 meters)
Data Storage Capacity : Up to 60 days of measurement data
Required with a minimum lifespan of 1 year) Required (All Pig Signaler shall have two (2) nos.
Inbuilt Battery :
of inbuilt batteries (1 working + 1 spare), with a minimum lifespan of 1 year)
Required or inbuilt also accepted, AISI SS316L material. Termination box of EExe / EEx’d’
Termination Junction Box : type shall be suitable for hazardous area classification for connecting the sensor cables , power
and signal cables, the light indication and reset switch as applicable
Bolting & Nut Material : ASTM A 320 L7 & ASTM A194 Gr.4/ Gr.7
Seals : Viton
Cable gland : Required and shall be EExe / EExd certified double compression type with PVC shrouds.
NOTES:
1 All fields electronic shall be sealed in an epoxy resin for Protection.
2 All cable glands supplied by the Vendor shall be EExe/ EExd certified double compression type with PVC shrouds.
The Pig Signaller / detectors sensor is mounted in hermetically sealed AISI SS316L housing and to be clamped to the
3
external surface of the pipe through which the pig is passing.
4 Area Classification: IEC Zone-1/Zone-2, IIA/IIB, T3 or Better.
5 Local indicator shall be Eexd type.
6 The painting shall be carried out as per Specification
7 Pig Velocity shall be as per prevalent industrial practices for Oil & Gas pipelines.
Document No. P.013751 D 11087 011

Sheet 2 of 2
BHARAT Gas Resources
CLIENT:
Limited
City Gas Distribution
PROJECT:
Project
VENDOR: 0 07.01.2020 VA RP GSS
REV DATE PREP CHKD APPD
Rev. 0 City Gas Distribution Projects 2 of 2

PRESSURE RELIEF VALVE
UNITS: Flow<-> Liquid- m*3/hr Gas- Sm*3/hr Steam- kg/hr Pressure-> kg/cm*2 G Temperature<-> oC Level/Length<-> mm
1 Tag No. Quantity * *
2 Line No. Schedule * *
General
3 Vessel No. *
4 Safety / Relief Safety relief
5 Full Nozzle Full Lift/Mod. Nozzle Full nozzle full lift
6 Bonnet type Closed
7 Conv./Bellows/Pilot Operated Conventional
8 Inlet Conn. Size & Rating *
9 Facing & Finish *
10 Outlet Conn. Size & Rating *
Valve 11 Facing & Finish *
12 Cap Over Adj. Bolt Yes
13 Screwed / Bolted Bolted
14 Lifting Gear - Type
15 Test Gag Yes
16
17
18 Body and Bonnet A351 CF8M
19 Nozzle and Disc SS316
20 Spring SS304
Material 21 Bellows --
22
23
24 Resilient Seat Seal --
25
Options
26
27 Code API
Basis 28
29
30 Fluid State Natural Gas Gas
31 Corrosive Constituent
32 Required Flow Capacity
33 Mol.Wt. S.G. at Rel. Temp
34 Oper. Pressure Normal
35 Oper. Temp. Rel. Temp.
36 Valve Discharges to Atmosphere
Service
37 Back Press. Const. Or Variable Variable
conditions
38 Set Pressure
39 Cold Bend Test Pressure
40 % Over Pressure % Blow Down 21%
41 Cp/Cv Compressibility Factor
42 Viscosity @ Rel. Temp. mPas(cP)
43 Vess. Wall Temp. Surf.Area-m2
44
45 Calculated Area cm2 *
46 Sel. Area cm2 Orifice Design * *
47 No. of Valves Reqd. for capacity *
Orifice
48 Tota Area - cm2 *
49 Actual Flow Capacity *
50
51 Model No. *
52 IBR Certification No
53
54
NOTES:
'*' : Venodr to furnish
DEVIATION NO DEVIATION VENDOR'S SIGNATURE WITH SEAL
Document No. P.013751 D 11087 012
Sheet 1 of 1 CLIENT: BGRL
PROJECT: CGD
0 07.01.2020 VA RP GSS
VENDOR: REV. DATE PREP CHKD APPD

PTS- SCRAPER BARRELS P.013751
D11077
(PIG LAUNCHER/RECEIVER)
054

PTS – SCRAPPER BARREL


D11077
054
TABLE OF CONTENTS
1. SCOPE ...................................................................................................................................... 2
2. GENERAL REQUIREMENTS ...................................................................................................... 2
3. DESIGN DATA .......................................................................................................................... 2
4. MATERIALS .............................................................................................................................. 2
5. REFERENCE DOCUMENTS ........................................................................................................ 2
6. TECHNICAL REQUIREMENT ..................................................................................................... 3
7. WELDING ................................................................................................................................. 4
8. INSPECTION AND TESTING ..................................................................................................... 5
9. STANDARD OF ACCEPTABILITY ............................................................................................... 6
10. CLEANING, PAINTING & PROTECTIVE COATING .................................................................... 7
11. TRANSPORTATION .................................................................................................................. 7
12. MARKING ................................................................................................................................. 7
13. DOCUMENTATION .................................................................................................................... 8
14. CERTIFIED DRAWINGS ........................................................................................................... 8
15. VENDOR’s OBLIGATIONS ........................................................................................................ 9
16. BID CONDITIONS .................................................................................................................... 9
17. DELIVERY ................................................................................................................................ 9
18. WORKING SCHEDULE .............................................................................................................. 9
Rev.1 City Gas Distribution Project Page 1 of 9

D11077
054
1. SCOPE
This specification covers the requirements for design, material procurement fabrication, inspection testing
and supply of launchers/ receivers installed at various stations in the pipeline Project.
Scope of supply include Pig Launcher/Receiver along with internal tray, pig handling device -
Removable type, Quick Opening End Closure (QOEC).
2. GENERAL REQUIREMENTS
All the equipment to be supplied must comply with the requirements of the latest edition of ASME B
31.8/ ASME Sec VIII Div.1 for the gas pig launcher and pig receiver.
The Launcher and Receiver shall be provided with pig tray, lifting devices and handling trolleys for pigs.
Following order of procedure shall be followed for any conflict in technical requirement.
1. Data sheet
2. This specification
3. Codes and standards
3. DESIGN DATA
As per pipeline pig launcher and pig receiver data sheets.

4. MATERIALS
Material of Pig Launcher & Receiver shall be as per Data sheet.

The Pig Launcher and Pig Receiver will be installed on saddle support only.
Notes:
1. Alternative equivalent materials may be used when approved by the OWNER OR OWNER’S
REPRESENTATIVE / Consultant.
2. The steel plates used in the construction of the Pig Launcher and Pig Receiver must be certified
materials as per specification.
3. All materials used in the manufacturing of Pig Launcher and Receiver assemblies shall be subject
to approval by the OWNER OR OWNER’S REPRESENTATIVE / Consultant. All pressure
containing components NPS 2 and larger shall have proven notch toughness meeting the
requirements of ASME Section VIII, paragraph UG-84, in the final heat-treated condition Charpy
V- notch impact tests shall be performed as per the requirement of the Oil and line pipe data
sheets.
4. All branch outlets larger than NPDS 3 shall be extruded or reinforced saddle as per ASME B 31.8
Code.
5. The OWNER OR OWNER’S REPRESENTATIVE / Consultant has the right to request all the
necessary destructive and non – destructive material tests in order to verify that all the components
comply with the required specifications.
6. The costs of the above-mentioned tests, materials, equipment, and personnel to be borne by the
SUPPLIER.
5. REFERENCE DOCUMENTS
5.1 Project Specifications and Data Sheets
1 Pig Traps Data Sheets, Codes and Standards

2 PMS

D11077
054
Pig launchers and receivers specified herein shall be designed, manufactured and tested in accordance
with the latest edition of the following codes and standards and / or others as applicable. These Codes and
Standards are the minimum requirements, and manufactured design shall meet or exceed them.
API5L API Specification for Line pipe

ASTM A350 LF2 Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness
Testing for Piping Components
ASTM A694F65/F56 Forging, High Strength Carbon Steel for Piping Components
ASTM A 105 Forging Carbon Steel for Piping Components
ASTM A 234 Piping Fitting of Wrought Carbon Steel and Alloy Steel for Moderated
and Elevated Temperatures
ASTM A516 GR 70 Pressure Vessel Plates, Carbon Steel, for Moderate and Lower-
Temperature Service
ASME Sec II Boiler and Pressure Vessel Code- Materials
ASME Sec V Boiler and Pressure Vessel Code- Non Destructive Testing
ASME Sec VIII Boiler and Pressure Vessel Code Div I- Pressure Vessels
ASME Sec IX Boiler and Pressure Vessel Code- Code Welding and Brazing
Qualifications
ASME B1.1 Unified Screw Threads
ASME B 16.5 Steel Pipe Flanges and Flanged Fittings
SME B16.9 Factory made Wrought Steel Butt Welding Fittings.
ASME B.16.11 Forges Steel Fittings, Socket Welding and Threaded
ASME B 31.4 Pipeline Transportation System for liquid and Hydrocarbons and other
Liquids
ASME B 31.8 Gas Transmission and Distribution Pipeline System
ASTM A20 General Requirements for steel plate for pressure vessels
ASTM A516 Carbon steel pressure vessel plates for moderate and low Temperature
service.
ASTM A106 Carbon steel seamless pipe for high temperature service
ASTM A193 Alloy steel and stainless steel bolting materials for high temperatures
ASTM A194 Carbon and alloy steel nuts for bolts for high pressure or temperature
services or both.
MSS-SP-75 High test wrought butt welding fittings
MSS-SP-44 Steel pipeline flanges
MSS-SP-97 Integrally Reinforced forged branch outlet fittings
IS 875 Part 3 Codes of practice for design loads (other than earthquake) for buildings
and structures
IS 1892 Codes for earth quake resistance design of structures
6. TECHNICAL REQUIREMENT
• The pig launcher and pig receiver shall be suitable for launching and receiving pigs /
intelligent pigs.
• Mechanical design of each pig launcher and pig receiver shall be as per ASME Sec VIII Div.1
/ASME B31.8. All the launcher/ receiver shall be horizontal type and shall be supported on 2
no. saddles suitably spaced and designed to withstand the maximum dead load including
pipeline reaction on barrel flange.
• Launcher/Receiver shall be suitable for intelligent pigging.
• Orientation of all the nozzles is indicative only and same shall be confirmed during Detailed
Engineering.
• Each pig launcher and pig receiver assembly shall be equipped with a quick opening closure
with a davit so designed as to permit one man to load or remove pig from the assembly. The
closure hinge pin shall be vertical with the closure opening in a horizontal plane.

D11077
054
• The quick closure shall be manufactured with a safety system as per ASME Sec VII Div.1,
UG35 (b) which grants the opening only when the pig launcher and pig receiver is not under
pressure. It shall be manually operated. The design shall allow opening or closing by one man
in a period of one (1) minute or less without the use of additional equipment.
• Quick opening closure shall be Band lock / Clamp ring type. Pig traps shall be designed in
accordance ASME Section VIII Div.1 with corrosion allowance of 3mm. Material of QOEC
shall be similar to that of major barrel. QOEC shall be band lock type having 'O' ring with
ASME U stamp. The Scrapper Trap manufacturer shall have “U” stamping of fabrication yard.
• Quick Opening Closure shall be ASME "U" stamped.
• Screwed type or plug-in types of end closures are not permitted
• Scraper trap shall be provided with suitable handling system for retraction, insertion &
launching of pigs including instrumented pigs (such as basket / tray; retracting rod/ mechanism
etc.) from the trap. Price of scraper trap shall be inclusive of pig handling system.
• The pig receiving traps shall be equipped with a half internal removable filtering basket
consisting of a punched plate with at least five rows of drain holes. The filtering basket shall
slide on guides/rails or wheels and in all cases the material of the parts being in contact with
each other shall be of anti-spark type. The filtering basket shall be provided with suitable
stops. Lock bracket shall be provided to such that the basket does not slide within the trap.
Rear end of the basket shall be provided with suitable lug to enable retrieval of the basket by
hooks. The handling system (for inserting and retracting the scraper and instrumented pigs
from the trap) shall be complete with handling devices. In case any rails are required for
sliding of the handling system, the same shall be provided by the scraper trap manufacturer
• The internal diameter of the pig launcher and pig receiver assembly shall have a smooth
continuous level surface and shall have the same diameter as the export pipeline.
• The pig launcher shall have saddle mounting to create a fall towards the pipeline to a
minimum 1:100. Vendor to provide suitable cleats for installation.
• The pig receiver shall have saddle mounting to create a fall towards the trap door to a
minimum 1:100. Vendor to provide suitable cleats for installation.
7. WELDING
• All nozzle attachment welds including added reinforcement shall be full penetration nozzle
less than or equal to 2” shall be attached with the barrel using weldolet.
• All fillet welds shall be continuous.
• The welders and the welding procedures shall be qualified and performed according to the
requirements of the ASME code, section IX. This shall be verified by the authorized Inspector.
• Welding procedure specifications (WPS’s) together with the supporting procedure
qualifications records (PQR’s) shall be submitted INSPECTOR for review and acceptability
before commencement of fabrication.
• Each WPS submitted should closely relate to the production weld it represents. The actual
joint preparation, fit up and weld consumables to be used shall be described.
• When the ambient temperature is 00C and below, the base metal shall be preheated to 150C
minimum before welding unless a higher preheat temperature is dictated by the code.
• All butt weld joints shall be welded with full penetration full fusion and double sides. All
nozzles to shell / head welds shall also be full penetration.
• There is no opening to permit access for internal welding of the final closure scam, Gas
Tungsten Are Welding or other techniques, shall be used that will assure a quality root pass as
specified in code.

D11077
054
• Electro slag or single pass Electro-gas process shall not be used to weld any components of
vessels.
• All internal and external attachments shall be continuously welded, unless specified otherwise.
• The maximum weld deposit per pass shall not exceed 6.5mm except root run.
• All welding including tack welding and non-pressure parts welding shall be performed by a
welder qualified as per code.
• No welding or weld repair is permitted on pressure parts after Post Weld Heat Treatment
(PWHT), unless specifically approved.
8. INSPECTION AND TESTING
• All inspections shall be carried out by OWNER OR OWNER’S REPRESENTATIVE /

Consultant or approved third party inspection agency.
• SUPPLIER shall advise the OWNER OR OWNER’S REPRESENTATIVE / Consultant with
two weeks advance notice, from the date of the test required on the traps in order to allow one
of the OWNER OR OWNER’S REPRESENTATIVE, representatives to witness the test.
• SUPPLIER shall submit Inspection and Test Plant for OWNER OR OWNER’S
REPRESENTATIVE / Consultant, approval.
• The following minimum inspections are required and shall be performed at the SUPPLIER’S
shop.
• Visual inspection.
• Dimensional check
• Air testing of reinforcement pads prior to hydro testing.
• Hydrostatic test at a pressure 1.5 times the design pressure for a period of at 4 (four) hours.
• 100% inspection of all longitudinal and circumferential weld scams for their entire length by
radiography.
• 100% UT of all main weld (longitudinal and circumferential) of the vessel body.
• 100% UT for vessel plate for lamination.
• Magnetic Particle Inspection of all other welds.
• All forgings shall be Wet Magnetic Particle Examined on 100% of the forged surfaces.
Method and acceptance shall comply with MSS-SP-53.
• Inspection of weld ends intended for field welding over their entire length with Ultrasonic
testing.
• Review of the material test certificates.
• Operation of the quick release closure.
The Inspectors must witness all tests to certify the validity of the procedures.
The designated Inspectors have the authority to reject or make objections to any procedure, material,
or equipment that is not complying with the specified codes and practices.
8.1 Non-Destructive Examination
• All non-destructive examination shall be performed by personnel qualified in accordance with

ASNT Recommended Practice SNT-TC-1A or equivalent. Personnel interpreting results of any non-
destructive testing method shall be qualified in accordance with Level II requirements of SNT-TC-
IA or equivalent.

D11077
054
• The longitudinal scam will be nondestructively tested for final acceptance only after hydrostatic
testing except for weld repairs.
• One (1) inch of each pipe end shall be examined around the periphery by an approved ultrasonic
method to check for lamination, pipe containing laminations greater than ¼ inch circumferentially
shall be rejected. All non-destructive examination shall be carried out in accordance with ASME
Section V and ASME Section VIII. All acceptance criteria shall be based on ASME Section VIII.
9. STANDARD OF ACCEPTABILITY
9.1 Dimensions
Internal Diameter and Out of Roundness.

9.2 Visual Inspection
All surfaces shall be free of nicks, dents, gauges, taps, are burns and other defects.
9.3 Non-Destructive Inspections
Pig Launcher and pig receiver traps will not be accepted if any of the following defects are detected by
the ultrasonic or radiographic methods.
• Cracks
• Insufficient penetration or fusion
• Laminations
• Continuous occurrence, regardless of dimensions of undercuts, porosity gas pockets or slag
inclusions.
• Undercuts exceeding 0.35 mm in depth and 25 mm in length.
• Individual gas pockets exceeding 1.6 mm in diameter and/or concentrations of gas pockets with a
maximum diameter of 1 mm exceeding 6 per 4 cm2. Adjacent groups of two or more gas pockets,
which exceed 1 mm in diameter, shall be separated by at least 100 of sound material.
• Slag inclusions that exceed 3 mm in width or 1.6 mm in depth and length.
• VENDOR shall employ Non-destructive Test operators, qualified as required by code. VENDOR
shall also certify that each operator, engaged in NDT, is qualified to meet the code requirement.
• The extent of radiography shall be in accordance with the most stringent requirements of relevant
code or vessel data sheet and this specification.
• For vessels where butt weld seams are 100% radiographed, all other pressure containing welds and
all attachment welds to pressure containing parts shall be examined as follows (a) All
circumferential and longitudinal butt welds and butt welds joining heads, shells and nozzles shall
be fully radiographed (b) Nozzle to shell welds and pressure containing welds other than butt
welds shall be examined by the ultrasonic method, after PHWT (c) All root runs of longitudinal
and circumferential seams shall be examined by magnetic particle method or liquid penetrant
inspection method (d) All nozzle-to-shell welds, hold root runs and final nuts shall be examined
by magnetic particle method or liquid penetrant inspection method in addition to ultrasonic
method.
• Are strikes on the pressure parts shall be avoided. When they occur, the surfaces shall be properly
conditioned to eliminate surface stress raisers and such surfaces, shall be examined by, either
magnetic particle or liquid penetrant method of examination.
• Air and soapy water tests shall be performed on nozzle reinforcement pads by applying 1.05 kg/
cm2 (g) air for 5 minutes, subsequently reduce to 0.2 kg/cm2 g before applying soap solution.
• Irrespective of code requirements, welds shall be free from all surface breaking defects.

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10. CLEANING, PAINTING & PROTECTIVE COATING
• All exterior surfaces in contact with the atmosphere under operating conditions must be cleaned
and painted according to the paint manufacturer’s standards suitable for the site conditions.
Cleaning and painting procedures is required to be approved by OWNER OR OWNER’S
REPRESENTATIVE.
• The pig launcher/receiver shall be shot blasted and primed as follows.
• Blast clean to ISO 8501-1, Grade Sa 2-1/2.
• Painting shall be as per Design Basis of Pipeline of this project. (Document no. P.013751D 11077
056, latest revision)
• The inner surfaces must be free of loose particles lamination flakes, welding splatter, etc. They
also must be free of sharp edges or any protruding element that interferes with the free circulation
of the scrapper.
• Unless otherwise specified, the VENDOR shall include the following for painting.
• All internal and external surfaces of vessel shall be thoroughly cleaned to remove all loose mill
scales, rust, grease, dirt, weld spatters etc.
• Internal coating, if specified in vessel data sheet shall be carried out as per the requirements of
internal coating material specification and the complete procedure shall be approved by OWNER
OR OWNER’S REPRESENTATIVE / Consultant before start of any work.
• All machined and bright finish surfaces shall be coated with an easily removable corrosion
preventive.
• The painting, as specified in vessel data sheets, shall be carried out as per the painting material
specification requirements and painting specification.
• No painting or internal coating shall be applied before weld inspection leak test or hydrostatic test.
11. TRANSPORTATION
• Care shall be taken to ensure that mechanical damage is not caused during handling and
transportation. Weld bevels shall be suitably protected against damage during handling and
transportation. All open ends shall be blind with wooden or plastic discs to prevent the ingress of
dirt or moisture.
• Care shall be taken to ensure that wire ropes, chains or other handling devices do not come into
metallic contact with the launcher/ receiver. It is recommended that broad band, non-metallic
slings to be used to load/ unload and support the tee when in transit.
• The protection, packing and shipping shall be subject to the approval of the OWNER OR
OWNER’S REPRESENTATIVE / Consultant.
12. MARKING
Each trap shall have a name plate clearly marked by the minimum following details:
• Manufacturer name
• Job number
• Specification number
• Year of production
• Nominal diameter ( at flanged or welding end)
• Maximum, design, operating and allowable pressures/ temperatures
• Test pressure

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• Inspector stamp
• Project Name- HRDPL Pipeline Project
• CLIENT’s Name
Vendor to furnish name plate/ bracket Drawing. For OWNER OR OWNER’S REPRESENTATIVE /
Consultant approval
Transportation marking shall be painted with synthetic resin paint.
13. DOCUMENTATION
SUPPLIER shall provide a Manufacturer’s data report in compliance with their Supplier Document
requirement List (SDRL) for pig launchers and Receiver.
• Complete material specification, including certificates of mechanical and chemical test.
• Forming process with the indication of temperature at which the forming process has been
performed.
• Detailed description of welding process including type, size and grade of filler material and flux,
welding speed, electrical characteristics, number of weld passes, specific energy input ( in J/cm),
hardness test covering critical sections of welds.
• Heat treatment after forming and welding.
• Test reports on radiographic and ultrasonic inspections as well as on the hydrostatic test complete
with all diagrams.
• Protection coating.
• Quality control forms (Certified by SUPPLIER’s third party).
- Check of dimensions
- Verification of materials
- NDT Inspection
- Hydrostatic test
- Painting/ Coating
- Inspection Release Note (Released for Shipment) etc.
• Quality Assurance Plan and Procedures.
• Operation and maintenance instructions.
14. CERTIFIED DRAWINGS
SUPPLIER shall furnish drawings and /or specifications to the OWNER OR OWNER’S
REPRESENTATIVE for comments/ approval
It is understood that the suggestion, recommendations for design, variations and fabrication changes
issued by the OWNER OR OWNER’S REPRESENTATIVE / Consultant do not relieve the
CONTRACTOR from any responsibilities concerning the compliance with all requirements of this
Specification and/or from the fulfillment guaranties.
The drawings shall at least contain the following information
• Material (chemical composition, mechanical strength properties).
• Maximum, design, operating and allowable pressures/ temperatures.
• Maximum test pressure.
• Dimensions

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• Welding procedure for each type of weld, including weld joint factor.
15. VENDOR’s OBLIGATIONS
Submit construction drawings to be approved by the OWNER OR OWNER’S REPRESENTATIVE /

Consultant. Perform all the tests necessary and submit the results for the OWNER OR OWNER’S
REPRESENTATIVE / Consultant’s approval to assure the quality.
Submit for the OWNER OR OWNER’S REPRESENTATIVE / Consultant approval the welding
procedures and welders qualifications. Communicate to the OWNER OR OWNER’S
REPRESENTATIVE / Consultant the performance of any test 10 days in advance to permit the
presence of the authorized OWNER OR OWNER’S REPRESENTATIVE / Consultant Inspector.
16. BID CONDITIONS
For the supply of each of the equipment items indicated in this specification and supporting Data sheets/
purchase requisition including supply of all materials.
17. DELIVERY
At the place indicated in the OWNER OR OWNER’S REPRESENTATIVE / Consultant’s Purchase

Order.
18. WORKING SCHEDULE
VENDOR shall submit to the OWNER OR OWNER’S REPRESENTATIVE / Consultant, a detailed

“working schedule” that will include the engineering fabrication, purchasing, testing and delivery.

P.013751
PTS – FITTINGS & FLANGES D11077
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PTS – FITTINGS & FLANGES

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TABLE OF CONTENTS
1.0 GENERAL ............................................................................................................................. 1
2.0 DESIGN AND CONSTRUCTION ............................................................................................ 3
3.0 MATERIALS ......................................................................................................................... 6
4.0 FABRICATION AND TEST .................................................................................................... 7
5.0 PHYSICAL TESTING ............................................................................................................ 9
6.0 NON DESTRUCTIVE EXAMINATIONS (NDE) ..................................................................... 11
7.0 INSPECTION AND TESTING .............................................................................................. 13
8.0 MARKING .......................................................................................................................... 14
9.0 DOCUMENTATION ............................................................................................................. 14
10.0 CORROSION PROTECTION ............................................................................................... 15
Σ Σ Σ

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1.0 GENERAL
Owner plans to augment PNG network under City Gas Distribution Project. It supplies natural gas to
domestic & commercial consumers in the city of under City Gas Distribution Project.
The fittings & flanges have to be delivered in accordance to the particular specification: Codes, Norms
and standards (latest revision); but not limited to:
ANSI B16.5 Pipe flanges and flanged fittings
ANSI B16.9 Factory - made wrought steel butt welding fittings.
ANSI B 16.11 Forged steel fittings
ANSI B16.28 Wrought steel butt welding short radius elbows and returns
ANSI B31.3 ASME code for process piping.
ANSI B31.8 Gas transmission and distribution piping systems.
ANSI B36.10 Welded and seamless wrought steel pipe
ANSI B16.25 Butt Welding Ends
ASTM A 105/ Forging, carbon steel, for piping components.
A 105 M
ASTM A 203 Pressure vessel plates, alloy steel, nickels
ASTM A 234/ Piping, fittings of wrought carbon steel and alloy steel for m o d e r a t e and
elevated temperatures
A 234 M
ASTM A 333 Seamless and welded steel pipe for low temperature
ASTM A 350/ Forging, carbon and low alloy steel, requiring notch toughness testing for
piping components.
A 350 M
ASTM A 370 Mechanical testing of steel products.
ASTM A 420/ Piping fittings of wrought carbon steel and alloy steel for low temperature service.
A 420 M
ASTM E 112 Standard methods for determining the average grain size.
MSS SP 25 Standard marking system for valves, fittings, flanges and unions.
MSS SP 55 Quality standard for steel castings for valves, flanges and fittings and other
piping components (visual method).
MSS SP 75 Specification for high test wrought butt welding fittings. ASME
Boiler and Pressure Vessel code.
MSS SP 44 Specification for Steel Pipeline Flanges
MSS SP 97 Specification for Forged Carbon steel branch outlet fittings – Socket, Threaded and
Butt Welding ends.
DIN 2413 Design of Steel Pressure Pipes
EN 10204 Type of Inspection documents
ISO 148 Metallic Material - Charpy Pendulum impact test
ISO 9001 Quality management standard
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The present specification can confirm, complete or alter certain characteristics or tolerances of existing laws
or specifications.
In his offer, the manufacturer or vendor shall specify all proposed modifications or alternatives to the present
specification. In all cases, each modification has to be submitted to the Client/Consultant. All
c o n s e q u e n c e s after e v e n t u a l order f o r n o n -r espect of t h i s o b l i g a t i o n are a t t h e manufacturer's
charge and responsibility.
A valid copy of the ISO 9001 certificate shall be included in the offer.
The Owner / Owner’s representative keeps the right to audit the manufacturer’s and their subcontractor’s
manufacturing process and control methods.
The manufacturer’s specification of the steel, the manufacturing procedure itself and the laboratories in which
testing takes place, shall be approved by the client/consultant.
The Owner/ Owner’s representative may verify the control equipment of the manufacturer, its calibration and
the points at which it is located. If during the control of the fittings certain problems arise the
Owner/Owner’s representative may demand supplementary tests at the cost of the manufacturer.
At all times while work on the contract of the Client is being performed, the inspector representing the
Client shall have free entry to all parts of the manufacturer's facilities and those of all subcontractors, who are
involved in the manufacturing of the fittings. All reasonable facilities shall be afforded to the inspector to
satisfy him that the product is being furnished in accordance with these specifications. All tests and
inspections called for by these specifications will be made in the manufacturer's plant prior to shipment and at
the manufacturer's expense, unless otherwise, and shall be conducted as not to interfere unnecessarily
with the operations of the manufacturer's plant. The manufacturer shall notify the Client prior to
completion or shipment of all fittings requiring such inspection.
Eventual interpretations and deviations to this specification by the Manufacturer shall be requested by writing
in his offer with detailed justification and approved by the Client/Consultant before eventual order to the
Manufacturer. The latter is responsible and shall indemnify the Client/Consultant for any damage resulting
from the non-respect of this obligation.
An approval of documents can never be considered as an acceptance of deviations or relaxations to
requirements. A deviation is only possible after specific request to the Client/Consultant.
1.1 Glossary
Client/Owner Shall mean the Purchaser of fitting & Flanges as mentioned in “

Introduction” chapter.
Manufacturer means the Manufacturer of the Fittings
& Flanges
PTS means the present «Particular Technical Specification » a n d

a l l its appendices, if any.
Third Party
Inspection Agency (TPIA) means the Inspection Agency
Consultant/Owner’s Representative shall means TRACTEBEL Engineering Pvt. Limited
Representative The entity of the Client or the company nominated by the Client to
design the natural gas transport or distribution system and to specify
the equipment

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2.0 DESIGN AND CONSTRUCTION
2.1 The pressure temperature ratings for tee, weldolets, elbows and flanges shall be calculated respectively
in accordance with ANSI B31.8, DIN2413 and ANSI B16.5. For all other types of fittings (caps, reducers,
nipple) ASME section VIII shall apply.
The standard dimension shall be in accordance

Flanges such as weld neck flanges and blind flanges shall conform to the requirements as follows - ASME
B16.5 upto sizes DN 600 mm (24") excluding DN 550 mm (22"),
- MSS-SP-44 for sizes DN 550 mm (22").
⚫ With ANSI B16.9 for the tees, reducers and elbows (except for short radius elbows which should be in
accordance with ANSI B16.28)
⚫ All Butt welded end fittings up to 16” such as tees, elbows, reducers, etc. shall conform to ASME B16.9.
Socket weld and screwed end fittings shall conform to ASME B 16.11.
⚫ All butt welded end fitting above 16” such as tees, elbows, reducers, etc. shall be comply with the requirement
of MSS-SP-75.
Fitting such as weldolets, sockolets, nippolet, etc shall be manufactured in accordance with MSS-SP-97.
With ANSI B 16.9 for the caps,
With ANSI B 36.10 for the nipples,
And with ANSI B16.5 / MSS SP 44 for the flanges
2.2 The temperature and pressure range shall be as per the relevant piping specifications.
2.3 The wall thickness shall meet the following requirements:
2.3.1 The maximum allowable stress in the base material and in the weld shall be equal to fourty per cent (40%) of the
minimum yield strength guaranteed by the specification of the steel used.
2.3.2 The minimum wall thickness must be greater than the following:
a. Thickness calculated in line with requirements given in ASME B 16.9 and cl. no.. 2.7 o f t h i s
specification.
b. Nominal Thickness of pipe
Thickness calculation is to be submitted to Owner/Owner’s Representative for prior approval
before manufacturing.
2.3.3 If the fitting has yield strength lower than the yield strength of the pipe to which it is intended to be welded, the
wall thickness in each zone of the fitting is at least equal to the largest value define "tr" of either.
• The specified pipe wall thickness times the ratio of the minimum yield strength guaranteed by the
standard of the steel of the pipe and the minimum yield strength guaranteed by the standard of the steel
of the fitting;
• The absolute minimum thickness required by the applicable code(s).
2.3.4 The specified pipe wall thickness and grade (with reference to the equivalent grade in ASTM spec. or API 5L
spec.) with which the fitting and flange is intended to be used is specified in the piping material specification.
Fittings such as tees, elbows, reducers, etc. shall be either welded or seamless type. All welded fittings shall
be subjected to heat treatment. All fittings (except weldolets) shall comply with The requirements of MSS-SP-
75. Fittings such as weldolets etc. shall be manufactured in accordance with MSS- SP-97.
Welded pipes used for fittings shall be LSAW type only.

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2.3.5 The thickness at the welding end shall not exceed 1.5 times the nominal wall thickness of the pipe to be matched.
2.3.6 All the above requirements also apply to the welding ends of the flanges.
2.4 The manufacturer shall submit for approval to the Client and consultant the dimensional drawings, calculations,
and the material part lists for all the types of fittings and flanges. All the documents must be identified
with the Client's order number.
2.5 The design shall take into consideration performance requirements prescribed in paragraph 2 .6.
The design of tees, reducers or elbows must be established, by proof testing, in accordance with par. 2.7. The
design of the other fittings must be established by mathematical analysis according to ASME code.
2.6 All fittings under this specification shall be designed to withstand a field hydrostatic test pressure with non
corrosive water, after installation, during 24 hours at a following pressure level:
Minimum: P = 1.5 Design Pressure

Where:
P = hydrostatic test pressure, bar
Design Pressure = 49 barg.
2.7 Design Proof Test
This applies to fitting only and not to flanges.

2.7.1 In addition to the requirements of par. 2.3.1 to 2.3.4 proof tests shall be made as evidence of the adequacy to the
design references. Records of design or successful proof tests shall be available at the facility for inspection by the
Client and copy shall be added to the Certified Material Test Report (CMTR, par. 9.2.).
2.7.2 Unless otherwise agreed upon between manufacturer and Client, the only required proof test is a bursting
strength test.
2.7.2.1 Prototype fittings, representatives of production (same size production fittings), selected for test shall be
identified as to material, grade, and lot, including heat treatment. They shall be inspected for dimensional
compliance to this standard.
2.7.2.2 Straight seamless or welded pipe sections, whose calculated bursting strength is at least as great as that calculated
for the fittings, shall be welded to each end of the fitting to be tested. Any internal misalignment greater than 0.06
inch (1.6 mm) shall be reduced by taper boring at a slope not over 1:3. Length of pipe sections for closures shall
be at least twice the pipe O.D. Shorter lengths may be used as follows:
2.7.3 The assembly must withstand at least 110 % of the pressure computed in 2.7.5.
2.7.4 Minimum length of pipe shall be one pipe O.D. for sizes NPS 8" and smaller. Test fluid shall be water or other
liquid used for hydrostatic testing.
2.7.5 Hydrostatic pressure shall be applied until the fitting ruptures. The actual test pressure prior to rupture must at
least be equal to the adjusted proof test pressure defined as follows:
S ( act .)
P (adj.) = P x
s
where
P (adj.) = the adjusted proof test pressure, bar
P= the computed proof test pressure at burst of any part of the assembly, bar

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S= minimum specified tensile strength of the pipe for which the fitting is intended to be used,
N/mm2
S (act.) = the actual tensile strength of the material of the test fitting (determined on specimen
representative of the test fitting), N/mm2 The computed proof test pressure shall be determined
as follows:
Which refers to the pipe which the fitting's marking identifies and, where
20S . t
P=
D
Where
P= Computed bursting pressure of the pipe, bar
S= Minimum specified tensile strength of the pipe, N/mm2

t= Nominal pipe wall thickness, mm
D= Specified outside diameter of pipe, mm
2.7.6 A successful proof test on a identical prototype fitting, selected as required in subsection 2.7.2.1., may be used to
qualify other fittings from the same lot of production.
2.7.7 Vendor shall produce test certificate for the burst test.
2.7.8 Test shall be witnessed & certified (3.2 certification) by TPIA.
2.8 Fitting dimensions
One of the principles of this standard is the maintenance of a fixed position for the welding ends with
reference to the centreline of the fittings or the overall dimensions, as the case may be.
Dimensional standards will be in accordance with §2.1.
2.9 Fitting and Flanges Tolerances
2.9.1 Tolerances for welding ends, out-of-roundness at the welding ends and inside diameter at the bevel are shown
hereafter. Other tolerances wall thickness are as per corresponding codes: ANSI B16.9 standard and for short
radius elbows ANSI B16.28 standard.
2.9.2 Welding ends
The welding end and bevel shall be in accordance with Figure 1 for wall thickness up to 20.0 mm ; for
thicker walls, refer to Figure 2. The welding end land of the fitting & flanges shall be machined flat and
shall not vary from the plane by more than 0.03 in (0.8 mm) at any point. If a fitting & flange has a
thickness unequal to the pipe with which it is intended to be used, the welding end preparation at the joint has
to conform with applicable I-5 of ASME B 31.8 Figure 3.

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2.9.3 Out-of-roundness at the welding ends
The out-of-roundness, defined as the difference between the maximum and the minimum inside diameter
at the welding ends shall not exceed 1 % of the specified inside diameter for sizes NPS 4 and smaller.
Fittings & flanges NPS 4 and larger shall be machined true round.
2.10 Inside Diameter
The inside diameter at any place at end (bevel) shall be the following:
NPS Tolerance of inside Øat end (mm)
1/2" – 28” + 1.6 - 0.4
(1) The tolerance refers to variation from nominal I.D. calculating by (O.D. nom. - 2 t nom.). (2) Flange
Bore to match with I.D. of the pipe.
3.0 MATERIALS
3.1 The steel used in the manufacture of fittings & flanges shall be selected by the manufacturer and submitted
for approval to the Client at the time of the offer. The manufacturer shall fill in the data sheet.
3.2 The chemical composition of the steel meets the requirements of Table 1.
3.3 The steel used has tensile properties conforming to the requirements prescribed in the ASTM standards.
3.4 The ratio of yield strength to tensile strength shall not exceed 0.90.
3.5 The material for fittings shall consist of blooms, billets, slabs, forging quality bar, plate, seamless or
fusion welded tubular products with filler metal added.
3.6 The steel shall be fully killed, fine grain practice.
3.7 The steel used shall be suitable for field welding to other fittings, pipes, flanges, or valves manufactured
under ASTM specifications A333, A350, A352, A381, A420, A694, A707 or API standards specifications
5L, 6D, 605 or MSS standards SP-44, SP-72, SP-75, EN 10208-2 in line with Piping Specification 6C1
attached with the tender document.
3.8 If preheating of the material is required to ensure proper weldability un der normal field conditions,
the manufacturer shall state so in the offer, specifying preheat requirements and if accepted by the Client
this shall be permanently indicated on the fitting & flanges.
3.9 The Manufacturer must deliver a 3.2 certificate EN 10204, stating the quality, the mechanical properties
(yield strength, tensile strength, percent elongation, impact test, chemical analysis, the process of
manufacture and the marking (for example the heat number of material) of the steel.
3.10 Chemical Composition
3.10.1 For each heat the manufacturer shall check a chemical analysis of the steel (see Table 1).
3.10.2 Check analysis
Carbon equivalent shall be computed by the following equation:
Mn Cr + Mo + V Ni + Cu
C.E. = C + + +
6 5 15
And shall not exceed 0.43

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4.0 FABRICATION AND TEST
For all forging materials, the specimen shall be taken from the integral part of the forging. The par.4.1 to 4.2
are only applicable on welded fittings.
4.1 Welding Fabrication
4.1.1 All welds and repair welds shall be performed according to written procedures. The welding procedure must
be submitted for approval to the Owner/Owner’s representative before any fabrication.
Only qualified & approved welders and welding operators shall be used in production.
4.1.2 The joints shall be furnished in accordance with the requirements of Section VIII of ASME Boiler and
Pressure Vessel Code.
4.1.3 Machine welding shall be done by an electric process, preferably by submerged arc.
4.1.4 All butt welds shall have full penetration. Submerged arc machine welding shall be done with at least one
pass from the inside, except when accessibility makes this impossible, then a manual or machine root bead
may be employed provided that a visual inspection of the root bead is possible. Backing rings shall be not
used.
4.1.5 Repair, chipping or grinding of welds shall be done in such a manner as not to gouge, groove, or reduce the
original metal thickness by more than 6 1/2 % of nominal specified wall.
4.1.6 Except for bar in the tees, fillet welds shall not be permitted.
4.1.7 Welded-on braces, if used, should be removed before heat treatment and the weld spot shall be repaired and
ground flush and smooth. However, when braces are required for heat treatment, they shall be cut out and
the surface shall be ground flush and smooth after heat treatment. Except for bar in the tees, welding shall
not be permitted after heat treatment. The ground areas shall be inspected by magnetic particle or liquid
penetrant testing.
4.2 Welding Procedures
4.2.1 All welds, repair welds and repair by welding shall be performed according to written procedures.
These welding procedures shall be qualified according to the requirements of the ASME Boiler and Pressure
Vessel Code, Section IX.
The welding procedure tests are required on material which is on the high side of the chemistry
specification.
The manufacturer shall maintain a weld record of the procedure and performance test results. The test
coupons shall be submitted to the same fabrication and heat treatment as the actual fittings.
The welding procedure qualification must include an impact test set in the weld and in the
HAZ with requirements of paragraph 5.1.2 and a macrographic examination described in paragraph
4.2.2. These tests shall be performed after eventual final heat treatment.
4.2.2 Macrographic examination: the etched surface of the macro test specimen viewed macroscopically must
display the image of a well performed welded joint with sufficient penetration, free from linear defects and
important inclusions. In case of doubt, the etched surface must be examined microscopically and additional
macroscopical examinations of other areas may be required.
The macrographic examination will include hardness measurements in the weld and the HAZ. The
hardness will not exceed the values measured on the parent metal by more than 80 points for the welds
and 100 point for HAZ, with an absolute maximum of 350HV10.
The acceptance of inclusions can be decided upon with the NDE of the welded plates (see
paragraph 6).

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4.2.3 Transverse guided bend test
4.2.3.1. Test method
Transverse weld test specimens shall be subjected to face and root guided bend tests. The specimens
shall be approximately 1.5 in (38 mm) wide, at least 6 in (152 mm) long with the weld at the
centre, and shall be machined in accordance with Figure 4. The face bend specimen shall be bent with the
inside surface of the pipe against the plunger, and the root bend specimen with the outside surface against
the plunger. The dimensions of the plunger for the bending jig shall be in accordance with Figure 5
and the other dimensions shall be substantially as shown in Figure 5.
The manufacturer shall use a "jig" based on this dimension or a smaller dimension at this option.
4.2.3.2. Test specimen
The weld bend test specimens, as described hereabove shall be cut from the coupon. The specimens
may be taken from a fitting or from sample plates as described in par. 4.2.3.1.
4.2.3.3. Acceptance criteria
The bend test shall be acceptable if no cracks or other defects exceeding 0.12 in (3.2 mm) in any
direction are present in the weld metal or between the weld metal and the fitting metal after the
bending. Cracks which originate along the edges of the specimen during testing and which are less
than 0.25 in (6.4 mm) measured in any direction, shall not be considered unless obvious defects are
observed.
4.2.3.4. Retest
If either test fails to conform to specified requirements, the manufacturer may elect to make retests
on two additional specimens from the same lot, each of which shall conform to the requirements specified
hereabove.If any of these specimens fail to conform to the requirements, the welding procedure
qualification test is not accepted.
(*) A lot consists of all fittings/flanges from one heat of steel with same initial wall thickness, from the
same furnace charge for final normalizing heat treatment, from the same shape and the same main pipe
dimension.
4.2.4 Number of tests
The nature and number of tests are specified in the Table below and only one retest is allowed.
Specification test Number
Nondestructive test par. 6. par. 6
X-ray and U.S. testing par. 6 par.6
Destructive test All specimens shall be taken transverse to the weld
Tensile par. 5.1.1. 2
Bend test Face par. 4.2.3. 2
Root par. 4.2.3 2
Impact Weld par. 5.1.2. 1 set of 3 specimens
HAZ par. 5.1.2. 1 set of 3 specimens
Macrographic examination par. 4.2.2 1

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4.3 Normalising Heat Treatment
Start & stop temperature chart shall be signed by TPIA, also power failure log shall be maintained.
4.3.1 After forming and welding, all fittings & flanges shall be heat treated by normalising. Normalising shall be
carried out in such a way that the base material acquires a fine grained perlitic structure. If the manufacturer
can give proof by qualified manufacturing procedure that after forming, the steel of the fitting &
flanges has a homogeneous fine grained perlitic structure, he can ask for a derogation supported by technical
file to the Client and TPIA.
The normalizing procedure requires the approval of the TPIA. Good care shall be taken to avoid direct
contact of the flames with the material to be heated.
During the normalizing period, the temperature of the heat treatment lot shall be automatically
recorded by a sufficient number of thermocouples attached to the material surface. The thermocouples
shall be adequately protected against the influence of heat radiation. Temperature variations shall b e
within ± 20°C. The manufacturer shall furnish time temperature charts of each heat treatment lot. The
fittings & flanges belonging to each treatment lot shall be specified on the charts. Temperature
measurements by other means are permitted only if approved by the TPIA.
4.3.2 The fine grained perlitic structure of the steel shall be verified by at least one micrographic examination per
lot (definition in §4.2.4), according to ASTM E 112. The grain size shall be in the range of 8 to 12.
4.3.3 The manufacturer shall include in the CMTR data of this treatment
5.0 PHYSICAL TESTING
5.1 Mechanical Tests
The following mechanical tests shall be performed by the vendor under the supervision of the TPIA and
the certificates shall be added to the CMTR.
Test specimens may only be cut after a marking transfer by the Authorised TPIA. All the tests shall be
performed after final heat treatment.
Certification requirements to comply with EN 10204 – 3.2 certificates shall issued by
TPIA
5.1.1 Tension test
5.1.1.1. Requirements
The material shall be in conformance with the ASTM standards and the ratio of yield stress to tensile
stress shall not exceed 0.90.
For fittings containing welds, the fracture must be outside of the weld. If there is a fracture in weld or
HAZ, the tensile strength shall at least meet the requirements for tensile properties as per ASTM standards.
The test specimen shall represent all forgings from the same lot. Test specimens shall be taken from the
fitting after final heat treatment or from a piece of pipe or plate of the same nominal thickness, same heat
of steel from which the fitting is made and which has been heat treated in a lot with any of the fitting(s)
it represents. For welded fittings, this coupon (piece of pipe or plate) shall contain a weld in prolongation
of the weld of the fitting.
5.1.1.3. Number of tests
For fittings NPS 2 and greater the following number of test shall be performed:

P.013751
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Base material : one tension test
Weld : one tension test
5.1.1.4. Test locations and orientations
For welds, the test specimen shall be orientated transversally to the weld. For base material, test
specimens shall be orientated transversally and if this orientation is not feasible, it shall be orientated
longitudinally.
For flanges, the test location shall be in accordance with ASTM
A350§6.1.3.
Testing shall be performed in accordance with ASTM A 370 standard rectangular plate type 1-1/2" wide
(Fig. 4- A370) or standard round (Fig. 5 or Fig. 6-A370). Yield strength shall be determined either by the
0.2 % offset or the 0.5 % extension under load (EUL) method.
5.1.1.6. Retest
If the tension test specimen from any lot fails to conform to the requirements of the particular grade
ordered, the manufacturer may elect to make retests on two additional pieces from the same lot. If one
or both of the retests fail to conform to the requirements, the whole lot of that specimen will be rejected.
5.1.2 Impact test
For product, the Charpy V- Notch test shall be conducted as per following requirements:
Material Impact Test Temperature Energy Absorption Value
(Minimum)
Carbon Steel Material 0 Deg C - At 0°C Minimum Average Absorbed
Energy shall be SMYS (Mpa)/10,
with a minimum of 27 J, for the
transverse direction.
- At 0°C Minimum Individual Energy
value shall not be less than 80 % of
the Minimum required average value,
for the transverse direction.
SMYS = Specified minimum yield strength.

Blow down / Vent piping including valves, Fittings & Flanges shall be charpy impact tested at (-20 °c)
The test specimen shall be machined from material obtained as in paragraph Test specimen for Tension
test (par. 5.1.1.2.).
Flattening of test specimens are not allowed.
5.1.2.3. Number of tests and orientation
Three test specimens shall constitute one test set.
For fittings NPS 2 and greater, the following number of tests shall be performed :
Base material : 2 test sets, one set shall be orientated longitudinally and another one transversally.
P.013751
055
Weld : 1 test shall be orientated transversally.
HAZ : 1 test shall be orientated transversally.
The notched bar impact test shall be made in accordance with ISO 148 - Charpy V - Notch.
If the wall thickness of the fitting or the coupon does not enable machining of full size specimens, the
largest possible size must be used but not less than (10 x 5 mm). The axis of the notch shall be
orientated through the wall thickness of the fitting.
5.1.3 Flattening test
This is not applicable to the flanges.
Flatten to 1/3 original O.D. without cracks or breaks in the fitting, continue flattening until meeting
opposite walls of the fitting.
No evidence of lamination of burnt metal may develop during entire test.
The test specimen represents all the fittings from the same heat of steel of the same shape and of the
same main pipe dimension of the fittings.
5.1.3.3. Number of tests
For fittings size lower than 2” one flattening test shall be made per test specimen.
5.1.4 Retreatment
If the result of the mechanical tests does not conform to the requirements specified in par. 5.1.3.1.,
the manufacturer, with the acceptance of the Owner/Owner’s Representative and the TPIA, may reheat treat
the fittings as applicable and repeat all the tests specified.
5.2 Chemical Analysis
For each lot/item a new chemical analysis of the steel shall be done.
The chemical analysis shall conform to the ASTM requirements specified in the specification. The carbon
equivalent shall be computed by "check analysis": see par. 3.10.2 with C.E. ≤ 0.43. The reports shall be
added to the CMTR reports and approved by the TPIA.
6.0 NON DESTRUCTIVE EXAMINATIONS (NDE)
The following mechanical tests shall be performed by the vendor under the supervision of the TPIA and
the certificates shall be added to the CMTR.
6.1.1 Radiography
All butt and repair welds shall be 100% radiographed in accordance with ASME section V - non
destructive examination - article 2 - using fine grain film and lead screens. Acceptance criteria shall be as
be ASME B 31.4 or ASME B 31.8 as applicable and API 1104. Radiography shall be performed after the
final heat treatment.
6.1.2 U.S., Magnetic, Visual and Dimensional examination
6.1.2.1. Non destructive examinations
In the presence of the TPIA, the manufacturer shall perform the following nondestructive examinations on
the fittings after the mechanical tests and according to an inspection procedure to be submitted for approval

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For fitting with wall thickness larger than or equal to 6 mm, ultrasonic inspection on the whole surface
(with angle probe and straight probe) to the maximum extent possible.
All finished wrought weld ends shall be 100% tested for lamination type defects by ultrasonic test.
Any lamination larger then 6.35 mm shall not be acceptable.
When elbows of size > DN 450 mm (18") are manufactured, the first elbow of each radius, diameter
and wall thickness shall be ultrasonically checked for sufficient wall thickness in areas where a
minimum wall thickness is to be expected. This shall be followed by random inspection of one out of
every three elbows of the same radius, diameter and wall thickness.
Magnetic Particle or Liquid Penetrant Examination shall be performed on cold formed.
Butt welding tees with extruded outlets as per applicable material standard.
Welds, which cannot be inspected by radiographic methods, shall be checked by Ultrasonic or
Magnetic particle methods. Acceptance criteria shall be as per ASME section VIII Appendix U and
Appendix VI respectively.
Magnetic particle inspection on the whole external surface and the accessible internal surface.
6.1.2.2. Ultrasonic inspection
Ultrasonic inspection of all welds and 25 mm of base material at each side of the weld shall be done.
6.1.2.3. Visual examination
All fitting & flanges shall be visually examined.
6.1.2.4. Test after machining
After machining, all the finished bevels shall be submitted to the following tests:
Magnetic particle or liquid penetrant
For fitting and flanges with wall thickness larger than or equal to 6 mm, ultrasonic inspection on 25 mm
of base material.
6.1.2.5. Dimensional examination
For fittings up to NPS 6, the TPIA shall choose 10 % with a minimum of one piece per item of the order
and these pieces shall be submitted to a dimensional examination.
For fittings larger than NPS 6, all pieces shall be submitted to a dimensional examination
All flanges shall be submitted to a dimensional examination.
6.1.3 Acceptance criteria of the different NDE
6.1.3.1. Visual examination
The following defects are unacceptable:
Undercuts exceeding 1 mm in depth and 25 mm in length.
Undercuts of the outside weld which overlap undercuts of the inside weld.
Lack of penetration.
Continuous occurrence of under-cutting

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6.1.3.2. Magnetic particle inspection

Magnetic particle inspection on the external surface. ASME code, section VIII, division 1,
appendix VI.
6.1.3.3. Ultrasonic inspection
For the longitudinal welds: ASME code, section VIII, division 1, appendix 12.
For welding ends, see § 6.1.3.5.
For base material :
Procedure: ASME code, section V, art. 23, SA-388.
Criteria: ASME code, section VIII, division 1, UF-55 (angle probe will be used).
6.1.3.4. Radiographic examination
For longitudinal seam welds :
Criteria : ASME code, section VIII, division 1, UW 51
For girth welds :
Criteria: API standards 1104, section 6.0.
6.1.3.5. Magnetic particle or liquid penetrant on the finished bevel
The following defects are unacceptable:
Defects extending into the bevel provided the lamination is parallel to the surface and has a
transverse dimension exceeding 6.35 mm.
All defects not parallel to the surface extending into the bevel.
7.0 INSPECTION AND TESTING
7.1 Information
The manufacturer shall inform the TPIA MIN. 5 working days (15 in case of foreign supplier) in
advance of any intervention required by this specification and shall send a copy (fax) of it to
the Client/Consultant.
Hydrostatic testing by the manufacturer is not required, but welding fittings shall be capable to withstand a
field hydrostatic testing in accordance with par. 2.6.
7.2 Workmanship and Finish
7.3 Fittings & Flanges shall be free of injurious defects and shall have workmanlike finish.
7.4 Injurious defects are defined as those having a depth in excess of 6-1/2 % of specified nominal wall.
7.5 Machining and grinding of surface defects shall be treated as follows: sharp defects such as notches,
scratches, scraps, seams, laps, tears, or slivers not deeper than 6 -1/2 % of nominal
wall thickness shall be removed by grinding. Repair of injurious defects by welding shall be permitted
only after agreement by the Client and the TPIA, except that welding of injurious defects shall not be
permitted when the depth of defects exceeds 33-1/3 % of the nominal wall thickness, or the length of repair
exceeds 25 % of the specified diameter. Defects must be completely removed and welding performed by
a welder qualified specifically for repair welding, as per par. 4.2.1. Such repair welding shall be ground
flush with the surface and all welding shall be done before final heat treatment. Repair welding shall be
done with low hydrogen electrodes in shielded metal arc welding, gas metal arc process or submerged ar c

P.013751
055
process. In no case, repair welding or cracks nor repair or repairs is allowed. Repair welding will not be
permitted for flanges.
7.6 Repair welding shall be done before the last heat treatment. Adjusting weld preparations, intended for
field welding, by means of welding is not allowed. For "standard fitting" repair by welding is not permitted.
7.7 Repair welding on the welds & in the body shall be 100 % radiographed and U.S tested.
7.8 At the discretion of the TPIA, finished fittings & flanges shall be subject to rejection if surface
imperfections acceptable under cl. no. 7.3 are not scattered but appear over an area in excess of what
is considered as a workmanlike finish.
7.9 Rejection
Each fitting or flange in which injurious defects are found during inspection and after delivery shall be
rejected. The manufacturer shall be notified. In this case, the fitting shall be replaced immediately. All the
costs involved, including wages and travel expenses of the TPIA/Client/ Consultant shall be
borne by the manufacturer.
8.0 MARKING
8.1 All fittings and flanges furnished under this specification shall be clearly identified on the O.D.
with the following information marked with low stress die stamps or interrupted dot stamps as noted (refer
to MS SP25):
Manufacturer's name or trademark.
Heat code identity.
Fitting or flange number: the fitting or flange number shall be made up of six figures specified as
follows:
the item and his number specified in the purchase order.
The monogram of the Owner/Counsultant. This marking shall only be applied after complete approval
of the Certified Material Test Report (see par. 9.2.).
8.2 In addition to the above, for NPS 2" and larger, it shall also include the following information:
Grade symbol: the grade symbol must designate the material of the fitting or
flange.
8.3 Marking must be done prior to final inspection.
9.0 DOCUMENTATION
9.1 Before starting any control, the manufacturer shall submit for approval to the Third Party inspection
agency and the Client/Consultant the following documents:
Detailed fabrication drawing and calculations.
Fabrication and control procedure (if new -not if upgraded).
List of Operations of Control (LOC) in accordance with PTS (if new -not if upgraded).
Material list.
Qualified welding procedures (if new -not if upgraded).
Welder’s performances qualifications (if new -not if upgraded).
Heat treatment procedure-(if new -not if upgraded).
Non destructive testing procedures.

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055
Each company dealing in the order by fabrication and/or control shall implement a LOC for all
operations and interventions performed in its organization. They shall also be responsible for the
implementation of the same by their subcontractors.
9.2 Certified Material Test Report
A Certified Material Test Report (CMTR) shall be furnished listing as built drawing and calculations,
the LOC (see paragraph 9.1.), the proof test certificate, the base material certificate, the chemical
check analysis. The certificate of the heat treatment, the mechanical tests, the non-destructive
examination, the mechanical properties, the quality release note (see paragraph 9.3) and any special
test required by the purchase order the fitting or flange individual number (see paragraph 8.1.1.) must
be indicated in the CMTR to permit the correct traceability of each piece. The manufacturer shall furnish
one copy of the CMTR to the TPIA and one original and one copy to the Client/Engineer.
9.3 IRN
After final approval of fittings/flanges and the acceptance of the CMTR, the Third Party inspection agency’s
delegate shall furnish to the Client/Consultant and to the manufacturer an Inspection Release Note (IRN).
The manufacturer shall deliver one copy of the IRN with the fittings/flanges and one copy shall be included
in the CMTR (see paragraph 9.2.)
All documents shall be in English language.
10.0 CORROSION PROTECTION
The corrosion protection will be applied by the manufacturer after final inspection by the TPIA.
The product shall meet the following criteria:
▪ Guarantee a corrosion protection for a storage period in open air for at least 6 months.
▪ Shall be easily removable by wire brushing or by grinding.
▪ It shall not produce toxic vapour or smoke when heated by blow torches or during welding.

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055
TABLE 1
CHEMICAL COMPOSITION FOR FITTINGS
Maximum limit of chemical elements which may be used in material under this standard.
% MAXIMUM
C 0.230
Mn 1.60
Si 0.50
P 0.030
S 0.025
Nb 0.080
V 0.120
Mo 0.250
Nt 0.0150
Alternate alloy elements may be used but they shall be discussed with the user prior to delivery of the
material. This table is not intended to represent the composition of any heat of steel, but merely to record
the maximum permissible amounts of one element. The combination of elements of any heat must
conform to the carbon equivalent, subsection 3.10.2.
For each heat the manufacturer shall analyse the following elements: C, Mn, Si, P, S, Nb, V, Cr, Mo, Ni
and Cu.
The intentional addition of elements other than those specified is not permitted unless agreed upon by the
Client.
In any case, for unintentional additions, the following limitations shall be respected:
Cr
Ni ≤ 0.15
0.30 % Mo
Co ≤≤ 0.01
0.05 %
% Cu
Al ≤≤ 0.07
0.20
%
%
The content of N total (Nt) may be up to 0.0150 % and must be guaranteed by the manufacturer. If the
manufacturer cannot give any guaranty of N content, he shall analyse this element.
The total content for Nb + V will be limited to 0.150 %.
For each reduction of 0.01 % below the maximum carbon content, an increase of 0.05 % manganese
above the specified maximum is permissible, up to a maximum of 1.70 %.

P.013751
055
FIG. 1
Fitting size 24" and smaller may be furnished with 37° ½ bevel at manufacturer's
option. Recommended bevel for wall thickness (t) at end of fitting: 20 mm or
less.
FIG. 2
Recommended bevel for wall thickness (t) at end of fitting, greater than 20 mm

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055
FIG. 3
TRANSVERSE FACE AND ROOT BEND TEST SPECIMENS

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055
FIG 5
GUIDED-BEND TEST JIG

DIMENSIONS
Radius of male CLASS OF

member R A Radius STEEL
of female member R Y52 and low- Y56 Y60 Y70
grade
B Width of male
member, A ½A ½A ½A ½A
Width of groove in female
member, B ½B ½B ½B ½B
4 5t 6t 8t
t = specimen thickness t
A + 2t + 3.2
The manufacturer shall use a jig based on this dimension, A + dimension
or a smaller 2t + 3.2 at his
A + 2t + 3.2
option. mm mm mm
A + 2t +
3.2 mm

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055
FIG. 6
SPECTACLE
FLANGE

P.013751
PAINTING SYSTEM & COLOUR
D11077
CODE FOR FINAL LAYER
056

PTS
PAINTING SYSTEM & COLOUR CODE FOR FINAL LAYER

P.013751
D11077
056
The colour codes for final layer of Station Pipe Work & Metering Shed shall be as under:
S. No. DESCRIPTION FINAL LAYER RAL CODE

COLOUR SHADE
1 Pipe Work Yellow RAL 1004
2 Piping Support Grey RAL 7043
3 Hand Rail Grey RAL 7043
4 Gas O/L Actuator Blue RAL 5015
5 Valve Handle/Wheel Black RAL 9005
6 All Valves Grey RAL 7038
7 IJ Grey RAL 7038
8 Filter Grey RAL 7038
9 Pig launcher & Receiver Grey RAL 7038
10 Bolts & Nuts Grey RAL 7038
11 Grating Hot Galvanized
12 Metering Station Shed
12.1 Steel Frame Beige RAL 1018
12.2 Roof / Vertical Shed Grey RAL 7030
12.3 Control Panel Grey RAL 7032
The recommended painting system should be of Category C5 – I Very high (Industrial) as specified in the Standard ISO
12944 Part 1 to 8. The proposed Painting system shall conform to Table A 5 of ISO 12944 – 5 Standard.

P.013751
D11077
056
  

SPECIFICATION NO
PIPING P.013751 D 11077 057
SPECIFICATION ( 3C1 )
SHEET 1 OF 6
MAXIMUM DESIGN CONDITIONS
BASIC PIPING SPECIFICATION DATAS
TEMPERATURE ° C PRESSURE bar g
DESIGN CODE ASME B31.8 Carbon Steel 0 to 65 Carbon Steel 49.00
PRIMARY FLANGE RATING 300#-RF LTCS - 20 to 65 LTCS 49.00
(BARE PIPE - TO BE
BASIC MATERIAL
PAINTED AT SITE)
1/2" to 8" LTCS (See Note 3)
24", 18" & 16" (Mainline) Carbon Steel
CORROSION ALLOWACE 0.5 mm
X-RAYS 100%
SIZE RANGE 1/2"-28"
CODE ANSI B 31.8

FLUIDS
NG : NATURAL GAS
AG : ACTUATING GAS
Note :
1. '3C1' INDICATES - 300# PIPING AND PIPELINE
2. ALL ABOVE GROUND (A/G) STATION PIPES SHALL BE BARE PIPES. THE PIPES SHALL BE PAINTED AT SITE, AS PER PROJECT
SPECIFICATIONS FOR PAINTING OF ABOVE GROUND STATION PIPING.
3. BLOW DOWN / VENT PIPING SHALL BE ASTM A 333, GRADE 6 (LTCS). LTCS MATERIAL SHALL BE CHARPY IMPACT TESTED AT (-20
°C).
0 ISSUE FOR WORK 04.01.2020 VA MS AR

REV DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY

SPECIFICATION NO
PIPING P.013751 D 11077 057
SPECIFICATIONS ( 3C1 )
SHEET 2 OF 6
ITEM SHORT SIZE END RATING DIMENSION MATERIAL REMARKS

CODE FROM- CONNECTION AND/OR STANDARD
THRU SCHED.
PIPES P 1/2" - 2" BE-ANSI B16.25 160 ANSI B36.10 ASTM A 106 Gr. B SEAMLESS
3" - 4" BE-ANSI B16.25 80 ANSI B36.10 ASTM A 106 Gr. B SEAMLESS
6" - 12" BE-ANSI B16.25 40 ANSI B36.10 ASTM A 106 Gr. B SEAMLESS
1/2" - 2" BE-ANSI B16.25 160 ANSI B36.10 ASTM A 333 Gr. 6 SEAMLESS LTCS (Blow Down/Vent)
3" - 4" BE-ANSI B16.25 80 ANSI B36.10 ASTM A 333 Gr. 6 SEAMLESS LTCS (Blow Down/Vent)
6" - 8" BE-ANSI B16.25 40 ANSI B36.10 ASTM A 333 Gr. 6 SEAMLESS LTCS (Blow Down/Vent)
16'' BE-ANSI B16.25 6.4 mm API 5L API 5L X 65 HFW / SAW (MAINLINE)
18'' BE-ANSI B16.25 7.1 mm API 5L API 5L X 65 HFW / SAW (MAINLINE)
24'' BE-ANSI B16.25 9.5 mm API 5L API 5L X 60 SAW (MAINLINE)
16'' BE-ANSI B16.25 7.1 mm API 5L API 5L X 65 HFW / SAW (Hot Induction bend)
18'' BE-ANSI B16.25 7.9 mm API 5L API 5L X 65 HFW / SAW (Hot Induction bend)
24'' BE-ANSI B16.25 11.1 mm API 5L API 5L X 60 SAW (Hot Induction bend)
ELBOWS 90 LR E 1/2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 234 WPB SEAMLESS
1/2"- 8" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 420 WPL6 SEAMLESS LTCS (Blow Down/Vent)
API 5L X 65 or ASTM
16" - 18'' BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9
A860 WPHY 65
API 5L X 60 or ASTM
24'' BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 A860 WPHY 60
ELBOWS 45 LR E45 1/2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 234 WPB SEAMLESS
API 5L X 65 or ASTM
A860 WPHY 65
24'' BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 API 5L X 60 or ASTM
A860 WPHY 60
API 5L X 65 or ASTM
A860 WPHY 65
API 5L X 60 or ASTM
ELBOWS 22.5 LR E22.5 1/2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 234 WPB SEAMLESS
API 5L X 65 or ASTM
A860 WPHY 65
API 5L X 60 or ASTM
API 5L X 65 or ASTM
A860 WPHY 65
API 5L X 60 or ASTM
REDUCERS RC 1/2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 234 WPB SEAMLESS
API 5L X 65 or ASTM
CONCENTRIC A860 WPHY 65
API 5L X 60 or ASTM
REDUCERS RE 1/2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 234 WPB SEAMLESS
API 5L X 65 or ASTM
ECCENTRIC A860 WPHY 65
API 5L X 60 or ASTM
TEES EQUAL T 1/2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 234 WPB SEAMLESS
(NOTE 3) 1/2"- 8" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 420 WPL6 SEAMLESS LTCS (Blow Down/Vent)
API 5L X 65 or ASTM
A860 WPHY 65
API 5L X 60 or ASTM
TEES RED TR 1/2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 234 WPB SEAMLESS
(NOTE 2 & 3) 1/2"- 8" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 420 WPL6 SEAMLESS LTCS (Blow Down/Vent)
API 5L X 65 or ASTM
A860 WPHY 65
API 5L X 60 or ASTM
1/2"-1 1/2" BW - ANSI B16.11 SEE PIPE & NOTE 1 MSS SP 97 ASTM A 105
SOCKOLET
SW
(NOTE 2)
1/2"-1 1/2" BW - ANSI B16.11 SEE PIPE & NOTE 1 MSS SP 97 ASTM A 350 LF 2 SEAMLESS LTCS (Blow Down/Vent)
2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 MSS SP 97 ASTM A 105
WELDOLETS 2"- 8" BW - ANSI B16.25 SEE PIPE & NOTE 1 MSS SP 97 ASTM A 350 LF 2 SEAMLESS LTCS (Blow Down/Vent)
WEL
(NOTE 2)
16" - 18'' BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 694 F 65
24'' BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 694 F 60
CAPS C 1/2"- 12" BW - ANSI B16.25 SEE PIPE & NOTE 1 ANSI B16.9 ASTM A 234 WPB SEAMLESS
API 5L X 65 or ASTM
A860 WPHY 65
API 5L X 60 or ASTM
NIPPLES NBEP 1/2" - 1.1/2" BOTH ENDS PLAIN 160 ANSI B36.10 ASTM A 106 Gr. B SEAMLESS-LG=100mm
NOET 1/2" - 1.1/2" ONE END THRD-MNPT 160 ANSI B36.10 ASTM A 106 Gr. B SEAMLESS-LG=100mm
NBET 1/2" - 1.1/2" BOTH ENDS THRD-MNPT 160 ANSI B36.10 ASTM A 106 Gr. B SEAMLESS-LG=100mm
FULL CF 1/2" - 1.1/2" BW - ANSI B16.25 3000# ANSI B16.11 ASTM A 105 SEAMLESS
COUPLINGS FNPT - ANSI B1-20-1
CAPS C2 1/2" - 1.1/2" FNPT 3000# ANSI B16.11 ASTM A 105 SEAMLESS
THRD ANSI B1-20-1
PLUGS PL 1/2" - 1.1/2" MNPT 3000# ANSI B16.11 ASTM A 105 SEAMLESS
THRD ANSI B1-20-1

SPECIFICATION NO
PIPING P.013751 D 11077 057
SHEET 2 OF 6

THRU SCHED.
NOTEPIPES
: P
1. WALL THICKNESS FOR TEES, ELBOWS, REDUCERS, CAPS AND OTHER FITTINGS SHALL BE DETERMINED BY VENDOR AS PER THE REQUIREMENTS OF ASME B 16.9.
MINIMUM THICKNESS OF TEE SHALL ALSO MEET THE REQUIREMENTS OF ASME B 31.8, APPENDIX -F FOR BRANCH OPENING. FURTHER, MINIMUM THICKNESS OF
TEES, ELBOWS, REDUCERS AND CAPS SHALL NOT BE LESS THAN THAT OF MATING PIPE. ALL WALL THICKNESS CALCULATIONS SHALL BE APPROVED BY OWNER.
THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS PMS.
2. THE SIZE INDICATED IN THIS TABLE REFERS O MAINLINE SIZE OF TEE CONNECTION. FOR BRANCH SIZE, PLEASE REFER TO THE CHART GIVEN IN SHEET 6 OF THIS
DOCUMENT.
3. FLOW TEE SHALL BE INSTALLED IN THE MAINLINE PIGGABLE SECTION ONLY WHEREAS TAPPING SHALL BE COME OUT FROM THE MAINLINE AS PER
SPECIFICATION INSTEAD OF NORMAL TEE.

SPECIFICATION NO
PIPING P.013751 D 11077 057
SHEET 3 OF 6

THRU SCHED.
WN FLANGES F 1/2"- 12" ASTM A 105
(Note 4)
1/2"- 8" ASTM A 350 LF2 SEAMLESS LTCS (Blow Down/Vent)
BW - ANSI B16.25 300# RF ANSI B16-5
16" - 18'' ASTM A 694 F 65
Always to be wielded on 3C1 pipe
24'' ASTM A 694 F 60
ORIFICE FO 1/2"- 12" ANSI B16-36 ASTM A 105 COMPLETE WITH GASKET
1/2"- 8" ASTM A 350 LF2 BOLTS, NUTS
300# RF
FLANGES 16" - 18'' ANSI B16-36 ASTM A 694 F 65
JACK-SCREWS AND PLUGS
24'' ASTM A 694 F 60
BLIND FB 1/2"- 12" ANSI B16-5 ASTM A 105
FLANGES 1/2"- 8" ASTM A 350 LF2 SEAMLESS LTCS (Blow Down/Vent)
300# RF
16" - 18'' ANSI B16-5 ASTM A 694 F 65
24'' ASTM A 694 F 60
SPECTACLE SB 1" - 12" ANSI B16-48 ASTM A 350 LF2 LTCS (Blow Down/Vent)
BLIND FLANGE 1" - 12" ASTM A 105
300# RF
(Note - 5) 16" - 18'' ANSI B16-48 ASTM A 694 F 65
24'' ASTM A 694 F 60
RESTRICTION RO 1" - 12" ANSI B16-5 ASTM A240 GR 304
16" - 18'' 300# RF ANSI B16-5 ASTM A 694 F 65
24'' ASTM A 694 F 60
ANSI B16-5 PIPE PUPS:Same as pipe
2" - 12" BW - ANSI B16-25 300# Material REFER DATA SHEET
MONOLITHIC IJ Forged Ring - ASTM A 105
API 5L
16" - 18' BW - ANSI B16-25 300# PIPE PUPS:API 5L X 65 REFER DATA SHEET
INSULATING Forged Ring - ASTM A 694 F65
API 5L
24" BW - ANSI B16-25 300# PIPE PUPS:API 5L X 60 REFER DATA SHEET
JOINTS Forged Ring - ASTM A 694 F60
STUD BOLTS : ASTM A 193 B
STUD BOLTS B All sizes 300# RF ANSI B18.2.1 7
HEXAGONAL NUTS: ASTM
ANSI B18.2.2
A194 GR 2H
STUD BOLTS : ASTM A 193 B
All sizes 300# RF ANSI B18.2.1
LTCS (Blow Down/Vent)
7
HEXAGONAL NUTS: ASTM
ANSI B18.2.2 A194 GR 2H
GASKETS G All sizes 300# RF API 601 WINDING 4.5 mm THK

SPIRAL MSS SP 44 ANSI 304
WOUND FILLING PURE
GRAPHITE
CENTERING RING
CS
Notes :
4. BORE OF ITEM SHALL MATCH INSIDE DIA OF MATING PIPE. THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS PMS.
5. Up to 12" size, F8 is required while above 12" Spacer & Blamk is required.

SPECIFICATION NO
PIPING P.013751 D 11077 057
SHEET 4 OF 6
THRU SCHED.
BALL VBA 1/2" - 11/2" FLGD RF:ANSI B16-5 300# ANSI B16-10 BODY: FULL BORE
VALVES ASTM A 105 WRENCH OPERATED.
(NOTE 6 &7) BALL: FIRE SAFE
SS 316 FLAOATING TYPE

2"- 4" FLGD RF:ANSI B16-5 300# ANSI B16-10 BODY: FULL BORE AS INDICATED IN DATA SHEET
ASTM A 216 WCB/A234 TRUNION MOUNTED,, DOUBLE BLOCK & BLEED

or BW :ANSI B16.25 WPB
WRENCH OPERATED. (2"), GEAR OPERATED (ABOVE
BALL:
2")
(ASTM A 216 WCB / A
234 WPB) with ENP ( 75 FIRE SAFE
microns )
6"- 12" FLGD RF:ANSI B16-5 300# ANSI B16-10 BODY: FULL BORE AS INDICATED DATA SHEET
ASTM A 216 WCB/A234

or BW :ANSI B16.25 WPB DOUBLE BLOCK & BLEED
BALL: GEAR OPERATED./ACTUATED (AS PER MR/Spec.)

(ASTM A 216 WCB / A
234 WPB) with ENP ( 75 FIRE SAFE
microns )
GLOBE VGL 1/2"-1 1/2" FLGD RF:ANSI B16-5 300# ANSI B16-10 BODY: HANDWHEEL
VALVES ASTM A 105 FIRE SAFE
(NOTE 8) TRIM:
ASTM A182 F6
2" - 18" FLGD RF:ANSI B16-5 300# ANSI B16-10 BODY: HANDWHEEL
ASTM A 216 WCB/A234

WPB FIRE SAFE
TRIM:
ASTM A182 F6
SWING CHECK VCH 1/2" - 11/2" FLGD RF:ANSI B16-5 300# ANSI B16-10 BODY: HORIZONTAL INSTALLATION
VALVES ASTM A 105 VERTICAL INSTALLATION FLOW UPWARDS
TRIM:
ASTM A182 F6
2" - 18" FLGD RF:ANSI B16-5 300# ANSI B16-10 BODY: HORIZONTAL INSTALLATION
ASTM A 216 WCB VERTICAL INSTALLATION FLOW UPWARDS
TRIM:
ASTM A 216 WCB

NOTE:
6. PUP PIECES SHALL BE PROVIDED FOR BUTT WELDED VALVES AS PER THE DATASHEET. MINIMUM THICKNESS OF PUP PIPECE SHALL BE DETERMINED BY VENDOR AS PER THE
REQUIREMENTS OF ASME B 31.8, FIG I-5 FOR WELDING TO VALVE DESIGNED AS PER ASME B 16.34. THE THICKNESS CALCULATIONS SHALL BE APPROVED BY CLIENT. THE PIPE END OF THE
PUP PIECE SHALL MATCH THE THE MATING PIPE.THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS PMS
7. BALL VALVE MATERIAL FOR LTCS SERVICE : BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB , BALL : ASTM A 182 Gr. F316 OR ASTM A 351 GR. CF8M OR (ASTM A350 LF2, CL1 / ASTM A
352 Gr. LCB) + ENP
8. GLOBE VALVE MATERIAL FOR LTCS SERVICE : BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB, DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB) + 13% CR. STEEL FACING,
STEM : 13% CR. STEEL (NO CASTING)

SPECIFICATION NO
PIPING P.013751 D 11077 057
SHEET 5 OF 6
REDUCERS CHART
SMALL SIZE
1/2"3/4" 1" 1.1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
1/2"
3/4" X
1" X X
L 1.1/2" X X X
A 2" X X X
R 3" X X
G 4" X X X
E 6" X X
8" X X
S 10" X X X
I 12" X X X
z 14" X X X X
E 16" X X X X
18" X X X X
20" X X X X
24" X X X X
28" X X X
LEGEND
X : CONCENTRIC AND ECCENTRIC REDUCERS- BW

SPECIFICATION NO
P.013751 D 11077 057

PIPING SPECIFICATIONS
( 3C1 )
SHEET 6 OF 6
BRANCH CHART
BRANCH SIZE
1/2" 3/4" 1" 1.1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
1/2" T
3/4" TR T
1" TR TR T
H 1.1/2" SW TR TR T
E 2" SW SW TR TR T
A 3" SW SW SW TR TR T
D 4" SW SW SW SW TR TR T
E 6" SW SW SW SW W TR TR T
R 8" SW SW SW SW W TR TR TR T
10" SW SW SW SW W W TR TR TR T
S 12" SW SW SW SW W W BW* TR TR TR T
I 14" SW SW SW SW W W BW* BW* TR TR TR T
Z 16" SW SW SW SW W W BW* BW* BW* TR TR TR T
E 18" SW SW SW SW W W BW* BW* BW* BW* TR TR TR T
20" SW SW SW SW W W BW* BW* BW* BW* BW* TR TR TR T
24" SW SW SW SW W W BW* BW* BW* BW* BW* BW* TR TR TR T
LEGEND
T : TEE EQUAL-BW
TR : REDUCING TEE-BW (FLOW TEE WHEREVER INDICATED SHALL BE PROVIDED)
W : WELDOLET- BW
SW : SOCKOLET
BW : BRANCH WELD-CHECK IF REINFORCING PLATE IS NECESSARY ACCORDING ANSI B 31.8 (See Note)
*NOTE : IN PLACE OF BRANCH -WELD, EXTRUDED TEE, CONFORMING TO ASME B 16.9 SPECIFICATION,
MAY BE USED, SUBJECT TO AVAILABILITY

QAP No: P.013751 D 11013 029 Rev.: 0
QUALITY ASSURANCE PLAN Date: 07.01.2020
PIG LAUNCHER & RECEIVER Prepared : VA Checked : RP
Approved : GSS
Scope of Inspection
Applicable
Sn Activity Extent of Check Acceptance Criteria Document Type
Standard/Document Third Party Inspection
Manufacturer Control Authority
Agency(by EPC)
1. Chemical analysis 1 per heat API 5L/ASTM E350 API 5L/ASTM E350 Cert. 3.2 P 100%W 100%R
1 per heat on samples taken from
2 Mechanical properties API 5L/ASTM A 370 API 5L/ASTM A 370 Cert. 3.2 P 100%W W/R
mill
Qualified Welding Procedures (WPS,
3 ASME Section IX ASME Section IX Cert. 3.2 P 100%W 100%R
PQR,WQT)
UT/Magnetic Test on weld and Butt ASME Section VIII Div. I,
4 100% ASME V Art. 7 Cert. 3.2 P 100%W W/R
welding ends/bevels APP. VI
ASME Section VIII Div. I,
5 UT of shell area under RF pass 100% ASME V Art. 6 Cert. 3.2 P 100%W W/R
APP. VIII
PT on fillet welds (Pressure parts and ASME Section VIII Div. I,
6 100% ASME V Art. 6 Cert. 3.2 P 100%W 100%R
barrel supports) APP. VIII
7 X - Ray Exam. All butt joints 100% ASME V, Art. 2 ASME VIII-UW 51 Cert. 3.2 P 100%W 100%R
8 Low temperature certificate (Impact test) 1 per heat ASTM A-370 ASME B 31.3/323 Cert. 3.2 P 100%W W/R
Heat Treatment (Start & Stop temp. Chart

9 shall be signed by TPIA, also Power 1 per furnace charge ASTM A-370 API 5L /ASTM A 370 Cert. 3.2 P 100%W 100%R
failure log shall be maintained).
10 Hydrostatic test 100% Data Sheet Data Sheet Cert. 3.2 P 100%W 100%W
11 Painting 100% As per Painting specification As per Painting specification Cert. 3.2 P 100%W 100%W
12 Dimensional & Visual Check 100% ASME V, Art. 9 API 5L/ ASME B 31.3 Cert. 3.2 P 100%W 100%W
13 Drawing & Calculation approval Data Sheet Data Sheet P 100%R 100%R
LEGEND:
RT:Radiographic test PT:Liquid penetrant test MT:Magnetic particle test HT: Heat Treatment VT: Visual Test
P:Performed R:Review W:Witness WPS: Welding Procedure Specification PQR: Procedure qualification Record WQT: Welder Qualification Test
TPIA: Third Party Inspection Agency ; Control Authority : Owner/Engineer or their Authorised Inspection Agency.
Note: 1 The Above Testing and acceptance criteria are minimum requirements, however, equipment supplier shall ensure that the product also comply to the additional requirements as per Technical specifications and data sheets.
2 The supplier shall submit their own detailed QAP prepared on the basis of the above for approval of Owner/Owner's representative and TPIA.
3 Supplier shall submit Calibration certificates of all Instruments/Equipment to be used for Inspection and Testing to TPIA with relevant procedures and updated standards for TPIA review/Approval.
4 TPIA will have Right to Inspect minimum 10% of all manufacturing activities on each day or as specified above.
5 TPIA along with Owner/Owner's representative shall review/approve all the documents related to QAP/Quality manuals/Drawings etc. submitted by supplier.
6 Supplier in coordination with Sub vendor shall issue detailed Production and Inspection schedule indicating the dates and the locations to facilitate Owner/Owner's representative and TPIA to organise Inspection.
7 All bought out items including Quick opening closure shall be provided with EN 10204 3.2 certificates.
8 Quick Opening Closure shall be ASME "U" stamped.
9 Certification requirements shall comply with European Standard EN 10204:3.2 (latest edition)
10 For All Forging Materials, The Specimen Shall Be Taken From The Integral Part of The Forging.
11 In case of conflict between purchase specification, contract documents and QAP, more stringent conditions shall be applicable.
Page 1 of 1
QCT No. : P.013751 D 11013 030
Date: 07.01.2020 Revision: 0
QUALITY CONTROL PLAN Prepared : VA
FITTINGS
Checked : RP
Approved : CKS
PTS Scope of Inspection

S Applicable standard &
ACTIVITY Frequency Acceptance criteria Document type
NO. Procedure
Clause No. Manufacturer TPIA Client / Consultant
0 CONTROL BEFORE MANUFACTURING
- list of operation in manufacturing and control 9.1 specification Perform review point review point
- Fabrication and Control procedure 9.1 specification Perform review point review point
- Design Proof test 2.7 specification Perform review point review point
- material part list 9.1; 2 and 3 specification Perform review point review point
- dimensional drawings 9.2 ; 2 specification Perform review point review point
- heat treatment procedure 2, 4, 5, 6 & 7 specification Perform review point review point
- non destructive testing procedures 6 specification Perform review point review point
- painting procedure As per Appl PTS specification Perform review point review point
1 BASE MATERIAL
1.1 MATERIALS
Tensile tests (YS, UTS, YS/UTS, %EL, RA, Bend etc. as applicable)
5.1.1 1 per heat PTS certif. 3.2 Perform hold point review report
(remark : marking transfer by TPIA)
Charpy-test at as per Mat. Spec. (Impact Energy & Shear Area)
5.1.2 1 per heat Mat. Spec. certif. 3.2 Perform hold point review report
1.2 CHEMICAL COMPOSITION review report

Check chemical analysis & Carbon Equivalent 3.10 1 per heat PTS-Table1+ ASTM & Mat. Spec. Lab cer Perform review report review report
2 FABRICATION & TESTS 4
Welding
2.1
Review of WPS (If New WPS has established, same to be
- report Perform hold point review report
witnessed by TPIA) 4.1 & 4.2 ASME SEC IX PTS & ASME Sec-IX
- Review of welders records report Perform hold point review report
- Cosumable Verification ASME SEC IX / SEC IIC PTS & ASME Sec-IX & Sec-II report Perform review point
Heat treatment (Loading & Unloading shall be witnessed by TPIA, Witness Point (Loading &
2.2 4.3 all fittings T/T Graph PTS certif. 3.2 Perform review report
Power failure log shall be maintained) Unloading)
- time temperature chart 4.3.1 1 per furnace charge report Perform review report review report
- micrographic examination 4.3.2 1 per lot* ASTM E 112 Grain size : range 8 to 12 certif. 3.2 Perform hold point review report
City Gas Distribution Project 1 of 3

QCT No. : P.013751 D 11013 030
FITTINGS
Checked : RP
Approved : CKS

NO. Procedure
CONTROL testing
Mechanical BEFORE MANUFACTURING
2.3
Tension test for fitting ≥ 2" (YS, UTS, YS/UTS, %EL, RA,
-
Bend etc. as applicable)
4.2.4 & 5.1.1
- base material 1 per lot PTS + E/R <= 0.85 & Mat. Spec.
ASTM A 370
- weld 1 per lot PTS & Mat. Spec.
- Impact test for fitting ≥ 2"
- At 0°C Minimum Average
2 sets of 3 certif. 3.2 Perform hold point review report
- base material (Longitudinal & Transverse) Absorbed Energy shall be
specimens per lot
SMYS (Mpa)/10, with a minimum
1 sets of 3 of 27 J, for the transerve
- weld (Transverse) 4.2.4 & 5.1.2 specimens per lot direction.
ISO 148 - Charpy V - Notch
- At 0°C Minimum Individual
Energy value shall not be less
1 sets of 3 than 80 % of the Minimum
- HAZ (Transverse)
specimens per lot required average value, for the
transerve direction.
- Flattening test for fitting < 2" 5.1.3 1 per group (*) PTS PTS & Mat. Spec.
2.4 Chemical analysis & Carbon Equivalent 5.2 For each lot ASTM & PTS Cl 3.10.1 & 3.10. 2 PTS & Mat. Spec. certif. 3.2 Perform review report review report
3 NON DESTRUCTIVE EXAMINATIONS (NDE) 5.3

Longitudinal welds : ASME section
6.1.1 and VIII division 1 UW 51
3.1 Radiographic examination All butt welds ASME section V certif. 3.2 Perform witness point review report
6.1.3.4
Girth welds : API 1104 section 6.0
3.2 Ultrasonic inspection
6.1.2.1, 6.1.2.2,
- base material thickness ≥ 6 mm 100% ASME section V art 23, SA-388 ASME section VIII division1 UF-55
6.1.2.4 , 6.1.3.3 certif. 3.2 Perform witness point review report
6.1.2.1, , ASME section VIII division1,

- weld 100% ASME V
6.1.2.2, 6.1.3.3, appendix 12
6.1.2.1, 6.1.2.4, ASME section VIII division1,

3.3 - Magnetic particle inspection 100% ASME V certif. 3.2 Perform witness point review report
6.1.3.2, 6.1.3.5, appendix 6
3.4 - After machining

wall thickness ≥ 6
- Magnetic particle or liquid penetrant of the bevels 6.1.2.4, 6.1.3.5, mm all finished ASME V PTS & Mat. Spec.
bevels certif. 3.2 Perform witness point review report
6.1.2.1, 6.1.2.2,
- Ultrasonic inspection of 25 mm of base material (if t ≥ 6 mm) All finished bevels ASME V PTS & Mat. Spec.
6.1.2.4 , 6.1.3.3
6.1.2.3 &
3.5 - Visual examination 100% PTS & Mat. Spec. certif. 3.2 Perform hold point review report
6.1.3.1
10% NPS ≤ 6"
3.6 - Dimensionnal examination 6.1.2.5 PTS & Mat. Spec. certif. 3.2 Perform witness point review report
100% NPS > 6"
QCT No. : P.013751 D 11013 030
FITTINGS
Checked : RP
Approved : CKS

NO. Procedure
4 CONTROL
FINAL BEFORE MANUFACTURING
INSPECTION TEST
4.1 Marking 8 all certif. 3.2 Perform witness point reiew report
4.2 Inspector's stamp 8.1.1 all certif. 3.2 Perform witness point reiew report
4.3 Documentation 9 - PTS & P.O. PTS & P.O. certif. 3.2 Perform hold point review report
(*) Fittings from the same heat of steel of the same shape and the same main pipe/plate dimension of the fittings
LOT - A lot consists of all fittings from one heat of steel with same initial wall thickness, from the same furnace charge for final heat treatment, from the same shape and the same main pipe/plate dimension.
LEGEND:
RT : Radiographic test PT : Liquid penetrant test MT : Magnetic particle test HT : Heat treatment VT : Visual test P : Performed
R : Review W : Witness TPIA : Third Party Inspection Agency; SMYS : Specified Minimum Yield Strength;
Hold point = No further steps may be undertaken before the intervention of the appointed responsible takes place.
Witness point = The appointed responsible has to be notified of the operation in advance, but production will continue whether the intervention took place or not.
Note: 1 The Above Testing and acceptance critera are minimum requirements, however, equipment supplier shall ensure that the product also comply to the additional requirements as per Technical specifications and data sheets.
2 The supplier shall submit their own detailed QAP prepared on the basis of the above for approval of Owner/Owner's representative and TPIA for each sizes.
3 Supplier shall submit Calibration certificates of all Instruments/Equipment to be used for Inspection and Testing to TPIA with relavant procedures and updated standards for TPIA reveiew/Approval.
4 TPIA will have Right to Inspect minimum 10% of all manufacturing activities on each day or as specified above.
5 TPIA along with Owner/Owner representative shall review/approve all the documents related to QAP/Quality manuals/Drawings etc.submitted by supplier.
6 Manufcaturer shall in coordination with Sub vendor shall issue detailed Production and Inspection schedule indicating the dates and the locations to facilitate Owner/Owner's representative and TPIA to organise Inspection.
7 Certification requirements shall comply with European Standard EN 10204 (latest edition)- 3.2 Type.
8 Heat treatment start and stop temperature chart shall be witnessed & signed by TPIA. Power failure log book / sheet shall be maintained
11 Blow down / Vent piping including valves, Fittings & Flanges shall be charpy impact tested at (-20 °c)

QCT No. : P.013751 D 11013 031
QUALITY CONTROL TABLE Prepared : VA
FLANGES Checked : RP
Approved : CKS

Applied standard e/o Document
S.No. ACTIVITY Frequency Acceptance criteria
Procedure type
chap. Manufacturer TPIA Client / Consultant
0 CONTROL BEFORE MANUFACTURING
- list of operation in manufacturing and control 9.1 1 per purchase order specification Perform review point review point
- Fabrication and Control procedure 9.1 specification Perform review point review point
- material part list 9.1; 2 and 3 specification Perform review point review point
- dimensional drawings 9.2 ; 2 specification Perform review point review point
- heat treatment procedure 2, 4, 5, 6 & 7 specification Perform review point review point
- non destructive testing procedures 6 specification Perform review point review point
- painting procedure As per PTS specification Perform review point review point
1 BASE MATERIAL
Mechanical tests
1.1 (remark : marking transfer by TPIA)
Tensile tests (YS, UTS, YS/UTS, %EL, RA, Bend

5.1.1 1 per lot* PTS / Mat. Spec. certif. 3.2 Perform hold point review report
etc. as applicable)
1 per lot* (1 set of 3

Charpy Impact test at temp. as per Mat. Spec. 5.1.2 PTS / Mat. Spec. certif. 3.2 Perform hold point review report
specimen per temp. range)
CHEMICAL COMPOSITION
1.2
Check chemical analysis 3.10 1 per heat PTS-Table1 Perform review report review report
2 FABRICATION AND TESTS
Heat treatment (Loading & Unloading shall be
Witness Point (Loading
2.1. witnessed by TPIA, Power failure log shall be 4.3 all fittings T/T Graph PTS certif. 3.2 Perform review report
& Unloading)
maintained)
- time temperature chart 4.3.1 1 per furnace charge report Perform review report review report
- micrographic examination 4.3.2 1 per lot* ASTM E 112 Grain size : range 8 to 12 certif. 3.2 Perform hold point review report
Mechanical tests
2.2. certif. 3.2 Perform hold point review report
City Gas Distribution project 1 of 3

QCT No. : P.013751 D 11013 031
Approved : CKS

Procedure type
Tension test forMANUFACTURING

flanges (YS, UTS, YS/UTS, 1 sample per lot of HT per ASTM A 350 § 6.1.3 +
2.2.1 CONTROL
- BEFORE 4.2.4 & 5.1.1 PTS & Mat. Spec. certif. 3.2 Perform hold point review report
%EL, RA, Bend etc. as applicable) Raw material Heat E/R <= 0.85 / PTS
- At 0°C Minimum Average

Absorbed Energy shall be
SMYS (Mpa)/10, with a minimum
of 27 J, for the transerve direction.
Charpy Impact test for flanges (Longitudinal 2 sets of 3 specimens per ISO 148 - Charpy V- - At 0°C Minimum Individual
2.2.2 - 4.2.4 & 5.1.2 certif. 3.2 Perform hold point review report
& Transverse) lot of HT per RM Heat Notch Energy value shall not be less
than 80 % of the Minimum
required average value, for the
transerve direction.
3 NON DESTRUCTIVE EXAMINATIONS (NDE)
3.1 Radiographic examination 6.1.1 and 6.1.3.4 All butt welds ASME Section-V Girth welds : API 1104 section 6.0 certif. 3.2 Perform witness point review report
6.1.2.1, 6.1.2.2, ASME Section-V, Art- ASME section VIII division1 UF-
3.2 Ultrasonic inspection 100% certif. 3.2 Perform witness point review report
6.1.2.4 , 6.1.3.3 23, SA-388 55
6.1.2.1, 6.1.2.4, ASME section VIII division1

3.3 Magnetic particle inspection 100% ASME Section-V certif. 3.2 Perform witness point review report
6.1.3.2, 6.1.3.5, appendix 6
3.4 After machining
Magnetic particle or liquid penetrant of the
- 6.1.2.4, 6.1.3.5, all finished bevels ASME Section-V PTS § 5.3.3.5. certif. 3.2 Perform witness point review report
bevels
Ultrasonic inspection of 25 mm of base 6.1.2.1, 6.1.2.2, wall thickness ≥ 6 mm all
- ASME Section-V PTS § 5.3.3.5. certif. 3.2 Perform witness point review report
material 6.1.2.4 , 6.1.3.3 finished bevels
3.5 Visual examination 6.1.2.3 & 6.1.3.1 100% PTS certif. 3.2 Perform hold point review report
10% NPS ≤ 6"
3.6 Dimensionnal examination 6.1.2.5 PTS certif. 3.2 Perform witness point review report
100% NPS > 6"

QCT No. : P.013751 D 11013 031
Approved : CKS

Procedure type
4 CONTROL
FINAL BEFORE TEST
INSPECTION MANUFACTURING
4.1 Marking 8 all Perform witness point review report

4.2 Inspector's stamp 8.1.1 all certif. 3.2 Perform hold point review report
4.3 Documentation 9 - PTS & P.O. PTS & P.O. certif. 3.2 Perform hold point review report
* LOT - A lot consists of all fittings from one heat of steel with same initial wall thickness, from the same furnace charge for final normalizing heat treatment, from the same shape and the same main pipe dimension.
LEGEND:
RT : Radiographic test PT : Liquid penetrant test MT : Magnetic particle test HT : Heat treatment VT : Visual test RM : Raw Material
R : Review W : Witness P : Performed TPIA : Third Party Inspection Agency; SMYS : Specified Minimum Yield Strength;
Hold point = No further steps may be undertaken before the intervention of the appointed responsible takes place.
Witness point = The appointed responsible has to be notified of the operation in advance, but production will continue whether the intervention took place or not.
Note: 1 The Above Testing and acceptance critera are minimum requirements, however, equipment supplier shall ensure that the product also comply to the additional requirements as per Technical specifications and data sheets.
The supplier shall submit their own detailed QAP prepared on the basis of the above for approval of Owner/Owner's representative and TPIA, for each size. Impact test at -20 deg C shall be conducted in addition to respective material
2
requirement.
3 Supplier shall submit Calibration certificates of all Instruments/Equipment to be used for Inspection and Testing to TPIA with relavant procedures and updated standards for TPIA reveiew/Approval.
4 TPIA will have Right to Inspect minimum 10% of all manufacturing activities on each day or as specified above. Owner reserves the right to inspect any quantity of item at any time during execution.
5 TPIA along with Owner/Owner representative shall review/approve all the documents related to QAP/Quality manuals/Drawings etc.submitted by supplier.
6 Manufacturer shall in coordination with Sub vendor shall issue detailed Production and Inspection schedule indicating the dates and the locations to facilitate Owner/Owner's representative and TPIA to organise Inspection.
7 Certification requirements shall comply with European Standard EN 10204 (latest edition)-3.2 issued by TPIA and Vendor.
8 Heat treatment start and stop temperature chart shall be witnessed & signed by TPIA. Power failure log book / sheet shall be maintained
10 Certification requirements shall comply with European Standard EN 10204 (latest edition)
12 Blow down / Vent piping including valves, Fittings & Flanges shall be charpy impact tested at (-20 °c)

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TABLE OF CONTENTS

PROJECT-DEVELOPMENT OF CGD NETWORK IN THE P.013751

1 MR Material Requisition P.013751 D11071 101 1 12 1

2 DATA SHEET Pig Launcher Size 28"x24" P.013751 D 11087 006 0 2 13

3 DATA SHEET Pig Receiver Size 28"x24" P.013751 D 11087 007 0 2 15

4 DATA SHEET Pig Launcher Size 20"x16" P.013751 D 11087 008 1 2 17

5 DATA SHEET Pig Receiver Size 20"x16" P.013751 D 11087 009 1 2 19

6 DATA SHEET Pig Launcher Size 22"x18" P.013751 D 11087 013 0 2 21

7 DATA SHEET Pig Receiver Size 22"x18" P.013751 D 11087 014 0 2 23

10 DATA SHEET Pressure Safety Valve P.013751 D 11087 012 0 1 29

11 PTS Pig Launcher/Receiver P.013751 D11077 054 1 10 30

12 PTS Fittings & Flanges P.013751 D11077 055 0 22 40

14 PMS Piping Specifications - Piping Classes (3C1) P.013751 D11077 057 0 7 65

15 QCT Pig Launcher / Receiver P.013751 D11013 029 1 1 72

16 QCT Fittings P.013751 D11013 030 0 3 73

17 QCT Flanges P.013751 D11013 031 0 3 76

Rev. 1 City Gas Distribution Project Page 1 of 1

BHARAT GAS RESOURCES LIMITED (BGRL)

DEVELOPMENT OF CGD NETWORK IN THE GA OF

MATERIAL REQUISITION FOR PIG LAUNCHER / RECEIVER

1 12.03.2020 Issued for Tender VA RP GS

3. DESCRIPTION OF GOODS ADD/OR SERVICES ................................................................... 4

Rev. 1 City Gas Distribution Project. Page 2 of 12

Client Shall mean Bharat Gas Resources Ltd;

Engineer/Owner’s Representative Designate the individual or legal entity to which the

Manufacturer Manufacturer of the Pig Launcher & Pig Receiver as

Control Authority Client / Client’s Representative or Client’s Approved

Rev. 1 City Gas Distribution Project. Page 3 of 12

3. DESCRIPTION OF GOODS ADD/OR SERVICES

A. DESCRIPTION OF GOODS AND/OR SERVICES FOR PIG LAUNCHER & RECEIVER

PART A: PIG LAUNCHER/RECEIVER FOR LIMPANGAON AHMEDNAGAR AURANGABAD

Item Sr. Total Qty

Pig Launcher of size 28” x 24” (along with internal

Pig Launcher of size 20” x 16” (along with internal

Pig Receiver of size 20” x 16” (along with internal

Pig Signaller (Non-intrusive type) complying to

Rev. 1 City Gas Distribution Project. Page 4 of 12

PART B: PIG LAUNCHER/RECEIVER FOR MOUJE VADGAON WAGHWADI SATARA SANGHLI (

Item Sr. Total Qty

Pig Launcher of size 22” x 18” (along with internal

Pig Receiver of size 22” x 18” (along with internal

Pig Receiver of size 20” x 16” (along with internal

Pig Signaller (Non-intrusive type) complying to

One number of Pressure safety valve including

‘O’ Ring Gasket for size 22” x 18” Pig Trap

Rev. 1 City Gas Distribution Project. Page 5 of 12

5. INSPECTION AND TEST PLAN

a) Lloyd Register of Industrial Services

Rev. 1 City Gas Distribution Project. Page 6 of 12

Rev. 1 City Gas Distribution Project. Page 7 of 12

Documents Revision of documents

Data Sheet - Pig Launcher Size 28"x24"

Data Sheet - Pig Launcher Size 22"x18"

Data sheet – Pig Receiver Size 22"x18”

Data sheet – QOEC for Launcher Receiver

Data sheet – Non intrusive type Pig Signaller

Data sheet – Pressure safety valve

Particular Technical Specification - Pig Launcher

Particular Technical Specification - Painting