KGDWN 98/2-500049, KAKINADA Date :

Job Safety Analysis 22/07/2022

DOCUMENT NO:TPL/JSA No- Revision No. 00

Main Activity: HT & PWHT Plant & Location: OGT MALLAVARAM

Unit SLUG CATCHER Required PPE’s :- Safety Helmet, Safety Shoes, Hand Gloves, safety Goggles, Face shields

Sub Activities Hazards

List the tasks required to (Both Existing as well as potential) Responsibility
SI.
perform the activity in the Against each task list the Hazards
Control Measures
No. (List the control measures required to eliminate or minimize the risk of injury arising from the
sequence they are carried that could cause injury/damage to
out. people, equipment or the identified Hazard)
environment.
HEAT TREATMENT

Non-compliances of TPL regulations and

 Obtain a hot work permit & associated permits. Site In charge /
HSE OCP procedures
 Conduct HIRA talk Engineer
Unauthorized personnel 
Site In charge /
 Barricade the area where heat treatment is to be carried.
Engineer
 Post warning sign
Planning 
1. Site In charge /
Presence of Flammable/ Toxic vapor  Ensure the area where heat treatment will take place is free from combustible or flammable
Engineer
materials
Defective tools/ Equipment 
 Ensure the equipment/tool to be for heat treatment (such as Heat tracings, Cables, terminals,
Switches and panel etc) are free from defect and suitable for the temperature ratings for the Site In charge /
system Engineer

5. Electric shock 
 Ensure proper insulation of heat tracing coil and terminals Site In charge /
 Keep the area dry ensuring no water spillage Engineer

Heat Treatment Site In charge /

 Do not bring any flammable liquid or equipment in energized condition when the heat treatment Engineer
is in progress
 Isolate power to the equipment when not in use.

Fire
 KGDWN 98/2-500049, KAKINADA Date :
Job Safety Analysis 22/07/2022

DOCUMENT NO:TPL/JSA No- Revision No. 00

Main Activity: HT & PWHT Plant & Location: OGT MALLAVARAM

Unit SLUG CATCHER Required PPE’s :- Safety Helmet, Safety Shoes, Hand Gloves, safety Goggles, Face shields

Burn
Do not touch the pipe segment which is being heat heated Site In charge /
Engineer

Un-attended Tool/ Equipment  Do not leave the tool or equipment in energized condition when the heat treatment in progress.
 Isolate power to the equipment when not in use. Site In charge /
Engineer

Changing the temperature or Duration  Do not change (exceed/decrease) the temperature or duration of heat treatment without
of heat treatment permission from inspection engineer. Site In charge /
 Isolate power to the equipment when not in use. Engineer

Thermal shock to pipe segment  Do not apply rapid heating or cooling of the pipe segment.
 Refer heat treatment procedure contact inspection engineer in case of doubt. Site In charge /
Engineer

Windup & Housekeeping Scattered material  Ensure proper wind up & housekeeping at worksite.
 The accessories (the cable, heat tracing, terminals) not being used must be disconnected and Site In charge /
10.
stored separately. Engineer

POST WELD HEAT TREATMENT

Incompetent workers  Conduct HIRA talk to the personnel regarding the activity.
 Provide competencies that are in accordance with the work to be carried out. Site In charge /
Engineer

11. Preparation Electrical damage  Ensure that the isolation of the test equipment or conduit has been carried out.
 Make sure all the tools must be calibrated and there is test certificate
Site In charge /
 The test piece is properly insulated and grounded. Engineer
 Ensure that cable is in good condition and proper connection.

Electric shock  Make sure the work area is safe and free from obstructions.
 Insulation must be checked before starting the activity. Site In charge /
Engineer
13. PWHT Process  Ensure workers us proper PPE.
Burn Hazard  Avoid the damaged connections and use proper PPE Site In charge /
Engineer
 KGDWN 98/2-500049, KAKINADA Date :
Job Safety Analysis 22/07/2022

DOCUMENT NO:TPL/JSA No- Revision No. 00

Main Activity: HT & PWHT Plant & Location: OGT MALLAVARAM

Unit SLUG CATCHER Required PPE’s :- Safety Helmet, Safety Shoes, Hand Gloves, safety Goggles, Face shields
Temperature increase in the Heat stress  Provide proper air circulation.
work area  Rotation time for workers. Site In charge /
15.
Engineer
 Provide enough space for each activity.
 Safety induction
 Human behavior  Pep talk/Toolbox talk 
General  Personal problem  PPE Site In charge /
7.
 Mental and physical capability  Screening for workmen Engineer
 Operator ill health  Pre-employment medical checkup
 Poor illumination  Required illumination level to be ensured

Prepared by Reviewed by Approved