User and maintenance instructions

98 IC
Air operated chassis pump
Models 84667 and 84668, series “A”

98 UL
2- A
99 DR
0- Y
80 HA
&
A

Date of issue June 2017

Form number 403514B

 Contents   Warning
Failure to heed the following warnings
including misuse, over pressurizing,
modifying parts, using incompatible
chemicals and fluids, or using worn or
damaged parts, may result in equipment
damage and/or serious personal injury, fire,
explosion, or property damage.

98 IC
• Do not exceed stated maximum working
pressure of pump or of lowest rated
component in system.
Description. . . . . . . . . . . . . . . . . . . . . . . 2 • Do not alter or modify any part of
Safety information. . . . . . . . . . . . . . . . 2 equipment.
Dimensions. . . . . . . . . . . . . . . . . . . . . . . 4 • Do not operate equipment with

98 UL
combustible gas.
Installation. . . . . . . . . . . . . . . . . . . . . . . 5
• Do not attempt to repair or disassemble
Typical system hookup. . . . . . . . . . . . . 5 equipment while system is pressurized.
Accessories . . . . . . . . . . . . . . . . . . . . . . 5 • Make sure all grease connections are
Pressure relief procedure . . . . . . . . . . 5 securely tightened before using
equipment.
Operation. . . . . . . . . . . . . . . . . . . . . . . . 6
• Always read and follow grease
Inspection before using pump . . . . . . . . 6 manufacturers recommendations

2- A
Lubrication. . . . . . . . . . . . . . . . . . . . . . . 6 regarding grease compatibility and use of
Material restriction prevention. . . . . . 6 protective clothing and equipment.
• Check all equipment regularly and repair
Corrosion prevention . . . . . . . . . . . . . . . 6 or replace worn or damaged parts
Disassembly. . . . . . . . . . . . . . . . . . . . . . 6
99 DR immediately.
Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7 • Never point dispensing valve at any part of
Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . 7 body or at another person.
To lubricate air valve mechanism. . . . 8 • Never try to stop or deflect material from
dispensing valve or leading connection or
Service parts. . . . . . . . . . . . . . . . . . . . . . 9 component with hand or body.
Troubleshooting. . . . . . . . . . . . . . . . . . . 11 • Always check equipment for proper
Warranty . . . . . . . . . . . . . . . . . . . . . . . . 16 operation before each use, making sure
safety devices are in place and operating
0- Y

properly.
• Always follow pressure relief procedure
after shutting off pump, when checking or
servicing, and when installing, cleaning or
changing any part of system.
80 HA
&
A

2
 Description Fig. 1

Models 84667 and 84668 are air operated 2)

chassis pumps designed to pump low and

3)

medium viscosity materials (grease) from

drums and pails.

98 IC
Safety information
1) Air coupler 1)
2) Air nipple
3) Pump

Read and carefully observe operating

instructions before operating equipment.

98 UL
Specifications
Extreme caution should be used when
operating equipment as personal injury Air motor effective diameter 2.5 in (63,5 mm)
Air inlet 1/4 in NPTF
and/or property damage can result from Material outlet 1/4 in NPTF
equipment misuse. Adequate personal
protection is recommended to prevent Ratio 50:1
Delivery output 90 in3/min. (1 474,8 cm3/min)
splashing of material on skin or in eyes. Delivery 0.73 in3/cycle (11 cm3/cycle)

2- A
Always disconnect air coupler from pump
Minimum air pressure 30 psi (2 bar)
when pump is not being used.
Maximum air pressure 150 psi (10 bar)
Maximum output pressure 7 500 psi (517 bar)
99 DR Noise level at 120 psi (8,2 bar) < 85 dBA

Diagram 1

Mean effective pressure (psi/bar)

0- Y

Air consumption (SCFM)

5 000 20.0
(344,7)
80 H

4 500 18.0
(310,2) 100 psi 100 psi
(6,8 bar) (6,8 bar)
4 000 16.0
(275,7)
3 500
A

14.0
(241,3) 70 psi
(4,8 bar)
3 000 12.0
(206,8) 70 psi
(4,8 bar) 40 psi
2 500
&

10.0
(172,3) (2,7 bar)

2 000 8.0
(137,8)

1 500
A

6.0
(103,4) 40 psi
(2,7 bar)
1 000 4.0
(68,9)

500 2.0
(34,4)

0
0 0.05 0.10 0.15 0.20 0.25

Flow rate (GPM)

3
 Fig. 2

Dimensions

6 in
(152 mm)
2 13/16 in 3 3/16 in
(71 mm) (80 mm)

98 IC
13 in
4 in (330 mm)

98 UL
(101 mm)
1
/4 in NPTF

2- A 3
/4 in
99 DR (19 mm)
1
/4 in-20

1 13 /16 in
(46 mm)
0- Y

A
2 1/2 in
(57 mm)
80 H

Name Part no. Weight Length

Basic pump 84667 120 lbs 27 3/8 in

A

drum size (54 kg) (695 mm)

dimension “A”
Basic pump 84668 400 lbs 33 15/16 in
drum size (862 mm)
dimension “A” (181 kg)
&
A

4
 Installation Typical system hookup Accessories
Typical drum and pail hookups are described 1 Determine drum or pail system for • Filter/regulator/lubricator and gauge
as follows only as a guide in selecting and requirement. • Eyebolt kit
installing a system. 2 Obtain air line filter/regulator/lubrica­tor to • Follower plate - 120 lb., 400 lb.
Contact Lincoln factory representative for use with inlet air supply and correct sized • Drum cover - 120 lb., 400 lb.
assistance in designing system for specific air and grease lines hoses with any • Drum cover with tie rods
requirement. required reducers, connectors and • 1709 hoist

98 IC
accessories.
3 Flush supply lines, hoses, reducers,
connectors and accessories with mineral
Pressure relief
  Warning
Do not exceed maximum working pressure of spirits or oil based solvent, purging any
contaminants such as dirt, moisture or
procedure
lowest rated component in system. Pump can

98 UL
develop 7 500 psi (517,1 bar) working
pressure at 150 psi (10,3 bar) maximum
metal shavings that could damage
incoming air pressure. Be sure that all system equipment. Blow dry with air.
equipment and accessories are rated to 4 Flush pump with mineral spirits or oil- Always perform this procedure when pump is
withstand maximum working pressure of
pump. based solvents if neces­sary. shut off and before checking, servicing, install-
Failure to comply may result in serious 5 Assemble cleaned pump and supply ing, cleaning or repairing any part of system.
personal injury and/or damage to equipment. line together with any required

2- A
accessory. 1 Disconnect air supply to pump.
6 Mount assembled pump to drum or pail. 2 Point dispensing valve away from yourself
7 Connect material output line/hose to pump. and others.
note
8 Connect air regulator to pump. 3 Open dispensing valve into appropriate
99 DR
Do not exceed 90 psi (6,2 bar) air pressure to
pump when using whip’ hoses. Accessory
9 Make sure all connections are securely container until pressure is relieved.
item whip hoses for dispensing valve are tightened.
rated 4 500 psi (310,2 bar). If above procedure does not relieve pressure,
dispensing valve or hose may be restricted. To
relieve pressure, very slowly loosen hose end
coupling. Then loosen completely and clear
dispensing valve and hose.
0- Y

  Caution
Pump was tested in lightweight oil that was
left in to protect pump from corrosion.
Flushing pump before connecting to system
80 H

might be desired to prevent possible

contamination of grease pumping.
Failure to comply may result in light
personal injury and/or damage to equipment.
A

  Warning
To reduce risk of injury from splashing or
static sparking when flushing pump with
&

solvents, always hold metal part of

dispensing valve firmly to side of grounded
metal pail and operate pump at lowest
possible fluid pressure.
Failure to comply may result in serious
personal injury and/or damage to equipment.
A

5
 Operation In a direct supply system, with adequate Disassembly
air pressure supplied to motor, pump
starts when gun or dispensing valve is 1 Remove valve cap (12), trip rod pin (11)
Inspection before using pump opened and stalls against pressure when it and collar (13). Unscrew trip sleeve from
Prior to operation or maintenance a visual is closed. trip rod (31).
inspection shall be made. Check pump Use air regulator to control pump speed 2 Unscrew four tie rod nuts (67) from tie
system for leaks, worn or missing parts. and grease pressure. Always use lowest rods (68) and lift air valve casting (9) off
Any pump that appears to be damaged in pressure required to achieve desired results. of air cylinder (34).

98 IC
any way, is badly worn or operates Higher pressures will cause pump packings 3 Remove packing nut (70) and packing
abnormally shall be removed from use until to wear prematurely. cap (73) from air valve casting.
repairs are made. Contact factory authorized 4 Remove four valve cover screws (15) and
service center for repairs. cover (64).
If overpressurizing of equipment is believed 5 Remove four toggle plate screws (16),
Lubrication

98 UL
to have occurred, contact factory authorized toggle plate (65), trip shoe (66) and
service center for inspection of pump. sleeve (8).
Annual inspection by factory authorized An air line filter/regulator/lubricator is 6 Remove four valve seat bolts (63),
service center is recommended. recommended for use with pump to remove springs (62), valve guide plate (61) and
harmful dirt and moisture from compressor valve slide seat and gasket (60).
air supply, and to provide automatic air 7 Unscrew trip rod packing nut (20) from

2- A
motor lubrication. air valve casting and remove all pack-
If an air line lubricator is not used, the ing parts.
  Warning following procedure should be per­formed daily: 8 Remove priming tube (45) from bushing
extension (53).
99 DR
To prevent personal injury, perform pressure
relief procedure (pg. 5) before and after 1 Disconnect air coupler from air fitting. 9 Extend plunger rod (52) out of bushing
operating pump.
Failure to comply may result in serious
2 Fill air coupler with 10 SAE motor oil and extension (53). Place wrench on prim-
personal injury and/or damage to equipment. reconnect to air fitting. ing plunger (46). Insert awl or other
3 Operate pump to distribute lubricant. small tool through opening in check
seat (44) and remove priming check
parts, plunger rod (52) and bushing
extension (53).
Material restriction
0- Y

To start pump, turn on main air supply. 10 Unscrew pump tube from outlet
Slowly open air regulator. Regulate air
pressure from 20 to 40 psi (1,3 to 2,7 bar) prevention body (33).
11 Unscrew plunger and bushing
80 H

and throttle to prime pump. Open dispensing assembly (42) from plunger adapter (55)
valve to allow air to be purged from system. Flush system as required with compatible by placing wrench on plunger and
Allow pump to cycle until grease without air solvent to prevent material buildup when adapter.
pockets flows from dispensing valve, then pumping material that dries or hardens. 12 Unscrew pump rod from connector rod
close dispensing valve. by placing wrench on piston rod and
Corrosion prevention
A

After pump is primed, adjust air pressure connector rod. This will also allow
to achieve smooth flow of grease from removal of trip rod (31). Remove piston
dispensing valve. Do not allow pump to To prevent water or air corrosion, never rod (39) packing and washers.
operate when out of material. Pump will leave the pump filled with water or air. Flush 13 Unscrew gland packing nut (21) from
accelerate quickly and run too fast, resulting pump first with compatible solvent and then outlet body and remove all gland parts.
&

in costly damage to pump. again with mineral spirits or oil-based

If pump accelerates quickly or is running solvent.
too fast, stop it immediately. Check grease note
supply and refill it if necessary. Prime pump If complete disassembly is required, order
to remove all air from system, or flush pump repair kit and replace all gaskets, O-rings and
A

packings.
and relieve pressure.
In circulating system, pump runs
continuously and slows down or speeds up as
supply demands, until air supply is shut off.

6
 Assembly Fig. IPB 1

Service parts
To assemble, perform
Disassembly procedures (pg. 4) in reverse.
12
Tighten fasten­ers per stated torque 13
11
specifications. 14
10
15

98 IC
9
16 17

18
note 8
7 19
To prevent damage to air piston packing and

98 UL
pump gland packing, and to help increase 6
5 20
packing life, lubricate air cylinder and air
piston rod before assembly. Thread piston 3
rod through gland packing when assembling 4 2)

pump. 3
2
1

2- A
21
Before tightening four valve seat screws
(63), align valve slide and seat plate (60),
33
slide valve gasket (58) and air valve
99 DR
casting (9) by placing a rod through 32
center hole.
Start all fasteners by hand to avoid 31 1)

stripping threads when reassembling. 22

30 23
Repair
0- Y

24
29
Repair is limited to replacement of listed 25
service parts. Special procedures and tools
80 H

are required. Contact Lincoln Customer

Service, 5148 N. Hanley Road, St. Louis, MO 26
63134, (314) 679-4200 for your nearest
27
authorized service center.
When ordering replacement parts, list: 28
A

part number, description, model number

and series letter.
&

1) Use Loctite 510 gasket eliminator on threads.

A

2) Tighten to 10 to 15 ft.lbf (13 to 20 Nm).

7
 To lubricate air valve note

mechanism Start fasteners by hand to avoid stripping

threads when reassembling.

1 Disconnect air to pump.

2 Perform pressure relief procedure. Optional eyebolt kit
3 Remove four cover screws (15), cover (64)
and cover plate gasket (14). (For hoisting purposes. Parts must be

98 IC
ordered separately.)
4 Remove air valve casting (9) from pump
and disassemble. 75
5 Clean or flush air valve casting to remove   Caution
any chips or other foreign particles. Do not exceed 15 ft.lbf (1,7 Nm) torque.
6 Before replacing toggle assembly (65), Failure to comply may result in minor

98 UL
personal injury and/or damage to equipment.
pack cavity with grease using approxi- 741)
mately 1 1/2 ounces (44 ml) of NLGI 1 light
grade water repellent grease.
7 Replace cover plate gasket (14), cover (64)
and cover screws (15). Tighten to prevent 1) Threads to valve cap (12).

air leaks.

2- A
8 Periodic inspection of parts at least once a
year is advised.
99 DR
Fig. IPB 2

Service parts, continued

60

59 41
/4 in NPTF
2) 1
0- Y

57
58
56 3)
60
80 H

161)
62
61
63

161)
A

70
73
&

69
72 71

68 66
65
67
A

14 64

5) 154)
/4 in NPTF
1

1) Tighten to 30 to 40 in.lbf (3,3 to 4,5 Nm).

2) Air exhaust port
3) Lubricate balls and springs before assembly.
4) Tighten to 90 to 100 in.lbf (10 to 11,2 Nm).
5) Air valve mechanism

8
 Fig. IPB 3

Service parts, continued

32

98 IC
1)
30

98 UL
29

40
41

2- A
39
99 DR
38
42

37
40
0- Y

41
36
43
55 44
80 H

52

51
54 50
A

49
48
&

46
54

53
A

45

1) Use Loctite 510 gasket eliminator on threads.

1 in (25,4 mm)

9
 Service parts

Item no. Description Part no. Qty. Item no. Description Part no. Qty.

1 Air piston rod 2459152) 1 40 Ball stop 57027 2

2 Air piston bolt 11329 1 41 Ball 691022)3) 4
3 Air piston washer 48212 2 42 Plunger and bushing assembly 245922 1

4 Air piston packing 340901) 1 43 Check seat gasket 310472)3) 1

98 IC
5 Air piston nut 11337 1 44 Check seat 117262)3) 1
6 Air cylinder gasket 330142) 2 45 Priming tube 245917 1

7 0-ring 343682) 2 46 Priming plunger 2458732)3) 1

8 Trip sleeve 11947 1 47 Priming check seat 117252)3) 1
9 Valve casting kit 237563 1 48 Priming check 117212)3) 1

98 UL
10 Check seat gasket 300112) 1 49 Check washer 117022)3) 1
11 Trip pin 114722) 1 50 Priming check packing 35073 1
12 Valve cap 11470 1 51 Check stop 11722 1

13 Trip rod collar 11471 1 52 Plunger rod 2459182)3) 1

14 Cover gasket 341582) 1 53 Bushing extension 61273 1
15 Valve cover screw 236868 4 54 Bushing gasket 31049 2

2- A
16 Toggle plate screw 236869 6 55 Plunger adapter 11344 1
17 Gasket 330392) 1 56 Muffler cover 236615 1
18 Packing washer 2366162)3) 1 57 Muffler 236833 1

19 Trip rod packing 2368352)3) 1 58 Slide valve gasket 381622) 1

20
99 DR Trip rod packing nut 245425 1 59 Spring 560382) 2
21 Gland packing nut 12333 1 60 Valve slide and seat 83063 1

22 Gland packing washer 48268 1 61 Valve guide plate 45605 1

23 Gland packing 341802) 1 62 Spring 55138 4
24 Gland gasket 310502) 1 63 Valve seat bolt 236870 4

25 Gland packing spacer 14940 1 64 Cover 236286 1

26 0-ring 345722) 65 Toggle plate assembly 913313) 1
27 U-cup packing 381652) 1 66 Trip shoe 114753) 1
0- Y

28 Gland packing washer 48213 1 67 Tie rod nut 51009 4

29 Connector gasket 310482) 1 68 Tie rod 241512 4
30 Piston rod connector 245916 1 69 Packing nut gasket 300032) 1
80 H

31 Rod, trip assembly 245914 1 70 Packing nut 11904 1

32 Pump tube gasket 31054 1 71 Plunger packing washer 48237 1
33 Outlet body 40537 1 72 Plunger packing 34110 1

34 Air cylinder 614471) 1 73 Packing cap 11905 1

35 Air passage tube 62383 1 74 Extension adapter 236975 1
A

36 Coupling nut 11345 1 75 Eye bolt 68531 1

37 Coupling stud 11346 1 Not shown Synthetic grease packing kit 245530 1
38 Pump tube (84667) 245912 1
Pump tube (84668) 245925 1
39 Piston rod (84667) 245913 1
Piston rod (84668) 245924 1
&

1) Recommended service part.

2) Included in 248133 repair kit.
A

3) Included in 248134 repair kit.

10
 Troubleshooting

Condition Possible cause Corrective action

Air motor does not operate. No air to pump. Turn on or connect air supply to pump.
Air motor malfunction. Check for broken trip rod.
Broken toggle or foreign object lodged in Check for rust, worn or scored parts.
priming tube.

98 IC
Air seepage from air exhaust while pump Air motor malfunction. Check valve slide (60), seat and gasket.
is not operating.
Check trip rod packing (19) and gasket (17)
for cut or damaged packing.

Loss of pressure, volume or continuous Outlet check damage or contamination. Remove and clean lower inlet checks. Check
operation of pump when not in normal use. for foreign material.

98 UL
Inspect sealing surfaces between upper and
lower inlet checks. Replace if rough or pitted.
Replace shovel rod if rough or pitted.
Replace prime check packing (50).

System component leaking. Inspect lubricant supply line for leaks or breaks.

Lubricant leaking from weep hole of pump Pump tube malfunction. Replace 0-ring (26) and U-cup (27).

2- A
outlet casting. Make sure gland nut (21) is tight.

Excessive amount of air in lubricant or Air motor malfunction. Replace gland packing (23), gland
excessive amount of lubricant coming gasket (24), 0-ring (26) and U-cup
from air exhaust. packing (27).
99 DR
note note
If procedures do not correct problem, Some lubricant exhausts with air
contact factory authorized service normally.
center. When submitting equip­ment to
be repaired, be sure to state nature of
0- Y

problem and indicate if repair cost esti-

mate is required.
80 HA
&
A

11
 Following machinery
directive 2006/42/EC,
Annex II Part 1 A
The manufacturer Lincoln Industrial,
5148 N. Hanley Road, St. Louis, MO 63134
USA hereby declares that the machine

98 IC
Designation: High-pressure air operated
chassis pump
Type: Lubrigun
Part number: 282396, 82050, 82050-E575,

98 UL
82054, 82716, 83513, 84667, 84668, 84933
Year of construction: see type identification
plate complies with all basic requirements of
the following directives at the time when first
being launched in the market.
Machinery directive 2006/42/EC

2- A
EMC 2009/19/EC and 2004/108/EC
RoHS II 2011/65/EC
Applied standards DIN EN ISO
12100:2011-3, DIN EN 61000-2:2003-5,
99 DR
DIN 40050-9:1993-5
DIN EN 809-1:2011, DIN EN 60204-
1:2011-1, DIN EN 55011:2011-4
In the case of modifications or alterations
of the above mentioned machine not
authorized by the manufacturer validity of
this EC declaration of conformity will cease.
0- Y

The person empowered to assemble the

technical documentation on behalf of the
manufacturer is the head of standardization;
80 H

see manufacturer‘s address.

EC Declaration of Conformity
EU-Repräsentant
SKF Lubrication Systems Germany GmbH
A

Heinrich-Hertz-Str. 2-8
DE - 69190 Walldorf
&

Bob Hoefler,
Bob Hoefler, Director Product Development /
Product Engineering
A

January 15, 2015

12
 98 IC
98 UL
2- A
This page left intentionally blank.
99 DR
0- Y
80 HA
&
A

13
 98 IC
98 UL
2- A
This page left intentionally blank.
99 DR
0- Y
80 HA
&
A

14
 98 IC
98 UL
2- A
This page left intentionally blank.
99 DR
0- Y
80 HA
&
A

15
 98 IC
98 UL
2- A
99 DR
0- Y
80 HA

Warranty
The instructions do not contain any information on the warranty.
&

This can be found in the General Conditions of Sales, available at:

www.lincolnindustrial.com/technicalservice or
www.skf.com/lubrication.
A

skf.com | lincolnindustrial.com
® SKF and Lincoln are registered trademarks of the SKF Group.

© SKF Group 2017

The contents of this publication are the copyright of the publisher and may not be reproduced (even
extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy
of the information contained in this publication but no liability can be accepted for any loss or damage
whether direct, indirect or consequential arising out of the use of the information contained herein.
June 2017 · Form 403514B