bb30143 dfh4f5

BB30143 BB30143
PRIMA M80T 2009/05/13
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 130

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Short Engine 11 PTO Clutch & Gearbox 41

ACEB9610 BDHB0468
Cylinder Block 13 PTO Clutch & Gearbox 43

ACHB0022 BDHB0468
Crankshaft, Pistons & Connecting Rods 15 PTO Clutch & Gearbox 45

ACHB0022 BDHB0468
Cylinder Head 17 Flywheel Housing 49

ACHB0022 CDHB0715
Timing Gear & Camshaft 21 Flywheel Housing 51

ACHB0022 CDHB0850
Lubricating Oil Pump & Delivery 23 Flywheel & Starter Ring 53

Housing DDHB0780
ACHB0022
Starter Motor 55
Fuel Injection Equipment (Diesel) 25 EDHB0596
AFHB2028
Starter Motor 57
Fuel Injection Equipment (Diesel) 27 EDHB0596
AFHB2028
Lubricating Oil Sump 59

Fuel Injection Equipment (Diesel) 29 GBHB1534
AFHB2028
Lubricating Oil Filler & Breather 61

Fuel Injection Equipment (Diesel) 31 HBHB1380
AFHB2028
Lubricating Oil Filter & Integral Oil 63

Fuel Injection Equipment (Diesel) 35 Cooler
AFHB2028 JBHB1025
PTO Clutch & Gearbox 39 Front End Drive Input 65

BDHB0468 KBHB0564
Page 5
Engine Breakdown
Section Page Section Page
Water Pump, Thermostat & Heat 67 Turbocharger, Manifolds & Air Charge 93
Exchanger Cooler
LBHB1383 SBHB0478
Water Pump, Thermostat & Heat 71 Remote Air Charge Cooler 95

Exchanger SDHB0192
LBHB1383
Low Pressure Fuel System 97

Water Outlet & Inlet 75 VBHB1366
LDHB0459

Alternator & Generator 77 VBHB1366
NDHB1723

Alternator & Generator 79 VBHB1366
NDHB1723
Cold Start System 103

Gear Driven Sea Water Pump 81 WDHB0176
QBHB0131
Engine Lifting 105

Gear Driven Sea Water Pump 83 XBHB0292
QBHB0131
Throttle & Stop Controls 107

Gear Drive Auxiliary Drive Option 85 ZAHB0502
QDHB0852
Mountings (Front & Rear) 109

Turbocharger, Manifolds & Air Charge 87 ZCHB0909
Cooler
SBHB0478
Turbocharger, Manifolds & Air Charge 89

Cooler
SBHB0478
Turbocharger, Manifolds & Air Charge 91

Cooler
SBHB0478
Page 6
Engine Breakdown
Section Page
Lub. Oil Sump Drain Pump 111

ZGHB0041
Lub. Oil Pressure Switch & Gauge 113

ZJHB0429
Temperature Gauge & Sender 115

ZLHB0184
Radiator & Cowling 117

ZMHB0248
Instrumentation Assembly 119

ZNHB0145
Instrumentation Assembly 123

ZNHB0145
Application Miscellaneous & Auxiliaries 125

ZZUB0101
Joints & Gaskets - Complete Service Kit 129

SGBB0116
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Short Engine Plate A
ACEB9610
Page 10
Short Engine Plate A
ACEB9610
Item Part No. References Qty. Description Notes
1 BB39610 1 SHORT ENGINE

2 1 CYLINDER BLOCK (A)
2 1 CRANKSHAFT
2 4 PISTON
2 4 PISTON RING
2 4 CONROD
2 10 MAIN BEARING
2 8 BIG END BEARING
2 4 THRUST WASHER
2 1 SEAL
2 1 HOUSING
Footnotes
(A) COMPLETE WITH PLUGS
Page 11
Cylinder Block Plate A
ACHB0022
11
7
8
10 17
3
9 15
16
5 14
12
4 13
Page 12
Cylinder Block Plate A
ACHB0022
1 M145AF06 C M145AF03 1 CYLINDER BLOCK ASSEMBLY

C M145AF02
2 F REF.1 1 CYLINDER BLOCK
3 F REF.1 5 BEARING CAP
4 L278CF03 10 SCREW
5 L312FF01 10 DOWEL
6 L2416F01 3 PLUG
7 L2416F01 1 PLUG
8 L2416F01 4 PLUG
11 32417136 1 PLUG (A)
12 L531TF03 N 2 JET
C L531TF01
13 L218RF01 2 BOLT
14 2116A655 2 DOWEL
15 L531TF04 M 2 JET
C L531TF02
16 L218RF01 2 BOLT
17 2116A655 2 DOWEL
Footnotes
(A) LUBRICATING OIL PRESSURE RAIL
Page 13
Crankshaft, Pistons & Connecting Rods Plate A
ACHB0022
14
11
12 15
9
17
20
10 18 19
13 6
8
2
4
5 7
Page 14
Crankshaft, Pistons & Connecting Rods Plate A
ACHB0022
1 ZZ90161 C ZZ90126 1 CRANKSHAFT KIT (A)

C U5BG0039
G
2 M113AF02 C M113AF01 1 CRANKSHAFT KIT (A)
3 F REF.2 1 CRANKSHAFT
4 L2453F01 1 DOWEL
5 U5MB0006 1 MAIN BEARING KIT (B)
5 U5MB0006A J (-)0.30MM X MAIN BEARING KIT - U/S (B)
6 U5ME0004 1 BIG END BEARING KIT (B)
6 U5ME0004A J (-)0.30MM X BIG END BRG KIT - U/S (B)
7 41159001 C U5TW0001 1 THRUST WASHER
8 ZZ90074 C M115CF01 1 CON ROD ASSEMBLY
9 F REF.8 4 CONROD
10 F REF.8 4 BEARING CAP
11 L112CF01 4 SMALL END BUSH
12 L2153F01 8 SCREW
13 L3551F01 8 CON ROD NUT
14 U5PR0038 C U5PR0026 4 PISTON AND RING KIT (C)
14 U5PR0038B J (+) 0.5MM X PISTON AND RING KIT (C)
C U5PR0026B
14 U5PR0039 C U5PR0027 X PISTON AND RING KIT (D)
14 U5PR0039B J (+) 0.5MM X PISTON AND RING KIT (D)
C U5PR0027B
20 M181CF01 J STD 1 PISTON RING KIT
20 M181CF02 J (+) 0.5MM 1 PISTON RING KIT
15 U5LP0044 C U5LP0036 1 PISTON KIT (C)
15 U5LP0044B J (+) 0.5MM 1 PISTON KIT (C)
C U5LP0036B
15 U5LP0045 C U5LP0037 1 PISTON KIT (D)
15 U5LP0045B J (+) 0.5MM 1 PISTON KIT (D)
C U5LP0037B
16 F REF.15 1 PISTON
17 F REF.15 1 PIN
18 2721A021 1 CIRCLIP
19 2721A021 1 CIRCLIP
99 X . (E)
Service Options
1 ZZ90161P 1 CRANKSHAFT KIT - EXCHANGE
Footnotes
(A) SEE TIMING GEAR SECTION ALSO FRONT END DRIVE INPUT SECTION
(B) BEARINGS ARE PRE-FINISHED
(C) PRE-TOPPED.SERVICES HEIGHT GRADES 1,2 AND 3.( REFER TO SERVICE MANUAL FOR DETAILS )
(D) PRE-TOPPED.SERVICES HEIGHT GRADES 4,5 AND 6.( REFER TO SERVICE MANUAL FOR DETAILS )
(E) LOCATION OF CYLINDER BORE GRADES STAMPING
Page 15
Cylinder Head Plate A
ACHB0022
23
30
29 25
1
27 20
28 21
19
16
22
17
5
18
6 11
24
8
3
7 10 13
15
12 14
26
31
Page 16
ACHB0022
1 M145DF19 C M145DF15 1 CYLINDER HEAD

C M145DF11
C M145DF07
G
2 M145DF21 C M145DF09 1 CYLINDER HEAD
C M145DF06
3 F REF.2 1 CYLINDER HEAD
4 F REF.2 1 COVER
5 2314H008 7 SCREW
6 2314H009 4 SCREW
7 L2417F01 2 PLUG
8 L312DF01 2 DOWEL
9 L314AF01 4 INSERT
10 L314AF11 4 INSERT
11 L343FF01 8 GUIDE
12 L2412F01 4 PLUG
13 L142HF21 C L142AF02 4 EXHAUST VALVE
14 L142HF11 C L142HF01 4 INTAKE VALVE
15 L142WF01 16 VALVE COLLET (A)
15 L142WF02 16 VALVE COLLET (B)
16 L1744F01 8 VALVE SPRING
17 K415JF01 8 SEAL (C)
17 K415JF02 8 SEAL - VALVE STEM (D)
18 L341CF01 8 SPRING WASHER (E)
19 L342TF01 8 CAP (A)
19 3342T012 8 CAP (B)
20 K561AF01 8 TAPPET
21 L2411F01 J 3.400MM 8 SHIM
21 L2411F02 J 3.375MM X SHIM
21 L2411F03 J 3.350MM X SHIM
21 L2411F04 J 3.325MM X SHIM
21 L2411F05 J 3.302MM X SHIM
21 L2411F06 J 3.277MM X SHIM
21 L2411F07 J 3.251MM X SHIM
21 L2411F08 J 3.226MM X SHIM
21 L2411F09 J 3.200MM X SHIM
21 L2411F11 J 3.175MM X SHIM
21 L2411F12 J 3.150MM X SHIM
21 L2411F13 J 3.124MM X SHIM
21 L2411F14 J 3.099MM X SHIM
21 L2411F15 J 3.073MM X SHIM
21 L2411F16 J 3.048MM X SHIM
21 L2411F17 J 3.023MM X SHIM
21 L2411F18 J 2.997MM X SHIM
21 L2411F19 J 2.972MM X SHIM
21 L2411F21 J 2.946MM X SHIM
21 L2411F22 J 2.921MM X SHIM
21 L2411F23 J 2.896MM X SHIM
21 L2411F24 J 2.870MM X SHIM
Page 17
ACHB0022
23
30
29 25
1
27 20
28 21
19
16
22
17
5
18
6 11
24
8
3
7 10 13
15
12 14
26
31
Page 18
ACHB0022
21 L2411F25 J 2.845MM X SHIM

21 L2411F26 J 2.819MM X SHIM
21 L2411F27 J 2.794MM X SHIM
21 L2411F28 J 2.769MM X SHIM
21 L2411F29 J 2.743MM X SHIM
21 L2411F31 J 2.718MM X SHIM
21 L2411F32 J 2.692MM X SHIM
21 L2411F33 J 2.667MM X SHIM
21 L2411F34 J 2.642MM X SHIM
21 L2411F35 J 2.616MM X SHIM
21 L2411F36 J 2.591MM X SHIM
21 L2411F37 J 2.565MM X SHIM
21 L2411F38 J 2.540MM X SHIM
21 L2411F39 J 2.515MM X SHIM
21 L2411F41 J 2.489MM X SHIM
21 L2411F42 J 2.464MM X SHIM
21 L2411F43 J 2.438MM X SHIM
21 L2411F44 J 2.413MM X SHIM
21 L2411F45 J 2.388MM X SHIM
21 L2411F46 J 2.362MM X SHIM
21 L2411F47 J 2.337MM X SHIM
21 L2411F48 J 2.311MM X SHIM
21 L2411F49 J 2.286MM X SHIM
22 L141DF01 1 CAMSHAFT
23 L112TF03 1 WOODRUFF KEY
24 K418FF05 1 SEAL - CAMSHAFT
26 L381DF01 2 DOWEL
27 2314H101 1 SCREW
28 2411152 1 WASHER
29 L278HF01 4 SCREW
30 L278CF02 6 SCREW
31 L681EF06 C L681EF05 1 GASKET - CYLINDER HEAD
Service Options
1 M145DF19P 1 CYLINDER HEAD KIT - EXCH
Footnotes
(A) USED ONLY WITH M145DF07, M145DF11 AND M145DF15

(B) USED ONLY WITH M145DF19
(C) USED ONLY WITH M145DF06/M145DF07/M145DF11.
(D) USED ONLY WITH M145DF19/M145DF15.
(E) USED ONLY WITH M145DF07 AND M145DF11
Page 19
Timing Gear & Camshaft Plate A
ACHB0022
2
3
1
4
12
13
9
11
10
Page 20
Timing Gear & Camshaft Plate A
ACHB0022
1 3114X102 C 3114X101 1 CAMSHAFT PULLEY

2 L744EF01 1 HUB
3 2114A048 1 DOWEL
4 2314H003 4 SCREW
5 2315D086 1 SCREW
6 L311KF02 1 WASHER
7 3114X141 C 3114A003 1 CRANKSHAFT PULLEY (A)
C 3114A002
C 3114A001
7 L114AF31 1 CRANKSHAFT PULLEY (B)
8 L623CF01 1 WOODRUFF KEY (A)
8 3611A004 1 WOODRUFF KEY (B)
9 K522DF04 1 IDLER PULLEY
10 2314J003 1 SCREW
11 D LBHB 1 TENSIONER
12 D AFHB 1 PULLEY
13 D LBHB 1 BELT
Footnotes
(A) USED ONLY WITH ZZ90126/M113AF01

(B) USED ONLY WITH ZZ90161/M113AF02
Page 21
Lubricating Oil Pump & Delivery Housing Plate C
ACHB0022
14
23
13
12
11
10
18
19
21
22
15
17
3
2
16 4
20
24 1
25
9 5 6 8 7
26
Page 22
Lubricating Oil Pump & Delivery Housing Plate C
ACHB0022
1 4132F032 B U517580S 1 OIL PUMP (A)

C 4132F031
1 4132F062 A U517581S 1 OIL PUMP (A)
C 4132F036
2 L771VF14 1 HOUSING (B)
2 L771VF19 1 HOUSING (C)
2 L771VF91 1 HOUSING (D)
2 L771VF96 1 HOUSING (E)
3 F REF.2 1 HOUSING
4 F REF.2 1 SLEEVE
5 L271PF01 1 PLUNGER
6 L174DF01 1 SPRING (F)
6 L174DF02 1 SPRING (E)
7 K415EF01 1 O RING (F)
8 L271AF03 C L271AF02 1 PLUG (F)
8 L211EA02 1 PLUG (E)
9 2117048 1 PIN (F)
10 F REF.1 1 ROTOR
11 F REF.10 1 ROTOR
12 F REF.10 1 ROTOR
13 L741EF01 1 PLATE
14 L211TF01 4 SCREW (F)
14 K316TF01 4 SCREW (E)
15 K418AF02 C K418AF01 1 SEAL - FRONT END OIL
16 0206003 1 UNION (F)
16 3355K004 1 CONNECTION (E)
17 K411F01 1 WASHER (F)
17 0920153 1 WASHER (E)
18 3355K004 1 CONNECTION (F)
19 2431131 1 PLUG (F)
20 L242CF01 1 PLUG
21 L687YF02 1 GASKET - LIFT PUMP
22 L313AF01 2 DOWEL
23 L623CF03 1 WOODRUFF KEY
24 2314F107 7 SCREW
25 2314F036 1 SCREW
26 2314J036 1 SCREW
Footnotes
(A) SEE JBHB SECTION FOR JOINT.

(B) USED ONLY WITH 4132F031
(C) USED ONLY WITH 4132F032
(D) USED ONLY WITH 4132F036
(E) USED ONLY WITH 4132F062
(F) USED ONLY WITH 4132F031/4132F032/4132F036
Page 23
Fuel Injection Equipment (Diesel) Plate F
AFHB2028
14
15
16
1 5
4
3
2
6
13
12
11
10
17
9 8
Page 24
Fuel Injection Equipment (Diesel) Plate F
AFHB2028
1 3584P001 1 AIR PIPE

2 F REF.1 1 PIPE
3 2441821 C 0576111 1 NUT
4 2441841 C 0566002 1 OLIVE
5 K445AF01 1 INSERT
6 K441AF01 1 CONNECTION
7 0206002 1 UNION
8 0576111 1 NUT
9 0566002 1 OLIVE
10 3423A008 1 AIR PIPE
11 0576111 1 NUT
12 0566002 1 OLIVE
13 0206102 1 UNION
14 32184234 1 BOLT
15 0921176 1 WASHER
16 0921176 1 WASHER
Page 25
Fuel Injection Equipment (Diesel) Plate G
AFHB2028
12
13
14
10
8
5
15
11
3
4
2
Page 26
Fuel Injection Equipment (Diesel) Plate G
AFHB2028
1 2643H056 1 FUEL INJECTION PUMP

2 26439039 1 RING
3 26439044 1 VALVE
4 26439047 1 SPRING
5 26439054 1 ROTOR
6 26439059 1 RING
7 26439063 1 SHAFT
8 26439068 1 VALVE
9 26439073 1 TIMING DEVICE
10 26439078 1 SHAFT
11 26439101 1 PLUG
15 26439104 2 SOLENOID
Page 27
Fuel Injection Equipment (Diesel) Plate H
AFHB2028
Page 28
Fuel Injection Equipment (Diesel) Plate H
AFHB2028
1 26439035 X REPAIR KIT - FUEL INJ PUMP
Page 29
Fuel Injection Equipment (Diesel) Plate L
AFHB2028
4
6
2
9
12
11
13
10
Page 30
AFHB2028
1 K645AF03 G 4 INJECTOR
2 K645AF31 1 HOLDER
3 F REF.2 1 BODY
4 F REF.2 1 ADAPTOR
5 26430819 1 WASHER
6 26431164A J (+)0.30MM X SHIM
C 26460033
6 26431164B J (+)0.42MM X SHIM
C 26460034
6 26431164C J (+)0.44MM X SHIM
C 26460035
6 26431164D J (+)0.46MM X SHIM
C 26460036
6 26431164E J (+)0.48MM X SHIM
C 26460037
6 26431164F J (+)0.50MM X SHIM
C 26460038
6 26431164G J (+)0.52MM X SHIM
C 26460039
6 26431164H J (+)0.54MM X SHIM
C 26460040
6 26431164J J (+)0.56MM X SHIM
C 26460041
6 26431164K J (+)0.58MM X SHIM
C 26460042
6 26431164L J (+)0.60MM X SHIM
C 26460043
6 26431164M J (+)0.62MM X SHIM
C 26460044
6 26431164N J (+)0.64MM X SHIM
C 26460045
6 26431164P J (+)0.66MM X SHIM
C 26460046
6 26431164GR J (+)0.68MM X SHIM
C 26460047
C 26431164Q
6 26431164GS J (+)0.70MM X SHIM
C 26460048
C 26431164R
6 26431164GT J (+)1.00MM X SHIM
C 26460049
C 26431164S
6 26431164GU J (+)1.28MM X SHIM
C 26460050
C 26431164T
6 26431164GV J (+)1.56MM X SHIM
C 26460051
C 26431164U
7 26431823 1 SPRING
8 26431824 1 SEAT
9 F REF.2 1 PLATE
10 26431830 1 NUT
11 K645AF72 1 INJECTOR NOZZLE
12 F REF.11 1 NEEDLE
Page 31
AFHB2028
4
6
2
9
12
11
13
10
Page 32
AFHB2028
13 F REF.11 1 NOZZLE
Service Options
1 K645AF03R 4 INJECTOR - EXCHANGE
Page 33
Fuel Injection Equipment (Diesel) Plate M
AFHB2028
43
35
44
23
21
19
38 17
36 41 4
40
45
2
33
29 15
34
28
30 14 13
31 12 1
32 37
9 3
11
5
10
25 27
7 47 26
6 8
24
46
48
Page 34
AFHB2028
1 2643H080 C 2643H056 1 FUEL INJECTION PUMP (A)

2 26439104 2 SOLENOID
3 1 SCREW (B)
4 1 SCREW (B)
5 L114XF02 C 3114X091 1 PULLEY
6 K318AF01 1 NUT
7 K134AF01 1 WASHER
8 L826CF01 1 BRACKET
9 L312DF02 2 DOWEL
10 2314J008 4 SCREW
11 L821EF02 C L821EF01 1 BRACKET
12 2314H002 2 SCREW
13 2314H002 2 SCREW
14 2313C059 3 STUD
15 2318A603 3 NUT
16 K646CF28 B U691520A 1 FUEL INJECTION PIPE NO.1 CYL.
17 3521K137 A U691521A 1 FUEL INJECTION PIPE NO.1 CYL.
24 K646EF03 1 CLIP (C)
25 K646EF41 1 SCREW
26 K646EF02 1 CLIP (D)
27 K646EF41 1 SCREW
28 K645AF03 G 4 INJECTOR (A)
29 1 HOLDER (A)
30 1 NOZZLE (A)
31 L811AF01 4 RING
32 L311FF02 4 INJECTOR WASHER
33 M141AF03 C M141AF02 4 CLAMP
34 L313EF01 4 SPACER
35 3558X034 C 3587V003 1 PIPE - LEAK OFF
36 3558X035 C 3587V003 1 PIPE - LEAK OFF
37 2483A008 C 3584P002 1 FUEL PIPE
38 0976042 1 TEEPIECE (E)
39 33225412 3 UNION NUT (E)
40 33225412 2 UNION NUT (F)
41 33811112 3 OLIVE (E)
42 33811112 2 OLIVE (F)
43 0095315 4 BANJO BOLT
44 0921176 4 WASHER
45 0921176 4 WASHER
46 2487D002 A U684953C 1 CAP
R a.
47 2487D102 A U684953C 1 CAP
R a.
Page 35
AFHB2028
43
35
44
23
21
19
38 17
36 41 4
40
45
2
33
29 15
34
28
30 14 13
31 12 1
32 37
9 3
11
5
10
25 27
7 47 26
6 8
24
46
48
Page 36
AFHB2028
48 2487A016 1 PLUG
Service Options
History
a. B U684952C
46 31718104 2 SEAL
47 32451152 2 WIRE
Footnotes
(A) FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES

(B) NOT FITTED ON THIS APPLICATION
(C) SECURES 3 FUEL INJECTION PIPES
(D) SECURES 4 FUEL INJECTION PIPES
(E) USED ONLY WITH 3584P002
(F) USED ONLY WITH 2483A008
Page 37
PTO Clutch & Gearbox Plate B
BDHB0468
13
12 20
21
15
7
16
18
11 19 6
10
17
14
1
3
4
2
Page 38
PTO Clutch & Gearbox Plate B
BDHB0468
1 3713C082 A 17/01/1997 1 FLYWHEEL HOUSING

R a.
R b.
2 2114A048 2 DOWEL
3 2314J010 B 31/08/93 2 SCREW
4 2318A604 B 31/08/93 2 NUT
5 2314J004 A 01/09/93 6 SCREW
A 17/01/1997
R a.
6 3218H007 1 SCREW
7 2628C007 1 GEARBOX
8 2628C054 1 PLATE
9 2628C052 1 PLATE
10 2314C044 2 SETSCREW
11 2131A008 2 WASHER
12 2314C044 4 SETSCREW
13 2134A611 4 WASHER
14 2734A054 C 2734A052 X KIT
15 2314H002 A 01/09/93 3 SCREW (A)
R b.
16 2314J002 A 01/09/93 1 SCREW (B)
R b.
17 2216711 R b. 6 STUD (C)
18 0576054 6 NUT
19 0920006 6 WASHER
20 2314J007 A 17/01/1997 2 SCREW
21 2318A604 A 17/01/1997 2 NUT
History
a. B 16/01/1997
1 3713C081 A 01/09/93 1 FLYWHEEL HOUSING
5 2314J004 A 01/09/93 8 SCREW
b. General History Section
1 3713C053 B 31/08/93 1 HOUSING
C 3713C052
C 3713C051
15 2314H002 B 31/08/93 2 SCREW (A)
16 2314J002 B 31/08/93 2 SCREW (B)
17 2215761 6 STUD (D)
Footnotes
(A) ALSO SECURES INDUCTION HOSE SUPPORT BRACKET

(B) ALSO SECURES AIR FILTER SUPPORT BRACKET
(C) USED ONLY WITH 3713C052
(D) USED ONLY WITH 3713C051
Page 39
PTO Clutch & Gearbox Plate E
BDHB0468
7
5
6
10
Page 40
PTO Clutch & Gearbox Plate E
BDHB0468
1 3476T001 1 WATER PIPE

2 34821112 1 CONNECTION
3 2481886 1 CLIP
4 2481886 1 CLIP
5 D QBHB 1 HOSE
6 D QBHB 1 CLIP
7 D QBHB 1 CLIP
8 2628C051 1 OIL COOLER
9 3644D002 1 BRACKET
10 2314H002 C 2314H001 1 SCREW
11 2318A603 1 NUT
Page 41
PTO Clutch & Gearbox Plate G
BDHB0468
25
27
28
21 23 39
30
26
22
24 29 31
20 8 34
9
8
2 9 32
7
6
38
4 33
17
18 35
37 36
13 14 19
3 16
5 15
9
8 14
12
2 11
7 10
6
9
8
Page 42
PTO Clutch & Gearbox Plate G
BDHB0468
2 F REF.1 1 HOUSING
3 26278125 1 SHIELD
4 26278125 1 SHIELD
5 26278137 2 SEAL
6 26278126 2 COVER
7 26278137 2 SEAL
8 26278005 16 SETSCREW
9 26278004 16 WASHER
10 26278017 1 PLUG
11 26278076 1 RING
12 26278131 11 SCREW
13 26278019 11 NUT
14 26278004 11 WASHER
15 26278131 2 SCREW
16 26278004 2 WASHER
17 26278131 1 SCREW
18 26278004 1 WASHER
19 26278128 1 FORK
20 26278009 1 PLATE
21 26278010 1 PIN
22 26278011 1 CAM
23 26278026 1 GASKET
24 26278008 1 SEAL
25 26278006 1 LEVER
26 26278007 1 SETSCREW
27 26278005 4 SETSCREW
28 26278004 4 WASHER
29 26278129 1 SHAFT
30 26278014 1 PLUG
31 26278130 1 DIPSTICK
32 26278076 1 RING
33 26278133 1 SHAFT
34 26278132 1 PLUG
35 26278134 1 PLATE
36 26278135 1 GEAR,GEARBOX
37 26278136 1 CAGE
38 26278134 1 PLATE
Page 43
PTO Clutch & Gearbox Plate H
BDHB0468
5
4
3
1 2
11
9 10 39
8 38
7 34 35 36
6 32
30
29
26 27 37
25
24 33
31
21 22 23
28
20
1819
67
17 66
1516 65
14 58
64
50
49 63
47 6162
60
12 59 76
13 57
56
46 48 5455
53
52 72
51
45 75
44
43
4142 74
40 73
71
70
69
68
Page 44
BDHB0468
2 26278138 1 RING
3 26278139 1 BEARING
4 26278139 1 BEARING
5 26278142 1 SHAFT 1.5R-28/21T
5 26278143 1 SHAFT 2 R-25/21T
5 26278144 1 SHAFT 3 R-19/18T
6 26278139 1 BEARING
7 26278139 1 BEARING
8 26278145 1 SHIM
9 26278146 1 SHIM
10 26278147 1 SHIM
11 26278148 1 SHIM
12 26278038 1 NUT
13 26278039 1 SPACER
14 26278145 1 SHIM
15 26278146 1 SHIM
16 26278147 1 SHIM
17 26278148 1 SHIM
18 26278140 1 BEARING
19 26278141 1 ROLLER BEARING
20 26278151 1 RING
21 26278152 1 GEAR,GEARBOX R 1.5-43T
21 26278153 1 GEAR,GEARBOX R 1.9-47T
21 26278154 1 GEAR,GEARBOX R 2.7-52T
22 26278044 1 NEEDLE BEARING
23 26278150 1 BUSH
24 26278155 1 SPACER
25 26278156 1 SPRING
26 26278156 1 SPRING
27 26278149 1 DISC
28 26278157 1 CIRCLIP
29 26278158 1 DISC
30 26278159 1 DISC
31 26278158 1 DISC
32 26278159 1 DISC
33 26278158 1 DISC
34 26278159 1 DISC
35 26278158 1 DISC
36 26278052 1 SHIM
37 26278053 1 SHIM
38 26278054 1 SHIM
39 26278055 1 SHIM
40 26278160 1 CARRIER
41 26278161 3 BALL
42 26278162 1 SLEEVE
43 26278163 1 SLEEVE
44 26278060 3 SPRING
Page 45
BDHB0468
5
4
3
1 2
11
9 10 39
8 38
7 34 35 36
6 32
30
29
26 27 37
25
24 33
31
21 22 23
28
20
1819
67
17 66
1516 65
14 58
64
50
49 63
47 6162
60
12 59 76
13 57
56
46 48 5455
53
52 72
51
45 75
44
43
4142 74
40 73
71
70
69
68
Page 46
BDHB0468
45 26278061 3 PIN
46 26278062 3 PIN
47 26278052 1 SHIM
48 26278053 1 SHIM
49 26278054 1 SHIM
50 26278055 1 SHIM
51 26278161 3 BALL
52 26278160 1 CARRIER
53 26278063 3 SPRING
54 26278158 1 DISC
55 26278159 1 DISC
56 26278158 1 DISC
57 26278159 1 DISC
58 26278158 1 DISC
59 26278159 1 DISC
60 26278158 1 DISC
61 26278157 1 CIRCLIP
62 26278149 1 DISC
63 26278156 1 SPRING
64 26278156 1 SPRING
65 26278155 1 SPACER
66 26278150 1 BUSH
67 26278044 1 NEEDLE BEARING
68 26278167 1 GEAR,GEARBOX R 2.1-44T
68 26278164 1 GEAR R 2.7-49T
69 26278151 1 RING
70 26278141 1 ROLLER BEARING
71 26278140 1 BEARING
72 26278127 1 RING
73 26278137 1 SEAL
74 26278125 1 SHIELD
75 26278165 1 SHAFT
76 26278166 1 KEY
Page 47
Flywheel Housing Plate C
B 31/08/93 CDHB0715
2
1
10
Page 48
B 31/08/93 CDHB0715
1 3714X012 1 PLATE
2 K418FF01 1 SEAL - REAR END OIL
3 L2712F02 2 DOWEL
4 2314J003 5 SCREW
5 2314H003 3 SCREW
6 2314W402 2 SCREW
7 2314J612 1 SCREW
8 2318A605 1 NUT
9 L681TF02 C L681TF01 1 GASKET
Page 49
A 01/09/93 CDHB0850
2
1
10
Page 50
A 01/09/93 CDHB0850
1 3714X014 1 PLATE
3 L2712F02 2 DOWEL
4 2314J003 5 SCREW
5 2314H003 3 SCREW
6 2314W402 2 SCREW
7 2314J612 1 SCREW
8 2318A605 1 NUT
9 L681TF02 1 GASKET
Page 51
Flywheel & Starter Ring Plate A
DDHB0780
4
1
3
5
6
Page 52
Flywheel & Starter Ring Plate A
DDHB0780
1 4111D115 C 4111D085 1 FLYWHEEL

2 F REF.1 1 FLYWHEEL
3 31161153 1 STARTER RING GEAR
4 L2186F01 6 SCREW
Page 53
Starter Motor Plate A
EDHB0596
Page 54
Starter Motor Plate A
EDHB0596
1 2873B059 G 1 STARTER MOTOR (A)

2 2314J006 3 SCREW
Service Options
1 2873B059R 1 STARTER MOTOR - EXCHANGE
Footnotes
(A) FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES
Page 55
Starter Motor Plate D
EDHB0596
6
5
10
10
10
4
4
4
11
12
Page 56
Starter Motor Plate D
EDHB0596
1 2873B059 G 1 STARTER MOTOR

2 28710354 1 SOLENOID
3 28730471 1 BRUSH KIT
4 F REF.3 1 BRUSH KIT
5 28730243 1 ARMATURE
6 28730244 1 RETAINER
7 28730245 1 PIVOT
8 28730246 1 BRACKET KIT
9 28730247 1 DRIVE
10 28730248 1 BUSH
11 28730249 1 DRIVE KIT
12 28730400 1 SUNDRY KIT
Service Options
1 2873B059R 1 STARTER MOTOR - EXCHANGE
Page 57
Lubricating Oil Sump Plate D
C GBHB1371 C GBHB1321 GBHB1534
9
10
16 4
13
20
14
19 15 21 12
18
17 11
1
23
5 6
22
3
2
Page 58
Lubricating Oil Sump Plate D
C GBHB1371 C GBHB1321 GBHB1534
1 4145H038 1 SUMP
20 0920130 1 WASHER
22 2137807 1 INSERT
2 L2243F02 1 PLUG
3 0920154 1 WASHER
4 L681KF06 1 GASKET - SUMP
5 2314F005 16 SCREW
6 2314F007 1 SCREW
7 3575H025 1 OIL PIPE
8 K415EF02 1 SEAL - O RING
9 2314F005 2 SCREW
10 2314F002 1 SCREW
11 L577AF01 1 TUBE
12 2314H002 1 SCREW
13 3178E012 1 DIPSTICK
14 1 PLUG (A)
15 1 WASHER (A)
16 2485A011 1 PLUG
23 2314F008 1 SCREW
Footnotes
(A) NOT REQUIRED FOR THIS APPLICATION
Page 59
Lubricating Oil Filler & Breather Plate C
C HBHB1340 HBHB1380
26
30 25
14 29
30
31 12
4
11
15
13 28
27
11
28
8
2
1
23
19 7 3
6
18
22
20 5
21
16 17
24
10
32 33
34
Page 60
Lubricating Oil Filler & Breather Plate C
C HBHB1340 HBHB1380
1 L578HF05 C L578HF04 1 FILLER

2 L683HF01 1 GASKET - OIL FILLER
3 2311D058 2 SCREW
4 K487BF02 1 CAP
5 2314H001 1 SCREW
6 L482VF02 1 HOSE
7 2481882 C 2481883 2 CLIP
8 2652851 1 BREATHER VALVE
9 2481845 1 CLIP
10 3355A004 1 CONNECTION
11 2481882 C 2481883 2 CLIP
12 33872516 C 33872332 1 PIPE - BREATHER
13 31754118 1 SPRING
14 2431A054 1 PLUG
17 3427C003 1 WATER PIPE
18 3353D006 1 NUT
19 0566007 1 OLIVE
20 33845415 C 33845414 1 HOSE
21 2481882 C 2481883 1 CLIP
22 2481882 C 2481883 1 CLIP
Page 61
Lubricating Oil Filter & Integral Oil Cooler Plate E
JBHB1025
16
19
21
20
23
17
11 16
22
8
5 25
6 14
24
1 7
15
9
2
4
10 3
13
12
Page 62
Lubricating Oil Filter & Integral Oil Cooler Plate E
JBHB1025
1 M134EF03 B U517580S 1 OIL FILTER HEAD (A)

1 M134EF06 A U517581S 1 OIL FILTER HEAD (A)
2 F REF.1 1 HEAD
3 3355K007 C 3355K005 1 CONNECTION
4 0920153 1 WASHER
5 3314P005 1 PLUG
6 2431A054 1 PLUG
7 2431131 1 PLUG
8 L687MF08 B U517580S 1 GASKET (B)
8 3687W005 A U517581S 1 GASKET - OIL FILTER HEAD (C)
9 2314H019 3 SCREW
10 2314H004 1 SCREW
11 2654409 1 OIL FILTER
12 3583E002 1 OIL PIPE
13 3583E001 1 OIL PIPE
14 3651P002 1 CLIP
15 2314H035 1 SCREW
16 3832A002 1 BRACKET
17 2314H002 2 SCREW
18 3663T004 1 STRAP
19 2314H002 2 SCREW
20 3482E007 1 HOSE
21 2481886 C 2481887 1 CLIP
22 2481886 C 2481887 1 CLIP
23 2486A962 1 OIL COOLER
24 3312D002 1 SPACER
Footnotes
(A) SEE JBHB SECTION FOR JOINT.

(B) USED ONLY WITH M134EF03
(C) USED ONLY WITH M134EF06
Page 63
Front End Drive Input Plate B
KBHB0564
1 6
5
4
Page 64
Front End Drive Input Plate B
KBHB0564
1 3114C901 1 CRANKSHAFT PULLEY (A)

1 3114C906 1 CRANKSHAFT PULLEY (B)
2 L218DF01 1 SCREW
3 2311D040 4 SCREW (C)
3 2311D060 4 SCREW (D)
4 3311T001 1 SPACER (C)
5 2417A001 1 LOCKING PLATE (C)
Footnotes
(A) USED ONLY WITH ZZ90126/M113AF01

(B) USED ONLY WITH ZZ90161/M113AF02
(C) USED ONLY WITH 3114C901
(D) USED ONLY WITH 3114C906
Page 65
Water Pump, Thermostat & Heat Exchanger Plate E
LBHB1383
32
33 34
25 31 11 1
27 28 26
37 7
10
12
29 2
3
30 4
35
13
5
9 15 36
6
8 20
19
17
22
23
24
16 18
14
21
Page 66
LBHB1383
1 U5MW0067 B U522016S 1 WATER PUMP (A,B)

1 U5MW0084 A U522017S 1 WATER PUMP (A)
C U5MW0081
C U5MW0076
G
2 F REF.1 1 BODY
3 F REF.1 1 IMPELLER
4 F REF.1 1 SEAL
5 F REF.1 1 BEARING
6 F REF.1 1 HUB
34 21825185 1 LOCTITE
7 2314H034 C 2314H033 1 SCREW (C)
8 L113MF02 1 WATER PUMP PULLEY
9 2314F001 4 SCREW
10 L383CF01 1 HOSE
11 2481886 C 2481885 1 CLIP
12 2481886 C 2481885 1 CLIP
13 L781LF11 B 87/06/-- 1 BODY
13 M142KF04 A 87/06/-- 1 BODY
C M142KF02
C L781LF21
14 2314F064 C 2314F063 1 SCREW 2314F033
15 2314H062 C 2314H032 1 SCREW (D)
15 2314F064 1 SCREW (E)
16 2314E035 C 2314E066 1 SCREW
17 2314F064 C 2314F034 3 SCREW
18 2314F064 C 2314F034 3 SCREW
19 L781LF12 B 87/06/-- 1 TIMINGBELT COVER
19 L781LF22 A 87/06/-- 1 TIMINGBELT COVER
20 K138AF01 B 87/06/-- 14 CLIP
20 K138AF01 A 87/06/-- 12 CLIP
21 L781DF03 B 87/06/-- 1 TIMINGBELT COVER
21 L781DF05 A 87/06/-- 1 TIMINGBELT COVER
22 K522DF08 C K522DF05 1 TENSIONER
23 2311D080 1 SCREW
24 K614CF03 1 TIMING BELT
25 4133L007 C 4133L004 1 THERMOSTAT HOUSING
C M133LF05
26 F REF.25 1 HOUSING
27 L2264F02 1 PLUG (F)
28 0920153 1 WASHER (F)
29 L687MF13 1 GASKET - THERMOSTAT HSG (G)
29 3687M014 1 GASKET - THERMOSTAT HSG (F)
30 2314H015 2 SCREW
31 2485613 1 THERMOSTAT
32 L2264F02 1 PLUG
33 0920153 1 WASHER
35 2314J007 C 2314J207 1 SCREW (C)
36 2314J003 C 2314J203 4 SCREW (C)
37 2421214 1 PLUG (H)
Page 67
LBHB1383
32
33 34
25 31 11 1
27 28 26
37 7
10
12
29 2
3
30 4
35
13
5
9 15 36
6
8 20
19
17
22
23
24
16 18
14
21
Page 68
LBHB1383
Service Options
1 U5MW0084R 1 WATER PUMP - EXCHANGE
Footnotes
(A) ALSO INCLUDES TUBE OF LOCTITE

(B) NO LONGER SERVICED. USE U5MW0084
(C) 6 OFF WHEN USED WITH U5MW0067.
(D) USED ONLY WITH M142KF02.
(E) USED ONLY WITH M142KF04.
(F) USED ONLY WITH 4133L004
(G) USED ONLY WITH M133LF05
(H) USED ONLY WITH 4133L007
Page 69
Water Pump, Thermostat & Heat Exchanger Plate F
LBHB1383
12
11 13 8
15 1
9 10
3
16 4
50 46
48
6 47 45
2
7
5
44
14 41
39
42
22 40
20 24
21 23 43
49
25 33 17
37 19
36 29
38 27 18
26 28
30
32
31
35
34
Page 70
LBHB1383
1 4133Y022 C 4133Y017 1 EXCHANGER

C 4133Y007
C 4133Y006
2 F REF.1 1 HOUSING
11 0650563 4 PLUG
3 2486H904 1 TUBE (A,B)
3 2486A966 1 TUBE (C,D)
4 2486H905 1 CAP (B)
4 2487B401 1 CAP (C)
5 2486H903 1 COVER (B)
5 2486A967 1 ELBOW (C)
6 2481890 1 HOSE CLIP
6 2481891 1 CLIP (C)
7 2481890 1 HOSE CLIP
8 2486H903 1 COVER (B)
8 2486A967 1 ELBOW (C)
9 2481890 1 HOSE CLIP (B)
9 2481891 1 CLIP (C)
10 2481890 1 HOSE CLIP (B)
10 2481891 1 CLIP (C)
12 L2243F02 1 PLUG (E)
13 0920154 1 WASHER (E)
45 3381R001 1 SLEEVE (B)
45 3381R003 1 SLEEVE (C)
46 2487B405 1 ADAPTOR (C)
47 2486H902 1 FILLER (B)
47 2487B404 1 RIM (C)
48 2486H901 1 INSERT (B)
14 3211C001 2 PIN (F)
15 2314H023 4 SCREW
16 2314H025 4 SCREW
17 3753V011 1 PLATE
18 2314H003 2 SCREW
19 2314H003 1 SCREW
20 33853121 1 HOSE
21 2481886 C 2481887 1 CLIP
22 2481886 C 2481887 1 CLIP
23 3775U031 1 WATER PIPE
24 3683L003 1 GASKET
25 2314H004 2 SCREW
26 L2264F02 1 PLUG
27 0920153 1 WASHER
28 33853113 1 HOSE
29 21825198 C 2481887 1 CLIP
C 2481889
30 21825198 C 2481887 1 CLIP
C 2481889
31 3765N021 1 WATER PIPE
32 3683L003 1 GASKET
Page 71
LBHB1383
12
11 13 8
15 1
9 10
3
16 4
50 46
48
6 47 45
2
7
5
44
14 41
39
42
22 40
20 24
21 23 43
49
25 33 17
37 19
36 29
38 27 18
26 28
30
32
31
35
34
Page 72
LBHB1383
33 2314H004 2 SCREW
34 L2243F02 1 PLUG
35 0920154 1 WASHER
36 33853121 C 33853112 1 HOSE
37 21825198 C 2481887 1 CLIP
38 21825198 C 2481887 1 CLIP
39 3348N003 1 WATER PIPE
40 3482T005 1 HOSE
41 2481886 1 CLIP
42 2481886 1 CLIP
43 2481886 1 CLIP
44 L681VF02 1 GASKET - IND MANIFOLD
49 2313H242 C 2313H241 2 STUD
50 2318A603 2 NUT
Footnotes
(A) WAS 3781A006 - USE 2486H904/3381R001

(B) USED ONLY WITH 4133Y007
(C) USED ONLY WITH 4133Y017
(D) USED ONLY WITH 4133Y022
(E) 2 OFF WHEN USED WITH 4133Y017
(F) NO LONGER REQUIRED-USE 2313H241.(2).AND 2318A603.(2).
Page 73
Water Outlet & Inlet Plate B
LDHB0459
7
8
1
5
Page 74
Water Outlet & Inlet Plate B
LDHB0459
1 3765N032 1 CONNECTION
2 L683NF02 1 GASKET - WATER OUTLET
3 2314H004 2 SCREW
4 3386C002 1 WATER PIPE
5 36568143 1 PIPE CLIP
6 2314H002 1 SCREW
7 L2243F02 1 PLUG
8 0920154 1 WASHER
Page 75
Alternator & Generator Plate D
NDHB1723
3
4
5
2
13
14
15
10 22
11
23
17 16
12 21
18
7 20
6
19
8
Page 76
Alternator & Generator Plate D
NDHB1723
1 2871A145 1 ALTERNATOR
2 2871W005 1 ALTERNATOR PULLEY
2 D NDHB-E 1 PULLEY
3 D NDHB-E 1 FAN
6 L826HF01 1 BRACKET
7 2314J004 3 SCREW
8 2314H021 1 SCREW
9 2318A603 1 NUT
10 36155155 1 LEVER
11 2314H003 1 SCREW
12 2314H003 1 SCREW
13 2614A028 1 BELT
14 4172H012 1 WIRING HARNESS
15 2817154 4 TIE
16 4173A001 1 FUSE
17 PF65133 C 2841231 1 FUSE
18 3684U003 1 STRIP (A)
19 2163745 C 2163747 2 SCREW
20 2131109 2 WASHER
21 2168519 2 NUT (B)
22 2168519 2 NUT (B)
23 0920052 C 2134105 2 WASHER
24 2131A008 1 WASHER
Footnotes
(A) NO LONGER REQUIRED,USE SCREWS 2163745,WASHER 0920052 AND DELETE TWO NUTS 2168519.
(B) 4 - REQUIRED ONLY WHEN INSULATING STRIP IS FITTED.2 - REQUIRED WHEN INSULATING STRIP IS NOT FITTED.
Page 77
Alternator & Generator Plate E
NDHB1723
1
10 11
9
5
4
8
14
20
6 21
3
18 2
19
15
16
17
12
13 14
Page 78
Alternator & Generator Plate E
NDHB1723
1 2871A145 C 2871A655 1 ALTERNATOR (A)

2 28710263 1 COVER (B)
3 28710264 1 REGULATOR (B)
4 28710265 1 RECTIFIER (B)
5 28710266 1 BOX (B)
6 28710267 2 BRUSH (B)
7 28710268 1 PROTECTOR (B)
8 28710269 2 CAPACITOR (B)
9 28710270 3 BOLT (B)
10 28710271 1 BRACKET (B)
11 28710272 1 STATOR (B)
12 28710273 1 ROTOR - ELECTRIC REPAIR (B)
13 28710274 1 RING (B)
14 28710275 1 BALL BEARING (B)
15 28710276 1 BRACKET (B)
16 28710277 1 BALL BEARING (B)
17 28710278 1 SUNDRY KIT (B)
18 28710279 1 CLIP (B)
19 28710280 1 FAN (B)
Footnotes
(A) BREAKDOWN OF 2871A145 NOT AVAILABLE.

(B) USED ONLY WITH 2871A655
Page 79
Gear Driven Sea Water Pump Plate A
QBHB0131
10
11
7 1
3
4
5
12
Page 80
Gear Driven Sea Water Pump Plate A
QBHB0131
1 2488A401 D QBHB-B 1 WATER PUMP

2 2314F006 4 SCREW
3 3381D004 1 GASKET
4 3344A014 1 ADAPTOR
5 3751C071 1 BRACKET
6 2314H006 3 SCREW
7 3272X001 1 ADAPTOR
8 2311D038 3 SCREW
10 2481886 1 CLIP
11 2481886 1 CLIP
Page 81
Gear Driven Sea Water Pump Plate B
QBHB0131
18
14
1
19
16
17
15
13
12
11
10
9
8
7
6
5
4
3 20
Page 82
Gear Driven Sea Water Pump Plate B
QBHB0131
1 D QBHB-A 1 WATER PUMP

2 24880187 1 BODY
3 24880188 1 SHAFT
4 24880183 1 BALL BEARING
5 24880182 1 WASHER
6 24880182 1 WASHER
7 24880183 1 BALL BEARING
8 24880184 1 SEAL - SHAFT
9 24880185 1 SEAL - O RING
10 24880186 1 SPACER
11 24880184 1 SEAL - SHAFT
12 24880108 1 PLATE
13 0460038 1 IMPELLER (A)
14 24880181 1 CAM
15 0730110 1 PLUG (A)
16 24880189 1 COVER
17 0490785 1 GASKET - WATER PUMP (A)
18 0720866 6 SCREW (A)
19 0720688 1 SCREW
20 24880180 X REPAIR KIT - WATER PUMP
13 24880452 1 IMPELLER (B,C)
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT

(B) USED ONLY FOR LIFEBOAT APPLICATIONS
(C) NOT INCLUDED IN REPAIR KIT
Page 83
Gear Drive Auxiliary Drive Option Plate A
QDHB0852
4
6
5 13
3
12
8
7
11
10 15
14 16
Page 84
Gear Drive Auxiliary Drive Option Plate A
QDHB0852
10 3611M005 1 PLATE
11 2314H002 C 2314H001 2 SCREW
12 2314H013 2 SCREW
13 2318A603 2 NUT
Page 85
Turbocharger, Manifolds & Air Charge Cooler Plate A
SBHB0478
16
12
14
17 15
10 11
7
13
3
4
5
18
2
9 19
Page 86
Turbocharger, Manifolds & Air Charge Cooler Plate A
SBHB0478
1 2674A120 G 1 TURBOCHARGER
2 26741162 1 CORE
3 F REF.1 1 HOUSING
4 26741182 1 GASKET
5 26741140 1 RING
6 F REF.1 1 HOUSING
7 F REF.1 1 ARM
8 F REF.1 1 LEVER
9 26741136 2 RING
10 F REF.1 1 RETAINER
11 26741189 1 ROD
12 26741219 1 ACTUATOR
13 F REF.12 1 BRACKET
14 26741131 1 HOSE
15 26741178 1 HOSE CLIP
16 26741178 1 HOSE CLIP
17 26741180 1 LOCKNUT
18 F REF.1 2 BOLT
19 26741173 4 BOLT
Service Options
1 2674A120P 1 TURBOCHARGER - EXCHANGE
1 2674A120R G 1 TURBOCHARGER - EXCHANGE
Page 87
Turbocharger, Manifolds & Air Charge Cooler Plate E
SBHB0478
Page 88
Turbocharger, Manifolds & Air Charge Cooler Plate E
SBHB0478
1 2674A120 C 2674A117 1 TURBOCHARGER (A)

C 2674A115
G
2 F REF.1 1 TURBOCHARGER
3 26741130 1 CLAMP
4 26741131 1 HOSE
5 26741130 1 CLAMP
Service Options
1 2674A120P 1 TURBOCHARGER - EXCHANGE
1 2674A120R G 1 TURBOCHARGER - EXCHANGE
Footnotes
(A) FOR BREAKDOWN DETAILS SEE PRECEDING PAGES
Page 89
Turbocharger, Manifolds & Air Charge Cooler Plate F
SBHB0478
2 4
3 5
7
9 8 10
15 14
13
16
17
12
11
Page 90
Turbocharger, Manifolds & Air Charge Cooler Plate F
SBHB0478
1 3777C071 1 INDUCTION MANIFOLD

2 3681V003 C 3681V003 2 GASKET - IND MANIFOLD
R a.
3 2314H004 6 SCREW
4 3382D006 1 HOSE
5 2481890 1 HOSE CLIP
6 2481890 1 HOSE CLIP
7 3763D031 1 ELBOW
8 3482E006 1 HOSE
9 2481889 C 21825200 1 CLIP
10 2481889 C 21825200 1 CLIP
11 L681VF03 1 GASKET - TURBOCHARGER
12 L254HF04 4 STUD
13 2318A663 4 NUT
14 2674923 1 HEATSHIELD
15 2131A008 3 WASHER
16 3621T006 1 BRACKET (A)
17 2131325 3 WASHER (B)
History
a.
2 36862189 C 3681V003 2 GASKET - EXHAUST MANIFOLD
Footnotes
(A) WAS 3753H008 USE 3621T006/2131325(3)

(B) USED ONLY WITH 3621T006
Page 91
Turbocharger, Manifolds & Air Charge Cooler Plate G
SBHB0478
24
25
17
15
20 4
2 21
19
8
22
16
23
14
18
12
1
11
5 13
10
6 9
Page 92
Turbocharger, Manifolds & Air Charge Cooler Plate G
SBHB0478
1 4123E004 1 OIL PIPE

2 36568135 1 CLIP
3 36568135 1 CLIP
4 36568135 1 CLIP
5 0576112 1 NUT
6 0566003 1 OLIVE
7 1 NUT
8 2314H003 2 SCREW
9 3763R011 1 CONNECTION
10 2441A004 1 NUT
11 2415C004 1 SEAL
12 33851126 1 HOSE
13 2481884 1 CLIP
14 2481884 1 CLIP
15 4126X031 1 OIL PIPE
16 36568148 C 36568149 1 CLIP
17 L3532F01 1 NUT
Page 93
Remote Air Charge Cooler Plate A
C SDHB0181 SDHB0192
6 7
10 8
9
12
13 14
19
15
16
17 11
18
23 24 20
22
4
2
3
21 1
25
Page 94
Remote Air Charge Cooler Plate A
C SDHB0181 SDHB0192
1 2652C801 1 CAP
2 2652C802 1 ADAPTOR
3 2481890 2 HOSE CLIP (A)
4 2481889 1 CLIP
5 4133Y031 C 4133Y014 1 ELBOW
C 4133Y003
6 F REF.5 1 ELBOW
7 063610318 C 32417142 2 PLUG (B)
C 2485A012
7 0650713 2 PLUG (C,D)
8 L688CF01 1 GASKET
9 2313C071 2 STUD
10 2318A663 2 NUT
11 2313C060 2 STUD
12 2318A663 2 NUT
13 3764A092 1 CONNECTION
14 3683H004 1 GASKET
15 2314H008 2 SCREW
16 U5MH0009 1 HOSE KIT
17 F REF.16 1 HOSE
18 2481886 1 CLIP
19 2481886 1 CLIP
20 4126P113 1 WATER PIPE
21 36568156 2 CLIP
22 2314H001 2 SCREW
23 0650002 1 PLUG
24 0920154 1 WASHER
25 3518H102 1 TUBE
Footnotes
(A) QUANTITY WAS 1

(B) USED ONLY WITH 4133Y003.
(C) USED ONLY WITH 4133Y014.
(D) USED ONLY WITH 4133Y031
Page 95
Low Pressure Fuel System Plate D
VBHB1366
Page 96
Low Pressure Fuel System Plate D
VBHB1366
1 K641AF04 C K641AF02 1 LIFT PUMP

2 L686JF02 1 GASKET - LIFT PUMP
3 2314H004 2 SCREW
4 26410009 X REPAIR KIT - LIFT PUMP
Page 97
Low Pressure Fuel System Plate H
VBHB1366
10
12 8
11
7
13 2
1
5
3
6
Page 98
Low Pressure Fuel System Plate H
VBHB1366
1 K656CF02 1 FUEL FILTER ASSEMBLY

2 F REF.1 1 FILTER HEAD
3 26561118 E 26569051 1 FUEL FILTER KIT
4 F REF.3 1 ELEMENT
5 26439031 1 SEAL - O RING
6 26439030 1 SEAL - O RING
7 3825T014 1 BRACKET
8 2314J003 2 SCREW
10 2318A604 2 NUT
Page 99
Low Pressure Fuel System Plate J
VBHB1366
15
4 1 16
3 14
13
2 12
11 17
10
7
9
8
22
23
24 27
18 32
25
19
31
20
21 28
26
29
30
Page 100
Low Pressure Fuel System Plate J
VBHB1366
1 4122C023 1 FUEL PIPE

2 F REF.1 1 PIPE
3 33532129 1 NUT
4 33811114 1 OLIVE
5 33225414 1 NUT
6 33811114 1 OLIVE
8 0095031 1 BOLT
9 2411156 1 WASHER
10 2411156 1 WASHER
11 3443E004 C 3443E002 1 FUEL PIPE
12 33225414 1 NUT
13 33811114 1 OLIVE
15 0095031 1 BOLT
16 2411156 1 WASHER
17 2411156 1 WASHER
18 33225414 1 NUT
19 33811114 1 OLIVE
20 0201502 1 UNION
21 2411154 1 WASHER
22 K481FF01 1 CLIP
27 3786A006 1 BRACKET
Page 101
Cold Start System Plate A
WDHB0176
Page 102
Cold Start System Plate A
WDHB0176
1 2666A011 C K666AF01 4 GLOWPLUG

2 M172EF02 3 CABLE
3 2318A601 4 NUT
Page 103
Engine Lifting Plate A
XBHB0292
4
8
1
7
2
Page 104
Engine Lifting Plate A
XBHB0292
1 3648T001 1 PLATE
2 2314H403 2 SCREW
3 3623K011 1 PLATE
4 2314H403 3 SCREW
Page 105
Throttle & Stop Controls Plate A
ZAHB0502
Page 106
Throttle & Stop Controls Plate A
ZAHB0502
1 2734A053 C 2734A051 1 KIT (A)
Footnotes
(A) THROTTLE CONTROL CABLE FITTINGS
Page 107
Mountings (Front & Rear) Plate B
C ZCHB0765 ZCHB0909
12
11
11
7
6
8
4
5 2
Page 108
Mountings (Front & Rear) Plate B
C ZCHB0765 ZCHB0909
1 3823H004 1 BRACKET
2 2634C206 1 MOUNTING
3 2314J203 C 2314J003 3 SCREW
6 2314J203 C 2314J003 3 SCREW
9 2314J003 3 SCREW
10 3823H003 1 BRACKET
12 2314J003 3 SCREW
Page 109
Lub. Oil Sump Drain Pump Plate A
ZGHB0041
16
17
14
12
3
1 10
4 13
18
2
15
7
25
19
9
20 11
24
8
6
22
5
21
23
Page 110
Lub. Oil Sump Drain Pump Plate A
ZGHB0041
1 2488460 1 OIL SUMP DRAIN PUMP

2 F REF.1 1 PUMP
3 24889902 1 SEAL - O RING
4 24889901 1 SEAL - O RING
5 0576117 1 NUT
6 0566008 1 OLIVE
7 2731A027 1 GROMMET
8 3832A001 1 BRACKET
9 2131472 1 SPACER
10 2314J007 1 SCREW
11 2314J001 1 SCREW
12 3531A003 1 TUBE
13 0920130 1 WASHER
Page 111
Lub. Oil Pressure Switch & Gauge Plate A
ZJHB0429
6 5
Page 112
Lub. Oil Pressure Switch & Gauge Plate A
ZJHB0429
2 2848A042 1 OIL PRESSURE SWITCH

3 2431131 1 PLUG
Page 113
Temperature Gauge & Sender Plate A
C ZLHB0179 ZLHB0184
11
7
1
10
2 3
8
9
Page 114
Temperature Gauge & Sender Plate A
C ZLHB0179 ZLHB0184
4 2848A106 1 WATER TEMPERATURE SWITCH

5 2411156 1 WASHER
6 2755A007 C 2755A004 1 WATER TEMPERATURE SENSOR
7 2411156 1 WASHER
Page 115
Radiator & Cowling Plate A
ZMHB0248
1
2
3
Page 116
Radiator & Cowling Plate A
ZMHB0248
1 L2243F02 1 PLUG
2 L311KF04 1 WASHER
Page 117
Instrumentation Assembly Plate B
ZNHB0145
34
33 32 31
4
8
7 6
5 11
109
36 12
14
3
1913
35 20
17
18 1516
24 23
37 1
21 22
26 27
25
38
56 30
29
41 43
42 28
40
45
51
50 55 52
47 46 49 39
44
57
53
48 54
Page 118
ZNHB0145
1 4171A025 C 4171A024 1 PANEL

2 2755F021 1 PANEL
3 2755F051 1 TACHOMETER
4 2755F031 1 TEMPERATURE GAUGE
5 2755F041 1 ALARM
6 2755F101 1 LAMP
7 27550016 1 BULB
8 2755F201 1 RING
9 2755F111 1 LAMP
10 27550015 1 BULB
11 2755F201 1 RING
12 2755F121 1 LAMP
13 27550016 1 BULB
14 2755F201 1 RING
15 2755F131 1 BLANKING COVER
16 2755F201 1 RING
17 2755F071 1 CONTACT
18 2755F201 1 RING
19 2755F142 1 SWITCH
20 27550017 1 BULB
21 2755F081 1 CONTACT
22 2755F201 1 RING
23 2755F142 1 SWITCH
24 27550017 1 BULB
25 2755F091 1 CONTACT
26 2755F201 1 RING
27 2755F141 1 SWITCH
28 2755F061 1 LOCK
29 2755F201 1 RING
30 2755F141 1 SWITCH
31 2755F202 8 NUT
32 2755F203 8 WASHER
33 2755F205 1 SEAL
34 2880A004 1 PANEL (A)
34 3161C002 1 PANEL (B)
35 4172V012 1 WIRING HARNESS (C,A)
35 4172V022 1 WIRING HARNESS (C,B)
36 4172P004 1 WIRING HARNESS (D)
37 21825186 1 TOOL (E)
38 21825187 1 TOOL (F)
56 4172V019 1 WIRING HARNESS (G)
57 27550019 X IGNITION KEY (H)
Footnotes
(A) USE ONLY WITH 4171A024

(B) USE ONLY WITH 4171A025
(C) WIRING LOOM PANEL
Page 119
ZNHB0145
34
33 32 31
4
8
7 6
5 11
109
36 12
14
3
1913
35 20
17
18 1516
24 23
37 1
21 22
26 27
25
38
56 30
29
41 43
42 28
40
45
51
50 55 52
47 46 49 39
44
57
53
48 54
Page 120
ZNHB0145
Footnotes
(D) WIRING LOOM PANEL TO ENGINE

(E) COMBINED BULB AND PUSH CAP REMOVER
(F) WARNING LIGHT LOCKING RING TIGHTENING TOOL
(G) WIRING LOOM ENGINE.
(H) KEY BLANK SUITABLE FOR FINISHING TO CREATE SUBSTITUTE FOR EXISTING KEYS.
Page 121
Instrumentation Assembly Plate C
ZNHB0145
9 10
10
9
3
4
4 5
6
11 12 2 13 15
16
14
Page 122
Instrumentation Assembly Plate C
ZNHB0145
1 4172V021 C 4172V019 1 HARNESS KIT

2 4173D003 1 PANEL
3 3645K013 1 PLATE
4 2848A227 2 RELAY
5 2848A204 1 RELAY
6 2312A044 4 SCREW
7 2318A206 4 NUT
8 2634A157 4 MOUNTING
9 2318A205 8 NUT
10 2134A004 8 WASHER
11 4172V023 C 4172V018 1 WIRING HARNESS (A)
11 4172V023 1 WIRING HARNESS (B)
12 2863B001 3 DIODE (A)
12 2863B001 2 DIODE (B)
13 2861A101 4 DIODE (A)
13 2861A101 2 DIODE (B)
14 4173A001 1 FUSE
15 2817157 1 TIE
16 2817154 6 TIE
Footnotes
(A) USED ONLY WITH 4172V019

(B) USED ONLY WITH 4172V021
Page 123
Application Miscellaneous & Auxiliaries Plate D
ZZUB0101
Page 124
ZZUB0101
1 U5MK0164 1 REPAIR KIT - ONBOARD (A)

2 U5MK0163 1 REPAIR KIT - ONBOARD
3 K645AF03 G 4 INJECTOR
4 K646CF28 1 FUEL INJECTION PIPE NO.1 CYL.
9 U5MW0084 C M131AF03 1 WATER PUMP
G
10 K641AF04 1 LIFT PUMP
11 2654409 1 OIL FILTER
12 26561118 E 26569051 1 FUEL FILTER KIT
13 2485613 1 THERMOSTAT
14 2614A027 1 BELT
15 L482VF02 1 HOSE
16 33872516 C 33872332 1 PIPE - BREATHER
17 L383CF01 1 HOSE
18 33853121 1 HOSE
19 33853113 1 HOSE
20 3482T005 1 HOSE
22 3382D006 1 HOSE
23 3482E006 1 HOSE
24 3763D031 1 ELBOW
25 33851126 1 HOSE
26 U5MH0009 2 HOSE KIT
27 2481883 4 CLIP
28 2481886 C 2481885 2 CLIP
29 21825198 C 2481887 4 CLIP
30 2481889 4 CLIP
31 2481886 5 CLIP
32 2481891 2 CLIP
33 2481890 2 HOSE CLIP
34 2481884 2 CLIP
35 3482E007 1 HOSE
36 21820025 1 CONTAINER
37 L142AF02 4 EXHAUST VALVE
38 L142HF01 4 INTAKE VALVE
39 L1744F01 8 VALVE SPRING
40 K418AF02 C K418AF01 1 SEAL - FRONT END OIL
42 U5LC0006 1 JOINT AND GASKET KIT
Service Options
9 U5MW0084R 1 WATER PUMP - EXCHANGE
Page 125
ZZUB0101
Page 126
ZZUB0101
Footnotes
(A) COMPONENT PARTS NOT ILLUSTRATED
Page 127
Joints & Gaskets - Complete Service Kit Plate A
SGBB0116
5
2
3
6 7
4 8 9
10 12 13
11
14
18 19
16 17
15
20 21 22 24 25 26 27
23
Page 128
Joints & Gaskets - Complete Service Kit Plate A
SGBB0116
1 U5LC0015 C U5LC0013 X GASKET KIT - COMPLETE ENG

C U5LC0006
2 L681EF06 1 GASKET - CYLINDER HEAD
3 L681VF02 1 GASKET - IND MANIFOLD
4 L681KF06 C L681KF03 1 GASKET - SUMP
5 L687YF02 1 GASKET - LIFT PUMP
6 L687MF05 1 GASKET
7 L683NF02 1 GASKET - WATER OUTLET
8 L683HF01 1 GASKET - OIL FILLER
9 L687MF12 1 GASKET - THERMOSTAT HSG (A)
9 L687MF13 1 GASKET - THERMOSTAT HSG (A)
9 3687M014 1 GASKET - THERMOSTAT HSG (A)
10 L688CF01 1 GASKET
11 3381D004 1 GASKET
12 36862189 C 3681V003 2 GASKET - EXHAUST MANIFOLD
13 L686JF02 1 GASKET - LIFT PUMP
14 L681VF03 1 GASKET - TURBOCHARGER (A)
14 L688CF02 1 GASKET - EXHAUST OUTLET (A)
15 3687W005 2 GASKET - OIL FILTER HEAD
16 3683L003 2 GASKET
17 33811114 10 OLIVE
18 0921176 8 WASHER (A)
18 2411101 8 WASHER (A)
20 K415EF01 1 O RING
21 K415EF02 1 SEAL - O RING
22 K415JF01 8 SEAL
22 K415JF02 8 SEAL - VALVE STEM
25 2415638 1 SEAL - O RING
26 K418AF02 1 SEAL - FRONT END OIL
Footnotes
(A) NOT ALL JOINTS WILL APPLY TO YOUR APPLICATION - REFER TO RELEVANT OPTION/ACCESSORY PACKS
Page 129
Parts Index
Page 130
Parts Index
Description Part No. Page Description Part No. Page
ACTUATOR 26741219 87 M142KF04 67
ADAPTOR 2487B405 71 BOLT 0095031 101, 101
2652C802 95 26741173 87
3272X001 81 28710270 79
3344A014 81 32184234 25
AIR PIPE 3423A008 25 L218RF01 13, 13
3584P001 25 BOX 28710266 79
ALARM 2755F041 119 BRACKET 28710271 79
ALTERNATOR 2871A145 77, 79 28710276 79
ALTERNATOR 2871W005 77 3621T006 91

PULLEY
3644D002 41
ARMATURE 28730243 57
3751C071 81
BALL 26278161 45, 47
3786A006 101
BALL BEARING 24880183 83, 83
3823H003 109, 109
28710275 79
3823H004 109
28710277 79
3823H005 109
BANJO BOLT 0095315 35
3825T014 99
BEARING 26278139 45, 45,
45, 45 3832A001 111
26278140 45, 47 3832A002 63
BELT 2614A027 125 L821EF02 35
2614A028 77 L826CF01 35
BIG END BEARING U5ME0004 15 L826HF01 77

KIT
BRACKET KIT 28730246 57
BIG END BRG KIT - U5ME0004A 15
BREATHER VALVE 2652851 61
U/S
BRUSH 28710267 79
BLANKING COVER 2755F131 119
BRUSH KIT 28730471 57
BODY 24880187 83
BULB 27550015 119
L781LF11 67
Page 131
Parts Index
27550016 119, 119 2481882 61, 61,

61, 61
27550017 119, 119
2481883 125
BUSH 26278150 45, 47
2481884 93, 93,
28730248 57 125
CABLE M172EF02 103 2481886 41, 41,
63, 63,
CAGE 26278136 43
67, 67,
CAM 24880181 83 71, 71,
73, 73,
26278011 43 73, 81,
81, 95,
CAMSHAFT L141DF01 19 95, 125,
125
CAMSHAFT 3114X102 21
PULLEY 2481889 91, 91,
95, 125
CAP 2486H905 71
2481891 71, 71,
2487B401 71 71, 125
2487D002 35 28710279 79
2487D102 35 3651P002 63
2652C801 95 36568135 93, 93, 93
3342T012 17 36568148 93
K487BF02 61 36568156 95
L342TF01 17 K138AF01 67, 67
CAPACITOR 28710269 79 K481FF01 101
CARRIER 26278160 45, 47 K646EF02 35
CIRCLIP 26278157 45, 47 K646EF03 35
2721A021 15, 15 CON ROD ZZ90074 15
CLAMP 26741130 89, 89 ASSEMBLY
M141AF03 35 CON ROD NUT L3551F01 15
CLIP 21825198 71, 71, CONNECTION 0201500 101, 101

73, 73, 3355A004 61
125
3355K004 23, 23
2481845 61
Page 132
Parts Index
3355K007 63 CYLINDER HEAD M145DF19P 19

KIT - EXCH
34821112 41, 81,
125 DIODE 2861A101 123, 123
3763R011 93 2863B001 123, 123
3764A092 95 DIPSTICK 26278130 43
3765N032 75 3178E012 59
K441AF01 25 DISC 26278149 45, 47
CONTACT 2755F071 119 26278158 45, 45,

45, 45,
2755F081 119 47, 47,
47, 47
2755F091 119
26278159 45, 45,
CONTAINER 21820025 125
45, 47,
CORE 26741162 87 47, 47
COVER 2486H903 71, 71 DOWEL 2114A048 21, 39
24880189 83 2116A655 13, 13
26278126 43 L2453F01 15
28710263 79 L2712F02 49, 51
CRANKSHAFT KIT M113AF02 15 L312DF01 17
ZZ90161 15 L312DF02 35
CRANKSHAFT KIT - ZZ90161P 15 L312FF01 13

EXCHANGE
L313AF01 23
CRANKSHAFT 3114C901 65
L381DF01 19
PULLEY
DRIVE 28730247 57
3114C906 65
DRIVE KIT 28730249 57
3114X141 21
ELBOW 2486A967 71, 71
L114AF31 21
3763D031 91, 125
CYLINDER BLOCK M145AF06 13
ASSEMBLY 4133Y031 95
CYLINDER HEAD M145DF19 17 EXCHANGER 4133Y022 71
M145DF21 17 EXHAUST VALVE L142AF02 125
Page 133
Parts Index
L142HF21 17 GASKET 26278026 43
FAN 28710280 79 26741182 87
FILLER 2486H902 71 3381D004 81, 129
L578HF05 61 3683H004 95
FLYWHEEL 4111D115 53 3683L003 71, 71,

129
FLYWHEEL 3713C081 39
HOUSING L681TF02 49, 51
3713C082 39 L687MF05 129
FORK 26278128 43 L687MF08 63
FUEL FILTER K656CF02 99 L688CF01 95, 129

ASSEMBLY
GASKET - L681EF06 19, 129
FUEL FILTER KIT 26561118 99, 125 CYLINDER HEAD
FUEL INJECTION 3521K137 35 GASKET - 36862189 91, 129

PIPE EXHAUST
MANIFOLD
3521K138 35
GASKET - L688CF02 129
3521K139 35 EXHAUST OUTLET
3521K141 35 GASKET - IND 3681V003 91
MANIFOLD
K646CF25 35, 125
L681VF02 73, 129
K646CF26 35, 125
GASKET - LIFT L686JF02 97, 129
K646CF27 35, 125
PUMP
K646CF28 35, 125
L687YF02 23, 129
FUEL INJECTION 2643H056 27
GASKET - OIL L683HF01 61, 129
PUMP
FILLER
2643H080 35
GASKET - OIL 3687W005 63, 129
FUEL PIPE 2483A008 35 FILTER HEAD
3443E004 101 GASKET - SUMP L681KF06 59, 129
4122C023 101 GASKET - 3687M014 67, 129

THERMOSTAT HSG
FUSE 4173A001 77, 123
L687MF12 129
PF65133 77
L687MF13 67, 129
Page 134
Parts Index
GASKET - L681VF03 91, 129 3482T005 73, 125

TURBOCHARGER
L383CF01 67, 125
GASKET - WATER L683NF02 75, 129
OUTLET L482VF02 61, 125
GASKET - WATER 0490785 83 HOSE CLIP 2481890 71, 71,

PUMP 71, 71,
91, 91,
GASKET KIT - U5LC0015 129 95, 125
COMPLETE ENG
26741178 87, 87
GEAR 26278164 47
HOSE KIT U5MH0009 95, 125
GEAR,GEARBOX 26278135 43
HOUSING 3713C053 39
26278152 45
L771VF14 23
26278153 45
L771VF19 23
26278154 45
L771VF91 23
26278167 47
L771VF96 23
GEARBOX 2628C007 39, 43, 45
HUB L744EF01 21
GLOWPLUG 2666A011 103
IDLER PULLEY K522DF04 21
GROMMET 2731A027 111
IGNITION KEY 27550019 119
GUIDE L343FF01 17
IMPELLER 0460038 83
HARNESS KIT 4172V021 123
24880452 83
HEATSHIELD 2674923 91
INDUCTION 3777C071 91
HOLDER K645AF31 31 MANIFOLD
HOSE 26741131 87, 89 INJECTOR K645AF03 31, 35,

125
3382D006 91, 125
INJECTOR - K645AF03R 33, 37,
33845415 61 EXCHANGE 125
33851126 93, 125 INJECTOR NOZZLE K645AF72 31
33853113 71, 125 INJECTOR WASHER L311FF02 35, 125,
129
33853121 71, 73,
125 INSERT 2137807 59
3482E006 91, 125 2486H901 71
3482E007 63, 125
Page 135
Parts Index
K445AF01 25 NUT 0576054 39
L314AF01 17 0576111 25, 25
L314AF11 17 0576112 93
INTAKE VALVE L142HF01 125 0576117 111
L142HF11 17 2168519 77, 77
JET L531TF03 13 2318A205 123
L531TF04 13 2318A206 123
JOINT AND U5LC0006 125 2318A601 103

GASKET KIT
2318A603 35, 41,
KEY 26278166 47 73, 77, 85
KIT 2734A053 107 2318A604 39, 39, 99
2734A054 39 2318A605 49, 51
LAMP 2755F101 119 2318A663 91, 95, 95
2755F111 119 2441821 25
2755F121 119 2441A004 93
LEVER 26278006 43 26278019 43
36155155 77 26278038 45
LIFT PUMP K641AF04 97, 125 26431830 31
LOCK 2755F061 119 2755F202 119
LOCKING PLATE 2417A001 65 33225414 101, 101,

101
LOCKNUT 26741180 87
33532129 101
LOCTITE 21825185 67
3353D006 61
MAIN BEARING KIT U5MB0006 15
K318AF01 35
MAIN BEARING KIT U5MB0006A 15
- U/S L3532F01 93
MOUNTING 2634A157 123 O RING K415EF01 23, 129
2634C206 109, 109, OIL COOLER 2486A962 63

109, 109
2628C051 41
NEEDLE BEARING 26278044 45, 47
Page 136
Parts Index
OIL FILTER 2654409 63, 125 26278010 43
OIL FILTER HEAD M134EF03 63 26278061 47
M134EF06 63 26278062 47
OIL PIPE 3575H025 59 3211C001 71
3583E001 63 PIPE - BREATHER 33872516 61, 125
3583E002 63 PIPE - LEAK OFF 3558X034 35
4123E004 93 3558X035 35
4126X031 93 PIPE CLIP 36568143 75
OIL PRESSURE 2848A042 113 PISTON AND RING U5PR0038 15

SWITCH KIT
OIL PUMP 4132F032 23 U5PR0038B 15
4132F062 23 U5PR0039 15
OIL SUMP DRAIN 2488460 111 U5PR0039B 15

PUMP
PISTON KIT U5LP0044 15
OLIVE 0566002 25, 25
U5LP0044B 15
0566003 93
U5LP0045 15
0566007 61
U5LP0045B 15
0566008 111
PISTON RING KIT M181CF01 15
2441841 25
M181CF02 15
33811112 35, 35
PIVOT 28730245 57
33811114 101, 101,
101, 101, PLATE 24880108 83
129
26278009 43
PANEL 2755F021 119
26278134 43, 43
2880A004 119
2628C052 39
3161C002 119
2628C054 39
4171A025 119
3611M005 85
4173D003 123
3623K011 105
PIN 2117048 23
3645K013 123
Page 137
Parts Index
3648T001 105 L2417F01 17
3714X012 49 L242CF01 23
3714X014 51 L271AF03 23
3753V011 71 PLUNGER L271PF01 23
L741EF01 23 PROTECTOR 28710268 79
PLUG 063610318 95 PULLEY L114XF02 35
0650002 95 RECTIFIER 28710265 79
0650563 71 REGULATOR 28710264 79
0650713 95 RELAY 2848A204 123
0730110 83 2848A227 123
2421214 67 REPAIR KIT - FUEL 26439035 29

INJ PUMP
2431131 23, 63,
113 REPAIR KIT - LIFT 26410009 97
PUMP
2431A054 61, 63
REPAIR KIT - U5MK0163 125
2485A011 59 ONBOARD
2487A016 37 U5MK0164 125
26278014 43 REPAIR KIT - 24880180 83
WATER PUMP
26278017 43
RETAINER 28730244 57
26278132 43
RIM 2487B404 71
26439101 27
RING 26278076 43, 43
32417136 13
26278127 47
3314P005 63
26278138 45
L211EA02 23
26278151 45, 47
L2243F02 59, 71,
73, 75, 26439039 27
117
26439059 27
L2264F02 67, 67, 71
26741136 87
L2412F01 17
26741140 87
L2416F01 13, 13, 13
Page 138
Parts Index
2755F201 119, 119, 2314F107 23

119, 119,
119, 119, 2314H001 61, 95
119, 119
2314H002 35, 35,
28710274 79 39, 39,
41, 59,
L811AF01 35 63, 63,
75, 85
ROD 26741189 87
2314H003 21, 49,
ROLLER BEARING 26278141 45, 47 51, 71,
71, 77,
ROTOR 26439054 27
77, 93
ROTOR - ELECTRIC 28710273 79
2314H004 63, 71,
REPAIR
73, 75,
SCREW 0720688 83 91, 97
0720866 83 2314H006 81
2163745 77 2314H008 17, 95
2311D038 81 2314H009 17
2311D040 65 2314H013 85
2311D058 61 2314H015 67
2311D060 65 2314H019 63
2311D080 67 2314H021 77
2312A044 123 2314H023 71
2314E035 67 2314H025 71
2314F001 67 2314H034 67
2314F002 59 2314H035 63
2314F005 59, 59 2314H062 67
2314F006 81 2314H101 19
2314F007 59 2314H403 105, 105
2314F008 59 2314J001 111
2314F036 23 2314J002 39, 39
2314F064 67, 67,

67, 67
Page 139
Parts Index
2314J003 21, 49, 2755F205 119

51, 67,
99, 109, 31718104 37
109
K415JF01 17, 129
2314J004 39, 39, 77
SEAL - CAMSHAFT K418FF02 19, 129
2314J006 55
K418FF05 19, 129
2314J007 39, 67,
SEAL - FRONT END K418AF02 23, 125,
111
OIL 129
2314J008 35
SEAL - O RING 2415638 129
2314J010 39
24880185 83
2314J036 23
24889901 111
2314J203 109, 109
24889902 111
2314J612 49, 51
26439030 99
2314W402 49, 51
26439031 99
2315D086 21
K415EF02 59, 129
26278131 43, 43, 43
SEAL - REAR END K418FF01 49, 51,
3218H007 39 OIL 125, 129
K316TF01 23 SEAL - SHAFT 24880184 83, 83
K646EF41 35, 35 SEAL - VALVE K415JF02 17, 129

STEM
L211TF01 23
SEAT 26431824 31
L2153F01 15
SETSCREW 2314C044 39, 39
L2186F01 53
26278005 43, 43
L218DF01 65
26278007 43
L278CF02 19
SHAFT 24880188 83
L278CF03 13
26278129 43
L278HF01 19
26278133 43
SEAL 2415C004 93
26278142 45
26278008 43
26278143 45
26278137 43, 43, 47
26278144 45
Page 140
Parts Index
26278165 47 26431164L 31
26439063 27 26431164M 31
26439078 27 26431164N 31
SHIELD 26278125 43, 43, 47 26431164P 31
SHIM 26278052 45, 47 L2411F01 17
26278053 45, 47 L2411F02 17
26278054 45, 47 L2411F03 17
26278055 45, 47 L2411F04 17
26278145 45, 45 L2411F05 17
26278146 45, 45 L2411F06 17
26278147 45, 45 L2411F07 17
26278148 45, 45 L2411F08 17
26431164A 31 L2411F09 17
26431164B 31 L2411F11 17
26431164C 31 L2411F12 17
26431164D 31 L2411F13 17
26431164E 31 L2411F14 17
26431164F 31 L2411F15 17
26431164G 31 L2411F16 17
26431164GR 31 L2411F17 17
26431164GS 31 L2411F18 17
26431164GT 31 L2411F19 17
26431164GU 31 L2411F21 17
26431164GV 31 L2411F22 17
26431164H 31 L2411F23 17
26431164J 31 L2411F24 17
26431164K 31 L2411F25 19
Page 141
Parts Index
L2411F26 19 SMALL END BUSH L112CF01 15
L2411F27 19 SOLENOID 26439104 27, 35
L2411F28 19 28710354 57
L2411F29 19 SPACER 2131472 111
L2411F31 19 24880186 83
L2411F32 19 26278039 45
L2411F33 19 26278155 45, 47
L2411F34 19 3311T001 65
L2411F35 19 3312D002 63
L2411F36 19 L313EF01 35
L2411F37 19 SPRING 26278060 45
L2411F38 19 26278063 47
L2411F39 19 26278156 45, 45,

47, 47
L2411F41 19
26431823 31
L2411F42 19
26439047 27
L2411F43 19
31754118 61
L2411F44 19
L174DF01 23
L2411F45 19
L174DF02 23
L2411F46 19
SPRING WASHER L341CF01 17
L2411F47 19
STARTER MOTOR 2873B059 55, 57
L2411F48 19
STARTER MOTOR - 2873B059R 55, 57
L2411F49 19 EXCHANGE
SHORT ENGINE BB39610 11 STARTER RING 31161153 53
GEAR
SLEEVE 26278162 45
STATOR 28710272 79
26278163 45
STRAP 3663T004 63
3381R001 71
STRIP 3684U003 77
3381R003 71
STUD 2215761 39
Page 142
Parts Index
2216711 39 L781LF22 67
2313C059 35 TOOL 21825186 119
2313C060 95 21825187 119
2313C071 95 TUBE 2486A966 71
2313H242 73 2486H904 71
L254HF04 91 3518H102 95
SUMP 4145H038 59 3531A003 111
SUNDRY KIT 28710278 79 L577AF01 59
28730400 57 TURBOCHARGER 2674A120 87, 89
SWITCH 2755F141 119, 119 TURBOCHARGER - 2674A120P 87, 89

EXCHANGE
2755F142 119, 119
2674A120R 87, 89
TACHOMETER 2755F051 119
UNION 0201502 101
TAPPET K561AF01 17
0206002 25
TEEPIECE 0976042 35
0206003 23
TEMPERATURE 2755F031 119
GAUGE 0206102 25
TENSIONER K522DF08 67 UNION NUT 33225412 35, 35
THERMOSTAT 2485613 67, 125 VALVE 26439044 27
THERMOSTAT 4133L007 67 26439068 27

HOUSING
VALVE COLLET L142WF01 17
THRUST WASHER 41159001 15
L142WF02 17
TIE 2817154 77, 123
VALVE SPRING L1744F01 17, 125
2817157 123
WASHER 0920006 39
TIMING BELT K614CF03 67
0920052 77
TIMING DEVICE 26439073 27
0920130 59, 111
TIMINGBELT L781DF03 67
COVER 0920153 23, 63,
67, 67, 71
L781DF05 67
0920154 59, 71,
L781LF12 67 73, 75, 95
Page 143
Parts Index
0921176 25, 25, WATER PUMP 2488A401 81

35, 35,
129 U5MW0067 67
2131109 77 U5MW0084 67, 125
2131325 91 WATER PUMP - U5MW0084R 69, 125

EXCHANGE
2131A008 39, 77, 91
WATER PUMP L113MF02 67
2134A004 123 PULLEY
2134A611 39 WATER 2755A007 115

TEMPERATURE
2411101 129 SENSOR
2411152 19 WATER 2848A106 115
TEMPERATURE
2411154 101
SWITCH
2411156 101, 101,
WIRE 32451152 37
101, 101,
115, 115 WIRING HARNESS 4172H012 77
24880182 83, 83 4172P004 119
26278004 43, 43, 4172V012 119
43, 43, 43
4172V019 119
26430819 31
4172V022 119
2755F203 119
4172V023 123, 123
K134AF01 35
WOODRUFF KEY 3611A004 21
K411F01 23
L112TF03 19
L311KF02 21
L623CF01 21
L311KF04 117
L623CF03 23
WATER PIPE 3348N003 73
3386C002 75
3427C003 61
3476T001 41
3765N021 71
3775U031 71
4126P113 95
Page 144

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BB30143 BB30143

PRIMA M80T 2009/05/13

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 130

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Short Engine 11 PTO Clutch & Gearbox 41

Cylinder Block 13 PTO Clutch & Gearbox 43

Crankshaft, Pistons & Connecting Rods 15 PTO Clutch & Gearbox 45

Cylinder Head 17 Flywheel Housing 49

Timing Gear & Camshaft 21 Flywheel Housing 51

Lubricating Oil Pump & Delivery 23 Flywheel & Starter Ring 53

Lubricating Oil Sump 59

Lubricating Oil Filler & Breather 61

Lubricating Oil Filter & Integral Oil 63

PTO Clutch & Gearbox 39 Front End Drive Input 65

Section Page Section Page

Water Pump, Thermostat & Heat 71 Remote Air Charge Cooler 95

Low Pressure Fuel System 97

Low Pressure Fuel System 99

Low Pressure Fuel System 101

Cold Start System 103

Engine Lifting 105

Throttle & Stop Controls 107

Mountings (Front & Rear) 109

Turbocharger, Manifolds & Air Charge 89

Turbocharger, Manifolds & Air Charge 91

Lub. Oil Sump Drain Pump 111

Lub. Oil Pressure Switch & Gauge 113

Temperature Gauge & Sender 115

Radiator & Cowling 117

Instrumentation Assembly 119

Instrumentation Assembly 123

Application Miscellaneous & Auxiliaries 125

Joints & Gaskets - Complete Service Kit 129

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Item Part No. References Qty. Description Notes

1 BB39610 1 SHORT ENGINE

(A) COMPLETE WITH PLUGS

Item Part No. References Qty. Description Notes

1 M145AF06 C M145AF03 1 CYLINDER BLOCK ASSEMBLY

(A) LUBRICATING OIL PRESSURE RAIL

Item Part No. References Qty. Description Notes

1 ZZ90161 C ZZ90126 1 CRANKSHAFT KIT (A)

Item Part No. References Qty. Description Notes

1 M145DF19 C M145DF15 1 CYLINDER HEAD

Item Part No. References Qty. Description Notes