Mixer Self-Test Steps

5HSDLU,QVWUXFWLRQV 0L[HUVHOIWHVWVWHSVDQGHUURUV
0L[HUVHOIWHVWVWHSVDQGHUURUV
Key to column headings in following table:
− "Test no." = Number of self-test step
All rights reserved. Copyright reserved • R5132300T23_Mischer_Selbsttestschritte.fm 05.04.02 • Repair Instructions • Version 1.0 • Released
− Test description = Short text describing the content of the test

− Test MA/SV = Indication of whether the test is performed by the Master (MA) and/or the Supervisor (SV).
− Limits = Limit values for target/actual comparisons
− Error code = If an error is detected in the self-test the step number and error code are displayed on-screen.
− Description = Description of error - what did not meet expectations.
− Cause(s) = These must be sought.
The "Test group" (TG) column contains the following abbreviations:
− Electronics = E
− Gas supply = G
− Gas supply (POST only) = GP
− Safety mechanism test = SM
− Service test = DS
− Sensor test = SE
− Valve test = V
The mixer self-test steps run in a preset order as part of the overall self-test. The mixer can be calibrated manually in service
mode (for more information see Mixer screen in Service mode document).
'UlJHU0HGLFDO$* &R.*D$3ULPXV
7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

QR 0$69
0x00000000 Test not yet started

0x00000001 Test aborted
0x00000002 Test passed
0x00000004 Test failed
0x00000008 Error in internal test sequence Software error!
0x00000005 SV only: Test not implemented
0 Not used
1 Not used

QR 0$69
2 Sintered-metal x SE 750 to 0x00000010 The tank could not be vented Blockage; VTANK valve
screen calibration 1250 within the preset time faulty

with AIR (MFA)
0x00000020 The tank could not be filled No gas; gas inlet valve
with gas within the preset time faulty
0x00000040 The deviation of the actual Interference via mixer
fresh gas flow from the outlet; regulator
required flow during calibration oscillation; proportional
was too great valve faulty
0x00000080 The permissible time for the Blockage; proportional
pressure to fall to the valve faulty
calibration test pressure was
exceeded
0x00000100 Calculated calibration factor Sintered-metal screen
too high faulty; mixed gas flow
metering error
0x00000200 Calculated calibration factor
too low
0x00000400 The mixed gas flow could not Ongoing interference via
be stabilized within the preset mixer outlet; regulator
time oscillation; proportional
valve faulty

QR 0$69
3 Sintered-metal x SE 750 to see test 2
screen calibration 1250

with O2 (MFA)
4 Offset definition x SE 27 to 159 0x00000010 The test was not completed Blockage; interference via
of mixed gas digits within the preset time mixer outlet; noise on
high-flow sensor signal
pressure sensor
0x00000020 The calculated offset was too Sensor faulty
low
0x00000040 The calculated offset was too
high
0x00000100 The O2 safety flow adjuster The O2 safety flow
was open adjuster was open
5 Offset definition x SE 27 to 177 see test 4
of mixed gas low- digits
flow pressure
sensor

QR 0$69
6 Characteristic x SE 794 to 0x00000010 The tank could not be vented Blockage; tank flush valve
ratio between 1305 within the preset time faulty

high- and low-
flow pressure
sensor (MFPF)
0x00000100 Calculated gain factor too high. One or both sensors
0x00000200 Calculated gain factor too low faulty. Mixed gas flow
metering error
0x00000400 The mixed gas flow could not Ongoing interference via
be stabilized within the preset mixer outlet; regulator
time oscillation; proportional
valve faulty
7 Not used

QR 0$69
8 Shut-off path test x x SM 0x00000010 The tank could not be vented Blockage; VTANK valve
within the preset time faulty

0x00000040 The tank was not vented within Blockage; shut-off path
the preset time by the SV faulty; VTANK valve
faulty; jumper not
removed
0x00000080 The tank could not be refilled No gas; shut-off path
after SV venting faulty; gas inlet valve
faulty
0x00000100 The shut-off path could not be Software error!
reactivated (but claims to be
active)
9 Not used
10 Ambient pressure x x SE 560 to 0x00000010 The test was not completed Blockage; interference via
definition 1100 within the preset time mixer outlet; noise on
mbar sensor signal
low
high
11 Not used

QR 0$69
12 Test for offset x SE 85 mbar 0x00000010 The test was not completed Blockage; interference via
identity of tank within the preset time mixer outlet; noise on

and system x sensor signal
pressure sensor
0x00000080 The values of the tank and One or both sensors
system pressure sensors were faulty; proportional valve
too different faulty
0x00000100 The O2 safety flow adjuster The O2 safety flow
was open adjuster was open
55 mbar 0x00000200 The measured values for tank One or both amplifier
pressure and service tank channels faulty
pressure were too different
0.75 s 0x00001000 The ramp to open the Software error!
proportional valve was not
completed within the preset
time
0x00002000 The ramp to close the
proportional valve was not
completed within the preset
time
13 Not used

QR 0$69
14 Test for supply x E 5.3 V 0x00000010 The +5V supply voltage was Voltage generator on
voltage errors above the permissible range MIXER PCB faulty

occurring during
POST
4.78 0x00000020 The +5V supply voltage was
below the permissible range
16.15 V 0x00000040 Dto. Fr +15V
13.95 V 0x00000080 Dto. Fr +15V dto. or jumper not
connected
25.27 V 0x00000100 Dto. Fr +24V Voltage generator on
MIXER PCB faulty
22.91 V 0x00000200 Dto. Fr +24V dto. or jumper not
connected
-12.85 V 0x00000400 Dto. Fr -15V Voltage generator on
MIXER PCB faulty
-16.02 V 0x00000800 Dto. Fr -15V dto. or jumper not
connected
15 Calculation of x x SE 10 to 510 0x00000010 The mixer block is too cold Impermissible ambient
mixer block *1/10 temperature
temperature degrees
Celsius 0x00000020 The mixer block is too hot

QR 0$69
16 Test for valve x x SM 0x00000010 MA: Valve could not be Valve actuator faulty;
switching errors to switched to "OPEN". SV: Valve shut-off path faulty

occurring during 0x00000100 position was never detected
POST
0x00000200 MA: Valve could not be
to switched to "CLOSED". SV:
0x00000800 Closed valve position was
never detected
17 Not used
18 Check of internal x x E 0x00000020 The internal CPU RAM was Processor faulty
and external identified as faulty
RAM and of
battery
0x00000040 The external static RAM was RAM module faulty
identified as faulty
0x00000080 The internal CPU XRAM was Processor faulty
detected as faulty
0x00000100 A special bit array in the static Battery flat; RAM module
RAM was identified as invalid faulty
19 Check of ROM x x E 0x00000010 The checksum in the ROM was Programming error; Flash
checksum identified as invalid module faulty

QR 0$69
20 Test of dual x x E 2 * 2640 0x00000010 At least one memory cell was Memory faulty, incorrect
ported RAM ms identified as faulty test sequence of the other

CPU
0x00000020 It was not possible to reserve Memory faulty; test of
semaphores other CPU ’hung’
0x00000040 The test ’hung’ Memory faulty, incorrect
test sequence of the other
CPU
21 Test of internal x x E 100 ms 0x00000010 The internal CPU watchdog did Processor faulty
and external not respond
watchdog
0x00000020 The response time of the Processor or software
internal CPU watchdog was faulty
too long
870 ms 0x00000040 The external watchdog did not Watchdog module faulty
respond
0x00000080 The response time of the Watchdog module or
external watchdog was too timing components
long outside tolerances
22 Test of fan x x E 0x00000010 The fan would not switch on Fan faulty
0x00000020 The fan would not switch off
23 Not used


QR 0$69
24 Check whether x x SM 0x00000010 The O2 safety flow adjuster The O2 safety flow
O2 safety flow was open adjuster was open

adjuster is open
25 Not used
26 Bit pattern x x DS OK only
generation on
supply pressure
LEDs
27 Not used
to
37
38 Test of N2O x DP 10 to see test 59/56
supply pressure 250 bar,
(first cylinder, in 2700 to
case of error CS) 6900
mbar
39 Test of AIR x 20 to see test 61/57
supply pressure 250 bar,
(first cylinder, in 2700 to
case of error CS) 6900
mbar


QR 0$69
40 Test of O2 supply x 20 to see test 60/58
pressure (first 250 bar,

cylinder, in case 2700 to
of error CS) 6900
mbar
41 Not used
42 Auxiliary test: x DS 0x00000020 The tank could not be filled No gas; gas inlet valve
Calibration of with gas within the preset time faulty
central N2O
supply pressure
reducer
43 Auxiliary test: x 0x00000020
Calibration of
central AIR
supply pressure
reducer
44 Auxiliary test: x 0x00000020
Calibration of
central O2 supply
pressure reducer
45 Not used
46 Not used


QR 0$69
47 Auxiliary test: x Ser 0x00000020 The tank could not be filled No gas; gas inlet valve
Periodic jump in vice with gas within the preset time faulty
reference input only
for mixed gas
flow
Runs for 10
seconds
48 Auxiliary test: x DS 0x00000020 The tank could not be filled No gas; gas inlet valve
Periodic with gas within the preset time faulty
disturbance of a
fixed mixed gas
flow
Runs endlessly -
end only on
manual abort
49- Not used
51
52 Identification of x x DS OK only
configuration
jumper mounting
53 Not used


QR 0$69
54 Offset definition x DS 1 to 45 0x00000010 The test was not completed Blockage; interference via
of mixer inlet flow digits within the preset time mixer outlet; noise on
pressure sensor sensor signal
low
high


QR 0$69
55 Offset of mixer x SE 10 to 40 0x00000010 The tank could not be vented Blockage; VTANK valve
inlet flow digits within the preset time faulty

voltage/frequency
converter (TFFO)
0x00000040 The calculated offset was too Sensor faulty; U/F
low converter faulty
high
0x00000100 The tank pressure fluctuated Tank leaking; gas inlet or
too heavily during the VTANK valve faulty or
measurement period leaking
0x00000200 The maximum time to calculate Software error!
the offset was significantly
exceeded
0x00000400 Although the tank was filled, no Differential pressure
change in the flow could be sensor or U/F converter
measured at the mixer inlet faulty, output variable
’hanging’ at fixed value


QR 0$69
56 Test of central x G 2700 to 0x00000010 The tank could not be vented Blockage; VTANK valve
N2O supply 6900 within the preset time faulty

pressure mbar
0x00000040 The static supply pressure was
too low
too high
0x00000010 The dynamic supply pressure
was too low
0x00000200 The dynamic supply pressure
was too high
0x00000400 The difference between the Sensor maybe faulty
static and dynamic supply (sticking)?
pressure was extremely low
0x00000800 Output voltage of pressure Pressure sensor faulty or
sensor impermissible not connected
57 Test of central x G 2700 to see test 56
AIR supply 6900
pressure mbar
58 Test of central O2 x G
supply pressure


QR 0$69
59 Test of N2O x G 10 to 0x00000040 The static supply pressure was
cylinder pressure 260 bar too low

too high
0x00000800 Output voltage of pressure
sensor impermissible
60 Test of O2 x G 20 to 260 see test 59
cylinder pressure mbar
61 Test of AIR x
cylinder pressure
62 Not used
63 Test of A-cone x x V 0x00000010 Valve could not be switched to Valve not connected or
valve internal faulty
0x00000020 Valve could not be switched to Valve not connected or
external faulty


QR 0$69
64 Test of VTANK x V 200 to 0x00000010 The tank could not be vented Blockage; VTANK valve
valve 900 dL/ within the preset time faulty

min
0x00001000 The flow through the valve was Pressure sensor faulty or
too low not connected
0x00002000 The gas flow through the valve Valve faulty or not to
was too high specification; in tank flush
test: Blockage
0x00004000 Inlet pressure at mixer block CS pressure too low;
too low pressure reducer set too
low
0x00008000 Inlet pressure at mixer block Pressure reducer set too
too high high
65 Test of mixer N2O x V 300 to see test 64
valve 900 dL/
66 Test of mixer AIR x V min
valve
67 Test of mixer O2 x V
valve


QR 0$69
68 Check of tank x V ± 20 mL/ 0x00000010 The tank could not be vented Blockage; VTANK valve
integrity min within the preset time faulty

0x00000040 The gas loss from the tank was Tank or one of the outlet
too high components leaking
0x00000080 The tank pressure rose during One or more gas inlet
the measurement phase valves leaking
0x00000100 The tank pressure fell too Extremely high leakage
much before the start of (> approx. 1.5 L/min)
measurement
0x00000200 The tank pressure rose too One or more gas inlet
much before the start of valves leaking heavily
measurement (not used) (leakage flow
> approx. 1.5 L/min)

Mixer Self-Test Steps

Uploaded by

Copyright:

Available Formats

Mixer Self-Test Steps

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mixer Self-Test Steps

Uploaded by

Copyright:

Available Formats

5HSDLU,QVWUXFWLRQV 0L[HUVHOIWHVWVWHSVDQGHUURUV

− Test description = Short text describing the content of the test

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

0x00000000 Test not yet started

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

screen calibration 1250 within the preset time faulty

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

screen calibration 1250

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

ratio between 1305 within the preset time faulty

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

within the preset time faulty

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

identity of tank within the preset time mixer outlet; noise on

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

voltage errors above the permissible range MIXER PCB faulty

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

switching errors to switched to "OPEN". SV: Valve shut-off path faulty

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

ported RAM ms identified as faulty test sequence of the other

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

O2 safety flow was open adjuster was open

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

pressure (first 250 bar,

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

inlet flow digits within the preset time faulty

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

N2O supply 6900 within the preset time faulty

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

cylinder pressure 260 bar too low

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

valve 900 dL/ within the preset time faulty

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVH V

integrity min within the preset time faulty

'UlJHU0HGLFDO$* &R.*D$3ULPXV 

You might also like

5HSDLU,QVWUXFWLRQV 0L[HUVHOIWHVWVWHSVDQGHUURUV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV

7HVW 7HVWGHVFULSWLRQ 7HVW 7* /LPLWV (UURUFRGH 'HVFULSWLRQ &DXVHV

'UlJHU0HGLFDO$* &R.*D$3ULPXV