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Batch Controller

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Batch Controller

Model 414
Features
I I I I I

Dual relay outputs Overrun compensation Remote start/stop No-signal alarm Ticket printing with time and date Displays batch total, preset quantity, flow rate, and accumulated total

Overview
The 414 Batch Controller is suited to flow applications where precise measurement and control of batch quantities is required. Batch total, flow rate, accumulated total and preset value can all be displayed in engineering units on the large LCD display. The 414 will interface to most flowmeters with versions available for pulse and analog inputs.

exceeds this limit.

Signal Time-out If the flow signal cuts out midway through a batch, the output relays are de-energized, and an alarm signalled via an open collector output. Remote Start/Stop
Remote push-button switches can be connected to the rear terminal strip, to start and stop batches.

Batch Features
Automatic Overrun Compensation
Based on previous batches, the 414 will automatically compensate for any overrun which may be caused by slow closing valves.

Auto Restart
The 414 can be programmed to automatically restart the batch after a preset time delay.

Count Up/Down
The instrument can be programmed to count up from zero, or to count down from the batch quantity.

Batch Limit
A maximum batch quantity can be programmed during set-up, so that the operator cannot enter a batch size that

End of Batch
An End of Batch signal is provided via an open collector transistor output.

A C C U R A C Y Q U A L I T Y P E R F O R M A N C E

Batch Controller
Model 414
Models Available
Model 414A
Analog input version with both linear and square law input relationships.

Model 414B
Frequency input version that will accept pulse and open collector inputs from opto-sensors or Hall effect devices.

Computer/Printer interface An RS232 and RS422/485 option is available for interfacing to computers and printers. The interface allows the Batch Controller to be fully controlled from a computer via an ASCII protocol.
Software drivers are included for a number of printers and can print a ticket with time and date, a sequential delivery/ batch number and the batch and accumulated totals. An optional header for the ticket can also be printed.

Operation
Four key switches on the front fascia, enable the batch quantity to be set, and batch operations to be started, stopped or reset. To set a batch quantity, the BATCH SET key is pressed, and then the and L keys can be used to change and increment digits. Once set, the BATCH SET key is again pressed to return to Run mode. Keypad operations are straight forward and four LED's indicate the operational status at all times. In Run mode, the DISPLAY key can be used to display flow rate, batch and accumulated total. The unique four key function simplifies operation, making the instrument suited to use by operators with minimal training.
L

One or two stage valve control


Two output relays provide control for single or dual stage valve operation. The first relay will energize at the start of the batch, and de-energize when the batch is complete. The second relay can be programmed to energize at a set time after the start, and to de-energize at a set quantity prior to completion of the batch. This feature enables a slow start-up and slow shutdown of the flow. The Batch Controller can also be programmed to count up from zero or down from the Batch quantity.

Versatile performance options


The instrument will operate from 12 to 28V DC or from 100/110V AC mains. The fascia is fully watertight to IP65 (Nema 4x) and is resistant to most chemicals. The standard instrument is supplied as panel mount. Field enclosures are optionally available.

A C C U R A C Y Q U A L I T Y P E R F O R M A N C E

General
Display 6 digit 0.7" (17.8mm) high LCD. Display Update Rate 0.25s. Data Retention

Frequency Input Models


Frequency Range Minimum: 0.25Hz on Rate, 0Hz on Total Maximum: 10kHz Scaling Range 0.1000 to 50,000 0.1000 to 4,000 (414H)

Specifications

All set-up parameters and totals are stored in a non-volatile memory with 10 years retention. Open collector output with a 10ms pulse produced on each increment of the accumulated total. 49 pulses per second. 100mA.

Analog Input (Model 414A)


Inputs Isolated 4-20mA, 0-20mA & 0-10V Input Impedance Current: 250 ohms Voltage: 10K ohms Accuracy Span Cut-off Point 0.075% 0.1000 to 50,000 A low flow rate cut-off can be programmed below which flow is not registered. The cut-off is programmed as a percentage of span.

Pulse Output

Max. Output: Max. Current:

Transducer Supply 8-24V DC field adjustable, 50mA maximum. Relays Max Power: Max Voltage: Max Current: 1250VA 250V AC, 30V DC. 5 Amps.

Relationship Linear, square root or programmable power between 0 and 9.99 Power Requirements DC Supply: 11.5-28.5V DC, 200mA typical current Optional Enclosures (no options). AC Supply: AC mains set internally to 95-135V AC or Field Enclosures IP65 (Nema 4X) 190-260V AC. Operating Temperature 0 to 55C.

Approvals
Electrical ETL (US) approved to UL 508 and CSA
Important: Specifications are subject to change without notice.

Dimension Drawings
E
144mm 18mm 10mm 138mm

151mm

72mm

Front View
Input Circuit Chassis Setup Switches Ground 20 36 Terminals 20-36 1 14 N A Terminals 1-14 Min. 77mm

Mounting Clip (2)

Side View
Min. 189mm
+0.6 0

67mm

139mm d.c. Volts Out (Adjust)

+1.0 0

66mm

Top View

Rear Panel

a.c. Mains Terminals

Panel Cut-Out

Terminal Descriptions
D

Ordering Information
When specifying please indicate model(s) required using the following method.

Distributed by:
4 Dart Road Newnan, Georgia Tel: 1-770-254-0400 Fax: 1-770-251-6427 www.yokogawa-ia.com

BU 1P11A3-E-U REV 1, JULY 1998

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