B603user Manual-1
B603user Manual-1
CONTENT
Ⅰ.PREFACE..............................................................................................................................I
Ⅱ.SAFETY PRECAUTIONS.................................................................................................II
1. INSPECTION........................................................................................................................1
1.1 Technology Features..........................................................................................................1
1.2 Description of Name Plate.................................................................................................1
1.3 Selection Guide..................................................................................................................2
1.4 Check the following point................................................................................................. 3
2. EXTERNAL DIMENSION.................................................................................................. 3
3. ENVIRONMENTAL REQUIREMENT............................................................................. 4
4. WIRING.................................................................................................................................5
4.1 Control terminals overall connect..................................................................................... 5
4.2 Wiring Main Circuits......................................................................................................... 6
5. OPERATION.........................................................................................................................7
5.1 Keypad Description........................................................................................................... 7
5.2 Operation Procedure.......................................................................................................... 7
6. INSTRUCTIONS OF PARAMETERS GROUP................................................................8
7. APPLICATION GUIDANCE............................................................................................ 15
7.1Single Pump Water Supply and Parameter Setting...........................................................15
7.1.1System Wiring............................................................................................................15
7.1.2 Debugging................................................................................................................. 16
7.1.3 Parameter Setting of Single Pump Constant Pressure control Water Supply........... 16
7.2 Multi-pump Control.........................................................................................................17
7.2.1 Typical System Wiring.............................................................................................. 17
7.2.2 Related parameter setting..........................................................................................18
7.3 Day-Part Water Supply Application Setting.................................................................... 19
7.3.1 System Wiring...........................................................................................................19
7.3.2 Typical Application................................................................................................... 19
7.3.3 Parameter Settings.....................................................................................................20
7.4 Terminal Run/Stop Control Wiring and Setting.............................................................. 20
7.4.1 System Wiring...........................................................................................................20
7.4.2 Operation...................................................................................................................21
7.4.3 Settings......................................................................................................................21
7.5 Manual/Auto Control Wiring and Setting....................................................................... 21
7.5.1 System Wiring...........................................................................................................21
7.5.2 Operations................................................................................................................. 22
7.5.3Settings.......................................................................................................................22
7.6 Electric Contact Gauge Water Supply............................................................................. 22
7.6.1 System Wiring...........................................................................................................22
7.6.2 Electric Contact Pressure Gauge Adjust................................................................... 22
7.6.3 Function Settings.......................................................................................................22
7.7 Pumping Application....................................................................................................... 23
7.7.1 System Wiring...........................................................................................................23
7.7.2 Example.................................................................................................................... 23
7.7.3 Relating Parameter Setting........................................................................................23
7.8 Application Summary...................................................................................................... 24
8. FAULT AND TROUBLE SHOOTING............................................................................. 25
9. MAINTENANCE................................................................................................................ 29
10. EPILOGUE........................................................................................................................30
B603 intelligent constant pressure water supply controller
Ⅰ.PREFACE
Thanks for choosing our product, we will supply you with considerate service as well as ever.
With high quality, multi-functional, low noise and strong commonality etc. characteristics, B603
multi-function energy-saving controller is suitable to full-automatic operation;
Professional design based on users’ needs, simplicity of operation and suitable for all kinds of
applications,;
According to the water condition to supply constant pressure water without manual operation
after parameters were set correctly.
Stop running automatically when no water consumption; Alarm automatically when faults
occurred;
Alternate running automatically in the multiple pump system, prolong the using life of pumps;
Adapt to many kinds of input pressure signals;
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B603 intelligent constant pressure water supply controller
Ⅱ.SAFETY PRECAUTIONS
B603 is a new power electronic product, please read the operation manual carefully before using
to keep your safety and make sure proper operation.
In this manual, the safety precautions were sorted to “WARNING” and “CAUTION”.
! WARNING
Please don’t dismantle, change the product, or may cause electric shock, fire hazard
and personal injury;
Please don’t open the cover during the running of controller;
Please don’t put wire, bar of metal, filaments etc. into the controller so as not to
cause a short circuit or get an electric shock;
Please don’t splash water or other liquid over the controller.
CAUTION
Please don’t make withstand voltage testing for the controller;
Never connect AC power to output UVW terminals;
If the internal components of the controller were influenced or damaged by static,
please do not to touch;
The motor, controller and power specifications should be matching, otherwise it
could cause abnormal operation even burn out the device;
If the controller appears serious vibration, noise, heat or peculiar smell in the first
operation, please cut off the power immediately and contact suppliers or service
center later;
Please don’t install the controller in the environment with direct sunlight, rain, frost
or snow in case of deformation or damage.
Warm reminder:
For convenience, the controller has set default with a nonzero AI1 Feedback Lost Detecting
Value, if here hasn’t pressure signal feedback into the terminal AI1, the controller will be starting
up failure and displaying “E022”, just take follows:
◇ If the controller worked as a master, please connect a transducer to the controller and then
press the STOP/RST key;
◇ If it worked as an auxiliary, it should be setting as AI1 Feedback Lost Detecting Value(b02.08)
0 and then pressing the STOP/RST key to reset error warning.
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B603 intelligent constant pressure water supply controller
1. INSPECTION
1.1 Technology Features
●Input & Output
◆Input Voltage Range:220/380V±15%
◆Input Frequency Range:47~63Hz
◆Output Voltage Range:0~rated input voltage
◆Output Frequency Range:0~50/60Hz
●I/O Features
◆Digital Switch Input:3 input
◆Analog Signal Input:AI1:0~10V or 0~20mA input; AI2: 0~10V or 0~20mA input
◆Relay Output:A pair of switch Output
●Function Characteristics
◆Multi-Pump Control:Can realize 1 master and Max.5 auxiliaries combine work
◆Sleep Function:Sleep down when have no water consumption, to earn a better energy
saving
◆Freeze-Proofing Function:Suitable to low temperature area, prevent pump from freezing
◆Anti-clogging Function:take precaution against pipe clogging and clean the pipe dirt
◆Power On Restart:Running automatically when power on
◆Master Fault Shift Automatically:keep on working when the master break down
◆Alternate Running:balance every pump’s running time, prolong service life of the whole
unit machine
◆ Day-Part Function : 3 independent day-part control, up to 7 day-part achieved when
define separated
◆Two Running Mode:synchronous control mode, master-slave control mode
◆Terminal Control Mode:Terminal Run/Stop、Manual/Auto Control、Electronic Contact
Gauge Control
◆Various of water supply Fault Alarm Function: High-Pressure, Low-Pressure, Low-Level,
Transducer Error etc.
◆ As many as 22 kinds of fault protection function: Over-Current, Over-Voltage,
Low-Voltage, Phase-Failure, Over-Load etc.
1.2 Description of Name Plate
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
3. ENVIRONMENTAL REQUIREMENT
3.1 Environment temperature range: -10 ℃ ~+40 ℃ . Controller will be derated if ambient
temperature exceeds 40℃.
3.2 Prevent rain drops, moist environment, oil fog, salt erosion, corrosive gas, etc.
3.3 Prevent direct sunlight, keep away from radiation source.
3.4 Prevent violent vibration or sudden impact.
3.5 Lower than 1000m installation altitude, it will be derated when the altitude is higher than
1000m.
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B603 intelligent constant pressure water supply controller
CAUTION
When moving the controller please lift by its base and don’t lift by the panel.
Otherwise may cause the main unit fall off which may result in personal injury.
Install the controller on the fireproofing material (such as metal) to prevent fire.
When power off, should not install the controller until the power indicator light
was extinguished, which can ensure the device has been discharged completely.
4. WIRING
4.1 Control terminals overall connect
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
5. OPERATION
5.1 Keypad Description
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
Function Factory
Name Setting Range Description
Code Setting
Br01 Group Application Function
High Water When pressure is higher than this
b01.00 Pressure/Level 0.0~100.0bar 8.0bar preset value, the controller halts,
Alarm Value alarms and displays HP.
Low Water
0.0~100.0
b01.01 Pressure/Level 0.5bar When pressure is lower than the
bar
Alarm Value preset value for a Low Pressure
Low Running Time, the controller halts,
b01.02 Pressure/Level 0~300s 20s alarms and displays LP.
Running Time
Be valid when b00.03 was set to 1,
Minimum
whenever sleeps, running with the
b01.03 Freeze-proofing 1.00~30.00Hz 5.00Hz
setting frequency in case of
Frequency
Freezing.
Anti-clogging When anti-clogging is valid,
b01.04 FWD./REV. Dead 0.0~3600.0s 1.0s b01.04 set the FWD./REV.
Time transition time
Maximum E.g. If the rated max. range of
b01.05 Transducer Setting 0.0~100.0bar 10.0bar transducer is 10Bar, b01.05 should
Range be set to 10.0
b01.06 AI1 Lower Limit 0.00~10.00V 1.00V •Lower limit use to Transducer
Corresponding Zero Setting
b01.07 Setting of AI1 -100.0~100.0% 0.0% •Higher limit use to accordant
Lower Limit display and transducer pressure.
b01.08 AI1 Higher Limit 0.00~10.00V 5.00V •When display smaller than
Corresponding gauge, increase higher limit;
b01.09 Setting of AI1 -100.0~100.0% 100.0% When display greater than
Higher Limit gauge, decrease higher limit.
b01.10 AI1 Filtering time 0.00~10.00s 0.10s •When analog input is interfered,
b01.11 AI2 Lower Limit 0.00~10.00V 1.00V prolong Filtering time so as to
Corresponding increase the ability of
b01.12 Setting of AI2 -100.0~100.0% 0.0% anti-interference, but decrease the
Lower Limit sensitivity.
b01.13 AI2 Higher Limit 0.00~10.00V 5.00V •Corresponding relationship of
Corresponding Transducer Parameter Setting:
b01.14 Setting of AI2 -100.0~100.0% 100.0%
Higher Limit
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B603 intelligent constant pressure water supply controller
Function Factory
Name Setting Range Description
Code Setting
Restart After
b01.16 0~1 0 0:invalid 1:valid
Power-on
b01.17 Control mode 0~1 1 0:synchronous 1:master-slave
Br02 Group Application Function
PID Source
b02.00 0~1 0 0:Keypad 1:Reserved
Selection
PID Feedback 0:AI1
b02.01 0~1 0
Source Selection 1:Reserved
PID Output
b02.02 0~1 0 0:Water Supply 1:Pumping
Characteristics
Determining the strength of PID
Proportional
b02.03 0.00~100.00 2.50 regulation, KP is bigger, regulation
Gain (KP)
is stronger, but fluctuate easier too.
Bias between the Feedback and the
Given, determining the speed of
b02.04 Integral Time (KI) 0.00~10.00 1.00
regulation, KI is bigger, regulation
is stronger.
Variable Ratio between the
Feedback and the Given, KD is
Differential bigger, regulation is stronger.Be
b02.05 0.00~10.00 0.00
Time (KD) cautious use, for differential
regulation amplifies interference of
system.
Sampling Calculating time of regulator, when
b02.06 0.01~100.00s 0.10s
Cycle (T) increased, response sluggishly.
Max. Bias of PID output value
corresponding to closed loop given
value:
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B603 intelligent constant pressure water supply controller
Function Factory
Name Setting Range Description
Code Setting
AI1 Feedback
Lost Detecting Transducer Fault Detecting Setting
b02.08 0.0~100.0% 1.0%
Value Value, corresponding to full
range(100%), when the detecting
AI2 Feedback time exceeds Feedback Lost time,
b02.09 Lost Detecting 0.0~100.0% 0.0% it is deemed as malfunction by
Value Transducer, the system will report
Feedback Lost E022 as Transducer Fault Code
b02.10 0.0~3600.0s 1.0s
Detecting time
Br03 Group Application Function
00: Master controller
Communication
b03.00 0~31 02 01~05:Auxiliary controller
Address
06~31:Reserved
Data of master and auxiliary comes
Baud Rate into the rate.
b03.01 Selection 0~5 3 0:1200BPS 1:2400BPS
2:4800BPS 3:9600BPS
4:19200BPS 5:38400BPS
b03.02 Data Format 0~5 0 Data Format(Parity Check)
Communication
b03.03 0~200ms 15ms Interval of Data responding.
Delay Time
Communication If the interval time exceeds the
b03.04 Timeout Delay 0.0~100.0s 0.0s setting value, the system will report
0.0: invalid E018 as fault.
Communication 0: Halt and alarm
b03.05 0~1 0
Error Action 1:Don’t alarm and continue
0: Responding to Write Operation
Communication
b03.06 0~1 0 1: Un-responding to Writer
Response Action
Operation
Ensure the effects of Data
Transmission, long-time setting
Data Transmission
b03.07 0.05~2.00s 0.10s will slow down Data Transmission
Time Interval
and short-time setting will easily
make mistakes.
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B603 intelligent constant pressure water supply controller
Function Factory
Name Setting Range Description
Code Setting
Br04 Group Application Function
No consuming auto stop. 0:Invalid
b04.00 Sleeping Function 0~1 1
1:Valid
Sleeping Waiting
b04.01 0.0~300.0s 5.0s Delay time, seconds unit
time
Water consuming test frequency
b04.02 Sleeping Test 0.0~10.0% 4.0%
rate.
During sleeping the wake-up
pressure bias, e.g. the setting
Wake-up Pressure value(L)=3.0Bar,
b04.03 0.0~20.0bar 0.5bar
Bias Bias(b04.03)=0.5bar, Practical
pressure (P)<L-0.5=2.5bar, the
pump will restart again.
The pressure fluctuation which
b04.04 Sleeping Bias 0.0~1.0bar 0.0bar
allows sleeping
Br05 Group Application Function
Water Level Water level switch style,
b05.00 0~2 2
Control 0:invalid 1:NC 2:NO
Low Lever restart Delay time of restart after water
b05.01 0~300min 1min
Delay Time level switch recover.
0: invalid
1: Electric contact control
S1-COM on: Frequency rise
S2-COM on: Frequency drop
2: Manual/auto control
Terminal S1S2 S2-COM off: auto control
b05.02 0~3 2
Control S2-COM on: manual control
3: Terminal run/stop
S1-COM on: Run
S1-COM off: Stop
S2-COM off: auto control
S2-COM on: manual control
The setting time from max.
b05.03 Acceleration Time 0.1~3600.0s Model Set
Frequency to zero.
The setting time from zero to max.
b05.04 Deceleration Time 0.1~3600.0s Model Set
Frequency
Maximum Output 10.00~600.00
b05.05 50.00Hz Determine the Acc./Dec. rate
Frequency Hz
b05.07~b05.05
Up limit of Output
b05.06 (Maximum 50.00Hz Maximum running frequency
Frequency
Frequency)
Lower Limit of The minimum running frequency
b05.07 0.00Hz~b05.07 20.00Hz
Output Frequency of pump.
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B603 intelligent constant pressure water supply controller
Function Factory
Name Setting Range Description
Code Setting
Use to ameliorate the noise of
motor and controller’s interference
to the surroundings.
A high carrier makes a low motor
b05.08 Carrier Frequency 1.0~15.0kHz Model Set
noise, but leads to a big
temperature rise and interference.
Should not be altered if
unnecessary.
In case of Low Pressure,
Low Pressure(LP) BR5.09≠0, the controller restarts to
b05.09 Restart Delay 00~60min 10min work according to the setting time
Time automatically, without artificial
restart. BR5.09=0, restart invalid.
In order to balance and prolong the
pump service life to set the
parameter, Unit: hour. When the
parameter is set to 0.0, it means
b05.10 Alternating Time 0.00~300.00h 8.00h
in-execution. Operational time of
master and auxiliary pump
switches over according to the
setting Alternating Time.
Br06 Group Application Function
bit0: Operational Frequency
bit1: Pressure tested value
bit2: Pressure setting value
bit3: Output Current
Running Status
b06.00 0~0x1FF 0x01F bit4:Bus Voltage
Display Selection
bit5:Output Voltage
bit6:Present Time
bit7: Inlet Pump Pressure
bit8: Input Terminal Status
bit0: Pressure setting value
bit1: Pressure tested value
bit2: Giver Frequency
bit3: Bus Voltage
Stop Status
b06.01 0~0x1FF 0x00F bit4: Input Terminal Status
Display Selection
bit5:Output Terminal Status
bit6:AI1 Input Voltage
bit7: Inlet Pump Pressure
bit8: Present Time
0:External Keypad Prior Enable
Keypad Display 1:Both Display Enable, Only
b06.02 0~3 3
Selection External Keypad Control;
2:Both Display Enable, Only
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B603 intelligent constant pressure water supply controller
Function Factory
Name Setting Range Description
Code Setting
Onboard Keypad Control;
3:Both Display Enable and Keypad
Control.
0:Error or External Fault
1:Forward Running
Relay Output 2:Frequency Reaching
b06.03 0~4 0
Selection 3:Stop Status
4:Lower Limit of Output
Frequency Reaching
Third Latest Fault
b06.04
Type
Read E000~E022
Second Latest
b06.05 Only Refers to chapter 9.
Fault Type
b06.06 Latest Fault Type
0:Power-off Storage
Parameters
b06.07 0~2 0 1:Power-off default storage
Storage Condition
2:Invalid
Accumulated Read Display Accumulated Running
b06.08 0~65535h
Running Time Only Time
Password set prevent user from
Set the Password modifying the parameters
b06.09 0~65535 65535
of br00.00 randomly, avoiding running
abnormally and damages.
Br07 Group Application Function
0:invalid
Day-part Function 1:day-part A
b07.00 0~3 0
Selection 2:day-part A and B
3:day-part A, B, C
Day-part A
b07.01 00.00~24.00 0
Starting Time ●Setting Starting Time and
Day-part A Finishing Time to 0 is invalid.
b07.02 0.0~20.0bar 3.0bar
Pressure Setting ●Pressure Setting determines the
Day-part A steady state value of outlet
b07.03 00.00~24.00 0
Finishing Time pressure.
AI2 Lower Limit
b07.04 0.0~20bar 2.0bar
of Day-part A
Day-part B
b07.05 00.00~24.00 0 ●Once actual pressure from inlet
Starting Time
pipe network lower than inlet
Day-part B
b07.06 0.0~20bar 3.0bar pressure lower limit, the pump
Pressure Setting
stops.
Day-part B
b07.07 00.00~24.00 0 ●When regardless of the inlet
Finishing Time
water pressure, just set the lower
AI2 Lower Limit
b07.08 0.0~20.0bar 3.0bar limit as 0.
of Day-part B
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B603 intelligent constant pressure water supply controller
Function Factory
Name Setting Range Description
Code Setting
Day-part C
b07.09 00.00~24.00 0
Starting Time
Day-part C
b07.10 0.0~20.0bar 3.0bar
Pressure Setting
Day-part C
b07.11 00.00~24.00 0
Finishing Time
AI2 Lower Limit
b07.12 0.0~20.0bar 2.0bar
of Day-part C
Valid all day, especially for the use
Lower Limit of of taking account of inlet water
b07.13 0.0~100.0bar 0.0bar
Inlet Pressure pressure. When not needed,, set as
0.
0:No action
b07.14 Restore Defaults 0~2 0 1:Set to default
2:Clear error records
Password of
b07.15 0~65535 65535
Group br08
Br08 Group Application Function
b08.00 G/P Option 0~1 1 0:G model 1:P model
Motor Rated
b08.01 0.4~350kw Model Set
Power
Motor Rated
b08.02 0.00~600.00Hz 50.00Hz
Frequency
Depend on Model, Setting
Motor Rated
b08.03 0~36000RPM parameters according to nameplate
Speed
of Motor
Motor Rated
b08.04 0~460V Model Set
Voltage
Motor Rated
b08.05 0.0~2000.0A
Current
Set the Password
b08.06 0~65535 65535 Modify password of BR7.13
of br07
Password of
Don’t try to enter or will cause
b08.07 Factory 0~65535 xxxxx
abnormal operation and damages.
Parameters
In order to ensure the pumps running safety, please enter rated value correctly from Motor
Nameplate.
7. APPLICATION GUIDANCE
B603 product has various function, the following introduce some typical application cases of
B603 and relevant parameter setting methods. In practical applications, you can reference to set.
7.1Single Pump Water Supply and Parameter Setting
7.1.1System Wiring
In Diagram : ① B603 Intelligent Controller; ② Pumps Group; ③ Pressure Tank; ④
None-return Valve; ⑤ Pressure Transducer; ⑥ Level Switch (to pool); ⑦ Fault Indicator;
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B603 intelligent constant pressure water supply controller
7.1.2 Debugging
7.1.3 Parameter Setting of Single Pump Constant Pressure control Water Supply
Factory Recom
Code Description
Setting -mend
Password of entering parameter groups. Factory set is 65535, it
b00.00 65535 65535
can be modified by b06.09
b08.01~ Ensure normal operation, must input parameter according to
b08.05 Nameplate of Motor
Motor rotating direction, set according to the actual motor
b00.02 0 x wiring of spot. Make sure the motor is running in forward
direction
B01.05 10.0 xx.x Transducer Range, input the max. range of connected transducer
When display smaller than gauge, decrease b01.08;
b01.08
When display greater than gauge, increase b01.08
Below need to set based on working conditioning and user’s requirement.
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B603 intelligent constant pressure water supply controller
Factory Recom
Code Description
Setting -mend
b00.01 3.0 x.x The pressure of water supply
High Water Pressure Alarm Value, Prevent system from
b01.00 8.0 xx.x
damage caused by high water pressure.
Low Water Pressure Alarm Value, prevent pump from damage
b01.01 0.5 x.x
caused by anhydrous idling.
Restart after Power-on, Considering unattended management,
b01.16 0 x
set parameter to 1
Water Level Switch type, according to the using switch type
b05.00 0 x
1:NC valid 2:NO valid
*Notice: Only set this parameter on apply the terminal
b05.02 2 3
control , simply set the master
* Anti-freezing function, valid it when the pump work under a
b00.03 0 1
freezing temperature
PID Parameter Debugging. Increase voltage stabilization
b02.03
accuracy or proper regulation when Bias oversize and
b02.04
overwhelmed.
Day-part water supply, set when needs the function. Reserved as
Additive Pipe Water Supply Mode, offering Day-part Variable
br07
Pressure Water Supply and prevent insufficient net work
group
pressure from affecting Public Water Supply. Its’ setting refer to
section 7.3.
7.2 Multi-pump Control
7.2.1 Typical System Wiring
In diagram: UF-B603 Controller; QA-Automatic Air Switch; QF-Break; FU—Fuse; HB—Power
Light; HC—Fault Light; MP—Motor and Pump; BQ—Water Level Switch; BP1—Outlet
Transducer; BP2—Backup Transducer.
Only wants the faults and running indication will requires the HB,HC,FU.
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
Factory Recom
Code Description
setting mend
Auxiliary is need not to connect a transducer, this parameter
b02.08 1.0 0.0 should be set as 0.If you use the Fault Shift, this parameter of the
backup master no need to modify.
b08.01~ Motor parameter, must input parameter according to Nameplate
b08.05 of Motor
Motor rotating direction, set according to the actual motor
b00.02 0 x wiring of spot. Make sure the motor is running in forward
direction
Communication address, the auxiliaries should be set as 01 to N
b03.00 02 01~N
in order.
b03.08 00 N Auxiliary number, assume 1 master N auxiliaries, set as N.
Only Set the Auxiliary which address parameter b03.00 is equal
b03.09 2 1
to “01”when enable the Fault Shift ,others no need to modify
7.3 Day-Part Water Supply Application Setting
7.3.1 System Wiring
In diagram:①B603controller ②Pumps ③Air Pressure Tank
④Water Inlet Transducer ⑤Water Outlet Transducer
⑥Level Control Switch(Use in no negative pressure water supply)
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
7.5.2 Operations
Widely use in building site manual control water supply, new pipe system quick fill etc. needs
full-frequency running place. When finish the parameter set, switch on S2-COM, the switch pump
running with full-frequency.
7.5.3Settings
According to the application and section 7.1 or section 7.2 to set other parameters first, and then
set auxiliaries b05.02=2.
7.6 Electric Contact Gauge Water Supply
7.6.1 System Wiring
In diagram: ① B603 intelligent controller; ② Pumps; ③ Air Pressure Tank; ④ Pressure
Switch; ⑤Water Level Switch
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B603 intelligent constant pressure water supply controller
Factory Recom
Code Description
Setting mend
Low Pressure Running Time, Should be increase at the occasion
of water pressure rise slowly. The LP Running Time stand for
the maximum switch on duration time of the bottom electric
b01.02 20 xx
contact. When it run for three time of b01.02, the bottom
contact (namely S1-COM) still switch on, the controller break
down and display LP.
Terminal S1S2 control, set as electric contact pressure gauge
b05.02 2 1
control
Below need to set based on working conditioning and user’s requirement.
Restart after Power-on, Considering unattended management,
b01.16 0 x
set parameter to 1
Water Level(Terminal S3) Switch type, according to the using
b05.00 2 x switch type
1:NC valid 2:NO valid
S3 Action Delay Time, In case slow incoming water leads to
b05.01 001 xxx
frequent initiate-stop.
b05.03 Acc. and Dec. Time. It is recommended to set equal or above
b05.04 20S, a short acc./dec. time lead to a fluctuate control.
7.7 Pumping Application
7.7.1 System Wiring
In diagram: ①B603 controller ②Pumps ③Water level transmitter
7.7.2 Example
Extensive used in environmentally friendly sewage treatment, water lever control, drainage and
irrigation, etc. Water level above 40%, Pumping in full-frequency,; Below 40%,slow pumping;
Below 10%, stop pumping.
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
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B603 intelligent constant pressure water supply controller
Fault
Fault Type Reason Solution
Code
Over-voltage
High input voltage; 1. Check the power supply;
when
E007 Regenerative energy from 2. Avoid to restart the motor until it
acceleration
the motor is too large stop running completely
(OV1)
Over-voltage High input voltage; 1. Increase Dec time;
when Deceleration time is too 2. Check the power supply;
E008
deceleration short; 3. Increase braking unit
(OV2) Load is too heavy
Over-voltage
when constant High input voltage; 1. Install input reactor;
E009
speed running Load is too heavy 2. Increase braking unit
(OV3)
DC bus
E010 under-voltage Low input voltage Check the grid’s input power supply
(UV)
Low input voltage;
1. Check the power supply;
Improper overload
2. Set the rated current of motor
protection threshold of
Motor overload properly;
E011 motor;
(OL1) 3. Check the load, adjust the value
Sudden change of load;
of torque boost;
The capacity of motor is
4. Select proper capacity motor
too small
Input phase Open-phase occurred in Check the wiring, installation and the
E013
failure (SPI) power supply power supply
Output phase Open-phase occurred at Check the wiring, installation and
E014
failure (SPO) output side of main circuit motor
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B603 intelligent constant pressure water supply controller
Fault
Fault Type Reason Solution
Code
Sudden over-current;
Input/output side has short
circuit;
Cooling fans of controller
stopped or damaged;
Obstruction of ventilation
1. Refer to measures of over-current
Rectify overheat channel;
E015 2. Check the wiring
(OH1) Ambient temperature is too
3. Replace cooling fans;
high;
4. Clear the ventilation channel;
Carrier frequency is too
5. Install cooling unit;
high;
6. Decrease carrier frequency;
Near heat source;
7. Remove the heat source;
Wires or connectors of
8. Check the wires and connectors;
control board are loose;
9. Ask supplier for support;
Auxiliary power supply
unit is damaged or low
IGBT overheat driving voltage for IGBT;
E016 Power module bridge is
(OH2)
damaged;
Control board is abnormal
1.Check communication devices and
Improper baud rate setting;
signals
Communication Communication is
E018 2.Set proper baud rate
fault interrupted for a long time;
3.Press STOP/RST to reset, then ask
Receive wrong data
for service
Wires or connectors of
control board are loose;
Auxiliary power supply
Current detection 1. Check the wiring and connectors
E019 unit is damaged;
fault (ITE) 2. Ask supplier for support
Current detector is
damaged or amplifying
circuit is abnormal
EEPROM R/W fault of control 1. Press STOP/RST to reset
E021
fault(EEP) parameters 2. Ask for support
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B603 intelligent constant pressure water supply controller
9. MAINTENANCE
! WARNING
Maintenance must be performed according to designated maintenance methods;
Maintenance must be performed by authorized personnel only;
After turning off the main circuit power supply, please wait for 10 minutes before
maintenance;
DO NOT directly touch components or devices of PCB board. Otherwise the
controller can be damaged by static electricity;
After maintenance, all screws must be tightened.
9.1 Daily Maintenance
In order to prevent the fault and prolong the service life of the controller, user shall daily
inspect the controller. The following table indicates the inspection content:
Items to be checked Means/Methods
Ambient temperature range shall be 0~40℃, humidity range
Temperature/Humidity
shall be 20~90%
Oil fog/Dust/Vapor Ensure there isn’t oil fog, dusty and vapor accumulation
Ensure there isn’t abnormal vibration, abnormal heat,
Controller
abnormal noise and abnormal smell
Ensure fans are working at good condition, speed and air
Fans
flow are normal
Ensure both the voltage and frequency of power supply are
Power supply
in allowing range
Ensure there isn’t abnormal vibration, abnormal noise,
Motor
abnormal heat and open-phase problems
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B603 intelligent constant pressure water supply controller
Items to be
Inspection content Means/Methods
checked
1. Clean them with vacuum
Dusty, sundries; whether the pumps cleaner;
Pump unit
are stuck or running into problems. 2. Replace the pump unit
10. EPILOGUE
The manual provide user spot installing and debugging, for convenient of maintenance and
technical personnel spot debugging consult, please keep it carefully after use.
! Prohibit Installation and debugging Parameter being modified by irrelevant personnel,
Parameters randomly modified will induce abnormal operation and damaging intelligent controller
as well as water supply system, even cause personal injury and safe accidents.
! Please ensure the correct rotating direction which was indicated at the backend of the
motor before using. It will cause the situation such as insufficient power, insufficient supply
pressure, vibration, noise and so no when the motor is running in the opposite rotating direction.
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Agent: