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B603user Manual-1

The document is a user manual for the B603 intelligent constant pressure water supply controller. It describes the controller's technology features, name plate, selection guide, wiring, operation, parameter settings, application guidance, fault troubleshooting and maintenance. The controller is designed to provide constant pressure water supply automatically according to water conditions after parameters are set correctly. It can control single or multiple pumps and includes features such as day-part water supply, run/stop control, and manual/auto control.
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© © All Rights Reserved
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0% found this document useful (0 votes)
341 views36 pages

B603user Manual-1

The document is a user manual for the B603 intelligent constant pressure water supply controller. It describes the controller's technology features, name plate, selection guide, wiring, operation, parameter settings, application guidance, fault troubleshooting and maintenance. The controller is designed to provide constant pressure water supply automatically according to water conditions after parameters are set correctly. It can control single or multiple pumps and includes features such as day-part water supply, run/stop control, and manual/auto control.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

B603 Series

Intelligent Constant Pressure


Water Supply Controller
User Manual
B603 intelligent constant pressure water supply controller

CONTENT
Ⅰ.PREFACE..............................................................................................................................I
Ⅱ.SAFETY PRECAUTIONS.................................................................................................II
1. INSPECTION........................................................................................................................1
1.1 Technology Features..........................................................................................................1
1.2 Description of Name Plate.................................................................................................1
1.3 Selection Guide..................................................................................................................2
1.4 Check the following point................................................................................................. 3
2. EXTERNAL DIMENSION.................................................................................................. 3
3. ENVIRONMENTAL REQUIREMENT............................................................................. 4
4. WIRING.................................................................................................................................5
4.1 Control terminals overall connect..................................................................................... 5
4.2 Wiring Main Circuits......................................................................................................... 6
5. OPERATION.........................................................................................................................7
5.1 Keypad Description........................................................................................................... 7
5.2 Operation Procedure.......................................................................................................... 7
6. INSTRUCTIONS OF PARAMETERS GROUP................................................................8
7. APPLICATION GUIDANCE............................................................................................ 15
7.1Single Pump Water Supply and Parameter Setting...........................................................15
7.1.1System Wiring............................................................................................................15
7.1.2 Debugging................................................................................................................. 16
7.1.3 Parameter Setting of Single Pump Constant Pressure control Water Supply........... 16
7.2 Multi-pump Control.........................................................................................................17
7.2.1 Typical System Wiring.............................................................................................. 17
7.2.2 Related parameter setting..........................................................................................18
7.3 Day-Part Water Supply Application Setting.................................................................... 19
7.3.1 System Wiring...........................................................................................................19
7.3.2 Typical Application................................................................................................... 19
7.3.3 Parameter Settings.....................................................................................................20
7.4 Terminal Run/Stop Control Wiring and Setting.............................................................. 20
7.4.1 System Wiring...........................................................................................................20
7.4.2 Operation...................................................................................................................21
7.4.3 Settings......................................................................................................................21
7.5 Manual/Auto Control Wiring and Setting....................................................................... 21
7.5.1 System Wiring...........................................................................................................21
7.5.2 Operations................................................................................................................. 22
7.5.3Settings.......................................................................................................................22
7.6 Electric Contact Gauge Water Supply............................................................................. 22
7.6.1 System Wiring...........................................................................................................22
7.6.2 Electric Contact Pressure Gauge Adjust................................................................... 22
7.6.3 Function Settings.......................................................................................................22
7.7 Pumping Application....................................................................................................... 23
7.7.1 System Wiring...........................................................................................................23
7.7.2 Example.................................................................................................................... 23
7.7.3 Relating Parameter Setting........................................................................................23
7.8 Application Summary...................................................................................................... 24
8. FAULT AND TROUBLE SHOOTING............................................................................. 25
9. MAINTENANCE................................................................................................................ 29
10. EPILOGUE........................................................................................................................30
B603 intelligent constant pressure water supply controller

Ⅰ.PREFACE
Thanks for choosing our product, we will supply you with considerate service as well as ever.
With high quality, multi-functional, low noise and strong commonality etc. characteristics, B603
multi-function energy-saving controller is suitable to full-automatic operation;
 Professional design based on users’ needs, simplicity of operation and suitable for all kinds of
applications,;
 According to the water condition to supply constant pressure water without manual operation
after parameters were set correctly.
 Stop running automatically when no water consumption; Alarm automatically when faults
occurred;
 Alternate running automatically in the multiple pump system, prolong the using life of pumps;
 Adapt to many kinds of input pressure signals;

I
B603 intelligent constant pressure water supply controller

Ⅱ.SAFETY PRECAUTIONS
B603 is a new power electronic product, please read the operation manual carefully before using
to keep your safety and make sure proper operation.
In this manual, the safety precautions were sorted to “WARNING” and “CAUTION”.

! WARNING: Wrong using may result in death or serious personal injury.


! CAUTION: Wrong using may result in the damage of controller or system.

! WARNING
 Please don’t dismantle, change the product, or may cause electric shock, fire hazard
and personal injury;
 Please don’t open the cover during the running of controller;
 Please don’t put wire, bar of metal, filaments etc. into the controller so as not to
cause a short circuit or get an electric shock;
 Please don’t splash water or other liquid over the controller.

CAUTION
 Please don’t make withstand voltage testing for the controller;
 Never connect AC power to output UVW terminals;
 If the internal components of the controller were influenced or damaged by static,
please do not to touch;
 The motor, controller and power specifications should be matching, otherwise it
could cause abnormal operation even burn out the device;
 If the controller appears serious vibration, noise, heat or peculiar smell in the first
operation, please cut off the power immediately and contact suppliers or service
center later;
 Please don’t install the controller in the environment with direct sunlight, rain, frost
or snow in case of deformation or damage.

Warm reminder:
For convenience, the controller has set default with a nonzero AI1 Feedback Lost Detecting
Value, if here hasn’t pressure signal feedback into the terminal AI1, the controller will be starting
up failure and displaying “E022”, just take follows:
◇ If the controller worked as a master, please connect a transducer to the controller and then
press the STOP/RST key;
◇ If it worked as an auxiliary, it should be setting as AI1 Feedback Lost Detecting Value(b02.08)
0 and then pressing the STOP/RST key to reset error warning.

II
B603 intelligent constant pressure water supply controller

1. INSPECTION
1.1 Technology Features
●Input & Output
◆Input Voltage Range:220/380V±15%
◆Input Frequency Range:47~63Hz
◆Output Voltage Range:0~rated input voltage
◆Output Frequency Range:0~50/60Hz
●I/O Features
◆Digital Switch Input:3 input
◆Analog Signal Input:AI1:0~10V or 0~20mA input; AI2: 0~10V or 0~20mA input
◆Relay Output:A pair of switch Output
●Function Characteristics
◆Multi-Pump Control:Can realize 1 master and Max.5 auxiliaries combine work
◆Sleep Function:Sleep down when have no water consumption, to earn a better energy
saving
◆Freeze-Proofing Function:Suitable to low temperature area, prevent pump from freezing
◆Anti-clogging Function:take precaution against pipe clogging and clean the pipe dirt
◆Power On Restart:Running automatically when power on
◆Master Fault Shift Automatically:keep on working when the master break down
◆Alternate Running:balance every pump’s running time, prolong service life of the whole
unit machine
◆ Day-Part Function : 3 independent day-part control, up to 7 day-part achieved when
define separated
◆Two Running Mode:synchronous control mode, master-slave control mode
◆Terminal Control Mode:Terminal Run/Stop、Manual/Auto Control、Electronic Contact
Gauge Control
◆Various of water supply Fault Alarm Function: High-Pressure, Low-Pressure, Low-Level,
Transducer Error etc.
◆ As many as 22 kinds of fault protection function: Over-Current, Over-Voltage,
Low-Voltage, Phase-Failure, Over-Load etc.
1.2 Description of Name Plate

Power Symbol 010: 10HP/7.5KW

Voltage Class 2: 220VAC 4: 380VAC

Series Number of Intelligent Constant Water Supply Controller

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B603 intelligent constant pressure water supply controller

1.3 Selection Guide


Table1-3-1 B603 List
Rated Input Rated Input Rated Output Motor Power
Model No.
Voltage(V) Current(A) Current(A) (KW)
B603-2001 8.2 4.5 0.75
1AC: 220V
B603-2002 14.2 7.0 1.5
-15%~+15%
B603-2003 23.0 10 2.2
B603-2001 5.0 4.5 0.75
B603-2002 7.7 7.0 1.5
B603-2003 11.0 10.0 2.2
B603-2005 17.0 16.0 3.7
B603-2007 21.0 20.0 5.5
B603-2010 31.0 30.0 7.5
B603-2015 3AC: 220V 43.0 42.0 11
B603-2020 -15%~+15% 56.0 55.0 15
B603-2025 71.0 70.0 18.5
B603-2030 81.0 80.0 22
B603-2040 112.0 110.0 30
B603-2050 132.0 130.0 37
B603-2060 163.0 160.0 45
B603-2075 200.0 200.0 55
B603-4001 3.4 2.5 0.75
B603-4002 5.0 3.7 1.5
B603-4003 5.8 5.0 2.2
B603-4005 10.0 9.0 4
B603-4007 15.0 13.0 5.5
B603-4010 20.0 17.0 7.5
B603-4015 26.0 25.0 11
B603-4020 35.0 32.0 15
B603-4025 38.0 37.0 18.5
B603-4030 46.0 45.0 22
B603-4040 62.0 60.0 30
B603-4050 3AC: 380V 76.0 75.0 37
B603-4060 -15%~+15% 90.0 90.0 45
B603-4075 105.0 110 55
B603-4100 140 150 75
B603-4120 160 176 90
B603-4150 210 210 110
B603-4180 240 250 132
B603-4215 290 300 160
B603-4250 330 340 185
B603-4270 370 380 200
B603-4300 410 415 220
B603-4340 460 470 250
B603-4380 500 520 280

2
B603 intelligent constant pressure water supply controller

Rated Input Rated Input Rated Output Motor Power


Model No.
Voltage(V) Current(A) Current(A) (KW)
B603-4430 580 600 315
B603-4470 620 640 350
1.4 Check the following point
a) Inspect the nameplate and ensure it meets the order type and specification;
b) Inspect the entire exterior of the controller to ensure there are no scratches or other damage
caused by the transportation;
c) Ensure the guarantee odd number matches the controller.
If you have found any problem mentioned above, please contact the supplier.
2. EXTERNAL DIMENSION
2.1 The Dimension of B603

Figure2-1-1 Dimension (0 .75~18.5KW) Figure 2-1-2 Dimension (22~132KW)

Figure 2-1-3 Dimension (160~350KW)

3
B603 intelligent constant pressure water supply controller

A(mm) B(mm) H(mm) W(mm) D(mm)


Model Installation
Installation
(KW) External Dimension Hole
Dimension
0.75~2.2 110.4 170.5 180 120 140 5
4~7.5 147.5 236 250 160 183 5
11~18.5 206 305.5 322 220 183 6.0
22~37 175 455 472 295 222 6.5
45~75 230 564.5 580 380 270 7.0
90~132 320 738.5 755 465 330 9.0
160~200
270 1233 1275 490 395 13.0
(Without base)
160~200
1490 490 395
(With base)
220~350
500 1324 1358 750 402 12.5
(Without base)
220~350
1670 750 402
(With base)
2.2 The Dimension of B603B

Figure 2-2-1 Dimension of B model

A(mm) B(mm) H(mm) W(mm) D(mm)


Model Installation
Installation
(KW) External Dimension Hole
Dimension
0.75~2.2(B model) - - 192 200 151 -

3. ENVIRONMENTAL REQUIREMENT
3.1 Environment temperature range: -10 ℃ ~+40 ℃ . Controller will be derated if ambient
temperature exceeds 40℃.
3.2 Prevent rain drops, moist environment, oil fog, salt erosion, corrosive gas, etc.
3.3 Prevent direct sunlight, keep away from radiation source.
3.4 Prevent violent vibration or sudden impact.
3.5 Lower than 1000m installation altitude, it will be derated when the altitude is higher than
1000m.

4
B603 intelligent constant pressure water supply controller

CAUTION
 When moving the controller please lift by its base and don’t lift by the panel.
Otherwise may cause the main unit fall off which may result in personal injury.
 Install the controller on the fireproofing material (such as metal) to prevent fire.
 When power off, should not install the controller until the power indicator light
was extinguished, which can ensure the device has been discharged completely.
4. WIRING
4.1 Control terminals overall connect

Figure 4-1- 1 wiring diagram


In order to keep safety and prevent electric shock and fire, PE must be grounded with ground
resistance. Ground wire should be big and short, and it is better to use copper wire (>3.5 mm 2 ).
Furthermore, reliable grounding is the simplest, most effective and minimum cost solution for EMC
problems, so it enjoys priority in all EMC methods.

5
B603 intelligent constant pressure water supply controller

4.2 Wiring Main Circuits


4.2.1 Wiring of main circuits

Figure4-2-1 High-Performance Main Circuit Wiring


4.2.2 Circuit breaker
It is necessary to connect a suitable circuit breaker between 3 phase AC power supply and B603
series intelligent constant water supply controller. The capacity of breaker is 1.5~2 times to the
rated current of controller.
4.2.3 AC reactor (optional)
In order to prevent the rectifier damage resulted from the large current, AC reactor should be
installed at the input side. It can also prevent rectifier from sudden variation of power voltage or
harmonic generated by phase-control load.
4.2.4 Input EMC filter (optional)
EMC filter can minimize the interference of the surrounding device which may be disturbed by
the cables when the controller is working.
4.2.5 Output EMC filter (optional)
EMC filter should be installed to minimize the leak current caused by the cable and minimize the
radio noise caused by the cables between the controller and motor.
4.2.6 Output reactor
When the distance between the B603 controller and motor is more than 50m, the controller may
be tripped by over-current protection frequently because of the large leak current resulted from the
parasitic capacitance with ground. So as to avoid the damage of motor insulation, the output reactor
should be installed.
4.2.7 Ground wiring (PE)
In order to keep safety and prevent electric shock and fire, PE must be grounded with ground
resistance. Ground wire should be big and short, and it is better to use copper wire (>3.5 mm 2 ).
Reliable grounding is the simplest, most effective and minimum cost solution for EMC
problems, so it enjoys priority in all EMC methods.

6
B603 intelligent constant pressure water supply controller

5. OPERATION
5.1 Keypad Description

Figure5.1 Keypad schematic diagram


5.2 Operation Procedure
5.2.1Power-on initialization
Firstly the system initializes during the controller power-on, and LED displays “b-603”. After
the initialization is completed, the controller is on stand-by status.
5.2.2 Parameter setting
Three levels of menu are:1. Function code group (first-level); 2. Function code (second-level); 3.
Function code setting value (third-level)
▲ At the primary interface, press <</SHIFT or >>/SHIFT will switchover display running/stop
status monitoring parameters;
▲ At the primary interface, press PRG/ESC will enter the first-level menu then press PRG/ESC
will return to the primary interface;
▲ At the first-level menu, press DATA/ENT will enter the second-level menu. In second-level
menu can also press PRG/ESC and DATA/ENT return to first-level menu or enter third-level
menu;
▲ At third-level menu, press both PRG/ESC and DATA/ENT can return to the second-level menu,
difference is: pressing DATA/ENT will save the parameters into the controller and return to the
second-level menu with shifting to the next function code automatically; while pressing
PRG/ESC will directly return to the second-level menu without saving the parameters, and
keep staying at the current function code.
Example 1: Change factory pressure setting 3.0 bar to 2.5 bar
Method 1:Enter parameter setting

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B603 intelligent constant pressure water supply controller

Operation flow chart:

Figure 5-2-1 Operation Flow Chart


Method 2: Direct setting at the primary interface
Press △ or ▽ at primary interface, the system will switchover to display setting pressure,
press △ or ▽ again, the setting pressure increase/decrease, mean while the system trace the
setting pressure. After complete the pressure setting , please press DATA/ENT to save the value.
Example 2: During the running of controller, press <</SHIFT or >>/SHIFT to scroll through the
parameters in left or right order until there are two upper lights on, can check the feedback pressure
value.
6. INSTRUCTIONS OF PARAMETERS GROUP
Function Factory
Name Setting Range Description
Code Setting
Br00 Group Application Function
Debugging
b00.00 0~65535 65535 Decide by b06.09, default is 65535.
password
Pressure setting Set according to the actual
b00.01 0.0~100.0bar 3.0bar
value requirements of user
Motor
b00.02 0~1 0 0: forward 1: reverse
Rotating direction
Freeze- Used in cold areas
b00.03 0~1 0
proofing 0: invalid 1: valid
Prevention measures
b00.04 Anti-clogging 0~1 0
0: invalid 1: valid
Anti-clogging Set the forward/reverse rotating
b00.05 Rotating 1.0~300.0s 20.0s direction cycle and corresponding
cycle output frequency
Anti-clogging (should not be higher
0.00~600.00
b00.06 Output 15.00Hz than the rated frequency of the
Hz
frequency pump ) of anti-clogging.

8
B603 intelligent constant pressure water supply controller

Function Factory
Name Setting Range Description
Code Setting
Br01 Group Application Function
High Water When pressure is higher than this
b01.00 Pressure/Level 0.0~100.0bar 8.0bar preset value, the controller halts,
Alarm Value alarms and displays HP.
Low Water
0.0~100.0
b01.01 Pressure/Level 0.5bar When pressure is lower than the
bar
Alarm Value preset value for a Low Pressure
Low Running Time, the controller halts,
b01.02 Pressure/Level 0~300s 20s alarms and displays LP.
Running Time
Be valid when b00.03 was set to 1,
Minimum
whenever sleeps, running with the
b01.03 Freeze-proofing 1.00~30.00Hz 5.00Hz
setting frequency in case of
Frequency
Freezing.
Anti-clogging When anti-clogging is valid,
b01.04 FWD./REV. Dead 0.0~3600.0s 1.0s b01.04 set the FWD./REV.
Time transition time
Maximum E.g. If the rated max. range of
b01.05 Transducer Setting 0.0~100.0bar 10.0bar transducer is 10Bar, b01.05 should
Range be set to 10.0
b01.06 AI1 Lower Limit 0.00~10.00V 1.00V •Lower limit use to Transducer
Corresponding Zero Setting
b01.07 Setting of AI1 -100.0~100.0% 0.0% •Higher limit use to accordant
Lower Limit display and transducer pressure.
b01.08 AI1 Higher Limit 0.00~10.00V 5.00V •When display smaller than
Corresponding gauge, increase higher limit;
b01.09 Setting of AI1 -100.0~100.0% 100.0% When display greater than
Higher Limit gauge, decrease higher limit.
b01.10 AI1 Filtering time 0.00~10.00s 0.10s •When analog input is interfered,
b01.11 AI2 Lower Limit 0.00~10.00V 1.00V prolong Filtering time so as to
Corresponding increase the ability of
b01.12 Setting of AI2 -100.0~100.0% 0.0% anti-interference, but decrease the
Lower Limit sensitivity.
b01.13 AI2 Higher Limit 0.00~10.00V 5.00V •Corresponding relationship of
Corresponding Transducer Parameter Setting:
b01.14 Setting of AI2 -100.0~100.0% 100.0%
Higher Limit

b01.15 AI2 Filtering time 0.00~10.00s 0.10s

Figure6-1-1 Transducer Parameters

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B603 intelligent constant pressure water supply controller

Function Factory
Name Setting Range Description
Code Setting
Restart After
b01.16 0~1 0 0:invalid 1:valid
Power-on
b01.17 Control mode 0~1 1 0:synchronous 1:master-slave
Br02 Group Application Function
PID Source
b02.00 0~1 0 0:Keypad 1:Reserved
Selection
PID Feedback 0:AI1
b02.01 0~1 0
Source Selection 1:Reserved
PID Output
b02.02 0~1 0 0:Water Supply 1:Pumping
Characteristics
Determining the strength of PID
Proportional
b02.03 0.00~100.00 2.50 regulation, KP is bigger, regulation
Gain (KP)
is stronger, but fluctuate easier too.
Bias between the Feedback and the
Given, determining the speed of
b02.04 Integral Time (KI) 0.00~10.00 1.00
regulation, KI is bigger, regulation
is stronger.
Variable Ratio between the
Feedback and the Given, KD is
Differential bigger, regulation is stronger.Be
b02.05 0.00~10.00 0.00
Time (KD) cautious use, for differential
regulation amplifies interference of
system.
Sampling Calculating time of regulator, when
b02.06 0.01~100.00s 0.10s
Cycle (T) increased, response sluggishly.
Max. Bias of PID output value
corresponding to closed loop given
value:

PID Control Bias


b02.07 0.0~100.0% 0.0%
Limit

Figure6-2-1 PID control curve


Corresponding System Diagram of
Max. Limit and Output Frequency.
Properly set the value can regulate
the accuracy and stability of PID
system.

10
B603 intelligent constant pressure water supply controller

Function Factory
Name Setting Range Description
Code Setting
AI1 Feedback
Lost Detecting Transducer Fault Detecting Setting
b02.08 0.0~100.0% 1.0%
Value Value, corresponding to full
range(100%), when the detecting
AI2 Feedback time exceeds Feedback Lost time,
b02.09 Lost Detecting 0.0~100.0% 0.0% it is deemed as malfunction by
Value Transducer, the system will report
Feedback Lost E022 as Transducer Fault Code
b02.10 0.0~3600.0s 1.0s
Detecting time
Br03 Group Application Function
00: Master controller
Communication
b03.00 0~31 02 01~05:Auxiliary controller
Address
06~31:Reserved
Data of master and auxiliary comes
Baud Rate into the rate.
b03.01 Selection 0~5 3 0:1200BPS 1:2400BPS
2:4800BPS 3:9600BPS
4:19200BPS 5:38400BPS
b03.02 Data Format 0~5 0 Data Format(Parity Check)
Communication
b03.03 0~200ms 15ms Interval of Data responding.
Delay Time
Communication If the interval time exceeds the
b03.04 Timeout Delay 0.0~100.0s 0.0s setting value, the system will report
0.0: invalid E018 as fault.
Communication 0: Halt and alarm
b03.05 0~1 0
Error Action 1:Don’t alarm and continue
0: Responding to Write Operation
Communication
b03.06 0~1 0 1: Un-responding to Writer
Response Action
Operation
Ensure the effects of Data
Transmission, long-time setting
Data Transmission
b03.07 0.05~2.00s 0.10s will slow down Data Transmission
Time Interval
and short-time setting will easily
make mistakes.

b03.08 Auxiliary Quantity 0~5 0 0:none

Fault Master Shift


●Invalid: Factory Setting
●Valid: Master set as 0;
b03.09 Fault Shift 0~2 2 Axiliary1 set as 1.
Remarks: Fault Shift demands the
Axiliary1 to connect a backup
transducer.

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B603 intelligent constant pressure water supply controller

Function Factory
Name Setting Range Description
Code Setting
Br04 Group Application Function
No consuming auto stop. 0:Invalid
b04.00 Sleeping Function 0~1 1
1:Valid
Sleeping Waiting
b04.01 0.0~300.0s 5.0s Delay time, seconds unit
time
Water consuming test frequency
b04.02 Sleeping Test 0.0~10.0% 4.0%
rate.
During sleeping the wake-up
pressure bias, e.g. the setting
Wake-up Pressure value(L)=3.0Bar,
b04.03 0.0~20.0bar 0.5bar
Bias Bias(b04.03)=0.5bar, Practical
pressure (P)<L-0.5=2.5bar, the
pump will restart again.
The pressure fluctuation which
b04.04 Sleeping Bias 0.0~1.0bar 0.0bar
allows sleeping
Br05 Group Application Function
Water Level Water level switch style,
b05.00 0~2 2
Control 0:invalid 1:NC 2:NO
Low Lever restart Delay time of restart after water
b05.01 0~300min 1min
Delay Time level switch recover.
0: invalid
1: Electric contact control
S1-COM on: Frequency rise
S2-COM on: Frequency drop
2: Manual/auto control
Terminal S1S2 S2-COM off: auto control
b05.02 0~3 2
Control S2-COM on: manual control
3: Terminal run/stop
S1-COM on: Run
S1-COM off: Stop
S2-COM off: auto control
S2-COM on: manual control
The setting time from max.
b05.03 Acceleration Time 0.1~3600.0s Model Set
Frequency to zero.
The setting time from zero to max.
b05.04 Deceleration Time 0.1~3600.0s Model Set
Frequency
Maximum Output 10.00~600.00
b05.05 50.00Hz Determine the Acc./Dec. rate
Frequency Hz
b05.07~b05.05
Up limit of Output
b05.06 (Maximum 50.00Hz Maximum running frequency
Frequency
Frequency)
Lower Limit of The minimum running frequency
b05.07 0.00Hz~b05.07 20.00Hz
Output Frequency of pump.

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B603 intelligent constant pressure water supply controller

Function Factory
Name Setting Range Description
Code Setting
Use to ameliorate the noise of
motor and controller’s interference
to the surroundings.
A high carrier makes a low motor
b05.08 Carrier Frequency 1.0~15.0kHz Model Set
noise, but leads to a big
temperature rise and interference.
Should not be altered if
unnecessary.
In case of Low Pressure,
Low Pressure(LP) BR5.09≠0, the controller restarts to
b05.09 Restart Delay 00~60min 10min work according to the setting time
Time automatically, without artificial
restart. BR5.09=0, restart invalid.
In order to balance and prolong the
pump service life to set the
parameter, Unit: hour. When the
parameter is set to 0.0, it means
b05.10 Alternating Time 0.00~300.00h 8.00h
in-execution. Operational time of
master and auxiliary pump
switches over according to the
setting Alternating Time.
Br06 Group Application Function
bit0: Operational Frequency
bit1: Pressure tested value
bit2: Pressure setting value
bit3: Output Current
Running Status
b06.00 0~0x1FF 0x01F bit4:Bus Voltage
Display Selection
bit5:Output Voltage
bit6:Present Time
bit7: Inlet Pump Pressure
bit8: Input Terminal Status
bit0: Pressure setting value
bit1: Pressure tested value
bit2: Giver Frequency
bit3: Bus Voltage
Stop Status
b06.01 0~0x1FF 0x00F bit4: Input Terminal Status
Display Selection
bit5:Output Terminal Status
bit6:AI1 Input Voltage
bit7: Inlet Pump Pressure
bit8: Present Time
0:External Keypad Prior Enable
Keypad Display 1:Both Display Enable, Only
b06.02 0~3 3
Selection External Keypad Control;
2:Both Display Enable, Only

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B603 intelligent constant pressure water supply controller

Function Factory
Name Setting Range Description
Code Setting
Onboard Keypad Control;
3:Both Display Enable and Keypad
Control.
0:Error or External Fault
1:Forward Running
Relay Output 2:Frequency Reaching
b06.03 0~4 0
Selection 3:Stop Status
4:Lower Limit of Output
Frequency Reaching
Third Latest Fault
b06.04
Type
Read E000~E022
Second Latest
b06.05 Only Refers to chapter 9.
Fault Type
b06.06 Latest Fault Type
0:Power-off Storage
Parameters
b06.07 0~2 0 1:Power-off default storage
Storage Condition
2:Invalid
Accumulated Read Display Accumulated Running
b06.08 0~65535h
Running Time Only Time
Password set prevent user from
Set the Password modifying the parameters
b06.09 0~65535 65535
of br00.00 randomly, avoiding running
abnormally and damages.
Br07 Group Application Function
0:invalid
Day-part Function 1:day-part A
b07.00 0~3 0
Selection 2:day-part A and B
3:day-part A, B, C
Day-part A
b07.01 00.00~24.00 0
Starting Time ●Setting Starting Time and
Day-part A Finishing Time to 0 is invalid.
b07.02 0.0~20.0bar 3.0bar
Pressure Setting ●Pressure Setting determines the
Day-part A steady state value of outlet
b07.03 00.00~24.00 0
Finishing Time pressure.
AI2 Lower Limit
b07.04 0.0~20bar 2.0bar
of Day-part A
Day-part B
b07.05 00.00~24.00 0 ●Once actual pressure from inlet
Starting Time
pipe network lower than inlet
Day-part B
b07.06 0.0~20bar 3.0bar pressure lower limit, the pump
Pressure Setting
stops.
Day-part B
b07.07 00.00~24.00 0 ●When regardless of the inlet
Finishing Time
water pressure, just set the lower
AI2 Lower Limit
b07.08 0.0~20.0bar 3.0bar limit as 0.
of Day-part B

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B603 intelligent constant pressure water supply controller

Function Factory
Name Setting Range Description
Code Setting
Day-part C
b07.09 00.00~24.00 0
Starting Time
Day-part C
b07.10 0.0~20.0bar 3.0bar
Pressure Setting
Day-part C
b07.11 00.00~24.00 0
Finishing Time
AI2 Lower Limit
b07.12 0.0~20.0bar 2.0bar
of Day-part C
Valid all day, especially for the use
Lower Limit of of taking account of inlet water
b07.13 0.0~100.0bar 0.0bar
Inlet Pressure pressure. When not needed,, set as
0.
0:No action
b07.14 Restore Defaults 0~2 0 1:Set to default
2:Clear error records
Password of
b07.15 0~65535 65535
Group br08
Br08 Group Application Function
b08.00 G/P Option 0~1 1 0:G model 1:P model
Motor Rated
b08.01 0.4~350kw Model Set
Power
Motor Rated
b08.02 0.00~600.00Hz 50.00Hz
Frequency
Depend on Model, Setting
Motor Rated
b08.03 0~36000RPM parameters according to nameplate
Speed
of Motor
Motor Rated
b08.04 0~460V Model Set
Voltage
Motor Rated
b08.05 0.0~2000.0A
Current
Set the Password
b08.06 0~65535 65535 Modify password of BR7.13
of br07
Password of
Don’t try to enter or will cause
b08.07 Factory 0~65535 xxxxx
abnormal operation and damages.
Parameters
In order to ensure the pumps running safety, please enter rated value correctly from Motor
Nameplate.
7. APPLICATION GUIDANCE
B603 product has various function, the following introduce some typical application cases of
B603 and relevant parameter setting methods. In practical applications, you can reference to set.
7.1Single Pump Water Supply and Parameter Setting
7.1.1System Wiring
In Diagram : ① B603 Intelligent Controller; ② Pumps Group; ③ Pressure Tank; ④
None-return Valve; ⑤ Pressure Transducer; ⑥ Level Switch (to pool); ⑦ Fault Indicator;

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B603 intelligent constant pressure water supply controller

⑧ Power Supply Indicator; ⑨ Fuse; ⑩ Breaker.


Only wants the faults and running indication will requires ⑦⑧⑨.

Figure7-1-1 Single Pump Wiring Addition Failure Indication


1 ) In the figure, we adopted the transducer is two line current type transducer of the company.
Others connect refers to Figure4-1-1;
2 ) The pool water should be used water level control switch. If the water pump is the pipeline
booster pressure pump, it does not need the water level control switch.

7.1.2 Debugging

Figure7-1-2 Debugging Flow Diagram

7.1.3 Parameter Setting of Single Pump Constant Pressure control Water Supply
Factory Recom
Code Description
Setting -mend
Password of entering parameter groups. Factory set is 65535, it
b00.00 65535 65535
can be modified by b06.09
b08.01~ Ensure normal operation, must input parameter according to
b08.05 Nameplate of Motor
Motor rotating direction, set according to the actual motor
b00.02 0 x wiring of spot. Make sure the motor is running in forward
direction
B01.05 10.0 xx.x Transducer Range, input the max. range of connected transducer
When display smaller than gauge, decrease b01.08;
b01.08
When display greater than gauge, increase b01.08
Below need to set based on working conditioning and user’s requirement.

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B603 intelligent constant pressure water supply controller

Factory Recom
Code Description
Setting -mend
b00.01 3.0 x.x The pressure of water supply
High Water Pressure Alarm Value, Prevent system from
b01.00 8.0 xx.x
damage caused by high water pressure.
Low Water Pressure Alarm Value, prevent pump from damage
b01.01 0.5 x.x
caused by anhydrous idling.
Restart after Power-on, Considering unattended management,
b01.16 0 x
set parameter to 1
Water Level Switch type, according to the using switch type
b05.00 0 x
1:NC valid 2:NO valid
*Notice: Only set this parameter on apply the terminal
b05.02 2 3
control , simply set the master
* Anti-freezing function, valid it when the pump work under a
b00.03 0 1
freezing temperature
PID Parameter Debugging. Increase voltage stabilization
b02.03
accuracy or proper regulation when Bias oversize and
b02.04
overwhelmed.
Day-part water supply, set when needs the function. Reserved as
Additive Pipe Water Supply Mode, offering Day-part Variable
br07
Pressure Water Supply and prevent insufficient net work
group
pressure from affecting Public Water Supply. Its’ setting refer to
section 7.3.
7.2 Multi-pump Control
7.2.1 Typical System Wiring
In diagram: UF-B603 Controller; QA-Automatic Air Switch; QF-Break; FU—Fuse; HB—Power
Light; HC—Fault Light; MP—Motor and Pump; BQ—Water Level Switch; BP1—Outlet
Transducer; BP2—Backup Transducer.
Only wants the faults and running indication will requires the HB,HC,FU.

Figure7-2- 1 Multi-pump Control Wiring

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B603 intelligent constant pressure water supply controller

7.2.2 Related parameter setting


Table 7-2-1 Multi-pump control master setting
Factory recom-
Code Description
setting mend
Password of entering parameter groups. Factory set is 65535, it
b00.00 65535 65535
can be modified by b06.09
b08.01~ Motor parameter, must input parameter according to Nameplate
b08.05 of Motor
Motor rotating direction, set according to the actual motor
b00.02 0 x wiring of spot. Make sure the motor is running in forward
direction
b03.00 02 00 Communication address, the master should be 00
b03.08 00 N Auxiliary number, assume 1 master N auxiliaries, set as N.
b01.05 10.0 xx.x Transducer Range, input the max. range of connected transducer
When display smaller than gauge, decrease b01.08;
b01.08 5.00 x.xx
When display bigger than gauge, increase b01.08
Below need to set based on working conditioning and user’s requirement.
b00.01 3.0 x.x The Pressure of water supply
High Water Pressure Alarm Value, Prevent system from damage
b01.00 8.0 xx.x
caused by high water pressure.
Low Water Pressure Alarm Value, prevent pump from damage
b01.01 0.5 x.x
caused by anhydrous idling.
Restart after Power-on, Considering unattended management,
b01.16 0 x
set parameter to 1
Running mode select, 0 is synchronous control mode, 1 is
b01.17 1 x
master-slave control mode
Water Level Switch type, according to the using switch type
b05.00 2 x
1:NC valid 2:NO valid
b05.10 8.00 xx.x Alternating time, balance the service time of all pumps.
Day-part water supply, set when needs the function. Reserved as
Additive Pipe Water Supply Mode, offering Day-part Variable
br07
Pressure Water Supply and prevent insufficient net work
group
pressure from affecting Public Water Supply. Its’ setting refer to
section 7.3.
Anti-freezing function , valid it when the pump work under a
b00.03 0 1
freezing temperature
b03.09 2 0 Set this parameter when enable fault shift function.
Table 7-2-2 Multi-pump control auxiliaries’ setting
Factory Recom
Code Description
setting mend
Password of entering parameter groups. Factory set is 65535, it
b00.00 65535 65535
can be modified by b06.09

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B603 intelligent constant pressure water supply controller

Factory Recom
Code Description
setting mend
Auxiliary is need not to connect a transducer, this parameter
b02.08 1.0 0.0 should be set as 0.If you use the Fault Shift, this parameter of the
backup master no need to modify.
b08.01~ Motor parameter, must input parameter according to Nameplate
b08.05 of Motor
Motor rotating direction, set according to the actual motor
b00.02 0 x wiring of spot. Make sure the motor is running in forward
direction
Communication address, the auxiliaries should be set as 01 to N
b03.00 02 01~N
in order.
b03.08 00 N Auxiliary number, assume 1 master N auxiliaries, set as N.
Only Set the Auxiliary which address parameter b03.00 is equal
b03.09 2 1
to “01”when enable the Fault Shift ,others no need to modify
7.3 Day-Part Water Supply Application Setting
7.3.1 System Wiring
In diagram:①B603controller ②Pumps ③Air Pressure Tank
④Water Inlet Transducer ⑤Water Outlet Transducer
⑥Level Control Switch(Use in no negative pressure water supply)

Figure7-3- 1 Day-part water supply wiring


7.3.2 Typical Application
Use in pipe pressure lamination, no negative pressure water supply, pipe network add-pressure to
up level tank water supply, etc.
For example:
first part running 2.5bar from 00:00 to 06:00, stop running as water inlet pressure below 2.0bar;
Second part running 3.2bar from 06:00 to 13:30, stop running when inlet pressure below 2.3bar;
Third part running 3.5bar from 17:00 to 23:00, stop running when inlet pressure below 2.2bar;
The undefined day part running 3.0bar, stop running when inlet pressure below 1.8bar.

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B603 intelligent constant pressure water supply controller

7.3.3 Parameter Settings


Follow section 7.1 or section 7.2 to set other parameters first, and then refer to this application to
set day-part control parameters.
Table7-3-1 Day-part water supply parameter setting
Factory Recom
Code Description
Setting mend
Inlet transducer calibration(b01.11,b01.13), if needn’t detect
b01.11 inlet pressure, no need to install inlet transducer and
b01.13 calibration, but the inlet pressure lower limit of every day-part
set as 0 is needed.
Day-part number setting, 0 means day-part control invalid, we
b07.00 0 3
now choose 3 day-part.
b07.01 00.00 00.00
Set 00:00~06:00 running with 2.5bar, stop when inlet pressure
b07.02 3.0 2.5
below 2.0bar. (It recovers running when inlet pressure return to
b07.03 00.00 06.00
2.0bar again)
b07.04 2.0 2.0
b07.05 00.00 06.00
b07.06 3.0 3.2 Set 06:00~13:30 running with 3.2bar, stop when inlet pressure
b07.07 00.00 13.50 below 2.3bar.
b07.08 2.0 2.3
b07.09 00.00 17.00
b07.10 3.0 3.5 Set 17:00~23:00 running with 3.5bar, stop when inlet pressure
b07.11 00.00 23.00 below 2.2bar.
b07.12 2.0 2.2
b07.13 0.0 1.8 Set running with 3.0bar at the undefined time, stop when inlet
b00.01 3.0 3.0 pressure below 1.8bar.
7.4 Terminal Run/Stop Control Wiring and Setting
7.4.1 System Wiring
Base on above applications, connect a switch to S1-COM refers to section 4.4.2.
In diagram: ① B603 intelligent controller; ② Pumps; ③ Air Pressure Tank; ④ Outlet
Transducer; ⑤Inlet Transducer; ⑥Water Level Switch; ⑦External Run/Stop Switch.

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B603 intelligent constant pressure water supply controller

Figure 7-4-1 Terminal Run/Stop Wiring


7.4.2 Operation
Widely use in the occasion of remote run/stop, it’s recommended to use a shield twisted pair to
wire the external switch. When the external switch of S1-COM turn on, pumps running, when it
turn off, pumps stop.
7.4.3 Settings
According to the application and section 7.1 or section 7.2 to set other parameters first, and then
set master b05.02=3. Auxiliaries should press run to put it on standby after set it’s parameters.
7.5 Manual/Auto Control Wiring and Setting
7.5.1 System Wiring
Base on above applications, connect a switch to S2-COM refers to Figure4-1-1. Normally apply
this function on auxiliaries.

Figure 7-5-1 Manual/Auto control wiring

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B603 intelligent constant pressure water supply controller

7.5.2 Operations
Widely use in building site manual control water supply, new pipe system quick fill etc. needs
full-frequency running place. When finish the parameter set, switch on S2-COM, the switch pump
running with full-frequency.
7.5.3Settings
According to the application and section 7.1 or section 7.2 to set other parameters first, and then
set auxiliaries b05.02=2.
7.6 Electric Contact Gauge Water Supply
7.6.1 System Wiring
In diagram: ① B603 intelligent controller; ② Pumps; ③ Air Pressure Tank; ④ Pressure
Switch; ⑤Water Level Switch

Figure7-6- 1 Electric Contact Pressure Gauge Control Wiring diagram


7.6.2 Electric Contact Pressure Gauge Adjust
This example use the Electric Contact Pressure Gauge instead of the transducer(Wiring refer to
figure 4-1-1), adjust the gauge’s up electric contact and bottom electric contact to the range of need
is should be done before running. For example, want a 0.3MPa water supply, then up contact adjust
above scale 0.3MPa (such as at 0.32MPa), bottom electric contact below 0.3MPa (such as at
0.28MPa).
7.6.3 Function Settings
Table 7-6- 1 Electric Contact Pressure Gauge Control Setting
Factory Recom
Code Description
Setting mend
Password of entering parameter groups. Factory set is 65535, it
b00.00 65535 65535
can be modified by b06.09
AI1 Feedback Lost Detecting Value, this application need not
b02.08 1.0% 0.0%
pressure detect, set the parameter 0
b08.01~ Ensure normal operation, must input parameter according to
b08.05 Nameplate of Motor
Motor rotating direction, set according to the actual motor
b00.02 0 x wiring of spot. Make sure the motor is running in forward
direction

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B603 intelligent constant pressure water supply controller

Factory Recom
Code Description
Setting mend
Low Pressure Running Time, Should be increase at the occasion
of water pressure rise slowly. The LP Running Time stand for
the maximum switch on duration time of the bottom electric
b01.02 20 xx
contact. When it run for three time of b01.02, the bottom
contact (namely S1-COM) still switch on, the controller break
down and display LP.
Terminal S1S2 control, set as electric contact pressure gauge
b05.02 2 1
control
Below need to set based on working conditioning and user’s requirement.
Restart after Power-on, Considering unattended management,
b01.16 0 x
set parameter to 1
Water Level(Terminal S3) Switch type, according to the using
b05.00 2 x switch type
1:NC valid 2:NO valid
S3 Action Delay Time, In case slow incoming water leads to
b05.01 001 xxx
frequent initiate-stop.
b05.03 Acc. and Dec. Time. It is recommended to set equal or above
b05.04 20S, a short acc./dec. time lead to a fluctuate control.
7.7 Pumping Application
7.7.1 System Wiring
In diagram: ①B603 controller ②Pumps ③Water level transmitter

Figure7-7- 1 Pumping control wiring

7.7.2 Example
Extensive used in environmentally friendly sewage treatment, water lever control, drainage and
irrigation, etc. Water level above 40%, Pumping in full-frequency,; Below 40%,slow pumping;
Below 10%, stop pumping.

7.7.3 Relating Parameter Setting

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B603 intelligent constant pressure water supply controller

Table 7-7- 1 Pumping control application setting


Factory Recom
Code Description
Setting mended
Password of entering parameter groups. Factory set is 65535, it
b00.00 65535 65535
can be modified by b06.09
b08.01~ Ensure normal operation, must input parameter according to
b08.05 Nameplate of Motor
Motor rotating direction, set according to the actual motor
b00.02 0 x wiring of spot. Make sure the motor is running in forward
direction
b02.02 0 1 PID Output Characteristics, set as pumping characteristics
b01.05 10.0 100.0 Set as the range of water level transmitter
High Water Pressure/Level Alarm Value, set as the alarm water
b01.00 8.0 100.0
level.
Low Water Pressure/Level Alarm Value, water level below this
b01.01 0.5 10.0
value stop pumping
The Full-frequency pumping water level, above this value
b00.01 3.0 40.0 full-frequency pumping, below b00.01 and above b01.01
pumping with the setting frequency of b05.07.
Below need to set based on working conditioning and user’s requirement.
Water level transmitter calibration, b01.06 use to adjust
transducer zero bias.
b01.06 b01.08 use to accordant the display pressure and the transducer
b01.08 pressure.
When display smaller than gauge, decrease b01.08;
When display bigger than gauge, increase b01.08
Low Pressure Running Time, set according to actual condition,
b01.02 20 xx
determine LP detect running time, keep the factory set is ok.
Low Water Level Restart Delay Time, restart with the value
setting after a LP delay.
b05.09 10 30
Manual restart after low water level need not to change this
parameter.
7.8 Application Summary
B603 intelligent water supply controller owns powerful function, to be intelligent water supply,
beside previous typical applications, it covers most applications. Such as air conditioning cold water
pump, cooling pump constant temperature automatic control, hot water circulation system(include
solar energy, heat pump water supply etc.), water treatment system, garden landscape, industry and
agriculture production water supply system. User is urged according to spot condition and various
functions of B603 to fulfill a good performance water supply.
B603 intelligent constant water supply controller haven’t special demands to peripherals, it
almost can be use the normal component. Such as water detection use transducer, transmitter
(include water level transmitter, temperature transmitter, etc.) or inductive remote transmission
pressure gauge, its output is 4~20mA, 0~5VDC and 0~10 VDC Standard signal. For a easy control,
use an electric contact pressure gauge or pressure switch can be achieved; Water level switch can
use the float switch or pressure switch and so on general application device. All of this allows user
according to the work condition select appropriate peripheral device.

24
B603 intelligent constant pressure water supply controller

8. FAULT AND TROUBLE SHOOTING


8.1 System Running Fault and Trouble Shooting
Abnormal Function Reason Solution
1、Outlet Pipe Leakage;
2、Check Valve  Check Outlet Pipe, or to set b04.04;
Leakage;  Inspect Check Valve;
3、Pressure Tank  Change Pressure Tank;
Can’t Sleep
Damage;  Transducer adopt shielded wires,
4、High Environment Shielded layer connect to PE;
EMI;  Ensure b04.00=1
5、Wrong Parameter
1、Detector Error;
 Adopt Standard Detector;
Display Pressure 2、Wrong Parameters;
 Calibration parameter b01.05,b01.08;
Error 3、Transducer Wires is
 Avoid Use too Long Transducer Wires;
too long;
1、Lose Pressure  Check Transducer and Wires;
Full-Frequency Feedback;  b05.02 should not be set as 1;
running 2、Wrong Parameter;  S2-Com should be open;
3、Pump Under power;  Set b07.14=1, take a factory reset
1、PID Value
unmatched;
 Tune PI value b02.03、b02.04
Pressure vibration, 2、Acc./Dec. Time too
 Tune Acc./Dec. time b05.03、b05.04
stabilize slow fast;
 Avoid Use too Long Transducer Wires
3、Big delay on pressure
feedback.
1、Motor Abnormal;
 Check Motor;
2、Motor installation is
Motor Noise  Proper turn up Carrier Frequency
not stable;
b05.08
3、Low Carry-Frequency

25
B603 intelligent constant pressure water supply controller

8.2 Water supply Running Fault and Trouble Shooting


Fault
Fault Type Reason Solution
Code
 Check the installation of pressure
transmitter
Sufficient water inflow;  Check the motor’s direction of
Low water
LP Motor rotates in the rotation is correct or not
pressure
reverse direction  Check the parameter
b01.01(setting value too big)
 Check the system
 Check the installation of pressure
transmitter
High water The parameter b01.00
HP  Check the parameter b01.00
pressure setting value is too small
(setting value too small)
 Check the system
 Check the water system
Low water Water level of pool is too
LL  Check the situation of the control
level low
terminal S1
Pressure transmitter
 Check the cable between pressure
disconnected;
transmitter and controller;
E022 Sensor fault Pressure transmitter short
 Check the pressure transmitter
circuit;
 Check PID feedback source
PID feedback disappears
8.3 Controller Running Fault and Trouble Shooting
Fault
Fault Type Reason Solution
Code
IGBT ph-U fault
E001 Acc/Dec time is too short;
(OUT1) 1. Increase Acc/Dec time;
IGBT module fault;
IGBT ph-V fault 2. Check external equipments and
E002 Malfunction caused by
(OUT2) eliminate interference;
interference;
IGBT ph-W fault 3. Ask supplier for support
E003 Grounding is not properly
(OUT3)
Acc time is too short;
Over-current 1. Increase Acc time;
Load is too heavy;
when 2. Check the power supply;
E004 Low input voltage;
acceleration 3. Select bigger capacity controller
The capacity of controller
(OC1)
is small
Over-current Dec time is too short;
1. Increase Dec time;
when Load is too heavy;
E005 2. Increase braking unit;
deceleration The capacity of controller
3. Select bigger capacity controller
(OC2) is small
Over-current Sudden change of load;
1. Check the load;
when constant Low input voltage;
E006 2. Check the power supply;
speed running The capacity of controller
3. Select bigger capacity controller
(OC3) is small

26
B603 intelligent constant pressure water supply controller

Fault
Fault Type Reason Solution
Code
Over-voltage
High input voltage; 1. Check the power supply;
when
E007 Regenerative energy from 2. Avoid to restart the motor until it
acceleration
the motor is too large stop running completely
(OV1)
Over-voltage High input voltage; 1. Increase Dec time;
when Deceleration time is too 2. Check the power supply;
E008
deceleration short; 3. Increase braking unit
(OV2) Load is too heavy
Over-voltage
when constant High input voltage; 1. Install input reactor;
E009
speed running Load is too heavy 2. Increase braking unit
(OV3)
DC bus
E010 under-voltage Low input voltage Check the grid’s input power supply
(UV)
Low input voltage;
1. Check the power supply;
Improper overload
2. Set the rated current of motor
protection threshold of
Motor overload properly;
E011 motor;
(OL1) 3. Check the load, adjust the value
Sudden change of load;
of torque boost;
The capacity of motor is
4. Select proper capacity motor
too small

Acc time is too short; 1. Increase Acc time;


Restart the motor when it is 2. Avoid to restart the motor until it
Controller
E012 decelerating; stop running completely;
overload (OL2)
Low input voltage; 3. Check the power supply;
Load is too heavy 4. Select bigger capacity controller

Input phase Open-phase occurred in Check the wiring, installation and the
E013
failure (SPI) power supply power supply
Output phase Open-phase occurred at Check the wiring, installation and
E014
failure (SPO) output side of main circuit motor

27
B603 intelligent constant pressure water supply controller

Fault
Fault Type Reason Solution
Code
Sudden over-current;
Input/output side has short
circuit;
Cooling fans of controller
stopped or damaged;
Obstruction of ventilation
1. Refer to measures of over-current
Rectify overheat channel;
E015 2. Check the wiring
(OH1) Ambient temperature is too
3. Replace cooling fans;
high;
4. Clear the ventilation channel;
Carrier frequency is too
5. Install cooling unit;
high;
6. Decrease carrier frequency;
Near heat source;
7. Remove the heat source;
Wires or connectors of
8. Check the wires and connectors;
control board are loose;
9. Ask supplier for support;
Auxiliary power supply
unit is damaged or low
IGBT overheat driving voltage for IGBT;
E016 Power module bridge is
(OH2)
damaged;
Control board is abnormal
1.Check communication devices and
Improper baud rate setting;
signals
Communication Communication is
E018 2.Set proper baud rate
fault interrupted for a long time;
3.Press STOP/RST to reset, then ask
Receive wrong data
for service
Wires or connectors of
control board are loose;
Auxiliary power supply
Current detection 1. Check the wiring and connectors
E019 unit is damaged;
fault (ITE) 2. Ask supplier for support
Current detector is
damaged or amplifying
circuit is abnormal
EEPROM R/W fault of control 1. Press STOP/RST to reset
E021
fault(EEP) parameters 2. Ask for support

28
B603 intelligent constant pressure water supply controller

9. MAINTENANCE

! WARNING
 Maintenance must be performed according to designated maintenance methods;
 Maintenance must be performed by authorized personnel only;
 After turning off the main circuit power supply, please wait for 10 minutes before
maintenance;
 DO NOT directly touch components or devices of PCB board. Otherwise the
controller can be damaged by static electricity;
 After maintenance, all screws must be tightened.
9.1 Daily Maintenance
In order to prevent the fault and prolong the service life of the controller, user shall daily
inspect the controller. The following table indicates the inspection content:
Items to be checked Means/Methods
Ambient temperature range shall be 0~40℃, humidity range
Temperature/Humidity
shall be 20~90%
Oil fog/Dust/Vapor Ensure there isn’t oil fog, dusty and vapor accumulation
Ensure there isn’t abnormal vibration, abnormal heat,
Controller
abnormal noise and abnormal smell
Ensure fans are working at good condition, speed and air
Fans
flow are normal
Ensure both the voltage and frequency of power supply are
Power supply
in allowing range
Ensure there isn’t abnormal vibration, abnormal noise,
Motor
abnormal heat and open-phase problems

9.2 Periodic Maintenance


In order to prevent the fault of controller to make it operate smoothly in high-performance for
a long time, user must inspect the controller periodically (within half year). The following table
indicates the inspection content:
Items to be
Inspection content Means/Methods
checked
Check whether the screws of control
Screws Tighten them with screwdriver
terminals are loose
Clean them with vacuum
PCB boards Dusty, dirt
cleaner
Abnormal noise, vibration; check 1. Clean the air ducts
Fans whether the fans are used up to with vacuum cleaner;
20,000 hours 2. Replace the fans
Electrolytic Replace the electrolytic
Abnormal color and abnormal smell
capacitors capacitors
Cooling plate Dusty, dirt
Clean them with vacuum
Power
Dusty, dirt cleaner
components

29
B603 intelligent constant pressure water supply controller

Items to be
Inspection content Means/Methods
checked
1. Clean them with vacuum
Dusty, sundries; whether the pumps cleaner;
Pump unit
are stuck or running into problems. 2. Replace the pump unit

9.3 Replacement of Wearing parts


Fans and electrolytic capacitors are wearing parts; please make periodic replacement to ensure
long term, safety and failure-free operation. The replacement periods are as follows:
 Fan: must be replaced when using up to 20,000 hours;
 Electrolytic capacitor: must be replaced when using up to 30,000~40,000 hours.

10. EPILOGUE
The manual provide user spot installing and debugging, for convenient of maintenance and
technical personnel spot debugging consult, please keep it carefully after use.
! Prohibit Installation and debugging Parameter being modified by irrelevant personnel,
Parameters randomly modified will induce abnormal operation and damaging intelligent controller
as well as water supply system, even cause personal injury and safe accidents.
! Please ensure the correct rotating direction which was indicated at the backend of the
motor before using. It will cause the situation such as insufficient power, insufficient supply
pressure, vibration, noise and so no when the motor is running in the opposite rotating direction.

30
Agent:

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