Coir Geotextiles For Paved Roads: A Laboratory and Field Study Using Non-Plastic Soil As Subgrade
Coir Geotextiles For Paved Roads: A Laboratory and Field Study Using Non-Plastic Soil As Subgrade
Coir Geotextiles For Paved Roads: A Laboratory and Field Study Using Non-Plastic Soil As Subgrade
To cite this article: M. K. Sayida, Sheela Y. Evangeline & M. S. Girish (2019): Coir Geotextiles for
Paved Roads: A Laboratory and Field Study Using Non-Plastic Soil as Subgrade, Journal of Natural
Fibers, DOI: 10.1080/15440478.2019.1568344
ABSTRACT KEYWORDS
In this paper, pavement proposed on soft subgrade (SG) that requires Coir geotextile; subgrade;
improvement is studied and reported. One of the methods of improvement subbase; surface course;
characteristic deflection;
is reinforcing SG with geotextile. Laboratory studies were conducted on dynamic cone penetration
both paved and unpaved sections, whereas field performance studies were index
conducted only on paved roads. Three types of woven and one type of
nonwoven coir geotextiles were used as reinforcement in the laboratory 关键词
study, out of which one woven geotextile was used in the field. Effects of 椰壳土工布; 路基; 底基层;
reinforcements were studied by placing the geotextiles at different posi- 表面过程; 特征偏转; 动力
tions of the section in the lab model, and cyclic load tests were conducted 触探指数
and resistance to permanent deformation was reported. Field performances
were evaluated by the Benkelman beam deflection (BBD) test, the dynamic
cone penetration (DCP) test, and the field California bearing ratio (CBR) test.
Test results indicate that the reinforced roads have less distress compared
to the unreinforced one. Change in characteristic deflection, DCP indices,
and about 50% improvement in field CBR values were obtained for the
reinforced one.
摘要
本文对软土路基上提出的需要改进的路面进行了研究和报告.其中一种改
进方法是用土工织物加固路基.实验室研究对铺面和未铺面路段进行,而
现场性能研究仅对铺面道路进行.实验室研究采用三种机织物和一种无纺
布椰壳纤维土工织物作为增强材料,其中一种机织土工织物用于野外.在
实验室模型中,通过将土工织物放置在不同截面位置,研究了加筋效
果,并进行了循环荷载试验,报告了加筋对永久变形的抵抗力.通过弯曲
试验、动力触探试验和现场CBR试验,对现场性能进行了评价.试验结果表
明,加筋后的道路与未加筋的道路相比,其受力较小.结果表明,加筋混
凝土的特征变形量、动力触探指数和现场CBR值有50%左右的提高.
Introduction
Development of a nation is closely related to its transportation infrastructure. In an agricultural
country like India, low-volume roads play an important role in mobilizing the rural economy. India
has a road network of 56,03,293 km, including 115,435 km of national highways and 3,935,337 km of
rural roads as on June 2017. Rural roads of India form a substantial portion of the Indian road
network, constituting 70% of the total roads in India (Basic road statistics of India, 2016) .
As rural roads have low traffic intensity with most of them being near agricultural fields, the
available subgrade (SG) for construction is very weak. To strengthen this type of SG, it can be
reinforced by laying geotextiles in between SG and subbase (SB), SB and base course (BC), or
within the SG. Major functions of geotextiles in roads include filtration, separation, and reinfor-
cement. Benefits of reducing BC thickness are realized if the cost of the geotextiles is less than the
cost of the reduced BC material. In developing countries like India, cost and availability of
geotextiles are the major constraining factors for the construction of reinforced soil structures.
High cost of geotextiles and environmental protection requirements make it important to explore
alternative natural products to make the construction cost efficient and eco-friendly (Rawal and
Anandjiwala 2007; Sarsby 2007). The benefits of using reinforcements in flexible pavements
depend largely on the quality and thickness of the granular base and location of the geo-
synthetics within the pavement structure along with other factors, such as mechanical properties
of the reinforcement material, SG strength, nature of interaction between soil and geotextiles, and
magnitude of the applied load (Al-Qadi et al. 2007). Non woven geotextile and geogrid can be
placed at the fill SG interface. Cyclic load tests conducted show that the number of cycles of load
that could be carried by the reinforced one is more than the unreinforced one for a particular rut
depth (Ennio, Luiz, and Antunes 2010). A series of laboratory model tests conducted on planar
synthetic geotextile reinforced sand bed under static and cyclic loading showed a significant
improvement in characteristic of footings under cyclic loads after the first few cycles. The footing
settlement was improved by increasing the mass of reinforcement in sand, and maximum
settlement was noticed after 10 cycles (Moghaddas, Tafreshi and Dawson 2010). Cyclic plate
load tests were conducted to analyze the performance of the geogrid reinforced unpaved section
by observing the resilient and permanent deformations, stresses, and strains. These showed that
the optimum depth of placing the geogrids in order to minimize the permanent deformation and
resilient modulus was 50 mm compared to larger depths of 100 mm and 150 mm. It was also
reported that geogrid reinforcement with the least layer thickness was able to reduce the
deformation by 50% compared to the unreinforced section of maximum thickness. The SG strain
of the reinforced one was reduced by 400% compared to the unreinforced one (Suku, Sudheer,
and Sivakumar, Babu 2017). The impregnation of the tack coat on geotextiles and geogrids
improves the mechanical and hydraulic properties of geo-synthetics (Correia and Zornberg 2014).
Natural geotextiles like coir and jute are gaining importance because of their eco-friendliness and low
cost with reasonable durability. High lignin content of coir fiber, extracted from the husk of coconut
fruit, make it more strong and durable. It has been reported that models reinforced with coir geotextiles
improve the bearing capacity of kaolinite (Venkatappa and Dutta 2006). Woven coir geotextiles placed
within the BC of unpaved roads with sufficient fill thickness above the geotextile layer will mobilize
frictional resistance at the interface of reinforcement and fill soil, which will prevent damage to the
reinforcement due to traffic (Subaida, Chandrakaran, and Sankar 2009). Durability study and plate load
test on coir geotextile reinforced soft SG soil show that the properties are comparable to those of
intermediate- to high-density polypropylene-based geotextiles and are capable of improving the stiffness
and load-bearing capacity of soft SGs. The physical and hydraulic properties of these coir geotextiles are
quite comparable to those of nonwoven synthetic geotextiles and have good transmissivity properties, so
they can be used for unpaved roads with low traffic intensity. It was also reported that coir fibers have
a life span of about four years (Rajagopal and Ramakrishna 2009). California bearing ratio (CBR) tests
conducted on four types of soil with and without coir geotextile showed that the CBR value can be
increased by about 1.5–2.2 times that of soil. Maximum improvement has been reported when it is placed
at a depth of 0.2 times the height of the specimen (Vinod and Minu 2010). While placing a geotextile
between the weak SG soil and the aggregate fill, it will act as a support membrane and provide local
reinforcement and a physical barrier to the intermixing of the aggregate and SG soil. It will also provide
sufficient friction to limit lateral sliding of the aggregate and restrain the SB from downward and lateral
movement in the rut and the SG soil from upward and lateral movement between the ruts. Using
geotextiles in rural road construction improves the quality of rural roads, increases the life span of the
road, and reduces the cost of repair. Geotextiles also allow the road to withstand natural climatic events
like floods or monsoon destruction and help balance the local ecosystem with the use of natural
geotextiles such as jute (Leao et al. 2012).
JOURNAL OF NATURAL FIBERS 3
Static and cyclic load tests conducted on unpaved laboratory model sections reinforced with woven and
nonwoven coir geotextiles have reported a considerable improvement in bearing capacity, reduced plastic
deformation, increased traffic benefit ratio, and reduced resilient modulus (Sayida, Sheela, and Girish 2014).
Studies on the load-carrying capacity of jute geotextile reinforced and unreinforced roads found an increase
in the load-carrying capacity by about 1.5–7 times than that of the unreinforced one (Khan, Huq, and
Hossain 2014). The use of natural geotextiles such as coir and jute retards the reflection cracking in highways
and it was found that woven geotextiles meet the minimum specification required for pavement fabric,
whereas nonwoven geotextiles do not meet such requirements (Sudarsanan et al. 2018).
A 3D finite-element analysis simulated to evaluate the effect of jute geotextile interlayer on the
performance of flexible pavements showed that jute geotextile placed at three different positions
decreases the stress and displacement at the top of the SG. The reduction in these parameters due to
jute geotextile is more at higher wheel pressure. The bearing capacity of SG soil will be more than 20%
when reinforced with jute geotextile (Mostaqur and Rahman 2018).
Laboratory triaxial tests and field study of dynamic cone penetration (DCP) tests conducted on
cohesive soil and statistical models developed for predicting resilient modulus from the dynamic
cone penetration index (DCPI) reported a good agreement between the predicted and the DCPI
value obtained from field study (Herath et al. 2005). From the DCP, direct shear and plate load tests
conducted in the laboratory for validation of DCP test results, it was found that there is a good
agreement between DCPI, relative density, modulus of elasticity, shear modulus, modulus of SG
reaction, and the friction angle of the soil (Mohammadi et al. 2008). Also, a slight change in moisture
content during compaction has a significant effect on resilient modulus and subsequent pavement
rutting (Rahman and Gassman 2018). The application of cyclic loading enhances the CBR value of
the soil compared to static loading (Robert 2017). No studies have been reported in the literature
about the cyclic load test on coir geotextile reinforced and unreinforced paved model pavement
sections under soaked condition as well as field studies using the Benkelman beam deflection (BBD)
test, the DCP test, and field CBR tests for roads with nonplastic SG soil.
Coir geotextile
Three types of woven and one type of nonwoven geotextiles, designated as GT1, GT2, GT3, and
NGT, having an average mass per unit area of 1200, 900, 700, and 420 g/m2, respectively, were used
for the study. The properties of geotextiles are presented in Table 2, and the photographs are shown
in Figure 1.
Field study
To conduct field study, a test road constructed during 2013 was selected, and the same SG soil was
used for the laboratory study. Typical cross section of the road is shown in Figure 3. The road is
Manakodam ration kada road in Alleppy district, Kerala, South India, which was constructed by the
Government of Kerala; the coir geotextiles were laid by College of Engineering
JOURNAL OF NATURAL FIBERS 5
Thiruvananthapuram (CET), and the performance study was carried out continuously by CET. The
coir geotextile designated as GT3 was used in field and was placed in between SG and sub-BC for
a length of 750 m as shown in Figure 3. The tests performed in the field were 1) visual examination,
2) BBD test, 3) DCP test, and 4) field CBR tests.
Visual examination
The performances were studied based on visual examinations by noting alligator cracking, block
cracking, transverse cracking, joint reflection cracking, patching, polished aggregate, potholes,
6 M. K. SAYIDA ET AL.
Figure 3. Typical cross section of the road used for the study (not to scale).
corrugation and shoving, depression, rutting, stripping, and edge breaking on reinforced and
unreinforced stretches of the road.
BBD test
Schematic diagram and photograph of the BBD apparatus are shown in Figures 4 and 5, respectively.
The test was performed as per IRC: 81 1997. The rebound deflection of the pavement was
determined under a standard wheel load, tire pressure, and standard temperature. The standard
JOURNAL OF NATURAL FIBERS 7
axial load is 8170 kg, equally distributed on two dual-tired wheels operating at an inflation pressure
of 5.6 kg/cm2. Temperature of the pavement was measured using a thermometer after drilling a hole
in the pavement after pouring glycerin in it.
Rebound deflection value D at any point is given by D = 2 (D0 – Df) + 2 K (Di – Df), where D0 is the
initial dial gauge reading when the beam is in between the back dual tires. It is normally adjusted to zero.
Di is the intermediate dial gauge reading after moving the truck to a distance of 2.7 m, and Df is the final
dial gauge reading after moving the truck to a distance of 9 m. Characteristic deflection is calculated using
the formula Dc = X + σ, where X
is the mean deflection and σ is the standard deviation.
DCP test
The DCP test was conducted according to the ASTM D6951/D6951M-18: 2018, standard test method for
use of DCP in shallow pavement applications, to measure the strength of in situ soil, and the thickness
and type of subsurface soil layers. It is similar to CPT in that a metal cone is advanced into the ground to
continuously characterize the soil behavior and provide a measure of a material’s in situ resistance to
8 M. K. SAYIDA ET AL.
penetration in mm per blow, known as DCPI. The test was performed by driving a metal cone into the
ground by repeatedly striking it with an 8 kg weight dropped from a height of 575 mm.
First, a hole of 15 cm diameter is drilled to access the cone. Once the layer to be tested has been
reached, a reference reading is taken and the thickness of the layers cored through is recorded. This
reference reading is the point from which the subsequent penetration is measured. The DCP device
is held in a vertical or plumb position. The 8 kg hammer is raised until it makes only light contact
with the handle and then allowed to free fall through aheight of 575mm. The number of blows and
the corresponding penetrations were recorded up to adepth of penetration of 300mm. The DCP test
was conducted on geotextile reinforced and unreinforced sections of the road. The field DCP test
setup is shown in Figure 6.
diameter 50 mm and necessary length of extension pipes or rods. It was ensured that the entire
assembly is in plumb, and the loading jack was clamped in position. The surcharge annular weight of
mass 5kg was kept in position on the surface to be tested so that when the piston is lowered, it will
pass through the hole in the annular weight.
Initially, the dial gauge reading was set to zero. Load was applied so that the penetration is
approximately 1.25 mm/min. The load was noted up to a penetration of 12.5 mm. Soil from the test
pit was collected for finding the field moisture content and field density. The in situ CBR values were
determined with a standard load of 1370 kg for 2.5 mm penetration and 2055 kg for 5 mm penetration.
Figure 8. Plastic deformation versus number of cycles with geotextile between the subgrade and base course for the unpaved section.
Figure 9. Plastic deformation versus number of cycles with geotextile between the subgrade and base course for the paved section.
performance is also better for the woven type. More reduction in settlement was obtained for the
geotextile with higher mass per unit area when it is placed in between SG and BC for the paved section.
For the geotextile with lesser mass per unit area, more reduction in settlement was obtained when it was
placed in between BC and the surface course. These improvements may be due to the higher frictional
resistance between the geotextile and the granular layer.
The results of cyclic load tests conducted in the laboratory under soaked condition using four types of
coir geotextiles placed between SG and BC for the unpaved section are presented in Figure 8; SG and BC
or BC and SC surface course for the paved sections are presented in Figures 9 and 10, respectively. The
figures show that the extent of deformation on exposure to cyclic load was considerably less for the
reinforced section compared to the unreinforced section, irrespective of the position of the geotextile.
Deformation is high for the paved section compared to the unpaved section. However, it is interesting to
observe that reinforcement using geotextiles GT1 and GT2 showed much lower deformation for paved
roads (5 mm) than unpaved roads (10 mm) even up to 100 cycles of loading. This shows that coir
JOURNAL OF NATURAL FIBERS 11
Figure 10. Plastic deformation versus number of cycles with geotextile between the base course and surface for the paved section.
geotextiles of finer mesh (GT1, GT2) provide a much higher reinforcement effect than GT3 with a larger
mesh density due to the much higher fractionation of the load and better confinement of the materials of
the corresponding layer.
More settlement was obtained for the geotextile with a higher mass per unit area when it is placed
in between SG and BC for the paved section. Geotextiles having bigger mesh density (GT2 and GT3)
or lower tensile strength (NGT), positioned in between the surface course and BC (Figure 10), impart
better reinforcement than those positioned in between SG and BC (Figure 9). The better performance
of woven coir geotextiles is mainly due to breakdown of the applied load by its continuous elastic mesh
structure that does not allow it to propagate the load to reach SB/SG to create any deformation.
Nonwoven geotextiles having much lower tensile strength (machine direction 82 kg/m and cross
direction 77 kg/m) than woven geotextiles (machine direction 2568–897 kg/m and cross direction
1661–835 kg/m) facilitate the same performance probably due to its resiliency, and so works as a load
absorber, thus reducing the impact of the cyclic load. The finer porosity in the case of the nonwoven
structure also induces better separation properties than a woven structure.
Field study
The properties of SG soil in the field are presented in Table 1. The coir geotextile laid in the field is
designated as GT3; its properties are presented in Table 2 and the cross section of the road is shown
in Figure 3. GT3 is used because of its comparative performance and cost effectiveness compared to
12 M. K. SAYIDA ET AL.
other types of geotextiles used in the study. The results of field studies conducted on reinforced and
unreinforced stretches of roads are presented below.
Visual examination
Figures 11 and 12 represent the portion of a road selected for the field study with and without coir
geotextile reinforcement, and the results of the visual observations of the entire road are presented in
Table 4. From Figure 11, it is seen that there are potholes on unreinforced roads compared to the
reinforced one. The reason for the absence of holes in reinforced roads may be due to the lateral
spreading of loads over a wider area due to the use of geotextiles. In unreinforced roads, distresses like
stripping, edge breaking, and alligator cracking were also observed. The geotextiles were wrapped along
the edges of the road for a length of 30 cm to ensure that there is no edge breaking in the reinforced one.
BBD test
Characteristic deflection values calculated from BBD tests for the reinforced and unreinforced
stretches of roads during the years 2016 and 2017 are presented in Table 5. There is a reduction
JOURNAL OF NATURAL FIBERS 13
in characteristic deflection for reinforced roads compared to the unreinforced one. The laying of coir
geotextiles may have accelerated the lateral drainage, thereby the amount of water penetrating into
the subgrade would be less compared to the unreinforced section. Owing to surcharge load of the
SB, BC, SC , and heavy traffic load, the soil with coir geotextiles will get consolidated and the CBR
and load-carrying capacity of coir geotextile reinforced SG will increase compared to the unrein-
forced one. This may be the reason for the decrease in characteristic deflection for the reinforced
section compared to the unreinforced one.
As per IRC: 81 1997, the minimum permissible deflection that requires overlay for traffic of 1 msa
is 1.7 mm. The characteristic deflections obtained for the reinforced and unreinforced roads during
the wet season of 2016 were 1.21 mm and 1.84 mm, respectively, whereas those for 2017 were
1.66 mm and 2.28 mm, respectively. Characteristic deflection with geotextile is less than 1.7 mm, and
so additional overlay is not required for the reinforced one.
Cost-benefit analysis
Initial cost
From the laboratory studies, a CBR value of 4 was obtained for the SG soil alone. However, with coir
geotextile, the CBR value increased to 5. As per IRC: SP-72 2015, the variations in layer thickness for
the reinforced and unreinforced ones were determined, and it was found that there is 33% reduction
in quantity of material for both modified SG and granular SB for the reinforced pavement. While
analyzing the cost as per analysis of rates (Authority of Director General. CPWD 2016), the total
additional cost required for the unreinforced one is 10,202 US dollars per km length of road and that
for the coir geotextile reinforced one is 4240 US dollars. Hence, there is a saving of about 58% in
initial cost for the reinforced compared to the unreinforced one.
Maintenance cost
As per IRC: 81 1997, the overlay thickness required was 90 mm in the year 2017. This 90 mm of
overlay is equivalent to 135 mm of water-bound macadam as per IRC: 81 1997.
14 M. K. SAYIDA ET AL.
Hence, the quantity of water-bound macadam required for 3.5 m width and 1000 m length is 473 m3.
The approximate cost per m3 is 25.66 US dollars. The maintenance cost required for 1000 m length of
unreinforced road is approximately 12137 US dollars. Hence, this amount of maintenance cost per
1000 m length of road can be saved by the use of coir geotextile as reinforcement.
Conclusion
Various field and laboratory studies were conducted on reinforced and unreinforced sections of rural
roads. From the laboratory studies, a considerable reduction in settlement was obtained for the
reinforced one compared to the unreinforced one. Percentage reduction in settlement is more when
mass per unit area of geotextile is more. The highest percentage reduction in settlement is for the
reinforced section with GT1 having a mass per unit area of 1200 g/m2 and the lowest is for GT3 with
a mass per unit area of 700 g/m2.
From the field study based on BBD test results, additional overlay is not required for the
reinforced one even after four years of construction. About 68% saving in initial cost and consider-
able amount of saving in maintenance cost were obtained due to the use of coir geotextile
reinforcement. From the DCP test, a decrease in DCPI value of 27–48% was obtained for the
reinforced one compared to the unreinforced one. An increase in field CBR value of 21–63% was
obtained for the reinforced one compared to the unreinforced one. From the studies, it can be
concluded that coir geotextile can be effectively used as reinforcing material on SG with a low CBR
value, and it will increase the long-term performance of rural roads.
Funding
This work was supported by Coir Board, Government of India [No:CCRI/RES/CGT-CET/3/16/2011/0863].
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