#Rachit Shah Resume

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RACHIT SHAH

Lynchburg, VA | [email protected]
(860) 614-5023 | linkedin.com/in/shahrachit90

EXECUTIVE SUMMARY
An experienced Senior Mechanical Design Engineer with 9+ years’ professional experience. A passionate
individual who thrives for quality product design, problem solutions and process improvements. Ability to both
design and build products allow flexibility across multiple roles and the ability to lead cross-functional teams.
Hands on and results focused approach with high attention to detail and self-driven to perform at high level.

Areas of expertise include:


• 3D Modeling Expert • Ansys/Nastran (FEA) • Validation & Verification
• Sheet metal & Machined Parts • Autodesk Vault (EPDM) • FMEA / DFM Principles
• Process Improvements Expert • Microsoft D365 (ERP) Expert • Injection Molding Principles
• Six Sigma Green Belt (In progress) • QMS System • 3D Printing

CAREER HIGHLIGHTS
• Key contributor from Mechanical Department to establish mobile substation designs along with
continuous design improvement which resulted in 20-25% more revenue every year.
• Designed and implemented Engineering Tools and processes which reduced 10-20% time on every
duplicate unit.
• Improved processes and work flow for Metal fab department which reduced material consumption and
time by 30%-35% avg. on every project.

PROFESSIONAL EXPERIENCE
Delta Star Inc. Lynchburg, VA 2015 – Present
Delta Star, Inc. manufactures custom medium-power transformers, mobile transformers, and mobile
substations.

Sr Mechanical Design Engineer 2022- Present


• Managed, supervised and mentored peers to accomplish their task while successful on-time delivery of
the projects.
• Identified differences in design practices among Delta star facilities and contributed towards unification
of design standards for all facilities.
• Became liaison between external customer, vendors and internal customers for many projects to
identify and resolve conflicts or improvements during design stage.
• Enforced specifications and quality control standards at vendor sites to ensure exceptional quality
products are delivered.
• Prepared RFQs for new and existing customers outlining the project scope and timeline.
• Assisted in streamline engineering schedule to achieve realistic goals aligning with monthly business
revenue targets.

Mechanical Design Engineer 2015-2021


• Designed and created new enclosure design for Transformers using CAD tools which consisted of
engineering calculations from first principles to strength of material principles.
• Key contributor from Mechanical Department to establish mobile substation designs along with
continuous design improvement which resulted in 20-25% more revenue every year.
• Improved processes and work flow for Metal fab department which reduced material consumption and
time by 30%-35% avg. on every project.
• Analyzed transformer metal body using FEA tool and principles for sustaining pressure (+15 psi) or
vacuum (-15 psi) conditions during transformer energization.
• Designed and implemented Engineering Tools and processes which reduced 10-20% time on every
duplicate unit.
• Created manufacturing drawings for different assembly stages with details while incorporating DFMA
principles and GD&T per ASME Y14.5 standards.
• Contributed in development of standard part library and automation of complex mechanical assembly
containing 250+ parts through Autodesk ETO software.
• Collaborated with other disciplines, departments and manufacturing facilities for scheduling and status
updates for ongoing projects.
• Performed verification and validation of design through different production stages, generated ECN,
troubleshoot challenges when applicable.

Cad Engineers PVT Ltd. Vadodara, India 2013


Junior Design Engineer
• Conducted 3D modeling and FEA analysis of solar tracking system and thermal insulating mechanism
using Pro/E 5.0 and Ansys 12 software.
• Improved product life by 30% through modifying the existing design of electric motor using SolidWorks
2013.
R.K. Feed Equipment Ltd. Halol, India 2012
Mechanical Engineer
• Developed and implemented a new technique for manufacturing herringbone rollers, which resulted in
increased productivity by 25%.

EDUCATION
Master of Science, Mechanical Engineering 2015
Northeastern University Boston, MA
• Courses: Finite Elements Method, CFD, Fracture Mechanics and Failure Analysis, Control and
Mechatronics
Bachelor of Engineering, Mechanical Engineering 2012
Gujarat Technological University Gujarat, India

TECHNICAL SKILLS
3D Solid Modeling CAD Software: Inventor 2021, AutoCAD 2021, SolidWorks 2014, Creo 2.0
Simulation and Computing Software: MATLAB 2013, Ansys 12, Nastran
MS Office suite: MS Excel, MS Word, MS PowerPoint, MS Project, MS SharePoint
ERP / EPDM Software: Microsoft D365 (ERP), Autodesk Vault (EPDM), QMS

CERTIFICATIONS

• CSWA (SolidWorks Associate) - 2015 • CSWP (SolidWorks Professional) – 2015

Professional Association

• ASQ • ASME • PMI

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