Erection Manual

PAGE : 1 of 217
DOC. NO. : E08533-0-SW12501-01-

MEMAN-0001
SWFGD PROJECT
For
DUYEN HAI 3 THERMAL POWER PLANT PROJECT
B Version Update 2015-03-13 Annie H Joyce Z Li’an.Z
A First issue July 02.2014 Annie H Joyce Z Li’an.Z
REV. REASON FOR ISSUE DATE PREPARED CHECKED APPROVED
OWNER CONSULTANT
EPC CONTRACTOR CLIENT:
Technical Services (Shanghai) Co., Ltd.
SUPPLIER: DOCUMENT TITLE:
ERECTION MANUAL
CONTRACT NO.: SURPPLIER DOCUMENT NO.:
ARVOS New Energy Technology CLIENT PROJECT NO.: CLIENT DOCUMENT NO.:
(Shanghai) Co., Ltd.
E08533 E08533-0-SW12501-01-MEMAN-0001
Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Duyen Hai 3, Vietnam Project No.: E08533
First Issue: 24.06.2014
ERECTION MANUAL Rev./Date: B/13.03.2015
Page: 2 of 217
Erection Manual: Gas-Gas Heater
Component: Regenerative Gas-Gas Heater
Plant Code: Duyen Hai 3, Vietnam
Type: 2x GCVZB 31.5 / 450
Client: Technical Service (Shanghai) Co., Ltd
Client Doc. No.: E08533-0-SW12501-01-MEMAN-0001
Owner Vietnam Electricity(EVN)
B 2015/03/13 update Annie H Joyce Z
A 2014/06/24 First Issue Annie H Joyce Z
Rev. Date Revision Prepared Verified
Remarks:
These instructions should be read prior to erection of the equipment and prior to performing any overhaul repair
work. In the event that the reader considers the instructions to be unclear or insufficient ARVOS New Energy
Technology (Shanghai) Co., Ltd. should be contacted prior to the performance of a.m. activities, requesting a
written clarification. These instructions may only be modified in written form by an authorised representative of
ARVOS New Energy Technology (Shanghai) Co., Ltd..
These instructions do not purport to cover all details to the equipment supplied, nor to provide for every possible
contingency that may be met in connection with the erection of the equipment.
The equipment should be erected strictly in accordance with these instructions. Failure to do so might result in death,
personal injury or damage to property. Should this equipment have to be used for any other purpose than the
designed and / or have to be used in combination with other respective equipment from other manufacturers,
ARVOS New Energy Technology (Shanghai) Co., Ltd. should be asked to confirm suitability.
Technical information contained herein is met solely for the exclusive use by the owner / operator of the equipment
and for the entitled erection company. ARVOS New Energy Technology (Shanghai) Co., Ltd. reserves all rights
in this information. It may not be copied or made available to third party for publication and / or use for construction
and / or manufacture of equipment and / or parts thereof, as described herein.
Note: herein this manual, “ANET” used represents ARVOS New Energy Technology (Shanghai) Co., Ltd..
Address: ARVOS New Energy Technology (Shanghai) Co., Ltd. Phone: +86-21-8012-8777
5F, Dazhong Mansion, 1515 west Zhongshan Rd., Telefax: +86-21-8012-8744
Xuhui District/ Shanghai 200235, P.R. China
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Content
1.0 General Arrangement Drawing

1.1 General Information
1.2 Storage Instructions
1.3 Erection Schedule
1.3.1 Erection Schedule
1.3.2 Hoist Schedule
1.3.3 Allocation of Housing Parts
1.4 BOM / Parts List, including Weights
1.5 Erection and Installation Instructions
1.5.1 Attachments
1.5.1.1 Tools and Equipment required for Site Assembly
1.5.1.2 Installation Sequence of Heating Element Baskets
1.5.1.3 Guide bearing Withdrawl Sleeve
1.5.1.4 Handling of GGH parts before being installed
1.5.2 Welding Instructions for Gas-Gas Heaters
1.5.2.1 General Welding Information
1.5.2.2 WTP-Rotor
1.5.2.3 WTP-Housing and Seals
1.5.2.4 WTP-Cleaning Device and Valves Group
1.5.3 Corrosion Protection – Guideline
1.5.3.1 Blasting Procedure
1.5.3.2 Surface preparation and Painting Specification
1.5.3.3 Transport Protection Specification
1.5.4 Acid-Resistant Synthetic Resin Coating
1.5.4.1 Blasting Procedure
1.5.4.2 Lining Specification
1.5.5 Description of Gas-Gas Heater Insulation
1.6 Drawing List
1.6.1 Drawings
1.7 Quality Control and Mechanical Completion Check List
1.7.1 Quality Control Plan (QCP)
1.7.2 Test and Inspection Procedure (TIP – Gas-Gas Heater with Auxiliaries)
1.7.3 Dimensional Sheets
1.7.4 Quality Assurance Reports (QAR)
1.7.5 Completion Advice
DH3 Project – Vietnam

Regenerative Gas-Gas Heater
Type ANET – GCVZB 31.5 / 450
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1.0 General Arrangement Drawing

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1.1 General Information

ANET Type– GCVZB 31.5 / 450
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GGH GCVZB 31.5 / 450 for Duyen Hai3 Thermal Power Plant SWFGD Project – Vietnam
Project No.: E08533
Doc No.: E08533-0-SW12501-01-MEMAN-0001
ERECTION MANUAL
1.1General Information
1.1.1
The Erection and Installation Instructions only describe the various work steps of the GGH
erection and assembly work. In order to avoid mistakes during erection work and resulting
damage the on-site presence of an ANET supervisor during the entire erection period is
imperative.
1.1.2
The largest unit weight to be hoisted is ~16.000 kg.
1.1.3
The hoisting equipment capacity (mobile crane) shall be selected based on the applicable
criteria (place of installation, crane location and largest unit weight to be hoisted).
1.1.4
For hoisting the GGH heavy parts (in particular if coated parts are concerned) only those
suspension points may be used which have been specified for this purpose in the engineering
drawings.
1.1.5
In case more than one hoisting rope is used the rope length must be such that a lifting angle of
45° is not exceeded. At no time may the ropes get in direct contact with the coated surfaces.
1.1.6
Any devices for transport protection and any reinforcements which have been welded in must
be removed after erection. Any damaged parts must be repaired without delay and be provided
with an anti-corrosion agent.
1.1.7
Before starting the welding work the weld joint areas must be cleaned thoroughly from any
corrosion protection agent and/or traces of corrosion across a width of ca. 30-50 mm.
1.1.8
The drawing data concerning dimensional tolerances, weld quality and weld execution etc.
must be observed at any rate. If anything is unclear direct consultation is necessary.
1.1.9
The actual component dimensions as measured during erection shall be recorded in the Quality
Control Plan and in the corresponding QA data sheets issued for the various component parts.
DH3 Project – Vietnam Page 7 of 217

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1.2 Storage Instructions

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Storage Instructions
1 - General
This description covers the supply of Ljungström® Gas-Gas-Heaters including auxiliary equipment
as specified in contract agreed between ALSTOM Technical Service (Shanghai) Co., Ltd and ARVOS
New Energy Technology (Shanghai) Co., Ltd.
A detailed list of all parts to be supplied and marked is defined in the Bill of Material
(see Chapter 1.4 of the Erection Manual).
Regarding storage requirements, the following categories of parts have to be distinguished:
Category 1 parts:
Heavy / bulky parts as shown in drawing no. 28.05.1710.1.1, “Largest and Heaviest Parts”.
Category 2 parts:
Auxiliary equipment (such as seal air fans, HP pump, valves, instruments, etc.), small parts (such
as bolts, nuts, sealings, packings, piping material etc.) and heating elements
Category 3 parts:
Spare parts and special tools
Regarding storage period we differentiate between the following:
Temporary Storage:
Temporary storage is defined as period between arrival on site until installation / erection
of the respective part. The duration of the temporary storage period is supposed to last a
few days up to several weeks, depending on start of erection date and need of the
respective part / component according to erection sequence.
Long-Term Storage:
Long-term storage is applicable for spare parts (as defined in the contract) and special
tools (hydraulic jacks for rotor lifting device including connection hoses and manual pump,
etc.) and refers to periods lasting several months or even years.

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2 - Storage:
 Category 1 parts
The heavy / bulky parts can be stored outdoors during the period between arrival on site until
installation / erection of the respective part.
The outdoor storage ground shall be solid and able to support trucks, forklifts and other transport
and lifting devices at every weather condition.
The parts shall not be stored directly on the ground, but supporting timbers shall be used.
The arrangement of the stored components shall be in such a way that all parts are accessible to
be taken for installation or just for checking at any time.
 Category 2 parts:
In general, these parts shall be stored with roofing and - with exception of the heating elements
packed on pallets with plastic foil hood – be additionally covered with water-proof canvas or
plastic foil. Additional covering with water-proof canvas or plastic foil especially is required if cases
/ packages are already open - with some parts / components remaining in these cases due to the
erection progress - and if reclosing of the respective case / package is not possible or not
reasonable.
The arrangement of the stored components shall be in such a way that all parts are accessible to
be taken for installation or just for checking at any time.
 Category 3 parts:
Spare parts or special tools and electrical components and instruments shall be stored on shelves
in a dry and clean warehouse of the power plant.
3 - Storing, preservation and maintenance of preservation
There are no periodical maintenance measures required for category 1 and 3 parts . Water-proof
canvas or plastic foil to be used for category 2 parts shall be checked once per day regarding
protective function.

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4 - Storage Area for 1 GGH
The required storage area for GGH parts is approximately:

 ~950 m² for category 1 parts
 ~400 m² for category 2 parts (230 m² for heating element baskets and 170 m² for all
other parts / components)
 ~5 m² for category 3 parts
Notice:
For further information concerning transport protection see Chapter 1.5.3.3 of the Erection
Manual!

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1.3 Erection Schedule
1.3.1 Erection Schedule
1.3.2 Hoist Schedule
1.3.3 Allocation of Housing Parts for GGH
Important Note:
This erection schedule and the specified manpower requirements are based on the assumption that
the entire erection work will be carried out by ARVOS New Energy Technology (Shanghai) Co.,
Ltd.using their own personnel.
If ARVOS New Energy Technology (Shanghai) Co., Ltd.only provides an erection supervisor the
erection schedule and the specified manpower requirements are for reference only. The actual time
and manpower needed will largely depend on the company selected for execution of erection work
and on the qualified skills of their workers. This is in the client's responsibility. ANET's erection
supervisor is not responsible for the erection company's staff and for adherence to schedule.
For reason of warranty the on-site presence of ANET’s erection supervisor throughout the entire
erection period is imperative.

Erection Schedule
(for the Erection of 1 Gas-Gas Heater) Ⓡ
Equipment: LJUNGSTRÖM Gas Gas Heater Doc. No. ： E08533-0-SW12501-01-MEMAN-0001
Designer: ARVOS New Energy Technology Doc. No. ： E08533
(Shanghai) Co., Ltd First Issue: 24.06.2014
Type: GCVZB 31.5 / 450 Rev./Date ： B/ 13.03.2015
3/13/2015 Year
ANET CHINA Monat/Month 1 2 3 4 5 6 7 8 9 10 11 12 1
1 shift = 9 hours Woche/Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 2
Item Gavo/GGH Units
0 Support Bearing Table 1 / Unit 1
1-1 Preparation of the site 1 / Unit 1
1-2 Lining prior to assembly *
1 / Unit 1
2 Erection of heavy parts 1 / Unit 1
3 Weld housing 1 / Unit 1
4 Weld rotor 1 / Unit 1
5 Install pin rack and drives 1 / Unit 1
6 Machine rotor 1 / Unit 1
7 Lining after assembly * 1 / Unit 1
8 Install heating elements 1 / Unit 1
Fine adjustment of
9 bearings 1 / Unit 1
Complete and adjust
10 seals 1 / Unit 1
11 Install auxiliaries 1 / Unit 1
Inspection / Mechanical
12 Completion 1 / Unit 1
Remove / Return from
13
site 1 / Unit 1
Personnel:
Fitters * * * * 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 3
Welders 2 2 2 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 2 2 2 1
ANETSupervisor * * * */1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Important Note:
Both duration and personnel strength indicated for GGH erection are for reference only and refer to one GGH. For parallel erection of the second GGH (with resp. time-base shift ),
additional personnel will be needed.
* Lining personnel and supervision of lining is not considered in the above personnel strength.
The exact time required for site lining of GGH parts that needs to be done prior to GGH erection start (Item 1-2) and for lining to be carried out during GGH erection progress (Item 7) will depend on the lining
company's qualification.
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Doc. No.: E08533‐0‐SW12501‐01‐MEMAN‐0001
Erection Description / Hoist Plan Ljungström® Gas-Gas Heater Project No.: E08533
Important Note: This preliminary hoist schedule is based on ANET Dwg. No. Design:ANET, Type GCVZB 31.5 / 450 First Issue: 24.06.2014
28.05.1710.1.1! For each subassembly the heaviest weight is specified! Rev./Date: B/ 13.03.2015
Mobile crane - working days Mobile crane - working days Mobile crane - working days Mobile crane - working days
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Table for support bearing~ 3,100 kg centre part of the housing botto ~ 11,000 kg Housing shell half ~ 1,100 kg Inner rotor ~ 11.000 kg
Support bearing ~ 1,300 kg Connecting ducts at bottom ~ 1,500 kg Pillar supports ~ 200 kg
Rotor jacking device ~ 700 kg Housing support structure ~ 3,700 kg
Lower stuffing box ~ 300 kg
Mobile crane - working days Mobile crane - working days Mobile crane - working days Mobile crane - working days
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
centre part of the housing top16,000 kg Outer rotor parts ~ 24,000 kg Housing shell half ~ 1,100 kg Drive units ~ 2,450 kg
Upper stuffing box ~ 100 kg Connecting ducts at top cover~ 1,000 kg Cleaning device ~ 1,500 kg
Guide bearing ~ 550 kg Axial seals ~ 450 kg
Adjusting device ~ 800 kg
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Housing Cover – Unit 1

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Housing Bottom – Unit 1

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Housing Cover – Unit 2

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Housing Bottom – Unit 2

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1.4 BOM / Parts List, including Weights
BOM List below only shows one unit material information.

Unit 1 and Unit 2 share the same BOM List.

BOM DH3GGH IPP Rev. B
We i ght
Uni t o f P o s .- As s .-
No . AP ER dra wi ng Qua nti ty De s i g na ti o n in kg
qua ntity No . no .
no . /uni t
1 28.02.1320.0.2-SHA 1 PC Makers name plate 1 02 0.30
2 28.02.1320.0.2-SHA 1 PC Hoder for name plate 2-5 02 3.4
3 28.03.2241.0.2 2800 PC Round L=330 mm ST 1 03 91.1
4 auxiliary material 2 Kg HP grease Z2 HTB2 1 03 2.00
5 auxiliary material 6 Kg Grease LS3 BP 2 03 6.00
6 auxiliary material 4 PC Sealing grease WOLFRAKOTE Top Paste 3 03 3.00
7 auxiliary material 2 PC Sealing grease JODUL SM (DOSE 1 KG) 4 03 2.00
8 auxiliary material 2 PC Lubricating paste ALTEMP-Q NB50 KLÜBER 5 03 0.20
9 auxiliary material 500 G Sealing compound HYLOMAR S Q32/M 6 03 0.50
10 auxiliary material 1 PC Anti-seize ceramics paste Type GÜSOL 8 03 1.00
11 GGH-Accessory 1 PC Lever grease gun MOD.1958 compl. 1 03 2.50
12 28.11.0860.0.1 1 PC Pipe D=500/410 L=475 1 11 232.3
13 28.11.0860.0.1 1 PC Plate 130A 910x910 2 11 830.8
14 28.11.0860.0.1 1 PC Pipe D=910/840 L=1058 3 11 653.1
15 28.11.0860.0.1 1 PC Plate 190A 910x910 4 11 710.5
16 28.12.1590.0.0-SHA 1 PC Inner rotor 4140x4140x2726 1 12 10553.9
17 28.12.1590.0.0-SHA 11 PC Outer rotor 4898x3529x780 2 12 23351.5
18 28.12.1590.0.0-SHA 1 PC Outer rotor B 4898x3522x780 3 12 2123.9
19 28.12.1590.0.0-SHA 192 PC Plate 16A 73x73 7 12 1.9
20 28.12.1590.0.0-SHA 10 PC Pin rack segments small K 1725x179x250 9 12 1184.0
21 28.12.1590.0.0-SHA 14 PC Pin rack segments large G 1800x184x250 10 12 1727.6
22 28.12.1590.0.0-SHA 48 PC Plate 4A 121X50 11 12 13.7
23 28.12.1590.0.0-SHA 48 PC Flat 20x10 / L=245 mm 12 12 18.5
24 28.12.1590.0.0-SHA 24 PC Plate 10A / 200x50 13 12 18.8
25 28.12.1590.0.0-SHA 24 PC Plate 10A 300x50 14 12 28.3
26 28.12.1590.0.0-SHA 36 PC Plate 3 A 50x18 (28.14.1334.0.4) 15 12 0.70
27 28.12.1590.0.0-SHA 48 PC Plate 6A 121x50 17 12 12.5
28 28.12.1590.0.0-SHA 48 PC Plate 5A 190x81 18 12 28.9
29 28.12.1596.0.3 120 PC Hex. Heat Screw M24x70 (Bolted Joint A-A) 1 12 45.7
30 28.12.1596.0.3 120 PC Hexagon Nut M24 (Bolted Joint A-A) 2 12 16.5
31 28.12.1596.0.3 120 PC Plate14A 24x24 3 12 4.4
32 28.12.1597.0.3 96 PC Hex. Heat Screw M24x70 (Bolted Joint I-A) 1 12 36.6
33 28.12.1597.0.3 96 PC Hexagon Nut M24 (Bolted Joint I-A) 2 12 4.2
34 28.12.1597.0.3 96 PC Plate 16A 24x24 3 12 4.2
35 28.12.1598.0.3 48 PC Plate 14A 73x73 1 12 19.9
36 28.22.0530.0.1-SHA 4 PC Plate 40A 230x230 39 22 21.2
37 28.22.0530.0.1-SHA 4 PC Plate 10A 50x50 40 22 1.0
38 28.22.0530.0.1-SHA 4 PC Hex. Head Bolt M16x30-GALZN 41 22 0.3
39 28.22.0530.0.1-SHA 4 PC Round Steel 50 10mm 42 22 0.4
41 28.22.0530.0.1-SHA 4 PC Hexagon Nut M30-GALZN 44 22 1.0
42 28.22.0530.0.1-SHA 4 PC Plate 15A 120x120 45 22 3.8
43 28.22.0530.0.1-SHA 2 Kg Weicon B / EPOXID Harz 46 22 0.30
44 28.22.0530.0.1-SHA 8 PC Flat 20x10 30mm 47 22 0.4
45 28.22.0530.0.1-SHA 10 L Lubricating Oil (10L) BMB 1200 ARAL s u p p l i e d b y s i t e 49 22 8.6
46 28.22.0530.0.1-SHA 1 PC Level Indicator G42 (G1") (20.1) 50 22 4.00
47 28.22.0531.0.1-SHA 1 PC Housing 294/0072 (700/900) 1 22 655.0
48 28.22.0531.0.1-SHA 1 PC Axial Bearing 29472E. 2 22 230.00
49 28.22.0531.0.1-SHA 1 PC Plate 170A 580x580 3 22 221.2
50 28.22.0531.0.1-SHA 3 PC Plate 15A 95x40 4 22 1.1
51 28.22.0531.0.1-SHA 6 PC Spring washer A16-GALZN 5 22 0.1
53 28.22.0531.0.1-SHA 1 PC O-Ring-Gasket 552x6-VULKANISIERT 1759mm SIMRIT 7 22 0.10
54 28.22.0531.0.1-SHA 3 PC Round Steel 30mm 8 22 0.2
55 28.22.0531.0.1-SHA 1 PC Universal seal TUBE 80ml MARTSON 9 22 0.10
56 28.22.0531.0.1-SHA 1 PC Cover 294/0072 (700/900) 10 22 40.5
57 28.22.0531.0.1-SHA 10 PC Washer ISO 7091-12-GALZN 11 22 0.1
58 28.22.0531.0.1-SHA 6 PC Hex. Head bolt ISO4018-M12x30-GALZN 12 22 0.3
59 28.22.0531.0.1-SHA 1 PC O-Ring-Gasket 85x5 SIMRIT80FPM610 FREUDENBERG 13 22 0.10
60 28.22.0531.0.1-SHA 1 PC Oil level indicator 294/72(700/1200) 14 22 18.9
61 28.22.0531.0.1-SHA 4 PC Foot 294/0072 15 22 7.7
62 28.22.0531.0.1-SHA 8 PC Washer 8-TZN 16 22 0.1
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We i ght
No . AP ER dra wi ng Qua nti ty De s i gna ti o n in kg
q ua nt i ty No . no .
no . /uni t
64 28.22.0531.0.1-SHA 1 PC OIL GAUGE W Sealing 1 1/4 MOD 240/AS AL 19 22 0.10
65 28.22.0531.0.1-SHA 1 PC SEALING DN 125, PN6 (141x182x2) KLINGERsil 20 22 0.20
66 28.22.0531.0.1-SHA 1 PC Plate 10A 240x240 21 22 3.4
68 28.22.0531.0.1-SHA 4 PC Washer 16-GALZN 23 22 0.1
70 28.22.0531.0.1-SHA 1 PC Se aling Ring A 33x39x2 CU 25 22 0.10
71 28.22.0531.0.1-SHA 1 PC Hex. Head Screw G1A-GALZN 26 22 0.2
72 28.22.0531.0.1-SHA 2 PC Se aling, DN65, PN16 (77x127x2) KLINGERsil C4400 28 22 0.30
73 28.22.0531.0.1-SHA 2 PC Ve nt Filter M18x1,5 27 22 0.1
74 28.22.0531.0.1-SHA 1 PC Plate 10A 185x185 29 22 2.0
76 28.22.0531.0.1-SHA 3 PC Se aling Ring A 18x22x1,5 CU 32 22 0.10
77 28.22.0531.0.1-SHA 3 PC Hex. Head Screw M18x1.5 GALZN 33 22 0.2
78 28.22.0531.0.1-SHA 1 PC Cap DN 20(3/4") 34 22 0.1
79 28.22.0531.0.1-SHA 1 PC Cap DN40 (1-1/2") 35 22 0.3
80 28.22.0531.0.1-SHA 1 PC Se aling Ring A 21x26x1,5 CU NOVARP.MUL 36 22 0.10
81 28.22.0531.0.1-SHA 1 PC Hex. Head Screw G12A-GALZN 37 22 0.1
82 28.22.0531.0.1-SHA 40 L Oil for Bearing DEGOL BMB 1200 s u p p l i e d b y s i t e 49 22 30.00
83 28.22.0531.0.1-SHA 1 PC FLANGED BALL VALVE DN 65 (20.5) 51 22 15.50
85 28.22.0531.0.1-SHA 8 PC Washer 16-GALZN 53 22 0.1
86 28.23.0870.0.1-SHA 1 PC Se aling Ring A 33x39x2 CU 2 23 0.10
87 28.23.0870.0.1-SHA 1 PC Limit value switch (20.2) 3 23 5.30
88 28.23.0871.0.0-SHA 1 PC Housing lower part 1 23 65.5
89 28.23.0871.0.0-SHA 1 PC Housing top part 2 23 244.3
90 28.23.0871.0.0-SHA 1 PC Be aring cover 3 23 16.3
91 28.23.0871.0.0-SHA 1 PC Gasket t=2 140x140 KLINGERsil C4400 4 23 0.10
92 28.23.0871.0.0-SHA 2 PC Oil level stick 140mm 5 23 0.2
93 28.23.0871.0.0-SHA 1 PC Cooling plate 6 23 39.7
94 28.23.0871.0.0-SHA 1 PC Plate 30A 251x251 7 23 9.1
95 28.23.0871.0.0-SHA 4 PC Plate 20A 120x90 9 23 6.8
96 28.23.0871.0.0-SHA 8 PC Flat 70x25 110mm 10 23 11.5
97 28.23.0871.0.0-SHA 8 PC Flat 50x10 115mm 11 23 3.6
98 28.23.0871.0.0-SHA 4 PC Falt 50x10 75mm 12 23 1.2
99 28.23.0871.0.0-SHA 8 PC Round 35 35mm 13 23 1.6
100 28.23.0871.0.0-SHA 1 PC RSA-Roller Bearing 23048CC K.MB.C4.W33(SKF ) 14 23 32.5
101 28.23.0871.0.0-SHA 1 PC Withdrawal sleeve AH3048 (SKF ) 15 23 8.0
102 28.23.0871.0.0-SHA 1 PC Jacknut HM3052 (SKF ) 16 23 4.8
103 28.23.0871.0.0-SHA 1 PC Ve nt Filter M18x1,5 Fa. Knecht 17 23 0.10
104 28.23.0871.0.0-SHA 2 PC O-Ring Gasket d_i=255, d=5,0 83 FKM/575 18 23 0.10
105 28.23.0871.0.0-SHA 1 PC O-Ring Gasket d_i=364, d=4,0 83 FKM / 575 19 23 0.10
106 28.23.0871.0.0-SHA 1 PC Se aling Ring A27x32 CU 21 23 0.10
107 28.23.0871.0.0-SHA 1 PC Screw Plug G 3/" - GALZN ST 22 23 0.1
108 28.23.0871.0.0-SHA 1 PC Se aling Ring A 33x39 CU 23 23 0.10
109 28.23.0871.0.0-SHA 1 PC Hexagon heat screw DIN 910-G1A GALZN St 24 23 0.2
111 28.23.0871.0.0-SHA 1 PC Hexagon heat screw DIN 910-G1/2 A GALZN St 26 23 0.1
113 28.23.0871.0.0-SHA 6 M Wire d=3,0 geglueht DIN 177 D5-1 29 23 0.3
114 28.23.0871.0.0-SHA 8 PC Washer 10.5 GALZN St 44 23 0.1
115 28.23.0871.0.0-SHA 6 PC Washer 17 St 47 23 0.1
116 28.23.0871.0.0-SHA 11 PC Washer 21 GALZN St 48 23 0.2
117 28.23.0871.0.0-SHA 8 PC Hex. Heat screw M10x30 GALZN 5.6 52 23 0.2
118 28.23.0871.0.0-SHA 3 PC Hex. Heat screw M20x120-GALZN 5.6 55 23 1.1
119 28.23.0871.0.0-SHA 8 PC Hex. Heat screw M20x160-GALZN 5.6 59 23 3.8
120 28.23.0871.0.0-SHA 6 PC Hex. Heat screw M16x60-SK (DIN912) 8.8 63 23 0.8
121 28.23.0871.0.0-SHA 19 PC Hexagon nut M20-GALZN 6 85 23 1.2
122 28.23.0870.0.1-SHA 34 L Lubricating oil CLP-ISO VG 680 s u p p l i e d b y s i t e 90 23 30.60
123 28.23.0870.0.1-SHA 1 PC Se aling Compound 80ml MARTSON 91 23 0.10
125 28.23.0870.0.1-SHA 1 PC HEXAGON HEAT SCREW G 1 1/2 A GALZN 106 23 0.40
126 28.24.2800.0.2 1 PC Unit for delivery 1 24 81.5

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127 28.24.2800.0.2 1 PC Packing Soft KWS 290 (8x5,5) L=1800mm 2 24 0.10
128 28.24.2800.0.2 1 PC Packing 16x16 L=4000 mm 3 24 0.70
129 28.24.2800.0.2 4 PC Pressure Spring 3,3x27,6x92 lg. 4 24 0.10
130 28.24.2800.0.2 6 PC Claw at top 5 24 3.4
131 28.24.2800.0.2 6 PC Washer A16-GALZN St 6 24 0.3
132 28.24.2800.0.2 6 PC Hexagon Head screw M16x55-GALZN 5.6 7 24 0.8
133 28.24.2800.0.2 1 PC Lubricant ALTEMP-Q NB50 (100g) KLÜBER 9 24 0.50
134 28.24.2800.0.2 1 PC Connection flange 10 24 1.7
135 28.24.2800.0.2 4 PC Spring Washer A16 F-St 11 24 0.1
136 28.24.2800.0.2 4 PC Hexagon Head screw M16x30-GALZN 12 24 0.3
137 28.24.2810.0.2 2 PC Delivery unit 1 24 243.1
138 28.24.2810.0.2 1 PC Packing 16x16 9500mm 2 24 1.90
139 28.24.2810.0.2 1 PC Se aling KWS 290-8x5,5 3800mm PTFE 3 24 0.90
140 28.24.2810.0.2 6 PC Pressure Spring 3,3x27,6x92 lg. 4 24 0.20
141 28.24.2810.0.2 10 PC Claw at bottom 5 24 4.9
142 28.24.2810.0.2 10 PC Washer 16-GALZN St 6 24 0.5
143 28.24.2810.0.2 10 PC Heaxgon Nut M16-GALZN 7 24 0.4
144 28.24.2810.0.2 1 PC Lubricant ALTEMP-Q NB50 (100g) KLÜBER 9 24 0.5
145 GM00612501 1 ST Se al air fan 1 25
146 GM00612501 1 ST Electric air heater 2 25
147 GM00612501 1 ST Pressure transmitter 1/2" NPT(F), 24.2, with 2 valve manifold and p 3 25
148 GM00612501 1 ST Instrument valve 1/2" NPT(M),24.2.1 4 25
149 GM00612501 1 ST Bi-metal dial thermometer M27x2(M),24.5 5 25
150 GM00612501 1 ST Re sistance thermometer M27x2(M),24.3 6 25
151 GM00612501 3 ST Butterfly valve with connecting flange and fasteners 7 25
152 GM00612501 2 ST Thermowell with the plug M27x2(F) 8 25
153 GM00612501 2 ST Boss for thermowell 9 25
154 GM00612501 1 ST Tube( Both e nd 1/2"MNPT) 10 25
155 GM00612501 1 ST Joint 1/2" NPT（F ） 11 25
156 GM00612501 1 ST Boss for instrument valve 12 25
157 GM00612501 1 ST Elbow 90° 90E(L) 250-Sch20 13 25 24.8
158 GM00612501 1 ST Pipe DN250-Sch20 (Φ273x6.3) 14 25 269.3
159 GM00612501 1 ST Re ducing outlet teesT(R)250x250x200-Sch20 15 25 27.2
160 GM00612501 7 ST Elbow 90° 90E(L) 200-Sch20 16 25 110.9
161 GM00612501 1 ST Pipe DN200-Sch20 (Φ219.1x6.3) 17 25 496.0
162 GM00612501 1 ST Re ducing outlet teesT(R)200x200x150-Sch20 18 25 14.9
163 GM00612501 1 ST Re ducer(concentric)R（C ）200x150-sch20 19 25 4.0
164 GM00612501 5 ST Elbow 90° 90E(L) 150-Sch20 20 25 40.5
166 GM00612501 1 ST Elbow 45° 45E(L) 150-Sch20 22 25 4.1
167 GM00612501 1 ST Elbow 45° 45E(L) 100-Sch20 23 25 4.1
168 GM00612501 1 ST Pipe DN100-Sch20(Φ114.3x5) 24 25 251.7
170 GM00612501 2 ST Tee T(S) 150-Sch20 26 25 6.1
172 GM00612501 1 ST Pipe DN80-Sch40(Φ88.9x5.6) 28 25 149.5
173 GM00612501 2 ST Tee T(S) 80-Sch40 29 25 5.1
174 GM00612501 1 ST Elbow 90° 90E(L) 80-Sch40 30 25 2.1
175 GM00612501 1 ST Elbow 45° 45E(L) 80-Sch40 31 25 0.0
177 GM00612501 5 ST Elbow 90° 90E(L) 100-Sch20 33 25 19.5
178 GM00612501 1 ST Tee T（S ）100-Sch20 34 25 0.0
180 GM00612501 3 ST Elbow 90° 90E(L) 50-Sch40 36 25 2.0
181 GM00612501 1 ST Pipe DN50-Sch40 (Φ60.3x4) 37 25 38.9
182 GM00612501 1 ST Re ducing outlet tee T（R）300X300X200-Sch20 38 25 16.7
184 GM00612501 1 ST Pipe DN300-Sch20(Φ323.9x6.3) 40 25 49.3
187 GM00612501 2 ST Hose with clamp DN50 43 25 0.0

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191 GM00612501 2 ST U bolt 219 47 25 2.2
192 GM00612501 5 ST U bolt 165 48 25 4.3
193 GM00612501 4 ST U bolt 114 49 25 2.6
194 GM00612501 3 ST U bolt 89 50 25 0.9
195 GM00612501 44 ST Nuts M16 51 25 0.0
196 GM00612501 12 ST Nuts M12 52 25 0.0
197 GM00612501 1 ST "L" shapes(unequal legs)L100X80X8 53 25 218.9
198 GM00612501 5 ST Plate t10 54 25 15.7
200 GM00612501 1 ST Support for instrument protection box L100X80X8 56 25 126.9
201 GM00612501 4 ST Bolts M12x30 57 25
202 GM00612501 4 ST Nuts M12 58 25
203 28.33.0690.0.0-SHA 1 PC Rotor lifting device M 1266x1160x510 1 33 584.8
204 28.33.0690.0.0-SHA 4 PC Support 160x160x170 2 33 59.4
205 28.33.0690.0.0-SHA 4 PC Round 20 920mm 3 33 9.1
206 28.33.0690.0.0-SHA 12 PC Hexagon nut M20-GALZN 6 4 33 0.9
207 28.34.0690.1.1 1 PC Table for GGH support bearing 1-12 34 3042.4
208 28.35.0760.0.1 6 PC Housing support 2364x380x300 1 35 1156.1
209 28.35.0760.0.1 8 PC Fixing bracket 2 35 366.2
210 28.35.0760.0.1 8 PC Take off structure 3 35 1575.2
211 28.35.0760.0.1 6 PC Plate 30A 380x300x30 4 35 155.3
212 28.35.0760.0.1 6 PC Plate 30A 380x300x30 5 35 155.3
213 28.35.0760.0.1 3 PC Plate 1A 380x300x1 6 35 2.6
214 28.35.0760.0.1 3 PC Plate 2A 380x300x2 7 35 5.3
215 28.35.0760.0.1 3 PC Plate 4A 380x300x4 8 35 10.6
216 28.35.0760.0.1 3 PC Plate 6A 380x300x6 9 35 15.9
217 28.35.0760.0.1 8 PC Bolt B60h11x155x125 10 35 26.9
218 28.35.0760.0.1 12 PC Be aring Type : T-100-N/D 175x175x41 11 35 89.4
219 28.35.0760.0.1 16 PC Washer 60 GALZN 12 35 2.5
220 28.35.0760.0.1 16 PC Split Pins 10x90 GALZN 13 35 1.1
221 28.35.0760.0.1 32 PC Hex. Heat Bolt M24x120 GALZN 14 35 17.9
222 28.35.0760.0.1 32 PC Hexagon Nut M24 GALZN 15 35 4.3
223 28.35.0760.0.1 64 PC Washer 26 GALZN St 16 35 4.0
224 28.35.0760.0.1 24 PC Hex. Heat BoltM20x95 GALZN 17 35 7.5
225 28.35.0760.0.1 24 PC Spring Lock washer 20 GALZN 18 35 0.4
226 28.35.0760.0.1 24 PC he x heat bolt M20x75 GALZN 19 35 6.3
227 28.35.0760.0.1 24 PC Spring Lock washer 20 GALZN 20 35 0.4
229 28.35.0760.0.1 96 PC Hexagon nut 4032 - M30 GALZN 22 35 26.0
230 28.37.1130.0.1 1 PC Welding Assembly (28.37.1131.0.2) 1 37 201.3
231 28.37.1130.0.1 1 PC Plate 22A 763x504 2 37 51.1
232 28.37.1130.0.1 1 PC Plate 22A 763x504 3 37 51.1
233 28.37.1130.0.1 1 PC Plate 40A 250x250 4 37 11.3
234 28.37.1130.0.1 2 PC Flat 100x10 585 5 37 9.2
235 28.37.1130.0.1 2 PC Angle 1-50x50x6 100mm 7 37 0.9
236 28.37.1130.0.1 2 PC Hex. Head Screw M12x35 GALZN 5.6 8 37 0.1
237 28.37.1130.0.1 2 PC Hex. Nut M12 GALZN 9 37 0.1
238 28.37.1130.0.1 2 PC Locking Washer Typ VS-12 FSt-galzn 10 37 0.1
239 28.37.1130.0.1 1 PC Carriage Fig. 19/90 lifting capacity 1000kg, flange width 50-179 m 11 37 6.7
240 28.37.1140.0.1 1 PC Re moval bracket - welding assembly, Version B 1 37 62.6
241 28.37.1140.0.1 1 PC Re moval bracket - welding assembly, Version A 2 37 62.6
242 28.37.1140.0.1 2 PC Round 50 105mm 3 37 2.9
243 28.37.1140.0.1 2 PC Round 20 130mm 4 37 0.7
244 28.37.1140.0.1 1 PC Channel section 2 U-40x20 890mm 5 37 2.6
245 28.37.1140.0.1 4 PC Hex. Nut M16 galzn 6 37 0.1
246 28.37.1140.0.1 4 PC Washer 17 galzn St 7 37 0.1
247 28.37.1140.0.1 2 PC Split pin 8x63 galzn 8 37 0.1
248 28.37.1140.0.1 1 PC Plate 30A 800x200 9 37 37.7
249 2 pc rail 30x30x900(ST37) 37 63.6
250 GM00623801 4 PC Shackle M(4)-D W 0.63 1 38 1.0
251 GM00623802 2 PC Wire rope Φ10 6x25Fi+FC 2 38 4.6
252 GM00623803 4 PC Thinble 3 38 0.6

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253 GM00623804 1 PC Wire clip 4 38 0.4
254 GM00623805 4 PC compression Fifting 5A02(LF2) 5 38 0
256 28.41.1150.1.0-SHA 2 PC Plate 8A 1270x88 5 41 13.4
257 28.41.1150.1.0-SHA 8 PC Flat 80x15 340mm 23 41 24.2
258 28.41.1150.1.0-SHA 36 PC Hex. Heat Bolt M20x50-GALZN 4.6 27 41 7.2
259 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - E 6251x1402x969 (28.41.1160.0.1) 49 41 917.1
260 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - F 6251x1317x1244 (28.41.1151.0.1) 79 41 1002.9
261 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - G 6251x1402x969 (28.41.1152.0.1) 99 41 913.7
262 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - B 6251x1402x969 (28.41.1155.0.1) 119 41 909.7
263 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - C 6251x1317x1244 (28.41.1156.01) 149 41 1010.4
264 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - D 6251x1402x969 (28.41.1157.0.1) 169 41 917.1
265 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - AB 1280x367x715 (28.41.1154.0.3) 181 41 178.6
266 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - AG 1280x367x715 (28.41.1153.0.3) 182 41 178.6
267 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - AD 1280x367x715 (28.41.1158.0.3) 191 41 178.6
268 28.41.1150.1.0-SHA 1 PC HOUSING SHELL - AE 1280x367x715 (28.41.1159.03) 192 41 178.6
269 28.41.1169.0.3 8 PC Plate 308X200 (Mounting Lug) 15A 1 41 40.8
270 28.41.1169.0.3 48 PC washer 17 GALZN. (Mounting Lug) 2 41 0.1
271 28.41.1169.0.3 24 PC he x. screw M 16X60 GALZN. (Mounting Lug) 3 41 0.4
272 28.41.1169.0.3 24 PC he x. nut M 16 GALZN. (Mounting Lug) 4 41 0.1
273 28.42.4100.0.0-SHA 1 PC COVER MIDDLE PART 1 42 9828.3
274 28.42.4100.0.0-SHA 1 PC DUCT-B TREATED GAS 5953x2255x1378 (28.42.4103.0.1) 2 42 683.7
275 28.42.4100.0.0-SHA 1 PC DUCT-C TREATED GAS 5953x2255x1378 (28.42.4104.0.1) 3 42 682.3
276 28.42.4100.0.0-SHA 1 PC DUCT-D TREATED GAS 10710x977x1378 (28.42.4105.0.1) 4 42 983.8
277 28.42.4100.0.0-SHA 1 PC DUCT-E UNTREATED GAS 5953x2255x1378 (28.42.4106.0.1) 5 42 682.3
278 28.42.4100.0.0-SHA 1 PC DUCT-F UNTREATED GAS 5953x2255x1378 (28.42.4107.0.1) 6 42 682.3
279 28.42.4100.0.0-SHA 1 PC DUCT-G UNTREATED GAS 10710x977x1378 (28.42.4108.0.1) 7 42 983.8
280 28.42.4100.0.0-SHA 2 PC Pipe 88 5050mm 8 42 104.0
281 28.42.4100.0.0-SHA 1 PC Pipe 88 5050mm 9 42 52.0
282 28.42.4100.0.0-SHA 32 PC Hex.Heat Bolt M16x50 4.6 10 42 120.9
283 28.42.4100.0.0-SHA 32 PC Hexagon Nut M16 11 42 17.4
284 28.42.4100.0.0-SHA 32 PC Hex. Heat Bolt M20x90 12 42 9.6
285 28.42.4100.0.0-SHA 32 PC Hexagon nut M20 13 42 2.1
286 28.42.4100.0.0-SHA 8 PC Plate 10A 383x100 14 42 23.4
287 28.43.1600.0.0 1 PC BOTTOM MIDDLE PART 1 43 6804.2
288 28.43.1600.0.0 1 PC DUCT-B TREATED GAS 6111x2321x1400 2 43 988.4
289 28.43.1600.0.0 1 PC DUCT-C TREATED GAS 6111x2321x1400 3 43 988.2
290 28.43.1600.0.0 1 PC DUCT-D TREATED GAS 10710x1263x1400 4 43 1408.2
291 28.43.1600.0.0 1 PC DUCT-E UNTREATED GAS 6111x2321x1400 5 43 988.8
292 28.43.1600.0.0 1 PC DUCT-F UNTREATED GAS 6111x2321x1400 6 43 988.8
293 28.43.1600.0.0 1 PC DUCT-G UNTREATED GAS 10710x1263x1400 7 43 1408.1
294 28.43.1600.0.0 1 PC Pipe 88 5x5 5050mm 8 43 52.0
295 28.43.1600.0.0 1 PC Pipe 88 5x5 5050mm 9 43 52.0
296 28.43.1600.0.0 32 PC Hex. Heat bolt M20x90 4.6 10 43 9.6
297 28.43.1600.0.0 32 PC Hex. Heat bolt M16x50 11 43 3.8
298 28.43.1600.0.0 32 PC Heaxagon nut M20 12 43 2.1
299 28.43.1600.0.0 16 PC Hexagon Nut M16 13 43 0.5
300 28.43.1600.0.0 8 PC Plate 10A 383x100 14 43 23.4
301 28.43.1600.0.0 4 PC IPBL-BEAM140 1275mm 15 43 117.2
302 28.43.1600.0.0 32 PC Hex. Heat Bolt M20x60 16 43 7.2
303 28.43.1600.0.0 32 PC Hexagon Nut M20 17 43 2.1
304 28.43.1600.0.0 8 PC Flat 80x15 340mm 18 43 24.2
305 28.43.1610.0.0 2 PC Plate 20A 51 43 1.6
306 28.44.1140.0.1-SHA 2 PC Access opening D=800 1 44 395.0
309 28.44.1140.0.1-SHA 4 PC Warning notice to the access opening 210x148x3 4 44 2.4
310 28.44.1140.0.1-SHA 11 M Se aling KWS 290 8x5,5 L=11000mm 5 44 0.2
311 28.44.1140.0.1-SHA 4 PC Se aling Material Terostat 63 (320g) Silikon 6 44 2.6
312 GM00614701 2 Pressure transmitter with 5 manifold valves 1 47
313 GM00614701 1 Support angle L75x75x6 2 47 41.4
314 GM00614701 1 Se amless pipe DN15-Sch10s(Φ18x2.1) 3 47 33.1
315 GM00614701 34 Elbow 90° 90E(L) 15(B)-Sch10s 4 47 1.7

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316 GM00614701 8 Union (weld type) 焊接式活接头 5 47 1.2
317 GM00614701 4 Se amless pipe DN40-Sch40(Φ48.3x3.6) 6 47 15.9
318 GM00614701 4 Socket weld flange DN40-PN20 RF 7 47 5.7
319 GM00614701 4 Flange cover DN40-PN20 RF 8 47 4.3
320 GM00614701 1 "O" seal ring Φ5 9 47
321 GM00614701 20 Bolts M14x55 10 47
322 GM00614701 20 Nuts M14 11 47
323 GM00614701 20 Spring washer 14 12 47
324 GM00614701 1 "L" shapes L40X40X4 13 47 14.5
325 GM00614701 18 U bolt 18 14 47 0.4
326 GM00614701 36 Nuts M6 15 47
327 GM00614701 36 Washer 6 16 47
328 GM00614701 36 Spring washer 6 17 47
329 GM00614701 6 Plate t10 18 47 1.7
330 GM00614701 4 Weld nipple 1/2" MNPT(THC 15-Sch10s) 19 47 0.4
331 GM00614701 4 Bolts M5x140 20 47
332 GM00614701 4 Washer 5 21 47
333 GM00614701 4 Nuts 5 22 47
334 GM00614701 1 Support for protection box t12 23 47 33.9
335 GM00614701 8 Bolts M12x35 24 47
336 GM00614701 8 Nuts M12 25 47
337 28.06.0670.0.2 24 PC Se aling 4 Thick 230x230 VITON 3 06 2.4
338 28.06.0670.0.2 2 PC Plate 10A 230x230 2 06 5.8
339 28.48.0750.0.2-SHA 24 PC Steel plate 10 A 230x230x10 1 48 69.6
340 28.48.0750.0.2-SHA 24 PC Steel plate 20 A 230x230x20 2 48 91.2
341 28.48.0750.0.2-SHA 192 PC Hex. Head screw M16x30 3 48 19.2
342 28.48.0750.0.2-SHA 192 PC Locking Washer Typ VS-16 FSt-galzn 4 48 2.4
343 28.48.0750.0.2-SHA 24 PC 168x7 L=200 5 48 133.4
344 28.51.2430.1.1-SHA 1 PC Se ctor plate top 1 51 3205.6
345 28.51.2430.1.1-SHA 15 PC Se aling plate 1.5x1960x235 2 51 82.5
346 28.51.2430.1.1-SHA 96 PC Hexagon Flat 46 3 51 36.2
347 28.51.2430.1.1-SHA 96 PC Se aling D=21/50x4 VITON 4 51 1.2
348 28.51.2430.1.1-SHA 96 PC Locking Caps SW 46-1-G34/H5 HOSTAFLON 5 51 8.5
349 28.51.2430.1.1-SHA 3 PC Terostat 320 ML SILIKON 6 51 0.9
350 28.51.2430.1.1-SHA 6 PC Se aling strip 50x3 L=4760mm VITON 7 51 8.3
351 28.51.2440.0.1-SHA 1 PC Se ctor plate bottom 1 51 3082.2
352 28.51.2440.0.1-SHA 15 PC Plate 1,5x1960x235 2 51 82.5
353 28.51.2440.0.1-SHA 6 PC Se aling strip 50x3 L=4760mm VITON 3 51 8.3
354 28.51.2440.0.1-SHA 96 PC Hexagon flat 46 4 51 36.2
355 28.51.2440.0.1-SHA 96 PC Se aling D=21/50x4 VITON 5 51 1.2
356 28.51.2440.0.1-SHA 96 PC Locking Caps SW 46-1-G34/H5 HOSTAFLON 6 51 8.5
357 28.51.2440.0.1-SHA 1 PC Terostat 320 ML SILIKON 7 51 0.9
358 28.51.2441.0.1 4 PC Plate 130x130 6 52 3.8
359 28.51.2441.0.1 4 PC Plate 130x130 7 52 3.8
360 28.51.2441.0.1 4 PC Plate 130x130 8 52 3.8
361 28.52.2961.0.0 4 PC Flange inside 1 52 120.6
362 28.52.2961.0.0 4 PC Flange Middle 2 52 59.0
363 28.52.2961.0.0 4 PC Flange outside 3 52 68.4
364 28.52.2961.0.0 2 PC Thrust pipe inside 4 52 18.2
365 28.52.2961.0.0 8 PC Thrust Pipe middle/outside 5 52 62.4
366 28.52.2961.0.0 4 PC Plate 20A 125x125 6 52 6.0
367 28.52.2961.0.0 8 PC Plate 20A 125x125 7 52 11.2
368 28.52.2961.0.0 4 PC Stud Bolt M36x3x760-B 5.8 8 52 24.2
369 28.52.2961.0.0 4 PC Stud Bolt M42x3x1013-B 5.8 9 52 44.0
370 28.52.2961.0.0 4 PC Stud Bolt M42x3x1013-B 5.8 10 52 44.0
371 28.52.2961.0.0 4 PC Adjusting unit M36 11 52 36.8
372 28.52.2961.0.0 4 PC Gasket 12 52 0.2
373 28.52.2961.0.0 4 PC Plate 8A 100x100 14 52 1.8
374 28.52.2961.0.0 4 PC Plate 20A 280x190 16 52 31.2
375 28.52.2961.0.0 2 PC Heaxagon he ad screw M20x1.5x30 GALZN 19 52 0.4
376 28.52.2961.0.0 8 PC Heaxagon he ad screw M16x150 GALZN 25 52 2.2
377 28.52.2961.0.0 24 PC Hexagon nut M16-GALZN 26 52 1.0
378 28.52.2961.0.0 4 PC Heaxgon Nut M36x3-GALZN 27 52 1.8

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379 28.52.2961.0.0 48 PC Hexagon nut -M42x3-GALZN 28 52 34.4
380 28.52.2961.0.0 2 PC Se al 8x5,5-Typ KWS290 33 52 2.0
382 28.52.2961.0.0 96 PC Washer 17-GALZN 35 52 1.0
383 28.52.2961.0.0 12 PC Se aling ring 85x10 83FKM/575 36 52 2.2
384 28.52.2961.0.0 12 PC Be llow Complete with rings+hose clamps 37 52 32.0
385 28.52.2961.0.0 4 PC Hexagon 65 99mm 52 52 8.6
386 28.52.2961.0.0 4 PC Hexagon 65 99mm 53 52 8.6
387 28.52.2961.0.0 4 PC Support middle 54 52 21.4
388 28.52.2961.0.0 4 PC Support outside 55 52 21.4
389 28.52.2961.0.0 16 PC Washer 43 GALZN 58 52 3.0
390 28.52.2961.0.0 2 PC Flat 80x10 880mm 60 52 10.6
391 28.52.2961.0.0 2 PC Flat 80x10 880mm 61 52 10.6
392 28.52.2961.0.0 4 PC Stud Bolt M42x3x605-B 605mm 5.8 62 52 26.2
393 28.52.2961.0.0 4 PC Stud Bolt M42x3x455-B 455mm 8.8 63 52 19.8
394 28.52.2961.0.0 2 PC Lever Middle 64 52 142.0
395 28.52.2961.0.0 2 PC Lever outside 65 52 150.6
396 28.52.2961.0.0 16 PC Flat 100x15 360mm 67 52 64.4
397 28.52.2961.0.0 16 PC Hexagon Head Screw M24x100-GALZN 68 52 7.8
398 28.52.2961.0.0 16 PC Spring Washer A24-GALZN 69 52 0.4
400 28.52.2961.0.0 8 PC Round 30h11 120mm 71 52 5.0
401 28.52.2961.0.0 16 PC Washer 30-GALZN ST-160HV 72 52 0.6
402 28.52.2961.0.0 16 PC Split pins 8x50-GALZN 73 52 0.4
403 28.52.2961.0.0 12 PC Universal Joint Type G 30-DNRO 74 52 2.3
404 28.52.2961.0.0 2 PC Coupling HS 75 52 18.9
405 28.52.2961.0.0 2 PC Round 20h11 155mm 76 52 0.8
406 28.52.2961.0.0 4 PC Washer 20-GALZN ST-160HV 77 52 0.2
407 28.52.2961.0.0 4 PC Split Pins 5x30-GALZN St 78 52 0.2
408 28.52.2961.0.0 2 PC Hexagon nut M20x1.5 GALZN 79 52 0.2
409 28.52.2961.0.0 2 PC Linear Drive (51.1) 80 52 82.0
410 28.52.2961.0.0 8 PC Hexagon head screw M16x70-GALZN 81 52 1.2
411 28.52.2961.0.0 8 PC Washer 17-GALZN St 82 52 0.2
413 28.52.2961.0.0 2 PC Bar Point 3 84 52 45.2
414 28.52.2961.0.0 2 PC Bar Point 2 85 52 17.8
415 28.52.2961.0.0 4 PC Round 30h11 145mm 86 52 3.2
416 28.52.2961.0.0 8 PC Washer 30 GALZN ST-160HV 87 52 0.2
417 28.52.2961.0.0 8 PC Split pins 8x50-GALZN 88 52 0.2
418 28.52.2961.0.0 8 PC Plate 15A 50x50 89 52 1.0
419 28.52.2961.0.0 2 PC Limit switch ZR 332-11Y (51.2) 90 52 1.8
420 28.52.2961.0.0 2 PC Round 56 91 52 0.8
421 28.52.2961.0.0 2 PC Plate 3 150x60 92 52 0.4
422 28.52.2961.0.0 8 PC Hexagon Socket M5x40-GALZN 93 52 0.2
424 28.52.2961.0.0 8 PC Washer 5.3-GALZN 95 52 0.2
425 28.52.2961.0.0 8 PC Spring washer A5- GALZN 96 52 0.2
426 28.52.2961.0.0 2 PC Turnbuckle SP M48 355mm 97 52 12.0
427 28.52.2961.0.0 2 PC Hexagon nut M48 5GALZN 98 52 2.2
428 28.52.2961.0.0 2 PC Hexagon nut M48-LH 5GALZN 99 52 2.2
429 28.52.2971.0.2 8 PC Busching PAP 8060 P14 4 52 2.4
430 28.52.2972.0.2 8 PC Busching PAP 8060 P14 4 52 2.4
431 28.52.2981.0.1 12 PC Plate 20A 125x125 1.4539 4 52 18.8
432 28.52.2981.0.1 12 PC Gasket 100x100x4 VITON 12 52 0.6
433 28.52.2981.0.1 2 PC Se al 8x5,5-Typ KWS290 33 52 2.0
434 28.52.2981.0.1 12 PC Se aling ring 85x10 83FKM/575 36 52 2.2
435 28.52.2981.0.1 12 PC Be llow complete V6-217 with rings 37 52 31.6
436 28.53.1471.0.1 2 PC Se aling plate 1264x1180x262 1 53 427.8
437 28.53.1471.0.1 2 PC Portal plate 1540x1540x220 2 53 497.6
438 28.53.1471.0.1 2 PC Support 3 53 2.0
439 28.53.1471.0.1 4 PC Flat 40x20 4 53 2.6
440 28.53.1471.0.1 4 PC Plate1.5A 1274x135 5 53 8.0
441 28.53.1471.0.1 4 PC Flat 40x10 1264mm 6 53 15.2

We i ght
no . /uni t
442 28.53.1471.0.1 28 PC Hex.Heat Screw M16x40 7 53 2.8
443 28.53.1471.0.1 28 PC Hexagon nut M16 8 53 1.2
444 28.53.1471.0.1 8 PC Round 30 510mm 9 53 22.6
445 28.53.1471.0.1 8 PC Hexagon nut M30 Galzn 10 53 2.2
446 28.53.1471.0.1 2 PC Gasket KWS 290 8x5.5 / L= 6200 mm 11 53 1.0
447 28.53.1471.0.1 112 PC Washer 17 Galzn 12 53 1.2
448 28.53.1471.0.1 56 PC Hex. Heat Screw M16x60 13 53 7.6
449 28.53.1471.0.1 56 PC Hexagon nut M16 Galzn 14 53 2.2
450 28.53.1471.0.1 8 PC Gasket / 95x95x4 VITON 15 53 0.4
451 28.53.1471.0.1 8 PC Plate 8A 95x95 16 53 3.2
452 28.53.1471.0.1 8 PC Adjusting Unit M30 17 53 31.6
453 28.53.1471.0.1 16 PC Hex. Heat Screw M16x110 Galzn 18 53 3.2
455 28.54.1190.0.1 11 PC Welded group I 1583x105x335 1 54 257.8
456 28.54.1190.0.1 1 PC welded group II 1583x185x335 2 54 24.5
457 28.54.1190.0.1 1 PC welded group III 1553X185X335 3 54 23.8
458 28.54.1190.0.1 39 PC Flat EN 10058-60x20 110mm 4 54 38.9
460 28.54.1190.0.1 39 PC Hose Di=36; S=3; L=54 VITON 6 54 1.4
461 28.54.1190.0.1 39 PC Locking Cap SW24-1-G16/H0 HOSTAFLON 7 54 0.2
462 28.54.1190.0.1 4 PC Se aling compound TEROSTAT 63-320ML 8 54 2.6
463 28.54.1200.0.1 11 PC welded group I 1583X105X335 1 54 397.0
464 28.54.1200.0.1 1 PC welded group II 1583X185X335 2 54 24.5
465 28.54.1200.0.1 1 PC welded group III 1553X185X335 3 54 23.8
466 28.54.1200.0.1 39 PC Flat EN 10058-60x20 110mm 4 54 38.9
468 28.54.1200.0.1 39 PC Hose Di=36; S=3; L=54 VITON 6 54 1.4
469 28.54.1200.0.1 39 PC Locking Cap SW24-1-G16/H0 HOSTAFLON 7 54 0.2
470 28.54.1200.0.1 4 PC Se aling compound TEROSTAT 63-320ML 8 54 2.6
471 28.62.1600.0.1 2 PC Drive Housing 1 62 672.8
472 28.62.1600.0.1 8 PC Washer 21 GALZN 3 62 0.1
473 28.62.1600.0.1 4 PC Hex. Head Screw M20x55-GALZN 4 62 0.8
474 28.62.1600.0.1 4 PC Plate 8A 140x80A 140x80 5 62 2.2
475 28.62.1600.0.1 4 PC Hex. Head screw ISO M20x40-GALZN 6 62 0.7
476 28.62.1600.0.1 2 PC Plate 1260x100x8A 7 62 15.8
477 28.62.1600.0.1 2 PC Groved Pin 12x50 GALZN 8 62 0.1
478 28.62.1600.0.1 4 PC Hexagon nut M20-GALZN 6 10 62 0.3
479 28.62.1601.0.1 2 PC Se aling ring Sealmor M1000-94200-453 2 62 3.8
480 28.62.1601.0.1 2 PC Plate 30A 1070x1070 3 62 50.0
481 28.62.1601.0.1 48 PC Washer 21 galzn 4 62 0.8
482 28.62.1601.0.1 48 PC Hex. Head Screw M20x45 Galzn 5 62 9.0
483 28.62.1601.0.1 2 PC Spindel Guide 6 62 8.2
484 28.62.1601.0.1 2 PC Plate 201x90x5A 8 62 1.2
485 28.62.1601.0.1 2 PC Plate 9 62 363.2
486 28.62.1601.0.1 10 PC Se aling plate 250x250x2 KLINGERsil C-4400 10 62 0.4
487 28.62.1601.0.1 2 PC Geared Mot. Danfoss BF70-71W/D18XA84W-TX-ZW/C2-SP 15 62 754.0
488 28.62.1601.0.1 12 PC Spring Washer 16 GALZN 16 62 0.2
489 28.62.1601.0.1 12 PC Hex. Head Screw M16x35 GALZN 17 62 1.2
490 28.62.1601.0.1 8 PC Washer 25 GALZN 18 62 0.2
493 28.62.1601.0.1 2 PC Tooth Wheel M=24 / Z=35 / D=100 21 62 457.4
494 28.62.1601.0.1 2 PC Se aling Round 100x6 22 62 0.2
495 28.62.1601.0.1 2 PC Coupling Peter PSV 2003-100x160 23 62 15.4
496 28.62.1601.0.1 2 PC Se aling Round 200x6 VULCAN 24 62 0.2
497 28.62.1601.0.1 2 PC Plate 228x228x15A 25 62 9.0
498 28.62.1601.0.1 2 PC Hex. Head Screw M24x70 GALZN 26 62 0.8
499 28.62.1601.0.1 2 PC Se aling Mass-Tube Terostat 63 27 62 0.8
500 28.62.1601.0.1 2 PC Square Bar 60 L=150mm 28 62 4.6
501 28.62.1601.0.1 2 PC Simmering Bau 30X45X10 29 62 0.3
502 28.62.1601.0.1 6 PC Tube 48,3 x 10 L=30mm 30 62 1.4
503 28.62.1601.0.1 4 PC Groved Pin 12x50 31 62 0.2
504 28.62.1601.0.1 2 PC Stuld Bolt M36x890 GALZN 32 62 11.2

We i ght
no . /uni t
505 28.62.1601.0.1 2 PC Plate 280x280x10A 33 62 9.4
506 28.62.1601.0.1 2 PC Se aling Band KWS200 Goretex 729mm 34 62 0.2
507 28.62.1601.0.1 16 PC Washer 13 GALZN 35 62 0.2
509 28.62.1601.0.1 2 PC Tube Protec. LID GPN250 / 48.3 37 62 0.2
510 28.62.1601.0.1 8 PC Plate PAW 32 P10 54x54 38 62 0.2
511 28.62.1601.0.1 4 PC Washer 30 GALZN ISO 8738 39 62 0.2
512 28.62.1601.0.1 4 PC Split Pin 8x71 ISO 1234 40 62 0.2
513 28.62.1601.0.1 2 PC Parallel Key DIN 6885 8x7x28 1.0530 41 62 0.2
514 28.62.1601.0.1 2 PC Handwheel with Handle DIN 950 400x30 DIN 39 42 62 10.8
515 28.62.1601.0.1 2 PC Washer A13 GALZN 43 62 0.2
516 28.62.1601.0.1 2 PC Hexagon head screw M12x25 GALZN 44 62 0.2
517 28.62.1601.0.1 2 PC Head Piece 45 62 1.4
518 28.62.1601.0.1 2 PC Threaded Pin M6x8 46 62 0.2
519 28.62.1601.0.1 2 PC Protector Flange 47 62 7.8
520 28.62.1601.0.1 12 PC Hex. Head Screw M8x25-GALZN 48 62 0.2
521 28.62.1601.0.1 2 PC Protector Cap 49 62 4.0
522 28.62.1601.0.1 2 PC End switch ZR 332-11Y 50 62 1.0
523 28.62.1601.0.1 8 PC Pan Head CAP Screw M5x50 GALZN 51 62 0.2
524 28.62.1601.0.1 8 PC Spring Washer A5 GALZN 52 62 0.2
526 28.62.1601.0.1 2 PC Lock Nr 181/45 54 62 0.4
527 28.62.1601.0.1 2 PC Se aling Grease 4x750g 55 62 6.0
528 28.62.1601.0.1 2 PC Tube Protec. LID GPN250 / 33.7 56 62 0.2
529 28.64.0872.0.3 96 PC Leg Angle 100x75x10 L=100mm (Mounting attachme nt) 1 64 61.6
530 28.64.0872.0.3 192 PC Hexagon nut M16 2 64 8.1
531 28.64.0872.0.3 96 PC Stud Bolts M16x260 3 64 19.0
532 28.64.0873.0.2 48 PC Plate 15A 106x90 1 64 26.2
533 28.64.0873.0.2 48 PC Plate 40A 271x90 2 64 150.6
537 GM00618401 1 ST Control point temperature and pressure DN 65 1 84 9.7
538 GM00618401 1 ST Drainage DN40 2 84 9.1
539 GM00618401 2 ST Gate valve with electric actuator PN25 3 84
540 GM00618401 1 ST Gate valve with electric actuator PN25 4 84
541 GM00618401 2 ST Check valve PN25 5 84
542 GM00618401 1 ST Anchor support DN65 With pipe Φ76.1x5.0(1pc) With plate (1pc) 6 84 3.0
545 GM00618401 4 ST Sliding support DN65 with pipe clamp 9 84 24.0
548 GM00618401 2 ST Guide support DN65 with pipe clamp 12 84 13.2
549 GM00618401 1 ST C shapes 8# 13 84 112.6
550 GM00618401 4 ST Tee T(S) 65-Sch40 14 84 4.0
551 GM00618401 14 ST Elbow 90° 90E(L) 65-Sch40 15 84 11.2
552 GM00618401 1 ST Se amless pipe DN65-Sch40(Φ76.1x5.0) 16 84 166.6
553 GM00618401 1 ST Tee T(S) 80-Sch40 17 84 2.0
555 GM00618401 11 ST Elbow 90° 90E(L) 50-Sch40 19 84 4.1
559 GM00618401 3 ST Elbow 90° 90E(L) 80-Sch40 23 84 6.2
560 GM00618401 1 ST Support for instrument protection box L100X80X8 24 84 74.4
561 GM00618401 4 ST Bolts M12x30 25 84
562 GM00618401 4 ST Nuts M12 26 84
563 GM00618501 1 ST Instrument and valves group(HP part) 1 85
565 GM00618501 12 ST Be nd 90° 90E （L）25-Sch40 3 85 1.7
566 GM00618501 3 ST Weld nipple Rc 1"(THC 25-Sch80) 4 85 0.3
567 GM00618501 1 ST Union tee R 1"(TT(S) 25-Sch80) 5 85 0.5

We i ght
Unit o f P o s.- Ass.-
No . AP ER dra wi ng Qua nti ty De s igna tio n in kg
qua ntity No . no .
no . /uni t
568 GM00618501 4 ST Bolts M16x100 6 85 0.7
569 GM00618501 4 ST Nuts M16 7 85 0.1
570 GM00618501 8 ST Spring washer 16 8 85
571 GM00618501 35 ST Plate t10 9 85 24.5
572 GM00618501 1 ST C-shapes 10# 10 85 300.0
573 GM00618501 35 ST STAUFF-clamps-SPAL 5S 5033.7 PP DPAL - AS M W3 A 11 85 17.5
574 GM00618502 1 Support frame 1 85 71.7
575 GM00618502 1 ST Seamle ss pipe DN25-Sch40(Φ33.7x3.2) 2 85 1.1
576 GM00618502 11 ST Weld nipple Rc 1"-pipeΦ33.7 3 85 1.8
577 GM00618502 4 ST Union tee R 1" 4 85 2.0
578 GM00618502 2 ST Tube end reducer Rc 1"-R 1/4" 5 85 0.5
579 GM00618502 3 ST Weld nipple Rc 1/4"-pipeΦ14 6 85 0.1
580 GM00618502 1 ST Tube Φ14x2.0 7 85 0.3
581 GM00618502 1 ST Connecting piece 1/2"NPT(F)xR1/4" 8 85 0.7
582 GM00618502 2 ST Instrument valve 1/2"NPT（M） 9 85 0.0
583 GM00618502 1 ST Tube Φ14x2.0 10 85 0.0
584 GM00618502 1 ST Pressure transmitter 1/2"NPT(F) 11 85 0.0
586 GM00618502 6 ST Weld nipple MNPT 1"-pipeΦ33.7 13 85 0.1
587 GM00618502 3 ST Check valve NPT1"(F) 14 85 0.0
589 GM00618502 2 ST Male stud connector R1-1/2" 16 85 1.8
590 GM00618502 1 ST HP filte r Rc 1-1/2" 17 85 0.0
591 GM00618502 2 ST Seamle ss tube bends 90° DN25-Sch40(Φ33.7x3.2) 18 85 1.7
592 GM00618502 2 ST Male stud connector R 1" 19 85 0.8
593 GM00618502 1 ST Needle valve Rc 1" 20 85 0.0
594 GM00618502 1 ST Tube Φ14x2.0 21 85 0.2
595 GM00618502 1 ST Instrument valve M20x1.5(F) 22 85 0.0
596 GM00618502 1 ST Pressure guage M20x1.5(M) 23 85 0.0
599 GM00618502 1 ST safety valve R 1"-Rc 1" 26 85 0.0
600 GM00618502 1 ST Angle screw coupling R 1" 27 85 1.0
602 GM00618502 1 ST Connecting piece R 3/4"-M20x1.5(M) 29 85 0.7
603 GM00618502 1 ST Weld nipple Rc 3/4"-pipeΦ14 30 85 0.1
604 GM00618502 2 ST Weld nipple Rc 1-1/2"-pipeΦ33.7 31 85 0.3
605 GM00618502 2 ST Support for instrument protectionL100x100x10 32 85 3.7
606 GM00618502 4 ST Bolts M12x35 33 85
607 GM00618502 4 ST Nuts M12 34 85
608 2 Seal clearance gauge
609 18 Steam nozzle D7mm 74
610 10 HP water nozzle(D1.46)mm Fa.Lechier 74

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1.5Erection and Installation Instructions

These Erection and Installation Instructions form an integral part of the ERECTION MANUAL and are
based on the following documents:
1. Erection Schedule with Personnel Requirements,

refer to section 1.3 sheet 1
2. Hoist Schedule for Erection of Heavy Parts,
refer to section 1.3 sheet 2
3. The drawings, as listed in Section 1.6 , which are found in Section 1.6.1
and corresponding BOM / Parts Lists found in Section 1.4 .
Note :
Cross reference to the Drawings is given by the Subassembly Code no., which is also shown as
part of the Drawing no.
For instance, the Thrust Bearing (Assy 22) is shown in Drawing no. 28.22 .xxxx.0.0!
The Erection and Installation Instructions are numbered in acc. with the sequence of items listed in
the Erection Schedule – Section 1.3 sheet 1
The work steps 1-8 specified under Item 2 of the Erection and Installation Instructions are identical
with those shown in the Hoist Schedule – Section 1.3 sheet 2.
In addition the Attachments listed on the last page (1.5.1.1 up to 1.5.1.4) and other documents in this
Section 1.5 are considered complementary documents to this instruction document and hence have to
be observed as such.

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An example issue of the Quality Assurance Documents that are used for Quality Checks on Site , as
well as the ones used for the Mechanical Completion Check ( Mechanical Completion Check Lists )
are found in hierarchical order under Section 1.7._ and Sub’s.
These Documents are structured like the ones used during fabrication of the components.
The Quality Control Program (QCP) gives an overview of all main checks performed, during erection
time, including standard – checks, witness – and hold points, where the Client may indicate interest
to attend.
There are ANETinternal procedures, for use of the erection supervisor, to support preparation of the
official checks, as shown in the Test and Inspection Procedures ( TIP ), as well as shown in detail in
the corresponding Quality Assurance Reports ( QAR ) with pertaining Dimension Sheets attached,
which are to be filled and stamped / signed upon execution of the various inspection checks, as
applicable.
Note:
Auxiliary equipment is supplied as ready to install components and are put in place and connected,
as shown on the relevant drawings.

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Item 1 - see Erection Schedule ( section 1.3 sheet 1 )
Important Note:
For gas-gas heater (GGH) parts with coated surfaces, welding is not allowed in the vicinity of the
coating or on the rear of the coated material. Whenever grinding or welding is done in the vicinity
of coated surfaces make sure to protect them. Transport and handling of coated parts shall be
done with the utmost care.
Item 2 - Erection of Heavy Parts

See Hoist Schedule, Work Steps 1-8 and Erection Schedule
During the complete erection of the heavy parts, the alignment of these parts is necessary before
welding.
Work Step 1, Subassemblies 22, 24, 33, 35 ( ref. to Drawings in Section 1.6.1)
Before the start of the heavy weight erection of the GGH the bearing table needs to be installed on the
central pillar (NOT in ANETscope of services  to be erected by the steel structure erection
company)! Check the GGH support structure in both horizontal and vertical direction. Check the 10
foundation load points (housing support pedestals) in the steel structure for vertical deviations by
means of a leveling device. Their maximum deviation against each other must be limited to  1mm.
Any larger deviations shall be compensated against by inserting supporting plates.
Before lifting of the support bearing a preassembly of the bearing and the bearing housing in acc. to
the respective drawing is necessary.
Lift the GGH support bearing onto the support bearing table by means of adequate lifting tackle for
subsequent alignment towards the centerline of the GGH support structure platform. The 4 plates for
the support points shall be fixed by welding. The support bearing shall then be aligned in horizontal
direction by means of thrust bolts with a maximum allowable deviation of  0.1 mm. In view of later

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grouting with a sealing compound there must be a minimum gap of 1 mm between the four support
pedestals and the support bearing platform. The support bearing shall then be lifted again by means
of the lifting tackle. After filling the plates with the sealing compound, the support bearing shall be
lowered onto the thrust bolts. Any realignment that may become necessary afterwards can only be
effected by further lowering the support bearing. Please find the usage and instructions of the sealing
compound from supplier’s manual. After a period of 24 hours the bearing can be exposed to the full
load.
When the support bearing is in position, fill in the required operating oil.
Lift the rotor jacking device to the installation position above the support bearing and lower it onto the
4-hydraulic-elevating platform or a provisional support, after the lower center section being installed,
connect the lifting device and lower center section with screw on the assembly parts.
The lower stuffing box shall be preassembled as a unit. The contact surface of the 2 stuffing box
halves needs to be coated with a polymer paste. Afterwards it can be lowered onto the rotor jacking
device.
Work Step 2, Subassemblies 35 + 43 (ref. to Drawings in Section 1.6.1)

Lift the centre part of the housing bottom to the installation position by means of adequate lifting
tackle. The housing support structure shall then be mounted and lowered on top of it followed by
anchoring and bracing. In the vertical direction a provisional securing by means of gripping hoists
shall be effected.
Mount the lower untreated and treated gas connecting ducts. Each connecting duct consists of 3
separate parts which need to be screwed with each other and to the centre part of the housing
bottom.
During work step 2 , the open fields in the steel structure for the passage of the ducts for untreated
and treated gas, underneath the GGH, must be closed completely by means of walkable type
scaffolding.

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Tack-welding of the housing support structure shall be effected underneath the housing bottom
centre
part. The final welding of the 4 support pedestals shall be done after installation of the heating
elements.
Work Step 3, Subassembly 41 (ref. to Drawings in Section 1.6.1)

Lift the housing shell half and the 4 pillar supports by means of lifting tackle and screw them with
each other and to the housing bottom centre part and bottom flange by means of butt straps.
Work Step 4, Subassembly 12 (ref. to Drawings in Section 1.6.1)

Clean the shaft pivot of the inner rotor. The inner rotor shall then be lifted to the installation position
by means of adequate lifting tackle and be moved carefully through the opening at the housing
bottom centre part, through the lower shaft stuffing box and through the rotor jacking device onto the
support bearing position. Prior to removing the lifting tackle, the inner rotor shall be suspended from
the radial walls to the bottom cover flange by means of gripping hoists in order to avoid tilting and
ensure its correct vertical position on the support bearing.
Work Step 5, Subassemblies 23, 24, 42 (ref. to Drawings in Section 1.6.1)

Before lifting of the housing centre part please obey the preassembly instructions given under chapter
1.5.1.5 “Handling of the GGH parts before start of erection”.
Lift the housing cover centre part to its installation position, lower it onto the 4 pillar supports and fix
it by screwing by means of butt straps. Note: Make sure that the shaft centering screws are receded
and that the housing cover centre part is lowered with care onto the inner rotor thus avoiding any
damage to the shaft pivot. Check the pillar supports for dimensional accuracy and correct vertical
alignment. Then tack-weld the pillar supports to the housing bottom and cover centre parts. It is only
then that the lifting tackle can be removed.
The upper stuffing box shall be preassembled as a unit. The contact surface of the 2 stuffing box
halves needs to be coated with a polymer paste. Afterwards it shall be mounted at the installation

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position. Spread "Q-Paste" suitable for all temperatures onto the rotor shaft contact surfaces. Mount
the stuffing box in a provisional manner only. Similar to the lower stuffing box, the final assembly of
the upper stuffing box shall be done only after site coating and/or heating element installation has
been effected and after rechecking and/or realignment of the rotor bearing.
Clean and lubricate thoroughly the seat for the guide bearing housing. Grease the O-ring grooves in
the guide bearing housing and insert the O-rings. Now slide the "housing bottom" cautiously onto the
slip-in shaft and make sure that the O-rings are not damaged.
Put the rotor shaft into a vertical position by means of a spirit level and by using the centering screws
of the housing top cover for alignment while simultaneously removing the gripping hoists which had
been used for securing the inner rotor, be careful with the base material when removing the tack weld,
grind them to a smooth surface and be free of any defects.
Since the “housing bottom” has been mounted correctly, lift the “housing top” in concentricity with
the slip-in shaft by lifting eyes on the housing top cover plate. Make sure to avoid any angular
deviation between inner bearing ring and outer ring! Oil the bore of the "housing top", bring in the
radial self-aligning roller bearing.
Install the guide bearing in acc. to chapter 1.5.1.3.
Manually slide in the withdrawal sleeve while keeping it turning.

Mount the pressure plate by first tightening evenly all the screws around the plate and make sure to
have the locking nut turned only to the recess point between thread and cone. Make sure to avoid any
asymmetric tightening of the withdrawal sleeve by taking measurements at 4 points turned clockwise
against each other by 90° and located between the slip-in shaft front end and the pressure plate
("X" measure). Maximum measuring tolerance = 0.1 mm.
Expand the inner bearing ring by evenly tightening the pressure plate screws all around the plate.
Avoid any asymmetric positioning of the pressure plate by carrying out repeated measurements (as

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described above).
The final position of the withdrawal sleeve corresponds to the "X" measure as punch-marked into the
pressure plate. Make sure to record the actually measured values! The locking nut shall be tightened
manually until it touches the inner bearing ring and be secured against loosening by means of the
thrust bolts. Make sure to secure the thrust bolts with adequate wire!
Fill bearing and labyrinth with specified oil. Mount the bearing cover and the greased O-ring.
Close all openings in the "housing top".
Arrange 8 retaining lugs and 8 clamps for fixing the bearing housing as shown in the resp. drawing
and fix them by provisional welding. The final welding shall be done after installation of the heating
elements and renewed checking of the rotor bearing.
The centering screws shall be receded from the shaft pivot by 30 mm. The rotor jacking device shall
then be suspended from the housing bottom by means of hanger rods while checking that the jacking
surface does not get in direct contact with the shaft pivot. Now the inner rotor can be turned such as
to allow for mounting of the outer rotor segments.
Work Step 6, Subassembly 12 ( ref. to Drawings in Section 1.6.1)

Mounting of the Outer Rotor
For reasons of better adjusting, mounting flats need to be welded on the lower side of the radial walls
at the breakpoint inner-/outer rotor. After adjusting and tack-welding of the rotor segments these
flats need to be removed carefully!
Each rotor segment has four suspension points.
In order to level rotor segments during the installation, gripping hoists need to be placed between
these suspension points and the special lifting equipment (e.g. slinging ropes, chain…), which is
connected to the crane. By lengthening or shortening the gripping hoists, leveling of the segments is
possible.

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When starting with the installation, make sure to watch for matching numbers as marked on the
inner and outer rotor. The exact alignment and screwing of the rotor parts (to be checked by means of
a leveling device or a water balance) needs to be obeyed.
When mounting the outer rotor the second part must be the one located opposite the first part
(turned by 180°) thus helping to avoid a severe rotor imbalance.
The components and the radial walls must be in exact horizontal alignment to each other. Besides,
the maximum allowable axial deviation measured in the outer rotor area/flange area is ± 1.5 mm. The
measurement shall be effected with reference to a fixed point of the housing when rotor assembly has
been finished completely. If necessary, the tack-welded connecting flats must be loosened again to
allow for subsequent realignment of the rotor.
Work Step 7, Subassemblies 41 + 42 (ref. to Drawings in Section 1.6.1)

Lift the second half of the housing shell by means of adequate lifting tackle and screw it to the
housing bottom flange by means of butt straps. Lift the connecting duct cover half and fix it by
screwing.
Work Step 8, Subassemblies 42, 53, 62, 84 (ref. to Drawings in Section 1.6.1)
Lift the second connecting duct cover half and fix it by screwing.
Lift the GGH drives to the specified installation position by means of adequate lifting tackle and screw
it to the housing shell. Final adjustment of the drives is only possible after pin rack assembly and
alignment of the rotor bearing.
Lift the hot and cold end cleaning devices to the specified installation position. Adjust the cleaning
device ducts and carriages to fit into the GGH connecting ducts and tack-weld them. The heavy parts
of the cleaning device will thus be at the place of installation and the residual work can be carried out
at a later date.

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Lift the heavy parts for the axial seal and/or the axial sealing plates close to the specified installation
position and store them at a suitable place as access to installation.
Make sure to also lift the auxiliary equipment following heavy and large components to their
installation positions and to have them aligned and secured, if not, the continuation of steel structure
work may be obstructed:
1. Sealing Air fans incl. pipes and damper

2. Instruments and valves group
3. HP pump for Cleaning Device incl. pipes
4. Electric Air heater
5. Soot blower incl. pipes
Important Note:
Sensitive units must be protected against any damage that may be caused by dropping objects.
The afore-mentioned units are part of the basic GGH scope of supply. The same protection
requirements apply to any additional auxiliaries that will have to be installed.

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Alignment of GGH-housing:
Align the casing bottom in both horizontal and vertical direction. The maximum admissible deviation
in horizontal direction can be found in the resp. drawing.
The casing supports must be in vertical position and frictionally connected. All bracings must be
strained and the turnbuckles must be countered. Remove the guide bearing cover plate and place
a water balance "0.1 mm/m" on top of the shaft pivot cover. The measurement shall be made
during rotor rotation with a tolerance of ± 0.2 mm/m. Realignment shall be made by horizontal
shifting of the upper bearing casing. Should it be necessary to unfix the upper bearing casing
make sure to weld it again upon alignment.
Item 3
Welding of the GGH Housing, Subassemblies 41, 42, 43 (ref. to Drawings in Section 1.6.1
and instructions given in chapter 1.5.2 )
Caution!
When welding is done on the GGH housing, make sure that the ground cable is fixed next to the
welding spot at the housing and never ever to the rotor. Moreover, the electric welder must not
touch the rotor with the electrode as this might cause damage to the GGH bearings.
Part of the work steps can already be carried out during erection of GGH heavy parts.
The shop-coated housing parts must be protected by glass fibre mats against sparks and swarf.
All weld seams must be executed in acc. with the quality specified in the Welding instructions
(chapt. 1.5.2). This means that welding of the housing flanges is only allowed in case of double-V
butt or single-V butt joint preparation and root gap. Upon welding all weld seams to be coated at
a later date shall be ground even and shall be subject to a surface crack detection test.

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For welding sequence concerning the joints between bottom flange and housing shell see
Welding Instructions (chapt. 1.5.2) for GGH!
The access openings (housing bottom and cover) as well as the measuring sockets need to be
either installed according to the arrangement in the respective drawings or according to the
instructions given by the ANET Supervisor (depends on the site situation).
Item 4
Welding of Rotor, Subassembly 12 ( ref. to Drawings in Section 1.6.1 and instructions given in
chapter 1.5.2 )
Caution!
When welding is done on the rotor make sure that the ground cable is fixed next to the welding
spot at the rotor and never ever to the housing. Moreover, the electric welder must not touch the
GGH-housing with the electrode as this might cause damage to the GGH bearings.
For welding quality and weld filler metals see the Welding instructions (chapter. 1.5.2).
For welding sequence concerning the joints at the break points between inner and outer rotor see
Welding Instructions for GGH’s!
Before welding of the joints at the break points between inner and outer rotor it has to be
checked that the Double-HV with root faces and gap weld preparation has a air gap of about 3 –
4 mm! If necessary this gap has to be achieved by grinding!
Gas-tight welding and grinding of the bolt holes to which the mounting flats had been fixed and
of the holes in the radial walls used for lifting the rotor parts shall be done in acc. with the resp.
drawing.

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After complete welding of the rotor the level of the radial walls need to be measured again. In order to
achieve a suitable sealing, build-up welding / grinding of the radial walls could get necessary
afterwards.
Item 5
Assembly of Pin Rack and Mounting of Drives, Subassemblies 62 + 64 ( ref. to Drawings
in Section 1.6.1)
The pin rack consists of 24 segments. Positioning of these segments towards the rotor can be seen
from the resp. drawing which also indicates the exact number of small and large segments. They shall
be suspended at the rotor by means of the assembly aids supplied by and be connected with each
other by means of a joint template. The measurements (gap between pin and a fixed picket which is
temporarily installed outside rotor with a certain measurement from rotor center) must be strictly
adhered to when mounting the segments as otherwise pitch problems might occur when mounting
the last few segments.
Upon mounting of the segments the axial and radial pin rack deviation shall be measured.
Measurements shall always be taken from the segment break points with reference to a fixed point at
the housing. Maximum admissible tolerance:  1.5 mm. Any larger deviations require reworking. A
temporary radial deviation of 5 mm is admissible.
Now the individual segment joints shall be aligned by means of the mounting jig, for aligning
purposes the mounting jigs can be used as a positioning plate. Tack-welding of the fixing plates is
done by tack-welding every second plate as a first step followed by tack-welding of all the remaining
plates. Weld them according to drawing requirements with the same method for tack-welding.
Then make use of special tool for pin rack assembly supplied by ANETto ensure a proper gap between
end pins in adjacent pin racks and an allowable installing radial dimension. The gap between the end
pins at the resp. segment joints shall be 0.5 mm wider than the gap measured between the pins
inside one segment thus taking into account the welding shrinkage. The radial gap of the resp. end
pins is  0.2 mm. The pin rack shall now be aligned for a  0.2 mm radial deviation at the segment

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joints. Check the dimension after alignment and tack weld pin rack bar and holding block. Afterwards
a new measurement must be carried out. If the measuring difference is <  0.5 mm final welding can
be started. The latter must be done with 2 welders working simultaneously in opposite positions (=
turned by 180°). Welding is thus done by continuously switching from one weld run at the fixing
plates to one weld run at the single U-butt joint and back again until the required a-measure will have
been achieved.
When pin rack welding has been completed a radial deviation of  1.5 mm must not be exceeded. The
pitch error measured at the segment joints with reference to the upper and lower end pins must be
less than  0.5 mm.
The admissible deviations stated in these Erection and Installation Instructions have been determined
while taking into account the expected welding shrinkage.
Final Assembly of the Drives:

Adjust the drives towards the pin rack in acc. with the resp. drawing. Align the drive horizontally with
a tolerance of  0.5 mm/m and carry out welding.

When connecting the stuffing box of the GGH-drives with the seal air system a free tube length of
apprx. 800mm should not be exceeded!

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Item 6
Turning and Finishing of Rotor, Subassembly 12
For this purpose a rotor flange turning tool must be attached to the housing. Rotation of the rotor is
either started by means of the main drive. The mains supply must be effected via a soft-start device in
order to avoid any damage to the drive. The pin rack and the rotor flanges must be machined in axial
and radial direction. Upon machining, the radial walls and the vane blades must be refinished in order
to make them flush with the machined flanges. The allowances concerning a recess against the
flanges shall be adhered to.
When housing and rotor have been finished insulation work (see attached Insulation Description)
shall be started.
Item 7
lining after assembly ( ref. to Drawings in Section 1.6.1 and instructions given in chapter 1.5.4 and
1.5.5 ) Coating work shall be carried out by a company with special know-how in this field. After
grinding all welding seams and sandblasting all steel surfaces to be coated, they are subjected to a
visual examination for pores or other possible damage, previous to application of coating. If necessary,
they have to be redone to meet specified requirements for the application of coating.

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Item 8
Installation of Heating Elements, Subassembly 75 (see sketch attached)
The heating element containers shall be inserted into the rotor from the top by means of adequate
lifting tackle and be lowered onto the resp. support points inside the rotor.
In order to avoid a rotor imbalance the following sequence (see chapter 1.5.1.2) shall be observed:
1) Installation shall be done ring by ring.
2) Start installing the inner ring, i.e. installing the innermost basket of one rotor segment
(1), turn the rotor and stop it at the next segment (2); install the innermost basket of this
segment, turn the rotor again and stop it at the next segment (3); install the innermost basket of
this segment etc. until you have installed the last of the innermost baskets (24).
3) When installing the baskets of the two outermost rings start with basket 25 and proceed in the
same way as under point 1) described (no. 25-72, 73 – 120, 121-168 and no. 169 - 216).
If for a particular reason you intend to install one by one all four heating element baskets of one
rotor segment you can do so provided that you start with the innermost basket and continue to
the outermost basket of the segment (baskets 1-25/26-73/74-121/122) followed by applying
the same procedure to the opposite rotor segment (baskets 13-49/50-97/98-145/146). You can
then continue with the segment adjacent to the first rotor segment (2-27/28-74/75-122/123)
and so on.
(For removal of the heating element baskets proceed in reverse order.)
Note:
In general the heating element baskets slip into the rotor compartment quite easily. For a few heating
element baskets it may occur that that they do not slip into the rotor compartment completely by own
dead load. In such case additional weight is required to lower this basket to final installation position.

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Such additional weight shall be realized by putting another heating element basket onto the basket
that does not slip in easily.
Caution!
When the rotor is coated, insertion of the containers into the rotor shall be done by means of sheet
metal pads. Besides, particular attention must be paid to not damaging the enameled heating
elements during installation.
Item 9
Fine Adjustment of Rotor Bearings, Subassemblies 20, 22, 23 ( ref. to Drawings in
Section 1.6.1)
After installation of the heating elements the rotor bearings must be checked thoroughly for potential
deflections that may be caused by the actual weight of the installed heating elements. Realignment
may become necessary if the admissible tolerances are exceeded.
After adjustment and complete mounting of the bearings the stuffing boxes (subassembly 24) and the
housing support structure (subassembly 35) can be finished.

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Item 10
Finishing of Seals, Subassemblies 52, 53 ( ref. to Drawings in Section 1.6.1)
The radial seal and the adjusting device shall be mounted in acc. with the resp. drawing data.
The sector plates shall be in centered position and must not protrude over the rotor flanges in radial
direction. The seal plates must be well aligned. When mounting the adjusting rods correct installation
of the sealing components (bellows, O-rings, clamp etc.) must be ensured.
Liner Driver shall be mounted in acc. with the resp. drawing data.
Mount axial seals and the adjusting rods in acc. with the resp. drawing. The axial seal plates must be
totally flush with the rotor. The gaps indicated in the drawing to make up for the thermal expansion of
the axial seal plate in both horizontal and vertical direction must be observed at any rate.
Mount the circumferential seal in acc. with the dimensions specified below. Make sure to avoid any
damage to the coating when mounting the seal.
In order to achieve a suitable sealing corrective measures (e.g. grinding, welding) can be necessary on
site!
Setting of the radial and axial seals to the dimensions specified below shall be done as last step of the
GGH assembly work after installation of the heating elements. Make sure that all GGH connecting
ducts are connected to the GGH and that additional loads from these connecting ducts are applied to
the GGH housing before the following values are set:
Radial seal: hot side cold side
Shaft area SNO = 3 mm SNU = 2 mm
Intermediate area SZO = **) mm SZU = 9 mm
Outer area SAO = 10 mm*) SAU = 20 mm
Axial seal SMO = 9 mm SMU = 7 mm
Circumferential seal SDO = 6 mm SDU = 4 mm
**) Setting fully retracted seal plate position (limit switch) / *) automatically adjusted during
adjustment of SAO

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When adjusting the seals keep the sequence as follows:
 Radial Seal Shaft area SNO, SNU
Intermediate area SZO, SZU

Outer area SAO, SAU
 Axial Seal SMO, SMU
 Circumferential Seal SDO, SDU

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Item 11
Mounting of Auxiliaries, Subassemblies 24, 82, 84 ( ref. to Drawings in Section 1.6.1
and 1.5.1.4 Installation of the Cleaning Device , Attachment 4 )
The cleaning device is being delivered to site with standard nozzle equipment. It may therefore
become necessary to adapt this nozzle equipment on site to the requirements of the respective
customer and the Instructions of the ANET Supervisor.
For installation of GGH cleaning devices the instructions in Attachment 4 and on respective drawings
shall be considered. The distance between nozzles and upper / lower edge of the rotor indicated in the
cleaning device drawing shall be considered as min. distance after installation of the heating elements
and after final adjustment of the rotor in the GGH housing. In order to comply with the specified min.
distance at the lower edge of the rotor it might be necessary to shorten the blower heads at the lower
cleaning device. Such shortening shall be done by cutting the respective blower heads at the optional
break point indicated in respective drawing, shortening the blower heads as required and rewelding
the blower heads to the lower cleaning device.
The outer carriage rails must be aligned in straight line with the inner rails. Adjust the limit switches
and make sure that the nozzle heads cover the entire heating surface area.
Install the instruments and valves group and lay the supply lines to the cleaning device in acc. with
the resp. drawing data.
Install the electric air heater and connect it to the supply lines / piping system in acc. to the respective
drawing data.
Install the HP-pump and lay the supply lines to the cleaning device in acc. with the respective drawing
data.
The HP-Pump has to be connected to the piping system in acc. with the respective drawing data!
Mount the seal gas fan and the respective equipment (piping, damper, transition pieces,
compensators… etc.) in acc. with the resp. drawing data.
Mount sealing air lines and HP water lines in acc. with the resp. drawing data.

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Complete the auxiliaries as stated under Item 2 - Work Step 8.

Mount the pulse generator for the rotation monitor.
Mount the limit switches for the adjusting device incl. the necessary equipment and adjust them.
Item 12
Trial Runs and Acceptance Tests for all Subassemblies
The erection acceptance tests and the cold trial runs shall be witnessed by an ANETinspector. All
remedial work which may become necessary as a result of this inspection shall be part of the erection
scope of services. The acceptance tests shall be carried out based on the "Quality Control and
Mechanical Completion Check List". This documents ( ref. to Section 1.7 ) are an integral part of the
erection documentation meaning that acceptance test points and tolerances be known to all parties.

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ATTACHMENTS
Attachment 1:
1.4.1.1 Tools and Equipment Required for Site Assembly
Attachment 2:
1.4.1.2 Installation sequence of heating element baskets
Attachment 3:
1.4.1.3 Guide bearing Withdrawal Sleeve
Attachment 4:
1.4.1.4 Handling of the GGH parts to be lined before the start of erection

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1.5.1 Attachments
1.5.1.1 Tools and Equipment required for Site Assembly
1.5.1.4 Handling of GGH parts to be lined before the start of erection

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1.5.1.1 Tools and Equipment Required for Site Assembly
Item Pcs. Designation
1 1 crane, lifting capacity 16,000 kg, at GGH centreline

2 - various wire rope loops and shackles
3 6 gripping hoists 3 t
4 2 gripping hoists 1.5 t
5 4 return sprockets 3 t
6 3 chain hoists 3 t
7 2 hydraulic elevating platforms 10t
8 4 electric welding machines, complete with welder's accessories
9 2 MAG welding machines, complete with welder's accessories
10 1 TIG welding machine, complete with welder's accessories
11 1 electrode drying cabinet
12 4 electrode drying shelves
13 4 autogenous cutting torch and welding sets
14 2 autogenous flame-gouging sets
15 4 sets of tools for fitters
16 - site lighting
17 1 motor trolley hoistload capacity 3 t
18 4 angle grinders 1500 W
19 6 angle grinders 800 W
20 1 hand drill, bore dia. 21 mm
21 - various grinding disks for Items 18 + 19
22 2 depth gauges
23 2 gauges
24 1 leveling device (water balance hose)
25 1 hydraulic device for bearing assembly
26 - various ladders and scaffolds
27 2 transport racks for gas and oxygen
28 8 safety belts
29 1 thermal cutting device for rotor machining
30 1 torque wrench
31 1 screw thread cutting / drilling ass’y ( M 8 up to M 48 )
Special Equipment (supplied by ANET, at disposal of ANET’s erection supervisor)
1 1 rotor flange turning device
2 1 soft-start device for GGH drive
DH3 Project – Vietnam 1.5.1.1Tools and Equipment required for Site Assembly (page 1 of 1 )
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Attention:
For installation of the heating element baskets respective protection plates shall be used (see dwg.
No.: 28.12.1590.0.0), to avoid any damages on the rotor lining.
DH3 Project – Vietnam 1.5.1.2 Installation Sequence of Heating Element Baskets (page 1 of 1)
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This factory standard is subdivided into 4 sections:

1. preassembly of the self-aligning roller bearing onto the slip-in shaft
2. site assembly – part 1
3. site assembly – part 2
4. exchange of self-aligning roller bearing on site
1. Preassembly
Self-aligning roller bearing, withdrawal sleeve, locking nut, slip-in shaft and pressure
plate shall be delivered to the same workshop for subsequent assembly.
Place the bearing onto a clean surface while making sure that the axis runs in the
horizontal direction. Check the marking on the bearing for compliance with the parts list.
Check the bearing clearance using the following method:
For bearings with a divided cage, place both rows of rollers in line with each other. The
front edge of the outer and inner rings must be flush with each other. Measure the
bearing clearance from the outer ring to the two top rollers with a feeler gauge. This
measurement should be repeated at 4 rows of rollers, each turned clockwise against the
other by 90°.
Mark the measured roller rows with a fiber tip pen.
1.1 Lubricate the surfaces of the inner bearing ring and of the withdrawal sleeve with a
thin layer of oil.
1.2 Place the slip-in shaft horizontally onto assembly jigs.
1.3 Lift the self-aligning roller bearing (while using a rope or tongues) and push it over the
slip-in shaft. Center it by sight in order to be able to slide in the withdrawal sleeve.
1.4 Manually slide in the withdrawal sleeve while keeping it turning.
1.5 Mount the pressure plate by first tightening evenly all the screws around the plate and
make sure to have the locking nut turned only to the recess point between thread and
cone. Make sure to avoid any asymmetric tightening of the withdrawal sleeve by
taking measurements at 4 points turned clockwise against each other by 90° and
located between the slip-in shaft front end and the pressure plate ("Y" measure).
Maximum measuring tolerance = 0.1 mm.
1.6 Expand the inner bearing ring by evenly tightening the pressure plate screws all around
the plate (clockwise or anti-clockwise) by the same screw head torsion angle. Avoid
any asymmetric positioning of the pressure plate by carrying out repeated
measurements as described in Para. 1.5!
DH3 Project – Vietnam 1.5.1.3 Guide bearing Withdrawal Sleeve (page 1 of 4)

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1.7 Measure the bearing clearance. When the theoretical displacement has been reached
measure the bearing clearance at the marked top (or bottom) roller rows with a
narrow feeler gauge. The admissible deviation from the theoretical displacement value
is  0.020 mm. Check the "Y" measure between the slip-in shaft front end and the
pressure plate. Maximum measuring tolerance = 0.1 mm. If the bearing clearance is
smaller than the specified minimum value the withdrawal sleeve shall have to be
removed and newly mounted!!
1.8 The following measured values shall be recorded:
- bearing clearance acc. to manufacturer
- bearing clearance before assembly
- bearing clearance after assembly (min. clearance)
- "Y" measure - measure for bearing expansion see para. 2.0 of this factory standard!
1.9 After successfully finishing the procedure the "Y" measure shall be taken and punch-
marked (> 5 mm) onto the pressure plate.
1.10 Remove all parts (with an adequate hooked wrench), pack them properly and prepare
them for transportation.
2.0 Site Assembly - Part 1

2.1 The slip-in shaft has already been mounted inside the hub and the upper stuffing box
has been fixed. Lubricate the seat for the bearing housing. Place both O-rings into the
greased O-ring grooves at the "housing bottom". Slide the "housing bottom" cautiously
onto the slip-in shaft until the back-stop position is reached. Don't damage the O-rings!!
2.2 Put the rotor into a vertical position by means of a spirit level and by using the centering
screws of the housing top cover. Make sure to observe the specified tolerances!
2.3 Since the “housing bottom” has been mounted correctly, lift the “housing top” in
concentricity with the slip-in shaft by lifting eyes on the housing top cover plate. Make
sure to avoid any angular deviation between inner bearing ring and outer ring! Oil the
bore of the "housing top", bring in the radial self-aligning roller bearing.
2.4 The next step is the withdrawal sleeve assembly as described in Para. 1.4 – 1.6, but
before the installation of withdrawal, first take off the housing top cover plate. The final
position of the withdrawal sleeve corresponds to the "Y" measure as punch-marked into
the pressure plate. Make sure to record the actually measured values!
2.5 The locking nut shall be tightened manually until it touches the inner bearing ring and be
secured against loosening!
2.6 Fix the pressure plate screws with wire against loosening.

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2.7 Mount the bearing cover and the greased O-ring.

2.8 Fill bearing and labyrinth with oil. Check the oil levels with an oil dipstick. Close all
openings in the "housing top".
2.9 Arrange 8 adjuster bolts and 8 clips for fixing the bearing housing as shown in the resp.
drawing and fix them by welding only on the outside. The final welding, also done on the
inside, shall be done when the entire mounting work and all alignment work has been
finished (see site assembly – part 2).
2.10 The centering screws must be loosened. The minimum gap towards the "housing
bottom“ is 50 mm.
2.11 Screw in the level gauge and the temperature sensor – if provided for.
3.0 Site Assembly – Part 2

3.1 Upon termination of the entire erection work and when the rotor is in its final position
inside the housing the bearing cover must be removed.
3.2 Lift the "housing top" by means of set screws until the "Z" measure corresponds to the
drawing data. Measure the clearance between the upper edge of the "housing top" and
the upper edge of the inner bearing ring (or locking nut) at 4 points turned clockwise by
90°. The maximum admissible measuring tolerance is 0.001745 x the outer diameter of
the bearing! All 4 "Z/X" measures shall be recorded.
3.3 Fix the locking devices of the guide bearing, such as stoppers, by welding; fix the
retaining lugs by screwing after adjusting them to the proper height and welding them;
then weld all retaining lugs with the specified a-measure.
3.4 Remount the bearing cover.
3.5 Check the oil levels and add a refill, if necessary.
4. Exchange of Self-Aligning Roller Bearing

4.1 Discharge used oil.
4.2 Fix the rotor shaft (hub) in its vertical position by means of centering screws.
4.3 Remove the bearing cover.
4.4 Loosen all the fixing wire, remove the screws, lift off the pressure plate.
4.5 Withdraw and remove the withdrawal sleeve by means of male nuts in the locking nut.
4.6 Disconnect all electrical connections.
4.7 Lift off the "housing top" by means of adequate lifting tackle, exchange the old bearing
against a new one and place the "housing top" back again. Make sure that all contact
surfaces and bearing parts are covered with oil!

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4.8 Insert the new withdrawal sleeve and tighten the inner bearing ring as described in
Paras. 2.4 + 2.5.
4.9 Check the O-ring for any damages, have it replaced, if necessary, place the cover on top
and fix it by screwing.
4.10 Restore all electrical connections.
4.11 Fill in new oil, check the oil levels with an oil dipstick. Make sure to use the required
viscosity!
The bearing assembly process shall be recorded in acc. with ANET's acceptance documentation.

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1.5.1.4 Handling of GGH parts to be lined before start of erection
1. Purpose
2. List of parts to be lined before start of erection
3. Special requirements concerning location where lining activities are carried out
3.1 Proceedings fixed for Inner rotor
3.2 Center part of housing bottom / lower radial seal plate
3.3 Center part of housing cover / upper radial seal plate
3.4 Housing shell
3.5 Drive casing
3.6 Stuffing boxes
1. Purpose
Due to inaccessibility after assembly on site, following surfaces shall be lined before start of
erection:
 Inner rotor
 Horizontal part of housing bottom center part (behind lower radial sealing plate) and rear
side of lower radial sealing plate)
 Horizontal part of housing cover center part (behind upper radial sealing plate)
 Housing shell (treated gas side completely, untreated gas side partly)
 Drive casings
 Stuffing boxes
Following table specifies dimensions, weights and areas to be lined before start of erection.
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2. List of parts to be lined before start of erection
Part to be lined Item No. / Dimensions in mm Shipping Area to be lined

Drawing No. Diam./H; L/W/H weight in kg before start of
erection in m²*
Inner rotor 28.12.1591.0.1 4140 / 2726 8.723 ~29
Center part of housing 3 / 28.05.1710.1.1 ~54
bottom and lower and 14228 / 2900 / 1770 15.309
radial seal plate 28.51.2440.0.1 ~20
Center part of housing 3 / 28.05.1710.1.1
cover and upper radial and 14228 / 2900 / 1770 10.800 ~65
seal plate 28.51.2430.0.1
Housing shell 28.41.1150.1.0 - 6500 ~45
Drive casing (2 pieces) 28.62.1600.0.1 - 2.500 ~6
Lower stuffing box 28.24.2810.0.2 D = 950 260 ~2
Upper stuffing box 28.24.2800.0.2 D = 370 100 ~2
*Tolerance of indicated areas 15 %
Special points to be considered for choosing the place / workshop where the lining activities before
start of erection shall be carried out in respect of space requirements and lifting / handling devices
required are specified in following paragraphs 3 and 4. For lining activities in general, please refer
to the lining specification (section 1.5.4 in the erection manual). Each section to be lined is further
described in this document. For lining activities prior to erection start, please make sure that no
lining is applied at the break points to be welded during erection. The lining to be applied prior to
erection start shall end at a distance of ~150mm to the edge to be welded.
3. Special requirements concerning location where lining activities are carried out
Climatic conditions suitable for lining activities (especially min. and max. temperature, max
humidity) shall be specified by the lining company and/or the supplier of the lining material.
Decision to carry out lining activities outside, under roof, in a tent or in a closed workshop shall
consider these required climatic conditions and the possibility of air conditioning measures if
required.
Regarding space requirements please consider the part dimensions specified in the table above.
For the center part of housing bottom and housing cover, please be aware that center part and
radial seal plate have to be disassembled and the radial seal plates are laid beside the center
bottom and center cover part respectively.
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For handling the parts please consider also sufficient height especially in case that handling of the
parts is done with mobile cranes.
The ground condition of the area where the lining activities are carried shall be even, solid and able
to carry the weight of the parts and to support trucks for transport and mobile cranes for handling
(if applicable).
4. Proceedings fixed for:
4.1 Inner Rotor
Transport of inner rotor is effected in a crate (example of such crate is shown in attachment 1).
Transport position is ready for lining.
The area to be lined on this part is the whole bottom (on the top when the inner rotor is in the
transport position ready for lining) and 300 mm on the side, see the grey surface on attachment 1.
After lining/before installation, the inner rotor has to be turned into position for erection on site
(lined surface at bottom).
For turning the inner rotor into installation position special care shall be taken to prevent any
damages at shaft ends and lined surfaces.
4.2 Center part of housing bottom / lower radial seal plate
Center part of housing bottom and lower radial seal plate are provisionally assembled for
transport.
Before starting the lining activities the radial seal plate has to be removed from the center part of
the housing bottom and turned upside down. In order to prevent any damages on the radial seal
plate and at lined surfaces special care shall be taken for handling (lifting and turning) the radial
seal plate. Lifting shall be done with slings, for turning the radial seal plate 4 eye bolts M30 shall
be used at threads (see attachment 2).
The areas to be lined before erection on these parts is the horizontal surface of the housing bottom
and the rear side of the lower radial seal plate facing each other when they arrive (the top side of
the center part of the housing bottom and rear side of the radial sealing plate).
After lining the top side of the center part of the housing bottom and rear side of the radial sealing
plate, the radial sealing plate has to be re-turned into installation position and re-fixed to the
center part of the housing bottom. Wooden spacers to avoid contact between center part of the
housing bottom and radial sealing plate shall be used.
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4.3 Center part of housing cover / upper radial seal plate
Centre part of the housing cover and upper radial seal plate are provisionally assembled for the
transport.
Transport position for the centre part of housing cover is ready for lining but different for
installation; transport position of the upper radial sealing plate is in installation position and has to
be removed for lining the centre part of housing cover. In order to prevent any damages on the
radial seal plate and at lined surfaces special care shall be taken for handling the radial seal plate.
Lifting shall be done with slings. For the upper radial sealing plate itself no lining is required.
The area to be lined please refer to the document “Recommendation for lining application”, doc.
no. is E08533-0-SW12501-01-MESPE-0002.
After finishing the lining of the housing cover centre part the radial sealing plate has to be
reinstalled in the workshop in the following sequence:
 Turning of the radial sealing plate into the installation position and lay down on ground
level
 Turning of the housing cover centre part and lay down onto the radial sealing plate. The
housing centre part should be stored on the four pillar support points. To prevent any
damages wooden spacers to avoid contact between centre part of the housing bottom and
radial sealing plate have to be used.
 Assembling of the adjusting device in accordance to the respective drawings
 Hoisting of the complete assembled housing centre part incl. the radial sealing
4.4 Housing shell
Housing shell section parts are stapled in horizontal position for transport. For lining before start of
erection the 5 housing shell sections in sequence shall be turned upright.
The areas to be lined on the 5 housing shell sections are indicated in respective drawing listed in
above table. Please consider the zone not to be lined of ~150mm during the lining activity prior to
erection start at the edges to be welded during erection.
After lining the housing shell parts can be transported in stapled horizontal position if required.
Special care shall be taken to prevent any damages at lined surfaces. Wooden spacers to avoid
contact between the housing shell parts shall be used.
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4.5 Drive casings
Small parts / no special requirements
The whole internal areas except of the zone of ~150mm at the edge where welding is carried out
later shall be lined.
4.6 Stuffing boxes
Small parts / no special requirements
Areas to be lined are specified in the lining specification (section 1.5.4.2 in the erection manual).
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Attachment 1:
Example for Crate for inner rotor (Please note the transport position shown in this picture
is different from the transport position required for GGH DH3)
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Attachment 2:
Part / Component Total lining area in m² Area to be lined before

(accuracy +/-15%) start of erection in m²
Inner Rotor 29 29
Outer rotor 214 0
Housing cover 65 65
Housing bottom 54 54
Lower radial sealing plate 20 20
Housing shell 45 45
Access openings 12 0
Drive casings 6 6
Upper and lower stuffing boxes 4 4
Joining lines 5 0
Treated gas inlet duct 54 0
Treated gas outlet duct 58 0
Untreated gas inlet duct 0 0
Untreated gas outlet duct 54 0
Total 620 223
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1.5.2 Welding Instructions for Gas-Gas Heaters
1.5.2.1 General Information

1.5.2.2 Welding and Test Procedure – Rotor
1.5.2.3 Welding and Test Procedure – Housing and Seals
1.5.2.3 Welding and Test Procedure – Cleaning Device and Valves Group

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1.5.2.1 General Welding Instructions
1. General Welding Instructions
1. The welders assigned to the resp. job shall have obtained qualification acc. to DIN EN 287-1. In addition to
this qualification test they will have to give proof of their ability to carry out fixed-position welding.
2. Before welding is started the weld preparation must be checked carefully.
3. If weld preparation is not carried out as shown in the drawing the Erection Dept. must be informed. They
will then take the required remedial action.
4. The weld section must be dry. If necessary, a protective tent shall be provided in order to protect the
weld section from weather influence.
5. Before welding is started a weld section of approx. 50 mm in width shall be metallic-clean over the total
weld length. It shall be cleaned by means of a rotary steel brush or a grinder. Rust and anti-corrosion
coatings must be removed completely.
6. If temperatures drop below 10°C the welds shall be covered with glass fibre tarpaulins in order to avoid
their fast cooling down.
7. For all welding works the resp. documents need to be observed  see Chapter 1.5.2 / 1.6 / 1.7 of Erection
Manual.
8. When using basic-coated electrodes the available manufacturer's instructions shall be observed. During
welding the basic-coated electrodes must at any rate be dried and kept at a certain temperature in an
electric electrode carrier for subsequent use.
9. The electric welding equipment must be protected against humidity, splash and rain water and
therefore it must be stored on timber squares.
10. Welding electrodes and welding position to be used shall be seen from the resp. Welding and Test
Schedule (WTS).
DH3 Project – Vietnam 1.5.2.1 General Welding Information (Page 1 / 6)

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2. Welding Sequence for the Site Erection of Rotors with 15° Sectors
When delivered to site the rotor is divided in thirteen parts:

I =inner rotor
II – XIII. =outer rotor parts (12 parts!)
Before welding is started all rotor parts need to be aligned as shown in the resp. drawing (28.12.1590.0.0)
and need to be lowered into a safe position.
It must be ensured that welding is always done by 2 or 4 welders working simultaneously according to the
instructions below.
Welding Sequence:
1. Welding (Butt weld) of the joints inner-/outer rotor in acc. to the following sequence: 1 – 1 / 2 – 2 /
3 – 3 etc. (for more details see rotor sketch on next page )
Therefore the “Welding steps inner-/outer rotor” shown on next 3 pages of this document as well as
the resp. drawing need to be strictly obeyed!
2. Welding (Fillet weld) of the joints radial-/tangential walls in accordance to the “Welding steps radial-
/tangential walls” shown on page 6 of this document as well as the resp. drawing
3. Welding of the joint radial wall / rotor shell in accordance to the “Welding steps radial wall / rotor
shell” shown on page 6 of this document as well as the resp. drawing
4. Welding of the rotor shell in acclampance to the “Welding steps rotor shell / rotor shell” shown on
this document as well as the resp. drawing

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2.1 Welding sequence of the rotor

Welding Sequence for Rotor Welding Step 1 Welding Step 2 Welding Step 3 Welding Step 4
Assembly

If necessary, root gap must be
finished prior to welding. Weld remove flats in
weld section Not applicable

sections shall be cleaned

(metallic-clean). Each radial wall 1+2
joint for which welding has been
started must be finished in acc. Grind underlying weld seam in the weld
with welding steps 1-8 when section 1+2
starting welding of the next radial
wall joint.
root run filler bead
2-4
2.2 Welding steps inner-/outer rotor
SWFGD Project
Duyen Hai 3, Vietnam
ERECTION MANUAL
2a) = 292 mm
Page:
Doc. No.:
3) = 199 mm 70
1b) = 292 mm =
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Rev./Date: B/13.03.2015
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Welding Step 8
Grind underlying weld seam in the weld section 1 + 2

Welding Step 7
cover pass
Welding Step 6
not applicable
n.a.
Welding Step 5
filler bead

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Welding steps radial-/tangential walls
1. Continuously welding of the joint radial-/tangential walls (upwards) in acc. to Drw. No.
28.12.1590.0.0
1.1 Start with the small angle (inside)

a. Root / Filler / Cap Pass  Position PF
1.2 Afterwards continue with the large angle (outside)

2. Thoroughly welding of the joint endings
Welding steps radial walls / rotor shell
1. Continuously welding of the joint radial wall / rotor shell (upwards) in acc. to Drw. No.
28.12.1590.0.0 – Position PF
2. Thoroughly welding of the joint endings

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1.5.2.2 Welding and Test Procedure – Rotor
DH3 Project – Vietnam 1.5.2.2 Welding and Test Procedure – Rotor (Page 1 / 5)
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Checks in the Field
Component: Ljungström Gas-Gas Heater,

Rotor
Type: 2 x GCVZB 31.5 / 450
Serial No.:
Client: ALSTOM Technical Service (Shanghai) Co., Ltd
Client Job No.:
Rev. / Pages Reason for revision Date
B/4 update Mar 13, 2015
A/4 First issue June 24, 2014
revised by: Checked by: Approved by: noted

ST-AUX ST-AUX ST-AUX ECS China End Client Local Authority
Comp. / Dept.
Name
Date
Signature
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1 na 2 na
⑨
⑦
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Testing
Testing of Semi-finished Material acc. to ANETStandard Certificate acc. to
EN 10204
Bolt in bolt rack hardness testing 3.1
Testing of Finished Material acc. to ANET Standard

Weld Joint-Form No. Test Method Extent of NDE ANETExamination/Issue Guideline Certificate acc. to
in % and Evaluation Class EN 10204
3 MT 30 2.010.002 B EN 1290 3.1
ISO 5817
3 PT 30 2.010.002 B EN 571-1 3.1
(100) ISO 5817
3 UT 30 2.010.002 B EN 1714 3.1
ISO 5817 test category B
3-9 VT 100 2.010.002 B/C EN 970 QAR
ISO 5817
3, 5, 6, 9 a-measure at random 2.010.002 B/C EN 970 QAR
verification ISO 5817
Note:Filler metal of similar type is interchangeable in acc. with DIN/EN/ISO/AWS designation.
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1.5.2.3 Welding and Test Procedure – Housing and Seals
DH3 Project – Vietnam 1.5.2.3 Welding and Test Procedure–Housing and Seals (Page 1 / 5)
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Checks in the Field

Housing and Seals
Type: 2 x GCVZB 31.5 / 450
Serial No.:
Client Job No.:
B/4 Update Mar 13, 2015

Comp. / Dept.
Name
Date
Signature
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Rectangular Flange Connecting duct Connecting duct/ housing shell

Connecting duct Connecting duct Cover/ bottom ring
Plate joint with single- Plate joint with V weld Plate joint with double V weld
bevel butt weld
T- joint with Lap joint with fillet weld

Double fillet weld Housing shell
= weld joint form no.
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3. Testing of Finished Material acc. to ANETStandard

Weld Joint No. Test Method Extent of NDE ANETExamination/Issue Guideline Notes Certificate acc.
in % and Evaluation Class to EN 10204
1-3 Housing cover PT 100 2.010.002 C Factory Standard coated 3.1

(treated gas side) ISO 5817 2.000.803 / DIN side
EN 571-1
1-3 Housing bottom PT 100 2.010.002 C Factory Standard coated 3.1
complete ISO 5817 2.000.803 / DIN side
EN 571-1
4-6 Housing bottom PT 100 2.010.002 C Factory Standard coated 3.1
and cover ISO 5817 2.000.803 / DIN side
EN 571-1
8 Housing shell PT 100 2.010.002 C Factory Standard coated 3.1
(treated gas side) ISO 5817 2.000.803 / DIN side
EN 571-1
5-6 UT 100 2.010.002 C EN 1714 test provisio 3.1
ISO 5817 category A nal
brake
point
1-8 a-measure at random 2.010.002 C EN 970 -- QAR
verification ISO 5817
1-8 VT 100 2.010.002 C EN 970 -- QAR
ISO 5817
Note: Filler metal of similar type is interchangeable in acc. with DIN/EN/ISO/AWS designation.
Stipulation: The welding quality and scope of examination are similar for all parts to be mounted to the
housing, such as inspection opening, cleaning device, measuring nozzles and drive gearbox, etc.
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1.5.2.4 Welding and Test Procedure – Cleaning Device and Valves Group
DH3 Project – Vietnam 1.5.2.4 Welding and Test Procedure–Cleaning Device and Valves Group (Page 1 / 4)
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Checks in the Field

Cleaning Device and Valves Group
Type: 2 x GCVZB 31.5 / 450
Serial No.:
Client Job No.:

Comp. / Dept.
Name
Date
Signature
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Testing of Finished Material acc. to ANET-Standard

Weld Joint No. Test Method Extent of NDE ANETExamination/Issue Guideline Notes Certificate acc.
NDE in % and Evaluation Class to EN 10204
1 (main steam pipe) RT 10 ISO 5817 B EN 1435 -- 3.1

2.010.002
VT 100 ISO 5817 B EN 970 -- QAR

2.010.002
1 (low pressure pipe) VT 100 ISO 5817 C EN 970 -- QAR

2.010.002
2-3 VT 100 ISO 5817 C EN 970 -- QAR

2.010.002
Note:Filler metal of similar type is interchangeable in acc. with DIN/EN/ISO/AWS designation.
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1.5.3 Corrosion Protection – Guideline
1.5.3.1 Blasting Procedure D5


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Application of painting shall be performed acc. to paint manufacturer’s data sheet.
Blast cleaning has to be produced as surface preparation e.g. for areas to be lined.
The required surface preparation grade is Sa 2 1/2 acc. to SIS 055900-1967 and alternative DIN EN ISO
12944 part 4.
Roughness to be executed is 40 to 85 μm, equivalent to ISO 8503-2, or more.
Abrasive medium: steel grit, slag or alternative abrasive material to be used with ANET’s approval only.
Abrasive material to be used shall be new/unused to an extent of 50% at min.

Compressed air for blast cleaning and application of paint shall meet the following quality requirements:
- Water content: without any free water
- Oil content: acc. to deposition characteristics after oil separator
Climate conditions before, during and after blasting works and during application of paint shall be acc. to the
material supplier’s instructions concerning
- Ambient temperature
- Component temperature
- Relative humidity
- Difference to dew point
- In any case ≥3 K

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1 Surface preparation and Painting Specification

Please see Doc. No.: E08533-0-SW12501-01-MESPE-0001 for specific requirements.
Note: standard coating must be suitable for the corrosive requirements at the place of work, also during
transport and assembling time. The coating must also correspond to comparable defaults of the DIN 12944.
2 Paint Repair
2.1Damage
Damage to the anti-corrosive coatings that may occur in the manufacturing workshop, during transport
and during site erection must be repaired as quickly as possible.
2.2Repair Work
For paint repair work the requirements of this Factory Standard and the instructions in the order-
related coating specification need to be observed.
In detail this means: All touch-up work to be effected in the manufacturing workshops shall meet the
requirements of the coating specification covering all paints to be applied in the workshop.
2.3Transport
For repair of transport and site erection damage the requirements in the order-related coating
specification shall apply.
2.4Site
The expert execution of touch-up work on site shall be arranged for by the responsible site manager.
3 Surface Protection Measures and Quality Assurance
3.1 Checks
The instructions given in this Factory Standard and the other standards listed therein need to be
observed for surface preparation and execution of surface protection measures. This shall be checked by
means of a shop test certificate acc. to EN 10 204-2.3.
3.2 Information from Technical Data Sheets
The technical data sheets and the safety data sheets issued by the suppliers of paints and other types of
coating as well as other anti-corrosion agents must be observed.
3.3 Order Acceptance
With formal acceptance of the specific order the manufacturer guarantees the correct and expert
execution of relevant surface protection measures.

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The work steps shall be supervised by adequately trained personnel.

3.4 Check of Work Process-Sample Surfaces
ANET shall check at random the process flow, the application of anti-corrosion agents and the finally
achieved degree of surface protection.
If requested by the client sample surfaces may have to be prepared for testing in accordance with EN
12944 Part 7.
3.5 Acid-Resistant Coating
Special provisions and specifications shall apply for the acid-resistant synthetic resin coating. QA
certificates shall be prepared as required in the relevant Inspection and Test Plans.
4 Other Application Standards

If not in contradiction to this Factory Standard the following standards shall also apply:
— Accident prevention regulations issued by the professional associations,
— DIN 18363 — Construction Contract Procedures (VOB),
Part C – General Technical Specifications in Construction
Contracts - Painting and Varnishing,
— DIN 18364 — Construction Contract Procedures (VOB),
Part C – General Technical Specifications in Construction
Contracts - Corrosion Protection of Steel and Aluminum
Structures,
— DIN 55945 — Terms and Definitions for Coating Materials,
— DIN EN ISO 12944 — Corrosion Protection of Steel Structures by Protective
Parts 1 to 9 Paint Systems,
— DIN 28055-2 — Organic Material Linings for Metallic Components -
Part 1: Testing,
— DIN EN ISO 2409 — Cross-Cut Test,
— DIN EN ISO 2178 — Measurement of Coating Thickness,
— SIS 055900-1967 — Blast Cleaning Grades of Steel Surfaces and Grades
of Steel Surface Preparation for Anti-Corrosion Paints,
— ISO 8503 – Part 1 — Assessment of Abrasive Blast-Cleaned Surfaces,
— DAST 006 Guideline — Weld Overlays of Manufacturing Coats Used for Steel Structures,

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The parts which are without corrosion protection coating are to be packed in cartons or cases, which must be
lined with cession protection paper, type “Branorost, Sotte R5” or equivalent.
Additional paper layers must be placed in larger packing units.

For this purpose corrosion protection paper, type “Branorost, Sotte R7” or equivalent is to be used.
Components like pipes and tubes. Before applying the protection to these parts, they shall be free of dirt.
Remark: the ends of pipes and tubes must be covered.

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1.5.4 Acid-Resistant Synthetic Resin Coating


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Application of painting shall be performed acc. to paint manufacturer’s data sheet.
Blast cleaning has to be produced as surface preparation e.g. for areas to be lined.
The required surface preparation grade is Sa 2 1/2 acc. to SIS 055900-1967 and alternative DIN EN ISO
12944 part 4.
Roughness to be executed is 40 to 85 μm, equivalent to ISO 8503-2, or more.
Abrasive medium: steel grit, slag or alternative abrasive material to be used with ANET’s approval only.
Abrasive material to be used shall be new/unused to an extent of 50% at min.

Compressed air for blast cleaning and application of paint shall meet the following quality requirements:
- Water content: without any free water
- Oil content: acc. to deposition characteristics after oil separator
Climate conditions before, during and after blasting works and during application of paint shall be acc. to the
material supplier’s instructions concerning
- Ambient temperature
- Component temperature
- Relative humidity
- Difference to dew point
- In any case ≥3 K

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Please see Doc. No.: E08533-0-SW12501-01-MESPE-0002 for specific requirements on lining.

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1.5.5 Description of Gas-Gas Heater Insulation
Contents:
1. List of Drawings
2. General
3.Fixing of Insulation/ Welding at Parts to be Insulated
4.Surfaces to be Insulated
5.Parts Remaining Uninsulated
6.Voids in the Insulation
7.Detachable Insulation
8.Walkable Insulation
9. Water- Resistant Insulation Material

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1. List of Drawings / Attachments:
Drawing No. Title
28.03.2240.1.2 Insulation – Assembly Drawing
28.03.2241.0.2 Insulation – Insulation Pins
28.03.2242.0.2 Insulation – Rotor Lifting Device
28.03.2243.0.2 Insulation – Rotor Drive Units
28.03.2244.0.2 Insulation – Axial Seal
28.03.2245.0.2 Insulation – Housing Bottom
28.03.2246.0.2 Insulation – Access Openings
28.03.2247.0.1 Insulation – Housing Cover
28.03.2248.0.2 Insulation – Cleaning Device
28.03.2249.0.2 Insulation – Hot Air Piping and Electric

Air Heater
28.03.2250.0.2 Insulation – Measuring Duct Flange
28.03.2251.0.2 Insulation – Removal Device
28.03.2252.1.2 Insulation – Piping

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2. General
This insulation description comprises the specific features to be observed with regard to
the thermal and sound insulation applicable to the regenerative heat exchanger (gas-gas
heater) for the Duyen Hai 3 Project.
All other details specific for the insulation, such as

- type of insulation material
- design of insulation finish etc.
shall be stipulated by the party ordering the insulation work and/or by the company
charged with execution of the insulation work while taking into account the given
temperatures, other ambient conditions as well as all technical requirements and demands
in the relevant client's specification. In particular, insulation quality and thickness will have
to be determined by the party ordering the insulation work and/or by the insulation
company in acc. with these demands. The following data taken from insulation as applied
at plants of similar size and conditions may be used as a guide value:
- heat flux: 50-100 W/m²

- insulation thickness: 100-300 mm.
The insulation applied to a regenerative heat exchanger normally has the following
functions:
- avoidance of heat loss

- protection against accidental contact with hot parts of the plant
- avoidance of cold connections in order to prevent any additional corrosion
- as a result of temperatures falling below the dew point
- weather protection
- sound insulation.

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Page: 97 of 217
At outdoor installations the insulation also serves as a means of weather protection meant
to preclude entirely the penetration of water and humidity. This means that for example the
tightening plates of the insulation at butt joints and at connection points must overlap.
Especially at horizontally attached insulation faces it is necessary to use sealing plates at

the butt joints, to make sure that no penetration of water occurs.
If no weather-proof insulation is feasible suitable protection roofs shall be provided for, in

particular between the ducts above the gas-gas heater, in order to protect the housing
cover. For accessible parts of the housing cover walkable insulation cladding has to be
applied.
These roofs should be designed in acc. with the resp. on-site conditions and should take
into account the space required for adjusting rods, manhole openings and maintenance.
The opening through the insulation for pipes and rods has to be protected by collars with
elastic sealing. The insulation of horizontally aligned parts, especially that of the housing
cover, has to be designed with a slope of 2 %. On the edge of the housing cover a chute
should be planned.
For indoor plants the company charged with the execution of the insulation work shall be
responsible for providing adequate weather protection if insulation work is carried out prior
to the building being closed.

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MEMAN-0001
Page: 98 of 217
3. Fixing of Insulation/
Welding at Parts to be insulated
For this contract an acid-resistant vinyl ester lining shall be applied to surfaces of the heat
exchanger housing. In order to preclude any damage being caused to this lining by
subsequent welding work at parts which had already been lined before, holding pins are
mounted to those housing parts to be insulated, for fixing of the insulation mats.
If additional welding work is required for fixing the insulation/finish this welding work must
at any rate be carried out prior to starting with the lining work as no more welding work
may be carried out at parts already lined.
For parts already lined there is also the possibility to attach holding elements required for
the insulation to the reinforcements of the resp. housing or duct part. Type and scope of
this work must at any rate be clarified in advance with
ANET and requires ANET´s written approval.
4. Surfaces to be insulated
An insulation must at any rate be applied to all outer surfaces of the gas-gas heater parts
which are exposed to flue gas or hot air. The total surface to be insulated is approx. 420
m² per GGH. The above mentioned surfaces are in particular:
- the housing
- the housing cover with connecting ducts
- the housing bottom with connecting ducts
- the housing shell
- the axial seals
- the casing for the toothed wheel of the rotor drives

Doc. No.: E08533-0-SW12501-01-
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MEMAN-0001
Page: 99 of 217
- the access openings

- the electric air heaters
- the steam piping
hot air lines from electric air heaters to GGH connecting points
5. Parts Remaining Uninsulated
No insulation is required on parts outside the housing which are not exposed to flue gas.
These are in particular:
- the lower support bearing
- the upper guide bearing with stuffing boxes and shaft portions
- the electric motor and upper side of gear box of the geared motor for the
rotor drive units
- the retractable sootblower with drive unit
- the housing supports and inclined anchors
- the lifting device for the main drives
- HP water and compressed air pipes for the GGH cleaning device （optional,
depend on the need of workplace temperature）
6. Voids in the Insulation
Voids in the insulation shall be required:
-in the vicinity of the stuffing boxes and the bearings in order to ensure easy accessibility
of these parts, in the vicinity of the geared motors for the rotor drive of the GGH; there
shall be a gap (dimensions acc. to respective drawing) between insulation and geared
motor and between GGH housing shell and lower edge of the insulation/cladding of the
toothed wheel of the rotor drive units.

Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 100 of 217
7. Detachable Insulation
All places which need to be accessible for inspection, maintenance and repair shall be
provided with a detachable insulation, viz.:
- the guide bearing stuffing box area in the housing cover
- the support bearing stuffing box area in the housing bottom
- the area around the axial seal cover
- the penetration area of the adjusting rods for the radial and
axial seals
- the access openings in the connecting ducts
- the measuring socket flanges in the ducts or connecting ducts
- the hatch for the installation and removal of the packed
heating elements located in the upper flue gas duct
- the expansion joints (connecting ducts)
- the dampers of the hot air conservation system
- the casing for the toothed wheel of the rotor drives such as to ensure
easy access, installation and removal of these motors.
The detachable portion of the insulation must be dimensioned generously such as to allow
for maintenance work to be carried out without any impairment. It should be ensured that
the insulation can be detached in a relatively easy manner and without any tools being
necessary.
8. Walkable Insulation
The insulation finish of the horizontal part of the housing cover shall be of the walkable
type. It is recommended to use checkered plate for walkable cladding. If for fixation of
supports for walkable insulation welding work is necessary, paragraph 3 shall be
considered (type and scope of any welding work must at any rate be clarified in advance
with ANET and requires ANET´s written approval).

Doc. No.: E08533-0-SW12501-01-
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MEMAN-0001
Page: 101 of 217
9. Water- Resistant Insulation Material
Due to the fact, that totally water-proof design of the cladding around the casing for the
toothed wheel of the rotor drives is not feasible, water-resistant insulation material shall be
used for the casing of the toothed wheel. Additionally, the lower part of the detachable
insulation of the casing for the toothed wheel shall be designed with a slope and a void at
the lowest edge in order to allow draining in case of necessity.

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MEMAN-0001
Page: 102 of 217
1.6 Drawing List

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MEMAN-0001
Page: 103 of 217
1.6.1 Drawings

Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 104 of 217
1.6. Drawing List Rev.: 00 2015-03-16
Name of
APER Drw. No. ECS China Drw. No.
Document / Drawing / Parts List
28 02 1320 0 2 Detail Drawing of Equipment Nameplate E08533-0-SW12501-01-MEDET-0037
28 03 2240 1 2 Insulation - Assembly Drawing E08533-0-SW12501-01-MEDET-0050
28 03 2241 0 2 Insulation Pins E08533-0-SW12501-01-MEDET-0051
28 03 2242 0 2 Insulation - Rotor Lifting Device E08533-0-SW12501-01-MEDET-0052
28 03 2243 0 2 Insulation - Rotor Drive Units E08533-0-SW12501-01-MEDET-0053
28 03 2244 0 2 Insulation - Axial Seal E08533-0-SW12501-01-MEDET-0054
28 03 2245 0 2 Insulation Housing Bottom E08533-0-SW12501-01-MEDET-0055
28 03 2246 0 2 Insulation - Access Openings E08533-0-SW12501-01-MEDET-0056
28 03 2247 0 1 Insulation - Housing Cover E08533-0-SW12501-01-MEDET-0057
28 03 2248 0 2 Insulation - Cleaning Device E08533-0-SW12501-01-MEDET-0058
Insulation - Hot Air Piping and Electric Air
28 03 2249 0 2 E08533-0-SW12501-01-MEDET-0059
Heater
28 03 2250 0 2 Insulation - Measuring Duct Flange E08533-0-SW12501-01-MEDET-0060
28 03 2251 0 2 Insulation - Removal Device (Main Drives) E08533-0-SW12501-01-MEDET-0061
GM00600313 Insulation - Piping (Steam) E08533-0-SW12501-01-MEDET-0062
Heavier weight and larger size components
28 05 1710 1 1 E08533-0-SW12501-01-MELIS-0008
drawing (or list)
28 05 1711 0 1 Transport Cover hot side --
28 05 1712 0 1 Transport Cover middle part hot side --
28 05 1714 0 1 Transport Bottom cold side --
28 05 1715 0 1 Transport Bottom middle part cold side --
Arrangement Drawing of GGH performance
28 06 0670 0 2 E08533-0-SW12501-01-MEARR-0002
measuring -Location of measuring ducts
28 07 9250 4 0 General Arrangement Drawing E08533-0-SW12501-01-MEARR-0001
Proposal arrangement of auxiliary access
28 07 9240 2 0 E08533-0-SW12501-01-MEARR-0003
platform drawing for GGH
28 07 9243 3 1 Foundation Loading diagram E08533-0-SW12501-01-MEDES-0001
28 08 6110 0 0 Process and Inscrumentation Diagram E08533-0-SW12501-01-ICDIA-0002
28 12 1590 0 0 Rotor incl. Rotor Hub E08533-0-SW12501-01-MEDET-0007
28 12 1596 0 3 Bolted Joint A-A --
28 12 1597 0 3 Bolted Joint I-A --
28 12 1598 0 3 Round-AT --
28 12 1605 0 0 Coating Proctection for Installation --
28 12 1606 0 1 Rotor Labeling --
28 22 0530 0 1 Support Bearing 29488 E08533-0-SW12501-01-MEDET-0008
28 22 0531 0 1 Support Bearing-V --
28 22 0539 0 3 Plate(Round) --
28 23 0870 0 1 Guide Bearing Complete 23056 E08533-0-SW12501-01-MEDET-0009
28 23 0871 0 0 Guide Bearing --
28 23 0939 0 2 HYDR. Installation Guide Bearing --
28 24 2800 0 2 Upper Stuffing Box E08533-0-SW12501-01-MEDET-0010
28 24 2810 0 2 Lower Stuffing Box E08533-0-SW12501-01-MEDET-0011
GM00612501 Sealing and hot air system E08533-0-SW12501-01-MEDET-0016
GM00622401 Seal Air Fan E08533-0-SW12501-01-MEDET-0001
28 33 0690 0 0 Rotor Lifting Device E08533-0-SW12501-01-MEDET-0012
28 33 0691 0 1 Rotor Lifting Device - M E08533-0-SW12501-01-MEDET-0013
20 02 2848 1 2 Warning Plate Rotor Lifting Device --
28 34 0690 1 1 Table for Support Bearing E08533-0-SW12501-01-MEDET-0035
28 35 0760 0 1 Housing Support Structure E08533-0-SW12501-01-MEDET-0014
28 37 1140 0 1 Bracket for Support Bearing Removal E08533-0-SW12501-01-MEDET-0017
28 37 1130 0 1 Device for Removal of GGH Main Drive E08533-0-SW12501-01-MEDET-0015

Doc. No.: E08533-0-SW12501-01-
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MEMAN-0001
Page: 105 of 217
1.6. Drawing List Rev.: 00 2015-03-16
Name of
APER Drw. No. ECS China Drw. No.
Document / Drawing / Parts List
GM00623801 Basket Handling E08533-0-SW12501-01-MEDET-0036
28 41 1150 1 0 Housing Shell E08533-0-SW12501-01-MEDET-0018
28 41 1169 0 3 Mounting Lug --
28 42 4100 0 0 Housing Cover, Complete E08533-0-SW12501-01-MEDET-0019
Flange Bores and Mounting Parts for
28 42 4119 0 1 Expansion Joints - Untreated and Treated E08533-0-SW12501-01-MEDET-0005
Gas; Cold Side
28 43 1600 0 0 Housing Bottorn,Complete E08533-0-SW12501-01-MEDET-0020
Flange Bores and Mounting Parts for
28 43 1640 0 1 Expansion Joints - Untreated and Treated E08533-0-SW12501-01-MEDET-0006
Gas; Hot Side
28 44 1140 0 1 Access Openings E08533-0-SW12501-01-MEDET-0021
28 44 1141 0 2 Access Opening 800x800 --
28 44 1142 0 2 Access Opening 800x1500 --
20 02 2845 0 4 Warning Plate to the Access Opening 1 --
20 02 2849 0 2 Warning Plate to the Access Opening 2 --
28 48 0750 0 2 Measuring Socket --
GM00614701 Piping for pressure difference E08533-0-SW12501-01-MEDET-0034
28 51 2430 1 1 Radial Seal Plate-Hot Side E08533-0-SW12501-01-MEDET-0022
28 51 2440 0 1 Radial Seal Plate-Cold Side E08533-0-SW12501-01-MEDET-0023
Radial Seal Adjusting Device - Hot End at
28 52 2960 0 1 E08533-0-SW12501-01-MEDET-0024
Top
28 52 2961 0 0 Adjusting Device Top --
Radial Seal Adjusting Device - Cold End at
28 52 2980 0 1 E08533-0-SW12501-01-MEDET-0025
Bottom
28 52 2981 0 1 Adjusting Device Bottom --
Axial Seal incl. complete location and
28 53 1470 0 1 E08533-0-SW12501-01-MEDET-0026
assembly drawing
28 53 1471 0 1 Axial Seal Assembly(one side) --
28 54 1190 0 1 Circumferential Seal - Treated Gas E08533-0-SW12501-01-MEDET-0027
28 54 1200 0 1 Circumferential Seal - Untreated Gas E08533-0-SW12501-01-MEDET-0028
28 62 1600 0 1 Heat Exchanger Drive E08533-0-SW12501-01-MEDET-0029
28 62 1601 0 1 Drive (Swivelable) E08533-0-SW12501-01-MEDET-0030
28 64 0872 0 3 Mounting Attachment --
28 64 0873 0 2 Mounting Jig --
28 82 0001 0 2 Rotation Monitor E08533-0-SW12501-01-MEDET-0031
GM00618401 Valves, Instruments and Piping (Steam) E08533-0-SW12501-01-ICDIA-0001
GM00618501 HP Connecting Lines for Cleaning Device E08533-0-SW12501-01-MEDET-0033
GM00618502 Instruments and Valves Group - HP E08533-0-SW12501-01-ICDIA-0004
-- High-Pressure Pump E08533-0-SW12501-01-MEDET-0002
GM00628901 Electric Air Heater E08533-0-SW12501-01-MEDET-0003
Cleaning Device E08533-0-SW12501-01-MEDET-0004
List of Codes and Standards E08533-0-SW12516-01-MELIS-0003
NON-METALLIC EXPANSION JOINT FOR GGH
E08533-0-SW12516-01-MEDET-0001
UNTREATED INLET
E08533-0-SW12516-01-MEDET-0002
UNTREATED OUTLET
NON-METALLIC EXPANSION JOINT FOR GGH E08533-0-SW12516-01-MEDET-0003
E08533-0-SW12516-01-MEDET-0004
TREATED OUTLET
E08533-0-SW12516-01-MEDET-0005
ABSORBER

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SWFGD Project
MEMAN-0001
Page: 106 of 217
1.7 Quality Control and Mechanical Completion Check List

Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 107 of 217
1.7.1 Quality Control Plan (QCP)

Revision prepared by checked by approved by Date Reason for Revision
B Annie H Joyce Z Lian Z 2015-03-13 Second Issue

A Annie H Joyce Z Lian Z 2014-06-24 First Issue
PROJECT: 2x 622 MW Duyen Hai 3 Thermal Power Plant SWFGD Project CUSTOMER: ALSTOM Technical Service (Shanghai), Co., Ltd.
Type: 2x31.5-GCVZB-450 ORDER NO.:

Series. NO.: Unit 1 Project NO.: E08533
ANET DOC. NO.: QCP Project DOC. NO.: E08533-0-SW12501-01-MEMAN-0001
ANET DOC. Page: Page 1/9 DOC. NO.: Page 108 of 217
SYSTEM: FLUE GAS DESULFURISATION SYSTEM KKS NO.:
SUB-SYSTEM: GAS- GAS HEATER (GGH) incl. Auxiliary Equipment
ARVOS New Energy Technology (Shanghai) Co., Ltd. noted

revised by checked by approved by
Date: 2015-03-13 2015-03-13 2015-03-13
Name: Annie H Joyce Z Li’an Z
Signature:
Project: Duyen Hai 3

Project No.: E08533
Quality Control Plan (QCP) Series No.: Unit 1
Checks During Site Assembly ALSTOM Doc. No: QCP

ALSTOM Doc. Page: Page 1/9
Project Doc. Page: Page 108 of 217
Part COMPONENT Page No.
Untreated gas
E Checks during Site Assembly 4–8
F Final Documentation – Site Assembly 9
Treated gas
No. ASSEMBLY / COMPONENT
1 Rotor
2 Housing and Seals
3 Steel Heating Surface, Enameled
4 Cleaning Device
5 Valves Group for Cleaning Device
6 Electric Motors
7 Sealing Air Fans
8 Acid-Resistant Resin Coating
9 High-Pressure Pump
10 Hot Air System
11 Corrosion Protection - general
12 End of Erection Report
The design will be selected in acc. with the specific project conditions.

Project No.: E08533

Legend:
Type of Examination
QUALITY CONTROL
column REFERENCE- OR TEST DOCUMENT
1 ARVOS New Energy Technology (Shanghai) Co., Ltd.
2 Onshore Contractor for GGH erection A - Adhesion
3 CS - Climate Monitoring
4 H.T. - Heat Treatment
LT - Leakage Test
Note: The erection company is responsible for performance and documentation of all listed quality checks.
Mat'l - Material
INTERVENTION POINTS (see column 1 - 4 under quality control) MT - Magnetic Particle Inspection
N.D.E. - Non-Destructive Examination
H "Hold Point" PT - Dye Penetrant Inspection
Important inspection or test. Erection company shall notify inspection date 48 hours prior to inspection or test. Erection shall not be Q.C. - Quality Control
continued without written release note issued by notified party. QAR - Quality Assurance Report
RT - Radiographic Examination (X-ray)
W "Witness Point"
Erection company shall notify inspection date 48 hours prior to inspection or test. TIP - Test and Inspection Procedure
UT - Ultrasonic Inspection
R "Review" WTP - Welding and Test Procedure
Review and examination of the documents.
VERIFYING DOCUMENT
The Verifying Document column identifies the type of documentary record required. The information contained in this record may not necessarily be final, e.g.
dimensional checks made during manufacture to confirm that the drawing dimensions have been adhered to. It may be approved by an inspector's stamp or signature
on the inspection record. Actual measurements need not be recorded.
General Note
When inspection points are noted in the ARVOS New Energy Technology (Shanghai) Co., Ltd.column, it is usually the ARVOS New Energy Technology (Shanghai) Co., Ltd.site supervisor who
is charged with inspections.
A QA representative will only attend field inspection in special cases, if expressly desired or upon special request.

Project No.: E08533

E Checks During Site Assembly
OP ASSEMBLY/COMPONENT LOCATION OPERATION REFERENCE QUALITY VERIFYING DOCUMENTATION COMMENTS
No. DOCUMENT CONTROL DOCUMENT
1 2 3 4
1 Rotor
1.1 Site Visual inspection and dimensional checks Drawing W QAR, Dimensional sheet
Manufacturing Erection Manual
Sequence
1.2 MT 30 % EN 1291 R/ QAR, Inspection report
PT 100 % (at welds to be lined) EN 571-1 W
UT 30 % EN 14879-1
EN 1714
1.3 Evaluation of the weld seams ISO 5817 W QAR, Inspection report
Category B/C
WTP
1.4 Level check at adjusted and tack welded Drawing H Dimensional sheet,
rotor report
1.5 Level check of complete welded rotor Drawing H Dimensional sheet,
report
2 Housing and Seals

2.1 Site Visual inspection and Drawing W QAR, Dimensional sheet
dimensional checks Manufacturing Erection Manual
Sequence
2.2 100 % PT on welds to be lined and gas tight EN 14879-1 W QAR, Dimensional sheet
seams EN 571-1
2.3 Evaluation of the weld seams ISO 5817 Category W QAR, Inspection report
C
WTP

Project No.: E08533

1 2 3 4
3 Steel Heating Surface,
Enamelled
3.1 Site Checking for correct installation Drawings W QAR
Of heating element containers TIP
4 Cleaning Device
4.1 Site Visual inspection and dimensional Drawing W QAR, Dimensional sheet
checks Manufacturing Erection Manual
Sequence
4.2 10 % RT WTP W Inspection report
EN 1435 TIP
EN 13480
4.3 Evaluation of the weld seams ISO 5817 W Inspection report
Category B

Project No.: E08533

1 2 3 4
Sequence
Category B
5.3 Weld quality rating ISO 5817 Category W Record
RT 25 % V-welds B
In the case that intolerable EN 1435
flaws are detected, the PED 97/23/EC
specified extent of testing EN 13480-5
should be doubled. WTP
Leak test or pressure test, as
specified.
(If a leak test or a pressure test
cannot be accomplished then the
extent of the radiographic
examination must be increased to
100% 
RT 100 %)
6 Electric Motors
6.1 Site Identity check; Drawing W QAR, Inspection report
Label check Data sheet

Project No.: E08533

1 2 3 4
7 Sealing Air Fans
7.1 Site Identity check and inspection Drawing W QAR, Inspection report
looking for complete supply and Data sheet
proper installation.
8 Acid-resistant Resin Coating
8.1 Rotor Site Checking of surface preparation Drawing W QAR, TIP, Inspection Lining company’s
Climate monitoring EN 14879-1 report responsibility
Coating test (pore density and surface
8.2 Housing and Seals, complete crack test) W QAR, TIP, Inspection
Dry film thickness test report
Hardness test
8.3 Gas-Gas Heater, complete W QAR, Inspection report
10 Hot Air System


Project No.: E08533

1 2 3 4
11 Corrosion Protection
11.1 Gas-Gas Heater, complete Site Checking of surface preparation ISO 12944 H QAR, Inspection report Painting company’s
Drawing responsibility
Climate monitoring
Film thickness measurement

12.1 GGH mechanically completed Site Check and inspection for Drawings H Erection manual
completeness and correct installation
Rotor can be rotated freely (by GGH Inspection Report
rotor drives in case cabling and DCS is
available, or manually in case electric
preconditions are still pending)

Project No.: E08533

F Final Documentation – Site Assembly
No. Documentation DOCUMENT CONTROL DOCUMENT
1 2 3
1 Rotor Site Qualification of the erection company ISO 9001 ff R Certificate

DIN 18800-7
ISO 3834-2
2 Housing and Seals Welders’ qualification EN 287-1 R Qualifying
document
3 Steel Heating Surface, Qualification for execution of non- EN 473 R Qualifying
Enamelled destructive tests Level 2 document
4 Cleaning Device Checking of QCP - PED R QAR
Section “E“ 97/23/EC
EN 13480
5 Valves Group for Cleaning Electric motors R CE-Marking
Device
6 Electric Motors Gas Gas-Heater, R Acceptance
completely installed certificate
7 Sealing Air Fans R
8 Acid-Resistant Resin R
Coating
9 High-Pressure Pump R
10 Hot Air System R
11 Corrosion Protection R
12 End of Erection Report R

Project No.: E08533

Revision prepared by checked by approved by Date Reason for Revision
B Annie H Joyce Z Lian Z 2015-03-13 Update

A Annie H Joyce Z Lian Z 2014-06-24 First Issue
PROJECT: 2x 622 MW Duyen Hai 3 Thermal Power Plant SWFGD Project CUSTOMER: ALSTOM Technical Service (Shanghai), Co., Ltd.
Type: 2x31.5-GCVZB-450 ORDER NO.:
Series. NO.: Unit 2 Project NO.: E80533
ANET DOC. Name: QCP Project DOC. NO.: E08533-0-SW12501-01-MEMAN-0001
ANET DOC. Page: Page 1/9 DOC. Page: Page 117 of 217
SYSTEM: FLUE GAS DESULFURISATION SYSTEM KKS NO.:
SUB-SYSTEM: GAS- GAS HEATER (GGH) incl. Auxiliary Equipment
ARVOS New Energy Technology (Shanghai) Co., Ltd. noted

revised by checked by approved by
Date: 2015-03-13 2015-03-13 2015-03-13
Name: Annie H Joyce Z Li’an Z
Signature:

Project No.: E08533

Part COMPONENT Page No.
Untreated gas
E Checks during Site Assembly 4–8
F Final Documentation – Site Assembly 9
Treated gas
No. ASSEMBLY / COMPONENT
1 Rotor
2 Housing and Seals
3 Steel Heating Surface, Enameled
4 Cleaning Device
6 Electric Motors
7 Sealing Air Fans
8 Acid-Resistant Resin Coating
10 Hot Air System
11 Corrosion Protection - general
The design will be selected in acc. with the specific project conditions.

Project No.: E08533

Legend:
Type of Examination
QUALITY CONTROL
column REFERENCE- OR TEST DOCUMENT
1 ARVOS New Energy Technology (Shanghai) Co., Ltd.
5 Onshore Contractor for GGH erection A - Adhesion
6 CS - Climate Monitoring
7 H.T. - Heat Treatment
LT - Leakage Test
Note: The erection company is responsible for performance and documentation of all listed quality checks.
Mat'l - Material
INTERVENTION POINTS (see column 1 - 4 under quality control) MT - Magnetic Particle Inspection
N.D.E. - Non-Destructive Examination
H "Hold Point" PT - Dye Penetrant Inspection
Important inspection or test. Erection company shall notify inspection date 48 hours prior to inspection or test. Erection shall Q.C. - Quality Control
not be continued without written release note issued by notified party. QAR - Quality Assurance Report
RT - Radiographic Examination (X-ray)
W "Witness Point"
Erection company shall notify inspection date 48 hours prior to inspection or test. TIP - Test and Inspection Procedure
UT - Ultrasonic Inspection
R "Review" WTP - Welding and Test Procedure
VERIFYING DOCUMENT
The Verifying Document column identifies the type of documentary record required. The information contained in this record may not necessarily be final, e.g.
dimensional checks made during manufacture to confirm that the drawing dimensions have been adhered to. It may be approved by an inspector's stamp or signature
on the inspection record. Actual measurements need not be recorded.
General Note
When inspection points are noted in the ARVOS New Energy Technology (Shanghai) Co., Ltd.column, it is usually the ARVOS New Energy Technology (Shanghai) Co., Ltd.site supervisor who
is charged with inspections.
A QA representative will only attend field inspection in special cases, if expressly desired or upon special request.

Project No.: E08533

1 2 3 4
1 Rotor
Sequence
1.2 MT 30 % EN 1291 R/ QAR, Inspection report
PT 100 % (at welds to be lined) EN 571-1 W
UT 30 % EN 14879-1
EN 1714
Category B/C
WTP
1.4 Level check at adjusted and tack Drawing H Dimensional sheet,
welded rotor report
1.5 Level check of complete welded rotor Drawing H Dimensional sheet,
report
2 Housing and Seals

2.1 Site Visual inspection and Drawing W QAR, Dimensional sheet
dimensional checks Manufacturing Erection Manual
Sequence
2.2 100 % PT on welds to be lined and gas EN 14879-1 W QAR, Dimensional sheet
tight seams EN 571-1
2.3 Evaluation of the weld seams ISO 5817 Category W QAR, Inspection report
C
WTP

Project No.: E08533

1 2 3 4
3 Steel Heating Surface,
Enamelled
3.1 Site Checking for correct installation Drawings W QAR
Of heating element containers TIP
4 Cleaning Device
Sequence
4.2 10 % RT WTP W Inspection report
EN 1435 TIP
EN 13480
4.3 Evaluation of the weld seams ISO 5817 W Inspection report
Category B

Project No.: E08533

1 2 3 4
Sequence
Category B
5.3 Weld quality rating ISO 5817 Category W Record
RT 25 % V-welds B
In the case that intolerable EN 1435
flaws are detected, the PED 97/23/EC
specified extent of testing EN 13480-5
should be doubled. WTP
Leak test or pressure test, as
specified.
(If a leak test or a pressure test
cannot be accomplished then the
extent of the radiographic
examination must be increased to
100% 
RT 100 %)
6 Electric Motors
6.1 Site Identity check; Drawing W QAR, Inspection report
Label check Data sheet

Project No.: E08533

1 2 3 4
7 Sealing Air Fans
7.1 Site Identity check and inspection looking Drawing W QAR, Inspection report
for complete supply and proper Data sheet
installation.
8 Acid-resistant Resin Coating
8.1 Rotor Site Checking of surface preparation Drawing W QAR, TIP, Inspection Lining company’s
Climate monitoring EN 14879-1 report responsibility
Coating test (pore density and surface
8.2 Housing and Seals, complete crack test) W QAR, TIP, Inspection
Dry film thickness test report
Hardness test
8.3 Gas-Gas Heater, complete W QAR, Inspection report
installation.
10 Hot Air System

installation.

Project No.: E08533

1 2 3 4
11 Corrosion Protection
11.1 Gas-Gas Heater, complete Site Checking of surface preparation ISO 12944 H QAR, Inspection report Painting company’s
Drawing responsibility
Climate monitoring
Film thickness measurement

12.1 GGH mechanically completed Site Check and inspection for Drawings H Erection manual
completeness and correct installation
Rotor can be rotated freely (by GGH Inspection Report
rotor drives in case cabling and DCS is
available, or manually in case electric
preconditions are still pending)

Project No.: E08533

F Final Documentation – Site Assembly
No. Documentation DOCUMENT CONTROL DOCUMENT
1 2 3
1 Rotor Site Qualification of the erection company ISO 9001 ff R Certificate
DIN 18800-7
ISO 3834-2
2 Housing and Seals Welders’ qualification EN 287-1 R Qualifying
document
3 Steel Heating Surface, Qualification for execution of non- EN 473 R Qualifying
Enamelled destructive tests Level 2 document
4 Cleaning Device Checking of QCP - PED R QAR
Section “E“ 97/23/EC
EN 13480
5 Valves Group for Cleaning Electric motors R CE-Marking
Device
6 Electric Motors Gas Gas-Heater, R Acceptance
completely installed certificate
7 Sealing Air Fans R
8 Acid-Resistant Resin R
Coating
9 High-Pressure Pump R
10 Hot Air System R
11 Corrosion Protection R
12 End of Erection Report R

Project No.: E08533

Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 126 of 217
1.7.2 Test and Inspection Procedure (TIP – Gas-Gas Heater with Auxiliaries)

Doc. No.: E08533-0-SW12501-01-
MEMAN-0001
Test and Inspection Procedure (TIP) Project No.: E08533
Ljungström Gas-Gas Heater Series No.: Unit 1
First Issue.: 2014.06.24
ALSTOM Doc.-No.: TIP Rev./Date: B/13.03.2015
Page: 127 / 217
Assembly group: GGH complete, including auxiliaries

Checks in the field: Site Assembly
Plant: Duyen Hai 3
Type: GCVZB 31.5 / 450
Project No.: E08533
ANET Doc. No.: TIP

Series No.: Unit 1
Contract No.:
Customer: ALSTOM Technical Service (Shanghai) Co., Ltd
Owner: Vietnam Electricity(EVN)
Rev./Pages Reason for Revision Date
B Update 2015-03-13
A First issue 2014-06-24
revised Checked and noted
released ECS China End Client TIO
Comp./Dept.: STAU SHA STAU SHA
Name Annie H Joyce Z
Date: 2015-03-13 2015-03-13
Signature:
ANET = ARVOS New Energy Technology (Shanghai) Co., Ltd.

Doc. No.: E08533-0-SW12501-01-
MEMAN-0001
Page: 128 / 217

1 =Supplier’s Quality Control: ANET
The settlement of the various check points
2 =Onshore Constructor for GGH erection shall be certified by stamp and signature
3 =
TIO =Independent Technical Inspectors Organization
H =Hold Point To be checked by:
W =Witness Point
R = Review (Access to Certificates and Other Proof) Report
1 2 3 TIO
X =Preparation of Record required
NOTE:
The erection company is responsible for performance and

documentation of all listed quality checks.
When inspection points are noted in the ANET column (column

1), it is usually the ANET Site supervisor who is charged with
inspection.
A QA representative will only attend field inspection in

special cases, if expressly desired or upon special request.
INTERVENTION POINTS
H "Hold Point"
Important inspection or test. Erection company shall

notify inspection date 48 hours prior to inspection or
test. Erection shall not be continued without written
release note issued by notified party.
W "Witness Point"
Erection company shall notify inspection date 48 hours

prior to inspection or test.
R "Review"
Comments:
Doc. No.: E08533-0-SW12501-01-
MEMAN-0001
Page: 129 / 217

3 =
W =Witness Point
1 2 3 TIO
General Requirements
Requirements as to Workmanship
The Gas-Gas Heater was shop manufactured in accordance

with the drawings, and was then inspected and approved as
specified in the test and inspection procedures. The materials
specified in the drawings and parts lists were used.
Welding
-The erection company shall be qualified acc. to DIN 18800 - X R

7, or equivalent.
- The welds to be completed in compliance with EN ISO 5817 R
and Factory Standard 2.010.002 and the relevant welding
and inspection procedures.
- All welder qualifications records are to comply with EN 287. X R
- All NDT personnel has to be qualified and certified acc. EN X R
473.
- All welders shall be subjected to a qualification test. X H
Besides this evidence shall be made of the fact that they
have actually carried out welding work during their previous
employment (practical experience!).
-Welding supervision is required; qualification acc. to ISO R
3834.
- Welding Procedure Qualification Records (WPQR) for
Welding Procedure Specification (WPS) on site are required
acc. to ISO 15614-1 or equivalent.
- All weldings shall be executed/done acc. to relevant welding R
instructions and welding and test procedures.
The tolerable flaw sizes are defined in the Factory Standard
2.010.002, in compliance with EN 12062.
- As far as the section to be coated is concerned, the welds to R
be completed are specified in Factory Standard 2.000.803.
Comments:
Doc. No.: E08533-0-SW12501-01-
MEMAN-0001
Page: 130 / 217

3 =
W =Witness Point
1 2 3 TIO
Specification of Checks and Inspections Required

for the Various Subassemblies, in Erection Sequence
1.Housing Support Structure and Support Bearing

2.Complete Gas-Gas Heater Housing
3.Rotor, Guide Bearing and Pin Rack
4.Sealing System
5.Rotor Drives
6.Cleaning Equipment, including Valves and Piping
7.Heat Element Basket
8.Auxiliary Equipment, Control Systems and Components (Auxiliaries)
9.Inspection and Acceptance, along with Provisional Commissioning
(mechanical completion)
Important Note:
For every single subassembly a separate Quality Assurance

Report (QAR) shall be issued and signed.
Comments:
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MEMAN-0001
Page: 131 / 217

3 =
W =Witness Point
1 2 3 TIO
1. Housing Support Structure and Support Bearing
1.1 Acceptance inspection of the delivered components for W

completeness and potential damage during shipment and
intermediate storage at site.
1.2 Verification of all overall foundation dimensions at the
X W
housing support structure, including the adequate alignment
of the support points.
X W
1.3 Checking of bearing pedestal level
1.4 Checking of housing support level X W
1.5 Checking bearing table and support bearing installation X W

for compliance with the drawing
- Angularity tolerance measured at the contact surfaces: 1,7

mm/m at maximum (if exceeded, contact the ANET head
office for clarification). For target values and tolerances refer
to the dimension sheet. In case of exceeding the tolerance
contact the ANET main office for clarification.
- Check for correct oil filling
1.6 Subsequent release for start of heavy parts assembly by X H
preparation of the Quality Assurance Report.
Comments:
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MEMAN-0001
Page: 132 / 217

3 =
W =Witness Point
1 2 3 TIO
2. Complete Gas-Gas Heater Housing
2.1 Acceptance inspection of the delivered components for

W
2.2 Make sure that the specified erection sequence is W
adhered to.
2.3 After assembly of the complete housing bottom (as a
basis for continuation of erection work) the heavy parts X H
assembly shall be interrupted for inspection of the aligned
and tack-welded housing bottom in the area of the square
and round flanges.
If specified and tolerable deviations are adhered to the

heavy parts assembly can be continued.
2.4 After complete housing assembly, however, and prior to

X H
welding work, verification of the flanged connections shall be
made at the top and bottom as to correct installation height.
Welding work can only be started after this verification.
Comments:
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MEMAN-0001
Page: 133 / 217

3 =
W =Witness Point
1 2 3 TIO
2.5 Weld Quality Rating
3.2 As specified in the welding and test procedures (WTP),

Factory Standard 2.000.803 and ANET Lining
Specification.
3.3 QA checks for accurate preparation for lining is in the

responsibility of the lining company.
3.4 W/R: Random checks and/or review of NDT test

reports
2.5.1 100 % visual inspection of all welds in the section that

X
is to undergo lining, to make sure that welds have been
finished as specified in Factory Standard 2.000.803 and in
the ANET Lining Specification such as to permit lining.
X
- Housing parts only: 100 % surface inspection (dye
penetrant method) of all the welds which undergo lining, to
permit lining.
2.5.2 Visual weld inspection as to undercuts, pores etc. and X W/R

checking also the a-measure.
Evaluation in compliance with EN ISO 5817
Comments:
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MEMAN-0001
Page: 134 / 217

3 =
W =Witness Point
1 2 3 TIO
2.6 Visual Inspection of the Section to be lined.

Preparation for lining as specified in ANET Factory Standard
2.000.803 and ANET Lining Specification.
QA checks for accurate preparation is in the responsibility of

the lining company.
- Check all the plate edges to make sure that they were
finished to the specified radius of 3 mm.
- Check all fillets to make sure that they were finished as
specified in Factory Standard 2.000.803
- Check the steel surface before blasting,
to make sure that impurities, e. g. deposits, oil and also oil-

chalk markings, are in all cases removed
that weld spatter has been entirely removed,
that excess of weld metal has been removed and that weld
concavity is less than < 0,5 mm,
and that inclusions, pores, cracks, excessive weld start points

and open end craters are in case eliminated,
and that on the side which is not to be coated all welds were
entirely completed, including the welding of the holders for the
insulation.
100 % surface inspection (dye penetrant method) of all the
welds which undergo lining, to permit lining.
2.6.1 Preparation of Quality Assurance Report. X R
Comments:
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MEMAN-0001
Page: 135 / 217

3 =
W =Witness Point
1 2 3 TIO
3. Rotor, Guide Bearing and Pin Rack

W
3.2 Checks and supervision during installation and jointing
W
of the various rotor parts to make sure that
- the level at the break points of inner and outer radial walls
are within the specified tolerances,
- the weld gaps (size and shape) at the break points of inner
and --outer radial walls are prepared as specified in the
welding guidelines;
- the weld gaps between tangential walls and radial walls
have to be distributed equally around the entire perimeter.
3.3 Checking whether guide bearing installation complies X W
with the drawing.
3.4 Checking the vertical arrangement of the rotor post. X W
3.5 Compartment dimension random checks at the break W

points according to the permitted tolerances.
3.6 Checking the erected and aligned rotor for
X H
parallelism of the face ends before welding. Permitted
tolerances specified in the respective drawing and
dimension sheet.
3.7 Dimensional checks on the installed pin rack, before and X W
after welding
- Radial variation of the pins
- Pin pitch in the area of the segment break points.
- Inclined position
Comments:
Doc. No.: E08533-0-SW12501-01-
MEMAN-0001
Page: 136 / 217

3 =
W =Witness Point
1 2 3 TIO
3.8 Checking the completely welded and machined rotor for

wobble, eccentricity and also for radial wall projection or X H
recess, related to the finished flanges and according to the
permitted tolerances.
As specified in the welding and test procedure.
W/R: Random checks and/or review of NDT test reports
3.9.1 Ultrasonic testing of the break points on the DHV
welds of the inner and outer rotor
X W/R
Weld quality according to test category B as specified in EN
1714
Evaluation in compliance with Factory Standard 2.010.002
3.9.2 Surface inspection (magnetic particle or dye penetrant
method; MT or PT)
X W/R
Inner and outer rotor break point, DHV weld Evaluation in
compliance with EN 1291
3.9.3 Visual weld inspection as to undercuts, pores etc. and
checking also the a-measure. X W/R
3.10 Visual inspection of all site welds in the section which is
to get a lining (cold end side), to make sure that they were X
all completed acc. to Factory Standard 2.000.803 and ANET
Lining Specification, so as to permit lining.
QA checks for accurate preparation is in the responsibility
of the lining company (see also clause 2.5.1 and 2.6).
3.11 Preparation of Quality Assurance Report X R
Comments:
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Page: 137 / 217

3 =
W =Witness Point
1 2 3 TIO
4. Sealing System

W
4.2 After the sealing system installation has been finished: X W
Dimensional check as to the rated condition to make sure
that the installation is in compliance with the drawing and the
relevant dimension sheet (design data sheet).
4.3 Preparation of Quality Assurance Report.
X R
Comments:
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MEMAN-0001
Page: 138 / 217

3 =
W =Witness Point
1 2 3 TIO
5. Rotor Drives

intermediate site storage.
5.2 Check for installation in compliance with the drawing. W
5.3 Prior to the mounting of the heating element baskets: X W
Checking the horizontal disposition of the pinion, its height
and engagement in the pin rack. For target values and
tolerances refer to the relative part of dimension sheet.
5.4 After the mounting of the heating element baskets: X W
Recheck of the horizontal disposition of the pinion, its height
tolerances refer to the relative part of dimension sheet. In
case of exceeding the tolerance contact the ANET main
office for clarification.
Comments:
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MEMAN-0001
Page: 139 / 217

3 =
W =Witness Point
1 2 3 TIO
6. Cleaning Equipment, including Valves and Piping

Soot-Blower

6.2.1 Distance between blowing nozzles and rotor (at top and X W
bottom).
6.3 Weld Inspection:
6.3.1 Radiographic examination (RT) of V welds on nozzle X R
pipe.
Evaluation according to EN 1435.
Test category: B
Evaluation in compliance with Factory Standard No.
2.010.002
X W/R
6.3.2 Surface inspection (dye penetrant method; PT).
To be effected in compliance with EN 571-1.
6.3.3 Visual inspection of all field welds, to make sure that X
they were completed so as to permit painting. For accurate
preparation refer to ANET Paining Specification.
QA checks for accurate preparation is in the responsibility
of the painting company.
Comments:
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MEMAN-0001
Page: 140 / 217

3 =
W =Witness Point
1 2 3 TIO
Valves Group
6.4 Checking of piping laid with regard to trouble-free W

operation.
6.5 Checking the valves with regard to adequate operation W
and accessibility.
6.6 Weld Inspection
As specified in the welding and inspection procedure X R
6.6.1 Radiographic examination (RT) of V welds.

Evaluation according to EN 1435,
Test category: B
2.010.002.
6.6.2 Surface inspection (dye penetrant method; PT) of V X W/R
welds. To be effected according to EN 571-1.
6.6.3 Leak test or pressure test, as specified. X W
6.7 Preparation of Quality Assurance Report. X R
Comments:
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Page: 141 / 217

3 =
W =Witness Point
1 2 3 TIO
7. Heat Element Basket
7.1 Checking the delivered components for completeness W

and potential damage during shipment and intermediate
storage at site.
7.2 Checking the enamelled heating element containers for W
adequate installation.
7.3 To protect the installed Heat Element Basket against W
fouling and damage as long as erection work is still going on,
checking for adequate covering is required.
7.4 Checking for vertical alignment of the rotor hub. W
7.5 Checking the rotor position in the housing for compliance
with drawing details. As the installation of the heating
elements may result in a lowering of the support structure
and a changed position this checking shall be made in the
final stage:
a)Measuring with a water balance at the upper hub surface, X W
with dismounted spacer and during rotor stoppage. To be
measured 2x turned clockwise by 90°.
b)Place water balance at support bearing bottom cover while X W
the rotor is in rotation.
Comments:
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MEMAN-0001
Page: 142 / 217

3 =
W =Witness Point
1 2 3 TIO
8. Auxiliary Equipment, Systems and Components

(Auxiliaries)
8.1 Seal Air Fan

8.1.1 Identity Check and Inspection looking for complete X W
supply and proper installation.
8.2 High Pressure Pump
8.3 Electric Air Heater (out of service conservation)
8.3.1 Identity Check and Inspection looking for complete
X W
Comments:
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MEMAN-0001
Page: 143 / 217

3 =
W =Witness Point
1 2 3 TIO
9. Inspection and Acceptance, along with Provisional

Commissioning (mechanical completion)
9.1 Checking the installed circuits for water and oil by means X W
of pressure and/or leak test.
9.2 Checking the exposed parts which are not insulated, to W
make sure that anti-corrosion touch-up painting was applied
as required.
9.3 Supervision and controls during application of the acid- X
resistant resin coating (lining) are specified in a separate TIP
“Acid-Resistant Synthetic Resin Coating – site lining “.
QA checks for accurate lining application is in the
9.4 Final Erection Inspection X R
Verification, that the requirements specified in this

document are satisfied and erection execution is done
following ANET QA-Procedures.
Preparation of the Final Quality Assurance Report to
document acceptance (Mechanical Completion) along with
provisional handing-over to the customer.
Important Note:
If modifications or extensions to the steel structure are
made by the Contractor during or after gas-gas heater
assembly Check Point 7.5 shall be repeated.
Comments:
Doc. No.: E08533-0-SW12501-01-
MEMAN-0001
Page: 144 / 217

Plant: Duyen Hai 3
Type: GCVZB 31.5 / 450
Project No.: E08533
ANET Doc. No.: TIP
Series No.: Unit 2
Contract No.:
Customer: ALSTOM Technical Service (Shanghai) Co., Ltd
Owner: Vietnam Electricity(EVN)
Rev./Pages Reason for Revision Date
B Update 2015-03-13
A First issue 2014-06-24
revised Checked and noted
released ECS China End Client TIO
Comp./Dept.: STAU SHA STAU SHA
Name Annie H Joyce Z
Date: 2015-03-13 2015-03-13
Signature:
ANET = ARVOS New Energy Technology (Shanghai) Co., Ltd.

Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 145 / 217

3 =
W =Witness Point
1 2 3 TIO
NOTE:
The erection company is responsible for performance and

documentation of all listed quality checks.
When inspection points are noted in the ANET column (column

1), it is usually the ANET Site supervisor who is charged with
inspection.
A QA representative will only attend field inspection in

special cases, if expressly desired or upon special request.
INTERVENTION POINTS
H "Hold Point"
Important inspection or test. Erection company shall

notify inspection date 48 hours prior to inspection or
test. Erection shall not be continued without written
release note issued by notified party.
W "Witness Point"
Erection company shall notify inspection date 48 hours

prior to inspection or test.
R "Review"
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 146 / 217

3 =
W =Witness Point
1 2 3 TIO
General Requirements
Requirements as to Workmanship
The Gas-Gas Heater was shop manufactured in accordance

with the drawings, and was then inspected and approved as
specified in the test and inspection procedures. The materials
specified in the drawings and parts lists were used.
Welding
-The erection company shall be qualified acc. to DIN 18800 X R

T7, or equivalent.
- The welds to be completed in compliance with EN ISO 5817 R
and Factory Standard 2.010.002 and the relevant welding
and inspection procedures.
- All welder qualifications records are to comply with EN 287. X R
- All NDT personnel has to be qualified and certified acc. EN X R
473.
- All welders shall be subjected to a qualification test. X H
Besides this evidence shall be made of the fact that they
have actually carried out welding work during their previous
employment (practical experience!).
-Welding supervision is required; qualification acc. to ISO R
3834.
- Welding Procedure Qualification Records (WPQR) for
Welding Procedure Specification (WPS) on site are required
acc. to ISO 15614-1 or equivalent.
- All weldings shall be executed/done acc. to relevant welding R
instructions and welding and test procedures.
The tolerable flaw sizes are defined in the Factory Standard
2.010.002, in compliance with EN 12062.
- As far as the section to be coated is concerned, the welds to R
be completed are specified in Factory Standard 2.000.803.
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 147 / 217

3 =
W =Witness Point
1 2 3 TIO
Specification of Checks and Inspections Required

for the Various Subassemblies, in Erection Sequence
1.Housing Support Structure and Support Bearing

2.Complete Gas-Gas Heater Housing
3.Rotor, Guide Bearing and Pin Rack
4.Sealing System
5.Rotor Drives
6.Cleaning Equipment, including Valves and Piping
7.Heat Element Basket
8.Auxiliary Equipment, Control Systems and Components (Auxiliaries)
9.Inspection and Acceptance, along with Provisional Commissioning
(mechanical completion)
Important Note:
For every single subassembly a separate Quality Assurance

Report (QAR) shall be issued and signed.
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 148 / 217

3 =
W =Witness Point
1 2 3 TIO
1. Housing Support Structure and Support Bearing

1.2 Verification of all overall foundation dimensions at the X W
housing support structure, including the adequate alignment
of the support points.
X W
1.3 Checking of bearing pedestal level
1.4 Checking of housing support level X W
1.5 Checking bearing table and support bearing installation X W

for compliance with the drawing
- Angularity tolerance measured at the contact surfaces: 1,7

mm/m at maximum (if exceeded, contact the ANET head
office for clarification). For target values and tolerances refer
to the relative part of dimension sheet. In case of exceeding
the tolerance contact the ANET main office for clarification.
- Check for correct oil filling
1.6 Subsequent release for start of heavy parts assembly by X H
preparation of the Quality Assurance Report.
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 149 / 217

1 =Supplier’s Quality Control: ANET The settlement of the various check
2 =Onshore Constructor for GGH erection points shall be certified by stamp and
3 = signature
W =Witness Point
1 2 3 TIO
2. Complete Gas-Gas Heater Housing

W
2.2 Make sure that the specified erection sequence is W
adhered to.
2.3 After assembly of the complete housing bottom (as a
basis for continuation of erection work) the heavy parts X H
assembly shall be interrupted for inspection of the aligned
and tack-welded housing bottom in the area of the square
and round flanges.
If specified and tolerable deviations are adhered to the

heavy parts assembly can be continued.
2.4 After complete housing assembly, however, and prior to X H

welding work, verification of the flanged connections shall be
made at the top and bottom as to correct installation height.
Welding work can only be started after this verification.
Comments:
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01-MEMAN-0001
Page: 150 / 217

3 = signature
W =Witness Point
1 2 3 TIO
As specified in the welding and test procedures (WTP),

Factory Standard 2.000.803 and ANET Lining
Specification.
QA checks for accurate preparation for lining is in the

2.5.1 100 % visual inspection of all welds in the section that

is to undergo lining, to make sure that welds have been X
finished as specified in Factory Standard 2.000.803 and in
the ANET Lining Specification such as to permit lining.
- Housing parts only: 100 % surface inspection (dye

penetrant method) of all the welds which undergo lining, to X
permit lining.
2.5.2 Visual weld inspection as to undercuts, pores etc. and

checking also the a-measure. X W/R
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 151 / 217

3 = signature
W =Witness Point
1 2 3 TIO
2.6 Visual Inspection of the Section to be lined.

Preparation for lining as specified in ANET Factory Standard
2.000.803 and ANET Lining Specification.
the lining company.
- Check all the plate edges to make sure that they were
finished to the specified radius of 3 mm.
- Check all fillets to make sure that they were finished as
specified in Factory Standard 2.000.803
- Check the steel surface before blasting,

to make sure that impurities, e. g. deposits, oil and also oil-
chalk markings, are in all cases removed
that weld spatter has been entirely removed,
that excess of weld metal has been removed and that weld
concavity is less than < 0,5 mm,
and that inclusions, pores, cracks, excessive weld start points
and open end craters are in case eliminated,
and that on the side which is not to be coated all welds were
entirely completed, including the welding of the holders for
the insulation.
100 % surface inspection (dye penetrant method) of all the
welds which undergo lining, to permit lining.
2.6.1 Preparation of Quality Assurance Report. X R
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 152 / 217

3 = signature
W =Witness Point
1 2 3 TIO
3. Rotor, Guide Bearing and Pin Rack

3.2 Checks and supervision during installation and jointing of W
the various rotor parts to make sure that
- the level at the break points of inner and outer radial walls
are within the specified tolerances,
- the weld gaps (size and shape) at the break points of inner
and --outer radial walls are prepared as specified in the
welding guidelines;
- the weld gaps between tangential walls and radial walls
have to be distributed equally around the entire perimeter.
3.3 Checking whether guide bearing installation complies X W
with the drawing.
3.4 Checking the vertical arrangement of the rotor post. X W
3.5 Compartment dimension random checks at the break W
points according to the permitted tolerances.
3.6 Checking the erected and aligned rotor for parallelism of
X H
the face ends before welding. Permitted tolerances specified
in the respective drawing and dimension sheet.
3.7 Dimensional checks on the installed pin rack, before and X W
after welding
- Radial variation of the pins
- Pin pitch in the area of the segment break points.
- Inclined position
Comments:
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01-MEMAN-0001
Page: 153 / 217

3 = signature
W =Witness Point
1 2 3 TIO
3.8 Checking the completely welded and machined rotor for X H

wobble, eccentricity and also for radial wall projection or
recess, related to the finished flanges and according to the
permitted tolerances.
3.9.1 Ultrasonic testing of the break points on the DHV welds X W/R
of the inner and outer rotor
Weld quality according to test category B as specified in EN
1714
Evaluation in compliance with Factory Standard 2.010.002
3.9.2 Surface inspection (magnetic particle or dye penetrant X W/R
method; MT or PT)
Inner and outer rotor break point, DHV weld
Evaluation in compliance with EN 1291
3.9.3 Visual weld inspection as to undercuts, pores etc. and X W/R
checking also the a-measure.
3.10 Visual inspection of all site welds in the section which is
X
to get a lining (cold end side), to make sure that they were all
completed acc. to Factory Standard 2.000.803 and ANET
Lining Specification, so as to permit lining.
QA checks for accurate preparation is in the responsibility of the
lining company (see also clause 2.5.1 and 2.6).
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 154 / 217

3 = signature
W =Witness Point
1 2 3 TIO
4. Sealing System

4.2 After the sealing system installation has been finished: X W
Dimensional check as to the rated condition to make sure
that the installation is in compliance with the drawing and the
relevant dimension sheet (design data sheet).
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 155 / 217

3 = signature
W =Witness Point
1 2 3 TIO
5. Rotor Drives

intermediate site storage.
W
5.2 Check for installation in compliance with the drawing.
5.3 Prior to the mounting of the heating element baskets: X W
Checking the horizontal disposition of the pinion, its height
tolerances refer to the relative part of dimension sheet.
5.4 After the mounting of the heating element baskets: X W
Recheck of the horizontal disposition of the pinion, its height

tolerances refer to the relative part of dimension sheet. In
case of exceeding the tolerance contact the ANET main
office for clarification.
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 156 / 217

3 = signature
W =Witness Point
1 2 3 TIO
6. Cleaning Equipment, including Valves and Piping

Soot-Blower

6.2.1 Distance between blowing nozzles and rotor (at top and
bottom). X W
6.3 Weld Inspection:

6.3.1 Radiographic examination (RT) of V welds on nozzle X R
pipe.
Evaluation according to EN 1435.
Test category: B
2.010.002
6.3.2 Surface inspection (dye penetrant method; PT). X W/R
To be effected in compliance with EN 571-1.
6.3.3 Visual inspection of all field welds, to make sure that X
they were completed so as to permit painting. For accurate
preparation refer to ANET Paining Specification.
the painting company.
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 157 / 217

3 = signature
W =Witness Point
1 2 3 TIO
Valves Group
6.4 Checking of piping laid with regard to trouble-free W

operation.
6.5 Checking the valves with regard to adequate operation W
and accessibility.
6.6 Weld Inspection X R
As specified in the welding and inspection procedure
6.6.1 Radiographic examination (RT) of V welds.
Evaluation according to EN 1435,
Test category: B
2.010.002.
6.6.2 Surface inspection (dye penetrant method; PT) of V X W/R
welds. To be effected according to EN 571-1.
6.6.3 Leak test or pressure test, as specified. X W
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 158 / 217

3 = signature
W =Witness Point
1 2 3 TIO
7. Heat Element Basket
7.1 Checking the delivered components for completeness W

and potential damage during shipment and intermediate
storage at site.
7.2 Checking the enamelled heating element containers for W
adequate installation.
7.3 To protect the installed Heat Element Basket against
W
fouling and damage as long as erection work is still going on,
checking for adequate covering is required.
7.4 Checking for vertical alignment of the rotor hub. X W
7.5 Checking the rotor position in the housing for compliance
with drawing details. As the installation of the heating
elements may result in a lowering of the support structure
and a changed position this checking shall be made in the
final stage:
a) Measuring with a water balance at the upper hub surface, X W
with dismounted spacer and during rotor stoppage. To be
measured 2x turned clockwise by 90°.
b) Place water balance at support bearing bottom cover while X W
the rotor is in rotation.
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 159 / 217

3 = signature
W =Witness Point
1 2 3 TIO
8. Auxiliary Equipment, Systems and Components

(Auxiliaries)
8.1 Seal Air Fan

8.2 High Pressure Pump
8.3 Electric Air Heater (out of service conservation)
8.3.1 Identity Check and Inspection looking for complete
X W
Comments:
Doc. No.: E08533-0-SW12501-
01-MEMAN-0001
Page: 160 / 217

3 = signature
W =Witness Point
1 2 3 TIO
9. Inspection and Acceptance, along with Provisional

Commissioning (mechanical completion)
9.1 Checking the installed circuits for water and oil by means X W
of pressure and/or leak test.
9.2 Checking the exposed parts which are not insulated, to W
make sure that anti-corrosion touch-up painting was applied
as required.
9.3 Supervision and controls during application of the acid- X
resistant resin coating (lining) are specified in a separate TIP
“Acid-Resistant Synthetic Resin Coating – site lining “.
QA checks for accurate lining application is in the
9.4 Final Erection Inspection
X R
Verification, that the requirements specified in this
document are satisfied and erection execution is done
following ANET QA-Procedures.
Preparation of the Final Quality Assurance Report to
document acceptance (Mechanical Completion) along with
provisional handing-over to the customer.
Important Note:
If modifications or extensions to the steel structure are
made by the Contractor during or after gas-gas heater
assembly Check Point 7.5 shall be repeated.
Comments:
Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 161 of 217
1.7.3 Dimensional Sheets
- Bearing
- Support Structure
- Evenness of Connecting Duct Flanges at Housing Bottom
- Evenness of Connecting Duct Flanges at Housing Cover
- Level of Radial Walls – before welding
- Level of Radial Walls – after welding
- Level of Radial Walls – after machining of the rotor flanges
- Housing cover and bottom level
- Check of machined rotor
- Radial fluctuation of the rotor flanges
- Upright position of the rotor hub
- Radial sealing
- Position of the Rotor after installation of the heating elements
- Axial Sealing
- Rotor drives
- Distance between nozzles and Rotor

Plant: Duyen Hai 3
Dimension Sheet for Gas-Gas Project No.: E08533
Series No.: Unit 1
Heater / Air Preheater Site First Issue.: 2014.06.24
Doc.-No.: DS Rev/Date: B/13.03.2015
Page: 162/217
Assembly group: Rotor bearing

Check: Horizontal position of the support bearing
Measuring Equipment: shaft spirit level (0,1 mm)

1 2 1 2
Measuring points
before installation of H.E after installation of H.E
nominal ± 1,7 mm ± 1,7 mm

Measured
Values Ist
actual
Attention! If single values exceed the target head office approval must be sought!
Notes:
Inspection Release on: by:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 163/217
Assembly group: supporting structure

Check: support point level
Measuring Equipment: surveyor’s level or hose water level
Measuring points A1 A2 A3 A4 F1 F2 E1 E2 G H
Measured Values
nominal
befor1
act
ual
After2
1) before fill plates support with

2) after fill plates support with
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Doc.-No.: DS Rev/Datee: B/13.03.2015
Page: 164/217
Assembly group: Housing

Check: Evenness of Connecting Duct Flanges at Housing Bottom
3 5 7
1
6 8
2 4
Measuring Equipment: leveling device or water balance

Measuring
1 2 3 4 5 6 7 8
points
Measured
Values
Attention! Target value 4 mm If single values exceed the target head office approval must be sought!
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 165/217

Check: Evenness of Connecting Duct Flanges at Housing Cover
3 5 7
1
6 8
2 4
Measuring
1 2 3 4 5 6 7 8
points
Measured
Values
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 166/217
Assembly group: Rotor

Check: Level of Radial Walls
Examination 1 before welding
Inner Radial Wall Outer Radial Wall
Radial Wall
measuring point
~100 under
flange of housing bottom
and radial wall
Measuring points before welding

Radial Wall
No.
1 2 3 4 5 6 7 8 9 10 11 12
under
Measured Values
Radial Wall
No.
13 14 15 16 17 18 19 20 21 22 23 24
under
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 167/217

Measuring points after welding

Radial Wall
No.
1 2 3 4 5 6 7 8 9 10 11 12
under
Measured Values
Radial Wall
No.
13 14 15 16 17 18 19 20 21 22 23 24
under
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 168/217

Measuring points after turning off

Radial Wall No. 1 2 3 4 5 6 7 8 9 10 11 12
Measured Values
above
under
Radial Wall No. 13 14 15 16 17 18 19 20 21 22 23 24

Measured Values
above
under
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 169/217

Check: housing cover and bottum level
measuring points
level 1 2 3 4 5 6 7 8
nominal
A
actual
nominal
B
actual
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 170/217

Check: Check of Machined Rotor
Sectional drawing of rotor case
9 9.1
measurin Target- result

the specification of the measuring points
g point setting
1 tolerance:
radial fluctuation of the rotor flanges
approx. 1mm
2 tolerance:
axial fluctuation of the rotor flanges
approx. 1mm
3 overhang of the radial walls 0 mm
4 backward displacement of the radial walls max. 2 mm
5 overhang of the vane-blades 0 mm
6 backward displacement of the vane. blades max. 2 mm
9 / 9.1 tolerance: /
radial fluctuation of the bolt rack flanges
approx. 1mm
10 tolerance:
axial fluctuation of the bolt rack flanges
approx. 1mm
Attention! In event that functional characteristics exceeded, inform the project
management and coordinate the further course of action
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 171/217

Check: Radial fluctuation of the rotor flanges
before and after welding
measuring points before welding

measuring point 1 2 3 4 5 6 7 8 9 10 11 12
A
B
C
measuring point 13 14 15 16 17 18 19 20 21 22 23 24
A
B
C
measuring points after welding
measuring point 1 2 3 4 5 6 7 8 9 10 11 12
AX 1)
BX 2)
CX 3)
measuring point 13 14 15 16 17 18 19 20 21 22 23 24
AX 1)
BX 2)
CX 3)
1) A / AX (radial) = max 3 mm
Tolerance: 2) B / BX (radial) = max 8 mm
3) partition of rotor flanges (C / CX)= ±0,5 mm
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 172/217

Check: upright position of the rotor hub
Attention! prior to mounting of the heating element baskets
guide bearing
O- Z
Measuring points N-S X
W N O S W
± 0,5 (X= engraved on pressure plate
nominal …...….. ± 10 mm
Measured mm/m ................... ± 0,1 mm
Values
actual
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 173/217
Assembly group: Sealing

Check: : of Radial Seal (cold adjusting dimension)
All adjusting dimensions of the radial seal must be measuring from the axial highest radial wall, that means
the radial wall must be turn around to the corresponding measuring point.
measuring point-no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
hot side
nominal
(it. calculation sheet)
actual
cold side
nominal
actual
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 174/217

Check: : Rotor position inside the case after installation of the heating elements
following requirements must be confirm:

professional installation of the guide bearing:........................................... o.k
o.k
upright postion of the rotor hub:..............................................................
measuring points
measured
1 2 3 4 5 6 7 8 9 10
value
to type up type
nominal .…….......... ± 10 mm .…….......... ± 20 mm
32 32,1
A
actual
B
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 175/217

Check: Axial Seal (cold adjusting dimension)
measuring point no.: 1 2 3 4 5 6 7 8
nominal
actual: plate 1
actual: plate 2
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 176/217

Check: Rotor drive complete
referring to rotor
nominal actual
a ± 0,5
drive 1
j ± 10
a ± 0,5
drive 2
j ± 10
Notes:

Plant: Duyen Hai 3
Series No.: Unit 1
Page: 177/217
Assembly group: Cleaning device
Check: Distance between blowing nozzles and rotor
After assembling of heating element baskets
Measuring
A B C D
Points
- 0
Nominal + 30
Actual
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 178/217
Assembly group: Rotor bearing
Check: Horizontal position of the support bearing
Measuring Equipment: shaft spirit level (0,1 mm)

1 2 1 2
Measuring points
before installation of H.E after installation of H.E
nominal ± 1,7 mm ± 1,7 mm

Measured
Values Ist
actual
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 179/217
Assembly group: Support Structure
Check: support point level
Measuring Equipment: surveyor’s level or hose water level
Measuring points A1 A2 A3 A4 F1 F2 E1 E2 G H
Measured Values
nominal
befor1
act
ual
After2
1) before fill plates support with

2) after fill plates support with
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 180/217
Check: Evenness of Connecting Duct Flanges at Housing Bottom
3 5 7
1
6 8
2 4

Measuring
1 2 3 4 5 6 7 8
points
Measured
Values
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 181/217
Check: Evenness of Connecting Duct Flanges at Housing Cover
Measuring
1 2 3 4 5 6 7 8
points
Measured
Values
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 182/217
Examination 1 before welding
Inner Radial Wall Outer Radial Wall
Radial Wall
measuring point
~100 under
flange of housing bottom
and radial wall
Measuring points before welding

Radial Wall
No.
1 2 3 4 5 6 7 8 9 10 11 12
under
Measured Values
Radial Wall
No.
13 14 15 16 17 18 19 20 21 22 23 24
under
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 183/217
Measuring points after welding

Radial Wall
No.
1 2 3 4 5 6 7 8 9 10 11 12
under
Measured Values
Radial Wall
No.
13 14 15 16 17 18 19 20 21 22 23 24
under
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 184/217
Measuring points after turning off

Radial Wall No. 1 2 3 4 5 6 7 8 9 10 11 12
Measured Values
above
under
Radial Wall No. 13 14 15 16 17 18 19 20 21 22 23 24

Measured Values
above
under
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Rev/Page: A, 185/217
Check: housing cover and bottom level
measuring points
level 1 2 3 4 5 6 7 8
nominal
A
actual
nominal
B
actual
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 186/217
Check: Check of Machined Rotor
Sectional drawing of rotor case
9 9.1
measurin Target- result

the specification of the measuring points
g point setting
1 tolerance:
radial fluctuation of the rotor flanges
approx. 1mm
2 tolerance:
axial fluctuation of the rotor flanges
approx. 1mm
5 overhang of the vane-blades 0 mm
6 backward displacement of the vane. blades max. 2 mm
9 / 9.1 tolerance: /
radial fluctuation of the bolt rack flanges
approx. 1mm
10 tolerance:
axial fluctuation of the bolt rack flanges
approx. 1mm
Attention! In event that functional characteristics exceeded, inform the project
management and coordinate the further course of action
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 187/217
Check: Radial fluctuation of the rotor flanges
before and after welding
measuring points before welding

measuring point 1 2 3 4 5 6 7 8 9 10 11 12
A
B
C
measuring point 13 14 15 16 17 18 19 20 21 22 23 24
A
B
C
measuring points after welding
measuring point 1 2 3 4 5 6 7 8 9 10 11 12
AX 1)
BX 2)
CX 3)
measuring point 13 14 15 16 17 18 19 20 21 22 23 24
AX 1)
BX 2)
CX 3)
1) A / AX (radial) = max 3 mm
Tolerance: 2) B / BX (radial) = max 8 mm
3) partition of rotor flanges (C / CX)= ±0,5 mm
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 188/217
Check: upright position of the rotor hub
guide bearing
O- Z
Measuring points N-S X
W N O S W
± 0,5 (X= engraved on pressure plate
nominal …...….. ± 10 mm
Measured mm/m ................... ± 0,1 mm
Values
actual
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 189/217
Check: Of Radial Seal (cold adjusting dimension)
All adjusting dimensions of the radial seal must be measuring from the axial highest radial wall, that means
the radial wall must be turn around to the corresponding measuring point.
hot side
nominal
actual
cold side
nominal
actual
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 190/217
Check: Rotor position inside the case after installation of the heating elements
following requirements must be confirm:

professional installation of the guide bearing:........................................... o.k
o.k
upright postion of the rotor hub:..............................................................
measuring points
measured
1 2 3 4 5 6 7 8 9 10
value
to type up type
nominal .…….......... ± 10 mm .…….......... ± 20 mm
32 32,1
A
actual
B
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 191/217

Check: Of Check of Radial Seal (cold adjusting dimension)
measuring point no.: 1 2 3 4 5 6 7 8

nominal
actual: plate 1
actual: plate 2
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 192/217

Check: Rotor drive complete
referring to rotor
nominal actual
a ± 0,5
drive 1
j ± 10
a ± 0,5
drive 2
j ± 10
Notes:

Plant: Duyen Hai 3
Series No.: Unit 2
Page: 193/217
Assembly group: Cleaning device
Check: Distance between blowing nozzles and rotor
After assembling of heating element baskets
Measuring
A B C D
Points
- 0
Nominal + 30
Actual
Notes:

Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 194 of 217
1.7.4 Quality Assurance Reports (QAR)
- Gas-Gas Heater, complete

- Keraflake Coating
- Support Bearing
- Housing, complete
- Rotor, complete
- Sealing System
- Rotor Drive, complete
- Cleaning Device
- Heating Surface
Doc. No.: E08533-0-SW12501
Quality Assurance Report -01-MEMAN-0001
Project No.: E08533
for GGH/APH site Rev./Date: B/13.03.2015
Doc. No.: QAR Page: 195/217
Plant: Duyen Hai 3 Customer: ALSTOM Technical Service (Shanghai) Co., Ltd.
Type: GCVZB 31.5/450 KKS No.： Customer No.:
ANET No.: Serial No.: Unit 1 Erection Company:
Inspection attended by: Place, date:

final inspection Itermediate inspection
Inspection attended by:
Subassembly:
1 GGH complete
Inspection in accordance with Quality Control Plan
A B C 1.1 visual inspections A C 1.4 Annex
1.1.1 completeness 1.4.1 Test and Inspection Procedure
1.1.2 checks the inspection certificates 1.4.2 Material certificates
1.1.3 corrosion protection, at random 1.4.3 Reports
1.1.4 level of duct flanges acc. to dimensional sheet A C 1.5 Results
1.1.5 Installation of the heating elements 1.5.1 O.K. / additional report
A B C 1.2 weld quality 1.5.2 Provisional plant handing-over to the customer
1.2.1 visual inspection, a- measure 1.5.3 Remaining work: yes / no
1.2.2 Access to welder´s qualification Legend:
1.2.3 testing the filler metals
1.2.4 leak testof the entire casing
1.2.5 MT/US break point iner-outer rotor Construction company:
1.2.6 radiograp., dye penetr. preassure and

hardness test at:
1.2.7 cleaning device Erection Inspector / Welding Supervisor
1.2.8 valves and piping
A B C 1.3 other checks Site Manager
1.3.1 Support bearing, misalingment
1.3.2 flake coating at random Customer:
1.3.3 pinrack, eccentricity, pitch, incliened position
1.3.4 true running of machined rotor flange Copies to:
1.3.5 operational ckeck of the drives
1.3.6 ckecks at the entire sealing system
The Construction company confirms the expert assembly and operability of the plant.
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
2 coating
A B C 2.1 Completeness A C 2.4 Annex
2.1.1 Steel inspection (to permit coating) 2.4.1 Test and Inspection Procedure
2.1.2 Checking the inspection certificates 2.4.2 Material certificates
2.1.3 Access to material certificates 2.4.3 Reports
2.1.4 Base material expiration date A C 2.5 Results
2.1.5 2.5.1 O.K. / additional report
A B C 2.2 Weld quality 2.5.2 Provisional plant handing-over to the customer
2.2.1 Surface inspection, PT 2.5.3 Remaining work: yes / no
2.2.2 Legend:
2.2.3
2.2.4
2.2.5 Construction company:
2.2.6
2.2.7 Erection Inspector / Welding Supervisor
2.2.8
A B C 2.3 Other checks Site Manager
2.3.1 Check for adequate surface blasting, at random
2.3.2 Pore test , at random Customer:
2.3.3 Measuring the film thickness, at random
2.3.4 Number of sample plates ............. Copies to:
2.3.5 Sample plate laboratory testing
2.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533
for GGH/APH site Rev./Date: B13.03.2015

Subassembly:
3 Foundations and support bearing
A B C 3.1 A C 3.4 Annex

visual inspections
3.1.1 3.4.1 Test and Inspection Procedure
completeness
3.1.2 3.4.2 Material certificates
transport damage
3.1.3 3.4.3 Reports
corrosion protection, at random
3.1.4 A C 3.5 Results
3.2.1 3.5.3 Remaining work: yes / no
3.2.2 Legend:
3.2.3
3.2.4
3.2.6
3.2.8
3.3.1 main dimensions
3.3.2 installation level acc. to dimensional sheet Customer:
3.3.3 angular position of support bearing
3.3.4 Copies to:
3.3.5
3.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
4 Housing, complete

visual inspections
completeness
transport damage
4.1.3 4.4.3 Reports
4.2.2 Legend:
4.2.3
4.2.4
4.2.6
4.2.8
4.3.4 Copies to:
4.3.5
4.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
5 Rotor, guide bearing and bolt rack
5.1.2 main dimensions 5.4.2 Material certificates
5.1.4 A C 5.5. Results
5.2.1 visual inspection 5.5.3 Remaining work: yes / no
5.2.2 Access to welders<' qualification Legend:
5.2.3 MP/ US - inner / outer rotor
5.2.4 testing the filler weld metals
5.2.5 Grinding to permit coating Construction company:
5.2.6
5.2.8
5.3.1 sleeve of guide bearing, hydraulic installation

y p
5.3.2 Procedure Customer:
5.3.3 pin rack: eccentricity, pitch, inclined position
5.3.4 true running of machined rotor flanges Copies to:
5.3.5 flake coating at random
5.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
6 Sealing system
6.2.2 Legend:
6.2.3
6.2.4
6.2.6
6.2.8
6.3.1 Mounting and functional check of radial seal
6.3.2 Mounting and functional check of axial seal Customer:
6.3.3 Mounting of circumferential seal
6.3.4 Copies to:
6.3.5
6.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
7 Rotor drive
7.2.2 Leakage test (penetrant test) Legend:
7.2.3
7.2.4
7.2.6
7.2.8
7.3.1 positioning on accc. with drawing
7.3.2 operational check Customer:
7.3.3 Pinion: horiz. Pos.,axial engagement depth,

incliened pos.
7.3.4 flake coating at random Copies to:
7.3.5
7.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
8 cleaning device, including valves / piping
8.1.2 expert laying of piping 8.4.2 Material certificates
8.2.1 testing the filler weld metals 8.5.3 Remaining work: yes / no
8.2.2 radiographic inspection Legend:
8.2.3 Surface inspection, PT
8.2.4 Access to welders' qualification
8.2.5 hardness test Construction company:
8.2.6 heat treatment
8.2.8
8.3.1 pressure test
8.3.2 operational ckeck Customer:
8.3.3 distance between blowing nozzels and rotor
8.3.4 top / bottom Copies to:
8.3.5
8.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
9 Heating elements
9.1.1 Completeness 9.4.1 Test and Inspection Procedure
9.1.2 Number of containers: ............... 9.4.2 Material certificates
9.1.3 Damage prior to installation 9.4.3 Reports
9.1.4 Axial alignment in acc. with drawing A C 9.5 Results
9.1.5 Corrosion protection, at random 9.5.1 O.K. / additional report
9.2.2 Legend:
9.2.3
9.2.4
9.2.6
9.2.8

y p
9.3.1 Procedure
9.3.2 Customer:
9.3.3
9.3.4 Copies to:
9.3.5
9.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
10 other checks
10.1.3 10.4.3 Reports
10.1.4 A C 10.5 Results
10.2.2 Legend:
10.2.3
10.2.4
10.2.6
10.2.8
10.3.1
10.3.2 Customer:
10.3.3
10.3.4 Copies to:
10.3.5
10.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
1 GGH complete
1.1.2 checks the inspection certificates 1.4.2 Material certificates
1.1.4 level of duct flanges acc. to dimensional sheet A C 1.5 Results
1.1.5 Installation of the heating elements 1.5.1 O.K. / additional report
1.2.2 Access to welder´s qualification Legend:
1.2.3 testing the filler metals
1.2.4 leak testof the entire casing
1.2.5 MT/US break point iner-outer rotor Construction company:
1.2.6 radiograp., dye penetr. preassure and

hardness test at:
1.2.7 cleaning device Erection Inspector / Welding Supervisor
1.2.8 valves and piping
1.3.1 Support bearing, misalingment
1.3.2 flake coating at random Customer:
1.3.3 pinrack, eccentricity, pitch, incliened position
1.3.4 true running of machined rotor flange Copies to:
1.3.5 operational ckeck of the drives
1.3.6 ckecks at the entire sealing system
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
2 coating
A B C 2.1 Completeness A C 2.4 Annex
2.1.1 Steel inspection (to permit coating) 2.4.1 Test and Inspection Procedure
2.1.2 Checking the inspection certificates 2.4.2 Material certificates
2.1.3 Access to material certificates 2.4.3 Reports
2.1.4 Base material expiration date A C 2.5 Results
2.2.1 Surface inspection, PT 2.5.3 Remaining work: yes / no
2.2.2 Legend:
2.2.3
2.2.4
2.2.6
2.2.8
A B C 2.3 Other checks Site Manager
2.3.1 Check for adequate surface blasting, at random
2.3.2 Pore test , at random Customer:
2.3.3 Measuring the film thickness, at random
2.3.4 Number of sample plates ............. Copies to:
2.3.5 Sample plate laboratory testing
2.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
3 Foundations and support bearing

visual inspections
completeness
transport damage
3.1.3 3.4.3 Reports
3.2.2 Legend:
3.2.3
3.2.4
3.2.6
3.2.8
3.3.4 Copies to:
3.3.5
3.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
4 Housing, complete

visual inspections
completeness
transport damage
4.1.3 4.4.3 Reports
4.2.2 Legend:
4.2.3
4.2.4
4.2.6
4.2.8
4.3.4 Copies to:
4.3.5
4.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
5 Rotor, guide bearing and bolt rack
5.1.4 A C 5.5. Results
5.2.1 visual inspection 5.5.3 Remaining work: yes / no
5.2.2 Access to welders<' qualification Legend:
5.2.3 MP/ US - inner / outer rotor
5.2.4 testing the filler weld metals
5.2.5 Grinding to permit coating Construction company:
5.2.6
5.2.8
5.3.1 sleeve of guide bearing, hydraulic installation

y p
5.3.2 Procedure Customer:
5.3.3 pin rack: eccentricity, pitch, inclined position
5.3.4 true running of machined rotor flanges Copies to:
5.3.5 flake coating at random
5.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
6 Sealing system
6.2.2 Legend:
6.2.3
6.2.4
6.2.6
6.2.8
6.3.1 Mounting and functional check of radial seal
6.3.2 Mounting and functional check of axial seal Customer:
6.3.3 Mounting of circumferential seal
6.3.4 Copies to:
6.3.5
6.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
7 Rotor drive
7.2.2 Leakage test (penetrant test) Legend:
7.2.3
7.2.4
7.2.6
7.2.8
7.3.1 positioning on accc. with drawing
7.3.2 operational check Customer:
7.3.3 Pinion: horiz. Pos.,axial engagement depth,

incliened pos.
7.3.4 flake coating at random Copies to:
7.3.5
7.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
8 cleaning device, including valves / piping
8.1.2 expert laying of piping 8.4.2 Material certificates
8.2.1 testing the filler weld metals 8.5.3 Remaining work: yes / no
8.2.2 radiographic inspection Legend:
8.2.3 Surface inspection, PT
8.2.4 Access to welders' qualification
8.2.5 hardness test Construction company:
8.2.6 heat treatment
8.2.8
8.3.1 pressure test
8.3.2 operational ckeck Customer:
8.3.3 distance between blowing nozzels and rotor
8.3.4 top / bottom Copies to:
8.3.5
8.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
9 Heating elements
9.1.1 Completeness 9.4.1 Test and Inspection Procedure
9.1.2 Number of containers: ............... 9.4.2 Material certificates
9.1.3 Damage prior to installation 9.4.3 Reports
9.1.4 Axial alignment in acc. with drawing A C 9.5 Results
9.1.5 Corrosion protection, at random 9.5.1 O.K. / additional report
9.2.2 Legend:
9.2.3
9.2.4
9.2.6
9.2.8

y p
9.3.1 Procedure
9.3.2 Customer:
9.3.3
9.3.4 Copies to:
9.3.5
9.3.6
Remarks:
Doc. No.: E08533-0-SW12501
Project No.: E08533

Subassembly:
10 other checks
10.1.3 10.4.3 Reports
10.1.4 A C 10.5 Results
10.2.2 Legend:
10.2.3
10.2.4
10.2.6
10.2.8
10.3.1
10.3.2 Customer:
10.3.3
10.3.4 Copies to:
10.3.5
10.3.6
Remarks:
Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 215 of 217
1.7.5 Completion Advice

Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 216 of 217
User: Duyen Hai 3 Generation Power Plant

Site: Tra Vinh province, Vietnem
Boiler Size: 2x 622 MW
Client: ALSTOM Technical Service (Shanghai) Co., Ltd.
Site： Beijing, China
PO No.: 4400005379
Equipment Name: Gas-Gas Heater
Series No.: Unit 1
Contractual Deadline: ______________________

Date of acceptance: ______________________
To (Client):
Based on the contractual agreement we herewith advise that the ANET supply/ service has been
completed.
Remark:
Stamp and Signature:
Vietnam _______________________
Place, Date
________________________________ ________________________
Alstom Technical Service (Shanghai) Co., Ltd. ARVOS New Energy Technology (Shanghai)
Co., Ltd.
Copies to: Customer (User)

Doc. No.: E08533-0-SW12501-01-
SWFGD Project
MEMAN-0001
Page: 217 of 217
User: Duyen Hai 3 Generation Power Plant

Site: Tra Vinh province, Vietnem
Boiler Size: 2x 622 MW
Client: ALSTOM ECS
Site： Beijing, China
PO No.: 4400005379
Equipment Name: Gas-Gas Heater
Series No.: Unit 2
Contractual Deadline: ______________________

Date of acceptance: ______________________
To (Client):
Based on the contractual agreement we herewith advise that the ANET supply/ service has been
completed.
Remark:
Stamp and Signature:
Vietnam _______________________
Place, Date
________________________________ ________________________
Alstom Technical Service (Shanghai) Co., LTD ARVOS New Energy Technology (Shanghai)
Co., Ltd.
Copies to: Customer (User)


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PAGE : 1 of 217

DOC. NO. : E08533-0-SW12501-01-

B Version Update 2015-03-13 Annie H Joyce Z Li’an.Z

A First issue July 02.2014 Annie H Joyce Z Li’an.Z

REV. REASON FOR ISSUE DATE PREPARED CHECKED APPROVED

EPC CONTRACTOR CLIENT:

Technical Services (Shanghai) Co., Ltd.

SUPPLIER: DOCUMENT TITLE:

CONTRACT NO.: SURPPLIER DOCUMENT NO.:

Erection Manual: Gas-Gas Heater

Component: Regenerative Gas-Gas Heater

Plant Code: Duyen Hai 3, Vietnam

Type: 2x GCVZB 31.5 / 450

Client: Technical Service (Shanghai) Co., Ltd

Client Doc. No.: E08533-0-SW12501-01-MEMAN-0001

Owner Vietnam Electricity(EVN)

B 2015/03/13 update Annie H Joyce Z

A 2014/06/24 First Issue Annie H Joyce Z

Rev. Date Revision Prepared Verified

1.0 General Arrangement Drawing

DH3 Project – Vietnam

1.0 General Arrangement Drawing

DH3 Project – Vietnam

1.1 General Information

DH3 Project – Vietnam

DH3 Project – Vietnam Page 7 of 217

1.2 Storage Instructions

DH3 Project – Vietnam

Regarding storage requirements, the following categories of parts have to be distinguished:

Regarding storage period we differentiate between the following:

DH3 Project – Vietnam

3 - Storing, preservation and maintenance of preservation

DH3 Project – Vietnam

4 - Storage Area for 1 GGH

The required storage area for GGH parts is approximately:

DH3 Project – Vietnam

1.3 Erection Schedule

1.3.1 Erection Schedule

1.3.2 Hoist Schedule

1.3.3 Allocation of Housing Parts for GGH

DH3 Project – Vietnam

Doc. No.: E08533-0-SW12501-01-MEMAN-0001 Page 13 of 217

Doc. No.: E08533-0-SW12501-01-MEMAN-0001 Page 14 of 217

Housing Cover – Unit 1

DH3 Project – Vietnam

Housing Bottom – Unit 1

DH3 Project – Vietnam

Housing Cover – Unit 2

DH3 Project – Vietnam

Housing Bottom – Unit 2

DH3 Project – Vietnam

1.4 BOM / Parts List, including Weights

BOM List below only shows one unit material information.

DH3 Project – Vietnam

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