Demi Water Storage and Distribution System description 除盐水储存和分配
Demi Water Storage and Distribution System description 除盐水储存和分配
Demi Water Storage and Distribution System description 除盐水储存和分配
OWNER’S ENGINEER
EPC CONTRACTOR
DESIGNER
PROJECT
AL DUR II IWPP
FOR APPROVAL
VALID FOR PURCHASE
FOR CONSTRUCTION
AS BUILT
AL DUR II IWPP
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Demi Water Storage and Distribution System.
System Description Rev.: 1
CONTENTS:
1. AIM .........................................................................................................................................3
2. GENERAL DESCRIPTION .....................................................................................................4
2.1 Main functions .............................................................................................................4
2.2 Description .................................................................................................................. 4
2.3 MAIN EQUIPMENT .....................................................................................................5
3. INTERFACES .........................................................................................................................9
3.1 General .......................................................................................................................9
3.2 Support systems .........................................................................................................9
3.3 Dependent systems .................................................................................................... 9
4. OPERATION CONCEPT ...................................................................................................... 10
4.1 NORMAL OPERATION ............................................................................................. 10
4.2 START-UP ................................................................................................................ 10
4.3 SHUTDOWN ............................................................................................................. 11
5. INSTRUMENTATION AND CONTROL................................................................................. 12
5.1 Instrumentation ......................................................................................................... 12
5.2 Control ...................................................................................................................... 12
6. REFERENCE DOCUMENTS ................................................................................................ 24
7. ANNEXES ............................................................................................................................ 26
PROJECT DOCUMENT OWNER
AL DUR II IWPP
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Demi Water Storage and Distribution System.
System Description Rev.: 1
1. AIM
The aim of this document is to provide a description of the Demineralized Water Storage
and Distribution System for Al Dur II Project, to be erected by SEPCOIII in Bahrain.
This document define the purpose, characteristics, control and protection philosophy for the
above mentioned system.
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AL DUR II IWPP
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Demi Water Storage and Distribution System.
System Description Rev.: 1
2. GENERAL DESCRIPTION
The main function of the Demineralized Water Storage and Distribution System is the
storage and supply of demineralized water for the following services:
Laboratory
H2 generators
2.2 Description
The system is based on production of demineralized water from 2nd pass RO permeate
provided by the desalination plant. This water is passed through ion exchange resin mixed
beds to produce demineralized water of very high purity.
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Demi Water Storage and Distribution System.
System Description Rev.: 1
Water is received from the desalination plant at sufficient pressure for filling the two tanks
of 2nd pass permeate based on the level in the tanks. From these tanks, the mixed bed
polisher is fed to produce demineralized water.
The main process of this plant is ion removal/exchange treatment of the 2nd pass permeate
to yield demineralized water. The configuration of the plant is 3 x 50% trains of ion exchange
resins arranged in mixed beds, including also 3 x 50% pumps. Strong acid cation (SAC)
and strong base anion (SBA) resins will be used. Design production cycle between
regenerations is established in a minimum of 72 h for water with TDS content of 20 ppm.
The plant includes regeneration system for exhausted resins by means of hydrochloric acid
and caustic soda. Regeneration system includes chemical storage, metering pumps,
dilution pumps and related piping and instrumentation. Regeneration effluents rejected from
the plant package are discharged to the neutralization plant
The water produced in the mixed beds is used to fill the 2 x 50% demineralized water tanks.
From these tanks, demineralized water is distributed to all the consumers of the plant.
For distribution of demineralized water, there are 2 x 100% capacity demineralized water
distribution pumps. These pumps raise the pressure of the water from the demineralized
water tanks to supply demineralized water to the plant consumers with enough pressure. In
normal operation, only one pump is running while the other is in stand-by mode, ready to
start in case of failure of the running one. The pumps are protected in the suction by
strainers provided with differential pressure transmitter for monitoring and they also include
a minimum recirculation control loop with control valve to ensure pumps are always working
above the minimum required flowrate.
In this section most relevant equipment and components of the system are highlighted.
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Demi Water Storage and Distribution System.
System Description Rev.: 1
Reference drawings:
KKS: N/A
Type of equipment: package plant for production of demineralized water by ion exchange
resins
Reference drawings:
AD2-C1-00-GHC-MDW-WET-00502 P&ID
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Demi Water Storage and Distribution System.
System Description Rev.: 1
Reference drawings:
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Demi Water Storage and Distribution System.
System Description Rev.: 1
Reference drawings:
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Demi Water Storage and Distribution System.
System Description Rev.: 1
3. INTERFACES
3.1 General
The interfaces of the Demineralized Water Storage and Distribution System with other
systems or related equipment are described below. The interfaces are classified according
to those that are necessary for the operation of the system (support systems) or according
to those that are provided by the system and are necessary in order to allow other systems
to carry out their functions (dependent systems).
Mechanical systems
Electrical Systems
Control Systems
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Demi Water Storage and Distribution System.
System Description Rev.: 1
4. OPERATION CONCEPT
Demineralized water is a basic system required in several areas/systems of the plant for
cycle make up, GT compressor washing, filling of closed circuits and other uses. Therefore
this system must be continuously operating.
In normal operation the status of the main equipment and components will be as follows:
Both 2nd pass permeate tanks will be operating, maintaining the stock of water in the
tanks through the automatic filling system (water provided from desalination plant).
Mixed bed polisher plant will operate as required to maintain demineralized water
tanks in full condition. As the capacity of the plant is higher than the normal demand
of demineralized water, it is expected that mixed bed polisher plant will operate
intermittently, starting and stoping based on the level in the downstream tanks.
Both demineralized water tanks will be operating, maintaining the stock of water in
the tanks sending start and stop commands to the mixed bed polisher plant.
One demineralized water distribution pump will operate continuosly, maintaining the
pressure in the distribution header to supply any demand when required. In case of
low demand, the minimum recirculation control valve will open as required to
maintain the pumps always above the minimum flowrate needed.
4.2 START-UP
For the start up of this system, the following conditions are required:
Piping distribution system is full of water and air is properly vented from all high
points.
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Demi Water Storage and Distribution System.
System Description Rev.: 1
Start up of this system is done automatically and is summarized in the following events:
2nd pass permeate tanks filling valves of are put in auto to maintain the tanks full
(this requires the desalination plant to be in operation).
Demineralized water tanks filling valves of are put in auto to maintain the tanks full
(this requires the mixed bed polisher plant to be available).
4.3 SHUTDOWN
The shutdown of this system should be done only after all systems are shutdown as this
system provides demineralized water through all the plant.
The shutdown of the system is done automatically and is summarized in the following
events:
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Demi Water Storage and Distribution System.
System Description Rev.: 1
5.1 Instrumentation
Instruments are represented on the following Piping and Instrumentation Diagram (P&ID):
5.2 Control
In this section, descriptive narrative is provided for the control and protection of the system.
For details on the logics of this system refer to the following document:
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Demi Water Storage and Distribution System.
System Description Rev.: 1
Water Treatment System Functional Group receives the AUTO order from the Automatic
Plant Sequencer.
The below table summarizes the logic for the Water Treatment System Functional Group:
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Demi Water Storage and Distribution System.
System Description Rev.: 1
These valves open and close based on the level of the corresponding 2nd pass permeate
tank. When the level is below low level, they open to allow the 2nd pass permeate filling the
tank. Once the level reaches the high setting, the valves automatically close, to avoid
overfilling.
In case of very high level in the tank the valves are forced closed and in case of very low
level they are forced open.
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Demi Water Storage and Distribution System.
System Description Rev.: 1
The mixed bed polisher is a package plant with its own system for control, monitoring and
protection. However, this package has an interface with the DCS in order to exchange
signals as main commands, status of the plant, main alarms, etc. The details of this interface
can be seen in the logic diagrams of the system referenced in section 5.2.
This plant is commanded from the DCS to start and stop based on the level of the
demineralized water tanks. When the level is below low level, the plant is commanded to
start. Once the level reaches the high setting, the plant is commanded to stop, to avoid
overfilling.
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AL DUR II IWPP
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Demi Water Storage and Distribution System.
System Description Rev.: 1
For more details of this package refer to the documentation from the vendor included in
section 2.3.2.
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Demi Water Storage and Distribution System.
System Description Rev.: 1
AND
{2nd Pass permit Tank2 Level Low (00GHC24CL901:XH56)
OR
2nd Pass permit Tank2 Outlet Manual Valve NOT Open
(00GHC24CG301:XL01)}]] (with a certain time delay)
Demi Water System functional group is in charge of managing the start/stop or open/close
of each individual device to respond to the measured parameters of the Demineralized
water.The actuators / drives included in this functional group are shown in the table of
paragraph 5.2.
Demineralized Water System Functional Group receives the AUTO order from the
Automatic Plant Sequencer.
The below table summarizes the logic for the Demi Water System Functional Group:
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Demi Water Storage and Distribution System.
System Description Rev.: 1
These valves open and close based on the level of the corresponding demineralized water
tank. When the level is below low level, they open to allow water from the mixed beds
polisher filling the tank. Once the level reaches the high setting, the valves automatically
close, to avoid overfilling.
In case of very high level in the tank the valves are forced closed and in case of very low
level they are forced open.
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Demi Water Storage and Distribution System.
System Description Rev.: 1
Demineralized water Pumps manager’s function is to manage the automatic change over
(ACO) between the Demineralized Water Pumps, to select the lead / lag pump motor and
define the number of required pump motors to be in service following the requirements of
the system.
The below table summarizes the logic for the Demineralized water Pumps Manager (2ACT):
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Demi Water Storage and Distribution System.
System Description Rev.: 1
AND
None of the Demi Water pumps in OFF force condition
(00GHC51/52AP001)
0 Actuators Required OFF order from Demi Water System functional group
(00GHC50EE100)
OR
Any of the Demi Water pumps OFF force command
(00GHC51/52AP001)
Fault Demi Water pumps NOT started (00GHC51/52AP001)
AND
[(Demi Water Water pumps NOT in Auto
(00GHC51/52AP001)
OR
(Demi Water pumps Fault (00GHC51/52AP001)
OR
(Demi Water pumps NOT on Permit (00GHC51/52AP001)
OR
(Demi Water pumps OFF force (00GHC51/52AP001)
OR
(Demi Water pumps TRIPPED (00GHC51/52AP001)]
ON Feedback
Demi Water pumps started (00GHC51/52AP001)
There are 2 x 100% demineralized water distribution pumps. In normal operation, one pump
is requested to operate continuously and the other pump is in standby (for automatic start
in case the lead pump fails).
The pump operation is also monitored by flowrate transmitters in the discharge common
header. In case of very low flow or very high flow, the pump is tripped as this may be
indicative of some problems with the running pump.
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Demi Water Storage and Distribution System.
System Description Rev.: 1
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Demi Water Storage and Distribution System.
System Description Rev.: 1
This control valve is in charge of ensuring the demineralized water distribution pumps are
always working above the minimum flowrate required by the pump.
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Demi Water Storage and Distribution System.
System Description Rev.: 1
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Demi Water Storage and Distribution System.
System Description Rev.: 1
6. REFERENCE DOCUMENTS
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Demi Water Storage and Distribution System.
System Description Rev.: 1
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Demi Water Storage and Distribution System.
System Description Rev.: 1
7. ANNEXES