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Heat Transfer Analysis of Gasketed Plate Heat Exchanger

Article · December 2016

DOI: 10.17950/ijer/v5s12/1215

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 International Journal of Engineering Research ISSN:2319-6890 (online),2347-5013(print)
Volume No.5, Issue No.12, pp : 943-947 1 December 2016

Heat Transfer Analysis of Gasketed Plate Heat Exchanger

G.Anusha1, P.S.Kishore2
Department of Mechanical Engineering,
College of Engineering (A), Andhra University, Visakhapatnam, Andhra Pradesh, India
Email: [email protected], [email protected]

Abstract: Compact heat exchangers are most widely used for

heat transfer applications in industries. Plate heat exchanger is
one such compact heat exchanger, provides more area for heat
transfer between two fluids in comparison with shell and tube
heat exchanger. The present work deals with experimental heat
transfer data performed on plate type heat exchanger which is
used in hydraulic cooling system in an industry. The heat
exchanger used for carrying out this work consists of thin
metal welded plates of stainless steel with 0.5mm thickness;
distance between two plates is 5mm, chevron angle 60° and
counter flow arrangement. The total heat transfer area is
161.62 m2. This consists of total 249 numbers of plates and it is
designed to withstand with 65°C temperature with a flow rate
of 64751 kg/h and cold fluid enters with a flow rate of 82366
kg/h at 35°C and leaves at 44.29°C, pressure drop is neglected.
The inlet and outlet temperatures of cold and hot fluids are
been observed and with that conditions performance evaluation
is done. Based on the experimental data, a correlation will
estimate for Nusselt number as a function of Reynolds number,
Prandtl number and chevron angle and the outputs obtained
are convective heat transfer coefficient, overall heat transfer Fig-1: Corrugation features of the chevron type plate
coefficient, and exchanger effectiveness. From the obtained
results, graphs are drawn to assess the performance of the
Gasketed Plate heat exchanger.

Keywords: Plate heat exchanger, Convective heat transfer

coefficient, Effectiveness, Overall heat transfer coefficient,
Reynolds number.

1. Introduction

Plate Heat Exchangers (PHE) have been increasingly used in the

past decades, not only in chemical and food processing industries
for which it was originated in the 1930s, but also in wide range Fig-2: Fluid flow in plate heat exchanger 1. Hot oil inlet, 2. Hot
of industrial and energy application. This is due to their oil outlet, 3. Cold water inlet, 4. Cold water outlet.
compactness, effectiveness in transferring heat, bio-fouling
resistance and the ease of dismantling, cleaning, and also the Fig-2, illustrates the nature of fluid flow through the plate heat
ease to adapt to changes in thermal demand. exchanger. The primary and secondary fluids flow in opposite
The plate heat exchanger is basically a series of individual plates directions on either side of the plates. Multi-pass arrangements
pressed between two heavy end covers and compressed by can be implemented, depending on the arrangement of the
tightening bolts. These plates are gasketed, welded or brazed gaskets between the plates.
together depending on the application of the heat exchanger. The
basic geometry of plates used in plate heat exchanger is shown in 2. Literature
Fig-1.Stainless steel is a commonly used metal for the plates
because of its ability to withstand high temperatures, its strength, Several researchers discussed performance analysis of Plate heat
and its corrosion resistance. The sealing of the plates is achieved exchangers used for different purposes and developed
by gaskets fitted at their ends. The plates are fitted with a gasket correlations both numerically and experimentally.
which seals the interpolate channel and directs the fluids into Tambe Shahanwaj et al.[1] in their paper they mainly focused on
alternate channels. thermal design of plate heat exchanger for one pass one

IJER@2016 doi : 10.17950/ijer/v5s12/1215 Page 943

 International Journal of Engineering Research ISSN:2319-6890 (online),2347-5013(print)
Volume No.5, Issue No.12, pp : 943-947 1 December 2016

arrangement and water-water heat transfer and analyzed with ΔT1 -ΔT2 (4)
ΔTlm =
regard to overall heat transfer coefficient, effectiveness. ΔT
ln 1
Warnakulasuriya and Worek [2] investigated heat transfer and ΔT2
pressure drop of a viscous absorbent salt solution in a
ΔT1 =Th1 -Tc2 ΔT2 =Th2 -Tc1
commercial plate heat exchanger. Based on the experimental
data, correlations for Nusselt number and friction factor were
proposed. 3.1 Governing parameters and calculation procedure
Vishal Naik et al. [3] carried out the experimental study of the
effect of chevron angle with wide range of Reynolds Number on Total heat transfer area of a plate (effective heat transfer area) is
heat transfer characteristics of Gasketed oil-water PHE. given by
Jogi Nikhil et al. [4] reviewed the effect of plate geometry on
heat transfer characteristics of corrugated PHE by conducting A1    A1p (5)
experiment for single phase flow (water-to-water) configurations
and studied their effect. Based on that data, a simplified The enlargement factor is given by equation .It generally lies
correlation estimated the Nusselt number as a function of between 1.15    1.25 . A 1p is approximated from fig-2 as:
Reynolds number, Prandtl number and chevron angle.
Akturk et al. [5] in their study experiments are performed with a
commercial plate heat exchanger with 30° chevron angle. New A1p  L p  L w (6)
Nusselt and friction factor coefficient correlations are found. The L p & L w can be estimated from the port distance L v & L h and
obtained correlations can be used between a Reynolds number
range of 450 - 5250. port diameter D p are given as below
Dardour et al. [6] done a numerical analysis of the thermal
performance of a plate type heat exchanger with parallel flow Lp  Lv  Dp Lw  Lh  Dp
configuration.
Lin et al. [7] in their study they developed dimensionless As specified by fig-2 the mean channel spacing (b) can be taken
correlations to characterize the heat transfer performance of the as the difference between plate pitch (p) and plate thickness (t)
corrugated channel in a plate heat exchanger by using the thus
Buckingham Pi theorem.
b  pt Lc (7)
Gherasim Iulian et al. [8] presented an experimental p
investigation of the hydrodynamic and thermal fields in a two Nt
channel chevron-type plate heat exchanger for laminar and
turbulent conditions. The equivalent diameter of the channel, De, is defined as:
Anil Kumar Khandale et al. [9] carried out performance
4  b  Lw 2b (8)
evaluation of heat transfer enhancement by corrugated plate heat De  
2  b  Lw  
exchanger. They investigated the heat transfer characteristics and
thermal performance of plate heat exchanger with a mixed plate
configuration. With the approximation that b « Lw
3. Analysis of Gasketed Plate Heat Exchanger Single-phase heat transfer

The performance of a plate heat exchanger can be analyzed by The heat transfer correlation is in the form
putting the necessary equations in order as below: μ 
0.17

Nu=C1  Re   Pr   b 
m 13
Heat duty is defined as the product of mass flow rate specific (9)
heat capacity and the temperature difference between inlet and  μw 
outlet fluid temperatures. C1 and m values are obtained from literature. The Reynolds
number, Re, based on channel mass velocity and the equivalent
Q  mC p ΔT (1) diameter, De, of the channel is defined as:

G c De (10)
Heat rejected by hot fluid Re 

Q=m hCph ΔTh (2)
Heat absorbed by cold fluid Where, G c = channel mass velocity which is given by

Q=m cCpcΔTc (3) m

Gc  (11)
The logarithmic mean temperature difference is N cp bl w

IJER@2016 doi : 10.17950/ijer/v5s12/1215 Page 944

 International Journal of Engineering Research ISSN:2319-6890 (online),2347-5013(print)
Volume No.5, Issue No.12, pp : 943-947 1 December 2016

Where N cp is the number of channel per pass and obtained by Qf  U f A e FΔTlm (20)
following equation A comparison between Qr and Qf defines the safety factor, Cs of
the design:
Nt 1 (12)
N cp 
2N p Qf (21)
Cs =
Qr
Pressure drop 3.2 Thermal performance
The total pressure drop is composed of the frictional channel Heat exchanger has some heat transfer equations, resulting in the
pressure drop, p c and the port pressure drop  p p . following dimensionless groups.

Heat capacity ratio:

The channel pressure drop is given by the equation
0.17 C min (22)
4fLeff N p G c2  b  (13) C* =
pc    C max
De 2   w 
Where C min and C max are the smaller and larger of the two
The friction factor (f) in equation 15 is given by: magnitudes of Ch and Cc, respectively.

C2 (14) Heat transfer effectiveness:

f 
Re p
It is defined as ratio of actual heat transfer rate to the
C2 and p values are taken from literature. thermodynamically limited maximum possible heat transfer rate
in a counter flow heat exchanger.
The pressure drop in the port ducts,  p p , can be roughly
Q
estimated as 1.4 velocity head ε= (23)
Q max
G 2p m
pp  1.4Np Gp  (15) The actual heat transfer rate is obtained by either the energy
2  D 2p rejected by the hot fluid or energy absorbed by the cold fluid,
from equations (2) or (3).
4
The total pressure drop is then given by The fluid that might undergo the maximum temperature
p t  pc  p p (16) difference is the fluid with the minimum heat capacity rate C min.
The overall heat transfer coefficient for a clean surface: Therefore, the maximum possible heat transfer is expressed as

1 1 1 t •
Q max =( m c p )c (Th1 - Tc1 ) if Cc  Ch
= + + (17)
Uc h h h c k w
And under fouling conditions (fouled or service overall heat
•
Q max =( m c p ) h (Th1 - Tc1 ) if Ch  Cc
transfer coefficient): (24)
1 1 1 t (18)
= + + +R fh +R fc This can be obtained with a counter flow heat exchanger if an
Uf h h h c k w
infinite heat transfer area were available. Heat exchanger
The relationship between U c , fouled U f , and the cleanliness effectiveness, ε , is therefore written as
factor, CF, can be written as:
Ch (Th1 -Th2 ) Cc (Tc2 -Tc1 )
ε = = (25)
1 (19) Cmin (Th1 - Tc1 ) C min (Th1 - Tc1 )
U f = U c (CF) =
1
+R fh +R fc
Uc
The first definition is for Ch  Cmin , and the second is for
The heat balance relations in PHE are the same as for tubular
Cc  Cmin
heat exchangers. The required heat duty, Qr , for cold and hot
streams is obtained from equations 2 and 3. 4. Results and Discussion
On the other hand, the actually obtained heat duty, for fouled The values got from the above are shown plotted as graphs
conditions is defined as depicting their behavior as mentioned below.

IJER@2016 doi : 10.17950/ijer/v5s12/1215 Page 945

 International Journal of Engineering Research ISSN:2319-6890 (online),2347-5013(print)
Volume No.5, Issue No.12, pp : 943-947 1 December 2016

Fig-3: Effect of Variation of Reynolds Number to Nusselt

Number for 60° chevron plate

The above fig-3 indicates that, as Reynolds number increases

from 20 to 60, the Nusselt number also being increases from 14
to 17. Similarly as hot oil inlet temperature increases the Nusselt
number goes on increasing. Hence Nusselt number is directly
proportional to Reynolds number and inlet temperature. By
correlations from literature, it is clear that as Reynolds number
and inlet temperature of oil increases, the Nusselt number goes
on increasing automatically.

Fig-5: Effect of variation of effectiveness with Reynolds number

of oil and number of transfer units

Fig-4: Effect of variation of friction factor with Reynolds

number of oil
Fig-6: Effect of variation of Reynolds number to Overall heat
The fig-4 indicates the graph between friction factor and transfer coefficient
Reynolds number. It is concluded from the graph that the friction
factor f, decreased with increase in Reynolds number. However, The fig-6 shows the variation of overall heat transfer coefficient
increasing Reynolds number can be achieved with high flow with Reynolds number. From the graph, it is seen that, overall
rates which will increase pressure drop dominantly more than f heat transfer coefficient gets increased from 220 to 250 W/m2-K
factor because of the component Gc2 in equation. with increase of Reynolds number. Overall heat transfer
The below graph shows the variation of effectiveness to coefficient is also dependant on convective heat transfer
Reynolds Number and NTU. It is clearly that as the increase of coefficient so increase in Reynolds number results into higher
mass flow rate, Reynolds number increases and thus the heat transfer rates.
effectiveness increases. The maximum effectiveness observed in
this performance evaluation is 0.949. The effectiveness increases The fig-7 shows variation of convective heat transfer coefficient
with increase of heat transfer rate. with respect to mass flow rate. Increase in mass flow rate results
into increase in flow velocity of fluid, so Reynolds number
increases which ultimately increases heat transfer rate. The mass
flow rate of oil increase from the heat transfer co-efficient of hot

IJER@2016 doi : 10.17950/ijer/v5s12/1215 Page 946

 International Journal of Engineering Research ISSN:2319-6890 (online),2347-5013(print)
Volume No.5, Issue No.12, pp : 943-947 1 December 2016

side also increase from 240 to 280 W/m2-K by keeping the mass ii. F.S.K.Warnakulasuriya, W.M. Worek, “Heat Transfer and
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iv. Jogi Nikhil G., Lawankar Shailendra M., “Heat Transfer
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IJER@2016 doi : 10.17950/ijer/v5s12/1215 Page 947

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