Toshiba B2504FLF4BMH User Manual
Toshiba B2504FLF4BMH User Manual
Toshiba B2504FLF4BMH User Manual
XP
DURA-BULL
TX/TEFC TEFC
ODP
DN: 195-0014
Rev. 003
Low-Voltage Motor Instruction Manual
Installation and Maintenance for Polyphase 50 and 60 Hz AC Motors
Frame Size
• Frames 143 through 5810 Open Drip Proof (ODP)
• Frames 56 through 5811 Totally Enclosed Fan Cooled (TEFC)
• Frames 143 through 449 Expolsion Proof (XP)
• Frames 56 through 5811 Totally Enclosed Air-Over (TEAO)
• Frames 56 through 449 Totally Enclosed Non-Ventilated (TENV)
• Frames 143 through 5811 Totally Enclosed Blower Cooled (TEBC)
WARNING
• To reduce the risk of fire or explosion, do not install Division 2 motors in areas where the operating temperature code
(shown on the motor nameplate or Division 2 label) exceeds the ignition temperature of the hazardous environment.
• Do not attempt to install, operate, maintain or dispose of this equipment until you have read and understood all the product
safety information and directions that are contained in this manual.
• Do not disable or bypass any safety guards or protective devices.
• Avoid touching the hot surfaces of the electric motor without wearing proper protection.
• Keep the terminal box cover in place and secured while the motor circuits are powered.
• Two people are required to lift a 140 frame motor.
• Hearing protection is required around noise levels exceeding 80 dBA.
• Protection for overloads, peak starting currents, short circuit current, and ground fault currents, should be in strict
accordance with the National Electrical Code (latest release) Article 430, local electrical codes, and building codes.
• Proper circuit protection is required to prevent automatic reset devices from automatically restarting the motor.
• Only qualified personnel are to perform maintenance in an effort to prevent equipment failure or damage.
Notes
• Each Toshiba International Corporation (TIC) electric motor is thoroughly tested at the factory and carefully packaged for
standard shipping. Confirm the overall packaging condition upon receipt.
• The equivalent lead wire markings per NEMA(IEC) are: TI(U1), T2(V1), T3(W1), T4(U2), T5(V2), T6(W2), T7(U5),
T8(V5), T9(W5), T10(U6) T11(V6), T12(W6).
• All dimensions are in inches. Multiply inch value by 25.4 to convert to millimeters (mm).
• Any motor operated using an Adjustable Speed Drive is subject to potential premature bearing failures due to the
increased shaft currents caused by common mode voltages inherent with operation on a sinusoidal power source. TIC
recommends insulating both bearings on frame sizes 444 and larger. Smaller motors are at risk as well and should be
considered after review of the application and installation. The user is responsible for protecting the couplings and driven
Storage
If the equipment is not put into immediate use, it should be stored indoors in an area that is clean and dry. Care should be
taken to keep the equipment covered when moving from a cold location to a warm location, otherwise condensation may
occur. If condensation does occur, allow the motor to dry thoroughly before applying power. Using a megohmmeter, test
the insulation resistance of the windings before applying power. A minimum of 10 megohms is recommended.
For long-term storage or when indoor storage is not available, the motor must be covered with plastic or weather-proof
tarp. Cover the motor completely. To ward off the formation of condensation, do not wrap the motor tightly. This will
allow for adequate ventilation. Precautions must also be taken to protect the motor from flooding or being exposed to
harmful chemical vapors.
Ensure that any unpainted sections are covered. Retouch any scratched or flaked areas.
If condensate plugs or drain plugs are used, ensure that they are functional.
Whether indoors or outdoors, the area should be free from vibration. Excessive vibration can cause bearing damage. Any
motor which must be stored in an area that is exposed to vibration must have the shaft locked to prevent any movement.
If the motor is equipped with space heaters, ensure that the space heaters are properly connected and functional. The
motor interior temperature should be maintained approximately 5.6° C (10° F) degrees above ambient.
A systematic inspection and maintenance schedule should be established. If the motor is to be stored for 6 months or
longer, it should, in addition to the minor precautions above, have the insulation resistance of the windings tested every 3
to 6 months. A minimum of 10 megohms is recommended. A record of insulation values, temperature, time, humidity, and
length of voltage application should be recorded to show winding conditions prior to start up.
If windings are designed for outdoor operation, they will not be affected by extreme or sudden temperature changes, or
inclement weather in general. However, a weather proof cover with provisions for adequate ventilation should be used to
guard against intrusion of salt, dust, or other abrasive or corrosive material.
It is recommended that the rotor be turned every month to redistribute the lubricant in the bearings. Oil or grease should
be added every 6 months.
— READ THE FOLLOWING CAREFULLY BEFORE INSTALLING OR STARTING MOTOR —
Receiving
1. Ensure that the nameplate data is consistent with the order specifications.
2. Check whether any damage has occurred during transportation. Typically, motors are shipped FCA TIC factory. Freight
Claims must be submitted by the consignee to the carrier.
Alignment Procedure
Motor Leveling & Coupling Alignment
When the base has been adjusted, leveled, and grouted, the correct motor leveling and coupling alignment are obtained with
the aid of shims between the motor and the base. To give the motor proper support, it is important that the base and shims
combine to create a level and stable platform.
Rigid Coupling
Shaft Alignment
Extreme care must be taken to obtain correct shaft alignment when using rigid couplings. Circular concentric peripheral
surfaces of the two coupling halves must indicate correct alignment to within 0.0005 inches to 0.001 inches when the two
coupling halves are rotated together. The separation between the faces of the two coupling halves must also be maintained
within the same tolerance.
The alignment may be checked by utilizing a dial indicator, or with the aid of a straight-edge and thickness gauge or feelers
as shown on pg. 7.
The preferred method of checking alignment is with the dial indicator. Bolt the indicator to one of the coupling halves and
indicate the position of the dial button on the opposite coupling half with a chalk mark. Set the indicator dial to zero at the
first position and then rotate both halves of the coupling to a new position where a reading is to be made. All readings must
be made with the dial button located at the chalk mark. At least six readings are to be taken.
A variation in the dial reading at different positions of coupling rotation will indicate whether the machine has to be raised,
lowered, or moved to one side or another to obtain alignment of the circular concentric peripheral surfaces of the two
coupling halves within the specified tolerance.
Coupling Faces
In addition to the above check, a check of the separation of the coupling faces must be made to establish correct alignment.
The separation between the faces of the coupling may be checked with a dial indicator fastened to one coupling half and a
Flexible Coupling
Units coupled through flexible couplings should be aligned as accurately as possible. The two halves should indicate
correct alignment to within 0.002 inches on both the circular concentric peripheral surfaces and the separation between
faces. Although most flexible couplings will withstand greater misalignment than rigid couplings, extreme misalignment
can cause vibration possibly resulting in failure of motor bearings and/or shaft.
If the method shown in Figure 2 on pg. 7 is used to check alignment of the machines, correct alignment exists when:
• The peripheries of the coupling halves are true circles of the same diameter and if the faces are flat.
• The separation between the faces is held to within the specified tolerance at all points and a straight-edge lies squarely
across the rims at any point.
Non-parallel faces will be indicated by a variation in separation of the coupling halves as they are rotated, and a difference
in height of the coupling halves will be indicated by the straight-edge and feeler gauge test.
When the coupling halves have been correctly aligned with the motor feet bolted in position, place temporary bolts in two
coupling holes for clamping the halves together. Then, ream for a light drive fit through both halves for regular coupling
bolts.
The preferred method of measuring coupling alignment is with a dial indicator as shown in Figure 1.
Clamp the dial indicator to the coupling as indicated below to measure the circular concentric peripheral surfaces of the
coupling halves for parallel alignment.
Also, as shown in Figure 1, clamping a reference surface to the opposite coupling half allows the dial indicator to be used
for measuring the separation of the coupling halves for axial alignment.
Figure 1
To correct this condition, disconnect the coupling halves and rotate one shaft 90° with respect to the other shaft. Re-
connect the coupling and run the motor. If not corrected, repeat the procedure until normal operation resumes.
The straight-edge or thickness gauge or feeler gauge is an alternative method of measuring coupling adjustment as shown
in Figure 2 on pg. 7.
Rigid Coupling Tolerances 0.0005 inch to 0.001 inch. Flexible Coupling Tolerance: 0.002 inch.
Figure 2
Warnings
WARNING WARNING
BEFORE STARTING MOTOR, REMOVE ALL UNUSED WHEN CAREFUL CONSIDERATION OF THE HAZARDS INVOLVED IN A
SHAFT KEYS AND LOOSE ROTATING PARTS TO PARTICULAR APPLICATION INDICATE THE MACHINE FRAMES SHOULD NOT
PREVENT THEM FROM FLYING OFF. BE GROUNDED OR WHEN UNUSUAL OPERATING CONDITIONS DICTATE
THAT A GROUNDED FRAME CANNOT BE USED, THE INSTALLER SHOULD
CAUTION: CHECK DIRECTION OF MOTOR
MAKE SURE THAT THE MACHINE IS PERMANENTLY AND EFFECTIVELY
ROTATION BEFORE COUPLING MOTOR TO LOAD.
INSULATED FROM GROUND. IN THOSE INSTALLATIONS WHERE THE
TO REVERSE THE MOTOR ROTATION,
MACHINE FRAME IS INSULATED FROM GROUND, IT IS RECOMMENDED THAT
REVERSE ANY TWO OF THE THREE LEADS TO THE
APPROPRIATE WARNING LABELS OR SIGNS BE PLACED ON THE
POWER PHASES. IF THE MOTOR IS NOT BI-
EQUIPMENT OR IN THE AREA OF THE EQUIPMENT BY THE INSTALLER.
DIRECTIONAL, CONFIRM THE CONNECTION
DIAGRAM AND ROTATION ARROW, OR CONTACT
TIC. WARNING FOR EXPLOSION-PROOF MOTOR
WARNING Disconnect power before working on motor-driven equipment. This motor is
equipped with an automatic temperature-limiting device. The National Electrical
Code and Underwriter's Laboratories require connection of leads P1 and P2 into the
ROTATING PARTS, SUCH AS COUPLINGS, PULLEYS,
control circuit of a manual reset starter per the following diagram.
EXTERNAL FANS, AND UNUSED SHAFT
EXTENSIONS, SHOULD BE PERMANENTLY
GUARDED AGAINST ACCIDENTAL CONTACT WITH
HANDS OR CLOTHING. THIS IS PARTICULARLY
IMPORTANT WHERE THE PARTS HAVE SURFACE
IRREGULARITIES SUCH AS KEYS, KEYWAYS OR SET
SCREWS.
WARNING
WHEN A LIFTING MEANS IS PROVIDED FOR HANDLING
THE MOTOR OR GENERATOR, IT SHOULD NOT BE
USED TO LIFT THE MOTOR OR GENERATOR PLUS
ADDITIONAL EQUIPMENT SUCH AS GEARS, PUMPS,
COMPRESSORS, OR OTHER DRIVEN EQUIPMENT.
WARNING
THE FRAMES AND OTHER METAL EXTERIORS OF
MOTORS AND GENERATORS (EXCEPT FOR INSULATED Note: Frames 256T and smaller have two
PEDESTAL BEARINGS) USUALLY SHOULD BE thermostats.
GROUNDED TO LIMIT THEIR POTENTIAL TO GROUND IN
THE EVENT OF ACCIDENTAL CONNECTION OR
CONTACT BETWEEN LIVE ELECTRICAL PARTS AND THE
METAL EXTERIORS.
Lubrication
Frames 143T – 256T are furnished with double sealed or shielded ball bearings that are lubricated with lithium-based
grease prior to installation. Grease fittings are not supplied and bearings are designed for average 100,000 hours
operation under standard conditions (see Table 2).
Frames 284T – 5811UZ are furnished with double shielded, open ball, or roller bearings. Depending on HP size and/or
the operating speed, it may be necessary to relubricate anti-friction bearings periodically (see Table 2).
These motors are supplied with provisions for greasing and have been lubricated prior to shipping. However, before start
up, it is recommended that approximately 30 grams (1 oz.) of grease be applied because of possible settling of grease
during storage. Any oil leakage around bearing caps indicate overpacking — excess grease should be purged by operating
motor temporarily with relief open.
Table 2. Relubrication Frequency.
Remove the grease relief plug or plate and, using a low pressure grease gun, pump in the required grease amount. Do not
over grease. Relubrication intervals are specified in Table 2. After relubricating, allow the motor to run for 10 minutes
before replacing relief hardware. All EQP 841 motors have grease fittings. See the Motor Relubrication document
#MDS-O-0001 for details on both standard horizontal and vertical motor bearings.
Unless otherwise specified by the grease nameplate of the motor, Chevron® SRI Chevron Corp.
use the following greases for the listed temperature range. The TIC Mobil Unirex® N 2 Exxon Mobil Corp.
standard, 840, and 841 motors are greased at the factory with the Mobil Polyrex® EM Exxon Mobil Corp.
polyurea base Mobil Polyrex® EM grease. Shell Dolium® R Shell Oil Co.
Mobilith SHC® 100 Exxon Mobil Corp.
Recommended Greases for Special
Applications
The following greases are recommended for special applications only and should be used only for motors specifically
built for such conditions.
WARRANTY
Toshiba International Corporation (TIC) warrants that the received Goods will be free of defects in materials and
workmanship.
This warranty expires eighteen (18) months after the date that the Goods are received by the Purchaser or twelve (12)
months after the Goods are placed into operation, whichever occurs first. Neither shall exceed 18 months from the date of
receipt of the Goods.
Goods that are received in an unacceptable condition shall, at the sole discretion of TIC, be repaired, replaced, updated, or
have the purchase price refunded.
To file a claim, the Purchaser must (1) promptly notify TIC in writing of the nonconformity, (2) furnish TIC satisfactory
proof of the nonconformance, and (3) if requested by TIC, return the nonconforming equipment or part to TIC and pay all
expenses incurred in connection with such return.
The repaired/replaced item, part, or software, shall be delivered, free of charge, to the Purchaser, FCA TIC designated
facility or at TIC's option, FCA TIC-authorized service shop (INCOTERMS 2010). Purchaser shall pay all costs
following such delivery, including, without limitation, all handling, transportation, assembly, installation, insurance,
testing, and inspection charges.
The warranty excludes (1) normal wear and tear; (2) Goods that have not been properly stored, assembled, installed,
serviced, maintained, operated, or used within the limits of rated capacity and normal usage; (3) Goods not used in
accordance with current operating and maintenance instructions furnished by TIC, and (4) Goods that have been altered or
modified in any manner without the written consent of TIC.
THERE ARE NO OTHER WARRANTIES AND TIC HEREBY EXPRESSLY DISCLAIMS ALL OTHER EXPRESS,
STATUTORY, AND IMPLIED WARRANTIES, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
RENEWAL PARTS
1. Use only genuine Toshiba renewal parts.
2. When ordering, specify complete motor information. Model Number and Serial Number are a minimum requirement.
Specify quantity and describe part.
3. For information and service contact the Toshiba Customer Support Center.
WARNING
Explosion-Proof Motors are constructed to comply with the UL Label Service Procedure Manual. Repair of
Explosion-Proof Motors must be made by the manufacturer or UL-listed service center to maintain the UL
listing.
Customer Support
The TIC Customer Support Center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday.
The toll free number is US (800) 231-1412/(713) 466-0277 — Fax (713) 466-8773.
For after-hours support follow the directions in the outgoing message when calling.
For further information on Toshiba International Corporation’s products and services, please visit our website at
www.toshiba.com/TIC.
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