User Manual Powertex Chain Block (GB)
User Manual Powertex Chain Block (GB)
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POWERTEX Chain Block PCB-S1 0.25 – 20 tonnes
Instruction for use (GB) (Original instructions)
Read through these user instructions carefully before using the chain block. Improper operation may lead to hazardous situations!
Technical data
Function
The load hook is raised or lowered by pulling on the hand chain. The load will remain where it is even when the hand chain is released because
of the effective reaction brake.
Raising/lowering
Only use straps and slings of sufficient load capacity. Check that the load is not anchored to the floor/ground or is otherwise fixed before making
the lift. Ensure that the load chain hangs vertically and has no kinks. The hand chain must also be in good condition and easily accessible. The
load is raised or lowered by pulling the hand chain in either direction.
Warning:
• Only hand power from a single person is permitted on the hand chain. If the chain feels too heavy, use a bigger chain block or reduce the load.
• Make sure no-one stands beneath a hanging load.
• Do not step onto a hanging load.
• Do not raise or lower so far that the load hook hits the block housing.
• The chain block must not be used for pulling loads.
• The block must not be subjected to dynamic stresses, for example where a load connected to the block is launched from a height.
• Do not leave a block with a suspended load unattended.
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Attachment of loads
Check the equipment before use. Improper attachment of loads can be highly dangerous (see Figs. 2 a – 2 e).
Multiple lifting
Multiple lifting entails special risks. This is is when two or perhaps more hoists are used simultaneously for the same load. Danger to persons and
material damage can arise due to dynamic stresses and uneven load distribution causing individual hoists to become overloaded. A competent
person with experience in multiple lifting must therefore supervise this type of lifting tasks.
The total weight of the target object and its load distribution must be known or calculated.
For a variety of reasons, the centre of gravity can be difficult to determine, and thus so will the distribution of the load each chain hoist must bear.
In cases where heavy, bulky loads must be handled and it is not possible to estimate all factors correctly, the working load limit (WLL) of each
chain hoist must be reduced by at least 25%.
Daily checks
After every working day on which the chain block has been used, the following should be checked:
• Is the chain block deformed or otherwise damaged? Are any parts missing?
• Is any deformation or other damage visible on the suspension device (eye, shackle, bolt, trolley etc.)?
• Are the hooks intact or have any hooks opened? Are the hook latches correct and functional?
• Wipe down the chain block and oil the load chain as required.
• The load chain must be undamaged, i.e. no signs of wear and no deformed or otherwise damaged links.
• The load chain must not be kinked or twisted. With two-fall or multi-fall chain blocks there is a risk of the chain twisting if the bottom hook
assembly ends up looped through the chain sling – usually during refitting or moving the chain block between work stations. See Fig 3.
• The hand chain must also be in good condition.
• The brake function must be intact.
In the event of faults or failures, the block must be repaired and carefully checked by a specialist before reuse.
Periodic checks
Periodic checks are normally carried out yearly to detect and remedy any faults. If required (e.g. high frequency of use), more frequent checks
may be carried out. See “Checklist for periodic checks”. Measure hooks and chain to detect any changes in shape.
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Table 1 Load hook
WLL t 0,25 0,5 1 2 3 5 10 20
Model PCB-S1 PCB-S1 PCB-S1 PCB-S1 PCB-S1 PCB-S1 PCB-S1 PCB-S1
Dimension I nominal mm 24 25,5 30 38,5 41,5 47 55 84
Dimension I max mm 26,4 28,0 33 42,3 45,5 51,7 60,5 92,4
Dimension K nominal mm 15 19 25 33,5 39 44,5 62 93
Dimension K min mm 13,5 17,1 22,5 30,2 35,1 40,0 55,8 83,7
Load chains must not be repaired – they must be replaced by new chain. If it is desired to lengthen the chain, it must be replaced by a new and
longer chain.
Replacement of the chain shall be performed professionally by an authorized repairer and the chain must meet the requirements stated in the
standard EN 818-7 from the following manufacturers: Chaineries Limousines, Pewag, Thiele or Rud.
Repairs
The chain block must not be modified. Repairs must be carried out by specialists. Damaged parts must only be replaced with original Powertex
spare parts. Order them through your dealer.
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Checklist for periodic checks (normally yearly – more frequently if necessary)
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POWERTEX Chain Block PCB-S1 – Spare parts 0,25 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.
POWERTEX Chain Block 0,25 t
POWERTEX Chain Block 0,25 t
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Spare parts list 0,25 t
Pos Description 0,25 t
1 Gear cover assy 16.10PCB1411001
2 Disc gear assy 16.10PCB1411002
3 Drive shaft 16.10PCB1411003
4 Splined gear 16.10PCB1411004
5 Right side plate assy 16.10PCB1411005
6 Load chain sprocket 16.10PCB1411006
9 Top hook shaft 16.10PCB1411009
11 Chain stripper 16.10PCB1411011
13 Guide roller 16.10PCB1411013
14 Left side plate assy 16.10PCB1411014
15 Pawl spring 16.10PCB1411015
16 Pawl 16.10PCB1411016
17 Brake seat 16.10PCB1411017
19 Friction plate 16.10PCB1411019
20 Ratchet wheel 16.10PCB1411020
21 Brake cover 16.10PCB1411021
22 Hand chain wheel 16.10PCB1411022
25 Washer 16.10PCB1411025
26 Hand chain cover 16.10PCB1411026
27 Positioned plate 16.10PCB1411027
28 Hand Chain 16.10PCB1411028
32 Name plate 16.10PCB1411032
41 Load Chain 16.10PCB1411041
42 End anchor 16.10PCB1411042
43 End anchor pin 16.10PCB1411043
45 Warning plate assy 16.10PCB1411045
46 Top hook assy 16.10PCB1411046
47 Safety latch assy 16.10PCB1411047
61 Bottom hook assy 16.10PCB1411061
62 Bottom hook pin 16.10PCB1411062
71 Metal lock nut 16.10PCB1411071
72 Metal lock nut 16.10PCB1411072
74 Circlip 16.10PCB1411074
75 Cross head screw 16.10PCB1411075
76 Split retainer 16.10PCB1411076
78 Name plate 16.10PCB1411078
79 Split pin 16.10PCB1411079
80 Hexagon nut 16.10PCB1411080
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POWERTEX Chain Block PCB-S1 – Spare parts 0,5 – 5 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced
5t
0,5 - 5 t
0,5 , 1t, - 3t
0,5 , 1t, - 3t
5t0,5 - 3 t
5t
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Spare parts list 0,5 – 5 t
Pos Description 0,5 t 1t 2t 3t 5t
1 Gear cover assy 16.10PCB1412001 16.10PCB1414001 16.10PCB1416001 16.10PCB1417001 16.10PCB1419001
2 Disc gear assy 16.10PCB1412002 16.10PCB1414002 16.10PCB1416002 16.10PCB1417002 16.10PCB1419002
3 Drive shaft 16.10PCB1412003 16.10PCB1414003 16.10PCB1416003 16.10PCB1417003 16.10PCB1419003
4 Splined gear 16.10PCB1412004 16.10PCB1414004 16.10PCB1416004 16.10PCB1417004 16.10PCB1419004
5 Right side plate assy 16.10PCB1412005 16.10PCB1414005 16.10PCB1416005 16.10PCB1417005 16.10PCB1419005
6 Load chain sprocket 16.10PCB1412006 16.10PCB1414006 16.10PCB1416006 16.10PCB1417006 16.10PCB1419006
9 Top hook shaft 16.10PCB1412009 16.10PCB1414009 16.10PCB1416009 16.10PCB1417009 16.10PCB1419009
11 Chain stripper 16.10PCB1412011 16.10PCB1414011 16.10PCB1416011 16.10PCB1417011 16.10PCB1419011
13 Guide roller 16.10PCB1412013 16.10PCB1414013 16.10PCB1416013 16.10PCB1417013 16.10PCB1419013
14 Left side plate assy 16.10PCB1412014 16.10PCB1414014 16.10PCB1416014 16.10PCB1417014 16.10PCB1419014
15 Pawl spring 16.10PCB1412015 16.10PCB1414015 16.10PCB1416015 16.10PCB1417015 16.10PCB1419015
16 Pawl 16.10PCB1412016 16.10PCB1414016 16.10PCB1416016 16.10PCB1417016 16.10PCB1419016
17 Brake seat 16.10PCB1412017 16.10PCB1414017 16.10PCB1416017 16.10PCB1417017 16.10PCB1419017
19 Friction plate 16.10PCB1412019 16.10PCB1414019 16.10PCB1416019 16.10PCB1417019 16.10PCB1419019
20 Ratchet wheel 16.10PCB1412020 16.10PCB1414020 16.10PCB1416020 16.10PCB1417020 16.10PCB1419020
21 Brake cover 16.10PCB1412021 16.10PCB1414021 16.10PCB1416021 16.10PCB1417021 16.10PCB1419021
22 Hand chain wheel 16.10PCB1412022 16.10PCB1414022 16.10PCB1416022 16.10PCB1417022 16.10PCB1419022
25 Washer 16.10PCB1412025 16.10PCB1414025 16.10PCB1416025 16.10PCB1417025 16.10PCB1419025
26 Hand chain cover 16.10PCB1412026 16.10PCB1414026 16.10PCB1416026 16.10PCB1417026 16.10PCB1419026
27 Positioned plate 16.10PCB1412027 16.10PCB1414027 16.10PCB1416027 16.10PCB1417027 16.10PCB1419027
28 Hand Chain 16.10PCB1412028 16.10PCB1414028 16.10PCB1416028 16.10PCB1417028 16.10PCB1419028
32 Name plate 16.10PCB1412032 16.10PCB1414032 16.10PCB1416032 16.10PCB1417032 16.10PCB1419032
41 Load Chain 16.10PCB1412041 16.10PCB1414041 16.10PCB1416041 16.10PCB1417041 16.10PCB1419041
42 End anchor 16.10PCB1412042 16.10PCB1414042 16.10PCB1416042 16.10PCB1417042 16.10PCB1419042
43 End anchor pin 16.10PCB1412043 16.10PCB1414043 16.10PCB1416043 16.10PCB1417043 16.10PCB1419043
45 Warning plate assy 16.10PCB1412045 16.10PCB1414045 16.10PCB1416045 16.10PCB1417045 16.10PCB1419045
46 Top hook assy 16.10PCB1412046 16.10PCB1414046 16.10PCB1416046 16.10PCB1417046 16.10PCB1419046
47 Safety latch assy 16.10PCB1412047 16.10PCB1414047 16.10PCB1416047 16.10PCB1417047 16.10PCB1419047
48 Top hook pin - - - - 16.10PCB1419048
60 Bottom hook assy - - - - 16.10PCB1419060
61 Bottom hook assy 16.10PCB1412061 16.10PCB1414061 16.10PCB1416061 16.10PCB1417061 16.10PCB1419061
62 Bottom hook pin 16.10PCB1412062 16.10PCB1414062 16.10PCB1416062 16.10PCB1417062 -
63 Bottom hook connector - - - - 16.10PCB1419063
assy
64 Idler sheave assy - - - - 16.10PCB1419064
71 Metal lock nut 16.10PCB1412071 16.10PCB1414071 16.10PCB1416071 16.10PCB1417071 16.10PCB1419071
72 Metal lock nut 16.10PCB1412072 16.10PCB1414072 16.10PCB1416072 16.10PCB1417072 16.10PCB1419072
73 Circlip 16.10PCB1412073 16.10PCB1414073 16.10PCB1416073 16.10PCB1417073 16.10PCB1419073
74 Circlip 16.10PCB1412074 16.10PCB1414074 16.10PCB1416074 16.10PCB1417074 16.10PCB1419074
75 Cross head screw 16.10PCB1412075 16.10PCB1414075 16.10PCB1416075 16.10PCB1417075 16.10PCB1419075
76 Split retainer 16.10PCB1412076 16.10PCB1414076 16.10PCB1416076 16.10PCB1417076 16.10PCB1419076
78 Name plate 16.10PCB1412078 16.10PCB1414078 16.10PCB1416078 16.10PCB1417078 16.10PCB1419078
79 Split pin 16.10PCB1412079 16.10PCB1414079 16.10PCB1416079 16.10PCB1417079 16.10PCB1419079
80 Hexagon nut 16.10PCB1412080 16.10PCB1414080 16.10PCB1416080 16.10PCB1417080 16.10PCB1419080
86 Metal lock nut 16.10PCB1412086 16.10PCB1414086 16.10PCB1416086 16.10PCB1417086 16.10PCB1419086
87 Metal lock nut 16.10PCB1412087 16.10PCB1414087 16.10PCB1416087 16.10PCB1417087 16.10PCB1419087
88 Bolt M10x25 16.10PCB1412088 16.10PCB1414088 16.10PCB1416088 16.10PCB1417088 16.10PCB1419088
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POWERTEX Chain Block PCB-S1 – Spare parts 10 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.
POWERTEX Chain Block 10 t
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Spare parts list 10 t
Pos Description 10 t Pos Description 10 t
1 Gear cover assy 16.10PCB1423001 54 Stay bolt B 16.10PCB1423054
2 Disc gear assy 16.10PCB1423002 55 Suspension plate 16.10PCB1423055
3 Drive shaft 16.10PCB1423003 56 Idler sheave assy 16.10PCB1423056
4 Splined gear 16.10PCB1423004 57 Protection cover 16.10PCB1423057
5 Right side plate assy 16.10PCB1423005 58 Top hook assy 16.10PCB1423058
6 Load chain sprocket 16.10PCB1423006 60 Bottom hook assy 16.10PCB1423060
9 Top hook shaft 16.10PCB1423009 62 Bottom hook pin 16.10PCB1423062
11 Chain stripper 16.10PCB1423011 63 Hook plate 16.10PCB1423063
13 Guide roller 16.10PCB1423013 64 Bottom idler sheave assy 16.10PCB1423064
14 Left side plate assy 16.10PCB1423014 65 Shaft 16.10PCB1423065
15 Pawl spring 16.10PCB1423015 66 Plate 16.10PCB1423066
16 Pawl 16.10PCB1423016 67 Washer 16.10PCB1423067
17 Brake seat 16.10PCB1423017 68 Protection cover 16.10PCB1423068
19 Friction plate 16.10PCB1423019 69 Cover 16.10PCB1423069
20 Ratchet wheel 16.10PCB1423020 70 Bolt 16.10PCB1423070
21 Brake cover 16.10PCB1423021 71 Metal lock nut 16.10PCB1423071
22 Hand chain wheel 16.10PCB1423022 72 Metal lock nut 16.10PCB1423072
25 Washer 16.10PCB1423025 73 Circlip 16.10PCB1423073
26 Hand chain cover 16.10PCB1423026 74 Circlip 16.10PCB1423074
27 Positioned plate 16.10PCB1423027 75 Cross head screw 16.10PCB1423075
28 Hand chain 16.10PCB1423028 76 Split retainer 16.10PCB1423076
32 Name plate 16.10PCB1423032 78 Name plate 16.10PCB1423078
41 Load chain 16.10PCB1423041 79 Split pin 16.10PCB1423079
42 End anchor 16.10PCB1423042 80 Hexagon nut 16.10PCB1423080
43 End anchor pin 16.10PCB1423043 86 Hexagon recess nut 16.10PCB1423086
45 Warning plate assy 16.10PCB1423045 87 Split pin 16.10PCB1423087
46 Top hook assy 16.10PCB1423046 88 Metal lock nut 16.10PCB1423088
47 Safety latch assy 16.10PCB1423047 89 Metal lock nut 16.10PCB1423089
48 Top hook pin 16.10PCB1423048 90 Cross head screw 16.10PCB1423090
49 Plate (right) 16.10PCB1423049 91 Light spring washer 16.10PCB1423091
50 Shaft 16.10PCB1423050 92 Hexagon recess nut 16.10PCB1423092
51 Plate (left) 16.10PCB1423051 93 Split pin 16.10PCB1423093
52 Stay bolt A 16.10PCB1423052
53 Short bolt 16.10PCB1423053
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POWERTEX Chain Block PCB-S1 – Spare parts 20 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.
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Spare parts list 20 t
Pos Description 20 t
1 Gear cover assy 16.10PCB1427001
2 Disc gear assy 16.10PCB1427002
3 Drive shaft 16.10PCB1427003
4 Splined gear 16.10PCB1427004
5 Right side plate assy 16.10PCB1427005
6 Load chain sprocket 16.10PCB1427006
9 Top hook shaft 16.10PCB1427009
11 Chain stripper 16.10PCB1427011
13 Guide roller 16.10PCB1427013
14 Left side plate assy 16.10PCB1427014
15 Pawl spring 16.10PCB1427015
16 Pawl 16.10PCB1427016
17 Brake seat 16.10PCB1427017
19 Friction plate 16.10PCB1427019
20 Ratchet wheel 16.10PCB1427020
21 Brake cover 16.10PCB1427021
22 Hand chain wheel 16.10PCB1427022
25 Washer 16.10PCB1427025
26 Hand chain cover 16.10PCB1427026
27 Positioned plate 16.10PCB1427027
28 Hand chain 5x23.7 mm 16.10PCB1427028
32 Name plate 16.10PCB1427032
41 Load chain 9x27 mm 16.10PCB1427041
42 End anchor 16.10PCB1427042
43 End anchor pin 16.10PCB1427043
46 Hook assy 16.10PCB1427046
47 Safety latch assy 16.10PCB1427047
49 Beam for top hook 16.10PCB1427049
50 Shaft for top hook 16.10PCB1427050
51 Plate (left) 16.10PCB1427051
52 Stay bolt A 16.10PCB1427052
53 Short bolt 16.10PCB1427053
56 Idler sheave assy 16.10PCB1427056
58 Top hook assy 16.10PCB1427058
60 Bottom hook assy 16.10PCB1427060
61 Hook assy 16.10PCB1427062
63 Bottom hook connector assy 16.10PCB1427063
64 Idler sheavy assy for bottom hook 16.10PCB1427064
68 Protection cover 16.10PCB1427068
88 External circlips 16.10PCB1427088
89 External circlips 16.10PCB1427089
90 Cross recessed countersunk head screws 16.10PCB1427090
91 Light spring washer 16.10PCB1427091
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SVERO AB
Momarken 19
556 50 Jönköping Sweden
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CERTEX Lifting KnowHow app
Download The Lifting KnowHow app’en from the App Store / Google play!
CertMax+
The CertMax+ system is a unique leading edge certification management
system which is ideal for managing a single asset or large equipment port-
folio across multiple sites. Designed by the Lifting Solutions Group, to deliver
optimum asset integrity, quality assurance and traceability, the system also
improves safety and risk management levels.
Marking
The POWERTEX Chain Block is equipped with a RFID (Radio-Frequency
IDentification) tag, which is a small electronic device, that consist of a small
chip and an antenna. It provides a unique identifier for the block.
Standard: EN 13157
Warning tag
The warning tag shows some specific and important situations, in which you
must pay special attention, when using POWERTEX Chain Blocks and Lever
Hoists.
User Manuals
You can always find the valid and updated User Manuals on the web. !
The manual is updated continuously and valid only in the latest version.
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