Design Calculation F 43120 A B C

Table of Contents
Cover Sheet ................................................................................................................................................................................. 2

Vessel Design Summary: ......................................................................................................................................................... 3
Nozzle Summary: ........................................................................................................................................................................ 5
Nozzle Schedule: ...................................................................................................................................................................... 6
Bill of Material: .................................................................................................................................................................... 8
MDMT Summary:............................................................................................................................................................................. 9
Warnings and Errors: ........................................................................................................................................................... 11
Input Echo: ............................................................................................................................................................................... 12
XY Coordinate Calculations: ............................................................................................................................................ 18
Internal Pressure Calculations: ................................................................................................................................... 19
External Pressure Calculations: ................................................................................................................................... 25
Element and Detail Weights: ............................................................................................................................................ 27
Nozzle Flange MAWP: ............................................................................................................................................................. 30
Natural Frequency Calculation: ..................................................................................................................................... 31
Wind Load Calculation: ....................................................................................................................................................... 32
Earthquake Load Calculation: .......................................................................................................................................... 34
Wind/Earthquake Shear, Bending: ................................................................................................................................... 35
Wind/Earthquake Deflection: ............................................................................................................................................ 36
Longitudinal Stress Constants: ..................................................................................................................................... 37
Longitudinal Allowable Stresses: ................................................................................................................................. 38
Longitudinal Stresses due to: ........................................................................................................................................ 39
Stress due to Combined Loads: ........................................................................................................................................ 41
Center of Gravity Calculation: ..................................................................................................................................... 45
Leg Check, (Operating Case): .......................................................................................................................................... 47
Leg Check, (Filled w/Water): .......................................................................................................................................... 53
Nozzle Calcs.: N4................................................................................................................................................................ 59
Nozzle Calcs.: N2................................................................................................................................................................ 62
Nozzle Calcs.: N6................................................................................................................................................................ 77
Nozzle Calcs.: N1................................................................................................................................................................ 83
Nozzle Calcs.: N3................................................................................................................................................................ 94
Nozzle Calcs.: N5................................................................................................................................................................ 98
Nozzle Calcs.: M1.............................................................................................................................................................. 102
Cover Page 2
F-43120 A/B/C
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Revision # : R0
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2021
Analysis Performed by : SL Client
Job File : ...\2022-05-A-01-F-43120 A-B-C.pvdb
Date of Analysis : May 27,2022 6:30pm
PV Elite 24, January 2022

F-43120 A/B/C 3
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PV Elite 24 Licensee: SL Client
FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Vessel Design Summary: Step: 30 6:30pm May 27,2022
Vessel Design Summary:
ASME Code, Section VIII Division 1, 2021
Diameter Spec : 1800.000 mm ID

Vessel Design Length, Tangent to Tangent 2080.00 mm
Distance of Bottom Tangent above Grade 0.00 mm

Specified Datum Line Distance 0.00 mm
Internal Design Temperature 60 °C

Internal Design Pressure 6.000 kgf/cm²
External Design Temperature 60 °C
Maximum Allowable Working Pressure 6.2711 kgf/cm²

Shop Test Pressure 13.182 kgf/cm²
Field Test Pressure 8.152 kgf/cm²
Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Wind Design Code IS 875 (PART 3) Amd. 1&2 (2020)

Earthquake Design Code IS 1893 RSM Amd. 1&2 (2018)
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-285 C | ... | ... | K02801 | No | No |
Head | SA-285 C | ... | ... | K02801 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle | SA-285 C | ... | ... | K02801 | No | No |
Re-Pad | SA-285 C | ... | ... | K02801 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | Yes | No |
Nozzle Flg | SA-285 C | ... | ... | K02801 | No | No |
Leg Baseplate | SA-285 C | ... | ... | K02801 | No | No |
Leg Bolting | SA-36 | ... | ... | K02600 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (kgf/cm² & mm):
| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
BOTTOM DISH | 6.181 | 0.00 | 8.382 | 1.5000 | No | No |
SHELL | 6.132 | 0.00 | 8.644 | 1.5000 | N/A | No |
TOP DISH | 6.000 | 0.00 | 8.563 | 1.5000 | No | No |
Liquid Level: 1815.00 mm Dens.: 999.542 kg/m³ Sp. Gr.: 1.000
Element Types and Properties:

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Vessel Design Summary: Step: 30 6:30pm May 27,2022
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm | mm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Ellipse | 40.0 | 40.0 | 10.0 | 8.5 | 6.6 | ... | 1.00 | 0.85 |
Cylinder | 2040.0 | 2000.0 | 10.0 | 10.0 | 7.4 | ... | 0.85 | 0.85 |
Ellipse | 2080.0 | 40.0 | 10.0 | 8.5 | 6.4 | ... | 1.00 | 0.85 |
Loads for Foundation/Support Design:
Total Wind Shear on top of all Legs 7246. N

Total Earthquake Shear on top of all Legs 12818. N
Total Wind Moment at top of all Legs 7249. N-m
Total Earthquake Moment at top of all Legs 11417. N-m
Max. Wind Shear on one Leg (top & bottom) 1812. N

Max. Earthq. Shear on one Leg (top & bottom) 3204. N
Max. Wind Moment at base of one Leg 2193. N-m
Max. Earthquake Moment at base of one Leg 3879. N-m
Max. Vertical Load (Wt. + Wind) on one Leg 22078. N
Max. Vertical Load (Wt. + Eq.) on one Leg 24748. N
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Local Stress Analysis Results:
| Analysis | Max Stress | High Stress | Pass |

Description | Type | Ratio | Location | Fail |
------------------------------------------------------------------------------------
N2 | WRC-297 | 0.782 | Shell | Passed |
N1 | WRC-107/537 | 0.631 | n/a | Passed |
Weights:
Fabricated - Bare W/O Removable Internals 2308.1 kg
Shop Test - Fabricated + Water ( Full ) 9124.8 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 2308.1 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 2308.1 kg
Empty - Fab. + Intls. + Details + Wghts. 2308.1 kg
Operating - Empty + Operating Liquid (No CA) 6543.2 kg
Field Test - Empty Weight + Water (Full) 9124.8 kg
PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Nozzle Summary: Step: 28 6:30pm May 27,2022
Nozzle Calculation Summary (kgf/cm² & mm):
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| | | | | | Path | Stresses |
----------------------------------------------------------------------------------------------
N4 | 8.3818 | ... | ... | OK | 4.92 | OK | No Calc[*] |
N2 | 8.6437 | ... | ... | OK | 6.52 | OK | Passed |
N6 | 8.6437 | ... | ... | ... | | OK | Passed |
N1 | 8.5632 | ... | ... | OK | 6.40 | OK | Passed |
N3 | 8.5632 | ... | ... | OK | 4.92 | OK | No Calc[*] |
N5 | 8.5632 | ... | ... | OK | 4.92 | OK | No Calc[*] |
M1 | 6.2711 | ... | ... | ... | | OK | Passed |
----------------------------------------------------------------------------------------------
Nozzle MAWP Summary:

Minimum MAWP Nozzles : 6.2711 Nozzle : M1
Minimum MAWP Shells/Flanges : 6.2711 Element : BOTTOM DISH
Minimum MAPnc Shells/Flanges : 10.332 Element : SHELL
--------------------------------------------------------------
Computed Vessel M.A.W.P. : 6.2711 kgf/cm²
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
Check the Spatial Relationship between the Nozzles:
From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
10 | N4 | 0.000 | 0.000 | 91.700 |
20 | N2 | 215.000 | 0.000 | 298.659 |
20 | N6 | 240.000 | 180.000 | 411.435 |
30 | N1 | 0.000 | 0.000 | 298.659 |
30 | N3 | 0.000 | 45.000 | 91.700 |
30 | N5 | 0.000 | 90.000 | 91.700 |
30 | M1 | 0.000 | 270.000 | 700.000 |
The nozzle spacing is computed by the following:
= sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected!

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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Nozzle Schedule: Step: 27 6:30pm May 27,2022
Nozzle Schedule:
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | mm| mm| mm | mm| |
---------------------------------------------------------------------------------------------
M1 | 508 mm|Actual |SlipO| 508.0| 10.000| 680.00 | 10.00 | 17| 150|
N1 | 150 mm| 80 |SlipO| 168.3| 10.973| 270.00 | 10.00 | 35| 150|
N2 | 150 mm| 80 |SlipO| 168.3| 10.973| 270.00 | 10.00 | 16| 150|
N3 | 50 mm| 160 |SlipO| 60.3| 8.738| ... | ... | 16| 150|
N4 | 50 mm| 160 |SlipO| 60.3| 8.738| ... | ... | 15| 150|
N5 | 50 mm| 160 |SlipO| 60.3| 8.738| ... | ... | 16| 150|
N6 | 200 mm| 40 |SlipO| 219.1| 8.179| 320.00 | 10.00 | 16| 150|
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
M1 | SA-285 C | 8.500 | 10.000 | 8.000 | 10.000 | ... |
N1 | SA-106 B | 8.500 | 10.000 | 8.000 | 10.000 | ... |
N2 | SA-106 B | 10.000 | 10.000 | 8.000 | 10.000 | ... |
N3 | SA-106 B | 8.500 | 8.000 | ... | ... | ... |
N4 | SA-106 B | 8.500 | 8.000 | ... | ... | ... |
N5 | SA-106 B | 8.500 | 8.000 | ... | ... | ... |
N6 | SA-106 B | 10.000 | 10.000 | 8.000 | 10.000 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
M1 | ... | 270.0 | 150.00 | 0.00 | TOP DISH |
N1 | ... | 0.0 | 150.00 | 200.00 | TOP DISH |
N2 | 215.000 | 0.0 | 150.00 | 0.00 | SHELL |
N3 | ... | 45.0 | 150.00 | 0.00 | TOP DISH |
N4 | ... | 0.0 | 150.00 | 0.00 | BOTTOM DISH |
N5 | ... | 90.0 | 150.00 | 0.00 | TOP DISH |
N6 | 240.000 | 180.0 | 150.00 | 0.00 | SHELL |
Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:
Nozzle to Flange Fillet Weld Leg dimension [xmin]:

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Nozzle Schedule: Step: 27 6:30pm May 27,2022
= min( 1.4 * tn, Hub Thickness )
The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.
Nominal or Actual | Schd | Flg | Noz. | Wall | Hub | Throat | xmin |

Description Size | or FVC | Type | O/Dia | Thk | Thk | Thk | Thk |
| Type | | mm | mm | mm | mm | mm |
---------------------------------------------------------------------------------------------
M1 508 mm | Actua |SlipOn| 508.0 | 8.5 | 22.9 | 8.3 | 11.9 |
N1 150 mm | 80 |SlipOn| 168.3 | 9.5 | 9.9 | 6.9 | 9.9 |
N2 150 mm | 80 |SlipOn| 168.3 | 9.5 | 9.9 | 6.9 | 9.9 |
N3 50 mm | 160 |SlipOn| 60.3 | 7.2 | 7.9 | 5.5 | 7.9 |
N4 50 mm | 160 |SlipOn| 60.3 | 7.2 | 7.9 | 5.5 | 7.9 |
N5 50 mm | 160 |SlipOn| 60.3 | 7.2 | 7.9 | 5.5 | 7.9 |
N6 200 mm | 40 |SlipOn| 219.1 | 6.7 | 10.3 | 6.5 | 9.4 |

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Bill of Material: Step: 26 6:30pm May 27,2022
Bill of Materials:
QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
2 | ELLIPTICAL HEAD: 2.0 X 1, 10.0mm THK X 1800.0mm ID X 40.0mm | SA-285 C |
-------------------------------------------------------------------------------------------
1 | CYLINDER: 10.0mm THK X 1800.0mm ID X 2000.0mm | SA-285 C |
-------------------------------------------------------------------------------------------
4 | LEGS, SHAPE: PIPE 1210.0mm | ... |
-------------------------------------------------------------------------------------------
4 | BASEPLATES: 400.0mm X 400.0mm X 20.0mm | SA-285 C |
-------------------------------------------------------------------------------------------
16 | BASEPLATE BOLTS: 20.0mm | SA-36 |
-------------------------------------------------------------------------------------------
4 | LEG RE-PADS: 250.000mm X 250.000mm X 10.000mm | SA-285 C |
-------------------------------------------------------------------------------------------
1 | CLASS 150 GR 1.1,200.0mm BLIND FLANGE(S) | SA-105 |
-------------------------------------------------------------------------------------------
1 | CLASS 150 GR 1.1,508.0mm BLIND FLANGE(S) | SA-285 C |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

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MDMT Summary: Step: 29 6:30pm May 27,2022
Minimum Design Metal Temperature Results Summary (°C):
Curve Basic Reduced UG-20(f) Thickness

Gov E* PWHT
Description MDMT MDMT MDMT ratio
Thk reqd
Notes mm
-----------------------------------------------------------------------------------
BOTTOM DISH [10] A -8 -21 -29 0.753 8.500 1.00 No
BOTTOM DISH [7] A -8 -29 -29 0.624 10.000 1.00 No
SHELL [8] A -8 -29 -29 0.619 10.000 0.85 No
TOP DISH [10] A -8 -23 -29 0.732 8.500 1.00 No
TOP DISH [7] A -8 -30 -29 0.606 10.000 1.00 No
N4 [1] A -29 -104 0.025 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N2 [1] A -8 -31 -29 0.591 10.000 1.00 No
N6 [1] A -8 -31 -29 0.591 10.000 1.00 No
N1 [1] A -8 -29 -29 0.631 8.500 1.00 No
N3 [1] A -29 -104 0.024 7.645 1.00 No
N5 [1] A -29 -104 0.024 7.645 1.00 No
M1 [1] A -8 -29 -29 0.701 8.500 1.00 No
Nozzle Flg [5] A -18 -104
-----------------------------------------------------------------------------------
Warmest MDMT: -8 -21
Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
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MDMT Summary: Step: 29 6:30pm May 27,2022
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Warnings and Errors: Step: 0 6:30pm May 27,2022
Class From To : Basic Element Checks.

--------------------------------------------------------------------------
Class From To: Check of Additional Element Data

--------------------------------------------------------------------------
There were no geometry errors or warnings.
PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

F-43120 A/B/C 12
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Input Echo: Step: 1 6:30pm May 27,2022
Units used in this Analysis (Kgf_cm2.fill-):
Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 304.8000 mm
Force Pounds 4.4480 N
Mass Pounds 0.4536 kg
Area sq. inches 6.4516 cm²
Moment ft. lbs. 1.3563 N-m
Stress lbs./sq.in. 0.0703 kgf/cm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0703 kgf/cm²
Elast. Modulus lbs./sq.in. 0.0703 kgf/cm²
Pipe Density lbs./cu.in. 0.0277 kg/cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg/cm³
Fluid Density lbs./cu.ft. 16.0183 kg/m³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kgf/cm²
Inertia in.**4 41.6231 cm**4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8824 kgf/m²
Elevation Feet 0.3048 m
Volume in.**3 16.3871 cm³
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm
PV Elite Vessel Analysis Program: Input Data
F-43120 A/B/C
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Design Internal Pressure (for Hydrotest) 6 kgf/cm²

Design Internal Temperature 60.0 °C
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature 0.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) N
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Shop Pressure Test:

Type of Pressure Test UG-99(c)
Pressure Test Position Vertical
Test Performed in Corroded Condition No
Field Pressure Test:

Type of Pressure Test UG-99(b)
Pressure Test Position Vertical
Test Performed in Corroded Condition No
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
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Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code IS 875 (PART 3):2015-2020

Basic Wind Speed for IS-875 158.4 km/hr
Wind Zone Number 4
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.15
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS 1893-RSM

Importance Factor for IS-1893 1.500
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Consider Vertical Acceleration Yes
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
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Using Metric Material Databases, ASME II D Yes

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description BOTTOM DISH
Distance "FROM" to "TO" 40 mm
Inside Diameter 1800 mm
Element Thickness 8.5 mm
Internal Corrosion Allowance 1.5 mm
Nominal Thickness 10 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 6 kgf/cm²
Design Temperature Internal Pressure 60 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 60 °C
Effective Diameter Multiplier 1.2
Material Name SA-285 C
Allowable Stress, Ambient 1101.2 kgf/cm²
Allowable Stress, Operating 1101.2 kgf/cm²
Allowable Stress, Hydrotest 1431.6 kgf/cm²
Material Density 0.00775 kg/cm³
P Number Thickness 32.004 mm
Yield Stress, Operating 2012.8 kgf/cm²
UCS-66 Chart Curve Designation A
External Pressure Chart Name CS-2
UNS Number K02801
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.0
Weld is pre-Heated No

Detail Type Liquid
Detail ID Liquid: 10
Dist. from "FROM" Node / Offset dist -450 mm
Height/Length of Liquid 490 mm
Liquid Density 999.54 kg/m³

Detail Type Nozzle
Detail ID N4
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
--------------------------------------------------------------------
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Element To Node 30
Element Type Cylinder ! Atype
Description SHELL
Element Thickness 10 mm

Detail Type Liquid
Detail ID Liquid 20
Height/Length of Liquid 1325 mm
Liquid Density 999.54 kg/m³

Detail Type Nozzle
Detail ID N2
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 0.0

Detail Type Nozzle
Detail ID N6
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) Y

Detail Type Leg
Detail ID LEGS
Diameter at Leg Centerline 1560 mm
Leg Orientation 3
Number of Legs 4
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--------------------------------------------------------------------

Element To Node 40
Element Type Elliptical
Description TOP DISH
Element Thickness 8.5 mm
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID N1
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 0.0

Detail Type Nozzle
Detail ID N3
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 45.0

Detail Type Nozzle
Detail ID N5
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 90.0
F-43120 A/B/C 17
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Detail Type Nozzle
Detail ID M1
Nozzle Schedule None
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) Y
Nozzle Matl SA-285 C

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XY Coordinate Calculations: Step: 2 6:30pm May 27,2022
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
----------------------------------------------------------------------
BOTTOM DISH| ... | 40 | ... | 40 |
SHELL| ... | 2040 | ... | 2000 |
TOP DISH| ... | 2080 | ... | 40 |
----------------------------------------------------------------------
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

F-43120 A/B/C 19
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Internal Pressure Calculations: Step: 3 6:30pm May 27,2022
Internal Pressure Results Summary:
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
----------------------------------------------------------------------------------
BOTTOM DISH| 6.1814 | 10 | 1.5 | 1800 | 1101.2 |
SHELL| 6.1324 | 10 | 1.5 | 1800 | 936.05 |
TOP DISH| 6 | 10 | 1.5 | 1800 | 1101.2 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------------
BOTTOM DISH| 6 | 8.3818 | 10.391 | 8.5 | 6.55191 |
SHELL| 6 | 8.6437 | 10.332 | 10 | 7.4294 |
TOP DISH| 6 | 8.5632 | 10.391 | 8.5 | 6.40356 |
----------------------------------------------------------------------------------
Minimum 6.2711 10.332
MAWP: 6.2711 kgf/cm², limited by: Nozzle Reinforcement.
Elements Suitable for Design Internal Pressure.
Internal Pressure Calculation Results:
Elliptical Head From 10 To 20 SA-285 C , UCS-66 Crv. A at 60 °C
BOTTOM DISH
Longitudinal Joint: User Defined
Material UNS Number: K02801
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (6.1814*1803*0.9978)/(2*1101.2*1-0.2*6.1814)
= 5.0519 + 1.5000 = 6.5519 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.181 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1101.2*1*7)/(0.9978*1803+0.2*7)
= 8.5632 - 0.1814 = 8.3818 kgf/cm²
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1101.2*1*8.5)/(1*1800+0.2*8.5)
= 10.391 kgf/cm²
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
F-43120 A/B/C 20
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
= (6.1814*(0.9978*1803+0.2*7))/(2*1*7)
= 794.935 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (6.1814*901.5)/(1101.2*1-0.6*6.1814)+1.5
= 6.577 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1101.2 * 1 * 8.5 )/(901.5 + 0.6 * 8.5 )
= 10.325 - 0.1364 = 10.188 kgf/cm²
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 +( 1803/( 2 * 451.5 ))2)/6
= 0.997787
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.412 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 8.5, tr = 5.2736, c = 1.5 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.7534, Temp. Reduction = 14 °C
Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -21 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
MDMT Calculations in the Head Straight Flange:
Govrn. thk, tg = 10, tr = 5.3009, c = 1.5 mm, E✱ = 1


Cylindrical Shell From 20 To 30 SA-285 C , UCS-66 Crv. A at 60 °C
SHELL

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6.1324*901.5)/(1101.2*0.85-0.6*6.1324)
= 5.9294 + 1.5000 = 7.4294 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1101.2*0.85*8.5)/(901.5+0.6*8.5)
= 8.7761 - 0.1324 = 8.6437 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
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= (1101.2*0.85*10)/(900+0.6*10)
= 10.332 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (6.1324*(901.5+0.6*8.5))/(0.85*8.5)
= 769.505 kgf/cm²
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.552 %
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 10, tr = 6.1926, c = 1.5 mm, E✱ = 0.85


Elliptical Head From 30 To 40 SA-285 C , UCS-66 Crv. A at 60 °C
TOP DISH

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (6*1803*0.9978)/(2*1101.2*1-0.2*6)
= 4.9036 + 1.5000 = 6.4036 mm

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1101.2*1*7)/(0.9978*1803+0.2*7)
= 8.5632 kgf/cm²

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1101.2*1*8.5)/(1*1800+0.2*8.5)
= 10.391 kgf/cm²

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (6*(0.9978*1803+0.2*7))/(2*1*7)
= 771.604 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (6*901.5)/(1101.2*1-0.6*6)+1.5
= 6.428 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1101.2 * 1 * 8.5 )/(901.5 + 0.6 * 8.5 )
= 10.325 kgf/cm²
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 +( 1803/( 2 * 451.5 ))2)/6
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= 0.997787
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.412 %
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 8.152 kgf/cm²

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 7.800 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 13.182 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 6.898 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 8.580 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 6.271 kgf/cm²
Vertical Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm²):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
BOTTOM DISH | 1428.6 | 1431.6 | 0.998 | 13.48 |
SHELL | 1431.6 | 1431.6 | 1.000 | 13.43 |
TOP DISH | 1402.3 | 1431.6 | 0.980 | 13.23 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (kgf/cm²):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N4 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N2 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N2 | Pad | 1101.24 | 1101.24 | 1.000 |
N6 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N6 | Pad | 1101.24 | 1101.24 | 1.000 |
N1 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N1 | Pad | 1101.24 | 1101.24 | 1.000 |
F-43120 A/B/C 23
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N3 | Nozzle | 1203.20 | 1203.20 | 1.000 |

N5 | Nozzle | 1203.20 | 1203.20 | 1.000 |
M1 | Nozzle | 1101.24 | 1101.24 | 1.000 |
M1 | Pad | 1101.24 | 1101.24 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kgf/cm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
BOTTOM DISH | 1101.24 | 1101.24 | 1.000 |
SHELL | 1101.24 | 1101.24 | 1.000 |
TOP DISH | 1101.24 | 1101.24 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):

------------------------------------------------------------------------
N4 | 41.14 | 1564.16 | 0.026 |
N2 | 97.49 | 1564.16 | 0.062 |
N6 | 174.25 | 1564.16 | 0.111 |
N1 | 96.16 | 1564.16 | 0.061 |
N3 | 40.38 | 1564.16 | 0.026 |
N5 | 40.38 | 1564.16 | 0.026 |
M1 | 330.78 | 1431.61 | 0.231 |
------------------------------------------------------------------------
Elements Suitable for Test Pressure.
Field Test Pressure Calculations:
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 8.152 kgf/cm²

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 7.800 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 13.182 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 6.898 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 8.580 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 6.271 kgf/cm²
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 6.2711 * 1
= 8.152 kgf/cm²
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm²):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
BOTTOM DISH | 895.6 | 1431.6 | 0.626 | 8.45 |
SHELL | 895.5 | 1431.6 | 0.626 | 8.40 |
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TOP DISH | 869.2 | 1431.6 | 0.607 | 8.20 |

------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (kgf/cm²):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N4 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N2 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N2 | Pad | 1101.24 | 1101.24 | 1.000 |
N6 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N6 | Pad | 1101.24 | 1101.24 | 1.000 |
N1 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N1 | Pad | 1101.24 | 1101.24 | 1.000 |
N3 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N5 | Nozzle | 1203.20 | 1203.20 | 1.000 |
M1 | Nozzle | 1101.24 | 1101.24 | 1.000 |
M1 | Pad | 1101.24 | 1101.24 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kgf/cm²):

------------------------------------------------------------------------
BOTTOM DISH | 1101.24 | 1101.24 | 1.000 |
SHELL | 1101.24 | 1101.24 | 1.000 |
TOP DISH | 1101.24 | 1101.24 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):

------------------------------------------------------------------------
N4 | 25.79 | 1564.16 | 0.016 |
N2 | 60.93 | 1564.16 | 0.039 |
N6 | 108.90 | 1564.16 | 0.070 |
N1 | 59.61 | 1564.16 | 0.038 |
N3 | 25.03 | 1564.16 | 0.016 |
N5 | 25.03 | 1564.16 | 0.016 |
M1 | 205.04 | 1431.61 | 0.143 |
------------------------------------------------------------------------
Elements Suitable for Test Pressure.

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External Pressure Calculations: Step: 4 6:30pm May 27,2022
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| No Calc | 1817 | 7 | 0.00053507 | 545.478 |
20| 30| 2380 | 1820 | 8.5 | 0.00032274 | 329.021 |
30| 40| No Calc | 1817 | 7 | 0.00053507 | 545.478 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 8.5 | No Calc | ... | 2.335 |
20| 30| 10 | No Calc | ... | 2.0488 |
30| 40| 8.5 | No Calc | ... | 2.335 |
-----------------------------------------------------------------------
Minimum 2.0488
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm | mm | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 2380 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 60 °C
BOTTOM DISH
Elastic Modulus from Chart: CS-2 at 60 °C: 2038903 kgf/cm²
| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
7.000 | 1817.00 | 259.57 | 0.0005351 | 545.48 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 545.48/(0.9 *259.57 ) = 2.335 kgf/cm²
-----------------------------------------------------------------------------------------------
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 60 °C
SHELL
F-43120 A/B/C 26
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External Pressure Calculations: Step: 4 6:30pm May 27,2022
| |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
8.500 | 1820.00 | 2380.00 | 214.12 | 1.3077 | 0.0003227 | 329.02 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*329.02 )/(3*214.12 ) = 2.0488 kgf/cm²
| |
Results for Maximum Stiffened Length | Slen |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
8.500 | 1820.00 | 2380.00 | 214.12 | 1.3077 | 0.0003227 | 329.02 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*329.02 )/(3*214.12 ) = 2.0488 kgf/cm²
-----------------------------------------------------------------------------------------------
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 60 °C
TOP DISH
| |
------------------------------------------------------------------------------------
Tca | Outer Dia | Do/t | Factor A | Factor B |
7.000 | 1817.00 | 259.57 | 0.0005351 | 545.48 |
------------------------------------------------------------------------------------
MAEP = B/(K0*Do/t) = 545.48/(0.9 *259.57 ) = 2.335 kgf/cm²
-----------------------------------------------------------------------------------------------

F-43120 A/B/C 27
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Element and Detail Weights: Step: 5 6:30pm May 27,2022
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 321.521 | 865195 | 273.293 | 869358 | 16.076 |
20| 30| 881.408 | 5089380 | 749.818 | 5106359 | 44.0704 |
30| 40| 321.521 | 865195 | 273.293 | 869358 | 16.076 |
---------------------------------------------------------------------------
Total | 1524 | 6819769.50 | 1296 | 6845075.00 | 76 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, | Z Offset |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kg | mm | mm | mm |
---------------------------------------------------------------
10|Liqd| 864.807 | ... | -225 | ... | Liquid: 10
10|Nozl| 5.32288 | ... | -560.756 | ... | N4
20|Liqd| 3370.2 | ... | 662.5 | ... | Liquid 20
20|Nozl| 23.1598 | ... | 175 | -975.006 | N2
20|Nozl| 52.4769 | ... | 200 | 975.006 | N6
20|Legs| 318.864 | ... | -605 | ... | LEGS
30|Nozl| 31.9192 | ... | 460.756 | ... | N1
30|Nozl| 5.32288 | 353.553 | 484.922 | -353.553 | N3
30|Nozl| 5.32288 | 500 | 484.922 | ... | N5
30|Nozl| 265.082 | -500 | 484.922 | ... | M1
---------------------------------------------------------------
Total Weight of Each Detail Type:
Liquid 4235.0
Nozzles 388.6
Legs 318.9
-------------------------------------------
Sum of the Detail Weights 4942.5 kg
Weight Summation Results: (kg)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 1600.7 | 1600.7 | 1600.7 | 1600.7 | 1600.7 | 1600.7 |
Nozzles | 388.6 | 388.6 | 388.6 | 388.6 | 388.6 | 388.6 |
Legs | 318.9 | 318.9 | 318.9 | 318.9 | 318.9 | 318.9 |
Ope. Liquid | ... | ... | ... | ... | ... | 4235.0 |
Test Liquid | ... | 6816.7 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 2308.1 | 9124.8 | 2308.1 | 2308.1 | 2308.1 | 6543.2 |
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 2308.1 kg

F-43120 A/B/C 28
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Shop Test Wt. - Fabricated Weight + Water ( Full ) 9124.8 kg

Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 2308.1 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 2308.1 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 2308.1 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 6543.2 kg
Field Test Wt. - Empty Weight + Water (Full) 9124.8 kg
Weights used in Vortex Shedding Calculations:
Mass of the Upper 1/3 of the Vertical Vessel (operating) 851.8 kg

Mass of the Upper 1/3 of the Vertical Vessel (filled w/water) 3177.3 kg
Mass of the Upper 1/3 of the Vertical Vessel (empty) 947.6 kg
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 38193 |
20| 30| 114354 |
30| 40| 38193 |
----------------------------
Total 190740.000 cm²
Element and Detail Weights:
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg | kg | kg | N-m | kg |
---------------------------------------------------------------------------
10| 20| 342.92 | 1207.73 | 1207.73 | ... | 342.92 |
20|Legs| ... | ... | ... | ... | ... |
Legs| 30| 1001.11 | 4371.32 | 6088.21 | ... | 1001.11 |
30| 40| 645.243 | 645.243 | 1510.05 | 1255.67 | 645.243 |
---------------------------------------------------------------------------
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg | kg | kg |
-------------------------------------------------------
10| 20| ... | ... | ... |
20|Legs| -342.92 | -1207.73 | -1207.73 |
Legs| 30| 1646.36 | 5016.56 | 7598.26 |
30| 40| 645.243 | 645.243 | 1510.05 |
-------------------------------------------------------
The cumulative operating weights no liquid in the column above are the cumulative operating
weights minus the operating liquid weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | N-m | N-m | N-m |
-------------------------------------------------
10| 20| ... | ... | ... |
20|Legs| ... | ... | ... |
F-43120 A/B/C 29
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Legs| 30| 1255.67 | 1255.67 | 1255.67 |

30| 40| 1255.67 | 1255.67 | 1255.67 |
-------------------------------------------------

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Nozzle Flange MAWP: Step: 6 6:30pm May 27,2022
Nozzle Flange MAWP Results: (kgf/cm² & °C)
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press |UG-44(b)| 50% | DNV |
------------------------------------------------------------------------------------------------
N4 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N2 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N6 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N1 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N3 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N5 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
M1 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 19.273 | 19.987 kgf/cm² [for Core Element s] | ... | ... | ... |
Pressure Ratings are per ASME B16.5 2017 Metric Edition
Warning:
There are nozzles in this model, but no flange MAWPs were de-rated. Be
sure this is what you intended. There is a check box in the nozzle dialog
that instructs PV Elite to perform the de-rating for each nozzle flange.
See ASME VIII-1, UG-44(b) for more information.

F-43120 A/B/C 31
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Natural Frequency Calculation: Step: 7 6:30pm May 27,2022
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 47.1134 Hz.
The Natural Frequency for the Vessel (Ope...) is 29.1844 Hz.
The Natural Frequency for the Vessel (Filled) is 23.5725 Hz.

F-43120 A/B/C 32
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Wind Load Calculation: Step: 8 6:30pm May 27,2022
Wind Load Calculation Results:
Wind Load Calculations per India Std. IS 875 (PART 3):2015, Amd. 1&2 (2020):
Input Values:
Wind Design Code IS 875 (PART 3):2015-2020

Basic Wind Speed for IS-875 158.4 km/hr
Wind Zone Number 4
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.15
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Use Gust Response Factor (Dynamic Analysis) No
Calculated Values:
Vessel Height to Diameter ratio: 1.395
Checking the requirement for dynamic effect of wind (9.1):
Vessel Operating Natural Frequency: 29.184 Hz
Note: Vessel Natural frequency is >= 1 Hz.
Note: Vessel height to diameter ratio (1.395) is <= 5.
Note: Dynamic wind analysis is not required.
Design Wind Speed [Vz]:

= Basic Wind Speed * k1 * k2,1 * k3 * k4 (for the 1st element)
= 43.997 * 1 * 1.05 * 1 * 1.15
= 53.127 meters/s
Design Wind Pressure per 4.5.2 [pd]:

= max( 0.7 * pz, Kd * Ka * Kc * 0.6 * Vz²)
= max( 0.7 * 1693.5, 1 * 1 * 1 * 0.6 * 53.127²)
= 1693.5 N/m²
Element Wind Load (operating condition):

= Wind Area * Cf * pd
= 0.8724 * 0.7 * 1693.5
= 1034.2 N
From Height k1 k2 k3 Vz Cf
m m/sec
------------------------------------------------------------
10 0.29 1.0000 1.0500 1.0000 53.13 0.7000
20 1.49 1.0000 1.0500 1.0000 53.13 0.7000
30 2.70 1.0000 1.0500 1.0000 53.13 0.7000
Wind Vibration Calculations

F-43120 A/B/C 33
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Wind Load Calculation: Step: 8 6:30pm May 27,2022
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average outer insulated diameter of vessel, mm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average outer insulated of top half of vessel, mm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure mm
Lc - Total length of conical section(s) of vessel, mm
tb - Uncorroded plate thickness at bottom of vessel, mm
V30 - Design Wind Speed provided by user, km/hr
Vc - Critical wind velocity, km/hr
Vw - Maximum wind speed at top of structure, km/hr
W - Total corroded weight of structure, N
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N
Z - Maximum amplitude of vibration at top of vessel, mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.31416E-05(High); 0.31416E-05 < 0.39270E-05(Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

:: Total Cone Length / Total Length < 0.5
:: 0/2080 = 0
:: [ D / L² ] * 104 < 8 (English Units, ft.)

:: [ 5.9707/6.8241² ] * 104 = 1282.1 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.39270E-05 no chance. [Vp]:

= W / ( L * Dr²)
= 61815/( 2080 * 1819.9² )
= 0.89731E-05
Since Vp is > 0.39270E-05 no further vibration analysis is required !
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | cm² | kgf/m² | N |
----------------------------------------------------------------------------
10| 20| 285.36 | 2180.4 | 8723.89 | 172.756 | 1034.15 |
20| 30| 1490 | 2184 | 43680 | 172.756 | 5177.94 |
30| 40| 2703.14 | 2180.4 | 8723.89 | 172.756 | 1034.15 |
----------------------------------------------------------------------------

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Earthquake Load Calculation: Step: 9 6:30pm May 27,2022
Earthquake Load Calculation Results:
Seismic Analysis Results per IS 1893 (Part 4): 2015 + 2018 Amendment 2
Importance Factor as Entered by User I 1.5000

Zone Number 3
Soil Type Soft Soil

Response reduction factor (Force factor) R 2.0000
Time Period of Vibration ( program or user ) 0.0343 Seconds
Value of Sa/g from Annex B 2.5000
Percent Damping 2.0 %
Considering MCE for load determination No
Horizontal Seismic Coefficient per 7.3.2 [Ah]:

= ( Z / 2 ) ( Sa / g * DampVal ) / ( R / I )
= ( 0.16/2 )( 2.5 * 1.4 )/( 1.3333 )
= 0.210
Earthquake Element Load, for the first Element:

= Earthquake Weight * Ah * Scalar
= 11843 * 0.21 * 1
= 2487.1 N
Vertical load per 7.4:

= 2/3 * Ah * W * Scalar
= 2/3 * 0.21 * 61036 * 1
= 8545.1 N
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load | Vertical Load |
| | mm | N | N | N | N |
------------------------------------------------------------------------------
10| 20| 20 | 11843.2 | 2487.07 | 706.173 | -1658.04 |
20|Legs| 40 | ... | ... | ... | -1658.04 |
Legs| 30| 1040 | 42865.9 | 9001.83 | 2061.59 | 6887.05 |
30| 40| 2060 | 6327.37 | 1328.75 | 1328.75 | 885.831 |
------------------------------------------------------------------------------

F-43120 A/B/C 35
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Wind/Earthquake Shear, Bending: Step: 10 6:30pm May 27,2022
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm | N | N | N-m | N-m |
---------------------------------------------------------------------------
10| 20| 213.14 | ... | ... | ... | ... |
20|Legs| ... | 1034.15 | 2487.07 | 220.508 | 530.307 |
Legs| 30| 1000 | 7246.25 | 12817.6 | 7249.18 | 11417.1 |
30| 40| 2213.14 | 1034.15 | 1328.75 | 220.508 | 283.324 |
---------------------------------------------------------------------------
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.
Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

F-43120 A/B/C 36
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Wind/Earthquake Deflection: Step: 11 6:30pm May 27,2022
Wind and Earthquake Deflection Calculations:
The following table is for Earthquake Deflection; Operating Case.
Earthquake Load Deflection:
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Shear | Deflection | Deflection | Rotation |
| | N | mm | mm | |
---------------------------------------------------------------------
10| 20| ... | 0.55204 | 0.55204 | 0.00068434 |
20|Legs| 2487.07 | 0.55204 | 0.55204 | 0.00068434 |
Legs| 30| 12817.6 | 0.55336 | 0.55593 | 0.00068706 |
30| 40| 1328.75 | 0.55599 | 0.55604 | 0.00068706 |
---------------------------------------------------------------------
Allowable deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)

Allowable deflection : 10.400 Actual deflection : 0.556 mm
The following table is for Wind Deflection; Operating Case.
Wind Load Deflection:
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Shear | Deflection | Deflection | Rotation |
| | N | mm | mm | |
---------------------------------------------------------------------
10| 20| ... | 0.31208 | 0.31208 | 0.00038688 |
20|Legs| 1034.15 | 0.31208 | 0.31208 | 0.00038688 |
Legs| 30| 7246.25 | 0.31288 | 0.31445 | 0.00038855 |
30| 40| 1034.15 | 0.31448 | 0.31452 | 0.00038855 |
---------------------------------------------------------------------
Critical Wind Velocity for Tower Vibration:
| | 1st Crit. | 2nd Crit. |

From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
-------------------------------------
10| 20| 1142.32 | 7139.5 |
20| 30| 1144.21 | 7151.29 |
30| 40| 1142.32 | 7139.5 |
-------------------------------------
Allowable deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)

Allowable deflection : 10.400 Actual deflection : 0.315 mm

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Longitudinal Stress Constants: Step: 12 6:30pm May 27,2022
Longitudinal Stress Constants:
| | Metal Area | Metal Area | Section Modulus | Section Modulus |

From| To | New | Corroded | New | Corroded |
| | cm² | cm² | mm³ | mm³ |
---------------------------------------------------------------------------------
10| 20| 482.931 | 398.038 | 21732864 | 17942080 |
20| 30| 568.626 | 483.732 | 25589752 | 21805218 |
30| 40| 482.931 | 398.038 | 21732864 | 17942080 |
---------------------------------------------------------------------------------

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Longitudinal Allowable Stresses: Step: 13 6:30pm May 27,2022
Longitudinal Allowable Stresses:
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
-------------------------------------------------------------------
10| 20| 936.05 | 1216.87 | -857.923 | -917.392 |
20|Legs| 936.05 | 1216.87 | -916.905 | -963.204 |
Legs| 30| 936.05 | 1216.87 | -916.905 | -963.204 |
30| 40| 936.05 | 1216.87 | -857.923 | -917.392 |
-------------------------------------------------------------------

F-43120 A/B/C 39
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Longitudinal Stresses due to: Step: 14 6:30pm May 27,2022
Longitudinal Stress Report
Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Pressure Stresses due to:
| | Longitudinal Stress | Longitudinal Stress |Longitudinal Stress |

From| To | Internal Pressure | External Pressure | Hydrotest Pressure |
| | kgf/cm² | kgf/cm² | kgf/cm² |
----------------------------------------------------------------------------
10| 20| 385.157 | ... | 429.972 |
20| 30| 316.976 | ... | 365.232 |
30| 40| 385.157 | ... | 429.972 |
----------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads for these Conditions:
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20|Legs| 0.7089 | 2.49669 | 2.12394 | ... | ... |
Legs| 30| -3.40345 | -3.40345 | -2.89533 | 0.587 | 0.587 |
30| 40| -1.62106 | -1.62106 | -1.3361 | 0.71339 | 0.71339 |
---------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
| | Wght. Str. | Bend. Str. | Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind | Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
-------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20|Legs| ... | 0.10308 | 0.24791 | 0.028987 | ... |
Legs| 30| 0.50019 | 3.38886 | 5.33727 | 0.95293 | ... |
30| 40| 0.58896 | 0.12528 | 0.16097 | 0.034131 | ... |
-------------------------------------------------------------------------------
Longitudinal Stresses due to these Conditions:
| | Vortex Shedding | Vortex Shedding | Vortex Shedding | Earthquake |

From| To | Operating Case | Empty Case | Test Case | Empty Case |
------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20|Legs| ... | ... | ... | 0.070391 |
Legs| 30| ... | ... | ... | 2.26904 |
30| 40| ... | ... | ... | 0.16097 |
------------------------------------------------------------------------------
Longitudinal Stresses due to Applied Axial Forces:
| | Longitudinal Stress | Longitudinal Stress |

From| To | Y Forces Wind | Y Forces Seismic |
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Longitudinal Stresses due to: Step: 14 6:30pm May 27,2022
| | kgf/cm² | kgf/cm² |
-------------------------------------------------------
10| 20| ... | -0.42479 |
20|Legs| ... | -0.34954 |
Legs| 30| ... | 1.45188 |
30| 40| ... | 0.22695 |
-------------------------------------------------------
Longitudinal Stresses due to User Forces and Moments:
| |Wind For/Mom | Earthquake For/Mom | Wind For/Mom | Earthquake For/Mom |

From| To | Corroded | Corroded | No Corrosion | No Corrosion |
-----------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20|Legs| ... | ... | ... | ... |
Legs| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
-----------------------------------------------------------------------------------
Bending Stresses due to Blast Load:
| | Bending |
From| To | Stress |
| | kgf/cm² |
------------------------
10| 20| ... |
20|Legs| ... |
Legs| 30| ... |
30| 40| ... |
------------------------

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Stress due to Combined Loads: Step: 15 6:30pm May 27,2022
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
BL = Bending Stress due to Blast Loads, Corroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding stress comprising
those components that did not contribute to that type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 0.00 936.05 0.00 857.92 0.0000 0.0000
20 0.81 936.05 916.91 0.0009
20 0.57 936.05 -7.38 916.91 0.0006 0.0080
30 936.05 -2.46 857.92 0.0029
Analysis of Load Case 2 : NP+EW+EE+FS+BS

--------------------------------------------------------------------------
10 936.05 -0.42 857.92 0.0005
20 0.43 936.05 916.91 0.0005
20 0.90 936.05 -4.81 916.91 0.0010 0.0052
30 936.05 -2.27 857.92 0.0026
F-43120 A/B/C 42
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Analysis of Load Case 3 : NP+OW+WI+FW+BW

--------------------------------------------------------------------------
10 0.00 936.05 0.00 857.92 0.0000 0.0000
20 2.60 936.05 916.91 0.0028
20 0.57 936.05 -7.38 916.91 0.0006 0.0080
30 936.05 -2.46 857.92 0.0029
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

--------------------------------------------------------------------------
10 936.05 -0.42 857.92 0.0005
20 2.40 936.05 916.91 0.0026
20 3.97 936.05 -7.88 916.91 0.0042 0.0086
30 936.05 -2.27 857.92 0.0026
Analysis of Load Case 5 : NP+HW+HI

--------------------------------------------------------------------------
10 0.00 1216.87 0.00 917.39 0.0000 0.0000
20 2.15 1216.87 963.20 0.0018
20 1216.87 -4.35 963.20 0.0045
30 1216.87 -1.96 917.39 0.0021
Analysis of Load Case 6 : NP+HW+HE

--------------------------------------------------------------------------
10 0.00 1216.87 0.00 917.39 0.0000 0.0000
20 2.12 1216.87 963.20 0.0017
20 1216.87 -3.40 963.20 0.0035
30 1216.87 -1.93 917.39 0.0021
Analysis of Load Case 7 : IP+OW+WI+FW+BW

--------------------------------------------------------------------------
10 385.16 936.05 857.92 0.4115
20 319.58 936.05 916.91 0.3414
20 317.55 936.05 916.91 0.3392
30 384.37 936.05 857.92 0.4106
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

--------------------------------------------------------------------------
10 384.73 936.05 857.92 0.4110
20 319.37 936.05 916.91 0.3412
20 320.95 936.05 916.91 0.3429
30 384.64 936.05 857.92 0.4109
Analysis of Load Case 9 : EP+OW+WI+FW+BW

--------------------------------------------------------------------------
10 0.00 936.05 0.00 857.92 0.0000 0.0000
20 2.60 936.05 916.91 0.0028
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20 0.57 936.05 -7.38 916.91 0.0006 0.0080

30 936.05 -2.46 857.92 0.0029
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

--------------------------------------------------------------------------
10 936.05 -0.42 857.92 0.0005
20 2.40 936.05 916.91 0.0026
20 3.97 936.05 -7.88 916.91 0.0042 0.0086
30 936.05 -2.27 857.92 0.0026
Analysis of Load Case 11 : HP+HW+HI

--------------------------------------------------------------------------
10 429.97 1216.87 917.39 0.3533
20 367.38 1216.87 963.20 0.3019
20 363.79 1216.87 963.20 0.2990
30 429.26 1216.87 917.39 0.3528
Analysis of Load Case 12 : HP+HW+HE

--------------------------------------------------------------------------
10 429.97 1216.87 917.39 0.3533
20 367.36 1216.87 963.20 0.3019
20 362.84 1216.87 963.20 0.2982
30 429.22 1216.87 917.39 0.3527
Analysis of Load Case 13 : IP+WE+EW

--------------------------------------------------------------------------
10 385.16 936.05 857.92 0.4115
20 317.69 936.05 916.91 0.3394
20 314.16 936.05 916.91 0.3356
30 384.25 936.05 857.92 0.4105
Analysis of Load Case 14 : IP+WF+CW

--------------------------------------------------------------------------
10 385.16 936.05 857.92 0.4115
20 319.10 936.05 916.91 0.3409
20 314.08 936.05 916.91 0.3355
30 383.82 936.05 857.92 0.4100
Analysis of Load Case 15 : IP+VO+OW

--------------------------------------------------------------------------
10 385.16 936.05 857.92 0.4115
20 319.47 936.05 916.91 0.3413
20 314.16 936.05 916.91 0.3356
30 384.25 936.05 857.92 0.4105
Analysis of Load Case 16 : IP+VE+EW

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--------------------------------------------------------------------------
10 385.16 936.05 857.92 0.4115
20 317.69 936.05 916.91 0.3394
20 314.16 936.05 916.91 0.3356
30 384.25 936.05 857.92 0.4105
Analysis of Load Case 17 : NP+VO+OW

--------------------------------------------------------------------------
10 0.00 936.05 0.00 857.92 0.0000 0.0000
20 2.50 936.05 916.91 0.0027
20 936.05 -3.99 916.91 0.0044
30 936.05 -2.33 857.92 0.0027
Analysis of Load Case 18 : FS+BS+IP+OW

--------------------------------------------------------------------------
10 384.73 936.05 857.92 0.4110
20 319.12 936.05 916.91 0.3409
20 315.61 936.05 916.91 0.3372
30 384.48 936.05 857.92 0.4107
Analysis of Load Case 19 : FS+BS+EP+OW

--------------------------------------------------------------------------
10 936.05 -0.42 857.92 0.0005
20 2.15 936.05 916.91 0.0023
20 936.05 -2.54 916.91 0.0028
30 936.05 -2.11 857.92 0.0025
Absolute Maximum of the all of the Stress Ratio's 0.4115
Governing Element: BOTTOM DISH

Governing Load Case 7 : IP+OW+WI+FW+BW
| Long | Weight + | Eccentric | Wind or | | |

Element | Pressure |Axial Load | Moment |Earthquake | Combined | Which |
Description | Stress | Stress | Stress | Stress | Stress | Side |
---------------------------------------------------------------------------------------------
BOTTOM DISH | 385.2 | ... | ... | ... | 385.2 | + Tens |
BOTTOM DISH | 385.2 | ... | ... | ... | ... | - Comp |
---------------------------------------------------------------------------------------------
SHELL | 317.0 | 2.5 | ... | 0.1 | 319.6 | + Tens |
SHELL | 317.0 | 2.5 | ... | -0.1 | ... | - Comp |
---------------------------------------------------------------------------------------------
SHELL | 317.0 | -3.4 | 0.6 | 3.4 | 317.5 | + Tens |
SHELL | 317.0 | -3.4 | -0.6 | -3.4 | ... | - Comp |
---------------------------------------------------------------------------------------------
TOP DISH | 385.2 | -1.6 | 0.7 | 0.1 | 384.4 | + Tens |
TOP DISH | 385.2 | -1.6 | -0.7 | -0.1 | ... | - Comp |
---------------------------------------------------------------------------------------------

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Center of Gravity Calculation: Step: 16 6:30pm May 27,2022
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of the Liquid 513.101 mm

Center of Gravity of the Nozzles 2034.453 mm
Center of Gravity of the Legs -565.000 mm
Center of Gravity of Bare Shell New and Cold 1040.000 mm

Center of Gravity of Bare Shell Corroded 1040.000 mm
Vessel CG in the Operating Condition 666.133 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 985.703 mm
Vessel CG in the Test Condition 1026.265 mm
Rigging Analysis Results:
Lifting Weight based the calculated Erected Weight.
Total Effective Length of Vessel for this analysis 2080.00 mm

Total vessel weight (No Liquid) Twt 22634.04 N
Impact weight multiplication factor Imp 2.00
Design lifting weight, DWT = Imp * Twt 45268.07 N
Elevation of the Tailing Lug (bottom) 0.00 mm
Elevation of the Lifting Lug (top ) 1800.00 mm
Design Reaction force at the tailing lug 20478.70 N
Design Reaction force at the lifting lug 24789.37 N
CG Distance from Tailing Lug 985.70 mm

CG Distance from the Nearer Lifting Lug/Trunnion 814.30 mm
Compressive Allowable Increase Factor 1.00
Critical Values:
| Max Stress| Elevation | Allowables |

| kgf/cm�| mm | kgf/cm² |
-----------------------------------------------------------------
Bending | 0.83 | 840.00 | 963.20 (UG-23) |
Shear | 2.49 | 1640.00 | 770.86 (0.7*S) |
The compressive bending allowable stress is the minimum of the tensile allowable and
the compressive allowable times the specified compressive allowable increase factor.
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

mm N-m kgf/cm² N kgf/cm²
-------------------------------------------------------------------------------
0.00 0.0 0.0 5356.7 1.1
440.00 1308.4 0.5 301.8 0.1
1240.00 1066.9 0.4 9355.4 1.7
2040.00 1728.8 0.8 1131.7 0.2
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0008839 at elevation 2040 mm - Must be <=1

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Center of Gravity Calculation: Step: 16 6:30pm May 27,2022
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

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Leg Check, (Operating Case): Step: 17 6:30pm May 27,2022
RESULTS FOR LEGS : Operating Case Description: LEGS
Legs attached to: SHELL
Section Properties : Circular Steel Pipe: PIPE
India ISI Structural Steel Data
Overall Leg Length 1210.000 mm

Effective Leg Length Leglen 960.000 mm
Distance Leg Up Side of Vessel 0.000 mm
Number of Legs Nleg 4
Cross Sectional Area for PIPE Aleg 54.226 cm²
Section Inertia ( strong axis ) 1685.374 cm**4
Section Inertia ( weak axis ) 1685.374 cm**4
Section Modulus ( strong axis ) 200311.875 mm³
Section Modulus ( weak axis ) 200311.875 mm³
Radius of Gyration ( strong axis ) 55.750 mm
Radius of Gyration ( weak axis ) 55.750 mm
Leg Orientation - Diagonal
Overturning Moment at top of Legs 11417.1 N-m

Total Weight Load at top of Legs W 69730.4 N
Total Shear force at top of Legs 12817.6 N
Additional force in Leg due to Bracing Fadd 0.0 N
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000
Pipe Leg Inside Diameter (Pid) 146.329 mm
Pipe Leg Outside Diameter (Pod) 168.275 mm
Note: The Legs are Not Cross Braced
The Leg Shear Force includes Wind, Seismic and Blast Load Effects.
Pad Width along Circumference C11P 250.000 mm

Pad Length along Vessel Axis C22P 250.000 mm
Pad Thickness Tpad 10.000 mm
Maximum Shear at top of one Leg [Vleg]:

= ( max( Wind, Seismic, Blast ) + applied forces )( Imax / Itot )
= ( 12818 )( 1685.4/6741.5 )
= 3204.41 N
Axial Compression, Leg furthest from the Neutral Axis [Sma]:

= W/Nleg + (Mleg/(Nlegm*Rn))/Aleg
= 69734/4 +(11412524/( 2 * 780 ))/5422.6
= 46.54 kgf/cm²
Axial Compression, Leg closest to the Neutral Axis [Sva]:

= ( W / Nleg ) / Aleg
= ( 69730/4 )/54.226
= 32.78 kgf/cm²
Allowable Compressive Stress for the Selected Leg (KL/r < Cc ) [Sa]:
= Occfac( 1-(kl/r)²/(2*Cc²))Fy/( 5/3+3(Kl/r)/(8*Cc)-(Kl/r³)/(8*Cc³)
= 1.333(1-(17.22)²/(2*127.18²))2531.1/(5/3+3(17.22)/(8*127.18)-(17.22³)/(8*127.18³)
= 1946.83 kgf/cm²
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Bending at the Bottom of the Leg closest to the N.A. [S]:

= ( Vleg * Leglen / Smdwa )
= ( 3204.4 * 960/200312 )
= 156.61 kgf/cm²
Allowable Bending Stress[Sb]:

= ( 0.6 * Fy * Occfac )
= ( 0.6 * 2531.1 * 1.333 )
= 2024.33 kgf/cm²
AISC Unity Check [Sc]( must be <= to 1 and > 0 ) :

= (Sma/Sa)+(0.85*S)/((1-Sma/Spex)*Sb)
= (46.541/1946.8 )+( 0.85 *156.61 )/(( 1 -46.541/48012 ) *2024.3 )
= 0.0897
WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition
Input Echo, WRC107/537 Item 1, Description: LEGS
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 1.5000 mm
Vessel Diameter Dv 1800.000 mm
Vessel Thickness Tv 10.000 mm
Design Temperature T1 60.0 C

Vessel Material SA-285 C
Vessel UNS Number K02801
Vessel Cold S.I. Allowable Smc 1101.24 kgf/cm²
Vessel Hot S.I. Allowable Smh 1101.24 kgf/cm²
Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material: SA-285 C
Attachment Type Type Rectangular

Parameter C11 C11 168.27 mm
Thickness of Reinforcing Pad Tpad 10.000 mm

Pad Parameter C11P C11p 250.000 mm
Design Internal Pressure Dp 6.000 kgf/cm²

Include Pressure Thrust No
Vessel Centerline Direction Cosine Vx 0.000

Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000
Global Force (SUS) Fx 0.0 N

Global Force (SUS) Fy 17432.6 N
Global Force (SUS) Fz 0.0 N
Global Moment (SUS) Mx 0.0 N-m
Global Moment (SUS) My 0.0 N-m
Global Moment (SUS) Mz 2267.2 N-m
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Internal Pressure (SUS) P 6.00 kgf/cm²

Global Force (OCC) Fx 3204.4 N

Global Force (OCC) Fy 7315.7 N
Global Force (OCC) Fz 0.0 N
Global Moment (OCC) Mx 0.0 N-m
Global Moment (OCC) My 0.0 N-m
Global Moment (OCC) Mz 2490.2 N-m
Occasional Internal Pressure (OCC) Pvar 0.00 kgf/cm²
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
Error/Warning Messages for WRC 107/537 Analysis: 1

ERROR - The dimension C22, 0. must be > 0
The analysis will not be possible until there are no errors.
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Bolting Size Requirement for Leg Baseplates :
Baseplate Material SA-285 C

Baseplate Allowable Stress SBA 1101.23 kgf/cm²
Baseplate Length B 400.0000 mm
Baseplate Width D 400.0000 mm
Baseplate Thickness BTHK 20.0000 mm
Leg Dimension Along Baseplate Length d 168.2750 mm
Leg Dimension Along Baseplate Width b 168.2750 mm
Dist. from the Leg Edge to Bolt Hole Center z 50.0000 mm
Bolt Material SA-36
Bolt Allowable Tensile Stress STBA 1162.41 kgf/cm²
Bolt Allowable Shear Stress SBShear 815.74 kgf/cm²
Anchor Bolt Nominal Diameter BOD 20.0000 mm
Number of Anchor Bolts in Tension per Leg NB 2
Total Number of Anchors Bolt per Leg NBT 4
Bolt Corrosion Allowance bca 0.0000 mm
Ultimate 28-day Concrete Strength FCPRIME 356.888 kgf/cm²
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Shear Stress in a Single Bolt [taub]:

= Shear Force / ( Bolt Area * Number of Bolts )
= 12818/( 2.1705 * 4 )
= 150.6 kgf/cm². Must be less than 815.7 kgf/cm².
LEG BASEPLATE and BOLTING Analysis, including Moments
Pipe Leg
Base Plate Available Area (AA):

= B * D
= 400 * 400
= 1600.00 cm²
Clearance Between The Bolt And The Leg Edge (BCL):

= z - BOD / 2
= 50 - 20/2
= 40.00 mm
Moment at Baseplate (MOMENT):

= Vleg * Lleg
= 3204.4 * 1210
= 3878.91 N-m
Axial Load on the baseplate (P):

= 5658.51 N , based on governing load combination.
Eccentricity (e):
= MOMENT * Conv_Factor / P
= 3878.9 *10193.54/5658.5
= 685.22 mm > D/6 [Plate Uplift Condition]
a = (MAX[B,D] - 0.707 * Pod) / 2

= (400 - 0.707 * 168.27 )/2
= 140.51 mm
Modular Ratio Of Steel/Concrete (n):

= ES / EC
= 2074056/285522
= 7.26
F = 0.5 * d + z
= 0.5 * 168.27 + 50
= 134.14 mm
K1 = 3.0 (e - 0.5*D)
= 3.0(685.22 - 0.5*400 )
= 1455.67
K2 = 6 * n * Ast / B * (F + e)
= 6 * 7.2641 * 4.341/400 *(134.14 + 685.22 )
= 387.56
K3 = -K2 * (0.5 * D + F)
= -387.56 *(0.5 * 400 + 134.14 )
= -129498.15
Solving For The Effective Bearing Length Using Iteration:

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Y³ + K1 * Y² + K2 * Y + K3 = 0
Y³ + 57.31 * Y² + 60.072 * Y - 790.25 = 0
Y = 80.07 mm
NUM = (D / 2 - Y / 3 - e)
= (400/2 - 80.072/3 - 685.22 )
= -511.91
DENOM = (D / 2 - Y / 3 + F)
= (400/2 - 80.072/3 + 134.14 )
= 307.45
Total Bolt Tension Force (T):

= - P * NUM / DENOM
= - 5658.5 * -511.91/307.45
= 9421.69 N
Overturning Moment Due To Bolt In Tension (Mt):

= T * (0.5 * D + F - Y)
= 9421.7 *(0.5 * 400 + 134.14 - 80.072 )
= 2394.69 N-m
Bearing Pressure (FC):

= 2 * (P + T) / (Y * B)
= 2 *(5658.5 + 9421.7 )/(80.072 * 400 )
= 9.60 kgf/cm[ <= FCPRIME ( 356.89)]
Equivalent Bearing Pressure (f1):

= FC * (Y - a) / Y
= 9.6027 *(80.072 - 140.51 )/80.072
= -7.25 kgf/cm²
Overturning Moment Due To Bearing Pressure (Mc):

= (a² * B / 6) * (f1 + 2 * FC)
= (140.51² * 400/6) *(-7.2486 + 2 * 9.6027 )
= 1543.99 N-m
The Baseplate Required Thickness (TREQ):

= sqrt(6 * MAX(Mt,Mc) / (B * 1.5 * SBA))
= sqrt(6 * 2394.7/(400 * 1651.8 ))
= 14.89 mm
Required bolt area (ABREQM): per D. Moss

= T / STBA
= 9421.7/1162.4
= 0.8266 cm² [ < Ast ( 4.34) --> PASSED]
Distance from Top of Legs to Vessel CG (CD_DIST):

= 626.13 mm
Total Overturning Moment at Baseplate (Mbb):

= ( Mleg / max([CD_DIST], minDist) )* ( CD_DIST + Lleg )
= ( 7249.2/max( 626.13, 38.1 ) ) *( 626.13 + 1210 )
= 21258.22 N-m
Required Total Bolt Area per Leg (ABREQB): per H. Bednar

= (1 / (Nleg * STBA)) * ((4 * Mbb / (Rn * 2) ) - W )
= (1/(4 * 1162.4 )) *((4 * 21258/(1560 )) - 22634 )
= 0.6986 cm²
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Available Total Bolt Corr. Area per Leg (ABAVL):

= As * NBT
= 2.1705 * 4
= 8.6820 cm² [ > ABREQB ( 0.70) --> PASSED]
Baseplate & Bolting Summary of Results: (mm, cm²)

Actual Required Pass/Fail
-------------------------------------------------------------------------
Baseplate Thickness 20.000 14.888 Pass
Bolt Root Area (Bednar) 8.68 0.70 Pass
Bolt Root Area (D. Moss) 4.34 0.83 Pass
Note: The required thickness calculation is performed based on:

* Beam leg analysis per Moss.
* Even number of bolts installed only on the B dimension sides
Warning:
Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
to create a load on the legs/lugs etc. from forces or moments, use the Force/Moment dialog
and add the appropriate forces and moments at the correct locations in the model. Ensure
that all supports are designed to take into account all possible loading conditions.

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Leg Check, (Filled w/Water): Step: 18 6:30pm May 27,2022
RESULTS FOR LEGS : HydroTest Case Description: LEGS
Legs attached to: SHELL
Section Properties : Circular Steel Pipe: PIPE
India ISI Structural Steel Data
Overall Leg Length 1210.000 mm

Effective Leg Length Leglen 960.000 mm
Distance Leg Up Side of Vessel 0.000 mm
Number of Legs Nleg 4
Cross Sectional Area for PIPE Aleg 54.226 cm²
Section Inertia ( strong axis ) 1685.374 cm**4
Section Inertia ( weak axis ) 1685.374 cm**4
Section Modulus ( strong axis ) 200311.875 mm³
Section Modulus ( weak axis ) 200311.875 mm³
Radius of Gyration ( strong axis ) 55.750 mm
Radius of Gyration ( weak axis ) 55.750 mm
Leg Orientation - Diagonal
Overturning Moment at top of Legs 2392.2 N-m

Total Weight Load at top of Legs W 86501.9 N
Total Shear force at top of Legs 2391.3 N
Additional force in Leg due to Bracing Fadd 0.0 N
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000
Pipe Leg Inside Diameter (Pid) 146.329 mm
Pipe Leg Outside Diameter (Pod) 168.275 mm
Note: The Legs are Not Cross Braced
The Leg Shear Force includes Wind, Seismic and Blast Load Effects.
Pad Width along Circumference C11P 250.000 mm

Pad Length along Vessel Axis C22P 250.000 mm
Pad Thickness Tpad 10.000 mm
Maximum Shear at top of one Leg [Vleg]:

= ( max( Wind, Seismic, Blast ) + applied forces )( Imax / Itot )
= ( 2391.3 )( 1685.4/6741.5 )
= 597.82 N
Axial Compression, Leg furthest from the Neutral Axis [Sma]:

= W/Nleg + (Mleg/(Nlegm*Rn))/Aleg
= 86506/4 +(2391278/( 2 * 780 ))/5422.6
= 43.55 kgf/cm²
Axial Compression, Leg closest to the Neutral Axis [Sva]:

= ( W / Nleg ) / Aleg
= ( 86502/4 )/54.226
= 40.67 kgf/cm²
Allowable Compressive Stress for the Selected Leg (KL/r < Cc ) [Sa]:
= Occfac( 1-(kl/r)²/(2*Cc²))Fy/( 5/3+3(Kl/r)/(8*Cc)-(Kl/r³)/(8*Cc³)
= 1.333(1-(17.22)²/(2*127.18²))2531.1/(5/3+3(17.22)/(8*127.18)-(17.22³)/(8*127.18³)
= 1946.83 kgf/cm²
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Bending at the Bottom of the Leg closest to the N.A. [S]:

= ( Vleg * Leglen / Smdwa )
= ( 597.82 * 960/200312 )
= 29.22 kgf/cm²
Allowable Bending Stress[Sb]:

= ( 0.6 * Fy * Occfac )
= ( 0.6 * 2531.1 * 1.333 )
= 2024.33 kgf/cm²
AISC Unity Check [Sc]( must be <= to 1 and > 0 ) :

= (Sma/Sa)+(0.85*S)/((1-Sma/Spex)*Sb)
= (43.551/1946.8 )+( 0.85 *29.217 )/(( 1 -43.551/48012 ) *2024.3 )
= 0.0346
WRC 107 Stress Analysis for Leg to Shell Junction, Test Condition
Input Echo, WRC107/537 Item 1, Description: LEGS

Cylindrical or Spherical Vessel Cylsph Cylindrical

Attachment Type Type Rectangular

Parameter C11 C11 168.27 mm


Vessel Centerline Direction Cosine Vx 0.000

Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000
Global Force (SUS) Fx 0.0 N

Global Force (SUS) Fy 21625.5 N
Global Force (SUS) Fz 0.0 N
Global Moment (SUS) Mx 0.0 N-m
Global Moment (SUS) My 0.0 N-m
Global Moment (SUS) Mz 2812.5 N-m
Internal Pressure (SUS) P 6.00 kgf/cm²

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Global Force (OCC) Fx 597.8 N

Global Force (OCC) Fy 1532.9 N
Global Force (OCC) Fz 0.0 N
Global Moment (OCC) Mx 0.0 N-m
Global Moment (OCC) My 0.0 N-m
Global Moment (OCC) Mz 486.4 N-m
Occasional Internal Pressure (OCC) Pvar 2.40 kgf/cm²


Error/Warning Messages for WRC 107/537 Analysis: 1

ERROR - The dimension C22, 0. must be > 0
The analysis will not be possible until there are no errors.
Bolting Size Requirement for Leg Baseplates :
Baseplate Material SA-285 C

Baseplate Allowable Stress SBA 1101.23 kgf/cm²
Baseplate Length B 400.0000 mm
Baseplate Width D 400.0000 mm
Baseplate Thickness BTHK 20.0000 mm
Leg Dimension Along Baseplate Length d 168.2750 mm
Leg Dimension Along Baseplate Width b 168.2750 mm
Dist. from the Leg Edge to Bolt Hole Center z 50.0000 mm
Bolt Material SA-36
Bolt Allowable Tensile Stress STBA 1162.41 kgf/cm²
Bolt Allowable Shear Stress SBShear 815.74 kgf/cm²
Anchor Bolt Nominal Diameter BOD 20.0000 mm
Number of Anchor Bolts in Tension per Leg NB 2
Total Number of Anchors Bolt per Leg NBT 4
Bolt Corrosion Allowance bca 0.0000 mm
Ultimate 28-day Concrete Strength FCPRIME 356.888 kgf/cm²
Shear Stress in a Single Bolt [taub]:

= Shear Force / ( Bolt Area * Number of Bolts )
= 12818/( 2.1705 * 4 )
= 150.6 kgf/cm². Must be less than 815.7 kgf/cm².
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LEG BASEPLATE and BOLTING Analysis, including Moments
Pipe Leg
Base Plate Available Area (AA):

= B * D
= 400 * 400
= 1600.00 cm²
Clearance Between The Bolt And The Leg Edge (BCL):

= z - BOD / 2
= 50 - 20/2
= 40.00 mm
Moment at Baseplate (MOMENT):

= Vleg * Lleg
= 597.82 * 1210
= 723.65 N-m
Axial Load on the baseplate (P):

= 5658.51 N , based on governing load combination.
Eccentricity (e):
= MOMENT * Conv_Factor / P
= 723.65 *10193.54/5658.5
= 127.84 mm > D/6 [Plate Uplift Condition]
a = (MAX[B,D] - 0.707 * Pod) / 2

= (400 - 0.707 * 168.27 )/2
= 140.51 mm
Modular Ratio Of Steel/Concrete (n):

= ES / EC
= 2074056/285522
= 7.26
F = 0.5 * d + z
= 0.5 * 168.27 + 50
= 134.14 mm
K1 = 3.0 (e - 0.5*D)
= 3.0(127.84 - 0.5*400 )
= -216.49
K2 = 6 * n * Ast / B * (F + e)
= 6 * 7.2641 * 4.341/400 *(134.14 + 127.84 )
= 123.91
K3 = -K2 * (0.5 * D + F)
= -123.91 *(0.5 * 400 + 134.14 )
= -41404.24
Solving For The Effective Bearing Length Using Iteration:

Y³ + K1 * Y² + K2 * Y + K3 = 0
Y³ + -8.5234 * Y² + 19.207 * Y - 252.66 = 0
Y = 237.66 mm
NUM = (D / 2 - Y / 3 - e)
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= (400/2 - 237.66/3 - 127.84 )

= -7.06
DENOM = (D / 2 - Y / 3 + F)
= (400/2 - 237.66/3 + 134.14 )
= 254.92
Total Bolt Tension Force (T):

= - P * NUM / DENOM
= - 5658.5 * -7.0552/254.92
= 156.61 N
Overturning Moment Due To Bolt In Tension (Mt):

= T * (0.5 * D + F - Y)
= 156.61 *(0.5 * 400 + 134.14 - 237.66 )
= 15.12 N-m
Bearing Pressure (FC):

= 2 * (P + T) / (Y * B)
= 2 *(5658.5 + 156.61 )/(237.66 * 400 )
= 1.25 kgf/cm[ <= FCPRIME ( 356.89)]
Equivalent Bearing Pressure (f1):

= FC * (Y - a) / Y
= 1.2476 *(237.66 - 140.51 )/237.66
= 0.51 kgf/cm²
Overturning Moment Due To Bearing Pressure (Mc):

= (a² * B / 6) * (f1 + 2 * FC)
= (140.51² * 400/6) *(0.51 + 2 * 1.2476 )
= 388.06 N-m
The Baseplate Required Thickness (TREQ):

= sqrt(6 * MAX(Mt,Mc) / (B * 1.5 * SBA))
= sqrt(6 * 388.06/(400 * 1651.8 ))
= 5.99 mm
Required bolt area (ABREQM): per D. Moss

= T / STBA
= 156.61/1162.4
= 0.0137 cm² [ < Ast ( 4.34) --> PASSED]
Distance from Top of Legs to Vessel CG (CD_DIST):

= 986.27 mm
Total Overturning Moment at Baseplate (Mbb):

= ( Mleg / max([CD_DIST], minDist) )* ( CD_DIST + Lleg )
= ( 2392.2/max( 986.27, 38.1 ) ) *( 986.27 + 1210 )
= 5327.14 N-m
Required Total Bolt Area per Leg (ABREQB): per H. Bednar

= (1 / (Nleg * STBA)) * ((4 * Mbb / (Rn * 2) ) - W )
= (1/(4 * 1162.4 )) *((4 * 5327.1/(1560 )) - 22634 )
= -0.1970 cm² --> (No tension in bolts)
Baseplate & Bolting Summary of Results: (mm, cm²)

Actual Required Pass/Fail
-------------------------------------------------------------------------
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Baseplate Thickness 20.000 5.993 Pass

Bolt Root Area (D. Moss) 4.34 0.01 Pass
Note: The required thickness calculation is performed based on:

* Beam leg analysis per Moss.
* Even number of bolts installed only on the B dimension sides
Warning:
Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
to create a load on the legs/lugs etc. from forces or moments, use the Force/Moment dialog
and add the appropriate forces and moments at the correct locations in the model. Ensure
that all supports are designed to take into account all possible loading conditions.

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Nozzle Calcs.: N4 Nozl: 15 6:30pm May 27,2022
Input, Nozzle Desc: N4 From: 10
Pressure for Reinforcement Calculations P 6.181 kgf/cm²

Temperature for Internal Pressure Temp 60 °C
Parent Material SA-285 C

Parent Allowable Stress at Temperature Sv 1101.24 kgf/cm²
Parent Allowable Stress At Ambient Sva 1101.24 kgf/cm²
Inside Diameter of Elliptical Head D 1800.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 8.5000 mm
Head Internal Corrosion Allowance c 1.5000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
User Entered Minimum Design Metal Temperature 0.00 °C
Type of Element Connected to the Parent : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1203.20 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²
Diameter Basis (for tr calc only) Outside

Layout Angle 0.00 deg
Diameter 50.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness 160
Flange Type Slip on
Corrosion Allowance can 1.5000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.5000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Flange Class 150

Flange Grade GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

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Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N4
ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 60.325 mm.

Actual Thickness Used in Calculation 8.738 mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P*D*K1/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 0.8986*6.1814*1803/(2*1101.2*1-0.2*6.1814)
= 4.5496 mm
Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 6.1814*30.163/(1203.2*1+0.4*6.1814)
= 0.1546 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 91.6996 mm
Parallel to Vessel Wall, opening length d 45.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 17.5000 mm
Taking a UG-36(c)(3)(a) exemption for nozzle: N4.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.6546 mm
Wall Thickness per UG16(b), tr16b = 3.0000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.5519 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.5519 mm
Wall Thickness per table UG-45 tb3 = 4.9200 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 4.92, max( 6.5519, 3 ) ]
= 4.9200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.6546, 4.92 )
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= 4.9200 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:B, Curve:A)

----------------------------------------------------------------------

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 6.18/19.99 = 0.309
Weld Size Calculations, Description: N4
Intermediate Calc. for nozzle/shell Welds Tmin 7.2376 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.0663 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 8.5632 kgf/cm²
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.2796 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 158.7797 mm

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Inside Diameter of Cylindrical Shell D 1800.00 mm

Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 215.00 mm
Material SA-106 B

Diameter 150.0000 mm

Flange Type Slip on


Pad Material SA-285 C

Pad Allowable Stress at Temperature Sp 1101.24 kgf/cm²
Pad Allowable Stress At Ambient Spa 1101.24 kgf/cm²
Diameter of Pad along vessel surface Dp 270.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 50.8625 mm
ASME Code Weld Type UW-16.1(q)
Flange Class 150

Flange Grade GR 1.1

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Insert/Set-in Nozzle With Pad, no Inside projection

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6.1149*901.5/(1101.2*1-0.6*6.1149)
= 5.0226 mm

= 6.1149*84.137/(1203.2*1+0.4*6.1149)
= 0.4267 mm

Normal to Vessel Wall (Thickness Limit), pad side Tlwp 21.2500 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1203.2/1101.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1203.2/1101.2 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 1101.2/1101.2 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
F-43120 A/B/C 64
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Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 7.500| NA| NA|
Area in Shell A1 | 5.193| NA| NA|
Area in Nozzle Wall A2 | 3.845| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 1.640| NA| NA|
Area in Element A5 | 10.172| NA| NA|
TOTAL AREA AVAILABLE Atot | 20.850| NA| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (149.33*5.0226*1+2*9.4728*5.0226*1*(1-1))
= 7.500 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 149.33( 1 * 8.5 - 1 * 5.0226 ) - 2 * 9.4728
( 1 * 8.5 - 1 * 5.0226 ) *( 1 - 1 )
= 5.193 cm²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 21.25 ) *( 9.4728 - 0.4267 ) * 1
= 3.845 cm²
Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10² * 1 +(0 )² * 1 + 8² * 1
= 1.640 cm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 270 - 168.27 ) * 10 * 1
= 10.172 cm²


= min[ 7.72, max( 6.5226, 3 ) ]
= 6.5226 mm
F-43120 A/B/C 65
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= max( ta, tb )
= max( 1.9267, 6.5226 )
= 6.5226 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 105.8, Allowable : 1203.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2902.2 kgf/cm² Passed
Occasional : 22.7, Allowable : 1600.3 kgf/cm² Passed
Shear : 116.7, Allowable : 842.2 kgf/cm² Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: A

----------------------------------------------------------------------

Shell to Pad Weld Junction at Pad OD, Curve: A

----------------------------------------------------------------------


----------------------------------------------------------------------

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Gov. MDMT of the Nozzle : -104 °C

Gov. MDMT of the Reinforcement Pad : -31 °C



Intermediate Calc. for pad/shell Welds TminPad 8.5000 mm

Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 4.2500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(7.5002 - 5.1928 + 2 * 9.4728 * 1 *
(1 * 8.5 - 5.0226 ) )1101.2 )
= 32031.90 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.8446 + 10.172 + 1.64 - 0 * 1 ) * 1101.2
= 169078.97 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.8446 + 0 + 1 +( 1.6104 ) ) * 1101.2
= 69706.29 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.8446 + 0 + 1.64 + 10.172 +( 1.6104 ) ) * 1101.2
= 186469.23 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 168.27 * 10 * 0.49 * 1101.2
= 139867. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 270 * 8 * 0.49 * 1101.2
F-43120 A/B/C 67
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= 179535. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 79.401 ) *( 10.973 - 1.5 ) * 0.7 * 1203.2
= 195160. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 168.27 * 10 * 0.74 * 1203.2
= 230785. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 168.27 *( 10 - 1.5 ) * 0.74 * 1203.2
= 196168. N
See UG-41 and UW-15 for clarification of allowable stresses.
Strength of Failure Paths:
Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 179535 + 195160 ) = 374694 N

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 139867 + 230785 + 196168 + 0 ) = 566820 N

= ( Spew + Tngw + Sinw )
= ( 179535 + 196168 + 0 ) = 375702 N
Summary of Failure Path Calculations:

Path 1-1 = 374694 N , must exceed W = 32031 N or W1 = 169078 N


Input Echo, WRC297 Item 1, Description: N2 :
Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 1.5000 mm
Shell Diameter 1800.000 mm
Shell Thickness 10.0000 mm
Shell Stress Concentration Factor 1.000

F-43120 A/B/C 68
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Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 1.5000 mm
Nozzle Diameter 168.275 mm
Nozzle Thickness 10.9728 mm
Nozzle Stress Concentration Factor 1.000
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 1203.20 kgf/cm²
Nozzle Hot S.I. Allowable SNmh 1203.20 kgf/cm²

time-dependent for Material: SA-106 B
Diameter of Reinforcing Pad 270.000 mm

Thickness of Reinforcing Pad 10.0000 mm
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Radial Load P -9257.53 N
Circumferential Shear Vc 9257.53 N
Longitudinal Shear Vl 9257.53 N
Circumferential Moment Mc 804.15 N-m
Longitudinal Moment Ml 1608.31 N-m
Torsional Moment Mt 1843.67 N-m
Include Axial Pressure Thrust No

Stress Computations at the Edge of the Nozzle:
Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 168.275 + 2 * 1.65 * sqrt( 910.75( 10.0 - 1.5 ) )
= 458.626 mm
WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 1821.500 mm

Nozzle Outside Diameter (d) = 168.275 mm
Vessel Thickness used (T) = 18.500 mm
Nozzle Thickness used (t) = 9.473 mm
T / t = 1.953
d / t = 17.764
Lambda = [(d/D) * sqrt(D/T)] = 0.917
Nr/P = 0.117
Mr/P = 0.138
M0/P = 0.081
N0/P = 0.167
MrD/Mc = 0.220
NrDL/Mc = 0.158
M0d/Mc = 0.152
F-43120 A/B/C 69
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N0DL/Mc = 0.079
MrD/Ml = 0.175
NrDL/Ml = 0.132
M0D/Ml = 0.116
N0DL/Ml = 0.177
Vessel Stresses (kgf/cm²):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------------------------------------------------------
Outplane Membrane (P ) 45 45 45 45
Outplane Bending (P ) 134 -134 134 -134
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -50 -50 50 50
Outplane Bending (ML) -197 197 197 -197
Normal Pressure Stress 294 301 294 301
----------------------- -------- -------- -------- --------
Outplane Stress Summary 227 360 723 65

(Stresses parallel to Top Top Bottom Bottom
-----------------------------------------------------------
Inplane Membrane (P ) 32 32 32 32
Inplane Bending (P ) 227 -227 227 -227
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -37 -37 37 37
Inplane Bending (ML) -299 299 299 -299
Inplane Pressure Stress 147 147 147 147
----------------------- -------- -------- -------- --------
Inplane Stress Summary 70 213 744 -309

(Shear stress normal to Top Top Bottom Bottom
-----------------------------------------------------------
Outplane Shear (Vc) 19 19 -19 -19
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 22 22 22 22
----------------------- -------- -------- -------- --------
Shear Stress Summary 42 42 3 3

(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------------------------------------------------------
Two * Max Shear Stress 237 371 744 375

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------------------------------------------------------
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Outplane Membrane (Mc) -11 -11 11 11
Outplane Bending (Mc) -129 129 129 -129
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Outplane Stress Summary 186 177 468 -59

(Stresses parallel to Left Left Right Right
-----------------------------------------------------------
Inplane Membrane (Mc) -22 -22 22 22
Inplane Bending (Mc) -187 187 187 -187
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------

(Shear stress normal to Left Left Right Right
-----------------------------------------------------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -19 -19 19 19
Torsional Shear (Mt) 22 22 22 22
----------------------- -------- -------- -------- --------

(Stress Intensities Left Left Right Right
-----------------------------------------------------------
Nozzle Stresses (kgf/cm²):

(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------------------------------------------------------
Hoop Membrane (P ) 45 45 45 45
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -50 -50 50 50
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 54 61 54 61
----------------------- -------- -------- -------- --------
Hoop Stress Summary 49 57 150 157

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pipe cross-section) Outside Inside Outside Inside

-----------------------------------------------------------
Axial Membrane (P ) 19 19 19 19
Axial Bending (P ) 499 -499 499 -499
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -92 -92 92 92
Axial Bending (ML) -712 712 712 -712
Axial Pressure Stress 27 27 27 27
----------------------- -------- -------- -------- --------
Axial Stress Summary -258 167 1351 -1073

(Shear stress) Outside Inside Outside Inside
-----------------------------------------------------------
Shear due to (Vc) 37 37 -37 -37
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 44 44 44 44
----------------------- -------- -------- -------- --------

(Stress Intensities Outside Inside Outside Inside
-----------------------------------------------------------

(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------------------------------------------------------
Hoop Membrane (P ) 45 45 45 45
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -11 -11 11 11
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 54 61 54 61
----------------------- -------- -------- -------- --------
Hoop Stress Summary 89 96 111 118

pipe cross-section) Outside Inside Outside Inside
-----------------------------------------------------------
Axial Membrane (P ) 19 19 19 19
Axial Bending (P ) 499 -499 499 -499
Axial Membrane (Mc) -46 -46 46 46
Axial Bending (Mc) -459 459 459 -459
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 27 27 27 27
----------------------- -------- -------- -------- --------
Axial Stress Summary 41 -39 1052 -865

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(Shear stress) Outside Inside Outside Inside

-----------------------------------------------------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -37 -37 37 37
Shear due to Torsion 44 44 44 44
----------------------- -------- -------- -------- --------

(Stress Intensities Outside Inside Outside Inside
-----------------------------------------------------------
Stress Computations at the Edge of the Reinforcing Pad:

= 168.275 + 2 * 1.65 * sqrt( 905.75( 10.0 - 1.5 ) )
= 457.828 mm
WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 1811.500 mm

Nozzle Outside Diameter (d) = 270.000 mm
Vessel Thickness used (T) = 8.500 mm
Nozzle Thickness used (t) = 60.335 mm
T / t = 0.141
d / t = 10.000
Lambda = [(d/D) * sqrt(D/T)] = 2.176
Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.
Nr/P = 0.075
Mr/P = 0.137
M0/P = 0.041
N0/P = 0.061
MrD/Mc = 0.286
NrDL/Mc = 0.103
M0d/Mc = 0.087
N0DL/Mc = 0.069
MrD/Ml = 0.104
NrDL/Ml = 0.098
M0D/Ml = 0.031
N0DL/Ml = 0.080

-----------------------------------------------------------
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -67 -67 67 67
Outplane Bending (ML) -158 158 158 -158
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----------------------- -------- -------- -------- --------

Outplane Stress Summary 817 503 1269 321

(Stresses parallel to Top Top Bottom Bottom
-----------------------------------------------------------
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -82 -82 82 82
Inplane Bending (ML) -523 523 523 -523
----------------------- -------- -------- -------- --------
Inplane Stress Summary 892 -215 2103 -1097

(Shear stress normal to Top Top Bottom Bottom
-----------------------------------------------------------
Outplane Shear (Vc) 26 26 -26 -26
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 19 19 19 19
----------------------- -------- -------- -------- --------
Shear Stress Summary 45 45 -6 -6

(Stress Intensities Top Top Bottom Bottom
-----------------------------------------------------------

-----------------------------------------------------------
Outplane Membrane (Mc) -29 -29 29 29
Outplane Bending (Mc) -220 220 220 -220
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Outplane Stress Summary 471 274 969 -107

(Stresses parallel to Left Left Right Right
-----------------------------------------------------------
Inplane Membrane (Mc) -43 -43 43 43
Inplane Bending (Mc) -720 720 720 -720
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Inplane Membrane (ML) 0 0 0 0

Inplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------

(Shear stress normal to Left Left Right Right
-----------------------------------------------------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -26 -26 26 26
Torsional Shear (Mt) 19 19 19 19
----------------------- -------- -------- -------- --------
Shear Stress Summary -6 -6 45 45

(Stress Intensities Left Left Right Right
-----------------------------------------------------------
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Vessel-Nozzle Junction (kgf/cm²):
Type of | Stress Values at |

Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 294 301 294 301 294 301 294 301|
Circ. Pl (SUS) | -5 -5 95 95 10 10 54 54|
Circ. Q (SUS) | -63 63 331 -331 40 -40 414 -414|
-------------------------------------------------------------------------
Long. Pm (SUS) | 147 147 147 147 147 147 147 147|
Long. Pl (SUS) | -5 -5 69 69 34 34 56 56|
Long. Q (SUS) | -72 72 526 -526 5 -5 263 -263|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 19 19 -19 -19 -19 -19 19 19|
Shear Q (SUS) | 22 22 22 22 22 22 22 22|
Pm (SUS) | 294.0 301.0 294.0 301.0 294.0 301.0 294.0 301.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 291.4 298.3 391.1 398.0 306.9 313.7 350.4 357.3|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 236.1 369.8 742.4 375.0 344.1 271.1 767.6 100.5|
Vessel Stress Summation Comparison (kgf/cm²):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 301.00 1101.24 | Passed |
Pm+Pl (SUS) | 397.98 1651.85 | Passed |
Pm+Pl+Q (TOTAL)| 767.57 3303.71 | Passed |
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Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Vessel Stress Summation at Reinforcing Pad Edge (kgf/cm²):

Stress Int. | |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 645 651 645 651 645 651 645 651|
Circ. Pl (SUS) | 12 12 146 146 54 54 140 140|
Circ. Q (SUS) | 160 -160 476 -476 357 -357 1797 -1797|
-------------------------------------------------------------------------
Long. Pm (SUS) | 322 322 322 322 322 322 322 322|
Long. Pl (SUS) | 15 15 179 179 50 50 108 108|
Long. Q (SUS) | 554 -554 1600 -1600 98 -98 538 -538|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 26 26 -26 -26 -26 -26 26 26|
Shear Q (SUS) | 19 19 19 19 19 19 19 19|
Pm (SUS) | 645.0 651.0 645.0 651.0 645.0 651.0 645.0 651.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 659.1 665.1 793.3 799.3 701.1 707.0 786.9 792.9|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 912 725 2101 1420 1056 348 2583 1008|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 651.00 1101.24 | Passed |
Pm+Pl (SUS) | 799.27 1651.85 | Passed |
Nozzle Stress Summation at Vessel-Nozzle Junction (kgf/cm²):

Stress Int. | |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 54 61 54 61 54 61 54 61|
Circ. Pl (SUS) | -5 -5 95 95 34 34 56 56|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
-------------------------------------------------------------------------
Long. Pm (SUS) | 27 27 27 27 27 27 27 27|
Long. Pl (SUS) | -73 -73 111 111 -27 -27 65 65|
Long. Q (SUS) | -213 213 1211 -1211 40 -40 958 -958|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 37 37 -37 -37 -37 -37 37 37|
Shear Q (SUS) | 44 44 44 44 44 44 44 44|
Pm (SUS) | 54.0 61.0 54.0 61.0 54.0 61.0 54.0 61.0|
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-------------------------------------------------------------------------
Pm+Pl (SUS) | 120.4 126.0 180.9 185.1 115.0 120.4 139.1 143.6|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 348 209 1349 1229 89 135 1056 996|
Nozzle Stress Summation Comparison (kgf/cm²):

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 61.00 1203.20 | Passed |
Pm+Pl (SUS) | 185.08 1804.80 | Passed |

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Inside Diameter of Cylindrical Shell D 1800.00 mm

Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 240.00 mm
Material SA-106 B


Flange Type Slip on



This is a Manway or Access Opening.
Flange Class 150

Flange Grade GR 1.1
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Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6.1124*901.5/(1101.2*1-0.6*6.1124)
= 5.0205 mm

= 6.1124*109.54/(1203.2*1+0.4*6.1124)
= 0.5553 mm


= min( 1, Sn/Sv )
= min( 1, 1203.2/1101.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1203.2/1101.2 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 1101.2/1101.2 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
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---------------------------------------------------------------
The area available without a pad is Insufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 219.0750 10.0000 mm
Based on given Pad Diameter: 320.0000 0.0000 mm
Based on Shell or Nozzle Thickness: 219.0750 8.1788 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (205.72*5.0205*1+2*6.6788*5.0205*1*(1-1))
= 10.328 cm²

= 205.72( 1 * 8.5 - 1 * 5.0205 ) - 2 * 6.6788
( 1 * 8.5 - 1 * 5.0205 ) *( 1 - 1 )
= 7.158 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 21.25 ) *( 6.6788 - 0.5553 ) * 1
= 2.602 cm²

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10² * 1 +(0 )² * 1 + 8² * 1
= 1.640 cm²

= ( 320 - 219.07 ) * 10 * 1
= 10.092 cm²

----------------------------------------------------------------------
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----------------------------------------------------------------------


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Weld Load [W]:

= max( 0,(10.328 - 7.1579 + 2 * 6.6788 * 1 *
(1 * 8.5 - 5.0205 ) )1101.2 )
= 39254.00 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.6025 + 10.092 + 1.64 - 0 * 1 ) * 1101.2
= 154801.70 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.6025 + 0 + 1 +( 1.1354 ) ) * 1101.2
= 51163.68 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.6025 + 0 + 1.64 + 10.092 +( 1.1354 ) ) * 1101.2
= 167062.72 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.07 * 10 * 0.49 * 1101.2
= 182091. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 320 * 8 * 0.49 * 1101.2
= 212782. N

= (3.1416 * 106.2 ) *( 8.1788 - 1.5 ) * 0.7 * 1203.2
= 184035. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.07 * 10 * 0.74 * 1203.2
= 300457. N

= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 219.07 *( 10 - 1.5 ) * 0.74 * 1203.2
= 255388. N

= ( SPEW + SNW ) = ( 212782 + 184035 ) = 396817 N
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= ( 182091 + 300457 + 255388 + 0 ) = 737935 N

= ( 212782 + 255388 + 0 ) = 468170 N




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Note : User defined Limit(s) of Reinforcement specified below:
Physical Maximum for Diameter Limit Dmax 300.0000 mm
Material SA-106 B


Flange Type Slip on



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Flange Class 150

Flange Grade GR 1.1
Insert/Set-in Nozzle With Pad, with Inside projection


= 0.8986*6*1803/(2*1101.2*1-0.2*6)
= 4.4160 mm

= 6*84.137/(1203.2*1+0.4*6)
= 0.4187 mm

Normal to Vessel Wall, Inward 17.5000 mm

= min( 1, Sn/Sv )
= min( 1, 1203.2/1101.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1203.2/1101.2 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 1101.2/1101.2 )
= 1.000
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= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
The area available without a pad is Sufficient.

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (149.33*4.416*1+2*9.4728*4.416*1*(1-1))
= 6.594 cm²

= 149.33( 1 * 7 - 1 * 4.416 ) - 2 * 9.4728
( 1 * 7 - 1 * 4.416 ) *( 1 - 1 )
= 3.859 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 17.5 ) *( 9.4728 - 0.4187 ) * 1
= 3.169 cm²
Area Available in Inward Nozzle [A3]:

= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 7.9728 *( 17.5 ) * 1
= 2.790 cm²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.9375 ) * 1 +(0 ) * 1 + 203.2² * 1
= 1.577 cm²

= ( 270 - 168.27 ) * 10 * 1
= 10.172 cm²

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= min[ 7.72, max( 6.4036, 3 ) ]
= 6.4036 mm

= max( ta, tb )
= max( 1.9187, 6.4036 )
= 6.4036 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 105.4, Allowable : 1203.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2902.6 kgf/cm² Passed
Occasional : 22.2, Allowable : 1600.3 kgf/cm² Passed
Shear : 116.7, Allowable : 842.2 kgf/cm² Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------
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----------------------------------------------------------------------






Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Weld Load [W]:

= max( 0,(6.5943 - 3.8587 + 2 * 9.4728 * 1 *
(1 * 7 - 4.416 ) )1101.2 )
= 34828.43 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.1689 + 10.172 + 1.5775 - 0 * 1 ) * 1101.2
= 161107.75 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.1689 + 2.7905 + 1 +( 1.3262 ) ) * 1101.2
= 89475.21 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.1689 + 2.7905 + 1.5775 + 10.172 +( 1.3262 ) ) * 1101.2
= 205563.23 N
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= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 168.27 * 10 * 0.49 * 1101.2
= 139867. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 270 * 8 * 0.49 * 1101.2
= 179535. N

= (3.1416 * 79.401 ) *( 10.973 - 1.5 ) * 0.7 * 1203.2
= 195160. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 168.27 * 10 * 0.74 * 1203.2
= 230785. N

= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 168.27 *( 8.5 - 1.5 ) * 0.74 * 1203.2
= 161550. N

= ( SPEW + SNW ) = ( 179535 + 195160 ) = 374694 N

= ( 139867 + 230785 + 161550 + 0 ) = 532202 N

= ( 179535 + 161550 + 0 ) = 341085 N



Input Echo, WRC107/537 Item 1, Description: N1 :

Cylindrical or Spherical Vessel Cylsph Spherical
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Attachment Type Type Round

WRC107 Attachment Classification Holsol Hollow
Diameter Basis for Nozzle Nbasis OD

Corrosion Allowance for Nozzle Can 1.5000 mm
Nozzle Diameter Dn 168.275 mm
Nozzle Thickness Tn 10.973 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 1203.20 kgf/cm²
Nozzle Hot S.I. Allowable SNmh 1203.20 kgf/cm²

Diameter of Reinforcing Pad Dpad 270.000 mm

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -9257.5 N
Longitudinal Shear (SUS) (Vl) V1 9257.5 N
Circumferential Shear (SUS) (Vc) V2 9257.5 N
Circumferential Moment (SUS) (Mc) M1 804.2 N-m
Longitudinal Moment (SUS) (Ml) M2 1608.3 N-m
Torsional Moment (SUS) Mt 1843.7 N-m


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= 168.275 + 2 * 1.65 * sqrt( 1625.0 ( 8.5 - 1.5 ) )
= 520.232 mm
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -9257.5 N
Circumferential Shear (VC) V2 9257.5 N
Longitudinal Shear (VL) V1 9257.5 N
Circumferential Moment (MC) M1 804.2 N-m
Longitudinal Moment (ML) M2 1608.3 N-m
Torsional Moment MT 1843.7 N-m
Dimensionless Parameters: U = 0.51 TAU = 8.38 RHO = 1.79
Dimensionless Loads for Spherical Shells at Attachment Junction:

------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SP 2 0.06824 (A,B,C,D)
M(x) / P SP 2 0.05969 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 2 0.14941 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SM 2 0.14998 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 2 0.14941 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 2 0.14998 (A,B,C,D)
N(y) * T / P SP 2 0.19029 (A,B,C,D)

M(y) / P SP 2 0.04516 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SM 2 0.16321 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 2 0.15181 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 2 0.16321 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 2 0.15181 (A,B,C,D)
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (kgf/cm²)
| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Memb. P | 22.3| 22.3| 22.3| 22.3| 22.3| 22.3| 22.3| 22.3|
Rad. Bend. P | 117.0| -117.0| 117.0| -117.0| 117.0| -117.0| 117.0| -117.0|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -25.5| -25.5| 25.5| 25.5|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -153.3| 153.3| 153.3| -153.3|
Rad. Memb. ML | -50.9| -50.9| 50.9| 50.9| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -306.7| 306.7| 306.7| -306.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -218.3| 161.0| 496.9| -350.4| -39.5| 33.2| 318.1| -222.6|
------------------------------------------------------------------------------------------------
Tang. Memb. P | 62.2| 62.2| 62.2| 62.2| 62.2| 62.2| 62.2| 62.2|
Tang. Bend. P | 88.5| -88.5| 88.5| -88.5| 88.5| -88.5| 88.5| -88.5|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -27.8| -27.8| 27.8| 27.8|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -155.2| 155.2| 155.2| -155.2|
Tang. Memb. ML | -55.6| -55.6| 55.6| 55.6| 0.0| 0.0| 0.0| 0.0|
Tang. Bend. ML | -310.4| 310.4| 310.4| -310.4| 0.0| 0.0| 0.0| 0.0|
| |
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Tot. Tang. Str.| -215.3| 228.4| 516.7| -281.1| -32.3| 101.0| 333.7| -153.8|
------------------------------------------------------------------------------------------------
Shear VC | 21.0| 21.0| -21.0| -21.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -21.0| -21.0| 21.0| 21.0|
Shear MT | 24.9| 24.9| 24.9| 24.9| 24.9| 24.9| 24.9| 24.9|
| |
Tot. Shear| 45.9| 45.9| 3.8| 3.8| 3.8| 3.8| 45.9| 45.9|
------------------------------------------------------------------------------------------------
Str. Int. | 262.7| 251.6| 517.4| 350.7| 41.2| 101.3| 372.4| 245.5|
Unitless Prm: U = 1.27 TAU = 0.00 ( 13.75) RHO = 0.00 ( 0.74)
Dimensionless Loads for Spherical Shells at Pad edge:

------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SR 2 0.04804 (A,B,C,D)
M(x) / P SR 2 0.02453 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SR 3 0.05269 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SR 3 0.04271 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SR 3 0.05269 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SR 3 0.04271 (A,B,C,D)
N(y) * T / P SR 2 0.01448 (A,B,C,D)

M(y) / P SR 2 0.00737 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SR 3 0.01580 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SR 3 0.01290 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SR 3 0.01580 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SR 3 0.01290 (A,B,C,D)
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Rad. Memb. P | 92.6| 92.6| 92.6| 92.6| 92.6| 92.6| 92.6| 92.6|
Rad. Bend. P | 283.6| -283.6| 283.6| -283.6| 283.6| -283.6| 283.6| -283.6|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -82.6| -82.6| 82.6| 82.6|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -402.0| 402.0| 402.0| -402.0|
Rad. Memb. ML | -165.3| -165.3| 165.3| 165.3| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -804.0| 804.0| 804.0| -804.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -593.1| 447.7| 1345.4| -829.7| -108.5| 128.3| 860.8| -510.4|
------------------------------------------------------------------------------------------------
Tang. Memb. P | 27.9| 27.9| 27.9| 27.9| 27.9| 27.9| 27.9| 27.9|
Tang. Bend. P | 85.2| -85.2| 85.2| -85.2| 85.2| -85.2| 85.2| -85.2|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -24.8| -24.8| 24.8| 24.8|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -121.4| 121.4| 121.4| -121.4|
Tang. Memb. ML | -49.6| -49.6| 49.6| 49.6| 0.0| 0.0| 0.0| 0.0|
Tang. Bend. ML | -242.8| 242.8| 242.8| -242.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Tang. Str.| -179.3| 136.0| 405.5| -250.6| -33.1| 39.3| 259.3| -153.9|
------------------------------------------------------------------------------------------------
Shear VC | 31.8| 31.8| -31.8| -31.8| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -31.8| -31.8| 31.8| 31.8|
Shear MT | 23.4| 23.4| 23.4| 23.4| 23.4| 23.4| 23.4| 23.4|
| |
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Tot. Shear| 55.2| 55.2| -8.4| -8.4| -8.4| -8.4| 55.2| 55.2|
------------------------------------------------------------------------------------------------
Str. Int. | 600.4| 457.2| 1345.5| 829.8| 109.4| 129.1| 865.8| 518.7|
------------------------------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Rad. Pm (SUS) | 286.2| 286.2| 286.2| 286.2| 286.2| 286.2| 286.2| 286.2|
Rad. Pl (SUS) | -28.6| -28.6| 73.2| 73.2| -3.2| -3.2| 47.7| 47.7|
Rad. Q (SUS) | -189.7| 189.7| 423.7| -423.7| -36.3| 36.3| 270.3| -270.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 286.2| 286.2| 286.2| 286.2| 286.2| 286.2| 286.2| 286.2|
Long. Pl (SUS) | 6.5| 6.5| 117.8| 117.8| 34.4| 34.4| 90.0| 90.0|
Long. Q (SUS) | -221.9| 221.9| 398.9| -398.9| -66.7| 66.7| 243.7| -243.7|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 21.0| 21.0| -21.0| -21.0| -21.0| -21.0| 21.0| 21.0|
Shear Q (SUS) | 24.9| 24.9| 24.9| 24.9| 24.9| 24.9| 24.9| 24.9|
Pm (SUS) | 286.2| 286.2| 286.2| 286.2| 286.2| 286.2| 286.2| 286.2|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 302.5| 302.5| 412.3| 412.3| 329.9| 329.9| 384.8| 384.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 115.2| 537.8| 803.6| 69.7| 255.5| 387.4| 658.6| 155.3|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 286.17 1101.24 | Passed |
Pm+Pl (SUS) | 412.29 1651.85 | Passed |
------------------------------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Rad. Pm (SUS) | 694.9| 694.9| 694.9| 694.9| 694.9| 694.9| 694.9| 694.9|
Rad. Pl (SUS) | -72.7| -72.7| 257.8| 257.8| 9.9| 9.9| 175.2| 175.2|
Rad. Q (SUS) | -520.4| 520.4| 1087.6| -1087.6| -118.4| 118.4| 685.6| -685.6|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 694.9| 694.9| 694.9| 694.9| 694.9| 694.9| 694.9| 694.9|
Long. Pl (SUS) | -21.7| -21.7| 77.5| 77.5| 3.1| 3.1| 52.7| 52.7|
Long. Q (SUS) | -157.6| 157.6| 328.1| -328.1| -36.2| 36.2| 206.6| -206.6|
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 31.8| 31.8| -31.8| -31.8| -31.8| -31.8| 31.8| 31.8|
Shear Q (SUS) | 23.4| 23.4| 23.4| 23.4| 23.4| 23.4| 23.4| 23.4|
Pm (SUS) | 694.9| 694.9| 694.9| 694.9| 694.9| 694.9| 694.9| 694.9|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 688.5| 688.5| 958.2| 958.2| 733.4| 733.4| 877.9| 877.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 522.9| 1152.1| 2040.4| 579.4| 662.7| 824.0| 1560.7| 549.4|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 694.93 1101.24 | Passed |
Pm+Pl (SUS) | 958.21 1651.85 | Passed |

F-43120 A/B/C 94
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------



Material SA-106 B

Diameter 50.0000 mm

Flange Type Slip on


ASME Code Weld Type UW-16.1(c)
Flange Class 150

Flange Grade GR 1.1

F-43120 A/B/C 95
SAND FILTER
FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Note : Checking Nozzle in the Meridional direction.


= 0.8986*6*1803/(2*1101.2*1-0.2*6)
= 4.4160 mm

= 6*30.163/(1203.2*1+0.4*6)
= 0.1501 mm



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----------------------------------------------------------------------
F-43120 A/B/C 96
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------





Note : Checking Nozzle in the Latitudinal direction.


= 0.8986*6*1803/(2*1101.2*1-0.2*6)
= 4.4160 mm

= 6*30.163/(1203.2*1+0.4*6)
= 0.1501 mm


F-43120 A/B/C 97
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------


= min[ 4.92, max( 6.4036, 3 ) ]
= 4.9200 mm

= max( ta, tb )
= max( 1.6501, 4.92 )
= 4.9200 mm




F-43120 A/B/C 98
SAND FILTER
FileName : 2022-05-A-01-F-43120 A-B-C --------------------



Material SA-106 B

Diameter 50.0000 mm

Flange Type Slip on


Flange Class 150

Flange Grade GR 1.1

F-43120 A/B/C 99
SAND FILTER
FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Note : Checking Nozzle in the Meridional direction.


= 0.8986*6*1803/(2*1101.2*1-0.2*6)
= 4.4160 mm

= 6*30.163/(1203.2*1+0.4*6)
= 0.1501 mm



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----------------------------------------------------------------------
F-43120 A/B/C 100
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------





Note : Checking Nozzle in the Latitudinal direction.


= 0.8986*6*1803/(2*1101.2*1-0.2*6)
= 4.4160 mm

= 6*30.163/(1203.2*1+0.4*6)
= 0.1501 mm


F-43120 A/B/C 101
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------


= min[ 4.92, max( 6.4036, 3 ) ]
= 4.9200 mm

= max( ta, tb )
= max( 1.6501, 4.92 )
= 4.9200 mm




F-43120 A/B/C 102
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Nozzle Calcs.: M1 Nozl: 21 6:30pm May 27,2022
Input, Nozzle Desc: M1 From: 30



Note : User defined Limit(s) of Reinforcement specified below:
Physical Maximum for Diameter Limit Dmax 700.0000 mm
Material SA-285 C
Material Specification/Type Plate

Size and Thickness Basis Actual

Actual Thickness tn 10.0000 mm
Flange Type Slip on



F-43120 A/B/C 103
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
This is a Manway or Access Opening.
Flange Class 150

Flange Grade GR 1.1
Reinforcement CALCULATION, Description: M1


= P*D*K/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 6*1803*0.9978/(2*1101.2*1-0.2*6)
= 4.9036 mm

= 6*254/(1101.2*1+0.4*6)
= 1.3809 mm


= min( 1, Sn/Sv )
= min( 1, 1101.2/1101.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1101.2/1101.2 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 1101.2/1101.2 )
= 1.000
F-43120 A/B/C 104
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
The area available without a pad is Insufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 664.2572 10.0000 mm
Based on given Pad Diameter: 680.0000 9.0847 mm
Based on Shell or Nozzle Thickness: 691.8320 8.5000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (491*4.9036*1+2*8.5*4.9036*1*(1-1))
= 24.076 cm²

= 209( 1 * 7 - 1 * 4.9036 ) - 2 * 8.5
( 1 * 7 - 1 * 4.9036 ) *( 1 - 1 )
= 4.382 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 17.5 ) *( 8.5 - 1.3809 ) * 1
= 2.492 cm²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.9375 ) * 1 +(0 ) * 1 + 203.2² * 1
= 1.577 cm²

= ( 680 - 508 ) * 10 * 1
= 17.200 cm²

F-43120 A/B/C 105
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------
Nozzle Neck to Flange Weld, Curve: A

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: A

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: A

----------------------------------------------------------------------




Weld Size Calculations, Description: M1

F-43120 A/B/C 106
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FileName : 2022-05-A-01-F-43120 A-B-C --------------------




Percent Elongation Calculations:

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 2.008 %

Design Calculation F 43120 A B C

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Table of Contents

Cover Sheet ................................................................................................................................................................................. 2

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Analysis Performed by : SL Client

Job File : ...\2022-05-A-01-F-43120 A-B-C.pvdb

Date of Analysis : May 27,2022 6:30pm

PV Elite 24, January 2022

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : 1800.000 mm ID

Distance of Bottom Tangent above Grade 0.00 mm

Internal Design Temperature 60 °C

External Design Temperature 60 °C

Maximum Allowable Working Pressure 6.2711 kgf/cm²

Required Minimum Design Metal Temperature 0.0 °C

Wind Design Code IS 875 (PART 3) Amd. 1&2 (2020)

Component | | | | |Normal | Impact |

Element Pressures and MAWP (kgf/cm² & mm):

| Design | | | Total | Str. | In |

Liquid Level: 1815.00 mm Dens.: 999.542 kg/m³ Sp. Gr.: 1.000

Element Types and Properties:

Loads for Foundation/Support Design:

Total Wind Shear on top of all Legs 7246. N

Max. Wind Shear on one Leg (top & bottom) 1812. N

Local Stress Analysis Results:

| Analysis | Max Stress | High Stress | Pass |

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

Nozzle Calculation Summary (kgf/cm² & mm):

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

Nozzle MAWP Summary:

Check the Spatial Relationship between the Nozzles:

From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |

The nozzle spacing is computed by the following:

= sqrt( ll² + lc² ) where

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In the case of Oblique Nozzles, the Outside Diameter must

Nozzle Material and Weld Fillet Leg Size Details (mm):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |

Nozzle to Flange Fillet Weld Leg dimension [xmin]:

= min( 1.4 * tn, Hub Thickness )

Nominal or Actual | Schd | Flg | Noz. | Wall | Hub | Throat | xmin |

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

QTY | DESCRIPTION | MATERIAL |

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness

Required Minimum Design Metal Temperature 0.0 °C

UG-84(b)(2) was not considered.

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 2.412 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.552 %