Borehole Manual 2020

know H2Ow through experience
BOREHOLE MANUAL
Davis & Shirtliff is the Region's leading supplier of Borehole equipment with over seventy
years' experience in the industry. This Manual has been compiled using the benefit of this
extensive experience and gives details of the wide range of products offered including an
unmatched range of quality pumps from Dayliff, Grundfos, Pedrollo and Lorentz, a
complete range of Solar borehole equipment, various Controller options including smart
electronic and standard control panels and a complete range of accessories including
Piping, Cable, Wellheads, Meters and On-line Chlorinators. All items are tried and tested
quality products that have been proven over many years' service and offer guaranteed
quality and excellent value. Also included in the Manual are Reference sections giving
installation and operating guidelines and various relevant technical data. This will help
to ensure that the right equipment is specified for every installation and operating
problems are minimized.
This Manual supplements Davis & Shirtliff's Digital Platforms which offer full information
and support for the wide Borehole pump product range and also give access to the
unique D&S FLO Application available on Google Play and App Stores. The App offers
accurate pump selection and sizing for particular applications and also provides system
curves and full product specifications.
Another important Davis & Shirtliff initiative is the iDayliff remote monitoring digital
interface. This enables remote pump control and the monitoring of various operating
parameters through GPRS in addition to user monitoring via the D&S iDayliff 2.0 App
Service which optimizes operating reliability through service contracts offered by the D&S
Service Division. This is a unique Davis & Shirtliff advantage that maximizes borehole
efficiencies through pre-emptive rather than reactive service and trouble shooting.
All products are stock items available either immediately or at short notice from the
Nairobi Distribution Centre or through the network of Davis & Shirtliff branches,
subsidiaries and other approved stockists. Also a direct ordering and delivery service is
available, which saves time and money and customers are encouraged to use this facility
by contacting [email protected] or accessing the D&S e-shop at
www.davisandshirtliff.com or on the D&S FLO App.
Great benefit will be gained from using this Manual by all those installing and
maintaining borehole equipment that will lead to effective and economic water supply
solutions for the end user.
© Davis & Shirtliff 2020

Contents herein are not warranted
The right is reserved to amend specifications without notice
Contents
D3SP1........... 1 DS 2........... 9 DS 60............ 17
DSD3............. 2 DS 3........... 10 DS 77............ 18
DSD5............. 3 DS 5........... 11 DS 95............ 19
DSD8............. 4 DS 8........... 12 DSM.............. 20
DSP 1............ 5 DS 14......... 13 DDA.............. 21
DSP 3............ 6 DS 17......... 14 Afridev........... 22
DSP 5............ 7 DS 30......... 15 India.............. 23
DSP 8............ 8 DS 46.......... 16
SQ................ 24 SP11........... 30 SP77.............. 36

SP2A............. 25 SP14........... 31 SP95.............. 37
SP3A............. 26 SP17........... 32 SP125............ 38
SP5A............. 27 SP30........... 33 SP160............ 39
SP7............... 28 SP46........... 34 SP215............ 40
SP9............... 29 SP60........... 35
Davis............. 41 4SR2........... 45 4SR12............ 49

4Block/SALI... 42 4SR4........... 46 6SR12............ 50
3SR2............. 43 4SR6........... 47 6SR18............ 51
4SR1............. 44 4SR8/10..... 48
Dayliff Sunflo Kits............ 52 Grundfos SQ Flex................. 60

Dayliff SunfloS................ 53 Grundfos RSI........................ 62
Dayliff SunfloA................ 54 Lorentz PS150-HR................. 63
Dayliff SunfloB................ 55 Lorentz PS -C......................... 64
Dayliff SunfloX................ 56 Lorentz PS -HR H.................... 65
Dayliff Sunverter 1........... 57 Lorentz Pump Controllers....... 66
Dayliff Sunverter 2........... 58 Dayliff Solar Modules............ 67
Grundfos SQF Mini......... 59 Dayliff Solar Structures........... 68
Grundfos MP 204............................................................................ 69
DAYLIFF Power Protection Controllers................................................. 70
PUMP CONTROLLERS DAYLIFF Control Panels..................................................................... 71
iDAYLIFF Remote Monitoring Systems................................................. 73
DAYLIFF Drytek Pump Control Panels................................................. 74
EXPRESS Electronic Control Panels..................................................... 75
DAYLIFF Water Meters...................................................................... 76

METERS Sensus Water Meterss........................................................................ 77
Borehole Accessories........................................................................ 78
ACCESSORIES Dayliff Water Disinfection System....................................................... 79
BOREHOLE Pump Specification......... 80 Pump Operation................... 83

INSTALLATION & Pump Accessories........... 80 Maintenance......................... 84
Electrical Connections.... 81 Trouble Shooting................... 85
OPERATING Solar Powered Borehole
GUIDELINES Installation..................... 82
Conversion Factors........................................................................... 87
PVC & GI Pipe Friction Loss Table...................................................... 88
TECHNICAL GI Pipe Specification ....................................................................... 89
PVC Pipe Specification...................................................................... 89
INFORMATION & Motor Current Ratings Overload & Circuit Breaker Sizes...................... 90
FORMULAE Cable Current Capacity & Voltage Drop Data..................................... 90
Borehole Drop Cable Sizing.............................................................. 90
Armoured Cable specifications.......................................................... 91
D3SP1
Submersible
Borehole Pump
120
110 D3SP1-27
100
90
80
70
60 D3SP1-14
50
40
30
20
10
0 0.4 0.8 1.2 1.6 2 2.4 2.8 3.2
PUMP
DAYLIFF D3SP pumps are compact 3” diameter submersible multistage centrifugal pumps specifically designed for small scale
water supplies from boreholes and wells. Material of construction is engineering plastic impellers and diffusers, brass inlet and
outlet chambers and stainless steel pump sleeve. All pumps are provided with 20m cable and a control unit.
MOTOR
The pump is coupled to a two pole sealed motor with copper windings and constructed principally from stainless steel. A separate
control unit is included which incorporates an isolator, run indicator light, thermal overload protection and start capacitor which
can be connected directly to mains power. The controller is also provided with auxiliary terminals for control probes, pressure switch
or float switch. Additional protection by a DAYLIFF AVS or similar power protection controller is recommended.
Enclosure Class: IP68 Insulation Class: B Speed:2900rpm Voltage:1X240V
OPERATING PARAMETERS
Pumped Liquid: Thin, clean, chemically non-aggressive liquids
Max Liquid Temperature: 400C
Max Ambient Temperature: 500C
D
Max Immersion Depth: 35m DN
Min Borehole Drive: 100mm
Power Required Max Outlet Dimensions (mm)

Weight
Model Current DN
(kg)
kW HP (A) (“) D H
D3SP1-14 0.37 0.55 3.3 85 12

1” 76
D3SP1-27 0.75 1.0 6.3 106 14
1
DSD3
Submersible
Borehole Pumps
400 70
DSD3/50
350
60
300
DSD3/40
50
ETA%
250
DSD3/30 40
200
30
150
DSD3/18
20
100 DSD3/13
50 DSD3/7 10
0 1 2 3 4 5 0 1 2 3 4 5
PUMP
Dayliff DSD range of Submersible Multistage centrifugal pumps are specially designed for domestic and small scale water supply
from wells and boreholes. Material of construction include polycarbonate impellers and diffusers, cast iron delivery and suction
chambers and AISI 304 stainless steel pump housing, shaft and shaft coupling. These quality materials together with the
polycarbonate impellers provide the pumps with excellent sand handling capabilities for a longer life. DSD 3/7, 3/13 and 3/18 are
supplied complete with 30m cable and control box.
MOTOR
The pump is coupled to a sealed liquid cooled 2-pole asynchronous squirrel-cage motor constructed of stainless steel. Single phase
motors should be supplied with purpose designed Dayliff SCM control boxes for operation and protection against overload, dry
running and over/under voltage. Three phase motors require a remote DOL starter; A DAYLIFF SCT electronic Pump Controller is
recommended for comprehensive pump control including low level, motor overload and irregular power supply protection.
Enclosure Class: IP68 Insulation Class: B Speed: 2850rpm
OPERATING CONDITIONS
Pumped liquid: Thin, clean, chemically non-aggressive liquids with a max. sand content of 0.25%
Max. Water temperature: +350C
Max. immersion depth: 150m
Min. borehole diameter: 110m
100
PUMP DATA
Power Voltage Current Istat DN Dimensions (mm) Weight
Model (V) (A) (”) (kg)
kW HP I A D
DSD 3/7 0.37 0.5 3.7 4 410 717 10
DSD 3/13 0.75 1 6.2 4 568 920 14
1x240
DSD 3/18 1.1 1.5 8 4 673 1065 17
1¼
DSD 3/30 2.2 3 15 4 1047 1564 27
DSD 3/40 3 4 8 7 1341 1923 32
3x415
DSD 3/50 4 5.5 10 7 1604 2261 38
95
2
DSD5
Submersible
Borehole Pumps
450 0
DSD5/56
400 ETA%
60
350
50
300 DSD5/40
250 40
200
30
DSD5/24
150
20
100
10
50
0 1 2 3 4 5 6 0 1 2 3 4 5 6
PUMP
Dayliff DSD range of Submersible Multistage centrifugal pumps are specially designed for water supply from wells and boreholes.
Material of construction include polycarbonate impellers and diffusers, cast iron delivery and suction chambers and AISI 304
stainless steel pump housing, shaft and shaft coupling. These quality materials together with the polycarbonate impellers provide
the pumps with excellent sand handling capabilities for a longer life.
MOTOR
The pump is coupled to a sealed liquid cooled 2-pole asynchronous squirrel-cage motor constructed of stainless steel. Single
phase motors should be supplied with purpose designed Dayliff SCM control boxes for operation and protection against overload,
dry running and over/under voltage. Three phase motors require a remote DOL starter; A DAYLIFF SCT electronic Pump Controller
is recommended for comprehensive pump control including low level, motor overload and irregular power supply protection.
PUMP DATA
Motor Voltage Current Istat DN Dimensions (mm) Weight 100
Model (V) (A) (kg)
kW HP I (”) A D
DSD 5/24 2.2 3 1x240 15 4 957 1474 26
DSD 5/40 4 5.5 10 7 1½ 1454 2111 36
3x415
DSD 5/56 7.5 10 17 6.5 1951 2787 47
95
3
DSD8
Submersible
Borehole Pumps
300
0
DSD8/45
ETA%
250 60
DSD8/33 50
200
40
150 DSD8/23
30
100
20
50
10
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11
PUMP
Dayliff DSD range of Submersible Multistage centrifugal pumps are specially designed for water supply from wells and boreholes.
Material of construction include polycarbonate impellers and diffusers, cast iron delivery and suction chambers and AISI 304
stainless steel pump housing, shaft and shaft coupling. These quality materials together with the polycarbonate impellers provide
the pumps with excellent sand handling capabilities for a longer life.
MOTOR
The pump is coupled to a sealed liquid cooled 2-pole asynchronous squirrel-cage motor constructed of stainless steel. The motors
require a remote DOL starter; A DAYLIFF SCT electronic Pump Controller is recommended for comprehensive pump control
including low level, motor overload and irregular power supply protection.
PUMP DATA
Motor Voltage Current Istat DN Dimensions (mm) Weight 100

kW HP I A D
DSD 8/23 3 4 8 6.9 1093 1675 28
DSD 8/33 5.5 7.5 3x415V 13 6.3 2 1586 2264 35
DSD 8/45 7.5 10 17 6.5 1955 2791 49
95
4
DSP 1
Submersible
Borehole Pump
100 0.06
DSP 1-15
90
ETA%
80
POWER PER STAGE (kW)

70
DSP 1-10
60 kW
50
40
30
20
10
PUMP
The DAYLIFF DSP range of submersible multistage centrifugal pumps are specially designed for domestic and small scale water
supply from wells and boreholes. Material of construction include Noryl impellers, glass filled polycarbonate diffusers, stainless
steel inlet and outlet chambers, stage casings, shaft and pump housing. These quality materials together with the floating type
impeller design provide the pumps with efficient performance excellent sand handling capabilities and long life.
MOTOR
The pump is coupled to a two pole sealed motor constructed principally from stainless steel. A separate control box is also
available which incorporates an isolator, run indicator light, thermal overload protection and starting capacitor which can be
connected directly to mains power. The box is also provided with auxiliary terminals for control probes, pressure switch or float
switch.
Enclosure Class: IP68 Voltage: 1x240V Insulation Class: F Speed:2900rpm
Pumped liquid: Thin, clean, chemically non aggressive liquids with a maximum sand content 50g/m3.
Min. borehole diameter: 110mm
PUMP DATA
Power Current DN Dimensions (mm)
Istat Weight
Model (A) I (”) (kg)
DN
kW HP A C D
DSP 1-10 0.37 0.5 3.3 3.2 330 98 676 10.6

1¼
DSP 1-15 0.55 0.75 4.3 2.8 420 98 785 12.5
5
DSP 3
Submersible
Borehole Pump
220 0.10 70
kW
200
DSP 3-32
0.08 60
180
ETA
160 0.07

50
PUMP HEAD (m)
140
DSP 3-21
0.06 40
120
ETA%
100 DSP 3-16
0.04 30
80
DSP 3-11
60 0.03 20
40
0.01 10
20
0 1 2 3 4 5 0 1 2 3 4 5
FLOW RATE(m3/hr) FLOW RATE(m3/hr)
PUMP
The DAYLIFF DSP range of submersible multistage centrifugal pumps are specially designed for borehole supply applications.
Material of construction include noryl impellers, glass filled polycarbonate diffusers, stainless steel inlet and outlet chambers, stage
casings, shaft and pump housing. These quality materials together with the floating type impeller design provide the pumps with
efficient performance ,excellent sand handling capabilities and long life.
MOTOR
The pump is coupled to a two pole sealed motor constructed principally from stainless steel. Single phase motors are supplied with
a separate control unit that incorporates an isolator, run indicator light, thermal overload protection and starting capacitor which
can be connected directly to the mains power. The box is also provided with auxiliary terminals for control probes, pressure switch or
float switch. Three phase motors require a remote DOL starter; a DAYLIFF electronic pump controller is recommended for
comprehensive pump control including wireless low level protection, motor overload and voltage fluctuation.
Enclosure Class: IP68 Insulation Class: F Speed:2900rpm
Pumped liquid: Thin, clean, chemically non aggressive liquids with a max. sand content of 50g/m3.
PUMP DATA
Voltage Power Current Istat DN Dimensions (mm) Weight
Model
(V) kW HP (A) I (”) A C D (kg)
DN
1x240 4.3 4.7 722 21
DSP 3-11 0.75 1 342
3x415 2.3 3.9 707 20
1x240 8.1 4.0 835 24
DSP 3-16 1.1 1.5 430
3x415 3.1 3.9 810 22
1 14 98
1x240 10.4 3.7 959 28
DSP 3-21 1.5 2 519
3x415 4 3.5 924 25
1x240 15 3.1 1244 35
DSP 3-32 2.2 3 749
3x415 5.6 3.9 1189 30
6
DSP 5
Submersible
Borehole Pump
0.14 70
200 ETA
0.12 60
DSP 5-32 kW
160 0.10 50

DSP 5-24
PUMP HEAD (m)
0.08 40
120
ETA%
DSP 5-16 0.06 30
80
DSP 5-12
0.04 20
40
0.02 10
0 1 2 3 4 5 6 0 1 2 3 4 5 6
PUMP
MOTOR
PUMP DATA
Power Current Istat DN Dimensions (mm)
Voltage Weight
kW HP I A C D DN
1x240 8.1 4.0 838 24

DSP 5-12 1.1 1.5 433
3x415 3.1 3.9 813 22
1x240 10.4 3.7 982 28

DSP 5-16 1.5 2 542
1
3x415 4 3.5 12 98 947 25
1x240 15 3.1 1272 35

DSP 5-24 2.2 3 777
3x415 5.6 3.9 1217 30
DSP 5-32 3x415 3 4 7.4 5.8 1003 1481 39
7
DSP 8
Submersible
Borehole Pump
0.28 70
200 ETA%
0.24 60
kW
DSP 8-32
160 0.20 50

PUMP HEAD (m)
DSP 8-23 0.16 40
ETA (%)
120
DSP 8-17 0.12 30

80
DSP 8-13
0.08 20
DSP 8-08
40
0.04 10
0 2 4 6 8 10 12 0 2 4 6 8 10 12
PUMP
MOTOR
PUMP DATA
Power Current Istat DN Dimensions (mm)
Voltage Weight
kW HP I A C D DN
1x240 10.4 3.7 858 27

DSP 8-08 1.5 2 418
3x415 4 3.5 823 24
1x240 15 3.1 1068 34

DSP 8-13 2.2 3 573
3x415 5.6 3.9 2 98 1013 29
DSP 8-17 3x415 3 4 7.4 5.8 697 1213 37
DSP 8-23 3x415 4 5.5 9.8 5.0 959 1528 47
DSP 8-32 3x415 5.5 7.5 13.7 4.7 1276 1921 57
8
200m
Model
9
0.07
0.06
0.05
0.04
0.02
0.01
PUMP
DAYLIFF DS submersible pumps are designed specially for borehole supply applications.They are of multistage centrifugal impeller
design and all parts are made from stainless steel with water lubricated rubber bearings. A submersible motor is fitted beneath the
pump and suction is effected through a strainer between the pump and motor.
MOTOR
The pump is coupled to a sealed liquid cooled 2-pole asynchronous squirrel-cage motor constructed of stainless steel. All single
phase motors are supplied complete with purpose designed control boxes, whilethree phase motors require a remote starter. A
DAYLIFF Electronic Pump Controller is recommended for comprehensive pump control including wireless low level, motor overload
and irregular power supply protection. Note that due to the low starting torques of submersible motors it is recommended that DOL
starters are used for all motor sizes.
Enclosure Class : IP68 Insulation Class: F Speed: 2900 rpm
OPERATING CONDITION
Pumped Liquid: Thin, clean chemically non-aggressive liquids without solid particles or fibres.
Max. Liquid Temperature: +30°C
Max. Water Depth: 200m
Min. Borehole Diameter: 110mm
Model
614
10
500 1.14
DS 5/75
450
1.12
DS 5/60 ETA%
kW
DS 5/44
DS 5/33
DS 5/25
DS 5/17
DS 5/12
DS 5/8
PUMP
DAYLIFF DS submersible pumps are designed specifically for borehole supply applications. They are of multistage centrifugal
impeller design and all parts are made from stainless steel with water lubricated rubber bearings. A submersible motor is fitted
beneath the pump and suction is effected through a strainer between the pump and motor.
MOTOR
The pump is coupled to a sealed liquid cooled oil filled 2-pole asynchronous squirrel-cage motor constructed of stainless steel.
Single phase motors are supplied complete with purpose designed control boxes, while three phase motors require a remote starter.
A DAYLIFF Electronic Pump Controller is recommended for comprehensive pump control including wireless low level, motor
overload and irregular power supply protection.
Enclosure Class: IP68 Insulation Class: F Speed: 2900 rpm
Pumped Liquid: Thin, clean, chemically non-aggressive liquids without solid particles or fibres.
Max Liquid Temperature: +300C.
Max Water Depth: 200m
Minimum Borehole Diameter: 110mm - 4" motor, 260mm-6" motor (DS5/75 only)
DS 5/75 7.5 10 16.5 84 2171 764 2935 69
6” DS5-75
11
200m
104mm - 4”
150mm - 6”
Model
12
200
DS 14/25
150
DS 14/18
100
DS 14/13
50 DS 14/7
PUMP
DAYLIFF DS submersible pumps are designed specially for borehole applications. They are of multistage centrifugal impeller design
and all parts are made from stainless steel with water lubricated rubber bearings. A submersible motor is fitted beneath the pump
and suction is effected through a strainer between the pump and motor.
MOTOR
The pump is coupled to a sealed liquid cooled oil filled 2-pole asynchronous squirrel-cage motor constructed of stainless steel. All
single phase motors are supplied complete with purpose designed control boxes, while three phase motors require a remote starter.
A DAYLIFF Electronic Pump Controller is recommended for comprehensive pump control including wireless low level, motor
overload and irregular power supply protection. Note that due to the low starting torques of submersible motors it is recommended
that DOL starters are used for all motor sizes.
OPERATING CONDITION
Max. Liquid Temperature: +300C
13
+300C
200m
14
+300C
300m
Full Load
Weight
Model Current
(kg)
(A)
3”
15
DS 46
300
275 DS 46-19
1.2 90
250 ETA%
DS 46-17
225
DS 46-15
200
kW
175 DS 46-12 0.8 60
150 DS 46-10
125
100 DS 46-7
0.4 30
75 DS 46-5
50
25
60 70 60 70
PUMP
MOTOR
The pump is coupled to a sealed liquid cooled 2-pole asynchronous squirrel-cage motor constructed from stainless steel. The
motor requires a remote starter and if unstable supply voltage is likely, an additional quick tripping control relay is recommended.
Note that due to low starting torques of submersible motors, it is recommended that DOL starters are used.
Enclosure Class : IP68 Insulation Class: F Volatge: 3x415V Speed:2900rpm
PUMP DATA
Motor Full Load I start Dimensions (mm) Weight
Model Current (A) (kg)
kW HP I A B C E*
DS 46-5 7.5 10 18.3 4.4 1495 660 835 149 62
11 15 26 4.8 1791 730 1061 149 74 Rp3"
DS 46-7
DS 46-10 15 20 34.2 5.0 2185 785 1400 149 86
DS 46-12 19 25 42 5.5 2486 860 1626 149 99
DS 46-15 22 30 47.5 5.4 2885 920 1965 149 111
DS 46-17 26 35 56 4.9 3100 1157 2191 149 120
DS 46-19 30 40 63.5 4.7 3467 1050 2417 149 133
E*=Maximum diameter of the pump inclusive of cable guard and motor
16
DS 60
250 3.0 90
225 DS 60-16
ETA%
DS 60-15
2.5 75
200
175
DS 60-12 2.0 60
150
DS 60-10
kW
125 1.5 45
DS 60-8
100
DS 60-6 1.0 30
75
DS 60-4
50
0.5 15
25
60 70 80 90 60 70 80 90
PUMP
MOTOR
Enclosure Class : IP68 Insulation Class: F Voltage: 3x415V Speed:2900rpm
PUMP DATA
Motor Full Load I start Dimensions (mm) Weight
Model Current (A) (Kg)
kW HP I A B C E*
DS 60-4 7.5 10 16.9 5.0 1382 660 722 149 44
Rp4"
DS 60-6 11 15 26 4.8 1678 730 948 149 71
DS 60-8 15 20 34.2 5.0 1959 785 1174 149 82
DS 60-10 18.5 25 42 5.5 2260 860 1400 149 94
DS 60-12 22 30 47.5 5.4 2546 920 1626 149 105
DS 60-15 26 35 56 4.9 2800 1157 1965 149 175
DS 60-16 30 40 63.5 4.7 3128 1050 2078 149 126
17
DS 77
375 4
350
DS 77-15 ETA%
300
275
3 kW
250
225 DS 77-11
200
DS 77-9
175 2 40
150 DS 77-7
125 DS 77-6
DS 77-5
100
DS 77-4 1 20
75
DS 77-3
50
25
60 70 80 90 100110 120 60 70
PUMP
MOTOR
Enclosure Class : IP68 Insulation Class: F Volatge: 3x415V Speed:2900rpm
Min. Borehole Diameter: 200mm-6",254mm-8"
PUMP DATA
Motor Motor Full Load I start Dimensions (mm) Weight
Model Current
Size (”) kW HP (A) I A B C E* (Kg) E*
DS 77-3 11 15 27.5 3.7 1604 730 874 92 Rp5"
DS 77-4 15 20 36.5 4.2 1788 785 1003 113
DS 77-5 18.5 25 43.5 4.5 1991 860 1131 119
DS 77-6 6 22 30 51.5 5.5 2179 920 1259 178 138
DS 77-7 26 35 56.5 5.1 2500 1157 1387 181
DS 77-9 30 40 64 5.7 2694 1050 1644 200
DS 77-11 37 50 78.5 5.7 3080 1180 1900 217
DS 77-15 8 55 75 114 5.9 3400 1350 2424 200 269
18
DS 95
300 8 80
275 ETA%
DS 95-12
250
225 DS 95-10 6 60
200
175 DS 95-8
150 4 40
kW
DS 95-6
125
100
DS 95-4
75 2 20
50 DS 95-2
25
20 40 60 80 100 120 140 20 40 60 80 100 120 140
PUMP
MOTOR
The pump is coupled to a sealed liquid cooled 2-pole asynchronous squirrelcage motor constructed from stainless steel. The
Enclosure Class : IP68 Insulation Class: F Voltage:3x415V Speed:2900rpm
Min. Borehole Diameter: 200mm - 6”, 254mm - 8” motor
PUMP DATA
Motor Motor Full Load I start Dimensions (mm) Weight
Model Size (”) Current
kW HP (A) I A B C E* (Kg)
DS 95-2 9.2 13 21.8 4.6 1631 867 746 84
DS 95-4 18.5 25 42 5.5 2060 1057 1003 115 E*
Rp5"
6 178
DS 95-6 26 35 57 4.9 2416 1157 1259 177
DS 95-8 37 50 78.5 5.7 2827 1312 1515 206
DS 95-10 45 60 96.5 6.0 3053 1270 1783 234
8 200
DS 95-12 55 75 114 5.9 3389 1350 2039 258
19
DSM
Submersible Motor
Ø7
33 11 50.9
6.2
1.
2
±0
±
.2
0.
2
M8 THREAD 1/2-20UNF
Ø94 Ø138
+0.02
0, Ø76.2-0.07
+0.05
Ø87.3 -0.05
24(min)
+0.3
+0.05 Ø34 +0.1, Ø25
Ø38
Ø15.5 -0.03
+0.02,
73 - 0.12
22.5
+0.25, 76.0
3.5 MIN
H
H
4" Motor 6" Motor
DSM4 DSM6
DAYLIFF DSM submersible motors are specifically designed to give exceptional reliability and efficiency in all borehole pumping
applications. Features include:-
• 4" oil filled type motor with FDA approved colourless oil
• 6" canned type motor with resin filled stator for extended motor life
• Largely stainless steel AISI 304 construction with cast iron top and bottom bearings
• Water lubricated thrust and radial bearings
• Reinforced netted Nylon diaphragm for internal motor pressure compensation
• Thermal overload for motor protection
• Standard NEMA flanges for use with all types of pumps
Protection: IP68 Insulation Class: F Voltage: 1x220V/240V, 50Hz / 3x380V/415V, 50Hz
Max Voltage Variation: ±10%
Max Starts/Hr: 20
Max Water Temperature: 350C
Min Water Pass Flow Rate: 0.2m/sec
Max Immersion Depth: 200m-4" and 300m-6"
Installation: Vertical/horizontal with a tilt angle >50
MOTOR DATA
SINGLE PHASE MATERIAL SPECIFICATION
Power In Istart Efficiency PF Capacitor Tail Cable Weight Component Material
RPM H
(mm)
kW HP (A) (A) % CosØ µF mm2 m (Kg)
0.37 0.5 3.7 12 53 16 346 7 Motor shell 304 stainless steel
0.55 0.75 5.0 15 62 20 365 8
0.75 1 6.2 20 64 0.90 2840 25 1.7 380 9 Sand guard NBR
1.1 1.5 8.1 32 35 1.5 10
68 405
1.5 2 10.4 38 73 40 440 12 4"-EPDM, 6"-XLPE
Cable connector
2.2 3 15.0 46 72 55 2.5 495 14
Upper end bracket 4"-304 stainless steel,
THREE PHASE cover 6"-Cast Iron
Power In Istart Efficiency PF Thrust Load Tail Cable H Dia Weight
RPM Upper end bracket Zinc plated cast iron
(A) (A) (%) (CosØ) (N) (mm) (mm) (Kg)
kW HP mm2 m
0.37 0.5 1.6 4.5 60 2820 330 7 Mechanical Seal Ceramic /Carbon
0.55 0.75 1.9 6.7 64 346 7
2840 4”-304 stainless steel,
0.75 1 2.3 8.9 66 0.80 2000 365 8 Shaft (0.5-10HP)
1.5 1.7 6”-AISI 420
1.1 1.5 3.1 12 70 380 9
1.5 2 4.0 14 72 2850 405 10 Rotor (0.5-3HP)
94 4”-Aluminium
2.2 3 5.6 22 71 3000 440 12
3.0 4.0 7.4 43 73 2840 516 15
Rotor (4-10HP) 4”-Copper
4.0 5.5 9.8 49 75 0.85 607 20
2.0 2.5
5.5 7.5 13.7 71 76 2850 5000 683 23
7.5 10 18.9 96 76 783 28 Winding Copper
5.5 7.5 12.7 59.5 79 2837 627 51
Lower end 4”-Aluminium,
7.5 10 16.5 67.5 79 2826 662 55
11 15 24.2 60.7 77 2802 4.0 727 61
bracket 6”-Cast Iron
0.86 15500 Lower end bracket 4”-304 stainless steel,
15 20 32 142.3 80 2837 4.0 787 140 67
18.5 25 40 101.2 81 2814 857 75 cover 6”-Cast Iron
22 30 47 139.4 77 0.89 2720 6.0 907 80 Diaphragm NBR
30 40 64.1 320 83 0.84 2848 27500 8.4 1047 102
20
DDA
Submersible
Well Pumps
70
DDA 1200C2
60
DDA 900C
50
PUMP HEAD (m)

40 DDA 1000P
30
20
DDA 1000P DDA 1200C DDA 900C
10
7
FLOW RATE (m3/hr)
PUMP
DAYLIFF DDA submersible multistage centrifugal pumps are designed for pumping clean, non-aggressive water in various domestic
and light duty applications. They are particularly suitable for wells and boreholes, though can also be used for water transfer from
tanks, irrigation and pressure boosting applications as an alternative to a conventional dry mounted pump. A particular design
feature is the jacketed motor arrangement which provides excellent cooling and allows the pump to work semi-submerged. The
pumps’ design features mechanical seals (twin on DDA1200C2) in an intermediate oil chamber for greater pump reliability and
pump construction is Polypropylene impellers and diffusers and stainless steel pump casing.
Pumps can be fitted with a pressure controller for automatic operation. All pumps are supplied complete with 20m cable.
DDA1000P & DDA1200C2 are fitted with a low level float switch with adjustment clamp and an inbuilt capacitor for simplified
installation and are particularly suitable to well and tank applications.
DDA900C is particularly suited to borehole applications and is supplied with an external control box which incorporates an isolator,
run indicator light, thermal overload protection and starting capacitor which can be connected directly to mains power. The box is
also provided with auxiliary terminals for control probes, pressure switch or float switch.
MOTOR
Enclosed and rewindable liquid cooled, non-overloading induction motor designed for continuous operations incorporating a
thermal cut-out in the windings to protect against overloading. Pumps can be connected directly to the mains power supply through a
10A fuse or MCB.
Enclosure Class: X8 Insulation Class: B Voltage: 1x240V Speed: 2900rpm
Pumped Liquids: Thin, chemically non aggressive liquids without solids or fibres
Max. Liquid temperature: 350C
Max. Immersion Depth: DDA1000P- 6m;DDA1200C2 - 20m; DDA900C - 16m
Max. Particle Size: DDA1000P -1.5mm; DDA900C & DDA1200C2 - 1.0mm
H H
H
PUMP DATA
Power Max. Outlet Dimensions (mm) Weight
Model Current (”) (kg)
kW HP (A) H W
w w w
DDA 900C 0.9 1.2 3.9 645 100 11
DDA 900C DDA 1000P DDA 1200C2
DDA 1000P 1.0 1.3 4 1 440 150 9.4
DDA 1200C 0.92 1.2 6.5 577 128 18
21
22
/
23
...........
...........
...........
...........
...........
...........
...........
24
600m
25
0.06
26
PUMP
GRUNDFOS SP pumps are designed for a wide range of uses with a particular application to borehole supply. They are of multistage
centrifugal impeller design and all parts are made from stainless steel with water lubricated rubber bearings. A submersible motor is fitted
Standard pumps are designed for the pumping of non-aggressive water. 'N and R' versions are available for applications requiring a
higher degree of corrosion resistance.
All SP pumps carry a drinking water approval and meet European Minimum Efficiency Index guidelines
MOTOR
Pumps are coupled to sealed canned type liquid cooled 2-pole asynchronous GRUNDFOS motors constructed of stainless steel. Motors
require remote controllers, the DAYLIFF electronic controller, which provides full control against fluctuating power input as well as wireless
low level control being recommended for smaller motors and the GRUNDFOS MP204, which provides additional protection from
mechanical failure as well as advanced monitoring features for motors of 7.5kW and above. Note that due to low starting torques of
submersible motors direct on low starting is recommended for all motor sizes.
Enclosure Class : IP58 Insulation Class: F Speed: 2900rpm
OPERATING CONDITION
Pumped Liquid: Thin, clean, chemically non-aggressive liquids without solid particles or fibres.
Max. Water Depth: Up to 1.5 kW 1 ph and 2.2kW 3ph -150m, 2.2kW 1ph, 3-7.5kW 3ph-600m
Min. Borehole Diameter: 110mm (4” motor), 152mm (6”motor)
PUMP DATA
27
SP7
400
SP7-59 ETA%
350 0.24 70
300 0.18 60
kW
SP7-42
250 0.15 50
200 SP7-31 0.12 40
150 SP7-23 0.09 30
SP7-17
100 0.06 20
50 0.03 10
0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
PUMP
GRUNDFOS SP pumps are designed for a wide range of uses with a particular application to borehole supply. They are of multistage centrifugal
impeller design and all parts are made from stainless steel with water lubricated rubber bearings. A submersible motor is fitted beneath the pump
Standard pumps are designed for the pumping of non-aggressive water. 'N and R' versions are available for applications requiring a higher
degree of corrosion resistance.
MOTOR
Pumps are coupled to sealed canned type liquid cooled 2-pole asynchronous GRUNDFOS motors constructed of stainless steel. Motors require
remote controllers, the DAYLIFF electronic controller, which provides full control against fluctuating power input as well as wireless low level
control being recommended for smaller motors and the GRUNDFOS MP204, which provides additional protection from mechanical failure as
well as advanced monitoring features for motors of 7.5kW and above. Note that due to low starting torques of submersible motors direct on low
starting is recommended for all motor sizing.
OPERATING CONDITION E
Pumped Liquid: Thin, clean, chemically non-aggressive liquids without solid. 2"
Max. Water Depth: Up to 2.2 kW 3 ph -150 m and 3kW to 7.5kW 3ph -600m
PUMP DATA
Full
Motor Start Dimensions Net C
Motor Load
Pump Type Current Weight
Dia Current
kW HP (A) A B C D E (kg)
(A)
SP 7-17 2.2 3.0 5.5 26 1545 457 1088 27 A
SP 7-23 3.0 4.0 7.9 35 1885 497 1388 35
SP 7-31 4" 4.0 5.5 9.7 58 2365 577 1788 95 101 44
SP 7-42 5.5 7.5 13 82 3105 677 2428 55
SP 7-59 7.5 10.0 18.8 118 3965 777 3188 79
D
B
28
SP9
Multistage Centrifugal
Borehole Pumps
375
350 SP9-52
ETA %
325
SP9-48
300
275 0.18
SP9-40
250
SP9-36
225
kW
200 SP9-29
0.12
175
SP9-25
150
SP9-21
125
SP9-16
100 0.06
75 SP9-11
50 SP9-8
25
PUMP
GRUNDFOS SP pumps are designed for a wide range of uses with a particular application to borehole supply. They are of
multistage centrifugal impeller design and all parts are made from 304 stainless steel with water lubricated rubber bearings. A
submersible motor is fitted beneath the pump and suction is effected through a strainer between the pump and motor.
Standard pumps are designed for the pumping of non-aggressive water. An 'N' version is available for applications requiring a
MOTOR
Pumps are coupled to sealed canned type liquid cooled 2-pole asynchronous GRUNDFOS motors constructed of stainless steel.
Motors require remote controllers, the DAYLIFF electronic controller, which provides full control against fluctuating power input as
well as wireless low level control being recommended for smaller motors and the GRUNDFOS MP204, which provides additional
protection from mechanical failure as well as advanced monitoring features for motors of 7.5kW and above.
Note that due to the low starting torques of submersible motors Direct-on-Line starting is recommended for all motor sizes.
OPERATING CONDITION
Pumped Liquid: Thin, clean chemically non-aggressive liquids without solid particles or fibres. E*
Max. Liquid Temperature: +40°C 2"
Max. Water Depth: Up to 1.5 kW 1ph & 2.2 kW 3 ph -150m

All other models -600m
Min. Borehole Diameter: 110mm (4” motor), 152mm (6” motor)
PUMP DATA
C
Full Load Start Dimensions Net Weight
Pump Motor Motor Current (A) Current (A) A B (kg)
Type Dia C D E*
kW HP 1X240V 3X415V 1X240V 3X415V 1X240V 3X415V 1X240V 3X415V 1X240V3X415V A
SP9-8 1.5 2.0 10.2 4.2 56.1 21 1025 1025 387 638 22 22
387
SP9-11 2.2 3.0 14.0 5.5 98 26 1365 1175 577 788 34 25
SP9-16 3.0 4.0 7.9 35 1535 497 1038 95 56
SP9-21 4" 4.0 5.5 9.6 58 1865 577 1288 44
SP9-25 2165 1488 101 80 D
5.5 7.5 13.0 82 677 B
SP9-29 2365 1688 83
SP9-36 18.8 118 2815 777 2038 94
7.5 10.0
SP9-40 17.2 105 2878 577 2301 106
SP9-48 6” 9.2 12.0 21.2 110 3308 607 2701 140 140 126
SP9-52 11.0 15.0 25.0 107 3538 637 2901 132
29
SP 11
Borehole Pumps
250 0
SP11-37
ETA%
200
0.18 kW 60

SP11-27
PUMP HEAD (m)
150
ETA %
SP11-20
0.12 40
100
SP11-15
SP11-11
0.06 20
50
0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
FLOW RATE (m3/hr) FLOW RATE (m3/hr)
PUMP
GRUNDFOS SP pumps are designed for a wide range of uses with a particular application to borehole supply. They are of multistage centrifugal
impeller design and all parts are made from stainless steel with water lubricated rubber bearings. A submersible motor is fitted beneath the pump
Standard pumps are designed for the pumping of non-aggressive water. 'N and R' versions are available for applications requiring a higher degree
of corrosion resistance.
MOTOR
Pumps are coupled to sealed canned type liquid cooled 2-pole asynchronous GRUNDFOS motors constructed of stainless steel. Motors require
remote controllers, the DAYLIFF electronic controller, which provides full control against fluctuating power input as well as wireless low level
control being recommended for smaller motors and the GRUNDFOS MP204, which provides additional protection from mechanical failure as
well as advanced monitoring features for motors of 7.5kW and above. Note that due to low starting torques of submersible motors direct on line
starting is recommended for all motor sizing.
Enclosure Class : IP58 Insulation Class: F Speed: 2900rpm Power: 3x415V
OPERATING CONDITION
Pumped Liquid: Thin, clean, chemically non-aggressive liquids without solid.
Max. Liquid Temperature: +400C E Rp2”
ELECTRICAL DATA
Motor Full Load Start
Pump Type Current (A) Current (A)
kW HP
C
SP 11-11 2.2 3.0 5.7 4.7

SP 11-15 3.0 4.0 8.1 4.9
SP 11-20 4.0 5.5 9.8 5.3
A
SP 11-27 5.5 7.5 13.4 5.5

SP 11-37 7.5 10.0 19.6 5.5
DIMENSIONS AND WEIGHTS

Dimensions (mm)
Pump Type Weight (kg)
A B C D E
B
SP 11-11 1409 346 1063 26

SP 11-15 1860 497 1363 34
SP 11-20 2315 577 1738 95 101 42
SP 11-27 2940 677 2263 52 D
SP 11-37 3790 777 3013 64
30
SP14
25
Borehole Pumps
200
175 ETA%
SP14-27
150 kW
SP14-23 0.21
125
SP14-17
100
0.14
SP14-13
75
SP14-8
50
SP14-6
0.07
25
PUMP
GRUNDFOS SP submersible pumps are designed specifically for borehole supply applications. They are of multistage centrifugal
impeller design and all parts are made from 304 stainless steel with water lubricated rubber bearings. A submersible motor is fitted
Standard pumps are designed for the pumping of non-aggressive water. An 'N' version is available for applications requiring a higher
MOTOR
Pumps are coupled to sealed canned type liquid cooled 2-pole asynchronous GRUNDFOS motors constructed of stainless steel. Motors
require remote controllers, the DAYLIFF electronic controller, which provides full control against fluctuating power input as well as wireless
low level control being recommended for smaller motors and the GRUNDFOS MP204, which provides additional protection from
mechanical failure as well as advanced monitoring features for motors of 7.5kW and above. Note that due to the low starting torques of
submersible motors Direct-on-Line starting is recommended for all motor sizes.
Pumped Liquid: Thin, clean chemically non-aggressive without solid particles or fibres. E
Max. Water Depth: 600m “
Min. Borehole Diameter: 110mm(4" motors), 152mm (6" motors)
PUMP DATA
Start Dimensions (mm) Net
Pump Motor Voltage Full Load
Current Current Weight
Type (V) A B C D E
Dia kW HP (A) (A) (kgs)
1x240 10 40 1034 346 23

SP14-6 1.5 2 688
3x415 4.2 21 1075 387 22
1x240 14 62 1414 576 34

SP14-8 2.2 3 838
3x415 5.5 23 1225 387 95 101 25
4”
SP14-13 3 4 7.9 35 1710 497 1213 38
SP14-17 4 5 9.6 58 2090 577 1513 74

3x415
SP14-23 5.5 7 13.7 75 2640 677 1963 87
SP14-27 6” 7.5 10 17.2 105 2903 577 2326 140 140 107
31
80
64
48
32
16
PUMP
GRUNDFOS SP submersible pumps are designed specifically for borehole supply applications. They are of multistage centrifugal impeller
design and all parts are made from stainless steel with water lubricated rubber bearings. A submersible motor is fitted beneath the pump
Standard pumps are designed for the pumping of non-aggressive water. 'N and R' versions are available for applications requiring a
MOTOR
The pump is coupled to a sealed, liquid cooled 2-pole asynchronous GRUNDFOS motor constructed of stainless steel with ceramic
bearings. All 6” motors are fitted with a built-in sensor which monitors running temperatures. When fitted with the patented GRUNDFOS
MP 204 control unit protection is provided against dry running, mechanical motor defects, excessive motor running temperature and
irregular power supply. The fitting of a MP 204 unit is recommended for motor control and monitoring and also extended motor life.
Note that irrespective of the fitting of a MP 204 control unit a remote starter is required. Due to the low starting torques of submersible
motors it is recommended that Direct-on-Line starters are used for all motor sizes up to 22kW.
Enclosure Class : IP58 Insulation Class: 4” motors - B Voltage: 3x415V Speed: 2900rpm
6” motors - F
E*
OPERATING CONDITION
Pumped Liquid: Thin, clean chemically non-aggressive liquids without solid particles or fibres. “
Max. Water Depth: 600 m
Min. Borehole Diameter: 152 mm(MS 6000), 110m (MS4000)
Weight
(kg)
32
E
“
33
PUMP
MOTOR
bearings. All motors are also fitted with a built-in sensor which monitors running temperatures. When fitted with the patented GRUNDFOS
irregular power supply. The fitting of a MP 204 unit is recommended for motor control and monitoring and also extended motor life.
Note that irrespective of the fitting of a MP 204 control unit a remote starter is required. Due to the low starting torques of submersible
motors it is recommended that Direct-on-Line starters are used for all motor sizes up to 22kW.
Enclosure Class : IP58 Insulation Class: H Voltage: 3x415V Speed: 2900rpm
OPERATING CONDITION
Max. Liquid Temperature: +40°C Rp3”
Min. Borehole Diameter: 200 mm
Weight
(kg)
34
90
75
60
45
30
15
PUMP
MOTOR
irregular power supply. The fitting of MP204unit is recommended for motor control and monitoring and also extended motor life.
Note that irrespective of the fitting of MP 204 control unit a remote starter is required. Due to the low starting torques of submersible motors
it is recommended that Direct-on-Line starters are used on motor sizes up to 22kW.
Enclosure Class : IP58 Insulation Class: F Voltage: 3x415 V Speed: 2900rpm
OPERATING CONDITION E*
Max. Liquid Temperature: +400C.
Weight
(kg)
35
Rp 5”
36
25 50 100 125 150 200
PUMP
MOTOR
it is recommended that Direct-on-Line starters are used on motor sizes up to 22kW. Motors above this size should use a soft start
arrangement.
OPERATING CONDITION
Max. Liquid Temperature: +400C. E*
Max. Water Depth: 600 m Rp 5”
Min. Borehole Diameter: 200 mm - MS6/MMS6000, 254mm - MMS8000
37
38
PUMP
MOTOR
arrangement.
OPERATING CONDITION
Max. Liquid Temperature: +400C.
Min. Borehole Diameter: 200 mm - MS6/MMS6000, 254mm - MMS8000
39
PUMP
MOTOR
arrangement.
OPERATING CONDITION
Max. Liquid Temperature: +400C. 6"
Min. Borehole Diameter: 254 mm -MMS8000, 268mm-MMS10000, 300mm-MMS12000
40
PUMP
Pedrollo DAVIS peripheral impeller submersible pumps are designed for pumping clean water in domestic applications from
boreholes and wells. They are based on the established 4SKm design though are much improved featuring a cast stainless steel
pump housing with special anti-seize design, double mechanical seals to prevent water leakage in to the motor and built in thermal
overload for motor protection.
All components in contact with water are manufactured from stainless steel with the impeller being made of brass. The motor
capacitor is integral with the pump and no separate control unit is required. Pumps are supplied with 20m or 40m of drop cable to
customer choice.
MOTOR
All pumps are fitted with hermetically sealed re-windable liquid cooled induction motors designed for continuous duty provided the
pump is fully submerged. They should be connected directly to mains supply through a 10A MCB or switch fuse.
Enclosure Class: IP68 Insulation Class: F Speed: 2900 rpm

Voltage: 1x 240V Power: 0.75kW Max. Current: 5.5A
Pumped Liquid: Thin, chemically non-aggressive liquids, without solid particles.
Max. Fluid Temperature: +400C
Max. Operating Depth: 40m
DIMENSIONS & WEIGHTS

1”
min. 0.5m
470mm
min. 1m
101mm Weight:12.6kgs
41
Power
(kW)
Ø
5.0 705 12.5
H
5.0 12
6 12
8.0 18
42
3SR2
Submersible
Borehole Pumps
140
3SR2/43
120
PUMP HEAD (m) 100
80
3SR2/22
60 60%
ETA%
40 40%
ETA%
20 20%
0 0.5 1 1.5 2 2.5 3

FLOW RATE (m3/hr)
PUMP
Pedrollo 3SR2 submersible pumps are specifically designed for domestic and small scale water supply from boreholes, though can
also be used in other submersible applications in either vertical or horizontal configuration. They feature a hydraulic design that
incorporates floating impellers which together with especially resistant component materials provide high resistance to sand
content in the pumped water.
The pump impellers and diffusers are made from technopolymer while the stage casings, top housing, suction connector, pump
sleeve and shaft are made of AISI 304 stainless steel. The pump is supplied with a 1.5m tail cable.
MOTOR
Pumps are coupled to a two pole sealed oil filled motor constructed principally from AISI 304 stainless steel. A separate control box
is also recommended for single phase pumps which incorporates a fused rotary switch, run indicator light, thermal overload with
manual reset and capacitor which can be connected directly to the mains power supply.
Pumped Liquid: Thin, clean, chemically non aggressive liquids with a maximum sand content of 150gm/m3.
Max. Liquid Temperature:+300C.
Min. Borehole Diameter:110mm
Safety cable
Max. Immersion depth: 60mm anchorage
point
PUMP DATA
Motor Current (A) Dimensions (mm) Weight
Model DN (”)
kW HP 1X240V Ø H1 H2 (kg)
3SR2/22 0.55 0.75 4.5 738 393 11
H1
1 76
3SR2/43 1.1 1.5 3.5 1250 433 15.3
H2
43
4SR1
Submersible
Borehole Pumps
300
4SR1/45
250
PUMP HEAD (m) 200
150 4SR1/25
4SR1/18
100 40%
4SR1/13
ETA%
50 ETA% 20%
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20

FLOW RATE (m3/hr)
PUMP
MOTOR
Pumps are coupled to a two pole sealed oil filled motor constructed principally from AISI 316 stainless steel. A separate control
box is recommended for single phase pumps which incorporates a fused rotary switch, run indicator light, DOL starter and
capacitor which can be connected directly to the mains power supply. 3 phase motors require a remote starter and if irregular
electrical supply is prevalent an additional quick tripping voltage sensing relay is recommended.
Max. Immersion Depth:100m
PUMP DATA
Power DN Dimensions (mm)
Model
(kW) (”)
4SR1/13 0.37 2.2 400 311 11
4SR1/18 0.55 3.4 517 331 13
1¼
4SR1/25 0.75 4.1 646 356 16
4SR1/45 1.5 8.1 4.8 1065 436 24
44
4SR2
Submersible
Borehole Pumps
300
4SR2/39
250
PUMP HEAD (m) 200

4SR2/27
150
4SR2/20
100 60%
ETA%
ETA%
4SR2/10
50 30%
0 1 2 3 4
FLOW RATE (m3/hr)
PUMP
MOTOR
PUMP DATA
Power Current (A) DN Dimensions (mm) Weight
Model (kW) (”) (kg)
1x240V 3x415V
4SR2/10 0.55 3.4 345 331 12
4SR2/20 1.1 5.9 3.4 554 371 16
4SR2/27 1.5 8.1 4.8 683 396 18
4SR2/39 2.2 10.6 6.1 929 437 22
45
4SR4
Submersible
Borehole Pumps
450
4SR4/60
400
350
4SR4/46
PUMP HEAD (m) 300
250
4SR4/35
200 80%
4SR4/26
150 60%
4SR4/18 ETA%
ETA%
100 40%
4SR4/9
50 4SR4/7 20%
0 1 2 3 4 5 6 7
FLOW RATE (m3/hr)
PUMP
The pump impellers and diffusers are made from engineering plastic while the stage casings, top housing, suction connector, pump
MOTOR
PUMP DATA
Power Current (A) DN Dimensions (mm)
Model Weight
(kW) (”)
1x240V 3x415V (kg)
4SR4/7 0.55 3.4 314 331 11
4SR4/9 0.75 4.1 358 356 13
4SR4/18 1.5 8.1 4.8 580 396 17
4SR4/26 2.2 10.6 6.1 1¼ 756 437 20
4SR4/35 3 7.1 978 450 24
4SR4/46 4 9.2 1295 505 31
4SR4/60 5.5 13.3 1652 700 44
46
4SR6
Submersible
Borehole Pumps
300
4SR6/42
250
4SR6/31
PUMP HEAD (m) 200
4SR6/23
150
4SR6/17
100 100%
4SR6/13
ETA%
4SR6/9
50 50%
ETA%
0 1 2 3 4 5 6 7 8 9 10
FLOW RATE (m3/hr)
PUMP
MOTOR
Pumps are coupled to a two pole sealed motor constructed principally from stainless steel. A separate control box is also included
for single phase pumps which incorporates a fused rotary switch, run indicator light, thermal overload with manual reset and
capacitor which can be connected directly to the mains power supply. 3 phase motors require a remote direct on-line starter and if
irregular electrical supply is prevalent an additional quick tripping voltage sensing relay is recommended.
Max. Liquid Temperature: +30°C.
5.9 3.4 371 15

8.1 4.8 396 17
4SR6/17 2.2 3 10.6 6.1 695 437 19
4SR6/23 3 4 7.1 900 450 23
9.2 28
13.3 700 41
47
4SR8/10
Submersible
Borehole Pumps
300
4SR8/42
250
4SR8/31
PUMP HEAD (m) 200
4SR8/23
150
100 4SR8/13 100%
ETA%
4SR10/11
50 50%
ETA%
0 2 4 6 8 10 12 14 16
FLOW RATE (m3/hr)
PUMP
Pedrollo 4SR8/10 submersible pumps are specifically designed for domestic and small scale water supply from boreholes, though
can also be used in other submersible applications in either vertical or horizontal configuration. They feature a hydraulic design
that incorporates floating impellers which together with especially resistant component materials provide high resistance to sand
MOTOR
capacitor which can be connected directly to the mains power supply. 3 phase motors require a remote direct on-line starter and if
Enclosure Class : IP68 Insulation Class: F Voltage:3x415V Speed: 2900rpm
Current
(A)
10.6 437 19
9.2 505 25
13.3 700 37
16.4 800 44
4SR10/11 1.5 2 4.8 981 396 19
48
4SR12
Submersible
Borehole Pumps
160
140 4SR12/25
120
100 4SR12/19
PUMP HEAD (m)
80 80%
4SR12/14
60 4SR12/9 60%
ETA%
40 40%
ETA%
20 20%
5 10
15 20
FLOW RATE (m3/hr)
PUMP
Pedrollo 4SR12 submersible pumps are specifically designed for domestic and small scale water supply from boreholes, though
can also be used in other submersible applications in either vertical or horizontal configuration. They feature a hydraulic design
that incorporates floating impellers which together with especially resistant component materials provide high resistance to sand
MOTOR
capacitor which can be connected directly to the mains power supply. 3 phase motors require a remote direct in-line starter and if
3
Pumped Liquid: Thin, clean, chemically non aggressive liquids with a maximum sand content of 150gm/m .
4SR12/9 1.5 2 8.1 4.8 835 396 18

4SR12/14 2.2 3 10.6 6.1 1200 437 22
2
4SR12/19 3 4 7.1 1565 450 27
4SR12/25 4 5.5 9.2 2003 505 33
49
6SR12
Submersible
Borehole Pumps
400
6SR 12/28
350
6SR 12/25
300
6SR 12/21
250
PUMP HEAD (m)
6SR 12/18
200 6SR 12/15 80%
150 60%
ETA%
ETA%
100 40%
50 20%
0
0 5 10 15 20 25
FLOW RATE (m3/hr)
PUMP
Pedrollo 6SR12 submersible pumps are specifically designed for supply from boreholes, though can also be used in other
submersible applications in either vertical or horizontal configuration. They feature a hydraulic design that incorporates floating
impellers which together with especially resistant component materials provide high resistance to sand content in the pumped
water.
sleeve and shaft are made of AISI 304 stainless steel. The pump is supplied with a 4m tail cable.
MOTOR
Pumps are coupled to a two pole sealed motor constructed principally from stainless steel. Motors require a remote direct in-line
starter and if irregular electrical supply is prevalent an additional quick tripping multi function protection relay is recommended.
Enclosure Class : IP68 Insulation Class: F Speed: 2900rpm Voltage: 3x415V
DN
Max. Immersion Depth: 100m
H1
PUMP DATA
Motor Current DN Dimensions(mm) Weight
Model (A) (”)
kW HP H1 H2 (Kg)
6SR12/15 7.5 10 16.8 1068 698 67

6SR12/18 9.2 12.5 20.9 1198 731 73
6SR12/21 11 15 25.3 3 1328 826 84
H2
6SR12/25 1502 96
15 20 33.4 894
6SR12/28 1632 98
50
6SR18
Submersible
Borehole Pumps
350
300 6SR 18/22
250
PUMP HEAD (m)
6SR 18/15
200
150 90%
ETA%
100 60%
ETA%
50 30%
0
0 5 10 15 20 25 30
FLOW RATE (m3/hr)
PUMP
Pedrollo 6SR18 submersible pumps are specifically designed for supply from boreholes, though can also be used in other
submersible applications in either vertical or horizontal configuration. They feature a hydraulic design that incorporates floating
impellers which together with especially resistant component materials provide high resistance to sand content in the pumped
water.
sleeve and shaft are made of AISI 304 stainless steel. The pump is supplied with a 4m tail cable.
MOTOR
Pumps are coupled to a two pole sealed motor constructed principally from stainless steel. Motors require a remote direct in-line
starter and if irregular electrical supply is prevalent an additional quick tripping multi function protection relay is recommended.
Enclosure Class : IP68 Insulation Class: F Speed: 2900rpm Voltage: 3x415V
Pumped Liquid: Thin, clean, chemically non aggressive liquids with a maximum sand content of 100gm/m3. DN
PUMP DATA
H1
Motor Current DN Dimensions(mm) Weight

Model (A) (”) (Kg)
kW HP H1 H2
6SR18/15 15 20 33.4 1068 894 85

3
6SR18/22 18.5 25 40.7 1371 959 100
H2
51
Solar Pumping Systems
Control Box (if provided)
Water Tank
DC
Isolator Battery (if fitted)
Solar Panel
Pump
Solar pumping is now firmly established as the technology for water supply in remote off-grid applications and also as the costs reduce increasingly for
general pumping duties. Dayliff have been leaders in the technology since the birth of the industry and today offer a wide range of options for every solar
pumping requirement imaginable. Particularly a range of competitive, high specification solar pumping systems have been developed for smaller scale
applications which are based on robust submersible solar pumps specially designed for PV powered water supply from wells and boreholes.
Together with the pump all systems include:-
• The appropriate specifications and number of Grade 1 PV modules with connectors for simplified installation
• Submersible drop cable and joint together with 10m module connection cable
• DC solar isolator with MCB control provided for module isolation
• Safety rope and HDPE pipe connectors
Module supports and piping are not included. The various systems offered give a wide range of duties, indicative performance being given. Full details of
pump performance and specification is given in the Dayliff Product Manual and should be referred to when selecting equipment.
SUNFLO-S SUNFLO-A SUNFLO-B
Positive displacement type of three All models are of helical Higher specification pumps of both helical rotor
chamber diaphragm design. They rotary screw stainless and centrifugal type that are provided with
are manufactured from high quality steel design for high separate controllers that feature MPPT
engineering plastics with plastic efficiency and feature an technology to maximise p u m p i n g
casings for the 150 model and inbuilt controller that output as well as providing
stainless steel for the 300. Pumps can gives operating electrical protection and indicator lights
be connected directly to a 24V PV protection for direct giving operating status. B a t t e r y
power supply for daytime only connection to the PV connection is also available for
pumping or through a charge modules. All models are extended daily pumping.
controller connected to batteries for of narrow 3” diameter
extended daily operation. specifically designed for
boreholes.
System Options
Input Motor Peak Open Cable
Pump Model Indicative Circuit PV Outlet
Voltage (V) Rating Voltage length,
Performance Voltage (VoC) Modules Size
Watts (V) 2.5mm2
SUNFLO-S 150 1m3/day at 30m 24 120 1x200W 30m ½”
24
SUNFLO-S 300 3m3/day at 60m 24 300 <50 2x200W 60m
SUNFLO-A 150H 2m3/day at 30m 24 150 ≥30 1x200W 30m
SUNFLO-A 270H 3m3/day at 50m 36 270 ≥45 <100 2x200W 50m ¾”
SUNFLO-A 600H 4m3/day at 70m 48 600 ≥60 <100 4x200W 70m
SUNFLO-B 120H 3m3/day at 30m 24 120 ≥30 <50 1x200W 30m
SUNFLO-B 500C 6m3/day at 40m 48 500 ≥60 <100 4x200W 40m 1”
SUNFLO-B 1000C 12m3/day at 70m 110 1000 ≥112 <200 8x200W 70m 1¼”
Note1: Greater water outputs will be available at lower heads
Note2: Actual performance will be determined by site conditions and irradiation levels.
52
DC Solar
Submersible Pump
100
Average Daily Irradiation Values (Kwhr/m)
90
SUNFLO-S 300
80 6.3 6.5 6.5
PUMP HEAD (m)

6.0
70 5.6
5.8
5.6 5.7 5.9
5.8
5.1 5.3
60
50
40
30 SUNFLO-S 150
20
10
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
0 100 200 300 400 500 600 700 800
FLOW RATE (LPH) Graph 1
120 % Daily Output
100 13.5%
13% 13%
PUMP HEAD (m)
12% 12%
80
10% 10%
60 SUNFLO-S 150
7% 7%
40
SUNFLO-S 300
2%
20 2%
0% 0%
6 7 8 9 10 11 12 13 14 15 16 17 18
SUNFLO-S 150 SUNFLO-S 300 10 Time (hrs)
Graph 2
0 50 100 150 200 250 300

POWER (WATTS)
PUMP
DAYLIFF SUNFLO-S series submersible pumps are designed for reliable small-scale water supply from boreholes and wells and are the ideal
solution for remote pumping requirements in livestock watering, irrigation and general water supply applications. They are of positive displacement
three-chamber diaphragm design and can run dry without damage. An internal bypass is also incorporated to prevent pump damage in the event of
delivery cut-off.
Pump components are manufactured from high quality engineering plastics with santoprene used for the diaphragm and EPDM for the valves. Pump
casings are plastic for 150 and stainless steel for 300 and a 50-mesh stainless steel screen is also incorporated.
Pumps can be installed either with a direct connection to the PV module or through a charge controller that is connected to a battery for 24hr
operation.
PUMP OUTPUTS
Performance curves are given at standard test conditions of 1000W/m2 solar irradiance and 250C. Output will vary throughout the year depending
upon prevailing irradiation levels. For estimated daily outputs at continuous pumping multiply the indicated output at the duty point by the daily
irradiation given in Graph 1. For indicative purposes factors of 1.1 can be applied for hot arid areas and 0.9 for temperate high altitude areas in the
Tropics. Output will vary throughout the day as a proportion of the estimated hourly irradiation as shown in Graph 2.
MOTOR
The pump motor is of permanent magnet type for 24V DC power input from either a direct source or photovoltaic modules. Internal thermal
protection is also provided.
Pumped Liquid: Thin, clean, chemically non-aggressive liquids without solid particles.
0
Max. Liquid Temperature: +77 C 104mm
Ambient Temperature: -40 C-+600C
0
13.8mm

Internal by-pass Pressure: 7.5bar
PUMP DATA
Input
Power Power Voltage Current Outlet Height Weight
Model (W) (VDC) (A) (”) L(mm) (kg)
(W)
H
SUNFLO-S 150 120 150 24 4 ½ 329 2.7
SUNFLO-S 300 300 375 24 5 ¾ 335 3
53
DC Solar
Submersible Pump
140
2
SUNFLO-A 600H
Graph 1
6.3 6.5 6.5
6.0
120 5.8 5.8
5.6 5.6 5.7 5.9
5.1 5.3
100
SUNFLO-A 270H
80
% Daily Output Graph 2

60
13.5%
13% 13%
12% 12%
10% 10%
40
7% 7%
20 2%
2%
0% 0%
6 7 8 9 10 11 12 13 14 15 16 17 18
SUNFLO-A 150H Time (hrs)
0 0.2 0.4 0.6 0.8 1.0 1.2 1.6 1.4

Flow(m3/hr)
PUMP
DAYLIFF SUNFLO-A pumps are specifically designed for PV solar powered water supply from wells and boreholes. They are of
rotary screw design and material of construction for rotary screw is stainless steel with a rubber stator. Pumps are of simple structure
and features an inbuilt controller.
MOTOR
Permanent magnet, oil filled, brushless, DC motor specifically designed for maximum efficiency from solar module power source. It
should be powered by solar array configured to provide the input voltage and sized at approximately 130% of the rated motor
power.
PUMP OUTPUTS
Performance curves are given at standard test conditions of 1000W/m2 solar irradiance and 250C. Output will vary throughout the
year depending upon prevailing irradiation levels. For estimated daily outputs at continuous pumping, multiply the indicated
output at the duty point by the daily irradiation given in Graph 1. For indicative purposes, factors of 1.1 can be applied for hot arid
areas and 0.9 for temperature high altitude areas in the Tropics. Output will vary throughout the day as a proportion of the
estimated hourly irradiation as shown in Graph 2.
Pumped liquid: Thin, clean, chemically non-aggressive liquids with a sand content of less than 0.1%. DN
Ambient Temperature: -200C - +500C
Min. Immersion Depth: 0.5m
Max Immersion Depth: 20m
Min. Borehole Diameter: 125m
PUMP DATA
Open Dimensions
Input Motor Input Peak
Cicrcuit DN (mm) Weight H
Model Voltage Rating Power Voltage
Voltage (”) (kg)
(V) (W) (W) (V)
(VOC) H W
SUNFLO-A 150H 24 150 200 ≥30 <50 680 7
SUNFLO-A 270H 36 270 350 ≥45 <100 ¾ 860 76 7
SUNFLO-A 600H 48 600 780 ≥60 <100 1350 8
54
DC Solar
Submersible Pump
120
6.3 6.5 6.5

6.0
5.8 5.8
5.6 5.6 5.7 5.9
100 5.1 5.3
SUNFLO-B 1000C
80
PUMP HEAD (m) SUNFLO-B 500C

60 Graph 1
% Daily Output
13.5%
13% 13%
12% 12%
40 10% 10%
Helical Centrifugal
7% 7%
20
2%
Stainless steel screw Cable connector 2%
0% 0%
6 7 8 9 10 11 12 13 14 15 16 17 18
SUNFLO-B 120H Time (hrs)
Water level sensor Cable for solar panel Graph 2
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5

Flow(m3/hr)
PUMP
DAYLIFF SUNFLO-B pumps are specifically designed for PV solar powered water supply from wells and boreholes. They are of centrifugal and rotary
screw design and material of construction for rotary screw design are principally stainless steel with a rubber stator while centrifugal design features
noryl impellers and stainless steel chambers. Pumps are supplied complete with a controller, cable connectors, water level sensor, solar PV
connecting cables and spare rotor for helical type.
MOTOR
Permanent magnet, oil filled, brushless, DC motor specifically designed for maximum efficiency from solar module power sources. It should be
powered by solar array configured to provide the input voltage required and sized at approximately 130% of the rated motor power.
Enclosure Class: IP68 Insulation Class: B Speed:2900rpm
CONTROLLER
The pump is supplied with a self-contained multifunction MPPT (Maximum Power Point Tracking) controller that tracks the solar module's maximum
power output voltage which varies with module temperature and irradiation levels. This ensures maximum current output, typically +25% higher
than conventional module controllers and a similar increase in daily water output. The controller also protects from over and under voltage, over
current and low water level (if electrodes are fitted) and features various indicator lights that give the pump’s operating status. The system can be
installed either with or without batteries. If batteries are included, the pump will operate when there is insufficient solar irradiation for direct power.
PUMP OUTPUTS
upon prevailing irradiation levels. For estimated daily outputs at continuous pumping, multiply the indicated output at the duty point by the daily
irradiation given in Graph 1. For indicative purposes, factors of 1.1 can be applied for hot arid areas and 0.9 for temperate high altitude areas in the
OPERATING PARAMETERS C
Pumped Liquid: Thin, clean, chemically non-aggressive liquids with a sand content of less than 0.1%.
DN
Ambient Temperature: -200 C - +500 C
Maximum Liquid Temperature: +400 C
Minimum Immersion Depth: 0.5m
Maximum Immersion Depth: 20m
Minimum Borehole Diameter: 125mm
PUMP DATA
Open Dimensions
D
Input Peak (mm)

Cicrcuit DN
Voltage Voltage
Voltage (”)
(V) (V)
(VOC)
SUNFLO-B 120H 24 ≥30 <50

SUNFLO-B 500C 48 100 ≥60 <100
SUNFLO-B 1000C 100 ≥112 <200
55
DC Solar
Submersible Pump
200
180 6.3 6.5 6.5

6.0
5.8 5.8
SUNFLO-X 1200H 5.6 5.6 5.7 5.9
5.1 5.3
160
140
PUMP HEAD (m)

120
100 Graph 1
% Daily Output
SUNFLO-X 1800C
80 13.5%
13% 13%
12% 12%
60 10% 10%
7% 7%
SUNFLO-X 600H
40
2%
2%
20 0% 0%
6 7 8 9 10 11 12 13 14 15 16 17 18
Helical Time (hrs)
Rotor Centrifugal Graph 2
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5

Flow(m3/hr)
PUMP
DAYLIFF SUNFLO-X Range of pumps are high specification solar powered centrifugal and helical rotor DC pumps specifically designed for borehole
applications and feature a remote surface mounted controller. Pumps are constructed principally from AISI 304 stainless steel and are engineered to
the highest standards to give serviceability, excellent efficiency, high reliability and long life. Helical rotor type are supplied with spare rotor.
MOTOR
Pumps are fitted with Permanent Magnet brushless high efficiency, maintenance free DC motors without integrated electronics specifically designed
for maximum efficiency. They should be powered by solar arrays configured to provide the input voltage required and sized at approximately 130%
of the rated motor power.
Insulation Class: F Enclosure Class: IP68 Speed: 3300rpm
CONTROLLER
Pumps are provided with matched controllers for monitoring, protecting and controlling pump operations with the following features:-
• Protection against reverse polarity, overload and over temperature.
• Integrated MPPT (Maximum Power Point Tracking) with 99% energy conversion efficiency to maximize module power output.
• Fully automatic operation and complete protection including low level control, dry running and over/under voltage.
• Enhanced pump start on low sun intensity.
• Easy trouble shooting, where fault code is displayed on LCD screen for fast identification and problem solving.
• Enclosure Class: Ip52
PUMP OUTPUTS
upon prevailing irradiation levels. For estimated daily outputs at continuous pumping multiply the indicated output at the duty point by the daily
Ø
Pumped Liquid: Thin, clean, chemically non-aggressive liquids with a sand content of less than 0.1%.
0
Maximum Liquid Temperature: 0-35 C
0 0
Controller Ambient Temperature: -20 C to +60 C
Minimum Borehole Diameter: 125mm
PUMP DATA
Power Required Dimensions (mm) Weight
Model Type Max Max MPP
kW Current Voltage (kg)
(A) (VDC) Voltage A B C D D1 Ø E H
SUNFLO-X 600H Helical Rotor 0.6 15 150 60-120VDC 560 351 209 146 113 32 202 244 16
SUNFLO-X 1200H Helical Rotor 1.2 15 200 120-160VDC 600 358 242 146 113 32 202 284 20
SUNFLO-X 1800C Centrifugal 1.8 15 200 120-160VDC 1040 389 651 146 113 40 202 284 24
56
SUNVERTER1
AC Solar
Pump Controllers
Sunverter
Water Tank
Solar Panel
Pump
Solar Water Pumping System Layout
SUNVERTER CONTROLLERS
Recent innovations in DC/AC inverter technology have led to the development of solar solutions for large system outputs, which use standard AC
motors controlled by specially designed inverters. Dayliff Sunverter systems are specifically designed for large system outputs using Dayliff DS
submersible pumps or equivalent AC type submersible systems. Specific features include:-
• Suitable for all 3 phase AC induction motors upto 18.5kW. Larger sizes available on request.
• Designed for all Grundfos/Dayliff pump models and can be retro fitted to existing installations.
• MPPT features that optimise output frequency to give maximum system efficiency.
• Intelligent power module used in the main circuit with high reliability and 98% conversion efficiency.
• Fully automatic operation, free setting speed range based on actual situation of the system.
• Storage capacity for 8yrs operational data.
• Full motor protection functions, optional water level detecting and control circuit for overflow and idle running prevention.
• Attractive aluminum alloy case with enhanced cooling capability.
CONTROLLER FUNCTIONS
The controller offers the following control functions:-
• Settable minimum and maximum frequency and open circuit voltage.
• Display of operating parameters including frequency, voltage, amperage, input power and pump speed.
• Display of historical data including energy generation, maximum power and operating times.
• Protection against over and under voltage, over current, system overload and module over temperature.
• Fault detection with error code display.
INSTALLATION
Dayliff Sunverter controllers are surface mounted and should be provided with a housing for water and heat protection. They must also be
provided with a circuit breaker between the PV modules and controller. Due to the high operating voltages proper earthing is essential, which must
be done by a qualified electrician. As a rule all PV powered solar pumping systems should be provided with a solar module array with a nominal
output about 30% greater than the motor size. The arrays should be wired in a combination of series and parallel connections to ensure that the
correct voltage is available in to the inverter. It is important that the connection arrangement is approved by the pump supplier.
Enclosure Class: IP52 Ambient Temperature: -100C to +500C Rated Voltage:3x415V
Max DC Input Voltage: 750VDC
MPP Voltage: 500-600VDC
Frequency: 0-60Hz
Relative Humidity: 0-95%
CONTROLLER DATA
Motor Max Dimensions (mm) D

Rated Solar Output Weight 2-d
MODEL Power Input Current
Power (A) (kg)
(kW) (kWp) W H D W1 H1 D1 d
H1
SV1/3.7T 3.7 5.0 9 9.5

H
SV1/5.5T 5.5 8.0 13 9.6

SV1/7.5T 7.5 11 18 10
250 310 200 235 295 167 7.0
SV1/11T 11 16 24 10.5
W1 D1
SV1/15T 15 22 30 10.7 W
All dimensions in mm
SV1/18T 18.5 28 39 10.7
57
SUNVERTER 2
AC Solar
Pump Controllers
Sunverter 2
Solar Panel Water Tank
Generator
Grid
Pump
Dayliff Sunverter 2 is an advanced AC/DC inverter specially designed for solar powering AC motors in various water pumping
applications. A particular feature is hybrid capability that enables for the connection of direct AC power from mains or generator supply. It
is adaptable to all AC motor types and can be retro fitted to the solarisation of existing AC supply installations. Particular features include;
• Patented MPPT (Maximum Power Point Tracking) capability providing fast response, good stability and up to 99% efficiency.
• Fully automatic operation with up to 8 years storage capacity of operating data.
• Supports motor soft start and gives full motor protection
• User friendly LCD display interface with comprehensive display information
• Hybrid capability with the option of DC solar power, generator or mains grid power inputs
• Remote monitoring and control capability using the unique iDayliff GPRS interface
• Strong IP65 rated enclosure for enhanced component protection
CONTROLLER FUNCTIONALITY
INSTALLATION
Dayliff Sunverter 2 controllers are surface mounted and should be provided with a housing for water and heat protection. They must also
be provided with a circuit breaker between the PV modules and controller. Due to the high operating voltages proper earthing is essential,
which must be done by a qualified electrician. As a rule all PV powered solar pumping systems should be provided with a solar module
array with a nominal output about 30% greater than the motor size. The arrays should be wired in a combination of series and parallel
connections to ensure that the correct voltage is available in to the inverter. It is important that the connection arrangement is approved by
the pump supplier.
Enclosure Class: IP65 Ambient Temperature: -200C to 600C
Relative Humidity: 0-95% Frequency: 0-60Hz
CONTROLLER DATA
Max Max
Motor Solar DC Dimensions (mm)
Rated Input Output Input MPP
Model Rated Current Voltage Voltage Weight
Power Voltage Power
(kWp) (A) H W D (kg)
(kW) VDC VDC
SV2/1.5M 1.1 2.2 8.6 11
1x240V 150-360
SV2/2.2M 1.5 3.3 11 450 175 11.5
335
SV2/3.7M 2.2 5.0 17 280-360
13
SV2/3.7T 3.7 5.0 9
SV2/5.5T 5.5 8 13 16.5
SV2/7.5T 7.5 11 18 17
3x415V 850 500-700 425 415 205
SV2/11T 11 16 24 17
SV2/15T 15 22 30 17.5
All dimensions in mm
SV2/18T 18.5 28 39 17.5
58
SQF Mini
Solar Submersible
Borehole Pumps
2.4 45
SQF 1-8
40
2.0
5m
35
10m
1.8
30
15m
FLOW (m3/hr)
HEAD (m)
1.4 20m 25
20
1.0
30m
15
0.6 10
40m
5
0.2
60 100 140 180 220 260 300 340 0 0.5 1.0 1.5 2.0 2.5
POWER (W) FLOW RATE (m3/hr)
The SQF mini is a multistage submersible solar pump designed for water supply for boreholes and wells with low daily flow
requirements. A particular feature is the hybrid capability with the option of solar, battery, mains and generator supply being
available, the inbuilt controller automatically adapting to the input power. Pump construction is principally composite hydraulic
components with stainless steel used for the pump casing and motor. Particular features include;
• Built in MPPT, maximum power point tracking, software and motor protection
• Wide voltage range and flexibility for AC/DC power sources
• Dry running protection
• Tank filling system through by use of CU200 control box
• Remote monitoring capability through GSM by use of CIU Flex
The SQF mini is particularly effective in replacement for wind and hand powered water supplies and flexibility produced together
with great reliability and efficiency makes it the perfect solution for all small scale renewable energy and water supplies.
MOTOR
The pump is coupled to a Grundfos MSF permanent magnet variable speed motor. It can be powered together by either AC or DC
electrical supply. An integral central module uses MPPT technology that continuously optimizes output, efficiency and provides
protection against over and under voltage, electrical overload and temperature.
Rp1¼”
Enclosure Class: IP68 Speed Range: 3000-10,700rpm
Max Power: 300W Max Current: 8.4A
Pump liquid: Pumped Liquid: Thin, clean, non-aggressive liquids not containing fibres or particles with a
sand content of upto 50g/m3 990
Pump Power Supply: 30-300VDC,1x90-240V, 50/60Hz AC
Min Generator Size: 1.55kVA
Recommended PV Supply: 2x200W, 24V panels, Series Connected giving 48V output
74
Weight:6Kg
59
Pump
60
5.1 5.3
61
RSI
AC Solar Pump
Controllers
1. Solar Panel
2. Mounting Structure
3. Circuit Breaker DC
4. Surge Protection DC*
5. Renewable Solar Inverter
6. SP Pump
7. Cable
8. Submersible Drop Cable
9. Circuit Breaker AC
10. Dry running Switch
11. Pipe
12. Water Tower/Tank
13. Level Switch
GRUNDFOS RSI SOLAR CONTROLLERS

Recent innovations in DC/AC inverter technology have led to the development of solar solutions for large system outputs, which use standard AC
motors controlled by specially designed inverters. Grundfos RSI inverter systems have been re-engineered and improved and are especially
compatible with a wide range of the world renowned Grundfos Submersible and surface pumps to create a modular system that can be
customised to the requirements of each installation. Specific features include:-
• Suitable for all AC 3 phase motor sizes up to 37kW.
• Designed for all Grundfos SP pump models and can be retro fitted to existing installations.
• Advanced MPPT capability that optimises system performance by compensating for environmental condition improving water output by
30%.
• Set-up wizard that is pre-progmammed with Grundfos motors making it easy to set up or pre-programme at the workshop before
installation.
• Hybrid capability with option of switching between AC or DC power ensuring that the pump can be operated at any time of day . An
external switch over box is required to connect the two power sources
• Adjustable operating parameters.
• Multiple sensor input.
Grundfos have been pioneers in solar pumping since the technology's beginnings and with their great experience, quality products and high
system effectiveness offer the best solution for all solar pumping requirements.
• Detachable control interface
INSTALLATION
As a rule all PV powered solar pumping systems should be provided with a solar module array with a nominal output about 30% greater than the
motor size. The arrays should be wired in a combination of series and parallel connections to ensure that the correct voltage is available in to the
inverter. It is important that the connection arrangement is approved by the pump supplier.
CONTROLLER DATA
Min.
Motor Motor Solar Max DC Output Frequency Dimensions(mm)
Input MPP Weight
Model Power Voltage Input Current
Power Voltage Voltage (A) (Hz) (kg)
(kW) (VDC) (kW) (VDC) L W H H
(VDC)
RSI003 3 3.9 8 315 191 214 9
RSI055 5.5 7.2 12
RSI075 7.5 9.8 14 368 233 231 15
3x380 800 400 5-60
RSI110 11 14.5 16
W
RSI150 15 19.5 31
RSI220 22 28.6 46 500 322 254 32
L
0 0
Ambient Temperature: -10 +60 Relative Humidity: 100% Enclosure Class: IP66
62
PS150-HR
DC Solar Helical Rotor
Submersible Well Pumps
0.8
10m
20m
30m
0.7 40m
50m
60m
0.6
0.5
Flow (m3/hr)
0.4
0.3
0.2
0.1
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2 0.22 0.24
Power (kW)
PUMP
The Lorentz PS 150 HR-04S Solar Submersible Pump is a high specifications solar powered helical DC pump specifically designed for reliable
small-scale water supply from boreholes and wells and is the ideal solution for remote pumping requirements in livestock watering, irrigation and
general water supply applications. Pumps feature a remote surface mounted controller and are constructed principally from AISI 304/316
stainless steel and they are engineered to the highest standards to give easy serviceability, excellent efficiency, high reliability and long life.
MOTOR
Pumps are fitted to ECDRIVE 150-HR-S maintenance-free water-filled brushless DC motors without integrated electronics. They should be
powered by solar arrays configured to provide the input voltage required and sized up to 200% of the rated motor power depending on
local conditions.
Speed: 600-3300 rpm Insulation Class: F Enclosure Class: Ip65
CONTROLLER
The LORENTZ PS150 HR-04S Submersible Pump utilizes the PS 150 Controller. The controller is matched for monitoring, protecting and
controlling pump operation that feature:-
• Sensor input for dry run protection and float switch.
• Integrated MPPT (Maximum Power Point T racking) for maximum solar energy conversion efficiency .
• Protection against reverse polarity overload and over temperature.
• Low voltage disconnect for battery protection.
POWER INPUTS
Pump output curves are given at standard test conditions of 1000W/m2 solar irradiance and 250 C cell temperature. Output will vary
throughout the year depending upon prevailing irradiation levels. For estimated daily outputs at continuous pumping multiply the
indicated output at the duty point by the daily irradiation given in Graph 1. For indicative purposes factors of 1.1 can be applied for
hot arid areas and 0.9 for temperate high altitude areas in the Tropics. Output will vary throughout the day as
a proportion of the estimated hourly irradiation as shown in Graph 2. S
NOTE: Output estimations are strictly indicative. More accurate projections are available using
COMPASS software when the exact site location and installation arrangement is defined. This
information will be provided with all offers. C
OPERATING CONDITIONS Ø8
A
Pumped Liquid: Thin, clean, chemically non-aggressive liquids without solids and fibres.
Maximum Liquid Temperature: +500 C B
Max Ambient Temperature: +500 C
Minimum Borehole Diameter: 90mm (3.5”) W D
PUMP DATA
Power Dimensions (mm) Pumps
Outlet H
Model Weight
kW Current (A) Voltage (V) (”) S A B C W H D (kgs)
PS150HR-04S 0.3 18 50 1.25 416 185 231 225 276 88 10 OFF • ON
63
PS2-C
DC Solar Centrifugal
Submersible Pumps
5 8 PS1800 C-SJ5-12
PS150 C-SJ5-8 20m
5m 7 30m
4
6 40m
10m
Flow(m /hr)
Flow(m3/hr)
50m
3 5
15m 60m
3
4 70m
2 20m 3
1 2
1
0 0.05 0.1 0.15 0.2 0.25 0.3 0 0.25 0.5 0.75 1.0 1.25 1.5 1.75
Power (kW) Power (kW)
3 PS1800 C-SJ1-25 15 PS4000 C-SJ8-15
70m 80m 30m
2.5 13 40m
90m 50m
11
60m
Flow(m /hr)
2 100m
Flow(m3/hr)
9 70m
3
1.5 7 80m
1 5
0.5 3
1
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0
Power (kW) Power (kW)
8 PS4000 C-SJ5-25 PS4000C-SJ3-32
60m 4 100m
7 80m 120m
140m
6 100m 160m
3
Flow(m3/hr)
Flow(m /hr)
5 120m
3
4
140m 2
3
2 1
1
Pump Controller
0 0.5 1 1.5 2 2.5 3 3.5 4 0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0
Power (kW) Power(kW)
PUMP
The Lorentz PS2-C range are high specifications solar powered centrifugal DC pumps specifically designed for high flow borehole applications and feature
a remote surface mounted controller. Pumps are constructed principally from AISI 304/316 stainless steel and are engineered to the highest standards to
give easy serviceability, excellent efficiency, high reliability and long life.
MOTOR
The pumps are fitted to ECDRIVE C maintenance-free, water-filled brushless DC motors without integrated electronics. They should be powered by solar
arrays configured to provide the input voltage required and sized upto 200% of the rated motor power depending on local conditions.
CONTROLLER
Pumps are provided with matched controllers for monitoring, protecting and controlling pump operation that feature:-
• Integrated data logging of all relevant technical parameters, flow and fuel cost savings easily accessible via pump scanner smart phone app.
• Advanced configuration options for daily flow rate, constant and min/max pressure, level and flow rate sensing.
• Sensor inputs for dry run protection, tank switch, water metering, pressure and level sensing.
• Switch output for external devices (e.g chlorine dosing units, irrigation valves etc).
• Integrated SunSensor for extended pump lifetime.
• Optional remote control functionality using the PS Communicator and pump Manager service.
• Integrated MPPT (Maximum Power Point Tracking) for maximum solar energy conversion efficiency.
• Low voltage disconnect for battery protection.
PUMP OUTPUTS
Pump output curves are given at standard test conditions of 1000W/m2 solar irradiance and 250 C cell temperature. Output will vary throughout the year
depending upon prevailing irradiation levels. For estimated daily outputs at continuous pumping multiply the indicated output at the duty point by the daily
NOTE: Output estimations are strictly indicative. More accurate projections are available using COMPASS software
when the exact site location and installation arrangement is defined. This information will be provided with all offers. W
Pumped Liquid: Thin, clean, chemically non-aggressive liquids without solids and fibres.
Maximum Liquid Temperature: +500C Ambient Temperature: -300C- +500C
H
Max. depth of Immersion: 250m Minimum Borehole Diameter: 100mm (4”)
PUMP DATA
Power
Max Max Input Outlet Dimensions (mm) Weight
Model W1
kW Current Voltage (”) (kg)
(A) (V) A B C D W1 H W
PS150 C-SJ5-8 0.3 18 50 1.5 524 185 339 96 108 276 225 12
PS1800 C-SJ5-12 1.8 14 200 1.5 611 185 426 96 165 396 178 19
PS1800 C-SJ1-25 1.8 14 200 1.25 881 185 696 96 165 396 178 21 ON
PS4000 C-SJ3-32 4 15 375 1.25 1088 245 843 96 165 595 178 29 OFF
PS4000 C-SJ5-25 4 15 375 1.5 941 245 696 96 165 595 178 27
PS4000 C-SJ8-15 4 15 375 2.0 1118 245 873 96 165 595 178 30 Pump Controller
64
PS2-HR
DC Solar Helical Rotor
Submersible Pumps
0.8 2.8
PS200 HR-04 10m 20m PS1800 HR-14
0.7 30m40m 20m 30m 40m 50m
2.4 10m
50m
0.6
2.0 60m
Flow(m3/hr)
Flow(m3/hr)
0.5
1.6
0.4
1.2
0.3
0.2 0.8
0.1 0.4
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.180.20 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Power(kW) Power(kW)
1.6
PS600 HR-07 PS1800 HR-05L
1.2
30m 40m50m
50m 100m
60m 70m
1.2 80m 1.0 150m 200m
250m
Flow(m3/hr)
90m
Flow(m /hr)
0.8
3
0.8
0.6
0.4
0.4
0.2
Pump Controller
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.2 0.4 0.6 0.8 1
Power(kW) Power(kW)
PUMP
The Lorentz PS2-HR range are high specifications solar powered helical rotor pumps specifically designed for high head borehole applications and feature
a remote surface mounted controller. Pumps are constructed principally from AISI 304/316 stainless steel and are engineered to the highest standards to
give easy serviceability, excellent efficiency, high reliability and long life.
MOTOR
The pumps are fitted to ECDRIVE HR maintenance-free, water-filled brushless DC motors without integrated electronics. They should be powered by solar
arrays configured to provide the input voltage required and sized upto 200% of the rated motor power depending on local conditions.
CONTROLLER
Pumps are provided with matched controllers for monitoring, protecting and controlling pump operation that feature:-
l Integrated data logging of all relevant technical parameters, flow and fuel cost savings easily accessible via pump scanner smart phone app.
l Advanced configuration options for daily flow rate, constant and min/max pressure, level and flow rate sensing.
l Sensor inputs for dry run protection, tank switch, water metering, pressure and level sensing.
l Switch output for external devices (e.g chlorine dosing units, irrigation valves etc).
l Integrated SunSensor for extended pump lifetime.
l Optional remote control functionality using the PS Communicator and pump Manager service.
l Integrated MPPT (Maximum Power Point Tracking) for maximum solar energy conversion efficiency.
l Protection against reverse polarity, overload and over temperature.
l Low voltage disconnect for battery protection.
PUMP OUTPUTS
Pump output curves are given at standard test conditions of 1000W/m2 solar irradiance and 250C cell temperature. Output will vary throughout the year
depending upon prevailing irradiation levels. For estimated daily outputs at continuous pumping multiply the indicated output at the duty point by the daily
NOTE: Output estimations are strictly indicative. More accurate projections are available using COMPASS software when the exact site location and
installation arrangement is defined. This information will be provided with all offers.
W
Pumped liquid: Thin, clean, chemically non-aggressive liquids without solids and fibres.
Maximum liquid temperature: 500C
H
Ambient Temperature: -300C- +500C
Max. depth of immersion: 250m
Minimum borehole diameter: 100mm (4”)
C
PUMP DATA W1
Power
Outlet Dimensions (mm) Weight
Model Max Max Input
kW Current Voltage (”) (kg)
(A) (V) A B C D W1 H W
PS200 HR-04 0.3 11 100 1.25 780 185 595 96 108 276 225 12 ON
B
PS600 HR-07 0.7 13 150 1.25 771 185 586 96 165 396 178 17 OFF
PS1200 HR-14 1.8 14 200 1.25 771 185 586 96 165 396 178 17
PS1800 HR-05HL 1.8 14 200 1.25 879 185 694 96 165 396 178 18 Pump Controller
65
PSk2
LORENTZ SOLAR CONTROLLERS

The heart of all AC solar pumping systems is the controller and Lorentz PSk2 controllers combine high levels of functionality with high efficiency and
reliability for a wide range of borehole and surface pumps. The controller inverts DC input to AC output and adjusts the output frequency in real time
according to the prevailing irradiation levels. A particular feature of the design is true hybrid capabilities which automatically blends grid and
generator power with the core solar power supply to provide consistent 24 hour pumping when required, thus maximising the use of installed solar
capacity. Particular features include:-
• Integrated data logging of all relevant technical parameters, flow and fuel cost savings easily accessible via pump Scanner smartphone
App.
• Advanced configuration options for daily flow rate, constant and min/max pressure, level and flow rate sensing
• Sensor inputs for dry run protection, tank switch, water metering, pressure and level sensing
• Active temperature management for full power up to 50°C ambient temperature and power derating from 50 to about 60°C ambient
temperature.
• Integrated SunSensor for extended pump lifetime.
• Optional remote control functionality using the PS Communicator and pump Manager service
• Optional SmartPSUk2 features fully automated and manual hybrid operation for blending solar and grid/ diesel power for 24/7 water
supply while minimizing operational costs.
• Optional SmartStart to switch/ on off diesel generator and additional switch output for external devices (e.g. chlorine dosing units,
irrigation valves etc.)
• Integrated MPPT (Maximum Power Point Tracking) for maximum solar energy conversion efficiency
INSTALLATION
LORENTZ PSk2 controllers are surface mounted, rain and dust-proof. They must also be provided with a DC disconnect switch between the PV
modules and controller. Due to the high operating voltages proper earthing is essential, which must be done by a qualified electrician. As a rule all
PV powered solar pumping systems should be provided with a solar module array with upto 200% of the rated motor power depending on local
conditions. The arrays should be wired in a combination of series and parallel connections to ensure that the correct voltage is available in to the
inverter. More accurate projections are available using COMPASS software when the exact site location and installation arrangement is defined.
This information will be provided with all offers.
Enclosure Class: IP54 Ambient Temperature: -300 + 500C Max. Efficiency: 98%
Speed Range: 1400-3135rpm for submersible pumps, 700-2905rpm for surface pumps
Input Voltage: Max 850V, Operating Vmp ->575V
CONTROLLER DATA
Pump Pump
Max. Max DC MPP Output Frequ- Dimensions (mm)
Motor Motor Weight
Model Solar Input Input Voltage Voltage Current ency
Power Voltage (kg)
Power (kWp) (VDC) (VDC) (A) (Hz)
(kW) (VDC) W1 H1 D2 W2 H2 D1 d
PSk2-7 5.5 8 14
PSk2-9 7.5 10 20
PSk2-15 11 15 27
PSk2-21 15 380-440 21 850 500-600 39 0-60 320 450 250 290 405 220 9 17
PSk2-25 18.5 25 48
PSk2-40 30 37 70
66
CURRENT/IRRADIANCE LEVELS VOLTAGE/CELL TEMPERATURE
1000 W/m2
100 100
% Module Current
% Module Current
2
800 W/m
80
200C
600 W/m2 300C
60
400C
400 W/m2 500C
40
600C
200 W/m2
20
Cell Temperature 250C Irradiance 1000 W/m2

0
0 5 10 15 20 25 0 5 10 15 20 25
Module Voltage (V) Module Voltage (V)
The heart of all effective photovoltaic systems is an efficient and reliable solar module and there are none better than Dayliff PV Modules.
All are sourced from global PV module leaders who comply with the highest standards of quality and durability and offer the following
features:-
• High efficiency multi crystalline solar cells with minimum 15% energy conversion rates to provide maximum power even under
weak light.
• High transmission rate tempered glass with an anti-reflection coating to increase the power output and provide mechanical
strength.
• Multi function water proof junction box for easy connection.
• 25 year power output warranty.
• Global Certification.
Modules are sourced from three of the world leading PV module manufacturers:-
Solar World
SolarWorld is Europe's largest manufacturer of PV modules with over 30 years experience in the industry and a reputation for quality and
innovation. Modules are manufactured in Germany in fully automated ISO certified factories and independent tests have rated all sizes at
the highest 'excellent' quality level. All Solarworld modules are also fully internationally certified as follows:-
Yingli and Topray
Yingli Solar and Topray PV module manufacturers are both large scale vertically integrated manufacturers that process from polysilicon
production to module assembly to ensure consistently high quality levels. Both module types are recognised as quality products and are
internationally certified by TUV Rheinland to ISO, CE and IEC standards as follows.
All Dayliff modules are manufactured to the highest standards and are guaranteed to provide reliable performance over long life spans.
They are quality products in terms of both technology and performance and are ideal power sources for all types of solar applications.
PV MODULE DATA
Open Short
Rated Nominal Peak
Circuit Circuit Number Dimensions (mm) Weight
Model Power Voltage Voltage of
Voltage Current (kg)
(W) (V) (V) Cells A B C D E F
(V) (A)
SL20 20 12 18 21.6 1.2 36 496 495 296 350 100 23 1.98
SL40 40 12 18 21.6 2.5 36 665 665 316 516 100 25 3.7
SL50 50 12 18 21.6 2.9 36 667 665 467 588 100 25 4.25
SL60 60 12 18 21.6 3.7 36 689 665 467 -
667 100 25 5.35
TPS85 85 12 17.6 21.6 4.9 36 759 637 599 664 80 25 6
TPS100 100 12 17.8 21.2 6 72 1006 626 646 664 180 35 7.3
TPS125 125 12 17.5 21.5 7.4 36 1179 626.4 899 664 140 35 9
TPS150 150 24 36 43.2 4.45 72 1486 626.4 1206 664 140 35 11.5
TPS195/200 195/200 24 36 43.2/44.5 5.79/5.7 72 1316 954.4 1036 992 140 35 13.7
YL195 195 24 36.7 45.4 5.65 72 1335 946 770 990 282.5 40 15.2
YL265/270 265/270 24 30.5/30.8 37.8/37.7 9.18/9.28 60 1650 948 990 992 330 35 18.5
SW265 265 24 30.8 39 9.31 60 1675 951 1099 1001 228 31 21.2
YL315/320 315/320 24 36.8/37 45.7/46 9.12/9.18 72 1960 948 1300 992 330 40 22
Data is given at Standard Test Conditions: Irradiance 1000W/m2, spectrum AM 1.5 and 250C cell temperature
* Polycrystalline else Multicrystalline
67
Solar Support
Structures
A well designed solar PV support structure is of paramount importance to the long term durability of any solar installation. Structures should be strong
and secure and for both ground and roof mount systems be able to endure the substantial forces of the panel weights and high wind speeds.
DAYLIFF solar structures are the ideal solution being strong and light weight as well as very affordable, easy to transport, long lasting and require minimal
maintenance. The structures are modular in design using only two light gauge steel profiles and provide a very efficient support structure including the PV
module support platform, legs and bracing all simply secured with self tapping screws. They are designed to be mounted in 8" light cement filled pipe
sleeves and so are very easy to erect. The system is adaptable to suit arrays of any size and is suitable for all roof and ground mount applications. Several
standard designs are available for the majority of systems though individual designs are available for special applications. Particular features include:-
• Fabricated using two high tensile grade G550 galvanised steel profiles with silver matte finish that requires no painting. They are corrosion proof,
of exceptionally high bending strength and very light.
• Simple and quick installation using easy fixing self drilling, self tapping screws that is especially beneficial in remote sites.
• Supplied in modular pre-assembled sections for ease of transport and installation.
• Ground mount systems are suitable for installation heights up to 3m and can be secured in concrete filled sleeves or foot mounted on flat concrete
surfaces.
Technical Specifications
Roof Mount Schematic Steel Section Detail
Solar Modules
2.85m or 3.45m
0
15
40mm
2m 1m or 3m
0.5m Ground 0.5m Ground level 75mm

level
PV Module Spars and Leg Bracing
0.5m 0.5m 0.5m
1.7m 8” PVC Sleeve 2.5m
filled with extracted soil
and cement mix
Ground Mount Support Schematic
90mm
Detail A Maximum 2No. row

J hook bolting of solar panel according
to site conditions
40mm
Legs and Main Supports
68
100-480 VAC, 50/60Hz
69
Dayliff power controllers are quality products used in various applications. This includes monitoring the incoming power supply and
when outside pre-set limits disconnect the equipment, reconnecting on return of normal power after a start-up delay to protect
against damaging power-back surges. The controllers are fitted with LED lights indicating the power status and installation couldn't
be simpler. All controllers offer complete and reliable protection against the damage caused by fluctuating power and are essential
accessories for all environments where there is a risk of inconsistent power supply.
AUTOMATIC VOLTAGE
SWITCHER (AVS 13&15)
AVS 13
AUTOMATIC VOLTAGE
SWITCHER (AVS 30)
AUTOMATIC VOLTAGE
SWITCHER (AVS 3P)
SOLLATEK HI VOLT GUARD
SOLLATEK FRIDGE GUARD
SOLLATEK LIGHTNING
GUARD
70
Pump Control
Panels
The DAYLIFF range of pump control panels have been specially designed to provide effective protection and reliable control of all electric pumps.
Standard panels are available for one and two pump installation in all sizes up to 90kW for both manual and automatic installations operation. In
addition various optional accessories are offered so panels can be customised to suit site requirements. Panels for multi pump, large motors and
specialised control applications can also be supplied, these being individually designed to suit the particular installation.
All panels utilise quality components and are supplied completely pre-wired with terminals for control accessories (where applicable) as well as
incoming and outgoing power connections. Comprehensive wiring diagrams are provided with all panels.
Enclosures are manufactured of mild steel and finished with a hard baked non-chip dry powder epoxy finish. The degree of ingress protection is
IP54 or higher. As a standard, the enclosures are wall mounted type with hinged lockable door fronts. Free standing enclosures can be provided on
order.
All panels are manufactured to exacting standards and are quality products which complement the wide range of pumps available from DAVIS &
SHIRTLIFF to provide cost effective, reliable and efficient water installations.
STANDARD PANELS
Standard panels are categorized based on the Starting Methods of the motor. Motor Manufacturers usually specify the starting methods and
voltage on the motor name plates.
All panels are available in two quality specifications;
Ÿ Standard, which includes quality components with essential functionalities.
Ÿ Premium, which includes internationally branded quality components from Schneider, Lovato, Siemens, ABB, Danfoss (VFD) according to
availability.
Type 1PM (one pump) and 2PM (two pumps):
Manual panel for small single-phase pumps. Specification includes Incoming isolator, MCB, ‘ON’ indicator and (motor sizes> 1.1kW), Relay and
Auto/Hand selector switch. Two pump panels have paired component sets with a 102 Changeover switch. These are suitable for use with single
phase borehole motors where control box is provided complete with capacitors.
Type 1PD (one pump) and 2PD (two pumps):
Standard panels for Direct-On-Line (DOL) start. Specification includes Incoming Isolator, individual pump MCB’s, DOL Starter (Contactor &
Overload relay), ‘On’ and ‘Trip’ indicators and Auto-Off-Hand Selector Switch. Two pump panels have paired component sets and a 102
Changeover when CCA (Auto Cycle & Auto Trip Changeover) is specified and individual Auto-Off-Hand Selector Switches when independent
pump operation is specified.
Type 1PY (one pump) and 2PY (two pumps):
Standard panels for Star-Delta start. Specification is as for type 1&2PD with the alternative fitting of a Star-Delta Starter(s) with three Contactors,
Overload Relay and Timer.
Type 1PS (one pump) and 2PS (two pumps):
Standard panels for Soft starters. Specification includes Incoming Isolator, individual pump MCB’s, SOFT-STARTER, Line and Bypass Contactors,
‘On’ and ‘Trip’ indicators, Start-Stop push button, Reset push button and Auto-Off-Hand Selector Switch. The advantage of these panels is that
they reduce mechanical stress on the motor and shafts for extended motor life. They also lower starting current and system electrical load reduce
water hammer effect and check valve slamming.
71
Type 1PV (one pump) and 2PV (two pumps):
Standard panels for Variable Frequency Drive (VFD) starters. Specification includes Incoming Isolator, individual pump Fuses, VFD Starter, Thermal
Management fans and thermostat, ‘On’ and ‘Trip’ indicators, Start-Stop push button, Emergency push button and Auto-Off-Hand Selector Switch.
Main advantages is that they modulate actual motor speed provides energy cost savings particularly in applications with less than 50% static head,
reduce mechanical stress on the motor and shaft, lower starting (inrush) current, reduce water hammer effect and check valve slamming.
PANEL SIZES
TYPE PREFIX RATING MOTOR
M 1 1 0.37 - 0.75kW
SINGLE PHASE M or D 1 2 1.1 - 1.5kW
D 1 3 2.2kW
3 4 1.1 - 4kW
3 6 5.5kW
3 8 7.5kW
3 11 9.2 - 11kW
3 15 13 - 15kW
THREE PHASE D|Y|S|V 3 18 18.5kW
3 22 22kW
3 30 26 - 30kW
3 45 37 - 45kW
3 55 55kW
3 75 75kW
STANDARD OPTIONS
Analog Ammeter (MA): Indication of current on one phase. As an option, a phase selection switch can be provided for three phase control
panels.
Analog Voltmeter (PV): Indication of voltage on one phase and all phases for single-phase and three-phase respectively. A phase selection
switch is included for three phase control panels.
Voltage Relay (PP): Protects against over/under voltage, phase sequence, phase asymmetry and phase failure.
Surge Protection Device (SPD): Protects equipment against indirect power surges.
Lightning & Surge Protection Device (LSPD): Protects equipment against high current surges arising from lightning strikes in addition to
indirect power surges. Required for protection of equipment in buildings with Lightning Protection System.
Liquid Level Control (CL): For control of low water levels using electrodes.
Analog Frequency Meter (FF): Indication of power frequency.
Analog Hour meter (MH): Indication of running hours.
Digital Multi-Function Monitor (MD): Includes selectable amps, volts, cos φ
Timer (CT): Delay timer for automatic control, especially when using pressure switches.
Timer Switch (CS): 24hrs time switch to set the desired time for pump operation.
Level Alarm (CA): Activates an alarm to indicate high or low water levels. The alarm can be Audio (Siren) or Visual (Flasher) which should be
specified during order placement.
Grundfos MP204 Controller (MP204): Includes the Grundfos MP204 integral pump controller unit and necessary fuse protection. The
MP204 controller digitally monitors current consumption and asymmetry, supply voltage, phase sequence, motor temperature and insulating
resistance and protects installation against dry running, mechanical motor defects and high temperature.
Note: Temperature monitoring and protection is only available for Grundfos motors with tempcon.
Auto Cycle & Auto Trip Changeover (CCA): For two pump Duty Standby operation only. Balances operating time through alternating the duty
pump at each call of pressure switch/floatswitch.
Duty-Standby-Assist configuration is also available and should be specified during order placement.
Power Factor Correction Capacitors (PFC): For Reactive Energy Management, capacitors are used to improve the power factor (PF) hence
power quality. Size (kvar) depends on motor load (kW), existing PF and desired PF.
Note: SPD , LSPD and PFC options are provided in separate enclosures. The can also be fitted in the pump control panel. This should be specified
during order placement.
NOMENCLATURE
Panels are referenced as follows:
1 or 2: No of pumps
P: Pump Control Panel
M, D, Y, S, V: Starting specification
S,P: Standard or Premium Quality
1xx, 3xx : Rating
Example: 1PDS304 – One pump, DOL start Standard panel, three phase 4kW
2PYP345 – Two pump, YD start, Premium panel, three phase 45kW
72
APP MULTI-EQUIPMENT SUPPORT
Android
IDAYLIFF COMMAND CENTRE PUMPS
iOS
Blackberry
RTU GENERATORS
Windows
WEB PORTAL CONTROL WATER TREATMENT

PANEL
SOLAR EQUIPMENT
SMS
COMMUNICATION OPTIONS GSM/GPRS (Internet) SENSORS & ACTUATORS
iDAYLIFF is a high specification internet-based system for remote monitoring and control of equipment. It is available as an option
with any DAYLIFF pump, generator, solar and water treatment installation and provides users with specific information regarding
the operation of their equipment. The iDAYLIFF system is built on modern infrastructure to ensure reliability, speed and accuracy of
information.
RTU (REMOTE TERMINAL UNIT)
The heart of the system is the RTU controller that monitors various selected conditioned signals and relays the data to the iDAYLIFF
Command Center from where such information is disseminated to respective mobile phones and internet applications. The RTU is
fitted with a SIM card and so the installation must have a mobile GSM network signal available to operate. It then transmits the data
received in selectable communication channels depending on availability.
iDAYLIFF COMMAND CENTER
This forms the data terminal for the entire system. Data sent from the various RTUs are received, interpreted, stored and dispatched
to various channels. It also issues user generated commands to the RTUs to action on the monitored equipment.
Depending on system specification and fitted sensors, the iDAYLIFF user is able to see real time equipment operation status, alarms
and parameter readings such as:
• Start and Stop.
• Trip due to overload.
• Current and Voltage
• Power supply failure.
• Water flow rate and system pressures (special sensors required)
• Energy consumption (special sensor required)
The user is also able to perform the following:
• Start and stop equipment.
• Schedule equipment operations.
• Report emergency conditions to the iDAYLIFF Field Service team.
MULTI-PLATFORM MOBILE APPLICATION
An iDAYLIFF App is available for all popular mobile and computer platforms – Android, iOS, Microsoft (Windows Phone &
Windows 10) and Blackberry. The app receives information through automated Push Notifications to the user in real time.
iDAYLIFF WEB PORTAL
Features a web version of iDAYLIFF that can be accessed via the internet and provides a dashboard showing graphical data of
equipment status and history. The web portal includes a choice to receive notifications via e-mail regarding the status of the
equipment.
SMS NOTIFICATION
Alerts are delivered on an event based frequency via SMS texts to the selected users. SMS is specifically meant for areas with low
GPRS coverage.
iDAYLIFF enables equipment operators to improve operating efficiency and monitor system non-conformities that will greatly
improve the reliability of water and energy supply, the only running cost being SMS and data bundle charges. The technology is
well-proven and reliable and iDAYLIFF is an invaluable tool that reduces overall system operating costs.
73
DRYTEK
LLER
CONTRO
IC PUMP
ELECTRON
ELECTRONIC PUMP CONTROLLER
74
EXPRESS
Dayliff EXPRESS is a high specification multi-function electronic controller suitable for allborehole, waste water, sewage and
general water supply pump applications. Controllers arefitted with a digital display that indicates both operating and fault
parameters and can be programmed using fascia mounted panel buttons. A range of specifications are available for
single and three phase motors, configuration to a particular motor size being effected by adjustments of the maximum running
current. Particular features include:
• Incoming mains isolator and door interlock
• Multifunction LCD display of voltage, current, power factor (cosφ), operating status and system faults
• In built protection for overcurrent, over or under voltage, phase sequence and phase failure.
• In built power factor dry run protection or connections for remote low level float switch/probes provided.
• Connections for various analogue (eg pressure and float switch) or digital (eg PLC's and transducers) signal inputs provided.
• Large enclosure with space for capacitors in single phase pump installations.
• Adjustable maximum operating current and voltage limit settings.
• Twin pump controllers provide for selection of duty/standby, alternate duty cycling with auto trip changeover and parallel
operation configurations.
Single and twin pump EXPRESS controllers for DOL start are available as standard while panels for 3 and 4pump operation and
Star-Delta start can be suppled on request.
Dayliff EXPRESS is a fully integrated controller that is adaptable to almost any pump control requirement as well as giving full motor
protection and operating and fault status indications. It is compact, simple to install and exceptional value for the functionality
provided and the ultimate control solution for all booster pumping
requirements.
Dimensions
Current(A)
Method
230V 7.0At 1.0b Display of Analogue Signals expressed as

Weight
(mm)
Start
Max
Controller Motor
(kg)
PL (L) P2(L) P3 (0) a percentage, in meters or Bar

Data Size
DAYLIFF
H W L www.dayliff.com 230V 7.0At Ot
Display of Motor Operating Parameters
PL (L) P2(L) P3 (0)
EXPRESS D1-1ph DOL 0.37-2.2kW 18 230V 0.0A 1.0

2 Display of Motor Operating Status
MAN () AUR(*) PL (L)
EXPRESS D1-3ph/7.5 DOL 0.55-7.5kW 16 2.5

W L
EXPRESS D1-3ph/15 DOL 0.55-15kW 32 320 240 190 2.5
H
EXPRESS D2-1ph DOL 0.37-2.2kW 18 2.5
EXPRESS D2-3ph/7.5 DOL 0.55-7.5kW 16 3.5 Express D1/D2 - 1ph Express D1 - 3ph Express D2 - 3ph
Enclosure Class: IP55 Power Supply: 110V-240V/+10% 1ph, 310V - 450V/+10%, 3ph
75
The various Dayliff water meter types are robust and economical designs for monitoring residential, commercial and agricultural
consumption. All meters are remote monitoring enabled and pulse cables are available on request. Sizes are available from DN15
to DN100 in three different ranges as follows:-
MJ
A high precision and reliable multi jet dry type water meter designed for general water supply metering applications. It features
magnetic drive for lower transmission resistance, a magnetic shield for external magnetic field protection and a sealed dry dial to
ensure clear and easy reading. The body is made from composite plastic for DN15 and DN20 sizes and brass for larger sizes.
Meters are supplied with inlet strainers and union connectors.
PD
Rotary piston type meters that provide high accuracy over a wide flow range. The mechanical transmission movement provides
reliability and the liquid sealed register provides easy and clear reading. Meters are fitted with internal strainers, non return valves
and union connectors and the bodies are made from composite plastic (15mm size) and corrosion resistant steel for other sizes.
WP
A heavy duty meter with flange connections for bulk flow applications featuring magnetic drive, a dry dial for clear reading and a
removable measuring mechanism that can be maintained without removing the meter body. The body is made from cast iron with
epoxy coating.
PERFORMANCE DATA
MJ PD WP
15 20 25 32 40 15 20 50 65 80 100
Rated Flow (m3/hr) 1.5 2.5 3.5 6 10 1.5 2.5 15 25 40 60
Max. Flow (m3/hr) 3 5 7 12 20 3 5 30 50 80 120
Min. Flow (l/hr) 30 50 70 120 200 15 25 7.5 12.5 20 30
H
15mm
Pressure Rating (bar) 16 16 16 16 16 10 16 16 16 16 16
Max. Operating Temp (0C) 40 40 40 40 40 40 40 50 50 50 50 W
L
Max. Pipe Size ½” ¾” 1 1¼” 1½” ½” ¾” 2” 2½” 3” 4” L1 MJ
Pressure Loss at Rated Flow (bar) 0.2 0.25 0.25 0.24 0.2 0.2 0.25 0.02 0.015 0.034 0.038
Pressure Loss at Max. Flow (bar) 1 1 1 1 0.9 1 1 0.08 0.08 0.015 0.125
Max. Reading (m3) 99999.999 9999.9999 999999
D
Accuracy Class B C B
d
MJ PD WP L
L1
15 20 25 32 40 15 20 50 65 80 100 PD
Body thread (D) ¾” 1” 1¼” 1½” 2” ¾” 1” - - - -
Connector thread (d) ½” ¾” 1” 1¼” 1½” ½” - - - -
Flange size (mm) - - - - - - - 165 185 200 220
H
Body Length, L (mm) 165 190 260 260 300 115 130 200 200 225 250
Overall Length, L1(mm) 259 294 380 384 431 209 234 - - - -
Height, H (mm) 106 107 118 118 142 96 96 256 266 276 286 L
WP
Width, W (mm) 98 98 98 98 122 96 96 165 185 200 220
Weight with connectors (kgs) 0.7 0.8 2.9 3.7 6.1 0.6 1.48 12 13 16 18
76
TH
H
F
77
PVC BOREHOLE PIPES
Dayliff PVC Borehole pipes are available in 3m lengths in standard,

heavy and super heavy duty specification for different pressure ratings
in sizes from 1¼” and 3” and all installations include steel pump and
well head connectors. For extra deep installations a piping/connector
bracing kit is available for additional security. They offer very
considerable advantages over traditional steel pipe alternatives and
are the ideal solution for all borehole pump installations.
Pipe Outer Ultimate Safe Max Safe Weight (3m pipe)
Size Diameter Wall Total
Outer over Thickness Breaking Pulling Allowable
Diameter Load Load Pressure Pump Pipe Pipe +
(mm) (in) (mm) socket (mm) (kg) (kg) (bar) Delivery only Water
(mm) Head (m) (kg) (kg)
32 1¼ 42 55.5 5 2650 1400 26 250 2 5
38 1½ 48 62.5 5.2 3200 1500 26 260 3 6
50 60 78.5 6.4 5098 2700 21 200 4 10
2
50HD* 7.3 5682 3200 27 270 5 11
65 73 92.5 6.6 5934 3600 18 160 5 15
2½
65HD* 94.5 8.7 7432 4000 26 260 6 16
65SHD** 2½ 73 94.5 10 9194 4250 35 350 8 18
80SHD** 3 89 115 10.5 12000 6500 35 350 10 25
* Heavy Duty Pipes ** Super Heavy Duty Pipes
Dayliff submersible cables are specially selected for motor power

supply in all borehole pumping applications. They are of 4-core type
and available in sizes from 1.5 to 25mm, all using plain annealed
flexible copper strands as the conductor. All cables are designed for
heavy duty use with excellent resistance to oils, chemicals and solvents
and are suitable for temperatures up to 400C. Two types are available,
round blue rubber sheathed to HO7RN-F specifications with
conductor sheath coloured brown, blue for the blue PVC sheathed flat
cable.
Cable should be sized to limit voltage drop from power source to motor to a maximum of 5%. See table on page 84 for ratings.
78
KLORMAN INLINE Klorman is a simple in-line point of use disinfection system that utilizes a
compacted calcium hypochlorite chlorine cartridge which releases active
chlorine sanitizer into the water flow. Simple adjustment is provided by varying
the projection of the cartridge into the water stream to accommodate different
flow rates as well as adjustment of water flow and pressure through the unit.
Dosage levels vary with site conditions and treatment water chlorine demand,
though sufficient dosage is available to ensure adequate water disinfection.
The unit is economical to buy, simple to install, extremely reliable and totally
effective and presents the ideal solution for continuous disinfection of
household, community, agricultural, sewage and commercial water supplies
where constant treatment is required in applications without external power or
experienced operators.
Dosage capacity: 500m3 at 1ppm with no chlorine demand. Capacity varies
with flow and installation conditions
Max flow rate: 16m3/hr
Max Operating Pressure: 0.5 to 6 bar (higher pressures are possible in the
absence of surge/water hammer)
KLORMAN 2000
See through refill Klorman 2000 is a large capacity disinfection system that works on the simple
cylinders for easy Klorman principal of releasing active chlorine sanitizer into the passing water
observation
flow. Chlorine cartridges in either solid or chip form are suspended in a reservoir
through which the untreated water flows in the process being dosed with
dissolved chlorine. The units should be connected either inline or a bypass
directly before the storage tanks and dosage stops with water flow preventing
over-chlorination.
Dosage Capacity:22 kg of full refill tablets will dose 16000m3 at 1ppm
Maximum Flow Rate through the contact Chamber: 5m3/hr.
Inlet Contact chamber inlet jet Minimum Flow Rate through the contact chamber: 0.6m3/hr.
To reservoir/
strips layers of chemical off Chlorine Dosage: 50-350ppm depending on flow rate.
only the lower most tablets/
re-pressurization
chips while remaining Maximum inlet Pressure: 3 bar
point
chemical remains dry. Water
level instantly drops below the
contact chamber when flow
stops allowing refill tubes to drain
Mixing Unit
with Balance
Tank
Balance tank
Float valve applies

back pressure to activate
the control valve when full
79
Borehole Installation &
Operating Guidelines
1. PUMP SPECIFICATION
A wide range of submersible multistage borehole pumps are offered in various specifications including Grundfos SP and
Dayliff DS models that feature stainless steel construction throughout and Pedrollo SR, Dayliff DSP and Dayliff DSD
pumps that use engineering plastics for the hydraulic components and feature a floating type impeller that gives superior
sand handling capabilities. All pumps use quality materials for construction and provide high efficiency operation and
long life.
Pump selection is subject to performance and application, though it is important that the correct model is chosen to suit
the characteristics of the borehole as detailed in Section 5. Full pump performance and specification is detailed on the
individual Data Sheets.
2. PUMP ACCESSORIES
i) Drop Cable
Any leakage on the pump tail cable or drop cable will lead to motor failure
WARNING
Suitable drop cable selection and attachment is vital to ensure proper pump operation. The following should be noted:-
• Only proper submersible cable of either PVC or rubber type must be used that is specified for permanent water
submersion. Other cable types will lead to water ingress and motor failure.
• For single phase pumps 3-core cable is suitable. For three phase pumps 3-core can be used with steel pipes
installation using the drop pipe for earthing. 4-core must be used for plastic pipe installations.
• It is important that the correct cable size is selected which is related to motor size and total length. Voltage drop
should not exceed 5% from the supply point. The pump supplier should be consulted for the correct cable size.
• The drop cable must be attached to the pump tail cable using a certified cable joint. Leakage at this joint will cause
motor failure.
• Care must be taken when fitting the motor tail cable to the motor. The connection between the tail cable and the
motor should be lubricated with a non-conducting petroleum jelly and a secure fit made with the securing screws
fully tightened.
ii) Riser Pipe
Suitable selection and installation of the riser pipe is essential to avoid the risk of pipe fracture and pump dislodging.
This will then require expensive pump removal or possibly borehole loss. The following should be noted:-
• Either MS galvanised steel pipe in 6m or 3m sections or DAYLIFF PVC borehole piping in 3m section should be used
for all installations below 50m. For shallow well installations up to 50m single length Polypipe can be used.
• For MS steel pipe ensure that all threads are properly cut and that the connecting sockets are fully threaded. For
deep boreholes (deeper than 100m) high tensile 'Crane' type sockets are recommended. Steel pipes are
recommended for all 6'' pump installations.
• For reasons of reduced friction, ease of installation and economy 'DAYLIFF' PVC borehole pipe are recommended
for all 4'' pump installations up to 200m depth. Standard PVC
piping must never be used.
Regulator Valve Test Tee
iii) Wellhead
Junction Box
A robust sealed wellhead plate should be fitted on the borehole
Sleeve for airline
top to prevent borehole contamination, a DAYLIFF wellhead
assembly being recommended. The assembly includes a delivery Cover Plate
outlet with isolating valve and test tee as well as drop cable entry
Drop Pipe
and optional provision for low-level electrode cables and an
airline to measure borehole water depth. Fig. 2 Wellhead layout
80
3. ELECTRICAL CONNECTIONS
i) General Information
Before starting work on the pump, make sure that the electricity supply has been switched off and that it
cannot be accidentally switched on.
WARNING
The electrical connection should be carried out by an authorised electrician in accordance with
regulations.
WARNING
Correct earthing for all borehole pump installations is essential for safety and pump motor protection.
Consult a licensed electrician for advice on requirements.
WARNING
• The rated maximum current, supply voltage and cosØ are given on a loose data plate supplied with the pumps
which must be fitted close to the installation site.
• The required voltage quality for borehole motors measured at the motor terminals is -10%/+10% of the nominal
rated voltage during continuous operation including variations in the supply voltage and cable losses.
• All motors must be fitted with a mains isolator and coarse current protection in the form of an MCB or fuse. Coarse
current rating should be approx 3X maximum rated motor current.
• For all three phase motors and single phase motors above 1.1kW a DOL starter is required. Note that starting
current is between 4X and 6X the rated motor current which due to the low inertia of a submersible pump is reached
in about 0.1 seconds. DOL starting is therefore recommended for motor starting up to 30kW motor sizes as the
total system load is less than with a Star Delta alternative. For alternative starting arrangements options of a soft
starter or auto transformer starter should be used.
• It is essential to provide motor protection from high/low current conditions outside the limits of +10%, -10% of the
rated full load running current, high current protection being provided by a DOL starter overload relay. Also
recommended for 3-phase motors is protection against phase loss, phase asymmetry and high/low voltage
variations (<+10%, >-10%) of nominal supply voltage which can be provided by a multi-function relay.
• Also generally recommended unless water availability is assured is low level protection to prevent the pump running
dry. Conventionally this is provided by a relay connected by cable to sensors in the borehole water, though wireless
electronic protection is also available.
• Borehole motors can be used with inverters for power by DC sources, particularly solar modules and also variable
speed operation. Further information can be obtained from the pump supplier if there is a particular installation
requirement.
ii) Single Phase Motors
Correct connection of terminals and identification of the start, run and common windings is essential or
else the motor will burn out. Extra care must therefore be taken when connecting and if in doubt the
WARNING pump supplier should be consulted.
All single phase motors are supplied with control units including capacitors and a switch. PSC motors are fitted with one
combined start/run capacitor while CS/CR motors are fitted with separate start and run capacitors with a change-over
relay. Specifications are as follows:-
Motor Size Type -
Start Capacitor Run Capacitor
0.37kW PSC - 16
0.75kW PSC - 25
1.1kW PSC - 35
1.5kW CS/CR 200-250 40
2.2kW CS/CR 200-250 60
Small single phase motors (up to 1.1kW) are fitted with inbuilt thermal overload protection though for added motor
security it is advisable to fit a voltage protection unit such as a Dayliff AVS or alternative Sollatek. For motors larger than
1.1kW a DOL starter is required and this can be provided by a separate DOL contactor and overload unit or
alternatively by a DAYLIFF Drytek controller which includes over/under current protection plus multi-function power
81
input protection and wireless low level protection by cosØ monitoring. Digital indications of operating parameters are also
provided including current, voltage and cosØ. For full motor protection a Drytek controller is recommended.
iii) Three Phase Motors

All three phase motors require DOL starting and overload protection. Drytek controllers as detailed for single phase motors
are recommended for enhanced protection and prolonged life.
4. SOLAR POWERED BOREHOLE INSTALLATIONS
Solar powered pumping installations are particularly appropriate in remote off-grid sites and are a more economical
and reliable solution to alternative generator powered supply. Two types of installations are available:-
• DC Motor Input Power is fed directly from the solar modules to the pump through a simple controller, options of
Dayliff Sunflo, Grundfos SQFlex and Lorentz PS pumps being available which use special integrated motors that
accept DC supply.
• AC Motor Input Particularly suitable for large installations are standard AC input motors which are powered
through a DC/AC inverter controller. Note that AC input motors require a higher DC voltage output for the modules
of about 500VDC and care must be taken to connect the modules appropriately to provide this voltage. Details will
be provided by the equipment supplier.
Overall system efficiency is particularly important in solar installations due to the cost of the PV module array and it is
essential to optimise the pump/solar array configuration to suit the application. Accurate site parameters must be
provided. Both Grundfos and Lorentz provide on-line selection programmes that should be used to specify the
equipment and all installations should have the application report available in order to check the efficacy of the
installation.
5. INSTALLATION
i) Pump Application
• A wide range of pump models are available and the pump selected must be matched to the borehole output to
provide optimal operating performance. This should be done with reference to the borehole drillers report in
consultation with a borehole installation specialist. As a rule pump output should not exceed 65% of maximum
tested borehole yield.
• Minimum Borehole Diameter 3” pumps-84mm, 4”pumps-110mm, 6”pumps-160mm,though check with the
pump data sheet.
• Pumped liquid should be clean, thin and non-explosive containing no solid particles or fibres. Sand content should
not exceed 50gm/m3 or else pump life will be reduced and any warranties will be invalidated.
• Liquid temperature should not exceed 400C in order to preserve rubber components. Also for high temperatures
one motor size larger should be fitted to prolong motor life due to high operating temperatures.
Pumps can be installed either vertically or horizontally, though if installed horizontally the discharge outlet should
never fall below the horizontal plane. For all horizontal installations a flow sleeve should be used and also there
should be a minimum of 0.5m water depth above the pump to prevent the formation of a vortex.
Allowed
Not Allowed
Fig. 3 Pump Axis Limits
82
ii) Pump Position
Borehole Measurement Parameters
L1. Minimum installation depth below dynamic water level L3

L2
L2. Depth to dynamic water level (DWL)
L3. Depth to static water level (SWL) L4
L4. Draw down. This is the difference between the dynamic and the
L5
static water levels
L5. Installation depth L1
L6. Distance of pump from well bottom
L6
Fig. 4 Borehole Measurements
• When positioning the pump it is important to ensure adequate motor cooling through water flow past the motor.
This will be achieved by installing the pump suction above the borehole main aquifer or well screen and if not
possible or in cases of open water installation a cooling sleeve must be used. Recommended minimum flow rate
past the motor is 0.2m/sec.
• It is recommended that the complete pump is submerged at least 3m below the dynamic water level and if possible
the pump should be installed at least 3m from the bottom of the borehole to prevent silting damage. As a rule the
pump should be positioned mid-way between the bottom of the borehole and the dynamic water level assuming
that the main aquifer is below this level. If in doubt consult the pump supplier.
ii) Pump Lowering
It is recommended that a fully equipped borehole service vehicle be used for pump lowering and removal in order to
minimize risk of pump dislodging. However, for shallow boreholes (less than 50m) a manual tripod arrangement can be
used. When moving the pump the following procedures should be followed:-
• Before starting pump lowering it is important to check the borehole depth and straightness to ensure it is as
expected and there is unobstructed passage. The pump should be carefully lowered into the borehole and if an
obstruction is encountered the pump should be removed and the cause investigated to avoid pump or cable
damage.
• Fit the first starter pipe into the pump outlet and ensure a tight leak free joint while the pump is on the surface. The
thread on the starter pipe should not be longer than the threads in the pump outlet or it will interfere with operation
of the non-return valve.
• Screw the starter pipe into a robust adaptor hook attached to the winch or tripod cable and lower the pump and
pipe section into the borehole. When fully lowered hold the pipe below the socket with a clamp, disconnect the
lifting hook and attach to the next pipe length ensuring a water tight connection. Ensure the pipe joint is fully home
and repeat until all pipes are lowered.
• While the pipes are being lowered bind the drop cable, low level cable (if fitted), and airline (if fitted) to the drop
pipes with a PVC cable clip at 2m centres.
6. PUMP OPERATION
When the pump has been connected correctly and is submerged in water proceed as follows:-
! First check the direction of rotation by starting the pump and observing a normal water flow. If low or uneven change
the direction of rotation by switching two phase connections.
! The pump should then be run with the discharge valve restricted to approximately 1/3 of its maximum volume of
water. Observe if there are impurities in the water and then gradually open the valve until the water is observed to be
clear. If the water continues to be silted the pump is installed too low in the borehole and it should be raised until it is
in a position of clear water availability. Alternatively a borehole problem is indicated and a driller should be
consulted.
83
! As the valve is being opened, the water output should be monitored to ensure that the pump output does not
exceed the borehole capacity as indicated by the pump starting and stopping on the low level relay (if fitted) or
uneven water flow at the outlet. If this occurs the pump should either be changed to one of suitable specification or
throttled on the outlet valve to a sustainable output. Note that the dynamic water level should always be above the
suction interconnector of the pump.
! After the water flow settles the pump overload relay should be set. This is carried out by reducing the overload
setting to the cutout condition and then increasing by +10%.
! During regular operation the pump operating current should be regularly monitored and if a substantial change is
noted (±10%) it should be investigated by a service technician. Pump output should also be monitored and if the
flow rate or consistency changes investigations should be made.
! In order to obtain maximum pump life the number of starts should be controlled and should not exceed 30 per
hour. It is also necessary to start the pump at least monthly to prevent seizure.
7. MAINTENANCE
No regular maintenance is required though periodically, recommended every 3 months, the installation should be
inspected to check operating parameters including running current, water output, closed head pump pressure and
water quality as well as switchgear condition. Rectification should be carried out as necessary. Interpretations of
various operating problems are given in the Fault Finding Guide.
Also important is a periodic check of motor winding and insulating resistance, especially if there is an abnormal
operating current or voltage reading. For three phase motors winding resistance between each pair of phases
should not exceed 10%. For insulating resistance a satisfactory reading is >100MOhm and if below this some
deterioration in motor winding insulation, cable integrity or cable joint security is indicated. Generally it is
satisfactory to keep running the motor until resistance drops to below 0.5MOhm when the equipment should be
removed and checked.
As a rule periodic lifting and checking of borehole installations is not recommended until an operating fault is noted
as equipment is designed for continuous operation for an indefinite period.
84
8. TROUBLE SHOOTING GUIDE
Problem Possible Cause Solution
Replace the blown fuses. If the replacements blow

The fuses are blown too, the electric installation and the submersible
drop cable should be checked
The ELCB or the voltage-

Re-set the circuit breaker
operated ELCB has tripped out
No electricity supply Contact the power supply provider
Reset the motor starter overload. If it trips again,

The motor overload has tripped out check the voltage and if normal call service
technician
The pump
does not
run
Motor starter/contactor defective Repair the motor starter/contactor
The control circuit has been

Check the electric installation
interrupted or is defective
The dry running protection has

Check the water level. If it is in order check the water
cut out the pump due to low
level electrodes/level switch
water level
The pumps submersible drop

Repair/replace the pump/cable
cable is defective
The protection relay has tripped

Contact the power supply provider
due to power inconsistencies
The discharged valve is closed Open the valve
Increase the installation depth of the pump, throttle

No water or very low level in
the pump or replace it with a smaller model to
borehole
obtain reduced capacity
The pump
runs but
The non-return valve is stuck
gives no Pull out the pump and clean or replace the valve
in its shut position
water
The inlet strainer is choked up Pull out the pump and clean the strainer
The pump unit is defective Replace or repair the pump
Pipes are leaking Replace pipes
85
Increase the installation depth of the pump,
The draw down is larger than
throttle the pump or replace it by a smaller
anticipated
model to obtain a smaller capacity
Wrong direction of rotation Change direction of rotation
The valves in the discharge Check and clean or replace the valves and
The pump pipes are partly closed or discharge pipe
runs at blocked
reduced
capacity The non-return valve of the
Pull out the pump and check or replace the valve
pump is partly blocked
The pump and the riser

Pull out the pump. Check and clean or replace the
pipe are partly choked by
pump if necessary
impurities
The pump is defective Repair or replace the pump
Leakage in the pipework Check and repair the pipe work
Long Riser pipe leakage Check and repair riser pipe

period until
water flow
after start Pump NRV faulty Lift pump and rectify NRV
Loud noise
Fit a surface non-return valve and a diaphragm
in the Water hammer
tank on the surface delivery piping
pipework
Mechanical
Pump cavitation due to low system
damage to Throttle the pump or replace it with a lower
head resulting in operation at
pump and pressure alternative
insufficient pressure
motor
Adjust the intervals of the electrodes to ensure

suitable time between the cutting-in and cutting-out
The water level electrodes or level
of the pump. If the intervals between stop/start
switches have not been installed
cannot be changed automatically, the pump
correctly
capacity may be reduced by throttling the discharge
valve changed
Frequent
starts and
stops
The non-return valve is leaking Pull out the pump and clean or replace the
or stuck half open non-return valve
Increase the installation depth of the pump, throttle

The pump is oversized for borehole the pump or replace it with a smaller model to
obtain a smaller capacity
86
Conversion Factors
87
Data Tables
88
89
90
91
92
94
95
93
96
97
98
99
100
101
102
103
104

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know H2Ow through experience

© Davis & Shirtliff 2020

SQ................ 24 SP11........... 30 SP77.............. 36

Davis............. 41 4SR2........... 45 4SR12............ 49

Dayliff Sunflo Kits............ 52 Grundfos SQ Flex................. 60

DAYLIFF Water Meters...................................................................... 76

BOREHOLE Pump Specification......... 80 Pump Operation................... 83

0 0.4 0.8 1.2 1.6 2 2.4 2.8 3.2

Enclosure Class: IP68 Insulation Class: B Speed:2900rpm Voltage:1X240V

Power Required Max Outlet Dimensions (mm)

D3SP1-14 0.37 0.55 3.3 85 12

Enclosure Class: IP68 Insulation Class: B Speed: 2850rpm

Motor Voltage Current Istat DN Dimensions (mm) Weight 100

POWER PER STAGE (kW)

DSP 1-10 0.37 0.5 3.3 3.2 330 98 676 10.6

POWER PER STAGE (kW)

POWER PER STAGE (kW)

1x240 8.1 4.0 838 24

1x240 10.4 3.7 982 28

1x240 15 3.1 1272 35

DSP 5-32 3x415 3 4 7.4 5.8 1003 1481 39

POWER PER STAGE (kW)

DSP 8-23 0.16 40

DSP 8-17 0.12 30

1x240 10.4 3.7 858 27

1x240 15 3.1 1068 34

DSP 8-17 3x415 3 4 7.4 5.8 697 1213 37

DSP 8-23 3x415 4 5.5 9.8 5.0 959 1528 47

DSP 8-32 3x415 5.5 7.5 13.7 4.7 1276 1921 57

DS 5/75 7.5 10 16.5 84 2171 764 2935 69

E*=Maximum diameter of the pump inclusive of cable guard and motor

E*=Maximum diameter of the pump inclusive of cable guard and motor

20 40 60 80 100 120 140 20 40 60 80 100 120 140

PUMP HEAD (m)

Enclosure Class: X8 Insulation Class: B Voltage: 1x240V Speed: 2900rpm

Enclosure Class : IP58 Insulation Class: F Speed: 2900rpm

200 SP7-31 0.12 40

150 SP7-23 0.09 30

Enclosure Class : IP58 Insulation Class: F Speed: 2900rpm

Max. Water Depth: Up to 1.5 kW 1ph & 2.2 kW 3 ph -150m

E*=Maximum diameter of the pump inclusive of cable guard and motor

POWER PER STAGE (kW)

SP 11-11 2.2 3.0 5.7 4.7

SP 11-27 5.5 7.5 13.4 5.5

DIMENSIONS AND WEIGHTS

SP 11-11 1409 346 1063 26

1x240 10 40 1034 346 23

1x240 14 62 1414 576 34

SP14-13 3 4 7.9 35 1710 497 1213 38

SP14-17 4 5 9.6 58 2090 577 1513 74

Min. Borehole Diameter: 200 mm - MS6/MMS6000, 254mm - MMS8000

Enclosure Class: IP68 Insulation Class: F Speed: 2900 rpm

DIMENSIONS & WEIGHTS

PUMP HEAD (m) 100

0 0.5 1 1.5 2 2.5 3

Enclosure Class : IP68 Insulation Class: F Speed: 2900rpm

PUMP HEAD (m) 200

0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20

PUMP HEAD (m) 200

5.9 3.4 371 15