Centurion C Service
Centurion C Service
Centurion C Service
and
Technical
Manual
C
1000 range
INDEX
Part One (This Section must be read and utilised for safety)
• General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
• Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
• Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• Fault Finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• Chemical Resistance Tables . . . . . . . . . . . . . . . . . . . . . . 9
Part Two
EB Range:
• Operating Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
• User Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
• Circuit Board diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 16
• General Technical Information . . . . . . . . . . . . . . . . . . . . 18
Part Three
1000 Series:
• Operating Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . 23
• Circuit Board diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 27
• General Technical Information . . . . . . . . . . . . . . . . . . . . 32
Part Four
21
22
1000D SERIES
Centurion OPERATING MANUAL
Scientific
tAcho? Lid?
The rotor has not turned in 5 seconds. Check The lid has opened during the run. The motor
that nothing is preventing the rotor from turning will now brake. After it has come to a complete
i.e tall tubes or packaging. If tAcho? still stop you may open the lid. Check that the lid is
showing please contact your service department. correctly shut. If Lid? still showing please
contact your service department.
23
24
Designator Type Comment Supplier Part No Buying
1 1 BR1 Bridge Rectifier 4A 100V GBU4B Semikron GBU4B Rapid 47-2838
2 1 C7 Capacitor, Polystyrene 1% 63v 1n LCR EXFS/HR 1n 1% FEC 9520236
3 1 C23 Capacitor Class X2 100n Dachs-Kondel MKP8 100n Rapid 10-1340
4 2 C6, C10 Capacitor Min Ceramic Plate 22p Phillips 680 34229 Rapid 08-0465
5 1 C11 Capacitor Min PET Film 10% 63v 100n WIMA MKS 2 Series Rapid 10-2216
6 1 C8 Capacitor Min PET Film 10% 63v 47n WIMA MKS 2 Series Rapid 10-2212
7 4 C20, C21, C22, C31 Capacitor Multilayer Ceramic 50v 10n Any Rapid 08-0260
8 9 C1, C3, C4, C13, C18, Capacitor Multilayer Ceramic 50v 100n Any Rapid 08-0270
C19, C24, C25, C26
9 1 C15 Capacitor Radial Al Elec 25v 470u Any Rapid 11-0280
10 1 C27 Capacitor Radial Al Elec (V.low ESR) 100u Nichicon UPM1E101MED FEC 8812462
25v
11 1 C2 Capacitor Radial Snap in 10mm pitch 4700u Any Rapid 11-2905
16V
12 1 C5 Capacitor Radial Snap in 10mm pitch 4700u Any Rapid 11-2908
35v
13 2 C14, C30 Capacitor sub min Radial Al Elec 25v 47u Any Rapid 11-0235
14 3 C16, C28, C29 Capacitor sub min Radial Al Elec 25v 100u Any Rapid 11-0250
15 3 C9, C12, C17 Capacitor sub min Radial Al Elec 63v 1u Any Rapid 11-0205
16 1 X1 Crystal HC18U AT Cut 12MHz Any Rapid 90-0190
17 6 D3, D5, D6, D7, D8, Diode Power 1A 800v 1N4006 Any Rapid 47-3140
D11
18 5 D1, D2, D4, D9, D10 Diode Signal 1N914 Any Rapid 47-3116
19 1 MF1 Filter Mains PCB 1A MAINS FILTER Schurter FPP2-25-1/a FEC 150490
20 1 J7 Header 0.1" 2W Friction Lock CON2 Any
21 1 J6 Header 0.1" 3W Friction Lock CON3 Any
22 1 J5 Header 0.1" 4W Friction Lock CON4 Any
23 1 J4 Header 0.1" 5W Friction Lock CON5 Any
24 1 J3 Header Pin 0.156" PCB 2W CON2 Molex 26-48-1245 (part) FEC 9732233
25 1 J1 Header Pin 0.156" PCB 3W CON3 Molex 26-48-1245 (part) FEC 9732233
26 1 J2 Header Pin 0.156" PCB 4W CON4 Molex 26-48-1245(part) FEC 9732233
27 2 MISC1, MISC3 Heatsink Clip-on T0220 Heatsink Clip-on Aavid Thermalloy PF758 Rapid 36-0218
T0220
28 1 U3 IC CMOS EPROM 256k 200ns 27C256 Any Rapid 73-3034
29 1 U5 IC CMOS Serial EEPROM 4k 93C66 ST M93C66-WBN6P FEC 9882740
30 1 U8 IC Darlington driver ULN2003A Any ULN2003A Rapid 82-0618
31 1 U7 IC HC CMOS Hex Schmitt Inverter MC74HC14 Any Rapid 83-0050
32 2 U9, U10 IC HC CMOS Octal transparent latch MC74HC573 Any Rapid 83-0152
33 1 U2 IC LDO Voltage Regulator +5v with L387A ST L387A Rapid 82-0268
reset output
34 1 U1 IC LED Display driver ICM7228AIPIZ Intersil ICM7228AIPIZ FEC 1018168
35 1 U6 IC Microprocessor 80C32 12MHz P80C32SBPN Philips P80C32SBPN FEC 121071
36 1 U4 IC Universal Motor Speed Controller TDA1085C On Semi TDA1085C RS 270-5708
(204-3576)
37 1 ISO1 Isolator Optical Dual Transistor O/P CNY74-2 Any FEC 1045431
38 3 LED1, LED2, LED3 LED Dual 7 Segment Display Green DA56-11GWA Kingbright DA56-11GWA Rapid 57-0178
Common Anode
39 2 Q4, Q5 MOSFET N Channel 60v 36A TO220 STP36NF06 ST STP36NF06 Rapid 47-0207
40 2 RL1, RL2 Relay DPCO 12v RELAY 2PDT Finder 4052-7012-000 Rapid 60-1115
25
Designator Type Comment Supplier Part No Buying
26
41 1 R1 Resistor Carbon Film 0.25W 5% 270R Any Rapid 62-0356
42 1 R12 Resistor Carbon Film 0.25W 5% 470R Any Rapid 62-0362
43 1 R14 Resistor Carbon Film 0.25W 5% 68k Any Rapid 62-0414
44 1 R23 Resistor Carbon Film 0.25W 5% 100R Any Rapid 62-0346
45 1 R3 Resistor Carbon Film 0.25W 5% 22k Any Rapid 62-0402
46 1 R46 Resistor Carbon Film 0.25W 5% 150R Any Rapid 62-0350
47 2 R33, R35 Resistor Carbon Film 0.25W 5% 47k Any Rapid 62-0410
48 3 R16, R22, R31 Resistor Carbon Film 0.25W 5% 1k Any Rapid 62-0370
49 4 R2, R9, R15, R37 Resistor Carbon Film 0.25W 5% 10k Any Rapid 62-0394
50 5 R4, R32, R34, R36, Resistor Carbon Film 0.25W 5% 100k Any Rapid 62-0418
R41
51 5 R7, R10, R17, R18,R20 Resistor Carbon Film 0.25W 5% 1M Any Rapid 62-0442
Designator Type Comment Supplier Buying
52 8 R24, R25, R26, R27, Resistor Carbon Film 0.25W 5% 4k7 Any Rapid 62-0386
R28, R38, R39, R40
53 3 R6, R21, R29 Resistor Carbon Film 1W 5% 100R Any FEC 9337660
54 1 R19 Resistor Metal Film 0.6W 1% 51k Any Rapid 62-7572
55 1 R42 Resistor Metal Film 0.6W 1% 470k Any Rapid 62-7616
56 1 R43 Resistor Metal Film 0.6W 1% 1k2 Any Rapid 62-7494
57 1 R44 Resistor Metal Film 0.6W 1% 270k Any Rapid 62-7606
58 1 R47 Resistor Metal Film 0.6W 1% 3k3 Any Rapid 62-7514
59 1 R48 Resistor Metal Film 0.6W 1% 33k Any Rapid 62-7562
60 1 R8 Resistor Metal Film 0.6W 1% 220k Any Rapid 62-7602
61 3 R11, R45, R49 Resistor Metal Film 0.6W 1% 560k Any Rapid 62-7620
62 1 R30 Resistor Wire Wound 3W 10% 0R1 Any AC03 style Rapid 62-0210
63 2 R5, R13 Resistor Wire Wound 4W 5% 3k3 Any FEC 4454091
64 1 RP1 Socket 28pin TP DIL 10k Any Rapid 63-0230
65 1 MISC2 Switch Push Button Socket for 27C256 Any Rapid 22-1728
(22-1739)
66 8 PB1, PB2, PB3, PB4, Transistor Small Signal NPN SW-PB ITT D6 Flat Arrow 525017
PB5, PB6, PB7, PB8
67 1 Q1 Transistor Small Signal PNP BC182B Any FEC 9558454
68 1 Q2 R Pack 8 commoned 9 pin SIL 5% BC212B Any FEC 9558470
69 1 Q3 Triac 8A 600v TO220 BTA08-600B ST BTA08-600B FEC 1057269
1 2 3 4
8031
8031.SCH
PWM PSU-RST
A MOT-RLY ZCDI A
BRK-RLY TACHO
LID-SOL BAL-SW
FAN-CONT LID-SW
1085
1085.SCH
PWM+ MOTOR-ARM
IO
GND PWM- MOTOR-COM
IO.SCH
TACHO+ MOTOR-FLD
FAN-IN LIDSW-OUT GND TACHO-
LIDS-IN BALSW-OUT
BRLY-IN TACHO-OUT
MRLY-IN SPDPWM-OUT
PWM-IN TACHO-OUTO +12V RLY-BRK+
B BALSW-IN DCBRK-OUT BRAKE- LIVE B
TACHO-IN MRLY-OUT RUN-RLY- NEUTRAL
LIDSW-IN BRLY-OUT BRK-RLY-
AC2 ZCDO
FAN-OUT
PSU
LIDS-OUT
PSU.SCH
PSU-RST
+24V +24V AC2
VCC MF1
+12V +12V AC1
VCC +5V
R23 GND 0v OUT1 IN1
100R
GND ETH
C19
VCC GND
+24V
OUT2 IN2
100n +12V
VDD VSS
C GND C
MAINS FILTER
J4 J5 J6 J7 J2 J3 J1
5
4
3
2
1
4
3
2
1
3
2
1
2
1
4
3
2
1
2
1
3
2
1
BALANCE SWITCH 1
BALANCE SWITCH 2
TACHO +VE
TACHO O/P
TACHO 0V
LID SWITCH 1
LID SWITCH 2
LID SOLENOID RIGHT 1
LID SOLENOID RIGHT 2
LID SOLENOID LEFT 1
LID SOLENOID LEFT 2
FAN +VE
FAN 0V
TRANSFORMER LIVE
TRANSFORMER NEUTRAL
TRANFORMER AC2
TRANFORMER AC1
EARTH
NEUTRAL
LIVE
MOTOR FIELD
MOTOR COMMON
MOTOR ARM
D D
Title
VS1180 Centrifuge Control - Main
Size: A4 Number: VS1180/MAIN Revision:ISS B
Printed 22/01/2006 14:57:54 File: D:\VS1180\ECAD\ISS B\MAIN.SCH Date: Sheet 1 of 5
27
1 2 3 4
27
1 2 3 4 5 6 7 8
28
28
BRAKE
SPEED +
SPEED -
TIME +
TIME -
START
OPEN
PULSE
U9
GND
1 U3
GND OC
11 19 A0 10
C 1Q A0
U6 18 A1 9
A 2Q A1 A
31 39 AD0 2 17 A2 8 VDD PB7 PB3 PB4 PB1 PB2 PB8 PB6 PB5
GND EA/VPP AD0 1D 3Q A2
9 38 AD1 3 16 A3 7 U10
RST AD1 2D 4Q A3
37 AD2 4 15 A4 6 1
AD2 3D 5Q A4 OC
19 36 AD3 5 14 A5 5 11 AD0 AD0 19 11 RP1
XTAL1 AD3 4D 6Q A5 DQ1 1Q C
18 35 AD4 6 13 A6 4 12 AD1 AD1 18 10k 1
XTAL2 AD4 5D 7Q A6 DQ2 2Q VCC
34 AD5 7 12 A7 3 13 AD2 AD2 17 2 2
AD5 6D 8Q A7 DQ3 3Q 1D
33 AD6 8 A8 25 15 AD3 AD3 16 3 3
X1 AD6 7D A8 DQ4 4Q 2D
32 AD7 9 A9 24 16 AD4 AD4 15 4 4
AD7 8D A9 DQ5 5Q 3D
21 A8 A10 21 17 AD5 AD5 14 5 5
A8 A10 DQ6 6Q 4D
22 A9 MC74HC573 A11 23 18 AD6 AD6 13 6 6
A9 A11 DQ7 7Q 5D
12MHz 23 A10 A12 2 19 AD7 AD7 12 7 7
A10 A12 DQ8 8Q 6D
24 A11 A13 26 8 8
A11 A13 7D
25 A12 A14 27 9 9
A12 A14 8D
C6 C10 26 A13
A13
22p 22p 27 A14 20 MC74HC573
A14 GND E
28 22
A15 G
GND GND
1 27C256
T2/P1.0
2 A0 U1
T2EX/P1.1
3 AD0 12 4 SEGDP
P1.2 ID0 DP
4 U5 AD1 11 27 SEGA
P1.3 ID1 SEGA
DIG5
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
DIG6
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
5 3 4 AD2 13 3 SEGB
P1.4 DI DO ID2 SEGB
6 AD3 14 1 SEGC
P1.5 ID3 SEGC
7 1 AD4 10 25 SEGD
P1.6 CS ID4(SHUT) SEGD
8 6 AD5 6 2 SEGE
14
16
15
3
2
1
18
17
4
13
11
10
8
6
5
12
7
9
a1
b1
c1
d1
e1
a2
b2
c2
d2
e2
g1
g2
10 2
dp1
dp2
B RXD/P3.0 CLK B
com1
com2
A0 9 18
MODE D8
30 93C66 8 21
ALE/PROG WRITE D7
22 DIG6
D6
29 17 DIG5
PSEN D5
20 DIG4
D4
14 23 DIG3
T0/P3.4 D3
15 16 DIG2
T1/P3.5 D2
15 DIG1
D1
12
INT0/P3.2 ICM7228AIPIZ
13
INT1/P3.3
17 LED1
RD/P3.7
16 DA56-11GWA
WR/P3.6
TIME
P80C32SBPN
TACHO TACHO
PWM PWM
14
16
15
3
2
1
18
17
4
13
11
10
8
6
5
12
7
9
14
16
15
3
2
1
18
17
4
13
11
10
8
6
5
12
7
9
a1
b1
c1
d1
e1
a2
b2
c2
d2
e2
a1
b1
c1
d1
e1
a2
b2
c2
d2
e2
g1
g2
g1
g2
dp1
dp2
dp1
dp2
C C
com1
com2
com1
com2
10k
R18
1M
Q1
BC182B
D1 C13
D4
D 1N914 100n D
MISC2
R10 1N914 Misc Part
D2
1M
R17 R15 1N914 Socket for 27C256
1M + C17 10k
1u Title
VS1180 Centrifuge Control - uP/Keys/Display
Size: A3 Number: VS1180/8031 Revision: ISS B
GND
Printed 22/01/2006 14:57:54 File: D:\VS1180\ECAD\ISS B\8031.SCH Date: Sheet 2 of 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
D5
R1 R13 R5
LIVE
270R 3k3 3k3
1N4006
A A
R42 R43 R19 + C28 + C16
470k 1k2 51k 100u 100u
C7 R44
270k
1n
U4
11
9
10
15
TDA1085C
R3 5
SET SPEED R11
22k 2
VDD
VSYNC
560k
6
RAMP ICNTL R45
SHNT REG
1
ISYNC
ISAWTH SET
560k
ISO1 7 R21
ACT SPEED
GND
C.LOOP STBL
SAWTH CAP
4 5
B TACHO+ B
4
8
16
14
+ C14
47u
R47
3k3
R48 R8 R14 R30
33k + C9 + C29 + C12 220k 68k C8 0R1
C31 1u 100u 1u C11 47n
10n 100n
NEUTRAL
R4 D10
100k 1N914 + C30
47u D11
R49
560k
1N4006
MOTOR-FLD
C C
MOTOR-ARM
RL2
MOTOR-COM
RUN-RLY-
RELAY 2PDT
RL1
RLY-BRK+
BRAKE-
BRK-RLY-
RELAY 2PDT
D D
MISC1
Misc Part
Title
VS1180 Centrifuge Control - TDA1085
29
Size: A3 Number: VS1180/1085 Revision: ISS B
Printed 22/01/2006 14:57:54 File: D:\VS1180\ECAD\ISS B\1085.SCH Date: Sheet 3 of 5
1 2 3 4 5 6 7 8
29
1 2 3 4
30
30
A A
D3
R6
+24V
100R
1N4006
+12V
PSU-RST
AC1 BR1
GBU4B U2
D7 L387A
1N4006 1 5
VI VO +5V
B B
4 2
GND
DEL RST
C26 C24 C25
3
+ C15 R41 100n 100n 100n
470u 100k
+ C27 C3 C1 C18
100u 100n 100n 100n
AC2
+ C2 + C5
4700u 4700u C4
100n
0v
C C
MISC3
Misc Part
VCC
R31
1k
U7A
R33 R32 1 2
LIDSW-IN LIDSW-OUT
47k 100k
A A
MC74HC14
C20
10n
GND
VCC
R22
1k
U7B
R35 R34 3 4
BALSW-IN BALSW-OUT
47k 100k
MC74HC14
C21
10n
GND
VCC
R16
R24 TACHO-OUTO
1k
4k7
U7C
B R37 R36 5 6 B
TACHO-IN TACHO-OUT
10k 100k
ZCDO
MC74HC14
C22
10n BRLY-OUT
MRLY-OUT
GND
U7F
FAN-OUT
13 12
BRLY-IN R29
100R
MC74HC14
U7D
U8 +24V GND
9 8 1 16
MRLY-IN I1 O1
2 15
I2 O2 D8
3 14
I3 O3 1N4006
MC74HC14 4 13
I4 O4
D9 5 12 +12V
AC2 I5 O5
6 11
I6 O6
VCC 7 10
1N914 I7 O7 R27 LIDS-OUT
8 9 4k7
GND GND COM +12V
R38 R39 R40 ULN2003A
C C
4k7 4k7 4k7 Q4
R25 STP36NF06
4k7
FAN-IN
GND
LIDS-IN
+12V
PWM-IN
D6
1N4006
+12V
R28 DCBRK-OUT
4k7
Q5
R26
STP36NF06
4k7
GND
U7E
11 10 R12
SPDPWM-OUT
D 470R D
MC74HC14
Title
VS1180 Centrifuge Control - I/O
31
Size: A3 Number: VS1180/IO Revision: ISS B
Printed 22/01/2006 14:57:55 File: D:\VS1180\ECAD\ISS B\IO.SCH Date: Sheet 5 of 5
1 2 3 4 5 6 7 8
31
Tachometer
• The Tachometer is a horseshoe LED type, 5volt, sensing dark and light current off the butterfly interrupter.
• The only adjustment necessary is to make sure the sensor is central to the horseshoe array.
• Apart from a light haired brush to the sensors, to remove dust no other maintenance is necessary.
Connection J4
to board
Tacho sensor
position
Motor connections
• These are the Mains power connections to the series
wound motor.
• Connection is to J1
• The Solenoid plug is a 4 way connection to J5 on the Circuit Board (see Picture below)
• Apart from adjustment to the Microswitch, or Lid latches (on the lid) dependant on wear.
• No other maintenance is necessary
32
Solenoid and Microswitch:
Microswitch Arm
Imbalance Detector
• The imbalance Detector is a V3 microswitch wired normally
closed.
• A break in the circuit actuates the motor brake and the rotor
comes to a safe stop.
Imbalance Arm
33
Mains Inlet Filter
• The Mains inlet is double fused, with an IEC Socket for the power source.
• It is held in place with 2 Countersunk M3 Screws.
• Fuses are 5 x 20mm 6.3 (TA) Slow blow only.
• Wiring to filter is shown as below.
Mains inlet Mains connection to J3
Blue (Neutral)
Brown (Live)
Blue (Neutral)
Filter
To comply with EMC regulations a 5 amp filter is fitted.
This has been tested and complies with radiated and transmitted
specifications.
Brown (Live)
• No maintenance is necessary.
34
Transformer and Connection
• The transformer is a 12 volt 20Va type, held in position with two flat washers, spring washers and M4 nuts.
This unit powers the circuit board (regulated down further to 5 volts), lid lock and buzzer.
• The wiring from the top is Mains voltage (brown wires). Area dependent.
• The two lower wires (as marked are 12 volt) DO NOT USE mains power here.
• These 12 volt (blue wires) pass into a Molex two pin plug to J2 on the circuit board.
Brown
Blue (12volt)
35
E SOLD
TH AR
ES
G
O
U
UG
RIF
H
CENT
OUT TH
ON
E
RI
OR U
W
LD T
CEN
Distributed by:
Manufactured by:
e-mail: [email protected]
www.centurionscientific.co.uk