(低压开关柜) Power Xpert DX-EN
(低压开关柜) Power Xpert DX-EN
(低压开关柜) Power Xpert DX-EN
Power Xpert® DX
Low Voltage Power Distribution
istribution
and Motor Control Center
nter
Automotive Powering
business
worldwide
Aerospace
Eaton delivers the power inside hundreds of products
that are answering the demands of today’s fast changing
world.
We help our customers worldwide manage the power
they need for buildings, aircraft, trucks, cars, machinery
and entire businesses. And we do it in a way that
consumes fewer resources.
2
Switchgear Technology
is in our DNA
Data centers
4
Features and Benefits
Reliable in Operation Safe in Operation System Flexibility Total Cost of Ownership
• Complete product design • The rated current of the main • Modular design; • Up to 28 feeders (63 A frame
third party certified in busbar is up to 6300A MCCB or FCS) or 28 motor
• Small footprint;
accordance with (Icw=100kA/s), and less than starters (18.5 kW DOL) can
GB7251.1/12 and IEC 3200A is no derating design. • Symmetrical double insula- be installed in one single
61439-1/2 (Verification by tion distribution busbars section to reduce footprint
• Patented mechanical position
testing): design, flexible exchange and achieve maximum
mechanism, clear
ability; density.
• Temperature raise limits connection /test /
disconnection positions, • Easy to upgrade and extend • The rated current of distribu-
• Short circuit validation
ensure operator safe, and the the switchboard; tion busbar is 1800A (double)
• Dielectric properties IP integrity IP2X is not and 1000A(single),
compro-mised when the unit • Cable connection from top Icw=80kA/s, allows high
• Clearances and creepage is in each position; and/or bottom (front and density installation;
distances • rear);
Eaton’s ARMS® Arc flash • Front/Rear access, and
• Protection against electric protection systems can • The smallest frame dimen- against the wall installation;
shock and integrity of supply the best safety for sion. stack ACBs solution
protective circuits saves the installation space. • Compartments or devices
operator and power system;
• 425mm(W) × 600mm(D) × can be quickly and easily
• Mechanical operation Full internal separation of all changed to ensure maximum
2200mm(H) - 1600A.
• Seismic, Internal Arc, Salt functional units designed in uptime for the business
spray test accordance with Form3b/4b; processes.
•
• Degree of protection of The internal ARC protection is • The use of high-grade
enclosures 65KA/0.3s, DX has the more materials and components,
advanced Arc free/Arc proof reduces maintenance to a
• Quality assurance in accor- design, All conducts can be minimum.
dance with DIN EN 9001 / insulated or separated to
ISO 9001; avoid Arc risk to supply a
• DX assemblies are built in safer system for customer.
Eaton factories with Eaton
components with a proven
track record;
• External degree of protection
is IP42/54;
• Full insulated distribution
busbar, maintenance free;
• Silver-plated scissor clamps
ensure that there is no
welding to the vertical bus in
the event of high starting or
short circuit currents.
User Friendly
• "Slide and Guide" design
enables optimal compart -
ment alignment and ease of
insertion and withdrawal;
• Ergonomical design of the
switchboard provides easy
and clear understanding of
functionality;
• Intuitive withdrawal mechan-
ics of the compart - ments
allows for easy and safe
compartment insertion and
withdrawal;
• Simple operator interface
with passive safety features
allow for safe operation;
• Withdrawable units can be
quickly and easily exchanged
without having to disconnect
any power or control cabling.
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Basic Design
The construction of the The DX platform has three 2. The cabling section The standard design is top
major sections: Located in a separate fully mounting busbar, the system
Power Xpert DX is modular segregated cable chamber can be arranged for Front/Rear
in nature. It is built custom 1. The busbar compartment
housing both control and access, and also satisfy the
Located at the top of the
to application parameters structure where the horizon-
power cable terminations. installation to against wall.
Cable can be connected from
and has a broad tal and vertical busbars are 3. The equipment section
top/bottom. Arrangements for
feature-set that can be found. At the front where the
'back to back' configurations
functional units are fitted.
tailored to are possible.
meet your reliability and
safety requirements.
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1
6
2
7
10
3
11
4
8 12
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Main Busbar System
Power Xpert DX main 1. Main busbar
busbars are arranged in a 2. ACB branch busbar 1
separate compartment to 3. Rear access PE
ensure the required form 4. Front access N 5
of separation and internal 5. Withdrawable panel rear 2
access branch N, PE
degree of protection. 6
6. Distribution busbar
7. Withdrawable panel cable
connection terminals 7
The main busbar system is fully 8. Cable connection busbar
separated from the equipment
and cable compartments. The 9. Rear access N
busbars are rated up to 6300 A- 10. Withdrawable panel Front
100 kA /1 s. access branch N, PE
11. Front access PE 3 9
The busbar has two options-na-
ked or powder coated( Arc free 12. Coupling busbar
design)
On-site extension of the main
busbar system can be easily
and quickly accomplished with
the appropriate busbar coupling
no drilling is required.
4
12
10
11
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Main Busbar Positon and Configuration
Front
Front
Front
PE PE
N N
C B A N C B A N C B A C B A N
N N
PE PE PE
600 400 400 600
400 600
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Motor Control and Power Distribution drawer unit
Drawer units satisfy DOL/FR/SD/Soft starter/VFD, the maximum
installation is 28 1/2drawer units. The internal separation is
Form3b/4b.
Eaton’s patented silverplated scissor clamps, used for the
connection of the outgoing units to the vertical busbar, eliminate
contact wear on the bus itself. A special contact design ensures
that there is no welding to the vertical bus in the event of high
starting or short circuit currents. It also passed 1000 times
mechanism endurance test. and the IP integrity IP2X is not compro
-mised when the unit is in each position. The initiative test positon
is convenient for operation.
Up to 28 motor starters
(18.5kw 1/2drawer) in one
section
1 6
7 11
3
4 10
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Standard drawer unit Half drawer unit
Up to 22kW for motor starter Up to 18.5kW for motor starter
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Mcc Drawer Mechanism Interlcok
Power Xpert® DX drawer adopts patented mechanical position mechanism with special 1
key. Ergonomical design of the switchboard provides easy and clear understanding of
functionality; Withdrawable units can be quickly and easily exchanged without having to
disconnect any power or control cabling.
2 3
Disconnection Test Connection
Line/Load contacts Disconnected Disconnected Connected
Auxiliary contacts Disconnected Connected Connected
1. Lock positon
Operation from 1. Insert the key 4. Turn the key to“II” position 6. Turn the key to “0” position
2. Move to “test” position
disconnection to 2. Turn the key to“I” positon 5. Push drawer to connection 7. Pull out the key
connection position 3. Push drawer to test position 3. Move to“connection
position &disconnection” position
4. Line contacts
Operation from 6. Turn the key to“0” position 4. Turn the key to“II” position 1. Insert the key
connection to 7. Pull out the key 5. Pull drawer to disconnection 2. Turn the key to“I” positon 5. Auxiliary contacts
disconnection position 3. Pull drawer to test position 6. Load contacts
position
4 6
5
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Air Circuit Breaker Panels
• Complete incomer, feeder and buscoupler
solutions;
• Eaton IZMX series circuit breaker
• The width of single ACB panel is 425mm
(IZMX16), 600mm (IZMX16)/800mm (IZMX40)
wide for stack ACBs solution;
• The current rating of double ACBs panel is up
to 2500A (IZMX40)/1600A (IZMX16). The
current rating of 3 ACBs solution is up to 2000A
(IZMX40)/1250A (IZMX16)
• Flexible cable connection solution, top/bottom
cable entry.
ACB section configuration Single ACB section Double ACBs section 3 ACBs section
ACB type Current rating
IZMX16 Up to 1600A
IZMX40 Up to 4000A
IZMX99 Up to 6300A
Dimension
Height 2200 2200 2200
Width 425/600/800/1000/1100/ 600/800/1000 600/800/1000
1200/1350
Depth 600/1000/1400 600/1000/1400 600/1000/1400
Cable connection
Main incoming power connections can accommo-
date cables and or busbar trunking systems.
These can be connected from the top, bottom
and side. Front or rear access can be available for
this system. The withdrawable panel can also
meet frant access(600mm deep) and rear access
(≥1000mm deep) requirement.
The standard cable compartment is 400 mm
deep (whether front access of rear access), it can
meet cable installation requirement for high
density drawer installation configuration.
According to the requirement from customer, DX
can customize the connection terminals to be
convenient for cable installation.
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Form of Internal Separation
GB7251.1/12&IEC61439-1/2 The difference between Form 3b Form 4b solution is defined as: the DX panels are designed around
defines the various forms of and Form 4b is based on how the separation of the terminals for three different areas base on these
internal separation. The form of terminals for outgoing conductors external conductors associated form separation:the busbar
internal separation determines how are separated from each other. with a functional unit from those of compartment, function compart-
busbars, functional units and any other functional unit and the ment, cable compartment.
terminals are separated from each Form 3b solution is defined as: the busbars. i.e individual separation of
other. DX is designed to provide separation of terminals for external each functional units outgoing
separation in both Form 3b and 4b conductors from the functional terminals from each other.
solutions. units, but not from those of other
functional units, i.e. a common
Form 3b and 4b are defined as: the cable chamber where all outgoing
separation of the busbars from terminals are grouped together.
each functional unit and the
separation of each functional unit
from each other. Internal separation in accordance with GB7251.1/12&IEC61439-1/2
Power Xpert® DX
supported formsof separation
IP42/ IP54
®
Power Xpert DX has
a degree of protection
IP42/IP54. IP54
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Reliable and Safe in Operation
Tested in accordance with An Eaton air circuit breaker
the requirement of equipped with ARMS can improve
IEC61641,the internal Arc safety by providing a simple and
protection is up to 65KA/0.3s. reliable method to reduce fault
clearing time. The ARMS is
Quality assurance in accor- controlled by a lockable switch that
dance with DIN EN 9001/ can easily activate a separate
ISO9001 with routine tests analog circuit for faster tripping
carried out in ISO 9001 time at the work location and be
certified Eaton manufacturing incorporated into a Lock Out Tag
locations. Out (LOTO) procedure. Equipment
downstream of a circuit breaker
Compartments for drawout equipped with an Arcflash
units can be modified Reduction Maintenance System
without process interruption. can have a significantly lower
incident energy level, thus
Interlocked mechanism to protecting operators or mainte-
ensure safe operating nance personnel who are working
/disconnected / test on a downstream energized piece
positions. of equipment.
Safety due to use ofEaton Benefits of Arcflash Reduction
standardized components Maintenance System™ are:
which have a proven track
record. • Increased personnel safety by
limiting the available arc flash
Eaton Air Circuit Breakers energy.
equipped with Arcflash • Simple to operate.
Reduction Maintenance
System™ (ARMS) • Enabled with the circuit breaker
door closed by a door mounted
lockable switch or through
communication to the breakers
trip unit
• Enabled only for the time
required to perform the work.
• Preserves overcurrent coordina-
tion under normal conditions.
Arc free zone - part of a circuit within the assembly where it is not possible to apply
an ignition wire without destroying the insulation material on conductors
Arc proof zone - Part of a circuit where an ignition wire can be applied and fulfilling
all relevant criteria for the assessment of the test
5 6
1. Arc Proof segregated cable connections - Optional
2. Arc Free insulated busbar connections - Optional
3. Arc Free insulated main busbars - Optional
4. Arc Free insulated and segregated distribution busbars
1 5. Arc Free main contacts (line side)
6. Arc Proof functional units (load side) - Optional
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Main Components for Distribution and MCC
Eaton power control and protec- complete system is essential to
The Power Xpert® DX uses only the best components. A tion components are among the delivering a fully type-tested,
system is only as strong as its weakest link, so the quality best in the world. The DX is reliable and efficient power
designed with the option of Eaton distribution and motor control
of the individual components determines the perfor- air or molded case circuit breakers system. All the critical compo-
mance and quality of the system as a whole. or a fused combination switch. nents used in the DX are proven
Eaton components – from the
Understanding the interaction of main incoming feeders to the
each individual component and pushbuttons and indicator lights.
how they operate within a
Contactors
Eaton type DILM Contactors
• Tested according IEC
60947-2 for a complete range
of motor starter types like
Direct-on-line (DOL),
Forward-Reverse and Star
Delta
• Type 2 co-ordination motor
starter combination with PKZ
and NZM/LZM circuit
breakers
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Soft starters and variable frequency
S811+ soft starters PowerXL™ variable
• Designed to control the
frequency drives
acceleration and deceleration • DC1 compact drive for fans,
of three phase motors pumps and conveyor
• Intelligent pump algorithm to systems (ratings from 0.37 to
eliminate water hammer 11 kW)
effect • DG1 general purpose drive
• Compact footprint to replace for commercial and industrial
wye-delta starters systems (ratings from 0.75 to
160 kW)
• Comprehensive protections
and diagnostic capabilities to • DA1 advanced machinery
ensure the highest reliability drive (ratings from 0.75 to
250 kW)
Rated up to 560 kW
• Compliant with IE2, IE3, and
future IE4 energy efficiency
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Intelligent Motor Control Center
DX integrates Intelligent Motor The advantages of an Intelligent
Control Systems that provide MCC are:
comprehensive data and
• Less downtime
opportunities to further
optimize equipment perfor- • Less expensive (less DCS
mance, efficiency and produc- I/O, relays and wires)
tivity.
• Reduced cost of ownership
This system handles all motor (engineering, testing,
protection and control commissioning, fault finding)
functions, communicates • Broad functionality is
operational, diagnostic and available (e.g. energy
statistical data, and organizes measurement)
the communication between
automation systems and motor • Broad data is available (e.g.
feeders - providing both for predictive maintenance)
intelligent motor management • Better authorization
and future-orie
• Open system
• Proven technology (large
installed base)
SmartWire-DT® System
The easy way for connection
In the past, switchgears, sensors and actuators are all wired separately to
the I/O modules of PLC in centralized control system:Large wiring
workload, Thick and expensive control cabinet, Time-consuming debug.
SmartWire-DT® was designed to solve these issues. The switch is directly
connected to the bus SmartWire-DT® and to the director by gateway to
minimize the wiring utilization: Wiring workload has been declined greatly,
Size of cabinet has been decreased, Decrease Debugging time.
In future, New SmartWire-DT® will be further extended. Eaton’s circuit
breaker NZM and electronic motor protection switch could be connected
to the system: Eaton would create a modern and prospective industrial-
ized system.
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System flexibility
Modular design and small Easy to upgrade and extend
Footprint the switchboard
Any number of withdrawable The switchgear can be
compartment arrangements extended to both sides
can be made. Motor Control whenever this is required. So
and Distribution functionality is when the demands for the
integrated within the one switchgear change it can be
panel.A withdrawable motor upgraded and panels can be
starter or MCCB feeder unit can added with minimal process
be placed in the same interruptions.
structure. DX is a compact
system where up to 28 125 Suitable for cable and busbar
mm half drawers can be connections
installed in one column to DX is designed for flexible
reduce footprint and have customer connection methods:
maximum density. whether cables or busbar
trunking systems.
Variable widths for cable
Compartments
Generous sized cable ways are
available for top and bottom
cable entry. For the
withdrawable units the cabling
compartments are 400 or 600
mm wide, 600mm deep (front
access), 400mm deep, 600mm.
User Friendly
Slide and Guide design for Ergonomical and intuitive design Withdrawable units can be
optimal compartment of the system easily exchanged without
guidance having to disconnect any
All compartments of the DX are
power or control cabling
The DX is equipped with the designed in such a way that the
slide and guide design for the system is safe and easy to operate. If the withdrawable units are for
withdrawable units to allow for The use of an ergonomical, smooth the same function they can
reliable moving in and out of and smart design prevents easily be exchanged with each
the compartments. For the operators in the area of the other without major process
operator this means that all the switchgear to be injured (from interruptions because of
units will connect to the vertical moving parts or parts that stick out (dis)connecting any cables. This
busbars as intended. of the unit) or by wrong operation. capability potentially reduces
The front panel is included with all the inventory of spare with -
the important functions that an drawable units for a system.
operator needs for safe and
efficient operation of a system.
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Eaton - A global company with local presence
Eaton is one of the leading technology corporations for
over a century. Today Eaton serves customers in electrical,
hydraulics, aerospace, truck and automotive markets.
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Electrical Data
System Power Xpert DX
Standard GB7251.1/12/IEC 61439-1/2
IEC 61641
IEC60068-3-3
Rated operational voltage (Ue) 400V, 690VAC
Rated frequency (F) 50/60Hz
Internal Arc protection 65KA/300ms
Seismic AG5
Main busbar data
Rated insulation voltage (Ui) 1000V
Rated impulse withstand voltage (Uimp) 12kV
Rated current Up to 6300A
Rated short-time withstand current (lcw) Up to 100kA-1s
Rated peak withstand current (lpk) Up to 220KA
Vertical distribution busbar data
Rated insulation voltage (Ui) 1000V
Rated impulse withstand voltage (Uimp) 12kV
Application Fixed/Plug-in/Withdrawable
Rated current Up to 2500A
Rated short-time withstand current (lcw) Up to 100kA-1s
Rated peak withstand current (lpk) Up to 220KA
Enclosure data
Degree of protection IP42/54
Form of separation Form2b/3b/4b
Entry of cables Top/Bottom
Access Front/Rear
Standard colour RAL7035
Dimensions (mm)
2200
2200
600 600
00
600 10 1000 0
60
Rear access Front access
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Eaton is a power management company with approximately
97,000 employees. The company provides energy-efficient
solutions that help our customers effectively manage electrical,
hydraulic and mechanical power more efficiently, safely and
sustainably. Eaton sells products to customers in more than 175
countries. For more information, visit www.eaton.com.
Eaton Corporation
Asia Pacific Headquarter
No.3, Lane 280, Linhong Road,
Changning District,
Shanghai 200335
Eaton is a registered trademark
© 2016 Eaton Corporation of Eaton Corporation.
All Rights Reserved
Printed in China All trademarks are property of their
March 2016 respective owners.