Catalogue Tractopelle 315 SJ

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PARTS MANUAL

BACKHOE LOADER 315SJ MKII

DOCUMENT PART NUMBER 874111

FIRST ISSUE : JULY 2008 (Rev 0)


THIS ISSUE : JULY 2010 (Rev A)
LOCATION OF OPERATIONS

This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine. The information contained in the manual is in a logical sequence. Each illustrated
breakdown is supported with a parts list. The parts manual has been produced by the Technical
Documentation Department of BELL EQUIPMENT Co. Every effort has been made to ensure that the
information in this manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of
continuous product development, improvement and design. BELL EQUIPMENT Co. reserves the right to
change, amend and update the design of its product at any time without prior notice. With this policy,
changes may have occurred that are not included in this manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the use
of this manual. Inparticular and without detracting from the above, the disclaimer also applies in the event of any
specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative whenever
you have a query on you BELL product or this manual. The address of your nearest BELL EQUIPMENT branch
or dealer is as follows:-

For the latest BELL operations listing please visit: www.bellequipment.com. The following address list was
correct as at 30 June 2010.

GROUP OPERATIONS LISTING

RICHARDS BAY - HEAD OFFICE:


Bell Equipment Group
Physical Address: Carbonode Cell, Alton,Richards Bay,3900
Tel: +27 (0)35 907 9111
Fax: +27 (0)35 797 4336
E-mail: [email protected]

ASIA PACIFIC:
SINGAPORE
Bell Equipment (SEA) PTE Ltd
Physical Address: 10 Anson Road, #22-02A International Plaza, Singapore, 079903
Contact: Mohd Johari Ahmead (Dealer Development Sales Manager)
Mobile: +65 966 36404
Tel : +65 622 08 004 or +65 622 62 362
Fax :+65 622 03 004E-mail: [email protected] (Johari) or [email protected]

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LOCATION OF OPERATIONS

EUROPE :
FRANCE
Bell France SARL
Physical Address: Route d’ Argenton-Sur-Creuse, 23800 Dun Le Palestel, France
Contact: Claude Boulet (Director) Vincent Valadas (Technical Director)
Mobile: +33 60719 5407
Tel : +33 55589 2356
Fax :+33 55589 2324
E-mail: [email protected]

GERMANY
BELL EQUIPMENT (ALSFELD) GMBH
Physical Address: Willi-Brandt Strasse 4-6, D-36304, Alsfeld, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 6631 911 300
Fax: +49 6631 911 313
E-mail: [email protected]

German Assembly Plant (Eisenach)


Physical Address: Industriestrasse 8, 99819 Grossenlupnitz/OT, Horselberg, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 369 207 3101
Fax: +49 369 207 3150
Email: [email protected]

SPAIN
Bell Equipment Spain
Physical Address: C/Iplacea Nº 10, Nave 2.2 P.I. Alcala Park, 28803 Alcalá de Henares, Madrid, Spain
Contact: Jesus Vivero
Mobile: +34-64 99 33 089
Tel: +34 91 879 60 19
Fax: +34 91 879 60 49
E-mail: [email protected]

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Physical Address: Rue de Vevey 178, 1630 Bulle, SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
Tel: +41 26 913 00 11/2
Fax: +41 26 913 00 19
E-mail: [email protected] or [email protected]

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LOCATION OF OPERATIONS

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Physical Address: Unit 6C, Graycar Business Park, Barton Turns, Barton-Under-Needwood, Burton-on-Trent,
DE13 8EN, UNITED KINGDOM
Contact: Neville Paynter
Tel: +44 1283 714259 (Direct)
Tel: +44 1283 714251 (Parts Direct)
Fax: +44 1283 712687
E-mail: [email protected] or [email protected]

MIDDLE EAST :
KINGDOM OF BAHRAIN
Physical Address: Building 1110, Road 4225, Block 342, Juffair, Manama, Kingdom of Bahrain
CONTACT: KEVIN ROCK (BUSINESS DEVELOPMENT MANAGER)
Mobile: +973 3688 3233
TEL: +973 173 64958
FAX: +973 177 25435
E-MAIL: [email protected]

SOUTHERN AFRICA:
CAPE REGION:
CAPE TOWN
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 28 AVIATION ROAD, PHASE 4, AIRPORT CITY, CAPE TOWN, 7475
Contact: John Collins (General Manager)
Mobile: +27 (0)82 495 9338
Tel: +27 (0)21 380 9000
Fax: +27 (0)21 380 9057
E-mail: [email protected] [email protected]

EAST LONDON
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 811 EAST COAST RESORT ROAD, MEISIES HALT, GONUBIE, EAST LONDON, 5200
Contact: Kassie van de Heever
Mobile: +27 (0)82 827 8050
Tel: +27 (0)43 732 1415 (Parts) or +27 (0)43 732 1473 (Admin &Technical Queries)
Fax: +27 (0)43 732 1435
E-mail: [email protected]

GEORGE
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: PIONEER AVENUA INDUSTRIA PACALTSDROP, GEORGE, 6534
Contact: Ryan Britain
Mobile: +27 (0)82 334 2170
Tel: +27 (0)44 878 0930/1
Fax: +27 (0)44 878 0932
E-mail: [email protected]

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LOCATION OF OPERATIONS

PORT ELIZABETH
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 349 KEMPSTON ROAD, KORSTEN, PORT ELIZABETH, 6056
Contact: Gert Nelson
Mobile: +27 (0)82 657 1190
Tel: +27 (0)41 451 3202/4/6
Fax: +27 (0)41 451 3208
E-mail: [email protected]

NAMIBIA / WINDHOEK
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 37 LAZARETT STREET, AUSSPANN PLATZ, WINDHOEK, NAMIBIA
Contact: Johan van Wyk
Mobile: 081-250 2949
Tel: 264 61 226 021/2/3
Fax: 264 61 228 330

CENTRAL REGION:
JOHANNESBURG (GAUTENG)
Bell Equipment International Operations (Isando Industrial Park)
Physical Address: Griffiths Road, Jet Park, 1459
Contact: Mike Dutton (Managing Director)
Mobile: +27 (0)82 821 1077
Tel: +27 (0)11 966 4949
Fax: +27 (0)11 966 4980
E-mail: [email protected]

Bell Equipment Sales SA Limited (Gauteng)


Physical Address: Griffiths Road, Jet Park, 1459
Contact: Dirk Truter (Sales & Operations Manager)
Mobile: +27 (0)82 806 3889
Tel: +27 (0)11 928 9700
Fax: +27 (0)11 928 9730 or (Sales) +27 (0)11 397 6274
E-mail: [email protected]

MIDDELBURG (MPUMALANGA)
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 9 TSWELOPELE STREET, INDUSTRIAL AREA, MIDDELBURG, 1050
Contact: Aubrey Potgieter
Modile: +27 (0)83 629 1931
Tel: +27 (0)13 246 8900
Fax: +27 (0)13 246 1229
E-mail: [email protected]

RUSTENBURG (NORTH WEST PROVINCE)


Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 16 VANADIUM STREET, BORDER INDUSTRIAL, RUSTENBURG, 0300
Contact: Nico Thompson (Branch Manager)
Mobile: +27 (0)82 773 5422
Tel: +27 (0)14 538 1003/4
Fax: +27 (0)14 538 1005
E-mail: [email protected]

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LOCATION OF OPERATIONS

TZANEEN (LIMPOPO)
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 1 MANGAAN STREET, TZANEEN
Contact: Freddie Barnard (Branch Manager)
Mobile: +27 (0)82 335 9102
Tel: +27 (0)15 307 1129
Fax: +27 (0)15 307 3095
E-mail: [email protected]

COASTAL REGION:
DURBAN
Bell Equipment Group (Chairman’s Office)
PHYSICAL ADDRESS: 75 COLUMBINE PLACE, RING ROAD INDUSTRIAL PARK, DURBAN NORTH, 400000
Contact: Howard Buttery (Chairman)
Tel: +27 (0)31 569 1100
Fax: +27 (0)31 569 1108
E-mail: [email protected]

EMPANGENI
Bell Equipment Sales SA Limited
Physical Address: No.1 Irvine Bell Drive, Old Mill Industrial, Empangeni, 3880
Contact: Mike Campbell (Branch Manager)
Mobile: +27 (0)82 784 1477
Tel: +27 (0)35 707 2500
Fax: +27(0)35 792 6516
E-mail: [email protected]

NELSPRUIT (MPUMALANGA)
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 3 CHRISTIE CRESCENT, VINTONIA 2, NELSPRUIT,1200
Contact: Leon van der Linde (Acting Branch Manager)
Mobile: +27(0)82 413 2469
Tel: +27 (0)13 755 2110/6
Fax: +27 (0)13 755 2117
E-mail: [email protected]

PIETERMARITZBURG
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 7 VAN ECK PLACE, MKONDENI, SCOTTSVILLE, 3201, PIETERMARITZBURG, 3209
Contact: Les Lothain (Regional Manager)
Mobile: +27 (0)82 774 9937
Tel: +27 (0)33 386 9319
Fax: +27 (0)33 386 1837
E-mail: [email protected]

PONGOLA
Bell Equipment Sales SA Limited
Physical Address: Dewaal Street 233
Tel: +27 (0)34 413 1720
Fax: +27 (0)34 413 1735

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LOCATION OF OPERATIONS

PIET RETIEF (MPUMALUNGA)


Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 136A KOTZE STREET, PIET RETIEF, 2380
Contact: Butcha Balate
Mobile: +27 (0)82 774 0495
Tel: +27 (0)17 826 1523
Fax: +27 (0)17 826 1580
E-mail: [email protected]

UMHLALI
Bell Equipment Sales SA Limited
Physical Address: Lot 81, Sharks Head, Industrial Park
Contact: Keith Hall (Customer Support Rep)
Mobile: +27 (0)82 774 0493
Tel: +27 (0)32 947 0696
Fax: +27 (0)32 947 2141
E-mail: [email protected]

SWAZILAND
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: TAMBANKULU STREET, PLOT 686, MATSAPHA, SWAZILAND
Contact: Charlie Boucher
Mobile: 00 268 7602 3795
Tel: +268 51 874 96/7
Fax: +268 51 874 98
E-mail: [email protected]

NORTHERN CAPE REGION:


BLOEMFONTEIN
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 17 DENNIS POOLEY STREET, BLOEMFONTEIN, 9300
Contact: Peter Wille (Branch Manager)
Mobile: +27 (0)82 854 2265
Tel: +27 (0)51 4327 855
Fax: +27 (0)51 4323 740
E-mail: [email protected] or [email protected]

KIMBERLEY
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 12 HENDRICK VAN ECK STREET, Kimdustria, 8300
Contact: Aubrey Potgieter (General Manager)
Mobile: +27 (0)83 629 1931
Tel: +27 (0)53 841 0710/11/12/13
Fax: +27 (0)53 841 1940
E-mail: [email protected]

KURUMAN (NORTHERN CAPE)


Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: MARIETTE CRESCENT, INDUSTRIAL AREA, KURUMAN, 8460
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)53 712 3072 / 3134
Fax: +27 (0)53 712 3036
E-mail: [email protected]

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LOCATION OF OPERATIONS

WOLMARANSSTAD
Bell Equipment Sales SA Limited
Physical Address: 80 Kruger Street, Wolmaransstad, 2630
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)18 596 2319
Fax: +27 (0)18 596 2855
E-mail: [email protected]

VRYHEID
Bell Equipment Sales SA Limited
Physical Address: Bloekom Street, Industrial Area
Contact: Cliff Glenn (Sales Representative)
Mobile: +27 (0)83 627 6459
Tel: +27 (0)34 981 5541
Fax: +27 (0)34 980 9752
E-mail: [email protected]

OTHER AFRICA:
MOZAMBIQUE (Responsible for Southern Mozambique ONLY)
Bell Equipment Ltd (Maputo)
PHYSICAL ADDRESS: AVENIDA SAMORA MACHEL NR.238, MATOLA, 00258 21, MAPUTO, MOZAMBIQUE
Contact: Mario Ferreira
Mobile: +00258 82 301 8940
Tel: +00258 21 722 022/21
Fax: +00258 21 724 559
E-mail: [email protected]

Bell Equipment Ltd (Beira)


Physical Address: Talhao 297, Estrada nacional nr.6, Zona Indutrial da Manga, Beira, 00258 23, Sofala, Mozambique
Contact: Mario Ferreira or Johnny Fourie
Mobile: +00258 84 502 3921
Tel: +00258 23 302 145/6/7
Fax: +00258 23 302 149
E-mail: [email protected]

ZAMBIA
Bell Equipment Ltd - (Kitwe)
PHYSICAL ADDRESS: KALULUSHI BUSINESS PARK, KALULUSHI, KITWE, ZAMBIA
Contact: Shaunn McCann (Sales Manager)
Mobile: +260 97 770 677
Tel : +260 2 731 557/8
Fax : +260 2 731 555
E-mail: [email protected]

Bell Equipment Ltd - (Lusaka)


Physical Address: Plant No. 110/186 Lusanshya Road, Lusaka, Zambia
Contact: Keith Russell
Mobile: +260 (97) 7771 302
Tel : +260 (211) 237 120
Fax : +260 (211) 237 121
E-mail: [email protected]

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LOCATION OF OPERATIONS

ZIMBABWE
Bell PTA (PVT) Ltd (Harare)
PHYSICAL ADDRESS: 16 ERITH ROAD, WILLOWVALE, HARARE, ZIMBABWE
Contact: Charl du Toit
Mobile: +263-91 260 169
Tel: +263 4 661 061/090/125/181/418
Fax: +263 4 621 026
E-mail: [email protected]

Bell Equipment (Gweru)


Physical Address: 33 J Tongogara Avenue, Gweru, Zimbabwe
Contact: Jannie Van Wyk
Mobile: +263 91 310 722
Tel: +263 54 223 85 / 91
Fax: +263 54 223 85 (ask for fax)

Bell Equipment (Triangle)


Physical Address: Strand 44, Triangle, Zimbabwe
Contact: Urombo Kaunzonze
Mobile: +263 912 542 708 or +263 912 706 376
Tel: +263 33 6552
Fax: +263 33 6552 (ask for fax)
E-mail: [email protected]

DEALER
Keep a record of your dealer information here:

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USERS COMMENTS

Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
up to the time of printing (Issue date of manual). Any changes after this date will be distributed with associated
bulletins. Illustrations in this manual are pictorial representations of the component and are not drawn to scale.

USERS COMMENT FORM


Should you, as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know. Please complete a facsimile of this form and hand it in to your nearest
BELL Product Support Representative or post it directly to your nearest BELL Branch. Addresses are given at
the beginning of this manual. Thank you for your cooperation.

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:

SERIAL NUMBER:

VIN:

DOCUMENT PART NUMBER AND ISSUE:

PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

NAME:

COMPANY:

TITLE:

ADDRESS:

TELEPHONE NUMBER:

874111 - 315SJ MKII - JULY 2010 REV 0

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CONTENT OVERVIEW

GENERAL INFORMATION

GROUP 0100 - WHEELS

GROUP 0200 - AXLES, DIFFS & SUSPENSION

GROUP 0300 - TRANSMISSION

GROUP 0400 - ENGINE

GROUP 0500 - ENGINE AUXILIARY SYSTEM

GROUP 0900 - STEERING SYSTEM

GROUP 1000 - SERVICE BRAKES

GROUP 1300 - MISCELLANEOUS VEHICLE

GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

GROUP 1800 - OPERATOR'S STATION

GROUP 1900 - SHEET METAL AND STYLING

GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

GROUP 3100 - LOADER

GROUP 3300 - BACKHOE

GROUP 9000 - GENERAL BACKHOE

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TABLE OF CONTENTS

GENERAL INFORMATION

PAGE LAYOUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (13-14)

LIST OF ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15-16)

ORDERING OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (17)

BULLETINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18-19)

MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20-22)

SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (23)

SERVICE KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24)

PIN IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (25)

GROUP 0100 - WHEELS

REAR DRIVE WHEEL - 0110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

FRONT WHEEL (4 X 4) - 0110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

FRONT WHEEL (4 X 2) - 0110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

WHEEL SPANNER (4 X 4) - 0110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

WHEEL SPANNER (4 X 2) - 0110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

GROUP 0200 - AXLES, DIFFS & SUSPENSION

COMPLETE REAR AXLE & DIFFERENTIAL ASSEMBLY - 0201 . . . . . . . . . . . . . . . . . . . . . . 14

DIFFERENTIAL & REAR AXLE HOUSING - 0201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

REAR AXLE PLANETARY DRIVE PINION CARRIER - 0201 . . . . . . . . . . . . . . . . . . . . . . . . 20

SPIRAL BEVEL INPUT & RING GEAR SET - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

DIFFERENTIAL CASE & GEARS - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

DIFFERENTIAL LOCK PLUMBING - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

STANDARD FRONT AXLE (W/O MFWD) - 0230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

STANDARD FRONT AXLE HOUSING (W/O MFWD) - 0230 . . . . . . . . . . . . . . . . . . . . . . . . 32

SWIVEL HOUSING & STEERING CYLINDER - 0230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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WHEEL HUB (W/O MFWD) - 0230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

FRONT AXLE (W/ MFWD) - 0250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

FRONT AXLE HOUSING & TIE RODS (W/ MFWD) - 0250 . . . . . . . . . . . . . . . . . . . . . . . . . . 40

FRONT AXLE HOUSING, SHAFTS & UNIVERSAL JOINTS (W/ MFWD) - 0250 . . . . . . . . . . . . . . . 44

PLANETARY DRIVE (W/ MFWD) - 0250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

LIMITED SLIP DIFFERENTIAL - 0250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

FRONT SPIRAL BEVEL INPUT PINION & RING GEAR (W/ MFWD) - 0250 . . . . . . . . . . . . . . . . . 50

DRIVE SHAFT (W/ MFWD) - 0250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

GROUP 0300 - TRANSMISSION

TRANSMISSION CONTROL LEVER - 0315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

REAR DRIVE SHAFT - 0325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

TRANSMISSION REAR HOUSING & OIL FILL TUBE - 0341 . . . . . . . . . . . . . . . . . . . . . . . . . 60

TRANSMISSION FRONT HOUSING & TORQUE CONVERTER COVER - 0341 . . . . . . . . . . . . . . . 62

TRANSMISSION, DIPSTICK & TUBE - 0341 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

TRANSMISSION GUARD - 0341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

TRANSMISSION REAR MOUNTING SUPPORT - 0342 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

TORQUE CONVERTER - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

TRANSMISSION INPUT SHAFT & CLUTCH DISC - 0350. . . . . . . . . . . . . . . . . . . . . . . . . . . 72

LOW RANGE FORWARD CLUTCH ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

HIGH RANGE FORWARD CLUTCH ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

FIRST SPEED CLUTCH ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

SECOND SPEED CLUTCH ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

THIRD SPEED CLUTCH ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

MECHANICAL FRONT WHEEL DRIVE CLUTCH ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . 84

TRANSMISSION OUTPUT SHAFT - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

TRANSMISSION CHARGE PUMP - 0360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

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TRANSMISSION OIL FILTER - 0360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

TRANSMISSION SHIFT CONTROL SOLENOIDS - 0360 . . . . . . . . . . . . . . . . . . . . . . . . . 92

GROUP 0400 - ENGINE

CAMSHAFT - 0400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

CRANKSHAFT / BEARINGS - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

ROCKER ARM / SHAFT / TAPPET / PUSH ROD - 0400. . . . . . . . . . . . . . . . . . . . . . . . . . 100

ROCKER ARM COVER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

TIMING GEAR COVER, WATERPUMP - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

PISTON / CONNECTING ROD / CYLINDER LINER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . 106

FRONT PLATE - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

CYLINDER BLOCK - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

OIL FILLER NECK - 0400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

ENGINE OIL DIPSTICK - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

OIL PAN - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

OIL FILTER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

OIL PUMP - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

VENTILATING SYSTEM - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

CYLINDER HEAD - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

EXHAUST MANIFOLD - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

FUEL INJECTION NOZZLE & LINES - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

FUEL FILTER 2000 - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

FUEL INJECTION PUMP, LINES & ENGINE CONTROLLER - 0400. . . . . . . . . . . . . . . . . . . . 132

FUEL INJECTION PUMP - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

WATER PUMP PULLEY - 0400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

WATER PUMP KIT - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

THERMOSTAT / COVER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

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FUEL FILTER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

FUEL LINES - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

FUEL TRANSFER PUMP - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

STARTING MOTOR - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

GUIDE, STARTING MOTOR - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

ALTERNATOR BRACKETS - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

FLYWHEEL - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

TURBOCHARGER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

TURBOCHARGER OIL LINES - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

ENGINE OVERHAUL KIT - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

ENGINE GASKET KIT - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

GROUP 0500 - ENGINE AUXILIARY SYSTEM

RADIATOR, HOSES, FAN SHROUD & GUARD - 0510 . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

A/C FAN PACKAGE & BASIC FAN PACKAGE - 0510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

ELECTRICAL ACCELERATOR - 0515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

AIR CLEANER & MOUNTING BRACKETS - 0520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

PRE-CLEANER - 0520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

EXHAUST EXTENSION & MUFFLER (W/ TURBO) - 0530. . . . . . . . . . . . . . . . . . . . . . . . . . 178

ENGINE MOUNTING SUPPORTS - 0540 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

FUEL TANK AND FUEL TANK HOSES - 0560 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

GROUP 0900 - STEERING SYSTEM

STEERING CYLINDER & REPAIR KIT (W/ MFWD) - 0960. . . . . . . . . . . . . . . . . . . . . . . . . . 186

STEERING WHEEL & TILT COLUMN - 0960 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

STEERING COLUMN STANDARD - 0960 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

STEERING HYDRAULICS VALVE - 0960 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

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STEERING HYDRAULICS (W/ MFWD) - 0960 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

STEERING HYDRAULICS (W/O MFWD) - 0960 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

GROUP 1000 - SERVICE BRAKES

SERVICE BRAKE CLUTCH DISC & DISC CARRIER - 1011 . . . . . . . . . . . . . . . . . . . . . . . 200

BRAKE VALVE AND PEDALS - 1060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

BRAKE VALVE ASSEMBLY - 1060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

SERVICE BRAKE HYDRAULICS - 1060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

BRAKE VALVE BOOST PLUMBING (CAB) - 1060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

PARKING BRAKE PLUMBING - 1111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

PARKING BRAKE HOUSING AND CLUTCH DISC - 1111 . . . . . . . . . . . . . . . . . . . . . . . . . 212

GROUP 1300 - MISCELLANEOUS VEHICLE

LOADER ARM SERVICE LOCK - 1313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

LICENSE PLATE LAMP AND REAR LIGHTS - 1314. . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

TRADEMARKS AND LABELS (4 X 2) - 1320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

TRADEMARKS AND LABELS (4 X 4) - 1320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SINGLE BATTERY INSTALLATION - 1671 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

DUAL BATTERY INSTALLATION (OPTIONAL) - 1671 . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

MASTER BATTERY DISCONNECT - 1671. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

ALTERNATOR - 1672. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

ROTATING BEACON - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

ROOF WITH STANDARD LIGHTING OPTION - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

ROOF WITH DELUXE LIGHTING OPTION - 1673. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

HEAD LIGHTS AND MIRROR (UP TO VIN 1054) - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . 240

HEAD LIGHTS W/O MIRROR (FROM VIN 1055) - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . 242

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SIDE CONSOLE HARNESSES - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

SIDE CONSOLE WIRING HARNESSES - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

SIDE CONSOLE SWITCHES - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

INSTRUMENT PANEL SIDE CONSOLE - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

PUMP CONTROL RELAY - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

LOADER COUPLER ELECTRICAL & ANTI-THEFT - 1675. . . . . . . . . . . . . . . . . . . . . . . . . . 256

GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

MAIN FRAME WITH STABILIZER - 1740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

MAIN FRAME GUARDS - 1740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

FRONT COUNTERWEIGHT - 1749. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

BUMPER - 1749 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

BUMPER - 1749 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

GROUP 1800 - OPERATOR’S STATION

ROPS CANOPY HEADLINER & MOUNTING ISOLATORS - 1811 . . . . . . . . . . . . . . . . . . . . . . 272

CAB FRAME, HEADLINER & CAB MOUNTING ISOLATORS - 1811 . . . . . . . . . . . . . . . . . . . . 274

FLOOR MATS - 1812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

DOORS & SIDE WINDOWS FOR CAB - 1814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

WINDSHIELD GLASS FOR CAB - 1814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

SLIDING REAR WINDOWS & CORNER WINDOW PANES - 1814 . . . . . . . . . . . . . . . . . . . . . 284

FRONT WINDSHIELD WIPER SYSTEM - 1814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

FRONT WINDSHIELD WASHER RESERVOIR & PUMP - 1814 . . . . . . . . . . . . . . . . . . . . . . . 288

REAR WINDSHIELD WIPER SYSTEM - 1814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290

BACKHOE CONTROL CONSOLE (TWO LEVER) - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . . 292

STEERING COLUMN COVERS - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

FRONT CONSOLE (CAB OR CANOPY) - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

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SIDE INSTRUMENT PANEL HOUSING & STABILIZER CONTROL COVER (CANOPY) - 1816 . . . . . 298

SIDE INSTRUMENT PANEL HOUSING & STABILIZER CONTROL COVER (CAB) - 1816 . . . . . . . . 300

SEAT / ARMREST - 1821. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

SEAT SLIDE & ADJUSTER CONTROL LEVERS - 1821 . . . . . . . . . . . . . . . . . . . . . . . . . . 306

SEAT SWIVEL & SWIVEL LATCH - 1821. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

SEAT SUSPENSION - 1821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

SEAT BELT - 1821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

AIR SUSPENSION SEAT & SHOCK ABSORBER - 1821 . . . . . . . . . . . . . . . . . . . . . . . . . 314

SUSPENSION SEAT - 1821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

HEATER PLUMBING - 1830 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

CAB HEATER & A/C DUCTING - 1830 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

HEATER AND A/C WITH PRESSURIZER - 1830 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

AIR CONDITIONING HARDWARE AND HOSES - 1830 . . . . . . . . . . . . . . . . . . . . . . . . . . 328

HEAT AND NOISE BARRIER - 1834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

GROUP 1900 - SHEET METAL AND STYLING

HOOD AND SIDE PANELS - 1910 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336

BATTERY ENCLOSURE AND TOOLBOX - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

GRILLE FRAME BUMPERS - 1921 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342

OPERATOR STATION FENDERS AND SKIRTS - 1927 . . . . . . . . . . . . . . . . . . . . . . . . . . 344

GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

EXTERNAL MIRROR (FROM VIN 1055) - 2002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

INTERIOR FRONT VIEW MIRROR (REAR MOUNTED) - 2002 . . . . . . . . . . . . . . . . . . . . . . 350

INTERIOR REAR VIEW MIRROR (FRONT MOUNTED) - 2002 . . . . . . . . . . . . . . . . . . . . . . 352

FIRE EXTINGUISHER - 2003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354

BACK-UP ALARM SYSTEM- 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356

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HORN - 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358

SUN VISOR - 2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360

GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC PUMP - 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364

HYDRAULIC OIL COOLER AND HOSES - 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366

HYDRAULIC OIL FILTER (UP TO VIN 1297) - 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368

HYDRAULIC OIL FILTER (FROM VIN 1298) - 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370

MAIN HYDRAULIC SYSTEM RESERVOIR - 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

MAIN HYDRAULIC SYSTEM (UP TO VIN 1297) - 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . 374

MAIN HYDRAULIC SYSTEM (FROM VIN 1298) - 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . 380

RIDE CONTROL KIT - 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384

GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET CYLINDER & REPAIR KIT - 3102 . . . . . . . . . . . . . . . . . . . . . . . 390

MULTI-PURPOSE BUCKET - 3102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392

MULTI-PURPOSE BUCKET, CYLINDER & HYDRAULIC OIL LINES - 3102 . . . . . . . . . . . . . . . . . 394

MULTI-PURPOSE BUCKET - 3102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396

LOADER BUCKET AND CUTTING EDGE - 3102 (4 pages) . . . . . . . . . . . . . . . . . . . . . . . . . 398

QUICK COUPLER FORKS AND FRAME - 3102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402

HYDRAULIC FRONT COUPLER - 3102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404

FRONT COUPLER CYLINDER - 3104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406

BUCKET LEVELING & RETURN-TO-DIG LINKAGE - 3115 . . . . . . . . . . . . . . . . . . . . . . . . . 408

LOADER CONTROL VALVE LINKAGE - 3115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410

THIRD FUNCTION LOADER CONTROL VALVE LINKAGE - 3115 . . . . . . . . . . . . . . . . . . . . . . 412

LOADER LIFT ARM - 3143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414

LOADER BUCKET LINKAGE - 3143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416

LOADER CONTROL VALVE - 3162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418

BOOM SECTION (LOADER / STABILIZER VALVE) - 3162. . . . . . . . . . . . . . . . . . . . . . . . . . 420

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BUCKET SECTION (LOADER VALVE) - 3162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422

AUXILIARY SECTION (LOADER / STABILIZER VALVE) - 3162 . . . . . . . . . . . . . . . . . . . . . . 424

STABILIZER / LOADER VALVE- 3162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426

LOADER CONTROL VALVE- 3162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

LOADER BOOM LIFT CYLINDER HYDRAULICS - 3163 . . . . . . . . . . . . . . . . . . . . . . . . . 430

LOADER BUCKET CYLINDER AND THIRD FUNCTION HYDRAULICS - 3163 . . . . . . . . . . . . . . 432

LOADER BUCKET CYLINDER & REPAIR KITS - 3165 . . . . . . . . . . . . . . . . . . . . . . . . . . 434

BOOM LIFT CYLINDER & REPAIR KITS - 3165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436

BOOM LIFT CYLINDER HARDWARE - 3165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438

LOADER BUCKET CYLINDER & REPAIR KITS - 3165 . . . . . . . . . . . . . . . . . . . . . . . . . . 440

HYDRAULIC FRONT COUPLER - 3163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442

HYDRAULIC FRONT COUPLER VALVE - 3163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446

GROUP 3300 - BACKHOE

QUICK COUPLER (UNIVERSAL) - 3302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450

BACKHOE BUCKETS - 3302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452

BUCKETS PINS AND BUSHES - 3302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454

TRENCHING BUCKETS - 3302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456

DITCH CLEANING BUCKET - 3302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458

STABILIZER VALVE LINKAGE- 3315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460

TWO LEVER CONTROL VALVE CONVERSION KIT - 3315 . . . . . . . . . . . . . . . . . . . . . . . . 462

FIFTH FUNCTION PEDAL - 3315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464

BACKHOE BOOM LOCK CONTROL LEVER & LINKAGE - 3315 . . . . . . . . . . . . . . . . . . . . . 466

BACKHOE VALVE MOUNTING PLATE - 3360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468

SLIDING FRAME PLATE & COMPONENTS- 3360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470

HOSE ROUTING - 3360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472

SLIDING FRAME PLATE & FITTINGS - 3360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474

874111 - 315SJ MKII - JULY 2010 REV A

(9)
TABLE OF CONTENTS

SLIDING FRAME - 3342 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476

CYLINDER LOCK ASSEMBLY - 3342 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478

SWING FRAME AND PINS - 3343 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480

BACKHOE BOOM - 3344 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482

BOOM PROTECTION PLATE - 3344 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484

BACKHOE BUCKET LINKS - 3345 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486

STANDARD DIPPERSTICK - 3346 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488

EXTENDIBLE ARM & LOCKING PIN - 3346 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490

BACKHOE CONTROL VALVE - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494

PRIORITY INLET SECTION - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496

BOOM SECTION - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498

BUCKET SECTION - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500

CROWD SECTION - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502

SWING SECTION - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504

EXTENDIBLE SECTION - 3362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506

SELECTIVE FLOW SECTION - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508

AUXILIARY SECTION - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510

LOCKING CONTROL VALVE - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512

LOCK HYDRAULICS AND HOSE - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514

BACKHOE BOOM LOCK CONTROL LEVER AND LINKAGE - 3315. . . . . . . . . . . . . . . . . . . . . 516

FIFTH FUNCTION MANUAL VALVE KIT - 3362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518

SIXTH FUNCTION MANUAL & PILOT CONTROL KIT - 3362 . . . . . . . . . . . . . . . . . . . . . . . . 520

STABILIZER CYLINDER HYDRAULICS - 3363 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522

BOOM CYLINDER, HYDRAULIC HOSES AND FITTINGS - 3363 . . . . . . . . . . . . . . . . . . . . . . 524

BUCKET CYLINDER, HYDRAULIC HOSES AND FITTINGS (STANDARD DIPPERSTICK) - 3363 . . . . . 526

CROWD CYLINDER HYDRAULIC HOSES & FITTINGS - 3363 . . . . . . . . . . . . . . . . . . . . . . . 528

874111 - 315SJ MKII - JULY 2010 REV A

(10)
TABLE OF CONTENTS

SWING CYLINDER HYDRAULIC HOSES & FITTINGS - 3363 . . . . . . . . . . . . . . . . . . . . . . 530

AUXILIARY EQUIPMENT HYDRAULIC HOSES & FITTINGS (STANDARD DIPPERSTICK) - 3363 . . . 532

AUXILIARY EQUIPMENT HYDRAULIC HOSES & FITTINGS (EXTENDIBLE DIPPERSTICK) - 3363 . . 534

ATTACHMENT PLUMBING KIT - 3363 (4 pages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536

BUCKET CYLINDER & REPAIR KIT (HEAVY DUTY) - 3365 . . . . . . . . . . . . . . . . . . . . . . . . 540

BUCKET CYLINDER & REPAIR KIT - 3365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542

CROWD CYLINDER & REPAIR KIT - 3365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544

* CROWD CYLINDER & REPAIR KIT - 3365 (FROM VIN 1438) (ONLY USE ON STD DIPPERS) new pages

SWING CYLINDER & REPAIR KIT - 3365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546

STABILIZER CYLINDER & REPAIR KIT (STANDARD STABILIZER) - 3365 . . . . . . . . . . . . . . . . 548

GROUP 9000 - GENERAL BACKHOE

LOW NOISE PACKAGE - 9006. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552

* 2 new pages added on 01/09/2010

874111 - 315SJ MKII - JULY 2010 REV A

(11)
GENERAL INFORMATION

874111 - 315SJ MKII - JULY 2010 REV 0

(12)
PAGE LAYOUT

874111 - 315SJ MKII - JULY 2010 REV A

(13)
PAGE LAYOUT

874111 - 315SJ MKII - JULY 2010 REV A

(14)
LIST OF ABBREVIATIONS

A Ampere IN³ Cubic Inch


AR As Required Gr Grade
AC Alternating Current INCD Including
ADE Atlantic Diesel Engines LGTH Length
AH Ampere Hours ISO International Organisation of Standards
AMP Ampere LGP Low Grown Pressure
API American Petroleum Institute ZF Zahnradfabrik Passau Gmbh
APPL This Application Only JAN January
approx Approximately LH Left hand
APR April JIC Joint Industry Conference Standards
ASSY Assembly LT Long Track
ATDC After Top Dead Centre JUL July
AUG August JUN June
BHP Brake Horse Power KG Kilogram
BSP British Standard Pipe KM/H Kilometer Per Hour
BTDC Before Top Dead Centre KPA Kilopascal
CA Convenience Assembly MFWD Mechanical Front Wheel Drive
CCW Counter Clockwise NA Not Applicable
CGA Compressed Gas Association Inc kW Kilowatt
CTD Control Traction Differential IB Pound
CTL Cut to Length NLA No Longer Available
CW Clockwise NSEP Not Supplied Separately
DB Decibels LED Light Emitting Diode
DBH Diameter at Breast Height LH Left Hand
DC Direct Current LUBE Lubrication
DEC December M Meter
DEG OR ° Degree M³ Cubic Meter
DIA Diameter MA Milliampere
DIFF Differential MAR March
E.G.S. Electronic Gear Shifting MAX Maximum
EXT Extension MIN Minimum
FEB February MM Millimeter
FMC Front Mount Cab MM³ Cubic Milimeter
FTIB Foot Pound MPA Megapascal
FWD Forward N Newton
HFWD Hydraulic Front Wheel Drive OS Oversize
HZ Hertz OD Outside Diameter
ID Internal/Inside Diameter HP Horse Power

874111 - 315SJ MKII - JULY 2010 REV 0

(15)
LIST OF ABBREVIATIONS

NPT National Pipe Thread W Ohm


NSI Non Stock Item STD Standard
°C Degree Celsius STRT Straight
OCT October HEX Hexagonal
OD Outside Diameter TBN Total Base Number
ORD Also Order TDC Top Dead Centre
P/N Part Number INCL Includes
PRESS Pressure TEMP Temperature
PSI Pound per Square Inch THRU Through to and Including
PTO Power Take Off UNC Unified National Course
Q/A Quick Attach USGAL United States Gallon (3.7854 litre)
QTY Quantity V Volt
REV Revision W Watt
REV/MIN Revolutions Per Minute US Under Size
RH Right Hand Side SABS South African Bureau of Standards
RSG Recommended Service Guide W/ With
SN Serial Number W/O With Out
STD Standard XLT Extra Long Track
SUB Replaced By VEC Vehicle Electronic Controller
TK Thickness GAL/MIN Gallon Per Minute
VLC Vehicle Load Centre HT High Tensile

874111 - 315SJ MKII - JULY 2010 REV 0

(16)
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.

1. The model, PIN and VIN number of your BELL product.

2. The part number.

3. The section, page and item where the part appears in the parts manual.

4. The quantity required.

5. Your order number.

6. The delivery address.

7. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.

874111 - 315SJ MKII - JULY 2010 REV 0

(17)
BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts
Bulletins into this manual as follows:

i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the 87xxxxx
number on the front page of this manual.

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
2008/5007 AUGUST 2008
2008/5008 OCTOBER 2008
2008/5009 OCTOBER 2008
2008/5010 NOVEMBER 2008
2008/5012 DECEMBER 2008
2009/5001 FEBRUARY 2009
2009/5002 JUNE 2009
2009/5003 JULY 2009
2009/5006 OCTOBER 2009
2009/5007 OCTOBER 2009
2010/5002 MARCH 2010
2010/5003 FEBRUARY 2010
2010/5004 MARCH 2010
2010/5005 MARCH 2010

874111 - 315SJ MKII - JULY 2010 REV A

(18)
BULLETINS

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE

874111 - 315SJ MKII - JULY 2010 REV 0

(19)
MACHINE DIMENSION

PLEASE NOTE:

These dimensions are referenced with 16.9L-28, 10PR, R4 rear tyres, 12.5/80-18, 10PR, I-3 front tyres,
1.0m³ (1.31 yd³) loader bucket and a 610mm (24 in.) backhoe bucket.
G

T F

R
O
S

Q A

E H
U V
B
L
I
M

(A) Ground Clearance Minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351mm (14 in.)

(B) Overall Length, Transport - Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26 m (17ft 3 in.)

(C) Stabiliser Spread, Operating - Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 m (7 ft 10 in.)

(D) Height to Cab/ROPS Top - Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . 2.79 m (9 ft 2 in.)

(E) Length from Axle-to-Axle

Non-Powered Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 m (6 ft 11 in.)

Mechanical Front Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 m (7 ft 0 in.)

(F) Loading height, Truck Loading Position

Backhoe w/o Ext. Dipperstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.56 m (11 ft 8 in.)

Backhoe w/ Ext. Dipperstick Retracted . . . . . . . . . . . . . . . . . . . . . . . . 3.58 m (11 ft 9 in.)

Backhoe w/ Ext. Dipperstick Extended . . . . . . . . . . . . . . . . . . . . . . . . 4.34 m (14 ft 3 in.)

874111 - 315SJ MKII - JULY 2010 REV 0

(20)
MACHINE DIMENSION

(G) Reach from Centre of Swing Pivot

Backhoe w/o Ext. Dipperstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.56 m (18 ft 3 in.)

Backhoe w/ Ext. Dipperstick Retracted . . . . . . . . . . . . . . . . . . . . . . . . 5.61 m (18 ft 5 in.)

Backhoe w/ Ext. Dipperstick Extended . . . . . . . . . . . . . . . . . . . . . . . . 6.63 m (21 ft 9 in.)

(H) Reach from Centre of Rear Axle

Backhoe w/o Ext. Dipperstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.91 m (22 ft 8 in.)

Backhoe w/ Ext. Dipperstick Retracted . . . . . . . . . . . . . . . . . . . . . . . 7.01 m (22 ft 12 in.)

Backhoe w/ Ext. Dipperstick Extended . . . . . . . . . . . . . . . . . . . . . . . . 8.03 m (26 ft 4 in.)

(I) Maximum digging depth

Backhoe w/o Ext. Dipperstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.29 m (14 ft 1 in.)

Backhoe w/ Ext. Dipperstick Retracted . . . . . . . . . . . . . . . . . . . . . . . . 4.42 m (14 ft 6 in.)

Backhoe w/ Ext. Dipperstick Extended . . . . . . . . . . . . . . . . . . . . . . . . 5.49 m (18 ft 0 in.)

(J) Digging Depth (SAE) - 610 mm (2 ft) Flat Bottom

Backhoe w/o Ext. Dipperstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.24 m (13 ft 11 in.)

Backhoe w/ Ext. Dipperstick Retracted . . . . . . . . . . . . . . . . . . . . . . . . 4.40 m (14 ft 5 in.)

Backhoe w/ Ext. Dipperstick Extended . . . . . . . . . . . . . . . . . . . . . . . 5.44 m (17 ft 10 in.)

(J) Digging Depth (SAE) - 2440 mm (8 ft) Flat Bottom

Backhoe w/o Ext. Dipperstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.03 m (13 ft 3 in.)

Backhoe w/ Ext. Dipperstick Retracted . . . . . . . . . . . . . . . . . . . . . . . . 4.09 m (13 ft 5 in.)

Backhoe w/ Ext. Dipperstick Extended . . . . . . . . . . . . . . . . . . . . . . . . 5.22 m (17 ft 2 in.)

(K) Overall Width, (Less Loader Bucket) - Backhoe . . . . . . . . . . . . . . . . . . . . 2.31 m (7 ft 7 in.)

(L) Side-Shift from Tractor Centreline - Backhoe . . . . . . . . . . . . . . . . . . . . 582 mm (1 ft 11 in.)

(M) Wall to Swing Centreline - Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . 580 mm (1 ft 11 in.)

(N) Bucket Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190º

(O) Transport Height

Backhoe w/o Ext. Dipperstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.51 m (11 ft 6 in.)

Backhoe w/ Ext. Dipperstick Retracted . . . . . . . . . . . . . . . . . . . . . . . . 3.48 m (11 ft 5 in.)

(P) Maximum Loader Bucket Dump Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45º

(Q) Loader Bucket Rollback at Ground Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40º

874111 - 315SJ MKII - JULY 2010 REV 0

(21)
MACHINE DIMENSION

(R) Maximum Height to Loader Bucket Hinge Pin . . . . . . . . . . . . . . . . . . . . . 3.4 m (11ft 2 in.)

(S) Dump Clearance, Loader Bucket at 45º

Multipurpose 1.00 m³ (1.31 yd³ ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.62 m (8 ft 7 in.)

Heavy duty 1.00 m³ (1.31 yd³ ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.64 m (8 ft 8 in.)

(T) Reach at Full Height, Loader Bucket at 45º

Multipurpose 1.00 m³ (1.31 yd³ ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 818 mm (32.2 in.)

Heavy duty 1.00 m³ (1.31 yd³ ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 765 mm (30.1 in.)

(U) Dig Below Ground, Loader Bucket Level

Multipurpose 1.00 m³ (1.31 yd³ ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 mm (7.3 in.)

Heavy duty 1.00 m³ (1.31 yd³ ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 mm (8.1 in.)

(V) Front Axle Centreline to Bucket Cutting Edge

Multipurpose 1.00 m³ (1.31 yd³ ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 m (7 ft 1 in.)

Heavy duty 1.00 m³ (1.31 yd³ ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.03 mm (6 ft 8 in.)

874111 - 315SJ MKII - JULY 2010 REV 0

(22)
SERIAL NUMBER PLATES

874111 - 315SJ MKII - JULY 2010 REV A

(23)
SERVICE KITS

REQUIRED PARTS FOR TLB 315SJ MKII


PART DESCRIPTION PART NO 250HR 500HR 1000HR 2000HR
Service kit no 361648 361649 361650 361651

Engine oil filter RE504836 1 1 1 1

Secondary fuel filter RE509031 1 1 1

UDF (Filter 2000) * 277490 1 1 1

Fuel breather AM107314 1 1

Transmission oil filter AT179323 1 1 1

Hydraulic fluid filter AT308274 1 1 1

Hydraulic breather filter AT101565 1 1

Primary air filter KV16429 1 1 1

Secondary air filter AT171854 1 1

Cab fresh air filter AT191102 1 1 1

Cab recirculating filter AT184590 1 1

Tappet cover gasket R123542 1

Serpentine belt AT185109 1 1

* UDF Filter Part No changed on 03/08/2010

874111 - 315SJ MKII - JULY 2010 REV A

(24)
PIN IDENTIFICATION

This manual has been produced to assist you in ordering of parts for the maintenance of your BELL TLB.

The principle means of identifying your Bell Equipment machine is by studying the PIN number. The Product
Identification Number (PIN) structure for the BELL Equipment machines is as follows:

(As an example, the 315SJ MKII 4X4 manufactured at Richards Bay in 2008 has been used.)

PIN:AEBF877JX02000964
Table 1: CURRENT SA STRUCTURE BREAKDOWN

AEB F 8 77 J X 0 2 0 00964
i ii iii iv v vi vii viii ix x
i) AEB Are the unique letters designated to Bell for vehicles manufactured in South Africa.

ii) F Is the Product type (TLB)

iii) 8 Is the Bell Branding, where 8 = 315SJ 4X4 / 4X2 and 9 = 315SJ 4X4 / 4X2 PILOT.

iv) 77 Is the product model where 77 = 315SJ 4X4 , 73 = 315SJ 4X2, 80 = 315SJ 4X4 PILOT and
81 = 315SJ 4X2 PILOT.

v) J Is the series.

vi) X Is the check letter.

vii) 0 Is the year of manufacture.

viii) 2 Is a major upgrade, e.g. TLB MKII.

ix) 0 Is a minor upgrade.

x) 00964 Is the sequential machine ID#.

874111 - 315SJ MKII - JULY 2010 REV 0

(25)
GROUP 0100

WHEELS

874111 - 315SJ MKII - JULY 2010 REV 0

1
GROUP 0100 - WHEELS

REAR DRIVE WHEEL - 0110

3
4

TD0004857

874111 - 315SJ MKII - JULY 2010 REV 0

2
GROUP 0100 - WHEELS

REAR DRIVE WHEEL - 0110

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT314892 1 WHEEL RIM
2 AT25226 1 TYRE VALVE STEM
3 R52006 9 WASHER (SIB 2008/5007)
4 100510 9 NUT (SIB 2009/5003)
5 T166180 1 TYRE INDUSTRIAL (UP TO VIN 1278) (SIB 2010/5005)
217973 1 TYRE INDUSTRIAL (FROM VIN 1279) (SIB 2010/5005)

874111 - 315SJ MKII - JULY 2010 REV A

3
GROUP 0100 - WHEELS

FRONT WHEEL (4X4) - 0110

TD0004858

874111 - 315SJ MKII - JULY 2010 REV 0

4
GROUP 0100 - WHEELS

FRONT WHEEL (4X4) - 0110

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT317854 1 WHEEL (FOR 340/80R X 18 TYRE)
2 AN132749 1 TYRE VALVE STEM
3 R52006 8 WASHER
4 100510 8 NUT (SIB 2009/5003)
5 T153095 1 TYRE INDUSTRIAL (UP TO VIN 1185) (SIB 2010/5005)
T258685 1 TYRE INDUSTRIAL (FROM VIN 1186) (SIB 2010/5005)

874111 - 315SJ MKII - JULY 2010 REV A

5
GROUP 0100 - WHEELS

FRONT WHEEL (4X2) - 0110

3
Td0004912

874111 - 315SJ MKII - JULY 2010 REV 0

6
GROUP 0100 - WHEELS

FRONT WHEEL (4X2) - 0110

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT310291 1 WHEEL (FOR 11L X 16 TYRE)
(WITHOUT CALCIUM CHLORIDE)
2 AN132749 1 WHEEL
(TUBELESS)
3 JD27 8 BOLT
4 T71257 1 TYRE INDUSTRIAL

874111 - 315SJ MKII - JULY 2010 REV 0

7
GROUP 0100 - WHEELS

WHEEL SPANNER (4X4) - 0110

TD0006600

874111 - 315SJ MKII - JULY 2010 REV A

8
GROUP 0100 - WHEELS

WHEEL SPANNER (4X4) - 0110

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 280185 1 W/SPANNER ASSY
2 166792 1 BAR,HANDLE,W/SPANNER,315SG

874111 - 315SJ MKII - JULY 2010 REV A

9
GROUP 0100 - WHEELS

WHEEL SPANNER (4X2) - 0110

TD0005048

874111 - 315SJ MKII - JULY 2010 REV 0

10
GROUP 0100 - WHEELS

WHEEL SPANNER (4X2) - 0110

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 BN006008 1 W/SPANNER ASSY
2 BN003745 1 WHEEL SPANNER
3 166686 1 BAR,HANDLE,W/SPANNER,315SG

874111 - 315SJ MKII - JULY 2010 REV A

11
GROUP 0100 - WHEELS

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

12
GROUP 0200

AXLES, DIFFS AND SUSPENSIONS

874111 - 315SJ MKII - JULY 2010 REV 0

13
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

COMPLETE REAR AXLE AND DIFFERENTIAL ASSEMBLY - 0201

874111 - 315SJ MKII - JULY 2010 REV 0

14
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

COMPLETE REAR AXLE AND DIFFERENTIAL ASSEMBLY - 0201

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT314904 1 REAR AXLE (CA)
PG200765 1 REAR AXLE REMAN (REMAN)

874111 - 315SJ MKII - JULY 2010 REV A

15
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DIFFERENTIAL AND REAR AXLE HOUSINGS - 0201

874111 - 315SJ MKII - JULY 2010 REV 0

16
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DIFFERENTIAL AND REAR AXLE HOUSINGS - 0201

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T228913 20 SCREW
2 T233864 2 HOUSING
3 T228943 4 SEAL
4 T258089 1 HOUSING (LHS)
5 T228939 6 SCREW
6 AL32877 1 VENT
7 T218490 1 HOUSING
8 T228957 1 HOUSING
9 T159373 8 O-RING
10 JD10229 1 BEARING CUP
JD8161 1 BEARING CONE
11 T228915 1 SHIM (1.95MM)
T228916 1 SHIM (1.9MM)
T228917 1 SHIM (1.85MM)
T228918 1 SHIM (1.8MM)
T228919 1 SHIM (1.75MM)
T228920 1 SHIM (1.7MM)
T228921 1 SHIM (1.65MM)
T228922 1 SHIM (1.6MM)
T228923 1 SHIM (1.55MM)
T228924 1 SHIM (1.5MM)
T228925 1 SHIM (1.45MM)
T228926 1 SHIM (1.4MM)
T228927 1 SHIM (1.35MM)
T228928 1 SHIM (1.3MM)
T228929 1 SHIM (1.2MM)
T228930 1 SHIM (1.20MM)
T228931 1 SHIM (1.15MM)
T228932 1 SHIM (1.1MM)
T228933 1 SHIM (1.05MM)
T228934 1 SHIM (1.00MM)
T177394 1 SOLID SHIM (0.95MM)
T228935 1 SHIM (0.9MM)
12 T228973 1 HOUSING (RHS)
13 14M7315 6 NUT
14 N231749 16 WASHER
15 T147269 2 PLATE
16 19M9749 8 CAP SCREW
17 25M7021 4 GROOVE PIN
18 T159565 2 PLUG (INCLUDES H81744)

874111 - 315SJ MKII - JULY 2010 REV A

17
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DIFFERENTIAL AND REAR AXLE HOUSINGS (CONTINUED) - 0201

874111 - 315SJ MKII - JULY 2010 REV 0

18
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DIFFERENTIAL AND REAR AXLE HOUSINGS (CONTINUED) - 0201

ITEM PART NUMBER QTY DESCRIPTION REMARKS


18 H81744 2 O-RING
19 .............. 1 PLATE
20 AT179504 1 TAPERED ROLLER BEARING
21 T159440 1 SHIM (0.3 MM)
T159441 1 SHIM (0.5 MM)
T159442 1 SHIM (1.0 MM)
T159443 1 SHIM (0.2 MM)
T159444 1 SHIM (0.1 MM)
T159445 1 SHIM (0.15 MM)
T159446 1 SHIM (1.1 MM)
T159447 1 SHIM (1.2 MM)
T159448 1 SHIM (1.3 MM)
T159449 1 SHIM (1.4 MM)
T159450 1 SHIM (1.5 MM)
T159451 1 SHIM (1.6 MM)
T159452 1 SHIM (1.7 MM)
T159453 1 SHIM (1.8 MM)
T159454 1 SHIM (2.6 MM)
T159455 1 SHIM (2.7 MM)
T159457 1 SHIM (2.8 MM)
T159458 1 SHIM (2.9 MM)
T159459 1 SHIM (3.0 MM)
T159460 1 SHIM (3.1 MM)
T159461 1 SHIM (3.2 MM)
T159462 1 SHIM (3.3 MM)
T159463 1 SHIM (3.4 MM)
TTZF160528 1 SHIM (2.0 MM)
TTZF160529 1 SHIM (2.05 MM)
TTZF160530 1 SHIM (2.1 MM)
T183500 1 SOLID SHIM (2.15 MM)
TTZF160532 1 SHIM (2.2 MM)
T183502 1 SOLID SHIM (2.25 MM)
TTZF160534 1 SHIM (2.3 MM)
TTZF160535 1 SHIM (2.35 MM)
T183505 1 SOLID SHIM (2.4 MM)
T183506 1 SOLID SHIM (2.45 MM)
T183507 1 SOLID SHIM (2.5 MM)
T228936 1 SHIM (0.75 MM)

874111 - 315SJ MKII - JULY 2010 REV A

19
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

REAR AXLE PLANETARY DRIVE PINION CARRIER - 0201

874111 - 315SJ MKII - JULY 2010 REV A

20
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

REAR AXLE PLANETARY DRIVE PINION CARRIER - 0201

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T228937 2 SHAFT
2 T187684 2 SEAL
3 AL81844 4 TAPERED ROLLER BEARING
4 T218487 20 STUD (SIB 2008/5007)
5 AT321472 4 BOLT
6 T228975 2 HUB
7 T228943 2 SEAL
8 T228942 16 BUSHING
9 T228952 2 RING GEAR
10 T228956 16 SCREW
11 T228938 2 SHAFT
12 T228974 2 PLUG
13 T228940 2 PLANET PINION CARRIER
14 AT339627 8 SPHERICAL ROLLER BEARING
15 T228941 8 PLANET PINION
16 40M7166 8 SNAP RING
17 AT339615 1 PLANETARY ASSEMBLY
18 T159565 2 PLUG (INCLUDES H81744)
H81744 2 O-RING

874111 - 315SJ MKII - JULY 2010 REV A

21
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

SPIRAL BEVEL INPUT PINION AND RING GEAR SET - 0210

874111 - 315SJ MKII - JULY 2010 REV A

22
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

SPIRAL BEVEL INPUT PINION AND RING GEAR SET - 0210

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T258088 1 BEVEL GEAR
2 AT176491 1 CYLINDRICAL ROLLER BEARING
3 T159310 1 SHIM (1.2 MM)
T159315 1 SHIM (1.3 MM)
T159314 1 SHIM (1.4 MM)
T159309 1 SHIM (1.5 MM)
T159313 1 SHIM (1.6 MM)
T159308 1 SHIM (1.8 MM)
T159311 1 SHIM (1.9 MM)
T159307 1 SHIM (2.0 MM)
AT321701 1 SHIM (1.7 MM)
AT321702 1 SHIM (1.0 MM)
AT321703 1 SHIM (0.9 MM)
AT321704 1 SHIM (0.8 MM)
AT321705 1 SHIM (0.7 MM)
AT321706 1 SHIM (0.6 MM)
R75834 1 SHIM (0.5 MM)
R75404 1 SHIM (0.3 MM)
R75403 1 SHIM (0.2 MM)
R75405 1 SHIM (0.1 MM)
T228664 1 SHIM (0.75 MM)
T228665 1 SHIM (0.65 MM)
T228666 1 SHIM (1.25 MM)
T228667 1 SHIM (1.35 MM)
T228668 1 SHIM (1.45 MM)
T228669 1 SHIM (1.55 MM)
T228671 1 SHIM (1.65 MM)
T228672 1 SHIM (1.75 MM)
T228673 1 SHIM (1.85 MM)
4 T159322 1 RING (16.40 MM)
T159323 1 RING (16.50 MM)
T183482 1 SOLID SHIM (16.56 MM)
T159324 1 RING (16.60 MM)
T183483 1 SOLID SHIM (16.62 MM)
T183484 1 SOLID SHIM (16.64 MM)
T183485 1 SOLID SHIM (16.68 MM)
T159325 1 RING (16.70 MM)
T183486 1 SOLID SHIM (16.72 MM)
T183487 1 SOLID SHIM (16.74 MM)
T183489 1 SOLID SHIM (16.76 MM)
T183490 1 SOLID SHIM (16.78 MM)
T159326 1 RING (16.80 MM)

874111 - 315SJ MKII - JULY 2010 REV A

23
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

SPIRAL BEVEL INPUT PINION AND RING GEAR SET (CONT) - 0210

874111 - 315SJ MKII - JULY 2010 REV A

24
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

SPIRAL BEVEL INPUT PINION AND RING GEAR SET (CONT) - 0210

ITEM PART NUMBER QTY DESCRIPTION REMARKS


4 T183491 1 SOLID SHIM (16.82 MM)
T183492 1 SOLID SHIM (16.84 MM)
T159334 1 RING (16.86 MM)
T183493 1 SOLID SHIM (16.88 MM)
T183494 1 SOLID SHIM (16.90 MM)
T159327 1 RING (16.92 MM)
T183495 1 SOLID SHIM (16.94 MM)
T159337 1 RING (16.98 MM)
T159338 1 RING (17.04 MM)
T159329 1 RING (17.10 MM)
T159330 1 RING (17.20 MM)
T159331 1 RING (17.30 MM)
T159332 1 RING (17.40 MM)
T159318 1 SHIM (16.0 MM)
T159319 1 SHIM (16.1 MM)
T159320 1 SHIM (16.2 MM)
T228677 1 RING (16.66 MM)
T228679 1 RING (16.96 MM)
T228680 1 RING (17.0 MM)
T228681 1 RING (17.02 MM)
T228682 1 RING (17.06 MM)
T228683 1 RING (17.08 MM)
T228684 1 RING (17.12 MM)
T228685 1 RING (17.14 MM)
T228686 1 RING (17.16 MM)
T228687 1 RING (17.18 MM)
T228688 1 RING (17.2 MM)
T228689 1 RING (17.24 MM)
T228690 1 RING (17.26 MM)
T228691 1 RING (17.28 MM)
T159321 1 SHIM (16.30 MM)
5 AL79794 1 TAPERED ROLLER BEARING
6 T218833 1 GUARD
7 T218489 1 FLANGE
8 T159316 1 WASHER
9 T228709 1 NUT
10 T230865 1 PINION

874111 - 315SJ MKII - JULY 2010 REV A

25
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DIFFERENTIAL CASE AND GEARS - 0210

TD0007238

874111 - 315SJ MKII - JULY 2010 REV A

26
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DIFFERENTIAL CASE AND GEARS - 0210

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T228723 20 SCREW
4 T258096 1 SEAL
5 T258097 1 SEAL
6 T159343 1 PISTON
7 AT179498 1 NEEDLE BEARING
8 T166336 1 SHIFT COLLAR
9 T159341 1 SPRING
10 AT369887 1 DIFFERENTIAL
11 T228714 2 THRUST WASHER
12 T228711 4 BEVEL GEAR
13 T228716 4 THRUST WASHER
14 T228710 1 BEVEL GEAR
15 T228717 1 PINION SHAFT
16 T228715 1 BEVEL GEAR

874111 - 315SJ MKII - JULY 2010 REV A

27
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DIFFERENTIAL LOCK PLUMBING - 0210

874111 - 315SJ MKII - JULY 2010 REV 0

28
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DIFFERENTIAL LOCK PLUMBING - 0210

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT316670 1 HYDRAULIC HOSE
2 T77814 2 O-RING
3 38H1003 1 ELBOW FITTING
4 38H1168 1 ADAPTER FITTING
5 R28782 1 O-RING
6 R26448 1 O-RING

874111 - 315SJ MKII - JULY 2010 REV 0

29
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

STANDARD FRONT AXLE (W/O MFWD) - 0230

874111 - 315SJ MKII - JULY 2010 REV 0

30
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

STANDARD FRONT AXLE (W/O MFWD) - 0230

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R46973 3 THRUST WASHER
(COMPONENTS ON FOLLOWING
2 AT314993 1 FRONT AXLE
PAGES)
3 AT314992 1 PIN
4 T18145 1 BUSHING
5 T119912 1 WASHER
6 19M7488 1 CAP SCREW
7 E12379 1 NUT
8 JD7797 1 LUBRICATION FITTING
9 AT224949 1 HOSE
10 JD7838 1 ADAPTER FITTING

874111 - 315SJ MKII - JULY 2010 REV A

31
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

STANDARD FRONT AXLE HOUSING (W/O MFWD) - 0230

874111 - 315SJ MKII - JULY 2010 REV 0

32
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

STANDARD FRONT AXLE HOUSING (W/O MFWD) - 0230

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T218500 1 AXLE
2 T202499 2 BUSHING
3 R121593 2 WASHER
4 R204271 2 BUSHING
5 RE45896 2 BEARING
6 R121594 2 WASHER
(ADDITIONAL COMPONENTS ON
7 AT314993 1 FRONT AXLE
FOLLOWING PAGES)

874111 - 315SJ MKII - JULY 2010 REV 0

33
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

SWIVEL HOUSINGS & STEERING CYLINDER (W/O MFWD) - 0230

874111 - 315SJ MKII - JULY 2010 REV 0

34
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

SWIVEL HOUSINGS & STEERING CYLINDER (W/O MFWD) - 0230

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T190745 1 HOUSING (LH)
2 AT280268 2 LOCK NUT
3 AT198602 2 TIE ROD ASSEMBLY
4 T191428 2 TIE ROD ASSEMBLY
5 14M7309 2 NUT
6 T191427 2 BALL JOINT
7 T116290 6 BOLT
8 AT326535 1 HYDRAULIC CYLINDER
9 AT326536 1 ROD
10 T218499 1 SEAL KIT
11 ............... 1 HYDRAULIC CYLINDER CAP (LH)
12 ............... 1 HYDRAULIC CYLINDER CAP (RH)
13 R140070 4 LUBRICATION FITTING
14 19M8011 16 CAP SCREW
15 RE57471 2 TRUNNION
R122218 AR SPACER
16 T190746 1 HOUSING (RH)
17 RE57472 2 TRUNNION
(CA) (ADDITIONAL COMPONENTS
18 AT314993 1 FRONT AXLE ON PREVIOUS AND FOLLOWING
PAGES)

874111 - 315SJ MKII - JULY 2010 REV 0

35
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

WHEEL HUB (W/O MFWD) - 0230

874111 - 315SJ MKII - JULY 2010 REV 0

36
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

WHEEL HUB (W/O MFWD) - 0230

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT280866 2 SEAL
2 AT196169 2 BEARING
3 T190749 2 HUB
4 T188441 2 O-RING
5 JD10063 2 TAPERED ROLLER BEARING
6 T188442 2 RING
7 19M8011 6 CAP SCREW
8 T188448 2 CAP
9 R121079 2 PLUG
(ADDITIONAL COMPONENTS ON
10 AT314993 1 FRONT AXLE
PREVIOUS PAGES)

874111 - 315SJ MKII - JULY 2010 REV 0

37
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FRONT AXLE (W/MFWD) - 0250

874111 - 315SJ MKII - JULY 2010 REV 0

38
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FRONT AXLE (W/MFWD) - 0250

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7488 1 CAP SCREW
2 T119912 1 WASHER
3 T18145 1 BUSHING
4 AT314992 1 PIN
5 R46973 4 THRUST WASHER
6 T80027 2 THRUST WASHER
7 T140211 2 BUSHING
8 AT311085 1 FRONT AXLE
9 JD7838 1 ADAPTER FITTING
10 E12379 1 NUT
11 AT224949 1 HOSE

874111 - 315SJ MKII - JULY 2010 REV A

39
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FRONT AXLE HOUSING AND TIE RODS (W/MFWD) - 0250

874111 - 315SJ MKII - JULY 2010 REV 0

40
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FRONT AXLE HOUSING AND TIE RODS (W/MFWD) - 0250

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T229268 2 LOCK NUT
2 AT326539 1 TIE ROD ASSEMBLY (LH)
3 AT309307 2 NUT
4 AT339807 2 TIE ROD END
5 AT326538 1 TIE ROD ASSEMBLY (LH)
6 F436023 2 PLUG
7 R82198 2 O-RING
8 T140211 2 BUSHING
9 AT339807 1 TIE ROD END (RH)
10 AT326540 1 TIE ROD ASSEMBLY (RH)
11 AT326537 1 TIE ROD ASSEMBLY (RH)
12 ............. 1 PLATE
13 AT321443 2 BUSHING
14 L110233 2 SEAL
15 T229262 1 HOUSING (RH)
16 T169636 2 SOLID SHIM (2.00MM)
T181395 2 SHIM (1.95MM)
T229087 2 SOLID SHIM (1.90MM)
T181393 2 SHIM (1.85MM)
T181392 2 SHIM (1.80MM)
T181390 2 SHIM (1.75MM)
AT321954 2 SHIM (1.70MM)
AT321953 2 SHIM (1.65MM)
AT321642 2 SHIM (1.60MM)
AT321641 2 SHIM (1.55MM)
AT321640 2 SHIM (1.50MM)
AT321639 2 SHIM (1.45MM)
L112210 2 WASHER (1.40MM)
L40997 2 WASHER (1.2MM)
L40998 2 WASHER (1.0MM)
AT321630 2 SHIM (0.90MM)
L40999 2 WASHER (0.8MM)
L41000 2 SHIM (0.6MM)
L41001 2 SHIM (0.5MM)
L41002 2 SHIM (0.4MM)
L41003 2 SHIM (0.3MM)
L41004 2 SHIM (0.2MM)
L41005 2 SHIM (0.1MM)
L112211 2 WASHER (0.65MM)
L112212 2 WASHER (0.70MM)
L112213 2 WASHER (0.75MM)
L112214 2 WASHER (0.85MM)

874111 - 315SJ MKII - JULY 2010 REV A

41
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FRONT AXLE HOUSING AND TIE RODS (W/MFWD) (CONT) - 0250

874111 - 315SJ MKII - JULY 2010 REV 0

42
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FRONT AXLE HOUSING AND TIE RODS (W/MFWD) (CONT) - 0250

ITEM PART NUMBER QTY DESCRIPTION REMARKS


16 L112215 2 WASHER (0.90MM)
L112216 2 WASHER (0.95MM)
L112217 2 WASHER (1.10MM)
L112218 2 WASHER (1.15MM)
L112219 2 WASHER (1.25MM)
L112220 2 WASHER (1.30MM)
L112221 2 WASHER (1.35MM)
L101689 2 SHIM (0.45MM)
L101690 2 SHIM (0.55MM)
L112222 2 WASHER (1.05MM)
T229121 2 SOLID SHIM (2.05MM)
T229122 2 SOLID SHIM (2.10MM)
T229123 2 SOLID SHIM (2.15MM)
T229124 2 SOLID SHIM (2.20MM)
T229125 2 SOLID SHIM (2.25MM)
T229126 2 SOLID SHIM (2.30MM)
T229127 2 SOLID SHIM (2.35MM)
T229128 2 SOLID SHIM (2.40MM)
T229129 2 SOLID SHIM (2.45MM)
T229130 2 SOLID SHIM (2.50MM)
17 AT303349 2 TAPERED ROLLER BEARING
18 T218804 1 O-RING
19 19M7369 15 CAP SCREW
20 T229253 1 HOUSING (LH)

874111 - 315SJ MKII - JULY 2010 REV A

43
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FRT AXLE HSING HUBS, SHAFTS & UNIV JOINTS (W/MFWD)- 0250

874111 - 315SJ MKII - JULY 2010 REV 0

44
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FRT AXLE HSING HUBS, SHAFTS & UNIV JOINTS (W/MFWD)- 0250

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AL79902 2 SEAL
2 AT339808 2 TAPERED ROLLER BEARING
3 T229254 2 SHAFT
4 AT339809 4 CROSS AND BEARING ASSEMBLY
5 T229270 2 YOKE
6 T229255 2 SHAFT
7 AT339629 2 UNIVERSAL DRIVESHAFT
8 AL79951 2 SEAL
9 R115119 2 BALL BEARING
10 T229272 4 SCREW
11 14M7437 4 NUT
12 19M8011 16 CAP SCREW
13 T229260 2 PIN
14 T229271 16 BUSHING
15 T229251 1 HOUSING (LH)
T229252 1 HOUSING (RH) (NOT ILLUSTRATED)
16 T229285 2 PIN
17 40M7047 2 SNAP RING
18 40M5099 2 SNAP RING
19 L40276 2 SNAP RING
20 AT339806 2 TAPERED ROLLER BEARING
21 AL110924 2 SEAL
22 T218484 2 SEAL
23 JD10249 4 TAPERED ROLLER BEARING
24 T218487 16 STUD
25 T229273 2 HUB
26 L40317 2 O-RING
27 19M8120 16 SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

45
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

PLANETARY DRIVE (W/MFWD) - 0250

874111 - 315SJ MKII - JULY 2010 REV 0

46
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

PLANETARY DRIVE (W/MFWD) - 0250

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T229274 2 RING GEAR
2 T229250 2 SUN GEAR
3 T228911 6 SNAP RING
4 T229258 6 PLANET PINION
5 AT339811 6 CYLINDRICAL ROLLER BEARING
6 T249877 2 PLANET PINION CARRIER
7 AT362347 2 PLANETARY ASSEMBLY
8 19M5039 4 SCREW
9 R82198 2 O-RING
10 F436023 2 PLUG

874111 - 315SJ MKII - JULY 2010 REV A

47
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

LIMITED SLIP DIFFERENTIAL (W/MFWD) - 0250

874111 - 315SJ MKII - JULY 2010 REV 0

48
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

LIMITED SLIP DIFFERENTIAL (W/MFWD) - 0250

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7180 16 CAP SCREW
2 T229076 1 COVER
3 AT339686 8 CLUTCH DISK
4 T229082 2 THRUST WASHER
5 34M7141 1 SPRING PIN
6 T229083 2 THRUST WASHER
7 T229080 2 BEVEL GEAR
8 T249878 1 PINION SHAFT
9 T229077 1 HOUSING
10 T229078 AR CLUTCH DISK (1.5MM)
T229079 AR CLUTCH DISK (1.4MM)
11 T229081 2 BEVEL GEAR DRIVE

874111 - 315SJ MKII - JULY 2010 REV A

49
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FR SPIRAL BEVEL INPUT PINION & RING GEAR (W/MFWD) - 0250

874111 - 315SJ MKII - JULY 2010 REV 0

50
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

FR SPIRAL BEVEL INPUT PINION & RING GEAR (W/MFWD) - 0250

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT326923 1 BEVEL GEAR DRIVE
2 T228998 1 SHIM (3.3 MM)
T228999 1 SHIM (3.4 MM)
T229000 1 SHIM (3.5 MM)
T229001 1 SHIM (3.6 MM)
T229002 1 SHIM (3.7 MM)
3 AL79794 1 TAPERED ROLLER BEARING
4 T229009 1 BUSHING
5 T229010 1 RING (5.55 MM)
T229011 1 RING (5.60 MM)
T229012 1 RING (5.65 MM)
T229013 1 RING (5.70 MM)
T229014 1 RING (5.75 MM)
T229015 1 RING (5.80 MM)
T229016 1 RING (5.85 MM)
T229017 1 RING (5.90 MM)
T229018 1 RING (5.95 MM)
T229019 1 RING (6.10 MM)
T229020 1 RING (6.15 MM)
T229021 1 RING (6.20 MM)
T229022 1 RING (6.25 MM)
T229023 1 RING (6.30 MM)
T229024 1 RING (6.35 MM)
T229025 1 RING (6.40 MM)
T229026 1 RING (6.45 MM)
T229027 1 RING (6.50 MM)
T229028 1 RING (6.55 MM)
T229029 1 RING (6.60 MM)
T229030 1 RING (6.70 MM)
T229031 1 RING (5.70 MM)
T229032 1 RING (5.98 MM)
T229033 1 RING (6.00 MM)
T229034 1 RING (6.2 MM)
T229035 1 RING (6.4 MM)
T229036 1 RING (6.7 MM)
6 AT339648 1 TAPERED ROLLER BEARING
7 AT321949 1 SEAL
8 T218833 1 GUARD
9 T218832 1 UNIVERSAL JOINT YOKE
10 T249879 1 WASHER
11 14M7498 1 LOCK NUT

874111 - 315SJ MKII - JULY 2010 REV A

51
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DRIVE SHAFT (W/MFWD) - 0250

874111 - 315SJ MKII - JULY 2010 REV 0

52
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

DRIVE SHAFT (W/MFWD) - 0250

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT179596 1 UNIVERSAL JOINT YOKE
2 N119316 6 SNAP RING
3 JD7797 1 LUBRICATION FITTING
4 AT178389 2 KIT
5 ................ 1 DRIVE SHAFT
6 T69938 2 HALF CLAMP
7 T113128 4 SCREW
8 AT179590 1 SEAL
9 AT314922 1 UNIVERSAL DRIVESHAFT

874111 - 315SJ MKII - JULY 2010 REV 0

53
GROUP 0200 - AXLES, DIFFS AND SUSPENSION

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

54
GROUP 0300

TRANSMISSION

874111 - 315SJ MKII - JULY 2010 REV 0

55
GROUP 0300 - TRANSMISSION

TRANSMISSION CONTROL LEVER - 0315

874111 - 315SJ MKII - JULY 2010 REV A

56
GROUP 0300 - TRANSMISSION

TRANSMISSION CONTROL LEVER - 0315

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT342722 1 SWITCH
2 14M7375 2 FLANGE NUT
3 19M8581 2 SCREW
5 H77698 2 TIE BAND

874111 - 315SJ MKII - JULY 2010 REV A

57
GROUP 0300 - TRANSMISSION

REAR DRIVESHAFT - 0325

874111 - 315SJ MKII - JULY 2010 REV 0

58
GROUP 0300 - TRANSMISSION

REAR DRIVESHAFT - 0325

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT314592 1 UNIVERSAL DRIVESHAFT (UP TO VIN 1388)
AT347310 1 UNIVERSAL DRIVESHAFT (FROM VIN 1389)
2 N119316 4 SNAP RING
3 T113128 4 SCREW
4 T69938 2 HALF CLAMP
5 AT178390 2 CROSS AND BEARING ASSEMBLY
6 T240264 4 SCREW (FROM VIN 930)
7 T65974 1 UNIVERSAL JOINT YOKE

874111 - 315SJ MKII - JULY 2010 REV A

59
GROUP 0300 - TRANSMISSION

TRANSMISSION REAR HOUSING AND OIL FILL TUBE - 0341

874111 - 315SJ MKII - JULY 2010 REV A

60
GROUP 0300 - TRANSMISSION

TRANSMISSION REAR HOUSING AND OIL FILL TUBE - 0341

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(ORDER T175862 & T116416)
1 ............... AR PLUG ITEMS 18 & 19
(T161194 NLA)
2 T229354 2 ORIFICE (1.4 MM) (1ST SPEED CLUTCH)
T229384 2 ORIFICE (1.7 MM)
(USE WITH AT336002) (1.7 MM)
T229387 2 ORIFICE
(2ND SPEED CLUTCH)
T229361 2 ORIFICE (1.5 MM) (3RD SPEED CLUTCH)
T230433 2 ORIFICE (1.55 MM)
(ORDER AT339903) ITEM 5
3 ............... 2 PLUG
(T229350 NLA)
(ORDER AT339903) ITEM 5
4 ............... 2 O-RING
(T229396 NLA)
5 AT339903 2 PLUG
6 T229404 1 TUBE
(ORDER AT339901) ITEM 9
7 ............... 3 PLUG
(T229338 NLA)
(ORDER AT339901) ITEM 9
8 ............... 3 O-RING
(T229395 NLA)
9 AT339901 3 PLUG
10 ............... 1 PLATE
11 25M7021 4 GROOVE PIN
12 T159565 1 PLUG
13 T229391 1 HOUSING (W/ MFWD)
T229390 1 HOUSING (W/O MFWD)
14 T164662 4 PIN
15 R73975 2 BRACKET
16 AT339921 1 SCREEN
17 RE63751 1 PIPE PLUG
18 T175862 AR PLUG
19 T116416 AR O-RING
20 T113570 1 DRAIN PLUG
21 R104558 1 O-RING

874111 - 315SJ MKII - JULY 2010 REV A

61
GROUP 0300 - TRANSMISSION

TRANSM FR HOUSING & TORQUE CONVERTER COVER - 0341

874111 - 315SJ MKII - JULY 2010 REV 0

62
GROUP 0300 - TRANSMISSION

TRANSM FR HOUSING & TORQUE CONVERTER COVER - 0341

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T229351 44 CAP SCREW
2 T229392 1 HOUSING
3 15M7045 1 DRAIN PLUG
4 T229399 1 O-RING
5 T229400 1 PISTON
6 T176526 1 VALVE
7 T161197 1 SPACER (3.6 MM)
T161198 1 SPACER (3.2 MM)
T161199 1 SPACER (2.8 MM)
T161200 1 SPACER (2.4 MM)
T229360 1 SPACER (2.0 MM)
T229369 1 SPACER (2.2 MM)
T229376 1 SPACER (2.6 MM)
8 T159586 1 SPRING
9 T229363 10 CAP SCREW
10 AT339923 1 SCREEN
11 ............... 1 BRACKET
12 T229394 1 O-RING
13 R104558 1 O-RING
14 T164648 2 CAP SCREW
15 T161181 1 O-RING
16 AT339900 1 TUBE
17 T229366 1 HOUSING (W/ MFWD)
T229362 1 HOUSING (W/O MFWD)
18 T159683 1 COVER (W/ MFWD)
19 T164662 4 PIN (W/ MFWD)
T164662 2 PIN (W/O MFWD)

874111 - 315SJ MKII - JULY 2010 REV 0

63
GROUP 0300 - TRANSMISSION

TRANSMISSION, DIPSTICK AND TUBE - 0341

13
14

15

Td0005326

874111 - 315SJ MKII - JULY 2010 REV 0

64
GROUP 0300 - TRANSMISSION

TRANSMISSION, DIPSTICK AND TUBE - 0341

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(W/ MFWD) (CA)
(INCLUDES HOUSING, TORQUE
1 AT336000 1 TRANSMISSION (4X4)
CONVERTER, CONTROL VALVE,
SOLENOIDS AND FILTER)
(W/O MFWD) (CA)
(INCLUDES HOUSING, TORQUE
AT335999 1 TRANSMISSION (4X2)
CONVERTER, CONTROL VALVE,
SOLENOIDS AND FILTER)
2 AT351228 1 DIPSTICK
3 AT311103 1 DIPSTICK TUBE
4 T162675 1 CLAMP
5 ................ 1 PLATE
6 19M7938 1 CAP SCREW
7 24M7239 2 WASHER
8 14M7274 1 NUT
9 19M8017 1 CAP SCREW
10 19M7932 2 CAP SCREW
11 24M7238 2 WASHER
12 R29463 1 O-RING
13 T231114 1 GUARD, TRANSM SOLENOID

874111 - 315SJ MKII - JULY 2010 REV 0

65
GROUP 0300 - TRANSMISSION

TRANSMISSION GUARD - 0341

874111 - 315SJ MKII - JULY 2010 REV 0

66
GROUP 0300 - TRANSMISSION

TRANSMISSION GUARD - 0341

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7866 1 SCREW
2 T231114 3 GUARD
3 AT342395 1 FIELD INSTALLATION KIT (CA)

874111 - 315SJ MKII - JULY 2010 REV 0

67
GROUP 0300 - TRANSMISSION

TRANSMISSION REAR MOUNTING SUPPORT - 0342

874111 - 315SJ MKII - JULY 2010 REV 0

68
GROUP 0300 - TRANSMISSION

TRANSMISSION REAR MOUNTING SUPPORT - 0342

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7941 2 CAP SCREW
2 T179952 4 WASHER
3 AT170854 2 ISOLATOR
4 T214064 2 SUPPORT
5 19M7489 4 CAP SCREW
6 14M7276 2 NUT
8 24M7241 2 WASHER

874111 - 315SJ MKII - JULY 2010 REV 0

69
GROUP 0300 - TRANSMISSION

TORQUE CONVERTER - 0350

874111 - 315SJ MKII - JULY 2010 REV 0

70
GROUP 0300 - TRANSMISSION

TORQUE CONVERTER - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M8289 4 CAP SCREW
2 T155324 8 PLATE
3 AT179312 2 PLATE
4 AT338741 1 TORQUE CONVERTER
5 19M7402 4 CAP SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

71
GROUP 0300 - TRANSMISSION

TRANSMISSION INPUT SHAFT AND CLUTCH DISK - 0350

874111 - 315SJ MKII - JULY 2010 REV 0

72
GROUP 0300 - TRANSMISSION

TRANSMISSION INPUT SHAFT AND CLUTCH DISK - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT339915 1 TAPERED ROLLER BEARING
2 T229356 2 THRUST WASHER
3 JD37406 2 NEEDLE BEARING
4 T158749 2 THRUST WASHER
5 T229412 1 HUB
6 AT339920 2 NEEDLE BEARING
7 40M7058 2 SNAP RING
8 T229468 1 ROUND RETAINER
9 T229346 1 COMPRESSION SPRING
10 T229341 1 SNAP RING (2.0 MM)
T262844 1 SNAP RING (2.5 MM)
T262846 1 SNAP RING (3.0 MM)
T229364 1 SNAP RING (3.5 MM)
T262845 1 SNAP RING (2.75 MM)
T229380 1 SNAP RING (3.25 MM)
T262843 1 SNAP RING (2.25 MM)
11 T229340 1 DISK WITH OUTER SPLINE
12 AT339922 10 CLUTCH DISK
13 AT364830 1 ROUND RETAINER
14 T229398 1 O-RING
15 T229403 1 PISTON
16 AT258980 1 O-RING
17 T229406 10 PLATE
18 L153002 1 PISTON RING
19 AT339910 1 MODULAR CLUTCH
20 T172118 3 PISTON RING
21 AT339914 1 TAPERED ROLLER BEARING
22 T229347 1 SHAFT
23 AT339899 1 BALL BEARING
24 40M5099 1 SNAP RING

874111 - 315SJ MKII - JULY 2010 REV A

73
GROUP 0300 - TRANSMISSION

LOW RANGE FORWARD CLUTCH ASSEMBLY - 0350

874111 - 315SJ MKII - JULY 2010 REV 0

74
GROUP 0300 - TRANSMISSION

LOW RANGE FORWARD CLUTCH ASSEMBLY - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT339917 1 TAPERED ROLLER BEARING
2 T229356 2 THRUST WASHER
3 JD37406 2 NEEDLE BEARING
4 T158749 2 THRUST WASHER
5 T229412 1 HUB
6 AT339920 2 NEEDLE BEARING
7 40M7058 2 SNAP RING
8 T229468 1 ROUND RETAINER
9 T229346 1 COMPRESSION SPRING
10 AT339922 10 CLUTCH DISK
11 T229340 1 DISK WITH OUTER SPLINE
12 T229341 1 SNAP RING (2.0 MM)
T262844 1 SNAP RING (2.5 MM)
T262846 1 SNAP RING (3.0 MM)
T229364 1 SNAP RING (3.5 MM)
T262845 1 SNAP RING (2.75 MM)
T229380 1 SNAP RING (3.25 MM)
T262843 1 SNAP RING (2.25 MM)
13 T229406 10 PLATE
14 T229469 1 ROUND RETAINER
15 T229398 1 O-RING
16 AT258980 1 O-RING
17 T229403 1 PISTON
18 T158742 2 RING
19 AT339912 1 MODULAR CLUTCH
20 T158793 1 TAPERED ROLLER BEARING

874111 - 315SJ MKII - JULY 2010 REV A

75
GROUP 0300 - TRANSMISSION

HIGH RANGE FORWARD CLUTCH ASSEMBLY - 0350

874111 - 315SJ MKII - JULY 2010 REV 0

76
GROUP 0300 - TRANSMISSION

HIGH RANGE FORWARD CLUTCH ASSEMBLY - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT184042 1 BEARING
2 T229466 2 RING
3 AT339908 1 MODULAR CLUTCH
4 T229403 1 PISTON
5 AT258980 1 O-RING
6 T229398 1 O-RING
7 T229469 1 ROUND RETAINER
8 AT339922 7 CLUTCH DISK
9 T229340 1 DISK WITH OUTER SPLINE
10 T229341 1 SNAP RING (2.0 MM)
T229352 1 SNAP RING (2.5 MM)
T229359 1 SNAP RING (3.0 MM)
T229364 1 SNAP RING (3.5 MM)
T229379 1 SNAP RING (2.75 MM)
T229380 1 SNAP RING (3.25 MM)
T229381 1 SNAP RING (2.25 MM)
11 T229406 7 PLATE
12 T229346 1 COMPRESSION SPRING (2.0 MM)
13 T229468 1 ROUND RETAINER
14 40M7058 2 SNAP RING
15 T229356 2 THRUST WASHER
16 JD37406 2 NEEDLE BEARING
17 T158749 2 THRUST WASHER
18 AT339920 2 NEEDLE BEARING
19 T229411 1 HUB
20 T158793 1 TAPERED ROLLER BEARING

874111 - 315SJ MKII - JULY 2010 REV 0

77
GROUP 0300 - TRANSMISSION

FIRST SPEED CLUTCH ASSEMBLY - 0350

874111 - 315SJ MKII - JULY 2010 REV 0

78
GROUP 0300 - TRANSMISSION

FIRST SPEED CLUTCH ASSEMBLY - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT184042 1 BEARING
2 T229466 2 RING
3 AT339904 1 MODULAR CLUTCH
4 T229403 1 PISTON
5 AT258980 1 O-RING
6 T229398 1 O-RING
7 T229337 1 DISK SPRING
8 AT339922 10 CLUTCH DISK
9 T229340 1 DISK WITH OUTER SPLINE
10 T229341 1 SNAP RING (2.0 MM)
T262844 1 SNAP RING (2.5 MM)
T262846 1 SNAP RING (3.0 MM)
T229364 1 SNAP RING (3.5 MM)
T262845 1 SNAP RING (2.75 MM)
T229380 1 SNAP RING (3.25 MM)
T262843 1 SNAP RING (2.25 MM)
11 T229406 10 PLATE
12 T229346 1 COMPRESSION SPRING
13 T229468 1 ROUND RETAINER
14 40M7058 2 SNAP RING
15 T229356 2 THRUST WASHER
16 JD37406 2 NEEDLE BEARING
17 T158749 2 THRUST WASHER
18 AT339920 2 NEEDLE BEARING
19 T229408 1 HUB
20 T158793 1 TAPERED ROLLER BEARING

874111 - 315SJ MKII - JULY 2010 REV A

79
GROUP 0300 - TRANSMISSION

SECOND SPEED CLUTCH ASSEMBLY - 0350

874111 - 315SJ MKII - JULY 2010 REV A

80
GROUP 0300 - TRANSMISSION

SECOND SPEED CLUTCH ASSEMBLY - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T158793 1 TAPERED ROLLER BEARING
2 T229356 2 THRUST WASHER
3 JD37406 2 NEEDLE BEARING
4 T158749 3 THRUST WASHER
5 T229409 1 HUB
6 AT339920 1 NEEDLE BEARING
7 T229353 1 SPACER
8 T158749 1 THRUST WASHER
9 T229373 7 DISK SPRING
10 40M7058 2 SNAP RING (2.0 MM)
11 T261408 1 SNAP RING (4.0 MM)
T261410 1 SNAP RING (3.5 MM)
T261411 1 SNAP RING (3.0 MM)
T261413 1 SNAP RING (2.5 MM)
T261414 1 SNAP RING (2.0 MM)
T261416 1 SNAP RING (3.25 MM)
T261415 1 SNAP RING (3.75 MM)
T261409 1 SNAP RING (2.25 MM)
T261412 1 SNAP RING (2.75 MM)
12 T161147 1 PLATE
13 T164626 13 DISK
14 T229349 1 DISK SPRING
15 T158801 13 CLUTCH PLATE
16 T196852 1 RING
17 AT258980 1 O-RING
18 T229401 1 PISTON
19 T158742 1 RING
20 AT339905 1 MODULAR CLUTCH
21 T172118 2 PISTON RING
22 AT339914 1 TAPERED ROLLER BEARING

874111 - 315SJ MKII - JULY 2010 REV A

81
GROUP 0300 - TRANSMISSION

THIRD SPEED CLUTCH ASSEMBLY - 0350

874111 - 315SJ MKII - JULY 2010 REV 0

82
GROUP 0300 - TRANSMISSION

THIRD SPEED CLUTCH ASSEMBLY - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T158793 1 TAPERED ROLLER BEARING
2 T158742 2 RING
3 AT339906 1 MODULAR CLUTCH
4 T229403 1 PISTON
5 AT258590 1 CAP SCREW
6 T229398 1 O-RING
7 T229337 1 DISK SPRING
8 AT339922 9 CLUTCH DISK
9 T229340 1 DISK WITH OUTER SPLINE
10 T229341 1 SNAP RING (2.0 MM)
T262844 1 SNAP RING (2.5 MM)
T262846 1 SNAP RING (3.0 MM)
T229364 1 SNAP RING (3.5 MM)
T262845 1 SNAP RING (2.75 MM)
T229380 1 SNAP RING (3.25 MM)
T262843 1 SNAP RING (2.25 MM)
11 T229406 9 PLATE (4.0 MM)
12 T229346 1 COMPRESSION SPRING
13 T229468 1 ROUND RETAINER
14 40M7058 1 SNAP RING
15 T229348 2 THRUST WASHER
16 AT339918 2 NEEDLE BEARING
17 T229336 2 THRUST WASHER
18 AT339919 2 NEEDLE BEARING
19 T229342 1 SPACER
20 T229410 1 HUB
21 AT339916 1 TAPERED ROLLER BEARING

874111 - 315SJ MKII - JULY 2010 REV A

83
GROUP 0300 - TRANSMISSION

MECHANICAL FRONT WHEEL DRIVE CLUTCH ASSEMBLY - 0350

874111 - 315SJ MKII - JULY 2010 REV 0

84
GROUP 0300 - TRANSMISSION

MECHANICAL FRONT WHEEL DRIVE CLUTCH ASSEMBLY - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T218504 1 DUST SHIELD
2 AT179466 1 SEAL (ALSO ORDER T218504)
3 AT339914 1 TAPERED ROLLER BEARING
4 AT339913 1 MODULAR CLUTCH
5 T158742 1 RING
6 AT364084 1 PISTON (ALSO ORDER T158743 & T158739)
7 T164626 12 DISK
8 T161147 1 PLATE
9 T261408 1 SNAP RING (4.0 MM)
T261410 1 SNAP RING (3.5 MM)
T261411 1 SNAP RING (3.0 MM)
T261413 1 SNAP RING (2.5 MM)
T261414 1 SNAP RING (2.0 MM)
T261416 1 SNAP RING (3.25 MM)
T261415 1 SNAP RING (3.75 MM)
T261409 1 SNAP RING (2.25 MM)
T261412 1 SNAP RING (2.75 MM)
10 T158801 12 CLUTCH PLATE
11 T229357 7 DISK SPRING
12 T229372 1 THRUST WASHER
13 40M7166 1 SNAP RING
14 T229407 1 HUB
15 T229356 1 THRUST WASHER
16 T158793 1 TAPERED ROLLER BEARING
17 AT310584 1 SOLENOID HYDRAULIC VALVE
18 T229343 1 PLATE
19 19M8618 1 SOCKET HEAD SCREW

874111 - 315SJ MKII - JULY 2010 REV A

85
GROUP 0300 - TRANSMISSION

TRANSMISSION OUTPUT SHAFT - 0350

874111 - 315SJ MKII - JULY 2010 REV 0

86
GROUP 0300 - TRANSMISSION

TRANSMISSION OUTPUT SHAFT - 0350

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT179481 1 SEAL
2 T229405 1 GUARD
3 AT326541 1 UNIVERSAL JOINT YOKE

874111 - 315SJ MKII - JULY 2010 REV 0

87
GROUP 0300 - TRANSMISSION

TRANSMISSION CHARGE PUMP - 0360

874111 - 315SJ MKII - JULY 2010 REV 0

88
GROUP 0300 - TRANSMISSION

TRANSMISSION CHARGE PUMP - 0360

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M8658 8 SCREW
2 AT179316 1 SEAL
3 AT310590 1 HYDRAULIC PUMP
4 T229393 1 O-RING
5 T229382 2 CAP SCREW
6 T164648 2 CAP SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

89
GROUP 0300 - TRANSMISSION

TRANSMISSION OIL FILTER - 0360

874111 - 315SJ MKII - JULY 2010 REV 0

90
GROUP 0300 - TRANSMISSION

TRANSMISSION OIL FILTER - 0360

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T229385 2 CAP SCREW
2 T177997 1 FILTER HEAD
3 T172318 2 O-RING
4 AT179323 1 OIL FILTER

874111 - 315SJ MKII - JULY 2010 REV 0

91
GROUP 0300 - TRANSMISSION

TRANSMISSION SHIFT CONTROL SOLENOIDS - 0360

874111 - 315SJ MKII - JULY 2010 REV A

92
GROUP 0300 - TRANSMISSION

TRANSMISSION SHIFT CONTROL SOLENOIDS - 0360

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(PARK BRAKE, DIFF LOCK & MFWD
1 AT310584 3 SOLENOID HYDRAULIC VALVE
SOLENOIDS)
T229343 3 PLATE
19M8618 3 SCREW
(FORWARD, HIGH RANGE, 2ND
4 AT310587 4 SOLENOID HYDRAULIC VALVE SPEED, & 3RD SPEED
SOLENOIDS)
T229343 4 PLATE
19M8618 4 SCREW
(REVERSE & 1ST SPEED
5 AT310586 2 SOLENOID HYDRAULIC VALVE
SOLENOIDS)
T229343 2 PLATE
19M8618 2 SCREW

874111 - 315SJ MKII - JULY 2010 REV A

93
GROUP 0300 - TRANSMISSION

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

94
GROUP 0400

ENGINE

874111 - 315SJ MKII - JULY 2010 REV 0

95
GROUP 0400 - ENGINE

CAMSHAFT - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

96
GROUP 0400 - ENGINE

CAMSHAFT - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE507595 1 CAMSHAFT (MARKED R135439)

874111 - 315SJ MKII - JULY 2010 REV 0

97
GROUP 0400 - ENGINE

CRANKSHAFT / BEARINGS - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

98
GROUP 0400 - ENGINE

CRANKSHAFT / BEARINGS - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R48685 1 PLUG
2 R505609 1 ROCKER ARM SHAFT
3 R120631 1 WASHER
4 RE504638 1 SPRING
5 ............... 4 STUD
............... 4 WASHER
6 ............... 4 SUPPORT
............... 4 NUT
7 RE65165 4 ROCKER ARM
RE65911 4 CAM FOLLOWER
8 ............... 1 PUSH ROD
............... 1 PUSH ROD
9 ............... 1 PUSH ROD
............... 1 PUSH ROD
10 RE65168 1 BEARING, MAIN STD
RE65912 1 BEARING, MAIN THRUST 0.254 MM
11 R123174 1 WASHER, THRUST
12 R120641 1 SHAFT, UPPER IDLER GEAR
14 R101225 1 WASHER, THRUST
15 RE56313 1 GEAR, UPPER IDLER W/ BUSHING
16 R131206 1 WASHER, THRUST
17 19M8997 1 SCREW
18 19M8966 1 SCREW
19 R131283 1 WASHER, THRUST
20 R114193 1 BUSHING
21 RE56369 1 GEAR, LOWER IDLER
22 RE59811 1 S/S BY RE505515-SLEEVE,CRANK
23 R114194 1 SHAFT, LOWER IDLER GEAR
24 R517471 1 WHEEL, CRANKSHAFT TI
25 34H288 1 PIN, SPRING

874111 - 315SJ MKII - JULY 2010 REV 0

99
GROUP 0400 - ENGINE

ROCKER ARM / SHAFT / TAPPET / PUSH ROD - 0400

874111 - 315SJ MKII - JULY 2010 REV A

100
GROUP 0400 - ENGINE

ROCKER ARM / SHAFT / TAPPET / PUSH ROD - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE519736 1 ROCKER ARM SHAFT
2 R123271 4 STUD
3 24M7346 4 WASHER
4 R123565 8 CAM FOLLOWER
5 R107731 8 PUSH ROD
6 R54565 2 PLUG
7 T20316 2 WASHER
8 RE508317 8 ROCKER ARM
9 14M7148 1 NUT
10 R123161 4 SUPPORT
11 T20314 3 SPRING
12 R123513 1 ROCKER ARM SHAFT

874111 - 315SJ MKII - JULY 2010 REV A

101
GROUP 0400 - ENGINE

ROCKER ARM COVER - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

102
GROUP 0400 - ENGINE

ROCKER ARM COVER - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 H23125 4 PLUG
2 R123574 4 NUT
3 R123575 4 O-RING
4 R116324 1 MEDALLION
5 RE502969 1 VALVE COVER
6 R123542 1 GASKET

874111 - 315SJ MKII - JULY 2010 REV 0

103
GROUP 0400 - ENGINE

TIMING GEAR COVER, WATER PUMP - 0400

874111 - 315SJ MKII - JULY 2010 REV A

104
GROUP 0400 - ENGINE

TIMING GEAR COVER, WATER PUMP - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE532938 1 KIT (A)
2 R520132 1 GASKET (USE WITH R520130) ITEM 5
3 RE517370 2 FITTING
4 51M7044 1 O-RING
5 R520130 1 COVER
6 R121424 1 O-RING
7 R121411 1 COVER
8 19M7775 3 SCREW
9 RE516340 1 SEAL
10 19M8291 1 SCREW
11 RE67239 1 SCREW (B)
12 19M7801 1 SCREW
13 19M8317 6 SCREW
14 14M7296 6 FLANGE NUT
15 19M7979 2 SCREW
16 19M7796 8 SCREW
17 51M7043 1 O-RING
18 RE46685 1 FITTING PLUG
(ALSO ORDER R123417 & R123226)
19 RE505981 1 WATER PUMP
ITEMS 25 & 21
SE501610 1 WATER PUMP REMAN (REMAN)
(A)(ALSO ORDER R123417 & (2)
20 RE515314 1 KIT
R123226) ITEMS 25 & 21
21 R123226 1 GASKET
22 R71228 1 RING
23 A364R 1 SNAP RING
(NSEP) (MARKED R121036)
24 NSI 1 IMPELLER
(ORDER RE515314) ITEM 20
25 R123417 1 GASKET
26 RE508566 1 INSERT (A) (KIT)
27 19M8966 1 SCREW
28 R131283 1 THRUST WASHER
29 R114193 1 BUSHING
30 RE56369 1 GEAR (Z=43) (MARKED R120636)
31 19M7867 1 SCREW

(A) INCLUDES INSTRUCTIONS

(B) THREADS WITH PRE-APPLIED SEALANT

874111 - 315SJ MKII - JULY 2010 REV A

105
GROUP 0400 - ENGINE

PISTON / CONNECTING ROD / CYLINDER LINER - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

106
GROUP 0400 - ENGINE

PISTON / CONNECTING ROD / CYLINDER LINER - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R501124 8 SCREW
2 R123960 4 BUSHING
3 RE500002 4 CONNECTING ROD (MARKED RE500000)
4 M41029 8 SNAP RING
5 R123178 4 PISTON PIN
6 RE507852 4 PISTON RING KIT
7 NSI 4 PISTON (ORDER RE507920) ITEM 10
8 NSI 4 CYLINDER LINER
9 AR65507 4 O-RING KIT
10 RE507920 4 PISTON-LINER KIT
11 RE65908 4 BEARING (STD)
RE65909 4 BEARING

874111 - 315SJ MKII - JULY 2010 REV 0

107
GROUP 0400 - ENGINE

FRONT PLATE - 0400

874111 - 315SJ MKII - JULY 2010 REV A

108
GROUP 0400 - ENGINE

FRONT PLATE - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R116386 3 STUD
2 R134527 1 PLATE
3 R134518 2 STUD
4 R136475 4 SCREW
5 R123174 1 THRUST WASHER
6 R120641 1 SHAFT
7 RE508932 1 GEAR (INCLUDES RE56313)
8 34H288 1 SPRING PIN
9 R131206 1 THRUST WASHER
10 19M8997 1 SCREW
11 R114194 1 SHAFT
12 R101225 1 THRUST WASHER
13 R123584 4 STUD

874111 - 315SJ MKII - JULY 2010 REV A

109
GROUP 0400 - ENGINE

CYLINDER BLOCK - 0400

874111 - 315SJ MKII - JULY 2010 REV A

110
GROUP 0400 - ENGINE

CYLINDER BLOCK - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 NSI 1 CYLINDER BLOCK (MARKED R504849)
2 RE71255 5 PIPE PLUG
3 R116466 1 PLUG
4 R121043 1 VALVE
5 R111137 1 SPRING
6 R115299 6 BUSHING
7 R119874 1 BUSHING
8 R131425 1 COMPRESSION SPRING
9 RE505501 1 BLEED VALVE (INCL R131425) ITEM 8
10 R97185 1 O-RING
11 B153R 2 DOWEL PIN
12 T23474 10 CAP SCREW
13 T20168 10 WASHER
14 15H695 1 PIPE PLUG
15 RE508185 2 FITTING (INCL U13639) ITEM 16
16 U13639 1 O-RING
17 T18891 2 PLUG
18 R131182 4 ORIFICE
19 A120R 4 DOWEL PIN
20 15H584 1 PIPE PLUG
21 AT13740 1 DRAIN VALVE
22 RE507595 1 CAMSHAFT
SE501815 1 CAMSHAFT REMANUFACTURED (JOHN DEERE REMAN)
23 R132518 1 PLATE
24 19M8999 2 SCREW
25 NSI 1 BEARING CAP
26 NSI 1 BEARING CAP

874111 - 315SJ MKII - JULY 2010 REV A

111
GROUP 0400 - ENGINE

OIL FILLER NECK - 0400

874111 - 315SJ MKII - JULY 2010 REV A

112
GROUP 0400 - ENGINE

OIL FILLER NECK - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R80136 1 FILLER CAP
2 R80135 1 GASKET
3 R517353 1 FILLER NECK
4 R136495 2 GASKET
5 R116296 1 COVER
6 RE67238 2 SCREW (W/ PREAPPLIED SEALANT)
7 19M7866 1 SCREW
8 RE67240 2 SCREW
19M7799 2 SCREW

874111 - 315SJ MKII - JULY 2010 REV A

113
GROUP 0400 - ENGINE

ENGINE OIL DIPSTICK - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

114
GROUP 0400 - ENGINE

ENGINE OIL DIPSTICK - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE69243 1 DIPSTICK
2 R502604 1 DIPSTICK TUBE
3 R502725 1 PLUG

874111 - 315SJ MKII - JULY 2010 REV 0

115
GROUP 0400 - ENGINE

OIL PAN - 0400

874111 - 315SJ MKII - JULY 2010 REV A

116
GROUP 0400 - ENGINE

OIL PAN - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R521493 1 GASKET
2 RE59545 1 OIL PAN
3 19M8062 6 SCREW
4 RE46685 1 FITTING PLUG
5 51M7043 1 O-RING
6 19M8163 22 BOLT
7 19M8986 2 SCREW
8 RE57619 1 OIL PUMP INTAKE
9 R61871 1 O-RING

874111 - 315SJ MKII - JULY 2010 REV A

117
GROUP 0400 - ENGINE

OIL FILTER - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

118
GROUP 0400 - ENGINE

OIL FILTER - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE52242 1 DRAIN PLUG
2 51M7042 1 O-RING
3 RE504564 1 FILTER HEAD (MARKED R502505)
4 RE504836 1 OIL FILTER (ALSO ORDER R502513)
5 R116115 2 FITTING
6 51M7045 2 O-RING
7 19M7802 5 SCREW
8 RE67238 1 SCREW
9 R500374 1 GASKET
10 RE504543 1 VALVE
11 R502513 1 SEAL

874111 - 315SJ MKII - JULY 2010 REV 0

119
GROUP 0400 - ENGINE

OIL PUMP - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

120
GROUP 0400 - ENGINE

OIL PUMP - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M8987 2 SCREW (ORDER RE504914) ITEM 6
2 ............... 1 COVER (ORDER RE504914) ITEM 6
3 ............... 1 GEAR (ORDER RE504914) ITEM 6
4 ............... 1 HOUSING (ORDER RE504914) ITEM 6
5 ............... 1 GEAR (ORDER RE504914) ITEM 6
6 RE504914 1 OIL PUMP (MARKED R502867)
7 R121376 1 TUBE
8 R97185 1 O-RING
9 R61871 1 O-RING
10 RE57619 1 OIL PUMP INTAKE
11 19M8986 2 SCREW
12 14M7066 1 NUT
13 R120638 1 GEAR (Z = 30)

874111 - 315SJ MKII - JULY 2010 REV 0

121
GROUP 0400 - ENGINE

VENTILATING SYSTEM - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

122
GROUP 0400 - ENGINE

VENTILATING SYSTEM - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R120467 1 ELBOW FITTING
2 R72328 1 O-RING
3 R72659 1 CLAMP
4 19M7866 1 SCREW
5 TY24401 1 BULK HOSE

874111 - 315SJ MKII - JULY 2010 REV 0

123
GROUP 0400 - ENGINE

CYLINDER HEAD - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

124
GROUP 0400 - ENGINE

CYLINDER HEAD - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R85363 18 CAP SCREW
2 R91889 16 RETAINER
3 RE60005 8 ROTATOR
4 R26125 8 SPRING
5 R104592 1 PIPE PLUG
6 T58477 1 FITTING
R26906 1 O-RING
7 CD16284 1 PLUG
8 R98063 4 VALVE SEAT INSERT (STD INTAKE VALVE)
R98335 4 VALVE SEAT INSERT (OS INTAKE VALVE)
R85687 4 VALVE SEAT INSERT (STD EXHAUST VALVE)
R93910 4 VALVE SEAT INSERT (SO EXHAUST VALVE)
9 R43409 2 PLUG
10 R90692 4 EXHAUST VALVE (STD)
11 R98062 4 INTAKE VALVE (STD)
12 R116515 1 ENGINE CYLINDER HEAD GASKET
13 RE31617 8 SEAL
14 ................ 1 CYLINDER HEAD (ORDER RE57234)
15 RE57234 1 CYLINDER HEAD (MARKED R121402)
16 R26906 1 O-RING

874111 - 315SJ MKII - JULY 2010 REV 0

125
GROUP 0400 - ENGINE

EXHAUST MANIFOLD - 0400

874111 - 315SJ MKII - JULY 2010 REV A

126
GROUP 0400 - ENGINE

EXHAUST MANIFOLD - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R521439 4 GASKET
2 R132261 1 EXHAUST MANIFOLD
3 19M8292 1 SCREW
4 T201123 1 ANGLE
5 19M7810 8 SCREW

874111 - 315SJ MKII - JULY 2010 REV A

127
GROUP 0400 - ENGINE

FUEL INJECTION NOZZLES AND LINES - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

128
GROUP 0400 - ENGINE

FUEL INJECTION NOZZLES AND LINES - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 ................ 1 CAP (HAT)
2 R71963 1 TEE FITTING
3 R79605 1 WASHER
4 R79604 1 TUBE NUT
5 R116366 1 SCREW
6 ................ 1 NOZZLE
7 R92352 1 PACKING
8 R48000 1 SEAL (NOT INCLUDED WITH RE48786)
(USE WITH STANDARD NOZZLE
R500390 1 WASHER
BORE)
9 T24472 1 CAP
10 RE48786 1 INJECTION NOZZLE
SE500826 1 NOZZLE
SE501101 1 NOZZLE (REMAN PARA RE48786) (PKG 1)

874111 - 315SJ MKII - JULY 2010 REV 0

129
GROUP 0400 - ENGINE

FUEL FILTER 2000 - 0420

10
11
9 12
2 4

14

1 13

15

16
16

5 3 18
3

17

6
8

Td0001949

874111 - 315SJ MKII - JULY 2010 REV 0

130
GROUP 0400 - ENGINE

FUEL FILTER 2000 - 0420

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 217944 1 FUEL FILTER
2 277490 * 1 FILTER 2000 ELEMENT
3 122249 2 CONNECTOR
4 187670 1 BRACKET - FINE FILTER
5 244079 1 HOSE
6 243999 1 HOSE
7 122259 1 CONNECTOR
8 122229 1 CONNECTOR
9 M86877 2 SCREW
10 100312 2 NUT
11 24M7238 2 WASHER
12 19M7872 1 BOLT
13 19M7938 1 BOLT
14 24M7240 4 WASHER
15 24M7239 1 WASHER
16 101088 2 WASHER
17 61H1094 1 90 DEGREE SWIVEL ORFS

* NOTE: Item 2 Part No changed on 03/08/2010

874111 - 315SJ MKII - JULY 2010 REV A

131
GROUP 0400 - ENGINE

FUEL INJECTION PUMP, LINES AND ENGINE CONTROLLER - 0400

29

27
31

RGP10110
TD0006029

874111 - 315SJ MKII - JULY 2010 REV A

132
GROUP 0400 - ENGINE

FUEL INJECTION PUMP, LINES AND ENGINE CONTROLLER - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE507598 1 FUEL LINE
2 19M7923 2 CAP SCREW
3 RE19797 2 CLAMP
4 RE507649 1 FUEL LINE
5 RE507648 1 FUEL LINE
6 RE507647 1 FUEL LINE
7 RE507646 1 FUEL LINE
8 19M7923 1 CAP SCREW
9 RE19799 1 CLAMP
10 RE518087 1 FUEL INJECTION PUMP (MARKED RE518166) (12V)
11 R502076 1 O-RING
12 R132874 1 WASHER
13 R91360 1 NUT
14 RE522527 1 ENGINE CONTROLLER
15 19M7979 2 SCREW
16 14M7298 3 FLANGE NUT
17 R116386 3 STUD
18 R505472 1 GEAR
19 R123593 1 TUBE NUT
20 R51936 6 SEALING WASHER
21 RE508716 4 CLAMP
22 19M7640 4 CAP SCREW
23 12H316 4 LOCK WASHER
24 24M7027 4 WASHER
25 RE507766 4 INJECTION NOZZLE
SE500830 1 NOZZLE (REMAN) (PKG 4)
SE501103 AR NOZZLE (REMAN) (PKG 1)
RE531438 1 KIT
26 RE68748 2 TUBE
27 19M7784 2 SCREW
28 R503520 1 BRACKET
29 14M7298 2 FLANGE NUT
30 AR85519 2 PLUG
(FROM VIN AEBF877JV02000868:
4X4)
31 191130 1 ECU GUARD
(FROM VIN AEBF873JT02000979:
4X2 ) (SIB 2008/5012)

874111 - 315SJ MKII - JULY 2010 REV A

133
GROUP 0400 - ENGINE

FUEL INJECTION PUMP - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

134
GROUP 0400 - ENGINE

FUEL INJECTION PUMP - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE521822 1 KIT (SENSOR TEMPERATURE)
2 RE521823 1 KIT (REGULATOR)
3 RE521824 1 KIT
4 RE521825 1 KIT
5 RE522109 1 KIT

874111 - 315SJ MKII - JULY 2010 REV 0

135
GROUP 0400 - ENGINE

WATER PUMP PULLEY - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

136
GROUP 0400 - ENGINE

WATER PUMP PULLEY - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R121038 1 PULLEY
2 19M7774 3 SCREW
3 19M7867 2 SCREW
4 R121634 1 HOUSING
5 R89944 1 O-RING

874111 - 315SJ MKII - JULY 2010 REV 0

137
GROUP 0400 - ENGINE

WATER PUMP KIT - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

138
GROUP 0400 - ENGINE

WATER PUMP KIT - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 ................ 1 IMPELLER (ORDER RE70962) ITEM 15
2 ................ 1 SEAL (ORDER RE70962) ITEM 15
3 ................ 1 HOUSING (ORDER RE70962) ITEM 15
4 ................ 1 BALL BEARING (ORDER RE70962) ITEM 15
5 ................ 1 RING (ORDER RE70962) ITEM 15
6 ................ 1 SHAFT (ORDER RE70962) ITEM 15
7 A364R 1 SNAP RING
8 51M7043 1 O-RING
9 R123226 1 GASKET
10 RE46685 1 FITTING PLUG
11 19M7863 5 SCREW
12 19M7796 3 SCREW
13 R123417 1 GASKET
14 R100369 2 FILTER
15 RE70962 1 KIT
16 RE505981 1 WATER PUMP (MARKED R503509)
17 RE508566 1 KIT

874111 - 315SJ MKII - JULY 2010 REV 0

139
GROUP 0400 - ENGINE

THERMOSTAT / COVER - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

140
GROUP 0400 - ENGINE

THERMOSTAT / COVER - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R123323 1 CLAMP
2 19M7788 1 SCREW
3 RE522076 1 THERMOSTAT (82°C) (180°C)
4 R502814 1 GASKET
5 R131016 1 COVER
6 19M8292 1 SCREW
7 RE46684 1 FITTING PLUG
8 19M7786 1 SCREW
9 R123226 1 GASKET
10 R501144 1 TUBE
11 R123324 1 CLAMP
12 19M7801 1 SCREW
13 51M7041 2 O-RING
14 RE52722 1 SENSOR
15 RE46684 1 FITTING PLUG

874111 - 315SJ MKII - JULY 2010 REV 0

141
GROUP 0400 - ENGINE

FUEL FILTER - 0400

874111 - 315SJ MKII - JULY 2010 REV A

142
GROUP 0400 - ENGINE

FUEL FILTER - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7784 1 SCREW
2 R523233 1 BRACKET
3 19M7835 1 SCREW
(INCLUDES RE516512, RE516553,
4 RE517382 1 FUEL FILTER
RE526834 AND RE60854)
RE516512 1 O-RING KIT
RE516553 1 SEAL KIT
RE526834 1 SEAL KIT
RE60854 1 DRAIN VALVE
5 RE509794 1 FILTER HEAD
6 RE509031 1 FUEL FILTER
7 RE51650 1 SEDIMENT BOWL
8 19M7785 2 SCREW

874111 - 315SJ MKII - JULY 2010 REV A

143
GROUP 0400 - ENGINE

FUEL LINES - 0400

874111 - 315SJ MKII - JULY 2010 REV A

144
GROUP 0400 - ENGINE

FUEL LINES - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R123593 2 TUBE NUT
2 AR85519 2 PLUG
3 RE515815 1 FUEL LINE
4 19M7784 1 SCREW
5 T14050 1 CLAMP
6 R43696 1 WASHER
7 RE531264 1 FUEL LINE
8 RE60029 2 ADAPTER FITTING
9 RE46686 2 FITTING PLUG
10 51M7040 4 O-RING
11 RE529843 1 FUEL LINE

874111 - 315SJ MKII - JULY 2010 REV A

145
GROUP 0400 - ENGINE

FUEL TRANSFER PUMP - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

146
GROUP 0400 - ENGINE

FUEL TRANSFER PUMP - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R500270 2 FITTING
2 RE66153 1 FUEL PUMP
3 R123273 1 O-RING
4 RE504233 2 CAP SCREW
5 R133405 1 PIN
6 R500271 2 O-RING

874111 - 315SJ MKII - JULY 2010 REV 0

147
GROUP 0400 - ENGINE

STARTING MOTOR - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

148
GROUP 0400 - ENGINE

STARTING MOTOR - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R53108 1 GASKET (NA)
2 R136052 1 STUD
3 RE70487 1 CLUTCH
4 R135510 1 O-RING
5 RE70486 1 SWITCH
6 R135509 1 SEAL
7 RE505400 1 WIRING HARNESS
8 RE71256 1 SCREW WITH WASHER
9 ............... 1 COVER (ORDER RE70756) ITEM 12
10 R96703 1 TIE BAND (NA)
11 T146102 1 LABEL
12 RE70756 1 KIT
13 RE506105 1 STARTER MOTOR KIT (12V DENSO) (MARKED RE504244)
RE501298 1 STARTER MOTOR KIT
14 19M7786 2 SCREW
15 12M7033 1 LOCK WASHER
16 R503419 1 STUD

874111 - 315SJ MKII - JULY 2010 REV 0

149
GROUP 0400 - ENGINE

GUIDE, STARTING MOTOR - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

150
GROUP 0400 - ENGINE

GUIDE, STARTING MOTOR - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T129165 1 BOOT
2 AT196314 1 KIT (ALSO ORDER RE506105)

874111 - 315SJ MKII - JULY 2010 REV 0

151
GROUP 0400 - ENGINE

ALTERNATOR BRACKETS - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

152
GROUP 0400 - ENGINE

ALTERNATOR BRACKETS - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7786 2 SCREW
2 R100377 1 BUSHING
3 R64525 1 THRUST WASHER
4 R132166 1 BRACKET
5 R133978 1 SUPPORT
6 19M7785 2 SCREW
7 19M7801 2 SCREW
8 19M7786 2 SCREW
9 34M7061 1 SPRING PIN
10 R500322 1 SPACER
11 19M7786 4 SCREW
12 R500531 1 STRAP
13 14M7296 2 FLANGE NUT
14 19M7811 1 SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

153
GROUP 0400 - ENGINE

FLYWHEEL - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

154
GROUP 0400 - ENGINE

FLYWHEEL - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R28811 1 RING GEAR (Z = 129)
2 R123521 1 SLEEVE
3 R135918 4 BOLT
4 RE500137 4 FLYWHEEL (MARKED R500096)

874111 - 315SJ MKII - JULY 2010 REV 0

155
GROUP 0400 - ENGINE

TURBOCHARGER - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

156
GROUP 0400 - ENGINE

TURBOCHARGER - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M8162 4 SCREW
2 R63548 1 O-RING
3 M87733 1 ADAPTER FITTING
4 SE501155 1 TURBOCHARGER (MARKED RE526871)
5 14M7296 4 FLANGE NUT
6 R92097 1 GASKET

874111 - 315SJ MKII - JULY 2010 REV 0

157
GROUP 0400 - ENGINE

TURBOCHARGER OIL LINES - 0400

874111 - 315SJ MKII - JULY 2010 REV A

158
GROUP 0400 - ENGINE

TURBOCHARGER OIL LINES - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R63548 1 O-RING
2 M87733 1 ADAPTER FITTING (ALSO ORDER R63548) ITEM 1
3 SE501155 1 TURBOCHARGER REMAN (MARKED RE526871)
4 19M8162 4 SCREW
5 R92097 1 GASKET
6 14M7296 4 FLANGE NUT
7 19M8062 2 SCREW
8 RE59547 1 OIL LINE
9 RE65978 2 CLAMP
10 R120013 1 HOSE
11 RE54885 1 HOSE FITTING
12 51M7042 1 O-RING
13 38H5154 1 ELBOW FITTING
14 T77613 1 O-RING
15 R123570 1 GASKET
16 RE501260 1 HYDRAULIC HOSE

874111 - 315SJ MKII - JULY 2010 REV A

159
GROUP 0400 - ENGINE

ENGINE OVERHAUL KIT - 0400

874111 - 315SJ MKII - JULY 2010 REV 0

160
GROUP 0400 - ENGINE

ENGINE OVERHAUL KIT - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE527299 1 ENGINE OVERHAUL KIT PISTON, (MARKED RE515372)

874111 - 315SJ MKII - JULY 2010 REV 0

161
GROUP 0400 - ENGINE

ENGINE GASKET KIT - 0400

RGP7893

874111 - 315SJ MKII - JULY 2010 REV 0

162
GROUP 0400 - ENGINE

ENGINE GASKET KIT - 0400

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R123542 1 GASKET
RE520539 1 GASKET KIT
2 R521439 4 GASKET
3 R502814 1 GASKET
4 R123226 2 GASKET
5 R123345 1 GASKET
6 R123570 1 GASKET
R503891 1 GASKET
7 R123575 4 O-RING
8 R116515 1 ENGINE CYLINDER HEAD GASKET
9 R501373 1 GASKET
10 R81275 1 GASKET
R133893 1 GASKET
11 R92097 1 GASKET
12 RE527042 1 GASKET KIT, ENGINE
13 R522030 1 GASKET
14 R75892 1 O-RING
15 R97185 1 O-RING
16 R61871 1 O-RING
17 A4827R 1 WASHER
18 RE44574 1 SEAL
(SUB FOR RE59810) (MARKED
19 RE516340 1 SEAL
RE52346 OR RE505515)
20 R123273 1 O-RING
21 R123417 1 GASKET
22 R136515 1 GASKET
R136516 1 GASKET
23 R123501 1 GASKET
24 R502864 1 GASKET
25 R123525 1 GASKET
26 R53108 1 GASKET
27 R72328 4 O-RING
28 R89944 1 O-RING
29 R504734 2 O-RING
30 T122075 2 O-RING
31 R501428 1 GASKET
32 R500374 1 GASKET
33 RE526670 1 GASKET KIT
34 RE526671 1 GASKET KIT
35 R123353 1 GASKET

874111 - 315SJ MKII - JULY 2010 REV 0

163
GROUP 0400 - ENGINE

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

164
GROUP 0500

ENGINE AUXILIARY SYSTEM

874111 - 315SJ MKII - JULY 2010 REV 0

165
GROUP 0500 - ENGINE AUXILIARY SYSTEM

RADIATOR, HOSES, FAN SHROUD AND GUARD - 0510

(ENGINE TT094)

874111 - 315SJ MKII - JULY 2010 REV 0

166
GROUP 0500 - ENGINE AUXILIARY SYSTEM

RADIATOR, HOSES, FAN SHROUD AND GUARD - 0510

(ENGINE TT094)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 03M7247 2 BOLT
2 03M7307 4 BOLT
4 14M7274 6 NUT
5 14M7397 4 LOCK NUT
6 19M7008 2 CAP SCREW
7 19M7407 2 CAP SCREW
8 19M7922 6 CAP SCREW
9 19M7550 2 CAP SCREW
10 19M7572 2 CAP SCREW
11 19M7932 4 CAP SCREW
12 19M7933 4 CAP SCREW
13 24M7024 1 WASHER
14 24M7024 4 WASHER
15 24M7238 13 WASHER
17 24M7239 5 WASHER
18 AH89557 2 CLIP
19 AH170895 2 CLAMP
20 RE56098 2 CLAMP
21 AT310335 1 FILLER CAP
22 AT312425 1 SHROUD (UP TO VIN 1358)
AT346878 1 SHROUD (FROM VIN 1359)
23 AT312426 1 GUARD
24 AT318095 1 ANGLE
25 AT320220 1 TANK
26 AT354811 1 THERMOSTATIC CONTROL VALVE (SUB FOR AT320238, THIS APPL)
27 AT351271 1 RADIATOR (AT320239 NLA)
AL155781 1 DRAIN PLUG (DRAIN VALVE)
AL176130 1 DRAIN VALVE (FILL VALVE)
28 21M7246 3 SCREW
29 T214276 1 ADAPTER FITTING
30 AT323152 1 GUARD
31 AT324273 1 GROUND CABLE (FASTENER)
32 AT334333 1 RADIATOR HOSE
33 14H856 1 NUT
34 24H1789 1 WASHER
35 R26448 1 O-RING
36 T227450 1 DRAIN PLUG
37 AT355452 1 ADAPTER FITTING
38 R29936 3 O-RING
39 AT43223 1 ELBOW FITTING
40 T61861 2 ISOLATOR (CTL)
41 R524513 13 HOSE CLAMP

874111 - 315SJ MKII - JULY 2010 REV A

167
GROUP 0500 - ENGINE AUXILIARY SYSTEM

RADIATOR, HOSES, FAN SHROUD AND GUARD (CONT) - 0510

(ENGINE TT094)

874111 - 315SJ MKII - JULY 2010 REV 0

168
GROUP 0500 - ENGINE AUXILIARY SYSTEM

RADIATOR, HOSES, FAN SHROUD AND GUARD (CONT) - 0510

(ENGINE TT094)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


42 NSI 4 BULK HOSE (MAKE FROM TY22566) (CTL)
43 NSI 5 ISOLATOR (MAKE FROM T68144) (CTL)
44 NSI 1 BULK HOSE (MAKE FROM TY22330) (CTL)
45 H65405 1 FITTING
46 KV25173 2 ISOLATOR
47 L154742 1 CLAMP
48 MT2485 7 PLUG
50 R35668 1 CLAMP
51 R46667 5 CLAMP
53 T174427 7 CLAMP (SUB FOR R56101)
54 RE223627 1 HOSE FITTING
55 51M7045 1 O-RING
56 T216248 2 ISOLATOR
57 T216350 2 PLATE
58 T216620 1 RADIATOR HOSE
59 T216877 1 DEFLECTOR
60 T216934 1 RADIATOR HOSE
61 R524513 2 HOSE CLAMP
62 T213481 1 ANGLE
64 T225322 1 HOSE
65 T225523 1 RADIATOR HOSE
66 T230730 1 RADIATOR HOSE
67 T225865 1 CLAMP
68 T226097 1 DEFLECTOR
69 T226132 1 DEFLECTOR
70 T230732 1 RADIATOR HOSE
71 N221912 1 FITTING

874111 - 315SJ MKII - JULY 2010 REV 0

169
GROUP 0500 - ENGINE AUXILIARY SYSTEM

A/C FAN PACKAGE AND BASIC FAN PACKAGE - 0510

874111 - 315SJ MKII - JULY 2010 REV 0

170
GROUP 0500 - ENGINE AUXILIARY SYSTEM

A/C FAN PACKAGE AND BASIC FAN PACKAGE - 0510

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(A/C FAN PACKAGE HIGH
1 T227666 1 FLAT BELT
AMBIENT)
T227665 1 FLAT BELT (HIGH AMBIENT)
T227609 1 FLAT BELT (A/C FAN PACKAGE)
R504022 1 FLAT BELT (W/O A/C)
2 RE505264 1 PULLEY (A/C FAN PACKAGE)
3 R500320 1 SPACER (A/C FAN PACKAGE)
4 R502079 1 SLEEVE (A/C FAN PACKAGE)
5 19M7808 1 SCREW (A/C FAN PACKAGE)
6 T225321 1 WASHER
7 19M8456 1 CAP SCREW
8 24M7238 1 WASHER
9 R128661 1 PULLEY (HIGH AMBIENT)
R128662 1 PULLEY
10 T208136 1 SPACER
11 19M7881 1 SCREW
12 AT322327 1 SUCTION FAN (HIGH AMBIENT)
AT312123 1 SUCTION FAN

874111 - 315SJ MKII - JULY 2010 REV A

171
GROUP 0500 - ENGINE AUXILIARY SYSTEM

ELECTRICAL ACCELERATOR - 0515

10

TD0005189

874111 - 315SJ MKII - JULY 2010 REV 0

172
GROUP 0500 - ENGINE AUXILIARY SYSTEM

ELECTRICAL ACCELERATOR - 0515

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T224315 1 COVER
2 24M7293 2 WASHER
3 R44302 1 TIE BAND
4 T74952 1 GROMMET
5 R134098 3 NUT
6 19M8425 1 CAP SCREW
7 19M7863 3 SCREW
8 19M7867 3 SCREW
9 T224233 1 BRACKET
10 AT340698 1 PEDAL

874111 - 315SJ MKII - JULY 2010 REV 0

173
GROUP 0500 - ENGINE AUXILIARY SYSTEM

AIR CLEANER AND MOUNTING BRACKETS - 0520

874111 - 315SJ MKII - JULY 2010 REV 0

174
GROUP 0500 - ENGINE AUXILIARY SYSTEM

AIR CLEANER AND MOUNTING BRACKETS - 0520

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT343558 1 SUPPORT
2 24M7239 2 WASHER
3 19M7550 2 CAP SCREW
4 19M8320 2 SCREW
5 T166091 1 SEAL
6 19M7881 3 SCREW
7 AH104837 1 HOSE CLAMP
8 T216322 1 HOSE
9 AR85329 1 CLAMP
10 AT186281 1 AIR CLEANER
11 R48568 1 VALVE
12 AT171855 1 COVER
13 AT178542 1 AIR RESTRICTION SENSOR
14 KV16429 1 AIR FILTER (PRIMARY)
15 AT171854 1 AIR FILTER (SECONDARY)
16 AR44361 1 FITTING

874111 - 315SJ MKII - JULY 2010 REV 0

175
GROUP 0500 - ENGINE AUXILIARY SYSTEM

PRE CLEANER - 0520

874111 - 315SJ MKII - JULY 2010 REV 0

176
GROUP 0500 - ENGINE AUXILIARY SYSTEM

PRE CLEANER - 0520

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT220930 1 PRECLEANER
2 AH140044 1 ISOLATOR
3 AT191266 1 TUBE
4 TY24867 1 KIT
5 21M7351 2 SCREW
6 T176553 1 PLUG
7 AR40418 1 HOSE CLAMP
8 PM37465 1 SEALANT
9 AT189492 1 KIT (WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

177
GROUP 0500 - ENGINE AUXILIARY SYSTEM

EXHAUST EXTENSION AND MUFFLER (W/ TURBO) - 0530

874111 - 315SJ MKII - JULY 2010 REV 0

178
GROUP 0500 - ENGINE AUXILIARY SYSTEM

EXHAUST EXTENSION AND MUFFLER (W/ TURBO) - 0530

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT184716 1 MUFFLER EXTENSION
2 RE52087 1 CLAMP
3 AT323177 1 MUFFLER (INCLUDES AT183426) ITEM 7
4 19M7402 1 CAP SCREW
5 24M7239 2 WASHER
6 14M7274 1 NUT
7 AT183426 1 CLAMP

874111 - 315SJ MKII - JULY 2010 REV 0

179
GROUP 0500 - ENGINE AUXILIARY SYSTEM

ENGINE MOUNTING SUPPORTS - 0540

874111 - 315SJ MKII - JULY 2010 REV 0

180
GROUP 0500 - ENGINE AUXILIARY SYSTEM

ENGINE MOUNTING SUPPORTS - 0540

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T187571 1 SUPPORT (LH)
2 19M7488 4 CAP SCREW
3 19M7949 2 CAP SCREW
4 T170784 1 SUPPORT (RH)
5 AT344141 2 ISOLATOR
6 T29342 2 WASHER
7 14M7275 2 NUT

874111 - 315SJ MKII - JULY 2010 REV 0

181
GROUP 0500 - ENGINE AUXILIARY SYSTEM

FUEL TANK AND FUEL TANK HOSES - 0560

874111 - 315SJ MKII - JULY 2010 REV 0

182
GROUP 0500 - ENGINE AUXILIARY SYSTEM

FUEL TANK AND FUEL TANK HOSES - 0560

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT322232 1 FUEL TANK (CA)
2 AT320235 1 HOUSING
3 AT339941 1 FUEL TANK (ALSO ORDER T165292) ITEM 20
4 AT323593 1 CAP
(MAKE FROM TY22559)
5 ............... 1 HOSE
(CTL, 52 INCH)
7 AM107314 1 FUEL FILTER
8 19M7866 4 SCREW
9 14M7298 4 FLANGE NUT
10 JD5933 1 REFLECTOR
11 T215367 1 ANTI-SKID PAD
12 19M7866 3 SCREW
13 21M7265 6 SCREW
14 TY22465 2 CLAMP
15 AT300958 1 FUEL SENDER
16 AT65241 1 STRAINER
17 L2646N 1 PIPE PLUG
18 N30405 1 ADAPTER FITTING
19 RE179976 1 CHECK VALVE
20 T165292 1 GASKET
21 T224200 1 ANGLE
22 R36424 1 O-RING
23 19M7572 1 CAP SCREW
24 19M8637 6 CAP SCREW
25 24M7296 6 WASHER
26 28H3383 1 BUSHING
27 AH89557 1 CLIP
28 AH96317 1 CLIP
29 TY22462 2 CLAMP
30 AR77962 1 HOSE CLAMP
31 AT183881 1 HOSE
32 E87197 1 PACKING
(MAKE FROM TY22559)
33 ............... 1 HOSE
(CTL 15 INCH)
34 H77698 1 TIE BAND
35 R44302 2 TIE BAND
36 T66701 1 LINE
37 T214270 1 SUPPORT
38 AH162914 1 STRAINER

874111 - 315SJ MKII - JULY 2010 REV 0

183
GROUP 0500 - ENGINE AUXILIARY SYSTEM

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

184
GROUP 0900

STEERING SYSTEM

874111 - 315SJ MKII - JULY 2010 REV 0

185
GROUP 0900 - STEERING SYSTEM

STEERING CYLINDER AND REPAIR KIT (W/MFWD) - 0960

874111 - 315SJ MKII - JULY 2010 REV 0

186
GROUP 0900 - STEERING SYSTEM

STEERING CYLINDER AND REPAIR KIT (W/MFWD) - 0960

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T229279 2 SNAP RING
2 T229275 1 SNAP RING
3 T218502 1 HYDRAULIC CYLINDER KIT
4 T229276 1 PLUG
5 AT326543 1 ROD
6 T229281 1 BUSHING
7 T229277 2 PLUG
8 T229261 1 HYDRAULIC CYLINDER BARREL
9 T229280 1 FLANGE
10 T229278 1 SNAP RING
11 AT326542 1 HYDRAULIC CYLINDER
12 T229282 3 CAP SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

187
GROUP 0900 - STEERING SYSTEM

STEERING WHEEL AND TILT COLUMN - 0960

874111 - 315SJ MKII - JULY 2010 REV 0

188
GROUP 0900 - STEERING SYSTEM

STEERING WHEEL AND TILT COLUMN - 0960

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AL155227 1 COVER
2 B3690R 1 O-RING
3 T13630 1 NUT
4 T17148 1 LOCK WASHER
5 AT139694 1 STEERING WHEEL
6 AT314024 1 STEERING COLUMN
7 T216546 1 GASKET
8 AT314030 1 SUPPORT
9 T216524 1 PLATE
10 T216525 1 PLATE
11 AT219940 4 ISOLATOR
12 14M7274 8 NUT
13 19M7402 4 CAP SCREW
14 19M7881 1 SCREW
15 19M7938 4 CAP SCREW
16 19M8528 4 SCREW
17 24M7101 4 WASHER
18 24M7238 4 WASHER
19 21M7291 5 SCREW
20 21M7292 4 SCREW
21 R117892 2 NUT
22 24H1881 4 WASHER
23 T210623 1 COVER
24 T210624 1 COVER
25 T216833 1 COVER
26 AT313370 1 KIT (WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

189
GROUP 0900 - STEERING SYSTEM

STEERING COLUMN STANDARD- 0960

874111 - 315SJ MKII - JULY 2010 REV 0

190
GROUP 0900 - STEERING SYSTEM

STEERING VALVE AND FITTINGS - 0962

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AL155227 1 COVER
2 B3690R 1 O-RING
3 T13630 1 NUT
4 T17148 1 LOCK WASHER
5 AT139694 1 STEERING WHEEL
6 19M7881 1 SCREW
7 24M7238 1 WASHER
8 AT314030 1 SUPPORT
9 AT307345 1 STEERING COLUMN
10 H113924 1 PLUG
T186793 4 LABEL
T230236 2 LABEL
19M7938 4 CAP SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

191
GROUP 0900 - STEERING SYSTEM

STEERING HYDRAULICS VALVE - 0960

874111 - 315SJ MKII - JULY 2010 REV A

192
GROUP 0900 - STEERING SYSTEM

STEERING HYDRAULICS VALVE - 0960

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 38H1005 1 ELBOW FITTING
2 R26375 3 O-RING
3 T77857 2 O-RING
4 38H1161 1 ADAPTER FITTING
5 38H1171 1 ADAPTER FITTING
6 T77613 1 O-RING
7 AT101779 1 HYDRAULIC HOSE - FABRICATE
8 AT188010 1 ELBOW FITTING
9 R28782 1 O-RING
10 AT195201 1 ELBOW FITTING
11 AT195202 1 ELBOW FITTING
12 AT195203 1 ELBOW FITTING
13 AT318271 1 MANUAL HYDRAULIC VALVE
AT316249 1 SEAL KIT
15 T184320 1 LABEL
16 T191425 1 LABEL
STCTM REPAIR (-06)
17 AT193365 3 KIT
(NOT ILLUSTRATED)
STCTM REPAIR (-08)
18 AT193366 1 PUMP REPAIR KIT
(NOT ILLUSTRATED)

874111 - 315SJ MKII - JULY 2010 REV A

193
GROUP 0900 - STEERING SYSTEM

STEERING HYDRAULICS PLUMBING (W/ MFWD) - 0960

(ENGINE TT094)

874111 - 315SJ MKII - JULY 2010 REV A

194
GROUP 0900 - STEERING SYSTEM

STEERING HYDRAULICS PLUMBING (W/ MFWD) - 0960

(ENGINE TT094)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19M7742 1 CAP SCREW
2 19M8081 1 CAP SCREW
3 19M8600 1 CAP SCREW
4 38H1161 4 ADAPTER FITTING
5 38H1160 2 ADAPTER FITTING
6 R26448 2 O-RING
7 T77613 2 O-RING
8 TY22464 1 CLAMP
9 AT101779 1 HYDRAULIC HOSE - FABRICATE
10 AT324031 1 HYDRAULIC HOSE - FABRICATE
11 AT324158 1 HYDRAULIC HOSE - FABRICATE
12 AT324159 1 HYDRAULIC HOSE - FABRICATE
13 200871 2 TIE BAND
14 R46919 5 HALF CLAMP
15 T78606 1 HOSE (CTL)
16 T166773 1 WASHER

874111 - 315SJ MKII - JULY 2010 REV A

195
GROUP 0900 - STEERING SYSTEM

STEERING HYDRAULICS PLUMBING (W/O MFWD) - 0960

(ENGINE TT094)

874111 - 315SJ MKII - JULY 2010 REV A

196
GROUP 0900 - STEERING SYSTEM

STEERING HYDRAULICS PLUMBING (W/O MFWD) - 0960

(ENGINE TT094)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19M7742 1 CAP SCREW
2 19M8081 1 CAP SCREW
3 19M8600 1 CAP SCREW
4 38H1161 4 ADAPTER FITTING
5 38H1160 2 ADAPTER FITTING
6 R26448 2 O-RING
7 T77613 2 O-RING
8 TY22464 1 CLAMP
9 AT101779 1 HYDRAULIC HOSE - FABRICATE
10 AT324031 1 HYDRAULIC HOSE - FABRICATE
11 AT324157 1 HYDRAULIC HOSE - FABRICATE
12 AT324160 1 HYDRAULIC HOSE - FABRICATE
13 200871 2 TIE BAND
14 R46919 5 HALF CLAMP
15 T78606 1 HOSE (CTL)
16 T166773 1 WASHER

874111 - 315SJ MKII - JULY 2010 REV A

197
GROUP 0900 - STEERING SYSTEM

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

198
GROUP 1000

SERVICE BRAKES

874111 - 315SJ MKII- JULY 2010 REV 0

199
GROUP 1000 - SERVICE BRAKES

SERVICE BRAKE CLUTCH DISC AND DISC CARRIER - 1011

874111 - 315SJ MKII - JULY 2010 REV 0

200
GROUP 1000 - SERVICE BRAKES

SERVICE BRAKE CLUTCH DISC AND DISC CARRIER - 1011

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T228896 2 SNAP RING
2 T228909 2 WASHER
3 T228898 2 DISK SPRING
4 T228728 2 SNAP RING
5 19M8300 6 SCREW
6 T228727 6 PLATE
7 T228730 2 PISTON
8 T228895 8 SPRING PIN
9 T159403 2 BACK-UP RING
10 T159402 2 SEAL
11 T218485 2 SEAL
12 T218483 2 BACK-UP RING
13 T228910 2 WASHER
14 T228912 2 DISK SPRING
15 AT339059 3 BRAKE DISK
16 T197832 2 SNAP RING
17 T228729 1 DISK
18 T228911 1 SNAP RING
19 T228897 1 DISK
20 AT339543 3 BRAKE DISK
21 T228912 2 DISK SPRING
22 T162517 2 BLEED VALVE
23 T159565 2 PLUG

874111 - 315SJ MKII - JULY 2010 REV 0

201
GROUP 1000 - SERVICE BRAKES

BRAKE VALVE AND PEDALS - 1060

874111 - 315SJ MKII - JULY 2010 REV 0

202
GROUP 1000 - SERVICE BRAKES

BRAKE VALVE AND PEDALS - 1060

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R26375 1 O-RING
3 38H1017 1 TEE FITTING
4 24M7239 8 WASHER
5 19M7550 8 CAP SCREW
6 AT187666 5 ADAPTER FITTING
AT193365 1 KIT
7 AT304761 1 MANUAL HYDRAULIC VALVE
8 R32548 2 PRESSURE SWITCH (BRAKE LIGHT)
9 14M7273 2 NUT
10 19M7164 2 CAP SCREW
11 AT336396 1 PEDAL (RH)
12 B177R 2 BUSHING
13 24H1381 2 WASHER
14 AT336437 1 PEDAL (LH)
15 34M7197 1 SPRING PIN
16 R50034 1 LEAF SPRING
17 R221354 1 ARM
18 T227394 1 HOUSING
19 T165282 1 PIN FASTENER
20 F2863R 2 SNAP RING
21 T77857 2 O-RING
22 AT280459 1 ADAPTER FITTING (TO RESERVOIR)

874111 - 315SJ MKII - JULY 2010 REV 0

203
GROUP 1000 - SERVICE BRAKES

BRAKE VALVE ASSEMBLY - 1060

874111 - 315SJ MKII - JULY 2010 REV 0

204
GROUP 1000 - SERVICE BRAKES

BRAKE VALVE ASSEMBLY - 1060

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T203385 1 REDUCER
2 T203374 1 FITTING PLUG
3 AT188343 2 CHECK VALVE
4 R26906 4 O-RING
5 T185926 2 PLUG
6 T183274 2 SPRING
7 T183273 2 WASHER
8 ............... 2 RING
9 T183272 1 PISTON
10 ............... 1 HOUSING (ORDER AT304761)
11 T183271 2 RETAINER
12 ............... 2 O-RING
13 T183270 2 SPRING
14 ............... 2 SEAL
15 ............... 2 RING
16 T183276 2 PISTON
17 R26552 2 BALL
18 T185078 2 LOCK WASHER
19 R48523 2 SNAP RING
20 T183362 2 PISTON RING
21 T183269 2 SPRING
22 AT192151 2 PUSH ROD
23 ............... 2 SEAL
24 T183357 2 RETAINER
25 ............... 2 SEAL
26 M41029 2 SNAP RING
27 19H1849 4 CAP SCREW
28 T183310 4 WASHER
29 U13639 2 O-RING
30 AT304761 1 MANUAL HYDRAULIC VALVE
(BRAKE VALVE OVERHAUL)
31 AT192419 1 KIT
(REQUIRES 1 KIT PER VALVE)

874111 - 315SJ MKII - JULY 2010 REV 0

205
GROUP 1000 - SERVICE BRAKES

SERVICE BRAKE HYDRAULICS - 1060

874111 - 315SJ MKII - JULY 2010 REV 0

206
GROUP 1000 - SERVICE BRAKES

SERVICE BRAKE HYDRAULICS - 1060

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT316689 1 HYDRAULIC HOSE (TO BRAKE VALVE)
2 AT316690 1 HYDRAULIC HOSE (TO BRAKE VALVE)
3 T77613 2 O-RING
4 38H1160 2 ADAPTER FITTING (TO REAR AXLE)
5 R26448 2 O-RING
6 19M7922 1 CAP SCREW
7 24M7238 3 WASHER
8 R46919 2 HALF CLAMP
9 T186859 1 WASHER
10 14M7273 1 NUT
11 T158245 1 STRAP
12 19M7402 1 CAP SCREW
13 24M7239 1 WASHER
14 14M7274 1 NUT

874111 - 315SJ MKII - JULY 2010 REV 0

207
GROUP 1000 - SERVICE BRAKES

BRAKE VALVE BOOST PLUMBING (CAB) - 1060

874111 - 315SJ MKII - JULY 2010 REV 0

208
GROUP 1000 - SERVICE BRAKES

BRAKE VALVE BOOST PLUMBING (CAB) - 1060

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7742 1 CAP SCREW
2 24M7239 1 WASHER
3 T77613 7 O-RING
4 T212039 1 TEE FITTING
5 AT194417 1 HYDRAULIC HOSE
6 AT194412 1 HYDRAULIC HOSE
7 38H1094 1 ELBOW FITTING
8 AT194416 1 HYDRAULIC HOSE
9 AT318113 1 HYDRAULIC HOSE
10 AT322270 1 HYDRAULIC HOSE
11 AT330913 1 HYDRAULIC HOSE
12 38H1160 1 ADAPTER FITTING
13 R26286 1 O-RING

874111 - 315SJ MKII - JULY 2010 REV 0

209
GROUP 1000 - SERVICE BRAKES

PARKING BRAKE PLUMBING - 1111

874111 - 315SJ MKII - JULY 2010 REV 0

210
GROUP 1000 - SERVICE BRAKES

PARKING BRAKE PLUMBING - 1111

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 38H1014 1 ELBOW FITTING
3 R26906 1 O-RING
4 T77858 1 O-RING
5 AT336341 1 TUBE
6 T32854 1 CLAMP
7 19M7938 1 CAP SCREW
8 14M7274 2 NUT
9 19M7572 1 CAP SCREW
10 T160554 1 CLAMP
11 AT324452 1 HOSE SUPPORT
12 19M7662 1 CAP SCREW
13 24M7239 2 WASHER
14 AT316681 1 HYDRAULIC HOSE
15 38H1317 1 FITTING
16 R26375 1 O-RING
17 T77932 1 O-RING

874111 - 315SJ MKII - JULY 2010 REV 0

211
GROUP 1000 - SERVICE BRAKES

PARKING BRAKE HOUSING AND CLUTCH DISC - 1111

874111 - 315SJ MKII - JULY 2010 REV 0

212
GROUP 1000 - SERVICE BRAKES

PARKING BRAKE HOUSING AND CLUTCH DISC - 1111

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T218489 1 FLANGE
2 T228722 1 GUARD
3 T228995 2 NUT
4 T228994 2 STUD
5 T164922 2 SCREW
6 T159502 2 LOCK NUT
7 T218478 1 SEAL
8 19M7181 4 CAP SCREW
9 T218493 1 HOUSING
10 T159487 2 O-RING
11 T228996 2 PIN
12 T218785 1 SEAL
13 T218782 1 SEAL
14 T218783 1 SEAL
15 T218488 1 HUB
16 T159474 3 PLATE
17 T228997 1 PISTON
18 T164917 14 COMPRESSION SPRING
19 T164916 14 COMPRESSION SPRING
20 T159359 3 SPRING PIN
21 T164911 3 PIN
22 T159475 3 CLUTCH DISK

874111 - 315SJ MKII - JULY 2010 REV 0

213
GROUP 1000 - SERVICE BRAKES

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

214
GROUP 1300

MISCELLANEOUS VEHICLE

874111 - 315SJ MKII - JULY 2010 REV 0

215
GROUP 1300 - MISCELLANEOUS VEHICLE

LOADER ARM SERVICE LOCK - 1313

874111 - 315SJ MKII - JULY 2010 REV 0

216
GROUP 1300 - MISCELLANEOUS VEHICLE

LOADER ARM SERVICE LOCK - 1313

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT195244 1 PIN, ASSEMBLY
2 J16931 1 PIN, SPRING, LOCKING
3 AT323675 1 ARM
4 T14083 1 BUMPER, RUBBER
5 T185902 1 LABLE, BOOM LOCK
6 T211143 1 BUMPER, RUBBER (SERVICE LOCK)

874111 - 315SJ MKII - JULY 2010 REV 0

217
GROUP 1300 - MISCELLANEOUS VEHICLE

LICENSE PLATE LAMP AND REAR LIGHTS - 1314

874111 - 315SJ MKII - JULY 2010 REV 0

218
GROUP 1300 - MISCELLANEOUS VEHICLE

LICENSE PLATE LAMP AND REAR LIGHTS - 1314

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M8637 2 CAP SCREW
2 19M8637 2 CAP SCREW
3 24M7238 2 WASHER
4 14M7273 4 NUT
5 187755 1 NUMBER PLATE
6 187861 2 GUARD, LIGHT, 315SJ
7 216551 2 LAMP, 12V, BRAKE/PARK, OVAL
8 216552 2 LAMP, 12V, INDICATOR, OVAL
9 216553 1 WIRING HARNESS
10 217743 1 LIGHT, NUMBER PLT, 12V

874111 - 315SJ MKII - JULY 2010 REV 0

219
GROUP 1300 - MISCELLANEOUS VEHICLE

TRADEMARKS AND LABELS (4X2) - 1320

17

30

Part Number :
Capacity :
Mass :
Serial Number :

28 29 277052

TD0007142

874111 - 315SJ MKII - JULY 2010 REV A

220
GROUP 1300 - MISCELLANEOUS VEHICLE

TRADEMARKS AND LABELS (4X2) - 1320

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T159815 2 TRANSPORT
2 JD5920 2 REFLECTIVE (RED)
3 T217791 1 TRANSMISSION OIL
4 T153680 1 TIE DOWN
5 T160759 1 BUCKET LEVEL INDICATOR
6 T161678 1 PROTECTIVE
7 T165584 1 BACKHOE CONTROL (TWO LEVER)
8 T185556 1 FUEL ECONMONY
9 T185640 1 BOOM LOCK
10 T185675 1 LOADER CONTROL
11 T185902 1 BOOM LOCK
12 T186123 1 COLD HYDRAULIC OIL RANGE
13 T186124 1 HYDRAULIC OIL RESERVOIR
14 T188817 1 FUSE BLOCK
17 T207191 1 HYDRAULIC RESERVOIR
18 207311 1 DECAL, BELL LOGO
19 207319 3 DECAL, BELL BW
20 216600 2 DECAL, 315SJ TURBO 4X2
21 216022 1 DECAL, ROPS, FOPS
22 217631 1 DECAL, SPEEDRANGE
23 217741 2 DECAL, BOOM
24 T242325 1 PERIODIC GREASING
25 216862 1 PERIODIC MAINTENANCE
26 217986 1 DECAL, B&W
27 214225 1 DECAL, LOCK SWITCHES, 315SJ
28 T241044 1 DECAL, FUSE
29 214909 1 DECAL, 315SJ
30 277052 1 SPEC PLATE, TLB

874111 - 315SJ MKII - JULY 2010 REV A

221
GROUP 1300 - MISCELLANEOUS VEHICLE

TRADEMARKS AND LABELS (4X4) - 1320

2 3 4 5 6

7 10
8 9

12 13 14
11

18 19
17

20

775mm X 70mm

To maintain unimpaired
23
operator protection and
manufacturer's protective
structure certification:
- Damaged Roll Over
Protective Structure
22
IMPORTANT
(ROPS) or Falling Object
Protective Structure
(FOPS) must be
replaced, not repaired
or revised.
- Any alteration to the
ROPS or FOPS must be
approved by the
manufacturer.
15 20 25 30 Km/h
ROLL-OVER PROTECTIVE
STRUCTURE
10 WHEN TRAVELLING
CERTIFICATION
ON PUBLIC ROADS
Performance certified at
2 3
date of manufacture to:

5 1
4 ENSURE BOOM IS
21 ROPS:
OSHA: 1926: 1001
ISO:
FOPS:
3471: 1994
LOCKED IN CENTER
POSITION
OSHA: 1926: 1001
ISO: 3449: 1992 LEVEL 2
GEAR / SPEED RANGE
ROPS Certification Weight:
22 050 LBS [10 000 Kg]
0
217741
Bell
Backhoe/Loader Models: 217631
310SG and 315SG,

NOTE: Maximum machine


weight can be found
in the Operator's
Manual

Bell Equipment Company


Richards Bay, South Africa

216022
26 27
PRESS TO RELEASE

BOOM LOCK SLIDER LOCK


214225

24
25
GREASING MAINTENANCE T216720
REFER TO OPERATOR'S MANUAL/GREASING CHART FOR OTHER REQUIRED SERVICE AND DETAILED INFORMATION
INTERVAL ITEM ITEM MAINTENANCE 216862
HOURS NO. POINTS DESCRIPTION 315SJ

2 MFWD DRIVE SHAFT SPLINE 1 GREASE UNTIL IT ESCAPES FROM JOINT TOP VIEW
3 SIDE SHIFT FRAME - 315 2 GREASE - COVER WEAR SURFACES
11 BOOM LOCK 1 CHECK AND ADJUST (A)
AS 3 STABILIZER LEG WEAR STRIPS - 315 2 GREASE - COVER WEAR SURFACES 12 TIRES 4 INSPECT AND CHECK PRESSURE (A)
5 EXTENDABLE DIPPERSTICK SIDE RAILS 4 GREASE - COVER WEAR SURFACES 12 WHEEL FASTENERS 4 CHECK TORQUE (A) 24
REQUIRED 5 EXTENDABLE DIPPERSTICK 4 GREASE - 5 LOW PRESSURE STROKES AS
14 CAB, FRESH AIR AND RECIRCULATION FILTERS 2 CLEAN OR REPLACE JD FILTER (A)
15 HYDRAULIC RESERVOIR FILL SCREEN 1 INSPECT AND CLEAN 23
REQUIRED
8 NON-POWERED FRONT WHEEL BEARINGS 2 GREASE - 5 LOW PRESSURE STROKES 16
20
FUEL TANK
AIR CLEANER DUST UNLOADER VALVE
1
1
DRAIN WATER AND SEDIMENT (A)
CLEAN 1
22
(LUBRICATE DAILY WHEN USED IN MUDDY CONDITIONS) 20 ENGINE AIR CLEANER ELEMENTS 1 CLEAN/REPLACE
22 WATER SEPARATOR 1 DRAIN WATER AND SEDIMENT 2
23 BELT 1 INSPECT (A) 21
1 LOADER PIVOT POINTS (TMC - 13) (710 - 18) 14 GREASE UNTIL IT ESCAPES FROM JOINT 10 17 HYDRAULIC RESERVOIR OIL LEVEL 1 CHECK HYDO-SEE LUBRICANTS 20
3
1 LOADER COUPLER 2 GREASE UNTIL IT ESCAPES FROM JOINT OR
DAILY
21 ENGINE OIL LEVEL 1 CHECK (A) EO-SEE LUBRICANTS
24 RADIATOR COOLANT LEVEL (D) 1 CHECK - FILL TO MARK ON RECOVERY TANK (B) PROPER COOLANT (A) 19
3 STABILIZER PIVOTS AND CYLINDER PINS 4 GREASE UNTIL IT ESCAPES FROM JOINT 4
50 18 TRANSMISSION OIL LEVEL 1 CHECK TRANO-SEE LUBRICANTS
10 OR (SEE OPERATOR'S MANUAL) 18
4 BACKHOE BOOM AND CROWD CYLINDERS AND PIVOTS 9 GREASE UNTIL IT ESCAPES FROM JOINT 2 MFWD PLANETARY HOUSING OIL LEVEL 2 CHECK TRANO-SEE LUBRICANTS 5
DAILY 250 3 MFWD FRONT AXLE HOUSING OIL LEVEL 1 CHECK TRANO-SEE LUBRICANTS 17

30
6 BACKHOE BUCKET CYLINDER AND PIVOTS 5 GREASE UNTIL IT ESCAPES FROM JOINT 6 BATTERY ELECTROLYTE LEVEL 1 CHECK - CLEAN AND TIGHTEN TERMINALS (A) DISTILLED WATER 6
9 REAR AXLE OIL LEVEL 1 CHECK TRANO-SEE LUBRICANTS
7 BACKHOE SWING CYLINDER AND PIVOTS 8 GREASE UNTIL IT ESCAPES FROM JOINT 16
1 RADIATOR 1 CHECK COOLANT CONDITIONER (D) (E) PROPER COOLANT (A)
9 FRONT AXLE PIVOT PIN 1 GREASE UNTIL IT ESCAPES FROM JOINT 5 AIR INTAKE HOSE 2 CHECK FOR CRACKS AND LOOSE CONNECTIONS (A) 15
10 MFWD FRONT AXLE U-JOINTS 4 GREASE UNTIL IT ESCAPES FROM JOINT 10 BOOM TO DIPPERSTICK PIN BOLT 1 CHECK TORQUE 620 Nm + 15% [460 FT.-LB. + 15%]
500 19 ENGINE OIL (B) (C) 1 DRAIN WARM AND REFILL 13 L [13.7 QTS] (A) EO-SEE LUBRICANTS
NATURALLY ASPIRATED 310J ONLY 7.5 L [7.9 QTS]. 14
9 3 19 ENGINE OIL FILTER (B) 1 REPLACE JD FILTER (A) 7
TOPVIEW 1 2 4 5
22 FUEL FILTER 1 REPLACE JD FILTER (A) 13
RECOMMENDED TIRE PRESSURE 2 NON-POWERED FRONT WHEEL BEARINGS 2 CLEAN, PACK AND ADJUST (A)
8
2 MFWD PLANETARY HOUSING (B) 2 DRAIN AND REFILL - 1 L [1 QT] TRANO-SEE LUBRICANTS 12
3 MFWD FRONT AXLE HOUSING (B) 1 DRAIN AND REFILL - 6.5 L [7 QTS] TRANO-SEE LUBRICANTS 9
FRONT PSI REAR PSI 4 ENGINE CRANKCASE VENT TUBE 1 REMOVE AND CLEAN (A) DIESEL FUEL
1000 8 HYDRAULIC OIL FILTER (B) 1 REPLACE (A) JD FILTER (A)
9 REAR AXLE AND PLANETARY OIL 3 DRAIN AND REFILL - 16 L [17 QT] TRANO-SEE LUBRICANTS
11L-15 44 16.9-24 28 13 ENGINE SPEED 1 CHECK (A)
10 11
15 HYDRAULIC RESERVOIR BREATHER 1 REPLACE JD FILTER (A)
11L-16 64 17.5-24 26 23 ENGINE AIR CLEANER ELEMENTS 1 REPLACE JD FILTER (A)
12-16.5 60 19.5-24 28 4 ENGINE VALVE LASH 1 ADJUST (A) Part Number :
12.5/80-18 45 21L-24 26 7
17
TRANSMISSION OIL FILTER
HYDRAULIC RESERVOIR
1
1
REPLACE (A) (B)
DRAIN AND REFILL - 37 L [39 QTS]
JD FILTER (A)
HYDO-SEE LUBRICANTS
2000
14.5/75-16.1 40 20.5-25 35 18 TRANSMISSION OIL 1 DRAIN AND REFILL - 15 L [16 QTS] TRANO-SEE LUBRICANTS
Capacity :
16.5L-16.1 40 16.9-28 28 LUBRICANTS
15-19.5 40 21L-28 36
10 8 7 6
Mass :
LUBRICANTS USE CALTEX DELO GOLD
OILS TO MEET FOLLOWING Serial Number :
API SERVICE CLASSIFICATION CI-4
AIR TEMPERATURE RANGE DURING FILL PERIOD API SERVICE CLASSIFICATION CH-4

RECOMMENDED LUBRICANTS °F - 40 - 22 -4 14 32 50 68 86 104 122

°C - 40 - 30 - 20 - 10 0 10 20 30 40 50 277052
NLGI NO. 2 USE CALTEX DELO GOLD (A) SEE OPERATOR'S MANUAL
[MPG] MULTIPURPOSE GREASE OILS TO MEET FOLLOWING
API SERVICE CLASSIFICATION CI-4
(B) FOR BREAK-IN OR REBUILD,
USE • JOHN DEERE MOLY HIGH TEMPERATURE/EP GREASE (PREFERRED) JD MOLY HIGH TEMP/EP API SERVICE CLASSIFICATION CH-4 SEE OPERATOR'S MANUAL
(C) REDUCE DRAIN INTERVAL TO
• SAE MULTIPURPOSE EP GREASE CONTAINING 3 TO 5% NLGI NO. 0 OR 1
ONE-HALF NORMAL IF MORE
MOLYBDENUM DISULFIDE (PREFERRED) THAN 0.5 PERCENT SULFUR IN
• SAE MULTIPURPOSE EP GREASE ARCTIC GREASE
FUEL
(D) EVERY FALL, CHECK COOLANT
HOSES AND CLAMPS
(E) EVERY 3000 HOURS/3 YEARS,
DRAIN, FLUSH AND REFILL PER
OPERATOR'S MANUAL
(F) LUBRICATE DAILY WHEN USED
USE CALTEX TEXTRAN TDH PREMIUM J20C IN MUDDY CONDITIONS
OTHER OILS MAY BE USED IF THEY MEET J20C OR J20D
LOW VISCOSITY HY-GARD OR J20D

Td0004732
28 29

TD0007143

874111 - 315SJ MKII - JULY 2010 REV A

222
GROUP 1300 - MISCELLANEOUS VEHICLE

TRADEMARKS AND LABELS (4X4) - 1320

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T159815 2 TRANSPORT
2 JD5920 2 REFLECTIVE (RED)
3 T217791 1 TRANSMISSION OIL
4 T153680 1 TIE DOWN
5 T160759 1 BUCKET LEVEL INDICATOR
6 T161678 1 PROTECTIVE
7 T165584 1 BACKHOE CONTROL (TWO LEVER)
8 T185556 1 FUEL ECONMONY
9 T185640 1 BOOM LOCK
10 T185675 1 LOADER CONTROL
11 T185902 1 BOOM LOCK
12 T186123 1 COLD HYDRAULIC OIL RANGE
13 T186124 1 HYDRAULIC OIL RESERVOIR
14 T188817 1 FUSE BLOCK
17 T207191 1 HYDRAULIC RESERVOIR
18 207311 1 DECAL, BELL LOGO
19 207319 3 DECAL, BELL BW
20 216599 2 DECAL, 315SJ TURBO 4X4
21 216022 1 DECAL, ROPS, FOPS
22 217631 1 DECAL, SPEEDRANGE
23 217741 2 DECAL, BOOM
24 T242325 1 PERIODIC GREASING
25 216862 1 PERIODIC MAINTENANCE
26 217986 1 DECAL, B&W
27 214225 1 DECAL, LOCK SWITCHES, 315SJ
28 T241044 1 DECAL, FUSE
29 214909 1 DECAL, 315SJ
30 277052 1 SPEC PLATE, TLB

874111 - 315SJ MKII - JULY 2010 REV A

223
GROUP 1300 - MISCELLANEOUS VEHICLE

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874111 - 315SJ MKII - JULY 2010 REV 0

224
GROUP 1600

VEHICLE ELECTRICAL SYSTEMS

874111 - 315SJ MKII - JULY 2010 REV 0

225
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SINGLE BATTERY INSTALLATION - 1671

874111 - 315SJ MKII - JULY 2010 REV 0

226
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SINGLE BATTERY INSTALLATION - 1671

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT322250 1 BATTERY CABLE (POSITIVE)
2 T129165 1 BOOT
3 T107117 1 COVER
4 14M7275 1 NUT
5 24M7047 1 WASHER
6 T121288 1 ANGLE
7 M40333 2 LOCK NUT
8 24H1288 2 WASHER
9 AT195995 1 BATTERY CABLE (NEGATIVE)
10 03H2208 2 BOLT
11 19M7402 1 CAP SCREW
12 24M7239 1 WASHER
13 217961 1 DRY CHARGED BATTERY (680 CCA)
14 E64052 1 NUT
15 R44302 1 TIE BAND

874111 - 315SJ MKII - JULY 2010 REV A

227
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

DUAL BATTERY INSTALLATION - 1671

(OPTIONAL)

874111 - 315SJ MKII - JULY 2010 REV 0

228
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

DUAL BATTERY INSTALLATION - 1671

(OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT195911 1 BATTERY CABLE (NEGATIVE)
2 19M7402 1 CAP SCREW
3 24M7239 1 WASHER
4 AT321526 1 BATTERY CABLE (POSITIVE)
5 T129165 1 BOOT
6 T107117 1 COVER
7 T107116 1 COVER
8 24M7047 1 WASHER
9 14M7275 1 NUT
10 M40333 4 LOCK NUT
11 24H1288 4 WASHER
12 T121288 2 ANGLE
(WARRANTY NO.AT132864)
13 TY6128 2 DRY CHARGED BATTERY
(950CCA)
14 03H2208 4 BOLT
15 E64052 1 NUT

874111 - 315SJ MKII - JULY 2010 REV A

229
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

MASTER BATTERY DISCONNECT - 1671

874111 - 315SJ MKII - JULY 2010 REV 0

230
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

MASTER BATTERY DISCONNECT - 1671

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T42199 1 LABEL
2 T190658 1 BRACKET
3 24M7239 2 WASHER
4 19M7806 2 SCREW
5 AT41188 1 SWITCH
6 R44302 1 TIE BAND
7 24M7239 2 WASHER
8 AR67069 1 GROUND CABLE
9 AT197922 1 BATTERY CABLE (DUAL BATTERY)
(SINGLE BATTERY)
AT179926 1 GROUND CABLE (NOT ILLUSTRATED)
(NOT INCLUDED IN KIT)
10 AT198096 1 KIT (WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

231
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

ALTERNATOR - 1672

874111 - 315SJ MKII - JULY 2010 REV 0

232
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

ALTERNATOR - 1672

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 12M7060 2 WASHER
2 14M7273 1 NUT
3 14M7297 2 NUT
4 19M7913 2 SCREW
5 24M7036 1 WASHER
6 AT321280 1 ALTERNATOR (12 VOLT - 70 AMPERE)
AT318374 1 ALTERNATOR (12 VOLT - 90 AMPERE)
7 T224227 1 NUT

874111 - 315SJ MKII - JULY 2010 REV 0

233
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

ROTATING BEACON - 1673

874111 - 315SJ MKII - JULY 2010 REV 0

234
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

ROTATING BEACON - 1673

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 191075 1 STROBE LIGHT
2 101184 3 SCREW
3 203927 1 GROMMET
4 AT317463 1 SWITCH , BEACON
5 AT195464 1 WIRING KIT
6 264314 1 KIT

874111 - 315SJ MKII - JULY 2010 REV 0

235
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

ROOF WITH STANDARD LIGHTING OPTION - 1673

874111 - 315SJ MKII - JULY 2010 REV A

236
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

ROOF WITH STANDARD LIGHTING OPTION - 1673

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T254940 1 ROOF
2 14M7517 8 LOCK NUT
3 19M8600 8 CAP SCREW
4 24M7101 8 WASHER
5 14M7426 4 LOCK NUT
6 19M7165 4 CAPS CREW
7 19M8324 4 CAPS CREW
8 24M7239 4 WASHER
9 T185664 4 SEALING WASHER
AT130104 4 BULB (HALOGEN LONG LIFE)
AT323744 4 FLOOD LAMP
11 T216731 4 BRACKET
12 AT327796 1 ROOF WIRING HARNESS
13 N282065 1 ELEC.CONNECTOR TERMINAL
14 57M8021 5 ELECTRICAL CONNECTOR ASSY
15 57M8012 2 ELECTRICAL CONNECTOR ASSY
16 T209627 19 CLAMP
17 T185664 8 SEALING WASHER
18 H77698 4 TIE BAND

874111 - 315SJ MKII - JULY 2010 REV A

237
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

ROOF WITH DELUXE LIGHTING OPTION - 1673

874111 - 315SJ MKII - JULY 2010 REV A

238
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

ROOF WITH DELUXE LIGHTING OPTION - 1673

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT332877 1 WIRING HARNESS
2 AT332878 1 WIRING HARNESS
3 14M7426 6 LOCK NUT
4 19M7165 6 CAP SCREW
5 19M8324 6 CAP SCREW
6 24M7239 6 WASHER
7 99M7069 1 FUSE
8 AT300928 1 PLATE
9 AT323744 6 FLOOD LAMP
AT130104 6 BULB (HALOGEN LONG LIFE)
10 AT354944 1 SWITCH
11 H77698 26 TIE BAND
12 T162238 1 GROMMET
13 T209627 3 CLAMP
14 T216731 6 BRACKET
15 T74952 1 GROMMET
16 57M8021 6 ELECTRICAL CONNECTOR ASSY
NSI 6 ELEC. CONNECTOR TERMINAL
17 NSI 1 ELEC. CONNECTOR TERMINAL
18 R78053 1 ELECTRICAL CONNECTOR ASSY
19 57M7429 2 ELEC. CONNECTOR TERMINAL
20 NSI 1 ELEC. CONNECTOR TERMINAL (HALOGEN LONG LIFE)
21 RE12363 1 ELECTRICAL CONNECTOR ASSY
22 57M8023 1 ELEC. CONNECTOR HOUSING
23 NSI 1 ELEC. CONNECTOR HOUSING

874111 - 315SJ MKII - JULY 2010 REV A

239
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

HEAD LIGHTS AND MIRROR - 1674

(UP TO VIN 1054) (SIB 2009/5001)

1
1
3

5
8

TD0007295

874111 - 315SJ MKII - JULY 2010 REV A

240
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

HEAD LIGHTS AND MIRROR - 1674

(UP TO VIN 1054) (SIB 2009/5001)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 186990 1 BRACKET (LHS)
186991 1 BRACKET (RHS)
2 19M7742 1 CAP SCREW
3 216655 2 HEAD LIGHT
4 227335 1 LENS, FRONT INDICATOR
5 200411 1 BULB, 12V, 21W
6 202935 1 BULB, 12V, 60/55W
7 200410 1 BULB, 12V, 2W
8 227336 1 LIGHT, SEMI-SEAL BEAM
9 200386 1 MIRROR

874111 - 315SJ MKII - JULY 2010 REV A

241
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

HEAD LIGHTS W/O MIRROR - 1674

(FROM VIN 1055) (SIB 2009/5001 & 2009/5002)

2
1
4

6
9

TD0007294

874111 - 315SJ MKII - JULY 2010 REV A

242
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

HEAD LIGHTS W/O MIRROR - 1674

(FROM VIN 1055) (SIB 2009/5001 & 2009/5002)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 264842 1 KIT, HEAD LIGHTS
2 191356 1 BRACKET, MTG, LHS, FNT, TLB
191357 1 BRACKET, MTG, RHS, FNT, TLB
3 19M7742 1 CAP SCREW
4 216655 2 HEAD LIGHTS, COMBO
5 227335 1 LENS, FRONT INDICATOR
6 200411 1 BULB, 12V, 21W
7 202935 1 BULB, 12V, 60/55W
8 200410 1 BULB, 12V, 2W
9 227336 1 LIGHT, SEMI-SEAL BEAM

874111 - 315SJ MKII - JULY 2010 REV A

243
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SIDE CONSOLE HARNESS - 1674

874111 - 315SJ MKII - JULY 2010 REV A

244
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SIDE CONSOLE WIRING HARNESSES - 1674

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T143596 1 GROMMET
2 T209627 2 CLAMP
3 RE240999 1 RELAY
4 AT308380 2 RELAY
5 57M8131 1 ELECTRONIC TERMINATOR
50 AT334325 1 CAB WIRING HARNESS (CAB)

874111 - 315SJ MKII - JULY 2010 REV A

245
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SIDE CONSOLE WIRING HARNESSES - 1674

874111 - 315SJ MKII - JULY 2010 REV 0

246
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SIDE CONSOLE WIRING HARNESSES - 1674

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT314088 1 WIRING HARNESS (CANOPY)
AT327790 1 WIRING HARNESS (CAB)
2 T210717 3 BRACKET
3 200871 2 TIE BAND
4 24M7054 5 WASHER
14M7303 1 FLANGE NUT
5 37M7089 3 SCREW
6 37M7066 4 SCREW
7 H77698 9 TIE BAND
8 T209627 4 CLAMP
9 T213429 1 PLATE
10 19M7933 2 CAP SCREW
11 R201796 3 NUT
12 19M7529 2 CAP SCREW
13 19M7372 7 CAP SCREW
14 14M7265 7 LOCK NUT
15 24M7138 11 WASHER
16 T214725 1 PLATE
17 19M7008 1 CAP SCREW
18 T143596 1 GROMMET
19 R44165 2 LOCK NUT
20 21M7403 1 SCREW
21 24H1441 1 WASHER
22 T215153 1 PLATE
23 T46876 1 GROMMET
24 R78035 1 PUSH NUT
25 T214566 1 BRACKET
26 57M8035 2 NUT
27 GY20126 2 SOCKET OUTLET
28 AT178526 1 AUDIBLE WARNING ALARM
29 AT327368 3 TIE BAND
30 57M8131 1 RESISTOR NETWORK (CAN RESISTOR)
31 19M7775 3 SCREW
28H3390 1 SPACER
32 14M7528 2 LOCK NUT
33 T55501 1 CAP
34 R39554 1 SWITCH (HORN)
35 AT317592 1 TOGGLE/ROCKER SWITCH (PARK BRAKE)
36 M115279 12 PLUG
37 T215594 1 INSTRUMENT PANEL
38 T214214 1 INSTRUMENT PANEL
39 21M7292 6 SCREW

874111 - 315SJ MKII - JULY 2010 REV A

247
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SIDE CONSOLE WIRING HARNESSES (CONTINUED) - 1674

874111 - 315SJ MKII - JULY 2010 REV 0

248
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SIDE CONSOLE WIRING HARNESSES (CONTINUED) - 1674

ITEM PART NUMBER QTY DESCRIPTION REMARKS


40 AL76568 1 KNOB
41 AT340550 1 POTENTIOMETER
42 T82791 4 SCREW
43 T82792 4 NUT
44 R44342 1 NUT
45 206258 1 SWITCH
46 207843 1 KEY
47 T226430 1 STOP
48 AT309435 1 TOGGLE/ROCKER SWITCH (LIGHTS) (UP TO VIN 1200)
AT354944 1 TOGGLE/ROCKER SWITCH (FROM VIN 1201)
49 T226427 1 WASHER
50 T186793 1 LABEL
51 99M7069 2 FUSE
52 99M7065 5 FUSE
53 57M7121 3 FUSE
54 57M7125 2 FUSE
55 57M7120 1 FUSE
56 AT329989 1 VEHICLE MONITOR (UP TO VIN 1258)
AT333884 1 VEHICLE MONITOR (FROM VIN 1259)
57 AT318947 1 RELAY
58 RE240999 1 RELAY
59 AT317435 1 SWITCH (TURN SIGNAL)
60 AT308380 1 RELAY
61 AT191953 1 POWER SUPPLY (POWER CABLE)

874111 - 315SJ MKII - JULY 2010 REV A

249
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SIDE CONSOLE SWITCHES - 1674

874111 - 315SJ MKII - JULY 2010 REV 0

250
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

SIDE CONSOLE SWITCHES - 1674

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT309946 1 TOGGLE/ROCKER SWITCH (START AID SWITCH)
2 AT354944 1 TOGGLE/ROCKER SWITCH (SIDE LIGHT)
3 AT354944 1 TOGGLE/ROCKER SWITCH (REAR LIGHT)
4 AT317464 1 TOGGLE/ROCKER SWITCH (MFWD SWITCH)
5 AT354796 1 TOGGLE/ROCKER SWITCH (AIR SEAT)
6 AT354795 1 TOGGLE/ROCKER SWITCH (REAR WIPER)
7 T214214 1 INSTRUMENT PANEL
8 AL76568 2 KNOB (TEMPERATURE CONTROL)
9 AT368688 1 TOGGLE/ROCKER SWITCH (A/C SWITCH)
10 R44302 3 TIE BAND
11 AT103399 2 DIODE
12 AT321527 1 WIRING HARNESS (AIR CONDITIONING)

874111 - 315SJ MKII - JULY 2010 REV A

251
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

INSTRUMENT PANEL SIDE CONSOLE - 1674

874111 - 315SJ MKII - JULY 2010 REV A

252
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

INSTRUMENT PANEL SIDE CONSOLE - 1674

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 21M7292 6 SCREW
2 21M7403 2 SCREW
3 24H1441 1 WASHER
4 AL76568 3 KNOB (RIDE CONTROL)
5 AT186289 1 CABLE
6 AT317592 1 TOGGLE / ROCKER SWITCH (PARK BRAKE)
7 AT340550 1 POTENTIOMETER
8 AT350916 1 SWITCH
9 207843 2 KEY
10 AT354795 1 SWITCH (REAR WIPER)
11 AT354944 1 SWITCH
12 R44165 2 LOCK NUT
13 M115279 11 PLUG
15 R39554 1 SWITCH (HORN)
16 R44342 1 NUT
17 R78035 1 PUSH NUT
18 RE43497 1 SWITCH (FAN SPEED)
19 RE46742 1 CONTROL (TEMPERATURE CONTROL)
20 12H292 1 LOCK WASHER
21 14H934 1 NUT
22 T214214 1 INSTRUMENT PANEL
23 T215594 1 INSTRUMENT PANEL
24 T226427 1 WASHER
25 T226430 1 STOP
26 T55501 1 CAP
27 T82791 4 SCREW
28 T82792 4 NUT

874111 - 315SJ MKII - JULY 2010 REV A

253
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

PUMP CONTROL RELAY - 1674

874111 - 315SJ MKII - JULY 2010 REV 0

254
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

PUMP CONTROL RELAY - 1674

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T213426 1 LOCK WASHER
2 AT322947 1 WIRING HARNESS (PUMP CONTROL)
3 AT75769 1 RELAY
4 R44302 3 TIE BAND

874111 - 315SJ MKII - JULY 2010 REV 0

255
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

LOADER COUPLER ELECTRICAL AND ANTI-THEFT - 1675

874111 - 315SJ MKII - JULY 2010 REV 0

256
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

LOADER COUPLER ELECTRICAL AND ANTI-THEFT - 1675

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT339526 1 LABEL KIT (ANTI-THEFT) (WHOLE GOODS)
2 T228852 2 LABEL (ANTI-THEFT)
3 21M7247 1 SCREW
4 AT308237 1 RELAY MODULE
5 24M7139 1 WASHER
6 14M7303 1 FLANGE NUT
7 R44302 1 TIE BAND
8 T217077 1 BRACKET (ALARM MOUNTING)
9 AT308027 1 AUDIBLE WARNING ALARM
10 AT329137 1 WIRING HARNESS

874111 - 315SJ MKII - JULY 2010 REV 0

257
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

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874111 - 315SJ MKII - JULY 2010 REV 0

258
GROUP 1700

FRAME, CHASSIS OR SUPPORTING


STRUCTURE

874111 - 315SJ MKII - JULY 2010 REV 0

259
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

MAIN FRAME WITH STABILIZER - 1740

-A

874111 - 315SJ MKII - JULY 2010 REV 0

260
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

MAIN FRAME WITH STABILIZER - 1740

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T148410 AR NUT
2 T148411 AR NUT
3 T148411 AR NUT
4 T148409 AR ARM
5 AT186254 2 PIN
6 24H1571 24 WASHER
7 U12167 2 SNAP RING
8 14M7277 2 NUT
9 14M7335 2 NUT
10 19M8002 2 CAP SCREW
11 R 26448 4 O-RING
12 38H1160 2 ADAPTER
13 T77613 2 O-RING
14 AT178683 2 LINE
15 AT135084 2 PIN FASTENER
16 AH211348 2 HYDRAULIC CYLINDER
17 T181801 2 CLAMP (SUB FOR T101624, THIS APPL)
18 AR21842 2 CLAMP
19 40M7180 2 SNAP RING
20 T126013 2 STRAP
21 19M8324 2 CAP SCREW
22 38H1094 2 ELBOW FITTING
23 38H1004 2 ELBOW FITTING
(CA)
24 AT313079 1 MAIN FRAME
(ALSO ORDER T146102) ITEM 32
25 AT172419 1 STABILIZER (DIRT PAD, L.HS)
26 AT172420 1 STABILIZER (DIRT PAD, RHS)
27 AT195669 4 STREET PAD
28 T29342 12 WASHER
29 14H809 12 NUT
30 AT182588 1 STABILIZER (STREET PAD, LHS)
31 AT182587 1 STABILIZER (STREET PAD, RHS)
32 T146102 1 LABEL (BYPASS STARTING WARNING)

874111 - 315SJ MKII - JULY 2010 REV 0

261
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

MAIN FRAME GUARDS - 1740

874111 - 315SJ MKII - JULY 2010 REV 0

262
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

MAIN FRAME GUARDS - 1740

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT325678 1 GUARD KIT
2 19M7935 6 CAP SCREW
3 24M7239 6 WASHER
4 ................ 1 GUARD
5 R124347 6 WASHER
6 T148410 6 NUT
7 T148411 6 NUT
8 AT338274 1 GUARD KIT

874111 - 315SJ MKII - JULY 2010 REV 0

263
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

FRONT COUNTERWEIGHT - 1749

874111 - 315SJ MKII - JULY 2010 REV 0

264
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

FRONT COUNTERWEIGHT - 1749

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(WHOLE GOODS) (450 LB.)
1 214554 1 COUNTERWEIGHT
(PRIMARY COUNTERWEIGHT)
(WHOLE GOODS) (970 LB.)
T210304 1 COUNTERWEIGHT
(PRIMARY COUNTERWEIGHT)
(USE WITH PRIMARY
2 T119912 4 WASHER
COUNTERWEIGHT)
(USE WITH PRIMARY
3 19M8044 4 BOLT
COUNTERWEIGHT)
(USE WITH ADDITIONAL
4 14M7277 2 NUT
COUNTERWEIGHT)
(USE WITH ADDITIONAL
5 T151797 4 WASHER
COUNTERWEIGHT)
(235 LB.)
6 19M7645 2 BOLT (ADDITIONAL COUNTERWEIGHT)
(USE WITH T210304)
(235 LB.)
19M8389 2 BOLT (ADDITIONAL COUNTERWEIGHT)
(USE WITH T210306)
(470 LB.)
19M8817 2 BOLT (ADDITIONAL COUNTERWEIGHT)
(USE WITH T210306)
(WHOLE GOODS) (235 LB.)
7 T235589 1 COUNTERWEIGHT
(ADDITIONAL COUNTERWEIGHT)

874111 - 315SJ MKII - JULY 2010 REV A

265
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

BUMPER - 1747

874111 - 315SJ MKII - JULY 2010 REV 0

266
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

BUMPER - 1747

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T214677 1 BUMPER
2 19M8029 4 CAP SCREW
3 24H1368 4 WASHER
4 AT335904 1 BUMPER

874111 - 315SJ MKII - JULY 2010 REV 0

267
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

BUMPER - 1747

874111 - 315SJ MKII - JULY 2010 REV A

268
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

BUMPER - 1747

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT321040 1 BUMPER
2 19M8029 4 CAP SCREW
3 24H1368 4 WASHER

874111 - 315SJ MKII - JULY 2010 REV A

269
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

270
GROUP 1800

OPERATOR’S STATION

874111 - 315SJ MKII - JULY 2010 REV 0

271
GROUP 1800 - OPERATOR’S STATION

ROPS CANOPY HEADLINER AND MOUNTING ISOLATORS - 1811

874111 - 315SJ MKII - JULY 2010 REV 0

272
GROUP 1800 - OPERATOR’S STATION

ROPS CANOPY HEADLINER AND MOUNTING ISOLATORS - 1811

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T186029 1 HEADLINER
2 T186030 1 HEADLINER
3 R79033 2 RIVET
4 AT195894 1 HOLDER
5 24M7100 1 WASHER
6 37M7109 1 SCREW
7 AT164804 1 CABLE
8 AT164803 1 BOLT
9 24M7139 2 WASHER
10 21M7310 1 SCREW
11 24M7238 2 WASHER
12 AT183425 1 PIN
13 T141234 1 HOLDER
14 T185782 1 GASKET
15 T185784 1 ISOLATOR
16 T185783 1 GASKET
17 T185783 1 GASKET
(MANUAL CONTROLS)
18 AT188965 1 FRAME
(INCLUDES T166896)
(PILOT CONTROL)
AT304887 1 FRAME
(INCLUDES T166896)
19 T134874 1 SELF-LOCKING SCREW
20 H128841 1 SPACER
21 19M7883 4 SCREW
22 24M7242 2 WASHER
23 AT165288 4 ISOLATOR
24 T101807 4 WASHER
25 14M7277 2 NUT
26 R55326 1 RIVET
(WHOLE GOODS) (OPERATOR
27 AT192032 1 KIT
MANUAL TETHER KIT)

874111 - 315SJ MKII - JULY 2010 REV 0

273
GROUP 1800 - OPERATOR’S STATION

CAB FRAME, HEADLINER & CAB MOUNTING ISOLATORS - 1811

874111 - 315SJ MKII - JULY 2010 REV 0

274
GROUP 1800 - OPERATOR’S STATION

CAB FRAME, HEADLINER & CAB MOUNTING ISOLATORS - 1811

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT187096 1 FRAME (LEVER CONTROL)
AT199734 1 FRAME (PILOT CONTROL)
2 19M7883 4 SCREW
3 24M7242 2 WASHER
4 AT165288 4 ISOLATOR
5 T101807 4 WASHER
6 14M7277 2 NUT
7 AT335595 1 HEADLINER (W/O RADIO)
AT335596 1 HEADLINER (W/ RADIO)
8 M84972 2 NUT
9 AT320544 1 LAMP (INCLUDES AT192414)
AT192414 1 BULB (NOT ILLUSTRATED)
10 T134895 2 SELF-LOCKING SCREW
11 MT2485 9 PLUG (FASTENER)
(COMPLETE CAB)
12 AT352890 1 CAB, STANDARD
(NOT ILLUSTRATED)

874111 - 315SJ MKII - JULY 2010 REV A

275
GROUP 1800 - OPERATOR’S STATION

FLOOR MATS - 1812

874111 - 315SJ MKII - JULY 2010 REV 0

276
GROUP 1800 - OPERATOR’S STATION

FLOOR MATS - 1812

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7923 4 CAP SCREW
2 24M7139 4 WASHER
3 T203458 1 PANEL
4 T166000 1 MAT (REAR)
T188726 1 MAT (REAR) (PILOT CONTROLS)
5 T216119 1 MAT (FRONT)
6 T133674 4 SELF-LOCKING SCREW
7 T185773 1 GASKET
8 T185774 1 GASKET (LEVER CONTROLS)
T191142 1 GASKET (PILOT CONTROLS)
9 19M7881 14 SCREW
10 24M7238 14 WASHER
11 AT186321 1 COVER (REAR)
AT196294 1 COVER (REAR) (PILOT CONTROLS)
12 AT197479 1 COVER (LINKAGE)
(LINKAGE, WITH RIDE CONTROL,
AT300928 1 COVER SELECTIVE FLOW VALVE OR)
HYDRAULIC FRONT COUPLER
13 T188565 1 COVER (FRONT)
14 T185775 1 GASKET
15 T165948 1 COVER (MIDDLE)

874111 - 315SJ MKII - JULY 2010 REV 0

277
GROUP 1800 - OPERATOR’S STATION

DOORS AND SIDE WINDOWS FOR CAB - 1814

874111 - 315SJ MKII - JULY 2010 REV 0

278
GROUP 1800 - OPERATOR’S STATION

DOORS AND SIDE WINDOWS FOR CAB - 1814

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AM102062 2 LINK END
2 AT340155 1 CYLINDER
3 T76830 1 GUARD
4 24M7238 4 WASHER
5 14M7426 8 LOCK NUT
6 T188806 4 SCREW
T133674 3 SELF-LOCKING SCREW
7 AT75311 1 KNOB
8 T217432 1 COVER (RH)
T217433 1 COVER (LH)
9 R52921 2 WASHER (PLASTIC)
10 AR91896 2 STRIKER
11 24H1330 2 WASHER
12 19M7938 4 CAP SCREW
13 AT326979 1 LATCH (RH)
AT326978 1 LATCH (LH)
14 T135583 1 GUARD (STRICKER)
15 14H1047 1 NUT
16 T105740 1 WASHER
17 19M7863 5 SCREW
18 19M7922 4 CAP SCREW
19 AT184652 1 ISOLATOR (RH)
AT184719 1 ISOLATOR (LH)
20 NSI 1 DOOR (RH)
NSI 1 DOOR (LH)
21 T135675 7 STAND-OFF
22 AT372684 4 LATCH
23 ............ 4 LATCH (ORDER AT372684) ITEM 22
24 ............ 8 DUAL LOCK FASTENER (ORDER AT372684) ITEM 22
25 NSI 4 BASE
26 24H1288 3 WASHER
27 T218865 1 WASHER (PLASTIC)
28 T205902 2 SPACER
29 T218866 2 SPACER
30 19M9402 3 CAP SCREW
31 T204599 2 GASKET
32 24M7239 5 WASHER
33 T205901 1 WASHER
34 T214548 1 WINDOWPANE (RH)
T214527 1 WINDOWPANE (LH)
35 AT306181 1 HANDLE
36 T165357 1 ISOLATOR

874111 - 315SJ MKII - JULY 2010 REV A

279
GROUP 1800 - OPERATOR’S STATION

DOORS AND SIDE WINDOWS FOR CAB (CONTINUED) - 1814

874111 - 315SJ MKII - JULY 2010 REV 0

280
GROUP 1800 - OPERATOR’S STATION

DOORS AND SIDE WINDOWS FOR CAB (CONTINUED) - 1814

ITEM PART NUMBER QTY DESCRIPTION REMARKS


37 T76833 4 WASHER
38 T164706 1 WINDOWPANE (RH) (ALSO ORDER T184519)
T166060 1 WINDOWPANE (LH) (ALSO ORDER T184519)
39 24M7024 8 WASHER
40 AT184524 2 HINGE (LOWER RH AND UPPER LH)
41 T158081 8 WASHER
42 T76832 1 WASHER
43 T185678 4 WASHER
44 T158358 4 BUSHING
45 T164707 2 WINDOWPANE (RH AND LH)
46 T186017 1 BUSHING
47 T186016 1 BUSHING
48 AT184651 2 HINGE (LOWER LH AND UPPER RH)
49 T164710 1 ISOLATOR (RH)
T164709 1 ISOLATOR (LH)
50 T186018 2 BUMPER
51 14M7167 1 LOCK NUT
52 AT320194 1 DOOR (RH)
AT320195 1 DOOR (LH)

874111 - 315SJ MKII - JULY 2010 REV A

281
GROUP 1800 - OPERATOR’S STATION

WINDSHIELD GLASS FOR CAB - 1814

874111 - 315SJ MKII - JULY 2010 REV 0

282
GROUP 1800 - OPERATOR’S STATION

WINDSHIELD GLASS FOR CAB - 1814

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T191071 1 WINDOWPANE
2 T135675 22 STAND-OFF
3 T164697 2 ISOLATOR
4 T191072 1 WINDOWPANE (LOWER RIGHT)
5 T191073 1 WINDOWPANE (LOWER LEFT)

874111 - 315SJ MKII - JULY 2010 REV 0

283
GROUP 1800 - OPERATOR’S STATION

SLIDING REAR WINDOWS AND CORNER WINDOWPANES - 1814

874111 - 315SJ MKII - JULY 2010 REV A

284
GROUP 1800 - OPERATOR’S STATION

SLIDING REAR WINDOWS AND CORNER WINDOWPANES - 1814

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7775 3 SCREW
2 24M7139 3 WASHER
(ALSO ORDER (2) T201957 AND (6)
3 AT354596 1 WINDOW T208077) ITEM 20
(CA)
4 AT302813 1 WINDOW (LOWER)
5 AT307770 4 SEAL (TRIM TO FIT)
6 JD5750 1 LABEL
7 T183768 2 LABEL
8 AT302813 1 WINDOW PANE (LOWER)
9 AT354595 1 WINDOW (MIDDLE)
10 AT356880 4 LATCH (AT302817 NLA)
15 T242699 1 WINDOW PANE (MIDDLE)
16 AT354597 1 WINDOW (UPPER)
18 T242700 1 WINDOW PANE (UPPER)
19 AT356291 2 SEAL
20 T208077 4 SCREW
21 T201956 2 FRAME
22 T201958 2 WEATHER STRIP
23 T135675 24 STAND-OFF
24 T164705 1 WINDOW PANE
25 T164708 1 WINDOW PANE

874111 - 315SJ MKII - JULY 2010 REV A

285
GROUP 1800 - OPERATOR’S STATION

FRONT WINDSHIELD WIPER SYSTEM - 1814

874111 - 315SJ MKII - JULY 2010 REV 0

286
GROUP 1800 - OPERATOR’S STATION

FRONT WINDSHIELD WIPER SYSTEM - 1814

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT315228 1 WIPER MOTOR (INCLUDES RE40049) ITEM 2
2 RE40049 1 KIT (MOUNTING HARDWARE)
3 19M7775 2 SCREW
4 AT323012 1 WIPER ARM
5 AL153661 1 WIPER BLADE

874111 - 315SJ MKII - JULY 2010 REV 0

287
GROUP 1800 - OPERATOR’S STATION

FRONT WINDSHIELD WASHER RESERVOIR AND PUMP - 1814

874111 - 315SJ MKII - JULY 2010 REV 0

288
GROUP 1800 - OPERATOR’S STATION

FRONT WINDSHIELD WASHER RESERVOIR AND PUMP - 1814

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M8600 3 CAP SCREW
2 24H1307 4 WASHER
3 AT188766 1 NOZZLE
4 AT317446 1 TOGGLE / ROCKER SWITCH
5 AT334809 1 RESERVOIR
(MAKE FROM R120653)
6 ............... 1 HOSE
(CTL, 1.2FT)
8 AL79013 1 PUMP
9 AT106413 1 CAP
10 T186169 1 GROMMET
11 AT334809 1 RESERVOIR

874111 - 315SJ MKII - JULY 2010 REV 0

289
GROUP 1800 - OPERATOR’S STATION

REAR WINDSHIELD WIPER SYSTEM - 1814

874111 - 315SJ MKII - JULY 2010 REV 0

290
GROUP 1800 - OPERATOR’S STATION

REAR WINDSHIELD WIPER SYSTEM - 1814

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT304631 1 WIPER BLADE
2 AT323013 1 WIPER ARM
3 AT305685 1 PUSH SWITCH
4 AT315227 1 WIPER MOTOR (INCLUDES RE40049) ITEM 5
5 RE40049 1 KIT
6 AT340856 2 RAMP
7 19M8553 1 SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

291
GROUP 1800 - OPERATOR’S STATION

BACKHOE CONTROL CONSOLE (TWO LEVER) - 1816

874111 - 315SJ MKII - JULY 2010 REV 0

292
GROUP 1800 - OPERATOR’S STATION

BACKHOE CONTROL CONSOLE (TWO LEVER) - 1816

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7866 4 SCREW
2 T165584 1 LABEL
3 AT193375 1 COVER

874111 - 315SJ MKII - JULY 2010 REV 0

293
GROUP 1800 - OPERATOR’S STATION

STEERING COLUMN COVERS - 1816

874111 - 315SJ MKII - JULY 2010 REV 0

294
GROUP 1800 - OPERATOR’S STATION

STEERING COLUMN COVERS - 1816

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T210624 1 COVER (COLUMN, LOWER)
2 T210623 1 COVER (COLUMN, UPPER)
3 T216833 1 COVER (STEERING COLUMN, STATIONARY)
4 21M7271 5 SCREW
5 R117892 2 NUT
6 24H1646 4 WASHER

874111 - 315SJ MKII - JULY 2010 REV 0

295
GROUP 1800 - OPERATOR’S STATION

FRONT CONSOLE (CAB OR CANOPY) - 1816

874111 - 315SJ MKII - JULY 2010 REV 0

296
GROUP 1800 - OPERATOR’S STATION

FRONT CONSOLE (CAB OR CANOPY) - 1816

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T183706 1 PANEL (CANOPY)
2 T167083 1 PANEL (CAB)
3 21M7292 6 SCREW
4 T184008 1 ISOLATOR (LEFT)
5 T184009 1 ISOLATOR (RIGHT)
6 21M7403 6 SCREW
7 24H1821 4 WASHER
8 T221067 1 PANEL (CAB)
9 T185485 1 ADAPTER FITTING (CANOPY)
10 T167119 1 COVER (CAB)
T167082 1 COVER (CANOPY/ROPS)
11 AT191629 1 COVER (W/ AIR CONDITIONING) (KIT)
12 T184345 6 RIVET
13 T134586 1 SPACER
14 24M7117 3 WASHER
15 AT304026 1 SWITCH (HAZARD)
16 AT309435 1 TOGGLE/ROCKER SWITCH (FRONT LIGHTS) (UP TO VIN 1200)
AT354944 1 TOGGLE/ROCKER SWITCH (FRONT LIGHTS) (FROM VIN 1201)
(FRONT WINDSHIELD WIPER)
17 AT317445 1 TOGGLE/ROCKER SWITCH
(UP TO VIN 1529) *
(FRONT WINDSHIELD WIPER)
AT354794 * 1 TOGGLE/ROCKER SWITCH
(FROM VIN 1530)
18 M111583 1 PLUG
19 AT327243 1 SWITCH DRIVE LAMP
AT343956 1 SWITCH, HIGH LOW BEAM
20 AT191919 1 WIRING HARNESS
21 T185743 3 CLIP
22 T185769 3 SCREW
23 AT191688 1 PLATE (WITH SEAL)
24 AT191876 1 KIT (ACTUATOR)
25 19M7715 3 CAP SCREW
26 T185742 3 NUT
27 AT191877 1 BRACKET
28 AT191826 1 GATE
(ORDER AT191876) ITEM 24
29 ............... 1 ACTUATOR
(MOTOR)
30 T186022 1 ELECTRICAL CONNECTOR ASSY

* Up to and from VIN no's and AT354794 added on 13/10/2010

874111 - 315SJ MKII - JULY 2010 REV A

297
GROUP 1800 - OPERATOR’S STATION

SIDE INSTRUM PANEL HSING & STABILIZER CNTL COVER - 1816

(CANOPY)

874111 - 315SJ MKII - JULY 2010 REV 0

298
GROUP 1800 - OPERATOR’S STATION

SIDE INSTRUM PANEL HSING & STABILIZER CNTL COVER - 1816

(CANOPY)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 21M7403 3 SCREW
2 24H1821 9 WASHER
3 T185619 1 COVER (STABILIZER CONTROL)
AT304324 1 COVER (PILOT CONTROL)
4 T216499 1 COVER (CENTER)
5 21M7292 4 SCREW
6 AT324916 1 COVER (VANDAL PROTECTION)
7 T210390 1 HOUSING
8 T215392 1 HOUSING

874111 - 315SJ MKII - JULY 2010 REV 0

299
GROUP 1800 - OPERATOR’S STATION

SIDE INSTRUM PANEL HSING & STABILIZER CNTL COVER - 1816

(CAB)

874111 - 315SJ MKII - JULY 2010 REV A

300
GROUP 1800 - OPERATOR’S STATION

SIDE INSTRUM PANEL HSING & STABILIZER CNTL COVER - 1816

(CAB)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 NSI 1 ISOLATOR (MAKE FROM T58056) (CTL)
2 T185494 1 COVER (STABILIZER CONTROL)
3 21M7403 7 SCREW
4 24H1821 14 WASHER
5 21M7292 7 SCREW
6 T216498 1 COVER (LOWER) CENTER
7 H77698 1 TIE BAND
8 T210372 1 COVER LOADER CONTROL
9 216525 2 LOUVER
(MIDDLE) (INSTRUMENT PANEL)
10 T210388 1 HOUSING
(AIR CONDITIONER AND HEATER)
(UPPER) (INSTRUMENT PANEL)
11 T215457 1 HOUSING
(AIR CONDITIONING)
(UPPER) (INSTRUMENT PANEL)
T215392 1 HOUSING
(HEATER)
12 AT222150 1 LATCH
13 24H1136 2 WASHER
14 T185896 1 ISOLATOR
15 T185770 1 ISOLATOR
16 AT191102 1 AIR FILTER (FRESH AIR)
17 AT185396 1 COVER (FRESH AIR)
18 T165808 1 GRILLE
19 19M7881 2 SCREW
20 24M7238 2 WASHER
21 T184164 1 BRACKET
22 T184620 4 SCREW
23 T164620 1 HOUSING (TOP ACCESS)
24 AT184590 1 AIR FILTER
25 R120160 4 CLIP
26 T164621 1 GRILLE
27 T185844 1 ISOLATOR
28 19M7933 2 CAP SCREW
29 24M7139 2 WASHER
30 T166322 1 AIR DUCT
31 M84972 1 NUT
32 T184370 1 SEAL
33 T187110 1 ISOLATOR
34 24M7298 3 WASHER
35 T184214 2 RIVET
36 21H1406 2 SCREW
37 T216111 1 PANEL
38 T83061 2 WASHER

874111 - 315SJ MKII - JULY 2010 REV A

301
GROUP 1800 - OPERATOR’S STATION

SIDE INSTRUM PANEL HSING & STABILIZER CNTL COVER - 1816

(CAB) (CONTINUED)

874111 - 315SJ MKII - JULY 2010 REV A

302
GROUP 1800 - OPERATOR’S STATION

SIDE INSTRUM PANEL HSING & STABILIZER CNTL COVER - 1816

(CAB) (CONTINUED)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


39 19M7874 3 CAP SCREW
40 21M7292 4 SCREW
41 R41440 1 GROMMET

874111 - 315SJ MKII - JULY 2010 REV A

303
GROUP 1800 - OPERATOR’S STATION

SEAT / ARMREST - 1821

874111 - 315SJ MKII - JULY 2010 REV 0

304
GROUP 1800 - OPERATOR’S STATION

SEAT / ARMREST - 1821

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(CLOTH WITH MECHANICAL
SUSPENSION) (W/O TMC)
1 AT322956 1 SEAT KIT (INCLUDES SEAT, SUSPENSION,
ARMS AND BASE SHOWN ON
OTHER PAGES)
2 AT189030 1 BRACKET (LH)
3 AT189059 1 BRACKET (RH)
4 AT209025 1 KIT
5 37H121 2 SCREW
6 R44302 1 TIE BAND
7 AT308795 1 CUSHION (CLOTH SEAT BACK)
AT221015 1 SEAT (VINYL SEAT BACK)
8 AT308796 1 CUSHION (CLOTH SEAT PAD)
AT221016 1 PAD (VINYL SEAT PAD)
9 T171686 4 CLIP
10 AT312728 1 ARMREST KIT (LH)
11 AT312730 1 ARMREST KIT (RH)
12 AT209225 1 KIT
13 19M7402 4 CAP SCREW
14 24M7239 4 WASHER
15 M115279 1 PLUG

874111 - 315SJ MKII - JULY 2010 REV 0

305
GROUP 1800 - OPERATOR’S STATION

SEAT SLIDE AND ADJUSTER CONTROL LEVERS - 1821

18

TD0005918

874111 - 315SJ MKII - JULY 2010 REV 0

306
GROUP 1800 - OPERATOR’S STATION

SEAT SLIDE AND ADJUSTER CONTROL LEVERS - 1821

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(CLOTH WITH MECHANICAL
SUSPENSION) (W/O TMC)
1 AT322956 1 SEAT KIT (INCLUDES SEAT, SUSPENSION,
ARMS AND BASE SHOWN ON
OTHER PAGES)
2 AT179691 1 KIT
3 19H1227 4 CAP SCREW
4 21H1305 2 SCREW
5 34H262 1 SPRING PIN
6 R72655 3 SNAP RING
7 AT179691 1 KIT
8 AT179692 1 KIT
9 AT191620 1 PAN
10 AT209024 1 KIT
11 34H262 1 SPRING PIN
12 34H387 2 SPRING PIN
13 AT209026 1 KIT
14 AT280583 1 PAN
15 AT304776 1 ELECTRICAL REPAIR KIT
16 AT196793 1 SWITCH
17 M453T 2 LOCK NUT
18 227299 1 BRACKET, SEAT

874111 - 315SJ MKII - JULY 2010 REV 0

307
GROUP 1800 - OPERATOR’S STATION

SEAT SWIVEL AND SWIVEL LATCH - 1821

874111 - 315SJ MKII - JULY 2010 REV 0

308
GROUP 1800 - OPERATOR’S STATION

SEAT SWIVEL AND SWIVEL LATCH - 1821

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(CLOTH WITH MECHANICAL
SUSPENSION) (W/O TMC)
1 AT322956 1 SEAT KIT (INCLUDES SEAT, SUSPENSION,
ARMS AND BASE SHOWN ON
OTHER PAGES)
2 AT335055 1 SWIVEL
3 AT179688 1 KIT
4 R72655 3 SNAP RING
5 AT209020 1 KIT
6 AT335110 1 KIT
7 24M6504 5 WASHER
8 M47031 5 LOCK NUT
9 M87261 24 BALL
10 AT335158 1 ELECTRICAL REPAIR KIT
11 AT322915 1 SWITCH
12 M453T 2 LOCK NUT
13 AT304776 1 ELECTRICAL REPAIR KIT
14 AT196793 1 SWITCH
15 M453T 2 LOCK NUT

874111 - 315SJ MKII - JULY 2010 REV 0

309
GROUP 1800 - OPERATOR’S STATION

SEAT SUSPENSION - 1821

874111 - 315SJ MKII - JULY 2010 REV 0

310
GROUP 1800 - OPERATOR’S STATION

SEAT SUSPENSION - 1821

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(CLOTH WITH MECHANICAL
SUSPENSION) (W/O TMC)
1 AT322956 1 SEAT KIT (INCLUDES SEAT, SUSPENSION,
ARMS AND BASE SHOWN ON
OTHER PAGES)
2 AT334381 1 SEAT SUSPENSION
3 AT106397 1 BEARING KIT
4 AT125801 1 SPRING
5 AT125805 1 KIT
6 34H266 1 SPRING PIN
7 AT125829 1 KNOB
8 AT175353 1 GEAR
9 AT175436 1 KIT
10 T55222 2 BUSHING
11 AT191619 1 SEAT SUSPENSION (ALSO ORDER AT106397) ITEM 3
12 AT335109 1 BOOT
13 E67574 1 SHAFT
14 T158481 1 WASHER
15 T160315 1 SPRING
16 T55214 1 ANGLE
17 T55224 2 BUMPER
18 AT179693 1 KIT
19 19H1731 2 CAP SCREW
20 24H1305 2 WASHER
21 M1304T 2 WASHER
22 M47031 2 LOCK NUT
23 AT179693 2 KIT

874111 - 315SJ MKII - JULY 2010 REV 0

311
GROUP 1800 - OPERATOR’S STATION

SEAT BELT - 1821

874111 - 315SJ MKII - JULY 2010 REV 0

312
GROUP 1800 - OPERATOR’S STATION

SEAT BELT - 1821

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT307769 1 KIT (2" SEAT BELT KIT)
2 AT172910 1 SEAT BELT (2" SEAT BELT)
AT308199 1 SEAT BELT (3" SEAT BELT)
3 19H2109 2 CAP SCREW
4 T105740 4 WASHER
5 T160896 1 COVER (LH)
6 T163962 1 COVER (RH)

874111 - 315SJ MKII - JULY 2010 REV 0

313
GROUP 1800 - OPERATOR’S STATION

AIR SUSPENSION SEAT AND SHOCK ABSORBER - 1821

874111 - 315SJ MKII - JULY 2010 REV 0

314
GROUP 1800 - OPERATOR’S STATION

AIR SUSPENSION SEAT AND SHOCK ABSORBER - 1821

ITEM PART NUMBER QTY DESCRIPTION REMARKS


CLOTH WITH AIR SUSPENSION
(W/O TMC) (INCLUDES SEAT,
1 AT322954 1 SEAT KIT
SUSPENSION, ARMS AND BASE
SHOWN ON OTHER PAGES)
(CLOTH WITH AIR SUSPENSION)
AT312846 1 SEAT KIT
(TMC)
2 AT323836 1 AIR SPRING SEAT KIT
3 19M7867 4 SCREW
4 AT192689 1 KIT
5 AT304776 1 ELECTRICAL REPAIR KIT
6 AT196793 1 SWITCH
7 M453T 2 LOCK NUT
8 AT317596 1 TOGGLE/ROCKER SWITCH
9 AT334383 2 SEAT SUSPENSION
10 AT173313 1 SHAFT
11 AT173314 1 SEAT BEARING ROLLER KIT
12 AT173315 1 KIT
13 AT182954 1 KIT
14 AT192689 1 KIT
15 AT198694 1 KIT
16 AT208483 1 HOUSING
17 AT208484 1 HOUSING
18 AT208485 1 ARM
19 AT208486 1 ABSORBER
20 AT208491 1 KIT
21 AT173321 1 SEAT SUSPENSION BOOT KIT
22 AT208493 1 FITTING KIT
23 T55224 1 BUMPER
24 AT334384 1 PLATE
AT334385 1 PLATE
25 AT335158 1 ELECTRICAL REPAIR KIT
26 AT322915 1 SWITCH
27 M453T 2 LOCK NUT

874111 - 315SJ MKII - JULY 2010 REV 0

315
GROUP 1800 - OPERATOR’S STATION

SUSPENSION SEAT - 1821

874111 - 315SJ MKII - JULY 2010 REV 0

316
GROUP 1800 - OPERATOR’S STATION

SUSPENSION SEAT - 1821

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(CLOTH WITH MECHANICAL
SUSPENSION) (W/O TMC)
1 AT322956 1 SEAT KIT (INCLUDES SEAT, SUSPENSION,
ARMS AND BASE SHOWN ON
OTHER PAGES)

874111 - 315SJ MKII - JULY 2010 REV 0

317
GROUP 1800 - OPERATOR’S STATION

HEATER PLUMBING (ENGINE TT094) - 1830

874111 - 315SJ MKII - JULY 2010 REV A

318
GROUP 1800 - OPERATOR’S STATION

HEATER PLUMBING (ENGINE TT094) - 1830

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M8017 1 CAP SCREW
2 24M7240 1 WASHER
3 28H3394 1 BUSHING
4 AH77869 1 CLIP
5 AT174697 1 ELBOW FITTING
6 51M7043 1 O-RING
7 R117721 2 CLAMP
8 R123616 1 PLUG
9 200871 1 TIE BAND
10 T126299 1 CLAMP
11 R191781 2 HOSE CLAMP
12 .............. 2 BULK HOSE (MAKE FROM TY22330) (CTL .49')
13 T62804 1 FITTING
14 U13639 1 O-RING
15 NSI 1 HOSE (MAKE FROM T60811) (CTL 3.63')
(MAKE FROM TY22330)
16 NSI 1 HOSE
(CTL 1300MM)
17 14M7274 1 NUT
18 R191781 1 HOSE CLAMP

874111 - 315SJ MKII - JULY 2010 REV A

319
GROUP 1800 - OPERATOR’S STATION

CAB HEATER AND AIR CONDITIONING DUCTING - 1830

874111 - 315SJ MKII - JULY 2010 REV 0

320
GROUP 1800 - OPERATOR’S STATION

CAB HEATER AND AIR CONDITIONING DUCTING - 1830

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT188307 1 AIR DUCT (LEFT REAR)
2 T185841 1 ISOLATOR
3 24H1296 21 WASHER
4 19M7922 14 CAP SCREW
5 AT192074 1 AIR DUCT (REAR CONNECTOR)
6 T185840 1 ISOLATOR
7 T167325 1 AIR DUCT (RIGHT REAR)
8 T185842 1 ISOLATOR
9 T185843 1 ISOLATOR
10 T185850 1 ISOLATOR
11 AT188306 1 AIR DUCT (MAIN BOTTOM)
12 T185867 1 ISOLATOR
13 T185779 1 ISOLATOR
14 T185780 1 ISOLATOR
15 T185866 2 ISOLATOR
16 T167324 1 AIR DUCT (RIGHT FRONT)
17 24M7207 2 WASHER
18 TY22490 1 HOSE CLAMP
19 T185673 1 CAP

874111 - 315SJ MKII - JULY 2010 REV 0

321
GROUP 1800 - OPERATOR’S STATION

CAB HEATER AND AIR CONDITIONING DUCTING - 1830

874111 - 315SJ MKII - JULY 2010 REV 0

322
GROUP 1800 - OPERATOR’S STATION

CAB HEATER AND AIR CONDITIONING DUCTING - 1830

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 37M7333 22 SCREW
2 AT227669 4 LOUVER
3 T186873 1 SCREW
4 24H1646 7 WASHER
(LEFT FENDER WITH AIR
5 T185540 1 AIR DUCT
CONDITIONING)
(LEFT FENDER WITHOUT AIR
T185744 1 AIR DUCT
CONDITIONING)
6 AT177227 AR LOUVER (RECTANGULAR)
7 21M7310 4 SCREW
8 24M7207 4 WASHER
9 T185848 1 ISOLATOR
10 T185743 3 CLIP
11 T185769 5 SCREW
12 T183560 1 BRACKET
13 T185849 1 ISOLATOR
14 T134874 4 SELF-LOCKING SCREW
15 T185479 1 AIR DUCT (REAR EXTENSION)
16 AR62936 3 CLAMP
17 T185482 1 AIR DUCT (REAR UPPER)
18 T185478 1 AIR DUCT (FRONT EXTENSION)
19 T185481 1 AIR DUCT (REAR LOWER)
20 21M7310 2 SCREW
21 T185847 1 ISOLATOR
22 T185480 1 AIR DUCT (FRONT)
23 AR21842 1 CLAMP
24 T185846 1 ISOLATOR

874111 - 315SJ MKII - JULY 2010 REV 0

323
GROUP 1800 - OPERATOR’S STATION

HEATER AND AIR CONDITIONING WITH PRESSURIZER - 1830

874111 - 315SJ MKII - JULY 2010 REV 0

324
GROUP 1800 - OPERATOR’S STATION

HEATER AND AIR CONDITIONING WITH PRESSURIZER - 1830

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 ............... 1 SCREW (NLA)
2 ............... 1 TEMPERATURE SWITCH (NLA)
3 T184620 9 SCREW
4 T205969 1 HOUSING
5 RE157329 1 SWITCH
6 RE60888 1 PRESSURE SWITCH
7 AT210515 1 RESISTOR
8 R50279 2 NUT
9 AT392550 * 1 CORE (HEATER)
10 T184369 2 SEAL
11 H85092 4 SCREW
12 AT392552 * 1 EVAPORATOR
13 T181522 1 PLATE (SUB FOR T186760)
14 R33259 1 O-RING
15 R113050 1 O-RING
(EXPANSION) (SUB FOR AT189639,
16 RE174764 1 VALVE
THIS APPLICATION)
17 PT11778 2 BOLT
18 R125223 1 PLATE
19 19M8553 1 SCREW
20 T143169 1 O-RING
21 R10093 3 O-RING
22 T185789 1 RADIATOR HOSE
23 T184924 4 HOSE CLAMP
24 AT193500 1 HAND OPERATED VALVE (WATER)
25 AT303214 1 LINE (LIQUID REFRIGERANT)
26 ............... 1 TUBE (AIR OUTLET) (NLA)
27 37M7073 2 SCREW
28 AT191990 1 REFRIGERANT HOSE
29 T166297 1 GROMMET
30 ............... 1 BULK HOSE (CTL, 33 INCHES) (MAKE FROM T60811)
31 ............... 1 BULK HOSE (CTL, 38 INCHES) (MAKE FROM T60811)
32 19M7407 1 CAP SCREW
33 19M7922 2 CAP SCREW
34 24M7207 2 WASHER
35 AT192509 1 BRACKET
36 T13814 1 CLAMP
37 T70659 2 CLAMP
38 19M7881 4 SCREW
39 24M7207 4 WASHER
40 AT307691 1 BLOWER MOTOR

* Item 9 changed to AT392550 and Item 12 changed to AT392552 on 24/01/2011.


874111 - 315SJ MKII - JULY 2010 REV 0

325
GROUP 1800 - OPERATOR’S STATION

HEATER & AIR CONDITIONING W/ PRESSURIZER (CONT) - 1830

874111 - 315SJ MKII - JULY 2010 REV 0

326
GROUP 1800 - OPERATOR’S STATION

HEATER & AIR CONDITIONING W/ PRESSURIZER (CONT) - 1830

ITEM PART NUMBER QTY DESCRIPTION REMARKS


41 T184368 2 SEAL
42 AH89557 2 CLIP
43 T178251 4 CAP SCREW
44 M84972 5 NUT
45 T164618 1 HOUSING (BOTTOM)
46 AR77962 1 HOSE CLAMP
47 AT186304 1 HOSE (CONDENSATE)
48 T185845 1 ISOLATOR
49 24H1296 2 WASHER
50 T184414 2 SHEET
51 T184415 1 PLUG
52 R44302 4 TIE BAND
53 T186766 1 HOSE GUARD
54 H77698 1 TIE BAND
55 T160492 2 ELEC. CONNECTOR ACCESSORY
56 R117721 2 CLAMP
57 AT186289 1 CABLE (HEATER CONTROL)
58 L57881 1 CLIP
59 37M7073 2 SCREW
(A/C THERMOSTAT SWITCH)
60 RE198074 1 TEMPERATURE SWITCH
(SUB FOR AH144020)
61 R50279 2 NUT
62 T178971 1 GROMMET

874111 - 315SJ MKII - JULY 2010 REV 0

327
GROUP 1800 - OPERATOR’S STATION

AIR CONDITIONING HARDWARE & HOSES - 1830

874111 - 315SJ MKII - JULY 2010 REV 0

328
GROUP 1800 - OPERATOR’S STATION

AIR CONDITIONING HARDWARE & HOSES - 1830

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT188368 1 REFRIGERANT HOSE
2 R44302 3 TIE BAND
3 AT181530 1 FLOW CONTROL HYD. VALVE (LOW SIDE)
4 T162557 1 CAP
5 R10093 8 O-RING
6 T143169 1 O-RING
7 R33259 1 O-RING
8 AT190658 1 AC COMPRESSOR WRG HARNESS
9 19M7513 1 CAP SCREW
10 24M7238 11 WASHER
11 T78787 1 CLAMP
12 14M7273 6 NUT
13 19M8456 4 CAP SCREW
14 AH89557 1 CLIP
15 21M7283 1 SCREW
16 12H316 1 LOCK WASHER
17 19M7932 4 CAP SCREW
18 19M8539 2 CAP SCREW
19 19M7402 1 CAP SCREW
19M7550 2 CAP SCREW
20 24M7239 3 WASHER
21 T188560 1 SUPPORT
22 AH96317 1 CLIP
23 R504192 1 BRACKET
24 34M7189 2 SPRING PIN
25 RE46609 1 COMPRESSOR
26 M86533 1 STRAP
27 AT323702 1 REFRIGERANT HOSE
28 AT178930 1 HYDRAULIC CYLINDER PORT
29 T74416 1 CLAMP
30 R113050 2 O-RING
31 14M7274 1 NUT
32 T158424 8 WASHER (RUBBER)
33 L3483N 4 BUSHING (UP TO VIN 1400)
T238043 4 BUSHING (FROM VIN 1401)
34 24M7101 4 WASHER
35 AR21999 2 HOSE CLAMP
36 19M8081 4 CAP SCREW
37 AT184522 1 VAPOR CONDENSER
38 19M7808 1 SCREW
39 R502079 1 SLEEVE
40 RE505264 1 PULLEY

874111 - 315SJ MKII - JULY 2010 REV 0

329
GROUP 1800 - OPERATOR’S STATION

AIR CONDITIONING HARDWARE & HOSES (CONTINUED) - 1830

874111 - 315SJ MKII - JULY 2010 REV 0

330
GROUP 1800 - OPERATOR’S STATION

AIR CONDITIONING HARDWARE & HOSES (CONTINUED) - 1830

ITEM PART NUMBER QTY DESCRIPTION REMARKS


41 R500320 1 SPACER
42 AT323646 1 REFRIGERANT HOSE
43 R115350 1 GROMMET
44 RE214440 1 RECEIVER-DRYER
45 19M7550 2 CAP SCREW
46 19M7806 1 SCREW
47 AT323647 1 REFRIGERANT HOSE
48 T217367 1 BRACKET
49 A3917R 1 O-RING
50 AT178931 1 HYDRAULIC CYLINDER PORT
51 19M7407 2 CAP SCREW
52 T216548 1 BRACKET
53 T160938 1 CAP
54 T227609 1 V-BELT
(AIR CONDITIONER)
55 AT314203 1 KIT
(WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

331
GROUP 1800 - OPERATOR’S STATION

HEAT AND NOISE BARRIER - 1834

874111 - 315SJ MKII - JULY 2010 REV 0

332
GROUP 1800 - OPERATOR’S STATION

HEAT AND NOISE BARRIER - 1834

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 MT2485 5 PLUG (FASTENER)
2 24M7180 3 WASHER
3 T216973 1 ISOLATOR

874111 - 315SJ MKII - JULY 2010 REV 0

333
GROUP 1800 - OPERATOR’S STATION

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

334
GROUP 1900

SHEET METAL AND STYLING

874111 - 315SJ MKII - JULY 2010 REV 0

335
GROUP 1900 - SHEET METAL AND STYLING

HOOD AND SIDE PANELS - 1910

874111 - 315SJ MKII - JULY 2010 REV 0

336
GROUP 1900 - SHEET METAL AND STYLING

HOOD AND SIDE PANELS - 1910

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT323237 1 PANEL (RH)
2 AT323238 1 PANEL (LH)
3 AT324645 1 HOOD
4 14M7272 28 NUT
5 19M7933 8 CAP SCREW
6 19M8425 4 CAP SCREW
7 21M7246 8 SCREW
8 21M7267 16 SCREW
9 24M7139 40 WASHER
10 T165911 2 BUSHING
11 T165915 1 LOUVER
12 T165997 2 INSERT
13 T184116 2 PROTECTIVE COATING MATERIAL
14 T184787 1 BRACKET
15 T211121 1 LOUVER (RH)
16 T165916 1 LOUVER (LH)
17 T184788 1 BRACKET
18 T211122 1 LOUVER
19 T183773 4 NUT
20 T188642 1 GROMMET
21 T201591 1 BRACKET
22 R26871 2 SNAP RING
23 T105740 1 WASHER
24 T165975 2 BOLT
25 T165976 1 GUIDE (RH)
26 T184393 1 GUIDE (LH)
27 T165977 2 EXTENSION SPRING
28 T165981 1 COMPRESSION SPRING
29 T209334 1 HOOD
30 T215364 1 ANGLE
31 T216614 1 GUIDE
32 AT335706 1 LATCH (UP TO VIN 1207)
AT370757 1 LATCH (FROM VIN 1208)
33 24M7139 28 WASHER
34 24M7138 4 WASHER
35 19M8425 8 CAP SCREW
36 19M7933 2 CAP SCREW
37 19M7874 2 CAP SCREW
38 19M7372 4 CAP SCREW
39 14M7272 16 NUT
40 AT324116 1 SUPPORT
41 AT323670 1 BAR

874111 - 315SJ MKII - JULY 2010 REV A

337
GROUP 1900 - SHEET METAL AND STYLING

HOOD AND SIDE PANELS (CONTINUED) - 1910

874111 - 315SJ MKII - JULY 2010 REV 0

338
GROUP 1900 - SHEET METAL AND STYLING

HOOD AND SIDE PANELS (CONTINUED) - 1910

ITEM PART NUMBER QTY DESCRIPTION REMARKS


42 AT311334 1 GAS OPERATED CYLINDER
43 AR91896 1 STRIKER (UP TO VIN 1207)
T259844 1 STRIKER (FROM VIN 1208)
44 24M7241 2 WASHER
45 24M7239 10 WASHER
46 24M7047 3 WASHER
47 24H1236 2 WASHER
48 19M9100 6 SCREW
49 19M8637 4 CAP SCREW
50 19M8600 2 CAP SCREW
51 19M7938 2 CAP SCREW
52 19M7550 2 CAP SCREW
53 14M7238 2 FLANGE NUT
54 14H1047 1 NUT

874111 - 315SJ MKII - JULY 2010 REV A

339
GROUP 1900 - SHEET METAL AND STYLING

BATTERY ENCLOSURE AND TOOL BOX - 1913

874111 - 315SJ MKII - JULY 2010 REV 0

340
GROUP 1900 - SHEET METAL AND STYLING

BATTERY ENCLOSURE AND TOOL BOX - 1913

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T165290 1 ANTI-SKID PAD
2 AT332084 1 TOOLBOX
3 AT333453 5 RIVET
4 AT332153 1 LATCH
5 T227945 1 ANGLE
6 AT332597 1 BATTERY BOX
7 19M8637 4 CAP SCREW
8 24M7296 6 WASHER
9 19M7402 4 CAP SCREW
10 24H1718 1 WASHER
11 JD5933 1 REFLECTOR
12 T212304 1 TOOL

874111 - 315SJ MKII - JULY 2010 REV 0

341
GROUP 1900 - SHEET METAL AND STYLING

GRILLE FRAME BUMPERS - 1921

TD0007242

874111 - 315SJ MKII - JULY 2010 REV A

342
GROUP 1900 - SHEET METAL AND STYLING

GRILLE FRAME BUMPERS - 1921

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT318073 1 FRAME
AT346782 1 FRAME (ENGINE HT054)
2 T210544 1 GRILLE
3 H158596 2 BUMPER
4 24M7296 4 WASHER
5 19M7550 4 CAP SCREW
6 T29342 6 WASHER
7 14M7275 6 NUT
8 19M7493 6 CAP SCREW
(WHOLE GOODS)
9 AT322742 1 SCREEN
(TRASH SCREEN)
10 AT322743 1 SCREEN
11 ............... 1 ISOLATOR (MAKE FROM T58056) (CTL)
12 AT322879 1 GUARD KIT (WHOLE GOODS)
13 14M7272 4 NUT
14 19M8329 4 CAP SCREW
15 24M7139 8 WASHER
16 T212302 2 BUMPER

874111 - 315SJ MKII - JULY 2010 REV A

343
GROUP 1900 - SHEET METAL AND STYLING

OPERATOR STATION FENDERS AND SKIRTS - 1927

874111 - 315SJ MKII - JULY 2010 REV 0

344
GROUP 1900 - SHEET METAL AND STYLING

OPERATOR STATION FENDERS AND SKIRTS - 1927

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T177187 1 FENDER (LH)
2 24M7296 24 WASHER
3 14M7426 12 LOCK NUT
4 19M7513 12 CAP SCREW
5 T165870 1 FENDER (RH)
6 ............... 1 SKIRT
7 ............... 1 SKIRT
8 24M7298 4 WASHER
9 19M7513 4 CAP SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

345
GROUP 1900 - SHEET METAL AND STYLING

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

346
GROUP 2000

SAFETY, CONVENIENCE AND


MISCELLANEOUS

874111 - 315SJ MKII - JULY 2010 REV 0

347
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

EXTERNAL MIRROR - 2002

(FROM VIN 1055) (SIB 2009/5002)

874111 - 315SJ MKII - JULY 2010 REV A

348
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

EXTERNAL MIRROR - 2002

(FROM VIN 1055) (SIB 2009/5002)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 216002 2 MIRROR, WIDE, D# ADT
2 T128437 2 CAP
3 T148817 2 TUBE, BRACKET, MIRROR
4 T11234 2 LOCK NUT
5 T115030 4 HALF CLAMP
6 101300 2 WASHER
7 19H1765 2 CAP SCREW
8 19M7662 2 CAP SCREW
9 24M7239 4 WASHER
10 AT195814 1 BRACKET (LH)
AT195815 1 BRACKET (RH)
11 14M7274 2 NUT
12 266454 1 KIT, EXTERNAL MIRROR

874111 - 315SJ MKII - JULY 2010 REV A

349
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

INTERIOR FRONT VIEW MIRROR (REAR MOUNTED) - 2002

874111 - 315SJ MKII - JULY 2010 REV A

350
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

INTERIOR FRONT VIEW MIRROR (REAR MOUNTED) - 2002

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT196427 1 REAR VIEW MIRROR
2 L113657 1 BRACKET
3 T226786 1 BRACKET
4 21M7246 2 SCREW
5 24M7238 1 WASHER
6 14M7426 1 LOCK NUT
7 19M7862 2 SCREW
8 14M7303 2 FLANGE NUT

874111 - 315SJ MKII - JULY 2010 REV A

351
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

INTERIOR REAR VIEW MIRROR (FRONT MOUNTED) - 2002

874111 - 315SJ MKII - JULY 2010 REV A

352
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

INTERIOR REAR VIEW MIRROR (FRONT MOUNTED) - 2002

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(RECOMMENDED FOR USE IN
1 AT222333 1 REAR VIEW MIRROR HIGHLY CORROSIVE
ENVIRONMENT)
AT196427 1 REAR VIEW MIRROR
2 L75379 1 BRACKET
3 NSI 2 WASHER (NOT SERVICED)
4 21M7246 2 SCREW
5 24M7238 1 WASHER
6 14M7426 1 LOCK NUT

874111 - 315SJ MKII - JULY 2010 REV A

353
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

FIRE EXTINGUISER - 2003

874111 - 315SJ MKII - JULY 2010 REV 0

354
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

FIRE EXTINGUISER - 2003

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT334349 1 KIT
2 AT189487 1 FIRE EXTINGUISHER
3 AT189390 1 BRACKET
4 14M7303 6 FLANGE NUT
5 19M7774 6 SCREW
6 T225838 1 PLATE

874111 - 315SJ MKII - JULY 2010 REV 0

355
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

BACK-UP ALARM SYSTEM - 2004

9
4
8
3

7
1

7 5

3
4

2 TD0005427
2

874111 - 315SJ MKII - JULY 2010 REV 0

356
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

BACK-UP ALARM SYSTEM - 2004

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 216994 1 BACK-UP ALARM
2 T226817 1 BRACKET
3 100064 2 WASHER
4 100090 2 CAPSCREW
5 14M7426 2 NUT
6 19M7407 2 CAPSCREW
7 24M7238 2 WASHER
8 28H2547 2 SPACER
9 R44302 2 CABLE

874111 - 315SJ MKII - JULY 2010 REV 0

357
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

HORN - 2004

874111 - 315SJ MKII - JULY 2010 REV 0

358
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

HORN - 2004

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7273 1 NUT
2 24M7238 1 WASHER
3 M86877 1 BOLT, HEX HEAD LOCKING
4 AT226281 1 HOOTER

874111 - 315SJ MKII - JULY 2010 REV 0

359
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

SUN VISOR - 2007

874111 - 315SJ MKII - JULY 2010 REV 0

360
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

SUN VISOR - 2007

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T134895 3 SELF-LOCKING SCREW
2 AT186307 1 SUN VISOR (WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

361
GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

362
GROUP 2100

VEHICLE MAIN HYDRAULIC SYSTEM

874111 - 315SJ MKII - JULY 2010 REV 0

363
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC PUMP - 2160

874111 - 315SJ MKII - JULY 2010 REV 0

364
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC PUMP - 2160

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 ............... 1 SEAL (ORDER AT199930) ITEM 5
2 ............... 2 BACK-UP RING (ORDER AT199930) ITEM 5
3 ............... 2 SEAL (ORDER AT199930) ITEM 5
4 ............... 2 SEAL (ORDER AT199930) ITEM 5
5 AT199930 1 SEAL KIT
6 AT317385 1 PRESSURE RELIEF VALVE (2900 PSI)
T164075 1 SPRING (UNLOADER SPOOL)
7 AT180530 1 CHECK VALVE
R26906 1 O-RING
R27474 1 DRAIN PLUG
8 AT199938 1 SEAL KIT
AT332462 1 HYD/PILOT CONTROL VALVE (UNLOADER)
9 ............... 2 BACK-UP RING (ORDER AT199930) ITEM 5
10 ............... 2 SEAL (ORDER AT199930) ITEM 5
11 ............... 2 SEAL (ORDER AT199930) ITEM 5
12 AT199931 1 SEAL KIT
13 AT331223 1 PUMP
14 F37030242 1 O-RING
15 24M7240 2 WASHER
16 19M7403 2 CAP SCREW
17 AT195142 1 HYD ACTUATED CONTROL VALVE
AT195143 1 SEAL KIT
T187815 1 O-RING
AT333807 1 SOLENOID VALVE COIL
T225291 1 NUT

874111 - 315SJ MKII - JULY 2010 REV 0

365
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC OIL COOLER AND HOSES - 2160

45

TD0007018

874111 - 315SJ MKII - JULY 2010 REV A

366
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC OIL COOLER AND HOSES - 2160

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7881 7 SCREW
2 19M8600 2 CAP SCREW
3 24M7239 5 WASHER
4 28H3394 2 BUSHING
5 T185826 6 CLAMP
6 AR68999 1 ELBOW FITTING
7 AT118619 1 HOSE FITTING
8 AT193927 1 HOSE FITTING
9 R26375 2 O-RING
10 AT300153 2 HOSE CLAMP
11 AT301917 4 HOSE CLAMP
12 14M7273 7 NUT
13 19M7785 3 SCREW
14 24M7238 12 WASHER
15 AT349656 1 OIL COOLER (SIB 2008/5008)
16 RE201108 1 OIL COOLER
18 AT324059 2 ELBOW FITTING
19 AT330459 1 TUBE
20 AT330491 1 HOSE
21 AT334340 1 TUBE
22 R117721 4 CLAMP
23 R26906 2 O-RING
24 T149597 1 CLAMP
26 T161463 1 SLEEVE
27 T162675 2 CLAMP
31 NSI 1 BULK HOSE (MAKE FROM TY22330) (CTL)
32 AH206095 1 ELBOW FITTING
33 R46919 2 HALF CLAMP
34 NSI 1 HOSE (MAKE FROM TY22556) (CTL)
35 U12547 3 O-RING
36 NSI 1 BULK HOSE (MAKE FROM T78497) (CTL)
37 T223708 1 HOSE
38 T223564 1 HOSE
39 R44302 1 TIE BAND
40 51M7043 1 O-RING
41 NSI 1 BULK HOSE (MAKE FROM TY22330) (CTL)
42 14M7274 1 NUT
43 24M7096 1 WASHER
44 19M7402 1 CAP SCREW
45 AT349278 1 MOUNTING PLATE (UP TO VIN 1300)
AT369010 1 MOUNTING PLATE (FROM VIN 1301)

874111 - 315SJ MKII - JULY 2010 REV A

367
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC OIL FILTER - 2160 (UP TO VIN 1297)

874111 - 315SJ MKII - JULY 2010 REV A

368
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC OIL FILTER - 2160 (UP TO VIN 1297)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT308274 1 OIL FILTER
3 19M7785 4 SCREW
4 T186154 1 O-RING
5 NSI 1 PISTON
6 NSI 1 SPRING
7 R26375 1 O-RING
8 AT192373 1 KIT
9 R26448 1 O-RING
10 R27218 1 FITTING PLUG
11 AT192374 1 FILTER HEAD

874111 - 315SJ MKII - JULY 2010 REV A

369
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC OIL FILTER - 2160 (FROM VIN 1298) (SIB 2010/5004)

874111 - 315SJ MKII - JULY 2010 REV A

370
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC OIL FILTER - 2160 (FROM VIN 1298) (SIB 2010/5004

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT308274 1 OIL FILTER
3 19M7785 4 SCREW
4 T186154 1 O-RING
5 NSI 1 PISTON
6 NSI 1 SPRING
7 R26375 1 O-RING
8 AT192373 1 KIT (UP TO VIN 1432)
* AT361254 1 KIT (FROM VIN 1433)
11 AT359005 1 FILTER HEAD

* Part No added with up to and from Vin numbers on 19/08/2010

874111 - 315SJ MKII - JULY 2010 REV A

371
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM RESERVOIR - 2160

874111 - 315SJ MKII - JULY 2010 REV 0

372
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM RESERVOIR - 2160

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M8637 4 CAP SCREW
2 24H1311 1 WASHER
3 24M7296 3 WASHER
4 AR77962 2 HOSE CLAMP
5 AT101565 1 AIR FILTER
6 AT161638 1 STRAINER
7 AT347531 1 LEVEL GAUGE
8 AR21836 4 CLAMP
9 AT312999 1 HYDRAULIC RESERVOIR
10 AT174743 1 FILLER CAP
11 R26375 3 O-RING
12 R39112 3 FITTING
13 .............. 1 BULK HOSE (CTL, 4.7') (MAKE FROM M87571)
14 T184657 1 SPACER

874111 - 315SJ MKII - JULY 2010 REV 0

373
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM - 2160 (UP TO VIN 1297)

(SIB 2010/5004)

874111 - 315SJ MKII - JULY 2010 REV A

374
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM - 2160 (UP TO VIN 1297)

(SIB 2010/5004)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7274 1 NUT
2 19M7662 1 CAP SCREW
3 24M7239 1 WASHER
4 38H1049 1 ELBOW FITTING
5 R29936 3 O-RING
6 T76938 8 O-RING
7 38H1095 1 ELBOW FITTING
8 T77857 1 O-RING
9 38H1160 1 ADAPTER FITTING
10 R26448 1 O-RING
11 T77613 1 O-RING
12 38H1163 3 ADAPTER FITTING
13 T77858 3 O-RING
14 U12547 1 O-RING
15 38H1164 2 ADAPTER FITTING
16 38H1180 1 ADAPTER FITTING
17 U13639 1 O-RING
18 38H1216 1 ADAPTER FITTING
19 38H1346 2 ADAPTER FITTING
20 U17409 2 O-RING
21 AT184951 1 HYDRAULIC HOSE
22 AT184952 1 HYDRAULIC HOSE
23 AT196319 1 HYDRAULIC HOSE
24 AT196320 1 HYDRAULIC HOSE
25 AT196321 1 HYDRAULIC HOSE
26 AT300153 3 HOSE CLAMP
27 AT303065 1 HYDRAULIC HOSE
28 AT308555 2 HOSE CLAMP
30 T208467 1 FITTING
31 U13639 1 O-RING
32 AT323623 1 HYDRAULIC HOSE
33 AT323728 1 SUCTION HOSE
34 NSI 1 BULK HOSE (CTL, 3.7') (MAKE FROM T78497)
35 NSI 1 BULK HOSE (CTL, 2.25') (MAKE FROM TY22556)
36 R26906 1 O-RING
37 R27474 1 DRAIN PLUG
38 T102934 1 CLAMP
39 T185826 2 CLAMP
40 T190669 1 HOSE CLAMP
41 T190892 1 HOSE FITTING

874111 - 315SJ MKII - JULY 2010 REV A

375
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM - 2160 (UP TO VIN 1297)

(SIB 2010/5004)

874111 - 315SJ MKII - JULY 2010 REV A

376
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM - 2160 (UP TO VIN 1297)

(SIB 2010/5004)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7274 1 NUT
2 19M7662 1 CAP SCREW
3 24M7239 1 WASHER
4 38H1004 1 ELBOW FITTING
5 R26448 3 O-RING
6 T77613 1 O-RING
7 38H1009 1 ELBOW FITTING
8 T77814 1 O-RING
9 38H1161 1 ADAPTER FITTING
10 R26375 1 O-RING
11 T77857 3 O-RING
12 38H1163 2 ADAPTER FITTING
13 T77858 1 O-RING
14 U12547 1 O-RING
15 38H1164 1 ADAPTER FITTING
16 R29936 1 O-RING
17 T76938 2 O-RING
18 38H1173 1 ADAPTER FITTING
19 38H1581 1 ADAPTER FITTING
20 R26773 1 O-RING
21 AH61472 1 HOSE FITTING
22 AR85328 3 CLAMP
23 AT145651 1 CLAMP
24 12H301 4 LOCK WASHER
25 19H2993 4 CAP SCREW
26 R37023 2 FLANGE FITTING
27 U46457 1 O-RING
28 AT301917 2 HOSE CLAMP
29 AT311328 1 HYDRAULIC HOSE
30 AT312265 1 HYDRAULIC HOSE
31 AT196489 1 HYDRAULIC HOSE
32 AT312464 1 HYDRAULIC HOSE
33 AT324745 1 HYDRAULIC HOSE
34 AT324793 1 HOSE
35 AT326408 1 SUCTION HOSE
36 NSI 1 BULK HOSE (CTL, 3.7') (MAKE FROM T78497)
37 R26906 1 O-RING
38 R27474 1 DRAIN PLUG
39 R29936 1 O-RING
40 R36636 1 FITTING PLUG
41 R77175 2 COVER
42 RE60700 1 DIAGNOSTIC COUPLING

874111 - 315SJ MKII - JULY 2010 REV A

377
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM (UP TO VIN 1297) - 2160

(CONTINUED) (SIB 2010/5004)

874111 - 315SJ MKII - JULY 2010 REV A

378
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM (UP TO VIN 1297) - 2160

(CONTINUED) (SIB 2010/5004)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


43 RE60701 1 DIAGNOSTIC COUPLING
44 T102934 1 CLAMP
45 T185826 2 CLAMP
46 T190669 1 HOSE CLAMP
47 T190892 1 HOSE FITTING
48 T206755 1 TUBE
49 U12547 2 O-RING

874111 - 315SJ MKII - JULY 2010 REV A

379
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM (FROM VIN 1298) - 2160

(SIB 2010/5004)

874111 - 315SJ MKII - JULY 2010 REV A

380
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM (FROM VIN 1298) - 2160

(SIB 2010/5004)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7274 1 NUT
2 19M7550 1 CAP SCREW
3 24M7239 1 WASHER
4 38H1012 1 ELBOW FITTING
5 R26906 1 O-RING
6 T77857 1 O-RING
7 38H1160 1 ADAPTER FITTING
8 R26448 1 O-RING
9 T77613 1 O-RING
10 38H1163 1 ADAPTER FITTING
11 T77858 1 O-RING
12 U12547 1 O-RING
13 38H1164 1 ADAPTER FITTING
14 R29936 4 O-RING
15 T76938 5 O-RING
16 38H1216 1 ADAPTER FITTING
17 38H1346 1 ADAPTER FITTING
18 U17409 1 O-RING
19 AT184951 1 HYDRAULIC HOSE
21 AT184952 1 HYDRAULIC HOSE
23 AT300153 4 HOSE CLAMP
25 AT300759 1 HYDRAULIC HOSE
27 AT308555 2 HOSE CLAMP
29 AT323728 1 SUCTION HOSE
31 AT343940 1 HYDRAULIC HOSE
33 AT357648 1 HYDRAULIC HOSE
34 T359007 1 FITTING
35 AT359124 1 TEE FITTING
36 AT359220 1 HYDRAULIC HOSE
37 AT360820 1 HYDRAULIC HOSE
(MAKE FROM T78497) (CTL)
38 NSI 1 BULK HOSE
(NOT SHOWN)
39 H77698 1 TIE BAND
40 N189220 1 TIE BAND
41 R26906 1 O-RING
42 R27474 1 DRAIN PLUG
43 T102934 1 CLAMP
44 T185826 2 CLAMP
45 T186026 1 SPACER
46 T190669 1 HOSE CLAMP
47 T190892 1 HOSE FITTING
(MAKE FROM DT5428) (CTL 2.25')
48 NSI 1 BULK HOSE
(NOT SHOWN)
874111 - 315SJ MKII - JULY 2010 REV A

381
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM (FROM VIN 1298) - 2160

(CONTINUED) (SIB 2010/5004)

874111 - 315SJ MKII - JULY 2010 REV A

382
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC SYSTEM (FROM VIN 1298) - 2160

(CONTINUED) (SIB 2010/5004)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


49 NSI 1 BULK HOSE (MAKE FROM DT5100) (CTL 2.2')
50 NSI 1 BULK HOSE (MAKE FROM DT5428) (CTL 2.5')

874111 - 315SJ MKII - JULY 2010 REV A

383
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

RIDE CONTROL KIT - 2160

874111 - 315SJ MKII - JULY 2010 REV 0

384
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

RIDE CONTROL KIT - 2160

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7273 4 NUT
2 19M7550 4 CAP SCREW
3 19M7663 2 CAP SCREW
4 24M7238 2 WASHER
5 24M7239 4 WASHER
6 38H1005 2 ELBOW FITTING
7 T77857 4 O-RING
8 38H1046 3 ELBOW FITTING
9 R26375 6 O-RING
10 T77857 2 O-RING
11 38H1161 1 ADAPTER FITTING
12 38H5031 6 TEE FITTING
15 AT196351 1 HYDRAULIC ACCUMULATOR
AT196760 1 KIT (GAS VALVE REPAIR)
17 AT199639 2 HYDRAULIC HOSE
18 AT199640 1 HYDRAULIC HOSE
19 AT199641 1 HYDRAULIC HOSE
20 AT199644 1 HYDRAULIC HOSE
21 AT199645 1 HYDRAULIC HOSE
22 AT300928 1 PLATE
23 AT310818 1 SOLENOID HYDRAULIC VALVE
14M7477 1 NUT
AT280440 1 SOLENOID HYDRAULIC VALVE
AT280441 1 SOLENOID VALVE COIL
E71998 1 BACK-UP RING
R28776 1 O-RING
30 AT315450 2 HYDRAULIC HOSE
31 AT317451 1 TOGGLE/ROCKER SWITCH
32 AT321552 1 WIRING HARNESS
33 R44302 8 TIE BAND
34 AT323844 1 CLAMP
35 AT329135 1 WIRING HARNESS
36 MT2485 6 PLUG
37 R44302 8 TIE BAND
38 T148409 4 NUT
39 T162238 1 GROMMET
41 T210717 1 BRACKET
42 T216750 2 CHANNEL
43 T216756 1 CLAMP
44 T225374 1 LABEL
(WHOLE GOODS) (INCLUDES
90 AT321323 1 FIELD INSTALLATION KIT AT193881 AND T187193) (RIDE
CONTROL KIT)

874111 - 315SJ MKII - JULY 2010 REV 0

385
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

RIDE CONTROL KIT (CONTINUED) - 2160

874111 - 315SJ MKII - JULY 2010 REV 0

386
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

RIDE CONTROL KIT (CONTINUED) - 2160

ITEM PART NUMBER QTY DESCRIPTION REMARKS


90 AT193881 1 PLATE
AT187193 1 LABEL

874111 - 315SJ MKII - JULY 2010 REV 0

387
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

388
GROUP 3100

LOADER

874111 - 315SJ MKII - JULY 2010 REV 0

389
GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET CYLINDER AND REPAIR KIT - 3102

874111 - 315SJ MKII - JULY 2010 REV 0

390
GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET CYLINDER AND REPAIR KIT - 3102

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 ............... 1 HYDRAULIC CYLINDER BARREL
2 T14065 1 O-RING
3 ............... 2 RING
4 H177854 1 SNAP RING
5 ............... 1 O-RING
6 H180927 1 SNAP RING
7 ............... 1 O-RING
8 14H1112 1 NUT
9 ............... 1 WEAR RING
10 ............... 1 O-RING
11 ............... 1 PISTON
12 ............... 1 PISTON RING
13 ............... 1 ROD
14 ............... 1 BUSHING
15 ............... 1 HYD CYLINDER ROD GUIDE
16 H152203 1 SEAL
17 ............... 1 SEAL
18 AH210737 1 HYDRAULIC CYLINDER
19 AH209022 1 HYDRAULIC CYLINDER KIT

874111 - 315SJ MKII - JULY 2010 REV 0

391
GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET - 3102

19

26

20

21

TD0005710

874111 - 315SJ MKII - JULY 2010 REV A

392
GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET - 3102

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 264682 1 MULTI-PURPOSE BUCKET
2 NSI 1 MOLDBOARD
3 T166433 4 BUSHING
4 JD7797 2 LUBRICATION FITTING
5 T128533 4 BUSHING
11 24H1554 2 WASHER
12 T167059 2 PIN
13 19H2106 2 CAP SCREW
14 K40006 2 LOCK NUT
15 T143802 1 CUTTING EDGE
16 09H1776 8 BOLT
17 24M7241 8 WASHER
18 14H1039 8 NUT
19 NSI 1 HINGE ASSY
20 09H1764 16 PLOW BOLT
21 216805 8 WASHER RETAINER
22 24H7241 16 WASHER
23 BE2184 8 ADAPTER FITTING
24 216801 8 TOOTH
25 216804 8 PIN
26 14H1039 16 NUT

874111 - 315SJ MKII - JULY 2010 REV A

393
GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET, CYLINDER & HYDR OIL LINES - 3102

TD0005235

874111 - 315SJ MKII - JULY 2010 REV 0

394
GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET, CYLINDER & HYDR OIL LINES - 3102

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(2337MM - 92 INCH) (INCLUDES
CYLINDERS, LINES AND HOSES)
1 264685 1 MULTI-PURPOSE BUCKET (WHOLE GOODS) (USE WITH
(2) T204908, (2) 14M7319 AND
(2)19M7949)
2 T166433 2 BUSHING
3 AH210737 2 HYDRAULIC CYLINDER
4 200007 2 LUBRICATION FITTING
5 49M7662 2 CAP SCREW
6 AT190900 2 PIN
7 24M7239 2 WASHER
8 14M7274 2 LOCK NUT
9 AT189822 2 HYDRAULIC HOSE
11 AT189819 2 LINE
12 206648 3 K-CLAMP, DOUBLE
13 122174 2 ELBOW FITTING
14 R26448 4 O-RING
15 AT190701 2 HYDRAULIC HOSE
16 122151 2 ELBOW FITTING
17 T191318 2 PIN FASTENER
18 24H1138 2 WASHER
19 11M7030 2 COTTER PIN
22 61H1095 1 ELBOW FITTING
23 T27022 1 CLAMP
24 24M7106 1 WASHER
25 19H2633 1 CAP SCREW
26 AT172386 2 HYDRAULIC HOSE - FABRICATE
27 28H3383 1 BUSHING
28 T77857 2 O-RING
29 T160759 1 LABEL (BUCKET LEVEL INDICATOR)

874111 - 315SJ MKII - JULY 2010 REV 0

395
GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET - 3102

TD0007240

874111 - 315SJ MKII - JULY 2010 REV A

396
GROUP 3100 - LOADER

MULTI-PURPOSE BUCKET - 3102

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 266686 1 6-IN-1 BUCKET KIT
2 BN004860 1 MULTI-PURPOSE, 6-IN-1
3 AT366494 1 FORK ASSEMBLY

874111 - 315SJ MKII - JULY 2010 REV A

397
GROUP 3100 - LOADER

LOADER BUCKET AND CUTTING EDGE - 3102

2
3

4
5

TD0007019

874111 - 315SJ MKII - JULY 2010 REV A

398
GROUP 3100 - LOADER

LOADER BUCKET AND CUTTING EDGE - 3102

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 182977 1 LOADER BUCKET (INCLUDES ITEMS MARKED *)
2 216803 * 8 ADAPTOR
3 216804 * 8 PIN
4 216801 * 8 TOOTH
5 216805 * 8 WASHER
6 277052 * 1 SERIAL NUMBER PLATE (FROM VIN 1256)

874111 - 315SJ MKII - JULY 2010 REV A

399
GROUP 3100 - LOADER

LOADER BUCKET AND CUTTING EDGE - 3102

874111 - 315SJ MKII - JULY 2010 REV 0

400
GROUP 3100 - LOADER

LOADER BUCKET AND CUTTING EDGE - 3102

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 40M7066 2 SNAP RING
2 T161036 4 WASHER
3 T165333 1 PIN FASTENER
4 40M7166 2 SNAP RING
5 T162396 2 LUBRICATION FITTING
6A T154360 2 PIN FASTENER
6B T204908 2 PIN FASTENER
7 14M7319 2 LOCK NUT
8 19M7949 2 CAP SCREW
9 40M7166 2 SNAP RING
10 T165332 1 PIN FASTENER
13 187481 AR SHIM (D83X51X3)
187482 AR SHIM (D83X51X1.6)

874111 - 315SJ MKII - JULY 2010 REV 0

401
GROUP 3100 - LOADER

QUICK COUPLER FORKS AND FRAME - 3102

874111 - 315SJ MKII - JULY 2010 REV 0

402
GROUP 3100 - LOADER

QUICK COUPLER FORKS AND FRAME - 3102

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 200026 2 FORK
2 187676 1 FORK FRAME
3 264332 1 FORK FRAME KIT

874111 - 315SJ MKII - JULY 2010 REV 0

403
GROUP 3100 - LOADER

HYDRAULIC FRONT COUPLER - 3102

874111 - 315SJ MKII - JULY 2010 REV 0

404
GROUP 3100 - LOADER

HYDRAULIC FRONT COUPLER - 3102

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 MPN 1 QUICK COUPLER (ORDER AT307916) ITEM 27
2 AH217348 1 HYDRAULIC CYLINDER
3 AT307106 2 PIN FASTENER
4 AT309746 1 HYDRAULIC HOSE
5 AT309747 1 HYDRAULIC HOSE
6 T162396 2 LUBRICATION FITTING
7 19M8499 2 CAP SCREW
8 24M7346 4 WASHER
9 14M7274 2 NUT
10 T205017 2 PIN
11 T213143 1 LABEL
12 19M7753 2 CAP SCREW
13 24M7240 4 WASHER
14 14M7275 2 NUT
15 19M8008 4 CAP SCREW
16 24M7238 8 WASHER
17 14M7273 4 NUT
18 38H1160 1 ADAPTER FITTING
19 R26448 2 O-RING
20 T77613 2 O-RING
21 T213288 1 BRACKET
22 38H1045 1 ELBOW FITTING
23 14M7274 1 NUT
24 R46919 2 HALF CLAMP
25 28H3381 1 SPACER
26 19M7550 1 CAP SCREW
(WHOLE GOODS) (INCLUDES
HYDRAULIC LINES, FITTINGS,
27 AT307916 1 KIT
SOLENOID VALVE, HARNESS,
SWITCHES AND HARDWARE.)

874111 - 315SJ MKII - JULY 2010 REV 0

405
GROUP 3100 - LOADER

FRONT COUPLER CYLINDER - 3104

874111 - 315SJ MKII - JULY 2010 REV 0

406
GROUP 3100 - LOADER

FRONT COUPLER CYLINDER - 3104

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 MPN 1 SEAL (ORDER AH176230) ITEM 3
2 MPN 1 O-RING (ORDER AH176230) ITEM 3
3 AH176230 1 SEAL
4 H173205 1 HYD CYLINDER ROD GUIDE
5 M4125T 1 O-RING
6 H162312 1 BACK-UP RING
7 H158676 1 SEAL
8 H173206 1 RING
9 H173207 1 SNAP RING
10 H164925 1 SEAL
11 P45750 1 O-RING
12 ............... 1 ROD (ORDER AH217348) ITEM 16
13 14H1083 1 NUT
14 H173199 1 PISTON
15 ............... 1 HYDRAULIC CYLINDER BARREL (ORDER AH176230) ITEM 3
16 AH217348 1 HYDRAULIC CYLINDER
17 AH176272 1 HYDRAULIC CYLINDER KIT
18 ............... 1 O-RING

874111 - 315SJ MKII - JULY 2010 REV 0

407
GROUP 3100 - LOADER

BUCKET LEVELING AND RETURN-TO-DIG LINKAGE - 3115

874111 - 315SJ MKII - JULY 2010 REV 0

408
GROUP 3100 - LOADER

BUCKET LEVELING AND RETURN-TO-DIG LINKAGE - 3115

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT322365 1 PLATE
2 T146757 2 WASHER
3 T148182 1 RING
4 R72855 1 PIN FASTENER
5 T159981 1 YOKE
6 14H881 1 NUT
7 T159980 1 STUD
8 14H856 3 NUT
9 AT184682 1 TUBE
10 T166097 2 BEARING
12 T191285 1 BOLT
13 T161497 3 SHIM
14 24H1111 3 WASHER
15 AT326922 1 LINK
16 T190992 1 COMPRESSION SPRING
17 24M7239 1 WASHER
18 14M7274 1 NUT
19 AT199335 1 ARM
20 19M7662 1 CAP SCREW
21 T190357 1 SUPPORT
22 T191226 1 ROD
23 11M7082 1 COTTER PIN
24 T160720 1 WASHER
25 24H1659 1 WASHER
26 5787YT 1 SNAP RING
27 T162396 1 LUBRICATION FITTING

874111 - 315SJ MKII - JULY 2010 REV 0

409
GROUP 3100 - LOADER

LOADER CONTROL VALVE LINKAGE - 3115

874111 - 315SJ MKII - JULY 2010 REV 0

410
GROUP 3100 - LOADER

LOADER CONTROL VALVE LINKAGE - 3115

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7881 2 SCREW
2 19M8011 2 CAP SCREW
3 24M7180 2 WASHER
4 24M7238 2 WASHER
5 14H865 2 NUT
6 24M7053 1 WASHER
7 37H95 2 SCREW
8 AT124107 1 BALL JOINT
9 AT171550 1 KNOB
10 AT196591 1 LEVER
11 AT317764 1 SWITCH
12 AT321366 1 CONTROL SUPPORT
13 R44302 2 TIE BAND
14 T166899 1 COVER
15 T167192 1 INSERT
16 T187072 1 SPACER
17 T216928 1 PLATE

874111 - 315SJ MKII - JULY 2010 REV A

411
GROUP 3100 - LOADER

THIRD FUNCTION LOADER CONTROL VALVE LINKAGE - 3115

874111 - 315SJ MKII - JULY 2010 REV 0

412
GROUP 3100 - LOADER

THIRD FUNCTION LOADER CONTROL VALVE LINKAGE - 3115

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7881 2 SCREW
2 19M8011 2 CAP SCREW
3 24M7180 2 WASHER
4 24M7238 2 WASHER
5 14H865 2 NUT
6 24M7053 1 WASHER
7 37H95 2 SCREW
8 AT124107 1 BALL JOINT
9 AT171550 1 KNOB
10 AT196591 1 LEVER
11 AT196596 1 LEVER
(WHOLEGOODS) (THIRD
AT330850 1 FIELD INSTALLATION KIT FUNCTION LOADER AUXILIARY
VALVE KIT)
12 L4694T 1 BUSHING
13 AT317764 1 SWITCH
14 AT321366 1 CONTROL SUPPORT
15 R44302 2 TIE BAND
16 T133291 1 KNOB
17 T166900 1 COVER
18 T167192 1 INSERT
19 T187072 1 SPACER
20 T216928 1 PLATE

874111 - 315SJ MKII - JULY 2010 REV 0

413
GROUP 3100 - LOADER

LOADER LIFT ARM - 3143

874111 - 315SJ MKII - JULY 2010 REV 0

414
GROUP 3100 - LOADER

LOADER LIFT ARM - 3143

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 24H1589 6 WASHER
2 AT348936 1 LIFT ARM (UP TO VIN 1160)
BN004264 1 LIFT ARM (FROM VIN 1161)
3 T154166 2 BUSHING
4 T154165 1 BUSHING
5 T148410 2 NUT
6 T154352 2 PIN
7 T162396 2 LUBRICATION FITTING
8 T228611 4 WASHER
9 T61226 4 SNAP RING

874111 - 315SJ MKII - JULY 2010 REV A

415
GROUP 3100 - LOADER

LOADER BUCKET LINKAGE - 3143

874111 - 315SJ MKII - JULY 2010 REV 0

416
GROUP 3100 - LOADER

LOADER BUCKET LINKAGE - 3143

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 24H1683 2 WASHER
2 34H364 1 SPRING PIN
3 40M7166 2 SNAP RING
4 40M7217 2 SNAP RING
5 AT322637 1 LINK (UP TO VIN 681)
AT184646 1 LINK (FROM VIN 682)
6 T154058 1 BUSHING
7 T216397 1 BUSHING
8 AT322638 1 LINK (UP TO VIN 722)
AT184646 1 LINK (FROM VIN 764)
9 T154058 1 BUSHING
10 T216397 1 BUSHING
11 AT324277 2 LINK
12 T183356 1 BUSHING
13 T216397 1 BUSHING
14 JD7799 2 LUBRICATION FITTING
15 T158579 2 WASHER
16 T161497 6 SHIM
17 T162396 2 LUBRICATION FITTING
18 T216060 1 PIN
19 T224857 4 DOWEL PIN

874111 - 315SJ MKII - JULY 2010 REV A

417
GROUP 3100 - LOADER

LOADER CONTROL VALVE - 3162

874111 - 315SJ MKII - JULY 2010 REV 0

418
GROUP 3100 - LOADER

LOADER CONTROL VALVE - 3162

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14H785 1 NUT
2 14M7274 2 NUT
3 19M8166 2 CAP SCREW
4 24M7040 3 WASHER
5 24M7239 4 WASHER
6 14H774 1 NUT
7 14H913 1 NUT
8 AT169087 1 BALL JOINT
9 T140328 1 YOKE
10 T164259 1 ROD
11 T185710 1 BOOT
12 AT196622 1 CONTROL VALVE (TWO FUNCTION)
AT196624 1 CONTROL VALVE (THREE FUNCTION)
(WHOLEGOODS) (THREE
FUNCTION) (INCLUDES
AT330850 1 FIELD INSTALLATION KIT
CONTROLLER, LINKAGE AND
HOSES)
13 14H774 1 NUT
14 14H913 1 NUT
15 AT169087 1 BALL JOINT
16 T140328 1 YOKE
17 T185710 1 BOOT
18 T188976 1 ROD
19 AT199656 2 BELLCRANK
20 AT78527 1 FITTING PLUG
21 T183756 1 SEAL
22 M1036T 1 SCREW
23 M68954 2 LOCK NUT
24 R11151 2 LOCK NUT
25 R46528 2 SPRING LOCKING PIN
26 T183617 2 PIN FASTENER
28 T190296 3 SPACER
29 T190300 1 STUD
30 T223965 1 LABEL (TWO FUNCTION)
T223966 1 LABEL (THREE FUNCTION)

874111 - 315SJ MKII - JULY 2010 REV 0

419
GROUP 3100 - LOADER

BOOM SECTION (LOADER/STABILIZER VALVE) - 3162

874111 - 315SJ MKII - JULY 2010 REV 0

420
GROUP 3100 - LOADER

BOOM SECTION (LOADER/STABILIZER VALVE) - 3162

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(NOT ANTI-CAVITATION)
1 AT300803 1 PRESSURE RELIEF VALVE
(34473 KPA) (5000 PSI)
(ANTI-CAVITATION) (34473 KPA)
2 AT301128 1 PRESSURE RELIEF VALVE
(5000 PSI)
3 21H1352 2 SCREW
4 T81524 1 PLATE
5 NSI 1 SEAL
6 NSI 2 SEAL
7 NSI 1 O-RING
8 NSI 1 SPRING
9 R63548 1 O-RING
10 T118681 3 O-RING
11 NSI 2 BACK-UP RING
12 T107887 2 O-RING
13 T118694 1 POPPET
14 T118693 1 SPRING
15 R26906 1 O-RING
16 T118692 1 SEAT
17 NSI 1 O-RING
18 AT192372 1 DETENT
19 T152404 1 SLEEVE
20 T152401 1 SLEEVE
21 T118715 1 CAM
22 T81535 4 BALL
23 T118708 1 VALVE SEAT INSERT
24 T118884 1 SPRING
25 T118709 1 VALVE SEAT INSERT
26 T118711 1 END
27 T118712 2 SCREW
28 T118799 1 FILTER
29 AT169373 1 CHECK VALVE
30 NSI 1 BACK-UP RING
31 NSI 1 O-RING
32 AT280406 1 SEAL KIT (SPOOL)
33 AT300801 2 SEAL KIT
34 AT314538 1 SEAL KIT (RELIEF VALVE)
AT314539 1 SEAL KIT (RELIEF VALVE)

874111 - 315SJ MKII - JULY 2010 REV 0

421
GROUP 3100 - LOADER

BUCKET SECTION (LOADER VALVE) - 3162

874111 - 315SJ MKII - JULY 2010 REV A

422
GROUP 3100 - LOADER

BUCKET SECTION (LOADER VALVE) - 3162

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(NOT ANTI-CAVITATION)
1 AT301526 1 PRESSURE RELIEF VALVE
(31715 KPA) (4600 PSI)
(ANTI-CAVITATION) (31715 KPA)
2 AT301527 1 PRESSURE RELIEF VALVE
(4600 PSI)
3 AT192457 1 PRESSURE RELIEF VALVE (31715 KPA) (4600 PSI)
4 21H1352 2 SCREW
5 T81524 1 PLATE
6 19H3317 1 SCREW
7 T190795 1 TUBE
8 14H1076 1 NUT
9 ................ 1 SEAL
10 ................ 2 SEAL
11 T134881 1 SPRING
12 AT196246 1 MAGNET
13 AT196245 1 DETENT
14 ................ 1 O-RING
15 ................ 1 SPRING
16 R63548 2 O-RING
17 T118681 4 O-RING
18 ................ 2 BACK-UP RING
19 T107887 3 O-RING
20 T118694 1 POPPET
21 T118693 1 SPRING
22 R26906 1 O-RING
23 T118692 1 FITTING PLUG
24 T150958 1 BACK-UP RING
25 ................ 2 BACK-UP RING
26 ................ 1 O-RING
27 AT280406 1 SEAL KIT (SPOOL)
28 AT300801 2 SEAL KIT
29 AT314538 1 SEAL KIT (RELIEF VALVE)
AT314539 1 SEAL KIT (RELIEF VALVE)
30 T160680 1 RING

874111 - 315SJ MKII - JULY 2010 REV A

423
GROUP 3100 - LOADER

AUXILIARY SECTION (LOADER/STABILIZER VALVE) - 3162

874111 - 315SJ MKII - JULY 2010 REV 0

424
GROUP 3100 - LOADER

AUXILIARY SECTION (LOADER/STABILIZER VALVE) - 3162

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R111493 1 FITTING PLUG
2 T70177 1 O-RING
3 21H1352 2 SCREW
4 T81524 2 PLATE
5 ................ 2 SEAL
6 ................ 2 SEAL
7 AT83174 1 FITTING PLUG
8 T183757 1 SEAL
9 T118694 1 POPPET
10 T118693 1 SPRING
11 R26906 1 O-RING
12 T118692 1 FITTING PLUG
13 T81540 2 RETAINER
14 T118879 1 SPRING
15 T81541 1 SCREW
16 T118808 1 CAP
17 19H3554 2 SCREW
18 T118681 1 O-RING
19 AT178362 1 KIT
20 ................ 1 BACK-UP RING
21 ................ 1 O-RING
22 T118867 1 SPRING
23 T118866 1 HOUSING
24 AT280406 1 SEAL KIT (SPOOL)
25 AT314538 1 SEAL KIT (RELIEF VALVE)
AT314539 1 SEAL KIT (RELIEF VALVE)

874111 - 315SJ MKII - JULY 2010 REV 0

425
GROUP 3100 - LOADER

STABILIZER/LOADER VALVE - 3162

874111 - 315SJ MKII - JULY 2010 REV 0

426
GROUP 3100 - LOADER

STABILIZER/LOADER VALVE - 3162

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT199656 1 BELLCRANK
2 M1036T 1 SCREW
3 19H2924 2 SCREW
4 AT199657 1 BASE
(LOCKOUT) (WITHOUT THERMAL
5 AT317328 2 VALVE
RELIEF VALVE)
(LOCKOUT) (WITH THERMAL
6 AT330860 2 VALVE
RELIEF VALVE)
7 T70177 2 O-RING
8 19H3554 4 SCREW
9 R26906 4 O-RING
10 ................ 4 O-RING
11 ................ 4 BACK-UP RING
12 21H1352 4 SCREW
13 T81524 4 PLATE
14 R11151 2 LOCK NUT
15 ................ 4 SEAL
16 ................ 4 SEAL
17 14H785 1 NUT
18 T81540 4 RETAINER
19 T118683 2 SPRING
20 T81541 2 SCREW
21 T118808 2 CAP
22 ................ 2 SPOOL
23 AT196924 4 SEAL KIT
24 AT280406 2 SEAL KIT (SPOOL)
25 AT328623 1 KIT

874111 - 315SJ MKII - JULY 2010 REV 0

427
GROUP 3100 - LOADER

LOADER CONTROL VALVE - 3162

874111 - 315SJ MKII - JULY 2010 REV A

428
GROUP 3100 - LOADER

LOADER CONTROL VALVE - 3162

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(TWO FUNCTION)
1 AT196622 1 SPOOL VALVE
(INCLUDES STABILIZER VALVE)
(THREE FUNCTION)
AT196624 1 SPOOL VALVE
(INCLUDES STABILIZER VALVE)
9 AT316301 1 PRESSURE RELIEF VALVE (19305 KPA) (2800 PSI)
13 .............. 1 O-RING
14 .............. 1 BACK-UP RING
16 T183756 SEAL
17 ................ 1 O-RING
18 ................ 1 O-RING
19 AT78527 1 FITTING PLUG
20 AT314538 1 SEAL KIT (7/8 INCH) (RELIEF VALVE)
AT314539 1 SEAL KIT (1 1/16 INCH) (RELIEF VALVE)

874111 - 315SJ MKII - JULY 2010 REV A

429
GROUP 3100 - LOADER

LOADER BOOM LIFT CYLINDER HYDRAULICS - 3163

874111 - 315SJ MKII - JULY 2010 REV 0

430
GROUP 3100 - LOADER

LOADER BOOM LIFT CYLINDER HYDRAULICS - 3163

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7274 1 NUT
2 19M7550 4 CAP SCREW
3 19M8600 1 CAP SCREW
4 19M8637 2 CAP SCREW
5 24M7239 1 WASHER
6 24M7296 3 WASHER
7 28H3381 5 SPACER
8 R26375 3 O-RING
9 T77857 6 O-RING
10 38H1012 2 ELBOW FITTING
11 R26906 4 O-RING
12 38H1161 4 ADAPTER FITTING
13 38H1174 2 ADAPTER FITTING
14 AR21842 2 CLAMP
15 AT190910 1 ELBOW FITTING
16 AT197645 1 HYDRAULIC HOSE
17 AT197646 1 HYDRAULIC HOSE
18 AT197647 1 HYDRAULIC HOSE
19 AT197654 1 HYDRAULIC HOSE
20 KV22609 3 CLAMP
21 R46919 8 HALF CLAMP
22 T105773 3 GUIDE
23 ............... 3 HOSE GUARD
24 T165864 2 ANGLE

874111 - 315SJ MKII - JULY 2010 REV 0

431
GROUP 3100 - LOADER

LOADER BUCKET CYLINDER & THIRD FUNCTION HYDR - 3163

874111 - 315SJ MKII - JULY 2010 REV 0

432
GROUP 3100 - LOADER

LOADER BUCKET CYLINDER & THIRD FUNCTION HYDR - 3163

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7274 1 NUT
2 19M7875 2 CAP SCREW
3 19M7938 2 CAP SCREW
4 19M8081 1 CAP SCREW
5 24M7239 1 WASHER
6 28H3381 5 SPACER
7 28H3394 2 BUSHING
8 38H1005 1 ELBOW FITTING
9 R26375 3 O-RING
10 T77857 6 O-RING
11 38H1148 1 FITTING PLUG
12 T77932 5 O-RING
13 38H1161 1 ADAPTER FITTING
14 38H1171 1 ADAPTER FITTING
15 T77613 1 O-RING
16 38H1172 1 ADAPTER FITTING
17 T217085 1 CLAMP
18 AT173120 1 HYDRAULIC HOSE
19 AT188560 1 HYDRAULIC HOSE
20 AT198254 1 HYDRAULIC HOSE
21 AT198258 1 HYDRAULIC HOSE
22 T159952 1 CLAMP
23 AT198260 1 HYDRAULIC HOSE
24 AT301476 1 HYDRAULIC HOSE
25 T159954 1 CLAMP
26 AT321152 1 OIL LINE
27 38H1355 6 TUBE NUT
28 AT321155 1 OIL LINE
29 AT321156 1 OIL LINE
30 AT324234 1 OIL LINE
31 38H1354 2 TUBE NUT
32 AU12450 1 HOSE CLAMP
33 R46919 1 HALF CLAMP
34 T105773 1 GUIDE
(MAKE FROM T78606)
35 ............. 3 HOSE GUARD
(CTL, 10" (254MM))

874111 - 315SJ MKII - JULY 2010 REV 0

433
GROUP 3100 - LOADER

LOADER BUCKET CYLINDER & REPAIR KITS - 3165

874111 - 315SJ MKII - JULY 2010 REV A

434
GROUP 3100 - LOADER

LOADER BUCKET CYLINDER & REPAIR KITS - 3165

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AH162040 1 END
2 H151594 1 BUSHING
3 AH205060 1 PISTON
4 AH146557 1 SEAL
5 AH146561 1 SEAL
6 NSI 1 SEAL
7 NSI 1 BACK-UP RING
8 F1430R 1 O-RING
9 H152203 1 SEAL
10 H180103 1 SNAP RING
11 H181114 1 O-RING
12 H206859 1 SNAP RING
13 H208987 1 WEAR RING
14 R79101 1 BACK-UP RING
15 AH220551 1 HYDRAULIC CYLINDER BARREL
16 H170539 1 NUT
17 AH219634 1 HYDRAULIC CYLINDER
18 T162396 1 LUBRICATION FITTING
19 AH210484 1 HYDRAULIC CYLINDER KIT
20 AH212097 1 HYDRAULIC CYLINDER KIT
21 H208631 1 HYD CYLINDER ROD GUIDE

874111 - 315SJ MKII - JULY 2010 REV A

435
GROUP 3100 - LOADER

BOOM LIFT CYLINDER AND REPAIR KITS- 3165

874111 - 315SJ MKII - JULY 2010 REV 0

436
GROUP 3100 - LOADER

BOOM LIFT CYLINDER AND REPAIR KITS- 3165

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AH146875 1 HYDRAULIC CYLINDER ROD
2 H151542 1 BUSHING
3 AH165826 1 PISTON
4 AH146557 1 SEAL
5 AH146561 1 SEAL
6 ............... 1 SEAL
7 ............... 1 BACK-UP RING
8 H152203 1 SEAL
9 H170216 1 SNAP RING
10 H180787 1 SNAP RING
11 H208987 1 WEAR RING
12 H209221 1 HYD CYLINDER ROD GUIDE
13 R81864 1 BACK-UP RING
14 T12582 2 O-RING
15 AH211204 1 HYDRAULIC CYLINDER BARREL
16 H159941 1 BUSHING
17 H170538 1 NUT
18 AH211206 2 HYDRAULIC CYLINDER
19 AH210484 1 HYDRAULIC CYLINDER KIT (ROD)
20 AH212092 1 HYDRAULIC CYLINDER KIT (BORE)

874111 - 315SJ MKII - JULY 2010 REV 0

437
GROUP 3100 - LOADER

BOOM LIFT CYLINDER HARDWARE- 3165

874111 - 315SJ MKII - JULY 2010 REV 0

438
GROUP 3100 - LOADER

BOOM LIFT CYLINDER HARDWARE- 3165

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7784 2 SCREW
2 T158132 2 PIN
3 T187275 2 PIN
4 T187276 2 RETAINER
5 T61226 2 SNAP RING
6 T228611 2 WASHER
7 T162396 4 LUBRICATION FITTING

874111 - 315SJ MKII - JULY 2010 REV A

439
GROUP 3100 - LOADER

LOADER BUCKET CYLINDER & REPAIR KITS - 3165

874111 - 315SJ MKII - JULY 2010 REV 0

440
GROUP 3100 - LOADER

LOADER BUCKET CYLINDER & REPAIR KITS - 3165

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AH162040 1 END
2 H151594 1 BUSHING
3 AH205060 1 PISTON
4 AH146557 1 SEAL
5 AH146561 1 SEAL
6 ............. 1 SEAL
7 ............. 1 BACK-UP RING
8 F1430R 1 O-RING
9 H152203 1 SEAL
10 H180103 1 SNAP RING
11 H181114 1 O-RING
12 H206859 1 SNAP RING
13 H208987 1 WEAR RING
14 R79101 1 BACK-UP RING
15 AH220551 1 HYDRAULIC CYLINDER BARREL
16 H170539 1 NUT
17 AH219634 1 HYDRAULIC CYLINDER
18 T162396 1 LUBRICATION FITTING
19 AH210484 1 HYDRAULIC CYLINDER KIT
20 AH212097 1 HYDRAULIC CYLINDER KIT

874111 - 315SJ MKII - JULY 2010 REV 0

441
GROUP 3100 - LOADER

HYDRAULIC FRONT COUPLER - 3163

874111 - 315SJ MKII - JULY 2010 REV 0

442
GROUP 3100 - LOADER

HYDRAULIC FRONT COUPLER - 3163

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7274 1 NUT
2 19M7550 1 CAP SCREW
3 19M7638 2 CAP SCREW
4 19M7742 2 CAP SCREW
5 19M8324 3 CAP SCREW
6 24M7239 7 WASHER
7 28H3381 1 SPACER
8 28H3383 1 BUSHING
9 38H1017 1 TEE FITTING
10 R26375 1 O-RING
11 T77857 2 O-RING
12 38H1045 1 ELBOW FITTING
13 R26448 2 O-RING
14 T77613 4 O-RING
15 38H1095 1 ELBOW FITTING
17 38H1160 3 ADAPTER FITTING
20 38H1171 1 ADAPTER FITTING
23 AT187666 1 ADAPTER FITTING
AT193365 1 KIT
25 AT225952 1 SWITCH
26 AT308506 1 HYDRAULIC HOSE
45 AT309682 1 HYDRAULIC HOSE
46 AT309690 1 HYDRAULIC HOSE
47 AT309696 1 HYDRAULIC HOSE
48 AT309934 1 HYDRAULIC HOSE
49 AT309986 1 HYDRAULIC HOSE
50 AT311598 1 INDICATOR LAMP
51 AT311651 1 HYDRAULIC HOSE
52 AT312681 1 HYD QUICK-CONNECT COUPLER
53 T77932 1 O-RING
54 AT321189 1 OIL LINE
56 AT321190 1 OIL LINE
58 AT324261 1 HYDRAULIC HOSE
59 14M7303 1 FLANGE NUT
60 21M7247 1 SCREW
61 24M7139 1 WASHER
62 AT308027 1 AUDIBLE WARNING ALARM
63 AT308237 1 RELAY MODULE
64 AT329137 1 WIRING HARNESS
65 R44302 1 TIE BAND
66 T217077 1 BRACKET
67 AT324445 1 HYDRAULIC HOSE

874111 - 315SJ MKII - JULY 2010 REV 0

443
GROUP 3100 - LOADER

HYDRAULIC FRONT COUPLER (CONTINUED) - 3163

874111 - 315SJ MKII - JULY 2010 REV 0

444
GROUP 3100 - LOADER

HYDRAULIC FRONT COUPLER (CONTINUED) - 3163

ITEM PART NUMBER QTY DESCRIPTION REMARKS


68 AT329136 1 WIRING HARNESS
69 KV11305 1 HYD QUICK-CONNECT COUPLER
70 T77932 1 O-RING
71 T80306 1 NUT
72 R44302 4 TIE BAND
73 R46919 3 HALF CLAMP
74 28H1522 1 SPACER
75 T148409 2 NUT
(MAKE FROM T78606)
76 ............... 1 HOSE GUARD
(CTL, 10"(254 MM))
77 T185089 1 SLEEVE
78 T188879 1 BOOT
79 T188880 1 BOOT
80 T190979 1 HALF CLAMP
81 T209212 1 LABEL
82 T217085 3 CLAMP
(WHOLE GOODS) (HYDRAULIC
90 AT328988 1 FIELD INSTALLATION KIT
FRONT COUPLER)

874111 - 315SJ MKII - JULY 2010 REV 0

445
GROUP 3100 - LOADER

HYDRAULIC FRONT COUPLER VALVE - 3163

874111 - 315SJ MKII - JULY 2010 REV 0

446
GROUP 3100 - LOADER

HYDRAULIC FRONT COUPLER VALVE - 3163

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT309458 1 SOLENOID VALVE
2 AT301765 1 SOLENOID VALVE
3 T181306 1 NUT
4 AT301767 1 SOLENOID VALVE COIL
5 AT195922 1 HYD ACTUATED CONTROL VALVE
6 AT301766 1 SEAL KIT
7 AT195144 1 SOLENOID VALVE COIL
8 AT307315 1 SOLENOID VALVE
9 AT224862 1 SEAL KIT
10 AT224570 1 CHECK VALVE
11 ............... 2 PLUG
12 AT195140 1 CHECK VALVE
13 AT195141 1 SEAL KIT
T187815 1 O-RING
14 ............... 1 ORIFICE
15 ............... 1 ORIFICE
16 T148409 2 NUT (FOR 6MM PLATE)
17 24M7239 2 WASHER
18 19M7638 2 CAP SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

447
GROUP 3100 - LOADER

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

448
GROUP 3300

BACKHOE

874111 - 315SJ MKII - JULY 2010 REV 0

449
GROUP 3300 - BACKHOE

QUICK COUPLER (UNIVERSAL) - 3302

874111 - 315SJ MKII - JULY 2010 REV 0

450
GROUP 3300 - BACKHOE

QUICK COUPLER (UNIVERSAL) - 3302

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(ADAPTS TO CASE SERIES
BUCKETS X ADAPTS TO CAT C
1 AT332363 1 QUICK COUPLER
SERIES BUCKETS ADAPTS TO
CASE SERIES BUCKETS)
AT336319 1 QUICK COUPLER
2 T187117 2 BUSHING
3 T187116 2 BUSHING
4 T161036 2 WASHER
5 24H1683 1 WASHER
(ADAPTS TO CAT D AND E SERIES
6 T227141 1 LABEL BUCKETS ADAPTS TO CASE
SERIES BUCKETS)
(ADAPTS TO CAT C SERIES
T227339 1 LABEL BUCKETS ADAPTS TO CASE
SERIES BUCKETS)
7 AR83396 1 QUICK LOCK PIN
8 AT192111 1 PIN
9 11H227 2 COTTER PIN
10 T185832 1 PIN FASTENER
(WHOLE GOODS) (ADAPTS TO CAT
D AND E SERIES BUCKETS
11 AT336147 1 QUICK COUPLER
ADAPTS TO CASE SERIES
BUCKETS)
X (WHOLE GOODS) (ADAPTS TO
AT336315 1 QUICK COUPLER CAT C SERIES BUCKETS ADAPTS
TO CASE SERIES BUCKETS)

874111 - 315SJ MKII - JULY 2010 REV 0

451
GROUP 3300 - BACKHOE

BACKHOE BUCKETS - 3302

874111 - 315SJ MKII - JULY 2010 REV A

452
GROUP 3300 - BACKHOE

BACKHOE BUCKETS - 3302

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 182978 1 BUCKET, 610MM, 0.21M³,B/H,315SJ
2 BN002378 4 ADAPTOR
3 216804 4 PIN TOOTH LOCK
4 216801 4 TOOTH FEMALE
5 216805 4 WASHER
6 100157 4 BOLT
7 JD315SE01 1 SIDE CUTER, LEFT
8 JD315SE02 1 SIDE CUTER,RIGHT
9 100323 4 NUT
10 277052 1 SERIAL NUMBER PLATE (FROM VIN 1256)

874111 - 315SJ MKII - JULY 2010 REV A

453
GROUP 3300 - BACKHOE

BUCKETS PINS AND BUSHES - 3302

874111 - 315SJ MKII - JULY 2010 REV 0

454
GROUP 3300 - BACKHOE

BUCKETS PINS AND BUSHES - 3302

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 24H1683 2 WASHER
2 T161036 2 WASHER
24H1679 3 WASHER
3 T185831 1 PIN FASTENER
4 T185832 1 PIN FASTENER
5 11H227 4 COTTER PIN
8 24H1616 1 SHIM (FROM VIN 115 )

874111 - 315SJ MKII - JULY 2010 REV 0

455
GROUP 3300 - BACKHOE

TRENCHING BUCKETS - 3302

TD0004577

874111 - 315SJ MKII - JULY 2010 REV 0

456
GROUP 3300 - BACKHOE

TRENCHING BUCKETS - 3302

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 264181 1 BUCKET, 305MM, 0.09M³,B/H,315SJ
2 216802 3 ADAPTOR
3 216804 3 PIN
4 216801 3 TOOTH
5 216805 3 WASHER

874111 - 315SJ MKII - JULY 2010 REV 0

457
GROUP 3300 - BACKHOE

DITCH CLEANING BUCKET - 3302

TD0005807

874111 - 315SJ MKII - JULY 2010 REV 0

458
GROUP 3300 - BACKHOE

DITCH CLEANING BUCKET - 3302

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 264467 1 BUCKET

874111 - 315SJ MKII - JULY 2010 REV 0

459
GROUP 3300 - BACKHOE

STABILIZER VALVE LINKAGE - 3315

874111 - 315SJ MKII - JULY 2010 REV 0

460
GROUP 3300 - BACKHOE

STABILIZER VALVE LINKAGE - 3315

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7881 2 SCREW
2 24M7207 2 WASHER
3 AT280363 1 BRACKET
4 19M3141 1 CAP SCREW
5 19M7550 1 CAP SCREW
6 11M7081 2 COTTER PIN
7 24H1392 2 WASHER
8 24H1923 1 WASHER
9 24M7238 2 WASHER
10 AT196606 2 PUSH PULL CABLE
11 14H649 1 NUT
12 AT300770 1 LEVER
13 T166097 2 BEARING
14 AT300771 1 LEVER
15 T166097 2 BEARING
16 AT309137 1 BRACKET
17 R26081 2 WASHER
18 R26871 2 SNAP RING
19 R27434 2 SNAP RING
20 21H1316 2 SCREW
21 T185766 2 KNOB
22 T191245 2 SWIVEL
23 T216572 1 PLATE
24 H77698 1 TIE BAND
25 T183905 1 SEAL

874111 - 315SJ MKII - JULY 2010 REV 0

461
GROUP 3300 - BACKHOE

TWO LEVER CONTROL LEVER VALVE CONVERSION KIT - 3315

874111 - 315SJ MKII - JULY 2010 REV 0

462
GROUP 3300 - BACKHOE

TWO LEVER CONTROL LEVER VALVE CONVERSION KIT - 3315

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T133291 2 KNOB
2 AT184599 1 LEVER (RH)
3 AT184598 1 LEVER (LH)
4 M68954 4 LOCK NUT
5 T165590 2 DUST SHIELD
6 T185085 2 SPRING
7 14H865 2 NUT
8 T188639 2 GROMMET
9 T166772 2 SPACER
10 AT169087 4 BALL JOINT
11 14H774 4 NUT
12 T165697 4 ROD
13 14H913 4 NUT
14 T140328 4 YOKE
15 T202956 4 RETAINER
16 R65563 4 PIN FASTENER
17 AT300152 2 LINK END
18 14H865 1 NUT
19 19M7361 2 CAP SCREW
20 AT189269 1 COVER
21 T166773 2 WASHER
22 14M7313 2 LOCK NUT
23 T165584 1 LABEL
24 19M7866 4 SCREW
25 AT185624 1 LINKAGE (WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

463
GROUP 3300 - BACKHOE

FIFTH FUNCTION PEDAL - 3315

874111 - 315SJ MKII - JULY 2010 REV 0

464
GROUP 3300 - BACKHOE

FIFTH FUNCTION PEDAL - 3315

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT191446 1 PEDAL
2 T58109 2 BUSHING
3 19H3450 1 CAP SCREW
4 N119479 1 WASHER
5 T166224 1 GROMMET
6 T165584 1 LABEL
7 M87534 2 SPRING WASHER
8 14H1039 2 NUT
9 T183548 1 ANGLE
10 14M7274 2 NUT
11 19M7550 2 CAP SCREW
12 R65563 1 PIN FASTENER
13 T202956 1 RETAINER
14 M68954 1 LOCK NUT
15 T140328 1 YOKE
16 14H913 1 NUT
17 T184129 1 STUD
18 14H774 1 NUT
19 AT169087 1 BALL JOINT
20 AT189270 1 COVER
21 T185691 1 LABEL (W/ EXTENDABLE DIPPERSTICK)
22 T185692 1 LABEL (W/O EXTENDABLE DIPPERSTICK)
23 AT185625 1 KIT (WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

465
GROUP 3300 - BACKHOE

BACKHOE BOOM LOCK CONTROL LEVER AND LINKAGE - 3315

2
3
4
14

12

8
10
15

5
11
16

13

11

9
15

10
14

12

6
3
7
1

TD0005213

874111 - 315SJ MKII - JULY 2010 REV 0

466
GROUP 3300 - BACKHOE

BACKHOE BOOM LOCK CONTROL LEVER AND LINKAGE - 3315

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 34M7141 2 PIN, SPRING
2 216647 1 LATCH, BOOM LOCK, LHS
3 40M7120 2 RING, SNAP EXTERNAL
4 24H1615 4 WASHER
5 T217548 1 PIN, PIVOT
6 T160515 1 ROD, BOOM LOCK, PIVOT
7 216648 1 LATCH, BOOM LOCK, RHS
8 T161598 4 SNAP RING
9 216680 2 PIN, BOOM, LOCK
10 24M7047 2 WASHER
11 T121474 2 YOKE
12 T160590 2 SPRING
13 AH171683 2 CYLINDER
14 19M7362 2 SCREW, CAP
15 24M7047 4 WASHER
16 14M7415 2 HEX NUT

874111 - 315SJ MKII - JULY 2010 REV 0

467
GROUP 3300 - BACKHOE

BACKHOE VALVE MOUNTING PLATE - 3360

TD0005711

874111 - 315SJ MKII - JULY 2010 REV 0

468
GROUP 3300 - BACKHOE

BACKHOE VALVE MOUNTING PLATE - 3360

ITEM PART NUMBER QTY DESCRIPTION REMARKS


4 19M8348 4 CAP SCREW
5 T187044 4 WASHER
6 24M7345 4 WASHER
7 14M7275 4 NUT
8 AT197135 1 MOUNTING PLATE

874111 - 315SJ MKII - JULY 2010 REV 0

469
21
24

1 23
22 24
28
20
26
27

21
26
19
20 13 29
14
18 28 27
GROUP 3300 - BACKHOE

874111 - 315SJ MKII - JULY 2010


19

29 23
18 28 24
25

5 28
17
4

16 8
6

15 12
7

25 28
24

470
24 11 7
8
2 5
SLIDING FRAME PLATE AND COMPONENT - 3360

6
24 23 9

6
28 25 7
29 28
24
5
24
24 30
28
10 3 8
23
29 5 6
27 7
26

26

27 Td0005034
28

24
24

REV 0
23
GROUP 3300 - BACKHOE

SLIDING FRAME PLATE AND COMPONENT - 3360

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 184447 1 PLT, HOSE GUARD, LHS, TLD, J#
2 184446 1 PLT, HOSE GUARD, RHS, TLB, J#
3 214125 1 CLAMP, MISC, SLIDER HOSE, LHS
4 214128 1 CLAMP, MISC, SLIDER HOSE, RHS
5 184510 4 PLT, RETAINER, RUB CLAMP, TLB
6 24M7055 4 WASHER
7 19M8539 4 SCREW,CAP
8 184509 4 SPACER, TUBE, 55LG, RUB CLAMP, TLB
9 184415 PLT, BULKHEAD MTG, SLIDER, TLB
10 184464 1 MTG, HOSE GUIDE, RAIL, TLB
11 184416 2 MTG, HOSE GUIDE, SLIDER, TLB
12 184422 1 MTG, HOSE GUIDE, REAR, TLB, RHS
13 184421 1 MTG, HOSE GUIDE, REAR, TLB, LHS
14 AT300587 1 STANDARD VALVE 6-FUNCTION
AT300583 1 4-FUNCTION VALVE, CONTROL
AT196635 1 6-FUNCTION VALVE,BACKHOE,PILOT CTL
15 T166223 2 GUIDE
16 24M7239 2 WASHER
17 19M7662 2 CAP SCREW
18 19M8348 4 SCREW,CAP
19 T187044 4 WASHER
20 24M7345 4 WASHER
21 14M7275 4 NUT
22 184597 1 BKT,VALVE BANK,PILOTS,315SJ
AT197135 1 STANDARD PLATE,MOUNTING
23 19M7550 4 CAP SCREW
24 24M7096 28 WASHER
25 14M7273 4 NUT
26 19M8637 4 CAP SCREW
27 19M8637 4 CAP SCREW
28 14M7274 16 NUT
29 24M7096 4 WASHER
30 19M7550 4 CAP SCREW

874111 - 315SJ MKII - JULY 2010 REV 0

471
GROUP 3300 - BACKHOE

HOSE ROUTING - 3360

1
2 7 12
13
3
1 14
4
5 3 5
13 14

2 10
3 5

4 8
2 10
6
7
11 6 9
4 8 8
12
9
6 9 10 11 1

16

11
15

19
13

20
21
14

5
3 4
1
22
12
11

Td0005088
6
10
7 8 9

874111 - 315SJ MKII - JULY 2010 REV 0

472
GROUP 3300 - BACKHOE

HOSE ROUTING - 3360

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 244063 1 HOSE
2 244069 1 HOSE
3 244071 1 HOSE
4 224067 1 HOSE
5 244070 1 HOSE
6 244065 1 HOSE
7 244072 1 HOSE
8 244066 1 HOSE
9 244064 1 HOSE
10 244068 1 HOSE
11 244076 1 HOSE
12 244073 1 HOSE
13 244075 1 HOSE
14 244074 1 HOSE
15 224057 1 HOSE
16 AT330918 1 HOSE, HYDRAULIC
19 AT183556 1 VALVE, PARKER (5000 PSI)
20 AT179029 1 VALVE, PARKER (5000 PSI)
21 184656 1 BRACKET
22 184415 1 PLT, BULKHEAD MTG, SLIDER, TLB

874111 - 315SJ MKII - JULY 2010 REV 0

473
GROUP 3300 - BACKHOE

SLIDING FRAME PLATE AND FITTING - 3360

5
1
6
5
6
6
6
6
6
6
7
8 5
3 9
10
10

10

1 9
1 10
10
2 10
10
10
7 9

Td0005041

874111 - 315SJ MKII - JULY 2010 REV 0

474
GROUP 3300 - BACKHOE

SLIDING FRAME PLATE AND FITTING - 3360

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 24M7055 4 WASHER
2 19M8539 4 SCREW, CAP
3 24M7096 8 WASHER
4 184415 1 PLT, BULKHEAD MTG, SLIDER, TLB
5 38H1286 3 STRT BULKHEAD ORFS -10X-10
6 38H1275 8 STRT BULKHEAD ORFS -08X-08
7 19M7550 4 CAP SCREW
8 14M7274 4 NUT
9 T80306 3 NUT, BULKHEAD
10 T78716 8 HEX 0.812X16 UN2B

874111 - 315SJ MKII - JULY 2010 REV 0

475
GROUP 3300 - BACKHOE

SLIDING FRAME - 3342 (SIB 2008/5009)

15

22
TAKE NOTE
24
19 16 18

17

1
20

21
3

4 5

11
10 23
13

13
13
7 12
8
9 14
10

Td0005014

TD0007802

874111 - 315SJ MKII - JULY 2010 REV 0

476
GROUP 3300 - BACKHOE

SLIDING FRAME - 3342

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 184390 1 SLIDER W/PLUMBING/BUSHINGS
2 T154621 1 BUSHING (SWING FRAME MTG)
3 184324 1 SLIDING FRAME,MACHINED,J#
4 230431 4 ASSY,TLB LOCK CYL,J-SERIES
5 184419 1 PIPE,STEEL,SLD LCK,TLB,CTR
6 184420 1 PIPE,STEEL,SLD LCK,TLB,RHS
7 244077 1 HOSE,A3-4/0220/4FR/4FRB
8 122032 2 ELBOW,4MORS-90-4MORB
9 184417 2 MTG,BULKHEAD PLT,SLIDER,TLB
10 184418 1 PIPE,STEEL,SLD LCK,TLB,LHS
11 122055 1 TEE,RUN,4MORS-4FSORS
12 277325 * 2 BUSHING (SWING CYL MOUNTING)
13 122176 2 TEE,BRANCH,4MORS-4MORB
14 T154621 1 BUSHING (SWING FRAME MTG)
15 264640 1 KIT,SWING CYLINDER,J#
16 184351 1 TRUNION BLOCK,J#
17 T83426 4 WASHER,HARDENED
18 14M7277 2 NUT,
19 19M7907 4 SCREW
20 AH220109 2 CYLINDER,HYDRAULIC
21 101242 2 WASHER PLATE
22 T153303 2 BUSHING
24 184459 2 BULKHEAD BRACKET,REAR,TLB,J#

*Item 12: Part No T147070 was changed to 277325 on 24/01/2011.


The illustration was changed as well.

874111 - 315SJ MKII - JULY 2010 REV 0

477
GROUP 3300 - BACKHOE

CYLINDER LOCK ASSEMBLY - 3342

TD0006156

874111 - 315SJ MKII - JULY 2010 REV A

478
GROUP 3300 - BACKHOE

CYLINDER LOCK ASSEMBLY - 3342

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 H166474 1 SEAL, WIPER (SIB 2008/5009)
2 162709 1 BARREL, ASSY,TLB SLIDER LOCK, J# (SIB 2008/5009)
3 162707 1 PISTON, TLB LOCK CYL, J#
4 140854 1 SEAL, ROD, 70X80X6, TYPE 605 (SIB 2008/5009)
5 230431 1 ASSY, TLB LOCK CYL, J# (FROM VIN 993) (SIB 2008/5009)

874111 - 315SJ MKII - JULY 2010 REV A

479
GROUP 3300 - BACKHOE

SWING FRAME AND PINS - 3343

32
34
9
18

33

18
9
31
32

Td005015

874111 - 315SJ MKII - JULY 2010 REV 0

480
GROUP 3300 - BACKHOE

SWING FRAME AND PINS - 3343

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT329694 1 FRAME (SIB 2010/5003)
2 T160277 1 PIN FASTENER (STANDARD)
3 T162396 4 LUBRICATION FITTING
4 19M8035 1 CAP SCREW
5 24M7241 2 WASHER
6 T215678 1 WASHER
7 T217548 1 PIN
8 T201971 2 PIN
9 40M7120 2 RING, SNAP EXTERNAL
10 19M7493 2 CAP SCREW
11 14M7328 1 LOCK NUT
12 19M7954 1 CAP SCREW
13 T153531 1 PIN FASTENER (STANDARD)
14 T159114 2 PIN
15 T215678 2 WASHER
16 24M7241 2 WASHER
17 19M8035 2 CAP SCREW
18 24H1615 4 WASHER
(SUB FOR (2) T154712 AND
22 101243 1 THRUST WASHER
(2) T159188)
23 19M8324 2 CAP SCREW
24 24M7178 2 WASHER
25 T190925 1 HOSE GUARD
26 H140456 2 WASHER
27 T161036 2 WASHER
28 T201361 2 BUSHING
29 T201362 2 BUSHING
30 40M7066 4 SNAP RING
31 216647 1 LATCH, BOOM LOCK, LHS
32 34M7141 2 PIN, SPRING
33 T160515 1 ROD, BOOM LOCK PIVOT
34 216648 1 LATCH, BOOM LOCK, RHS

874111 - 315SJ MKII - JULY 2010 REV A

481
GROUP 3300 - BACKHOE

BACKHOE BOOM - 3344

874111 - 315SJ MKII - JULY 2010 REV 0

482
GROUP 3300 - BACKHOE

BACKHOE BOOM - 3344

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T162396 1 LUBRICATION FITTING
2 19M7597 1 CAP SCREW
3 19M8935 1 CAP SCREW
4 24H1616 7 WASHER
5 24H1635 2 WASHER
6 40M7120 2 SNAP RING
7 AT197726 1 PIN
8 AT337223 1 BACKHOE BOOM (UP TO VIN 1160)
BN004267 1 BACKHOE BOOM (FROM VIN 1161)
9 T164183 2 BUSHING
10 T188568 1 BUSHING
11 T101807 1 WASHER
12 T148410 3 NUT
13 T153608 1 PIN
14 T208510 2 WASHER
15 T29342 1 WASHER
16 T33376 1 SHIM

874111 - 315SJ MKII - JULY 2010 REV A

483
GROUP 3300 - BACKHOE

BOOM PROTECTION PLATE - 3344

874111 - 315SJ MKII - JULY 2010 REV 0

484
GROUP 3300 - BACKHOE

BOOM PROTECTION PLATE - 3344

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT333753 1 FIELD INSTALLATION KIT
2 19M8637 4 CAP SCREW
3 24M7296 4 WASHER
4 28H1519 2 WASHER
5 T148409 4 NUT

874111 - 315SJ MKII - JULY 2010 REV 0

485
GROUP 3300 - BACKHOE

BACKHOE BUCKET LINKS - 3345

874111 - 315SJ MKII - JULY 2010 REV 0

486
GROUP 3300 - BACKHOE

BACKHOE BUCKET LINKS - 3345

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 11H227 4 COTTER PIN
2 24H1594 1 WASHER
3 24H1595 1 WASHER
4 24H1679 3 WASHER
5 24H1683 2 WASHER
6 40M7066 1 SNAP RING
7 40M7166 1 SNAP RING
8 AT171077 1 PIN
9 AT171077 1 PIN
10 T162396 1 LUBRICATION FITTING
11 AT324237 1 PIN FASTENER
12 AT324620 1 LINK
13 T166715 1 BUSHING
14 AT324621 1 LINK
15 T185832 1 PIN FASTENER
16 AT324622 1 LINK
17 JD7798 1 LUBRICATION FITTING
18 T154273 4 BUSHING
19 T161036 3 WASHER
20 T185831 1 PIN FASTENER

874111 - 315SJ MKII - JULY 2010 REV 0

487
GROUP 3300 - BACKHOE

STANDARD DIPPERSTICK - 3346

874111 - 315SJ MKII - JULY 2010 REV 0

488
GROUP 3300 - BACKHOE

STANDARD DIPPERSTICK - 3346

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT171079 1 PIN
2 T162396 2 LUBRICATION FITTING
3 19M8600 6 CAP SCREW
4 T148409 2 NUT (GOLD NO.6 FOR 6MM PLATE)
5 T160302 2 SPACER
6 T222442 2 STRAP
7 24H1594 2 WASHER
8 24H1595 3 WASHER
9 24H1616 2 WASHER
10 24H1635 3 WASHER
11 24H1679 2 WASHER
12 40M7066 2 SNAP RING
13 40M7120 1 SNAP RING
14 40M7166 2 SNAP RING
15 AT169831 1 PIN
16 T160299 2 WEAR PLATE
17 AT336635 1 DIPPERSTICK (UP TO VIN 1160)
BN004266 * 1 DIPPERSTICK (FROM VIN 1161) (UP TO VIN 1437)
AT317492 * 1 DIPPERSTICK (FROM VIN 1438)
18 24M7239 6 WASHER
19 T166686 2 BUSHING
20 T166715 2 BUSHING
21 T148410 4 NUT
22 T162581 2 BUSHING
23 T153567 1 PIN (STD)
24 T160299 2 WEAR PLATE
25 T160302 2 SPACER

* Part No added with VIN No's on 01/09/2010

874111 - 315SJ MKII - JULY 2010 REV A

489
GROUP 3300 - BACKHOE

EXTENDIBLE ARM AND LOCKING PIN - 3346

874111 - 315SJ MKII - JULY 2010 REV 0

490
GROUP 3300 - BACKHOE

EXTENDIBLE ARM AND LOCKING PIN - 3346

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT336136 1 KIT
2 14M7400 18 LOCK NUT
3 19H2472 6 CAP SCREW
4 19M7666 22 SCREW
5 19M7935 1 CAP SCREW
6 24H1594 2 WASHER
7 24M7238 2 WASHER
8 24M7239 4 WASHER
9 24M7240 16 WASHER
10 24M7396 4 WASHER
11 34M7054 1 SPRING PIN
12 38H1005 1 ELBOW FITTING
13 38H1323 2 ELBOW FITTING
14 40M7166 2 SNAP RING
15 40M7179 2 SNAP RING
16 AH211361 1 HYDRAULIC CYLINDER
17 AR21841 1 CLAMP
18 AR83396 1 QUICK LOCK PIN
19 AT171079 1 PIN
20 AT172255 1 HYDRAULIC HOSE - FABRICATE
21 AT172256 1 HYDRAULIC HOSE - FABRICATE
22 AT173933 1 WEAR PLATE
23 AT322951 1 DIPPERSTICK
24 AT330944 1 WEAR PLATE
25 AT336137 1 ARM (STATIONARY MEMBER) (CA)
26 AT337761 1 DIPPERSTICK
27 M86877 1 BOLT
28 R26375 1 O-RING (EXTENDIBLE MEMBER)
29 R26448 1 O-RING
30 R46919 2 HALF CLAMP
31 T105774 1 GUIDE
32 T126052 1 SPACER
33 T148410 1 NUT
34 T153322 1 PIN
35 AT171079 1 PIN (RED NO.10 FOR 8MM PLATE)
36 T157792 2 WEAR PLATE
37 T157796 4 SHIM
38 T160384 1 PIN
39 T162396 3 LUBRICATION FITTING
40 T162581 2 BUSHING
41 T166686 2 BUSHING
42 T166715 2 BUSHING

874111 - 315SJ MKII - JULY 2010 REV 0

491
GROUP 3300 - BACKHOE

EXTENDIBLE ARM AND LOCKING PIN (CONTINUED) - 3346

874111 - 315SJ MKII - JULY 2010 REV 0

492
GROUP 3300 - BACKHOE

EXTENDIBLE ARM AND LOCKING PIN (CONTINUED) - 3346

ITEM PART NUMBER QTY DESCRIPTION REMARKS


43 T227937 8 SHIM
44 T228082 4 SHIM
45 T228083 8 SHIM
46 T228148 8 WEAR PLATE
47 T24959 1 CLAMP
48 T29342 1 WASHER
49 T77857 7 O-RING
50 T78716 2 NUT
51 24H1595 3 WASHER
52 24H1616 4 WASHER
53 24H1635 1 WASHER
54 24H1679 2 WASHER
55 40M7066 2 SNAP RING
56 40M7120 1 SNAP RING
57 AT169831 1 PIN
58 T153567 1 PIN

874111 - 315SJ MKII - JULY 2010 REV 0

493
GROUP 3300 - BACKHOE

BACKHOE CONTROL VALVE - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

494
GROUP 3300 - BACKHOE

BACKHOE CONTROL VALVE - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14H865 2 NUT
2 14H807 4 NUT
3 T160628 1 STUD
T140699 1 ROD
T140700 1 ROD
T159264 1 STUD
4 T160629 2 STUD
T118695 2 ROD
T118697 2 ROD
T159263 2 STUD
5 24M7240 3 WASHER
6 19M8011 3 CAP SCREW
7 AT300583 1 CONTROL VALVE, 4 FUNCTION (CA)
AT300587 1 CONTROL VALVE, 6 FUNCTION (CA) (WITH SELECTIVE FLOW)
(PILOT CONTROL) (CA)
AT196635 1 CONTROL VALVE
(WITH SELECTIVE FLOW)

874111 - 315SJ MKII - JULY 2010 REV 0

495
GROUP 3300 - BACKHOE

PRIORITY INLET SECTION - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

496
GROUP 3300 - BACKHOE

PRIORITY INLET SECTION - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT191768 1 VALVE SPOOL
2 T76502 1 FITTING
3 R26906 3 O-RING
4 ............... 1 SPOOL VALVE
5 T118685 1 O-RING
6 ............... 1 HOUSING
7 T152374 1 SPRING
8 T160613 1 PLUG
9 ............... 1 POPPET
10 ............... 1 COMPRESSION SPRING
11 ............... 1 SCREW
12 ............... 2 RING
13 ............... 1 NUT
14 ............... 1 NUT
15 AT168671 1 PRESSURE RELIEF VALVE (LOAD SENSE)
16 38H1174 1 ADAPTER FITTING
17 T77857 2 O-RING
18 ............... 1 O-RING
19 ............... 1 O-RING
20 ............... 1 SPRING
21 ............... 1 BACK-UP RING
22 ............... 1 O-RING
23 ............... 1 BACK-UP RING
24 ............... 1 PISTON
25 ............... 1 SPRING
26 ............... 1 POPPET
27 ............... 1 SPRING
28 AT316302 1 PRESSURE RELIEF VALVE (3625 PSI)
29 R27218 1 FITTING PLUG
30 R26448 1 O-RING
31 AT314538 1 SEAL KIT (RELIEF VALVE)
32 AT280406 1 SEAL KIT (SPOOL)

874111 - 315SJ MKII - JULY 2010 REV 0

497
GROUP 3300 - BACKHOE

BOOM SECTION - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

498
GROUP 3300 - BACKHOE

BOOM SECTION - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT301783 1 HYD ACTUATED CONTROL VALVE
2 AT171403 1 PRESSURE RELIEF VALVE (2150 PSI)
4 AT301447 1 PRESSURE RELIEF VALVE
5 AT301487 1 PRESSURE RELIEF VALVE
6 T118866 1 HOUSING
7 T118867 1 SPRING
8 AT178363 1 PRESSURE RELIEF VALVE
9 .............. 1 O-RING
10 .............. 1 BACK-UP RING
11 T118681 1 O-RING
12 21H1352 2 SCREW
13 T81524 2 PLATE
14 .............. 2 SEAL
15 .............. 2 SEAL
16 T81538 1 POPPET
17 T81539 1 SPRING
18 T118685 1 O-RING
19 AT178371 1 SEAL KIT (DRIFT CHECK)
20 T201424 1 PLUG
21 R26906 1 O-RING
22 R111238 1 SPRING
23 T81540 2 RETAINER
24 T160518 1 COMPRESSION SPRING
25 R30903 1 O-RING
26 T160519 1 SCREW
27 T118808 1 CAP
28 19H3554 2 SCREW
31 T107887 2 O-RING
32 .............. 2 BACK-UP RING
33 T118681 2 O-RING
34 R63548 1 O-RING
35 .............. 1 SPRING
36 .............. 1 O-RING
37 AT280406 1 SEAL KIT (SPOOL)
38 AT300801 1 SEAL KIT (SEAL AND SPRING)
39 AT314539 1 SEAL KIT (RELIEF VALVE)

874111 - 315SJ MKII - JULY 2010 REV 0

499
GROUP 3300 - BACKHOE

BUCKET SECTION - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

500
GROUP 3300 - BACKHOE

BUCKET SECTION - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT301782 1 HYD ACTUATED CONTROL VALVE
(1-1/16" PORT) (6 AND 7
2 AT301527 2 PRESSURE RELIEF VALVE FUNCTION) (4600 PSI)
(ANTI-CAVITATION)
(1-1/16" PORT) (4 AND 5
AT301527 1 PRESSURE RELIEF VALVE FUNCTION) (4600 PSI)
(ANTI-CAVITATION)
3 AT307332 1 PLUG (4 AND 5 FUNCTION)
4 ............... 2 SEAL
5 ............... 2 SEAL
6 T81538 1 POPPET
7 T81539 1 SPRING
8 T118685 1 O-RING
9 T81540 2 RETAINER
10 T160518 1 COMPRESSION SPRING
11 T81541 1 SCREW
12 T118808 1 CAP
13 19H3554 2 SCREW
14 T81524 1 PLATE
15 T118681 1 O-RING
16 ............... 1 BACK-UP RING
17 T107887 1 O-RING
18 21H1352 2 SCREW
19 T81524 1 PLATE
20 AT280406 1 SEAL KIT (SPOOL)
21 AT300801 1 SEAL KIT

874111 - 315SJ MKII - JULY 2010 REV 0

501
GROUP 3300 - BACKHOE

CROWD SECTION - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

502
GROUP 3300 - BACKHOE

CROWD SECTION - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT301776 1 VALVE SPOOL (4 FUNCTION)
AT301784 1 VALVE SPOOL (5,6 AND 7 FUNCTION)
2 AT171404 1 PRESSURE RELIEF VALVE (4750 PSI) (7/8" PORT)
(3800 PSI) (1-1/16" PORT) (NOT
5 AT303954 1 PRESSURE RELIEF VALVE
ANTI-CAVITATION)
(3800 PSI) (1-1/16" PORT)
6 AT301751 1 PRESSURE RELIEF VALVE
(ANTI-CAVITATION)
7 21H1352 2 SCREW
8 T81524 2 PLATE
9 T160702 1 END
10 R30903 1 O-RING
11 ............... 2 SEAL
12 ............... 2 SEAL
13 T152406 1 POPPET (4 FUNCTION)
T81538 1 POPPET
14 T152407 1 SPRING (4 FUNCTION)
T81539 1 SPRING
15 T118685 1 O-RING
16 T81540 2 RETAINER
17 T160518 1 COMPRESSION SPRING
18 T81541 1 SCREW
19 T118808 1 CAP
20 19H3554 2 SCREW
22 AT194687 1 KIT (DRIFT CHECK)
23 T201424 1 PLUG
24 R26906 1 O-RING
25 R111238 1 SPRING
26 T67425 2 NUT
27 ............... 4 O-RING
28 T67424 2 NUT
29 T183756 3 SEAL
30 ............... 1 O-RING
32 R63548 1 O-RING
33 T107887 2 O-RING
34 ............... 2 BACK-UP RING
35 T118681 2 O-RING
36 ............... 1 SPRING
37 AT280406 1 SEAL KIT (SPOOL)
38 AT314538 1 SEAL KIT (RELIEF VALVE)
AT314539 1 SEAL KIT (RELIEF VALVE)
39 AT300801 1 SEAL KIT (USE WITH AT303954)
41 AT301749 1 SEAL KIT

874111 - 315SJ MKII - JULY 2010 REV 0

503
GROUP 3300 - BACKHOE

SWING SECTION - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

504
GROUP 3300 - BACKHOE

SWING SECTION - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT170221 1 VALVE SPOOL (4,5 AND 6 FUNCTION)
(6 AND 7 FUNCTION WITH MANUAL
AT179109 1 SPOOL VALVE
AUXILIARY)
2 21H1352 2 SCREW
3 T81524 2 PLATE
4 T160702 1 END
5 R30903 2 O-RING
6 ............... 1 SPOOL VALVE
7 ............... 2 SEAL
8 ............... 2 SEAL
9 T81538 1 POPPET
10 T81539 1 SPRING
11 T118685 1 O-RING
12 ............... 1 HOUSING
13 T81540 2 RETAINER
14 T160518 1 COMPRESSION SPRING
15 T160519 1 SCREW
16 T118808 1 CAP
18 19H3554 2 SCREW
(3800 PSI) (ORDER AT178362,
19 ............... 2 CHECK VALVE
T118866, T118867 AND T118681)
20 T118866 1 HOUSING
21 T118867 1 SPRING
22 ............... 1 SNAP RING
23 ............... 1 O-RING
24 ............... 1 BACK-UP RING
25 ............... 1 O-RING
26 ............... 1 SPRING
27 T118681 1 O-RING
28 ............... 1 WASHER
29 ............... 1 WASHER
30 ............... 1 SLEEVE
31 ............... 1 POPPET
32 ............... 1 WASHER
33 ............... 1 WASHER
34 ............... 1 SCREW
35 ............... 1 BACK-UP RING
36 AT178362 1 SEAL KIT (RELIEF VALVE)
37 AT314538 1 SEAL KIT (RELIEF VALVE)
AT314539 1 SEAL KIT (RELIEF VALVE)
38 AT280406 1 SEAL KIT (SPOOL)

874111 - 315SJ MKII - JULY 2010 REV 0

505
GROUP 3300 - BACKHOE

EXTENDIBLE SECTION - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

506
GROUP 3300 - BACKHOE

EXTENDIBLE SECTION - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT191704 1 VALVE SPOOL (5,6 AND 7 FUNCTION)
2 21H1352 1 SCREW (5,6 AND 7 FUNCTION)
3 T81524 2 PLATE
4 ............... 2 SPOOL VALVE
5 ............... 1 SEAL
6 ............... 2 SEAL
7 ............... 2 HOUSING
8 T81540 1 RETAINER
9 T160518 2 COMPRESSION SPRING
10 T81541 1 SCREW
11 T118808 1 CAP
13 19H3554 1 SCREW
14 T152406 2 POPPET
15 T152407 1 SPRING
16 AT83174 1 FITTING PLUG
17 T183757 2 SEAL
18 AT280406 1 SEAL KIT (SPOOL)

874111 - 315SJ MKII - JULY 2010 REV 0

507
GROUP 3300 - BACKHOE

SELECTIVE FLOW SECTION - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

508
GROUP 3300 - BACKHOE

SELECTIVE FLOW SECTION - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT192384 1 VALVE SPOOL
2 AT190234 1 PRESSURE RELIEF VALVE (2900 PSI)
4 AT192385 1 HAND OPERATED VALVE (FLOW ADJUSTMENT)
5 T160663 1 PLUNGER
6 14H786 1 NUT
7 14H785 1 NUT
8 R26906 3 O-RING
9 R10093 1 O-RING
10 T118685 1 O-RING
11 T184356 1 SPRING
12 T76502 1 FITTING
13 AT174923 1 HYD ACTUATED CONTROL VALVE
AT178475 1 SEAL KIT (SOLENOID VALVE)
14 T184271 1 POPPET
15 T160520 1 SPRING
16 T160613 1 PLUG
17 T183756 1 SEAL
18 ................ 2 O-RING
19 T67424 1 NUT
20 T67425 1 NUT
21 AT314538 1 SEAL KIT (RELIEF VALVE)

874111 - 315SJ MKII - JULY 2010 REV 0

509
GROUP 3300 - BACKHOE

AUXILIARY SECTION - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

510
GROUP 3300 - BACKHOE

AUXILIARY SECTION - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT189168 1 SPOOL VALVE
2 21H1352 2 SCREW
3 T81524 2 PLATE
4 ............... 1 SPOOL VALVE
5 ............... 2 SEAL
6 ............... 2 SEAL
7 ............... 1 HOUSING
8 T81540 2 RETAINER
9 T160518 1 COMPRESSION SPRING
10 T81541 1 SCREW
11 T118808 1 CAP
13 19H3554 2 SCREW
14 T81538 1 POPPET
15 T81539 1 SPRING
16 AT83174 2 FITTING PLUG
17 T183757 1 SEAL
18 AT280406 1 SEAL KIT

874111 - 315SJ MKII - JULY 2010 REV 0

511
GROUP 3300 - BACKHOE

LOCKING CONTROL VALVE - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

512
GROUP 3300 - BACKHOE

LOCKING CONTROL VALVE - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT183592 1 PRESSURE RELIEF VALVE
2 R26375 1 O-RING
3 P50883 1 RING
4 R33259 1 O-RING
5 R26906 2 O-RING
6 T101764 2 BACK-UP RING
7 T101763 4 SHIM
8 R28776 3 O-RING
9 .............. 1 SPOOL VALVE
10 .............. 1 HOUSING
11 .............. 1 FITTING
12 .............. 1 SOLENOID VALVE
13 .............. 1 HOUSING
14 .............. 1 RELIEF VALVE
15 19M7529 2 CAP SCREW
16 24M7293 2 WASHER
17 AT183556 1 SOLENOID HYDRAULIC VALVE

874111 - 315SJ MKII - JULY 2010 REV 0

513
GROUP 3300 - BACKHOE

LOCK HYDRAULICS AND HOSE - 3362

29

31

30

29
28
3
2
21

1
4

10

8 20

11 7

27

18
12

19

13 17

15

16
26

14

24

22

23
25
24

TD0005769

874111 - 315SJ MKII - JULY 2010 REV 0

514
GROUP 3300 - BACKHOE

LOCK HYDRAULICS AND HOSE - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 DT5224 1 HOSE
2 AT68978 1 ELBOW,90 DEGREE ADJUSTABLE, SPE
3 AT183556 1 VALVE, PARKER (5000 PSI)
4 AT81867 1 VALVE, CHECK
5 AT189408 1 HOSE, HYDRAULIC
6 T184957 1 BRACKET (UP TO VIN 429)
184656 1 BRACKET (FROM VIN 430)
7 AT179029 1 VALVE
8 AR64705 1 ELBOW,90 DEGREE ADJUSTABLE
9 61H1160 1 STRAIGHT THD CONN ORFS -06X-06
10 61H1094 1 90 SWIVEL ORFS -06X-06
11 AR48236 1 CLAMP
12 DT5063 1 HOSE
13 61H1094 1 90 SWIVEL ORFS -06X-06
14 244073 1 HOSE
15 244076 1 HOSE
16 19M8321 2 SCREW
17 AT330918 1 HOSE
18 61H1004 1 90 STRAIGHT THD ORFS -06X-06
19 61H1160 1 STRAIGHT THD CONN ORFS -06X-06
20 AH89557 CLAMP
21 AR21836 1 CLAMP
22 61H1284 1 BULKHEAD UNION, O-RING
23 AT280348 1 HOSE
24 61H1044 2 STRAIGHT THD
25 122055 1 TEE RUN
26 243991 1 HOSE
27 19M8880 2 SCREW (UP TO VIN 429)
19M9090 2 SCREW (FROM VIN 430)
28 24M7088 2 WASHER
29 14M7272 4 NUT
30 24H1288 2 WASHER
31 14M7303 2 FLANGE NUT

874111 - 315SJ MKII - JULY 2010 REV 0

515
GROUP 3300 - BACKHOE

BACKHOE BOOM LOCK CONTROL LEVER & LINKAGE - 3315

TD0005774

874111 - 315SJ MKII - JULY 2010 REV 0

516
GROUP 3300 - BACKHOE

BACKHOE BOOM LOCK CONTROL LEVER & LINKAGE - 3315

ITEM PART NUMBER QTY DESCRIPTION REMARKS


5 AR47374 1 CAP
6 R39554 1 SWITCH
7 AH89557 2 CLIP
11 AT194343 1 WIRING HARNESS
TT214224 1 WIRING HARNESS (PILOT WIRING)
12 24H1288 2 WASHER
13 14M7303 2 FLANGE NUT
14 14M7272 4 NUT
15 24M7088 2 WASHER
16 19M8880 2 CAP SCREW
17 19M8321 2 SCREW
18 AT179029 1 SOLENOID VALVE (BACKHOE BOOM LOCK)
19 24M7088 2 WASHER
20 T184957 1 BRACKET
21 AT183556 1 SOLENOID HYDRAULIC VALVE (SIDE SHIFT SLIDE LOCKING)

874111 - 315SJ MKII - JULY 2010 REV 0

517
GROUP 3300 - BACKHOE

FIFTH FUNCTION MANUAL VALVE KIT - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

518
GROUP 3300 - BACKHOE

FIFTH FUNCTION MANUAL VALVE KIT - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


(EXTENDIBLE DIPPERSTICK)
1 AT191704 1 HYD ACTUATED CONTROL VALVE (COMPONENTS ON ANOTHER
PAGE)
2 AT83174 2 FITTING PLUG
T183757 2 SEAL
(CROWD) (COMPONENTS ON
3 ............... 1 VALVE ANOTHER PAGE)
(ORDER AT301784)
4 T118695 2 ROD
5 14H807 4 NUT
6 T140699 1 ROD
7 14H865 2 NUT
8 AT192189 1 KIT (WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

519
GROUP 3300 - BACKHOE

SIXTH FUNCTION MANUAL AND PILOT CONTROL KIT - 3362

874111 - 315SJ MKII - JULY 2010 REV 0

520
GROUP 3300 - BACKHOE

SIXTH FUNCTION MANUAL AND PILOT CONTROL KIT - 3362

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT179109 1 SPOOL VALVE (SWING) (MANUAL CONTROLS)
AT300805 1 SPOOL VALVE (SWING) (PILOT CONTROLS)
2 AT189168 1 VALVE (AUXILIARY)
3 AT83174 1 FITTING PLUG
4 AT83174 1 FITTING PLUG
T183757 1 SEAL
(USED WHEN ADDING TO
5 T118695 2 ROD
4-FUNCTION VALVE)
(USED WHEN ADDING TO
T118697 2 ROD
5-FUNCTION VALVE)
6 14H807 4 NUT
(USED WHEN ADDING TO
7 T140699 1 ROD
4-FUNCTION VALVE)
(USED WHEN ADDING TO
T140700 1 ROD
5-FUNCTION VALVE)
8 14H865 2 NUT
(WHOLE GOODS) (MANUAL
9 AT192239 1 KIT
CONTROL)
(WHOLE GOODS) (PILOT
AT307664 1 KIT
CONTROL)

874111 - 315SJ MKII - JULY 2010 REV 0

521
GROUP 3300 - BACKHOE

STABILIZER CYLINDER HYDRAULICS - 3363

874111 - 315SJ MKII - JULY 2010 REV A

522
GROUP 3300 - BACKHOE

STABILIZER CYLINDER HYDRAULICS - 3363

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14H832 4 NUT
2 AT196755 1 OIL LINE
3 AT196754 1 OIL LINE
4 AT171098 4 HYDRAULIC HOSE - FABRICATE
5 200871 8 TIE BAND
6 NSI 2 HOSE GUARD (MAKE FROM T78606) (CTL 254MM)
7 38H1045 16 ELBOW FITTING
8 T77814 8 O-RING
9 T77613 24 O-RING
10 AT196756 1 OIL LINE
11 AT196757 1 OIL LINE
12 AT196527 4 HYDRAULIC HOSE - FABRICATE
13 R26448 16 O-RING
14 T38545 8 CLAMP
15 24M7055 4 WASHER
16 19M7932 4 CAP SCREW

874111 - 315SJ MKII - JULY 2010 REV A

523
GROUP 3300 - BACKHOE

BOOM CYLINDER, HYDRAULIC HOSES AND FITTINGS - 3363

874111 - 315SJ MKII - JULY 2010 REV A

524
GROUP 3300 - BACKHOE

BOOM CYLINDER, HYDRAULIC HOSES AND FITTINGS - 3363

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7274 1 NUT
2 19M7550 1 CAP SCREW
3 19M8183 2 CAP SCREW
4 24M7239 3 WASHER
5 38H1006 2 ELBOW FITTING
6 R26906 4 O-RING
7 T77932 8 O-RING
8 38H1174 2 ADAPTER FITTING
9 AT175993 1 STOP
10 AT178025 1 CLAMP (UP TO VIN 996)
AT357671 1 CLAMP (FROM VIN 997)
11 AT179083 2 HYDRAULIC HOSE
12 AT280346 2 HYDRAULIC HOSE (UP TO VIN 1289)
12A BN005010 1 HYDRAULIC HOSE (FROM VIN 1290)
12B BN005008 1 HYDRAULIC HOSE (FROM VIN 1290)
13 AT325040 1 OIL LINE
14 AT325041 1 OIL LINE
15 T159954 1 CLAMP
16 T159956 1 CLAMP
17 T165740 1 ISOLATOR

874111 - 315SJ MKII - JULY 2010 REV A

525
GROUP 3300 - BACKHOE

BUCKET CYLINDER HYDRAULIC HOSES, LINES & FITTINGS - 3363

(STANDARD DIPPERSTICK)

874111 - 315SJ MKII - JULY 2010 REV 0

526
GROUP 3300 - BACKHOE

BUCKET CYLINDER HYDRAULIC HOSES, LINES & FITTINGS - 3363

(STANDARD DIPPERSTICK)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 14M7274 2 NUT
2 14M7298 4 FLANGE NUT
3 19M7550 4 CAP SCREW
4 19M7802 4 SCREW
5 24M7239 2 WASHER
6 38H1006 1 ELBOW FITTING
7 R26906 4 O-RING
8 T77932 4 O-RING
9 38H1162 1 ADAPTER FITTING
10 38H1275 1 ADAPTER FITTING
11 C16054 1 CLAMP
12 AT174393 1 HYDRAULIC HOSE
13 T77858 2 O-RING
14 AT174394 1 HYDRAULIC HOSE
15 AT280346 1 HYDRAULIC HOSE (UP TO VIN 1289)
BN005009 1 HYDRAULIC HOSE (FROM VIN 1290)
16 AT280346 1 HYDRAULIC HOSE (UP TO VIN 1289)
BN005008 1 HYDRAULIC HOSE (FROM VIN 1290)
17 AT325061 1 OIL LINE
18 AT325062 1 OIL LINE
19 T105773 1 GUIDE
20 U12288 1 CLAMP
21 T160376 1 CLAMP
22 T162003 2 CLAMP
23 T162004 2 CLAMP
24 T162005 2 STRAP

874111 - 315SJ MKII - JULY 2010 REV A

527
GROUP 3300 - BACKHOE

CROWD CYLINDER HYDRAULIC HOSES AND FITTINGS - 3363

874111 - 315SJ MKII - JULY 2010 REV A

528
GROUP 3300 - BACKHOE

CROWD CYLINDER HYDRAULIC HOSES AND FITTINGS - 3363

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19M7274 1 CAP SCREW
2 38H1006 2 ELBOW FITTING
3 R26906 4 O-RING
4 T77932 8 O-RING
6 AT174353 1 HYDRAULIC HOSE
7 AT179083 1 HYDRAULIC HOSE
8 AT280346 2 HYDRAULIC HOSE (UP TO VIN 1289)
8A BN005010 1 HYDRAULIC HOSE (FROM VIN 1290)
8B BN005008 1 HYDRAULIC HOSE (FROM VIN 1290)
9 AT325042 1 OIL LINE
10 AT325043 1 OIL LINE
11 T159954 1 CLAMP
12 T165740 1 ISOLATOR
13 T165742 1 ISOLATOR

874111 - 315SJ MKII - JULY 2010 REV A

529
GROUP 3300 - BACKHOE

SWING CYLINDER HYDRAULIC HOSES AND FITTINGS - 3363

874111 - 315SJ MKII - JULY 2010 REV A

530
GROUP 3300 - BACKHOE

SWING CYLINDER HYDRAULIC HOSES AND FITTINGS - 3363

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T77613 16 O-RING
2 38H1171 2 ADAPTER FITTING
3 R26375 6 O-RING
4 AT191140 2 HYDRAULIC HOSE - FABRICATE
5 AT182599 2 HYDRAULIC HOSE - FABRICATE
6 AT182598 1 HYDRAULIC HOSE - FABRICATE
7 T163455 2 BRACKET
8 38H1503 2 TEE FITTING
9 T81029 2 NUT
10 38H1094 2 ELBOW FITTING
11 AT182597 1 HYDRAULIC HOSE - FABRICATE
12 38H1171 1 ADAPTER FITTING
13 38H1010 3 ELBOW FITTING

874111 - 315SJ MKII - JULY 2010 REV A

531
GROUP 3300 - BACKHOE

AUXILIARY EQUIPMENT HYDRAULIC HOSES AND FITTINGS - 3363

(STANDARD DIPPERSTICK)

874111 - 315SJ MKII - JULY 2010 REV 0

532
GROUP 3300 - BACKHOE

AUXILIARY EQUIPMENT HYDRAULIC HOSES AND FITTINGS - 3363

(STANDARD DIPPERSTICK)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT347079 1 FIELD INSTALLATION KIT
2 03M7192 4 BOLT
3 14M7274 4 NUT
4 19M7572 2 CAP SCREW
5 19M7662 4 CAP SCREW
6 19M7873 4 SCREW
7 24M7239 8 WASHER
8 38H1002 1 TEE FITTING
9 T76938 2 O-RING
10 38H1162 1 ADAPTER FITTING
11 R26906 1 O-RING
12 T77932 6 O-RING
13 38H1286 2 ADAPTER FITTING
14 38H1476 1 REDUCER
15 AT191146 1 HYDRAULIC HOSE
16 AT191147 1 HYDRAULIC HOSE
17 T163702 2 REDUCER
18 T77858 6 O-RING
19 AT280347 2 HYDRAULIC HOSE (UP TO VIN 1289)
BN008009 2 HYDRAULIC HOSE (FROM VIN 1290)
20 AT300759 1 HYDRAULIC HOSE
21 AT310257 2 HYDRAULIC HOSE (UP TO VIN 952)
AT351154 2 HYDRAULIC HOSE (FROM VIN 953)
22 AT325066 1 OIL LINE
23 AT325067 1 OIL LINE
24 R27175 2 DRAIN PLUG
25 T126052 2 SPACER
26 T160376 8 CLAMP
27 T162004 4 CLAMP
28 T205636 1 BRACKET
29 T205637 1 BRACKET
30 T78707 2 NUT
31 T80306 2 NUT
32 U12547 2 O-RING

874111 - 315SJ MKII - JULY 2010 REV A

533
GROUP 3300 - BACKHOE

AUXILIARY EQUIPMENT HYDRAULIC HOSES AND FITTINGS - 3363

(EXTENDIBLE DIPPERSTICK)

874111 - 315SJ MKII - JULY 2010 REV 0

534
GROUP 3300 - BACKHOE

AUXILIARY EQUIPMENT HYDRAULIC HOSES AND FITTINGS - 3363

(EXTENDIBLE DIPPERSTICK)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT347080 1 FIELD INSTALLATION KIT
2 03M7192 4 BOLT
3 14M7274 10 NUT
4 19M7572 2 CAP SCREW
5 19M7662 6 CAP SCREW
6 19M7873 8 SCREW
7 24M7239 20 WASHER
8 38H1358 1 TUBE NUT
9 38H1002 1 TEE FITTING
10 T76938 2 O-RING
11 38H1162 1 ADAPTER FITTING
12 R26906 1 O-RING
13 T77932 6 O-RING
14 38H1286 2 ADAPTER FITTING
15 38H1476 1 REDUCER
16 T163702 2 REDUCER
17 T77858 6 O-RING
18 AT280347 2 HYDRAULIC HOSE (UP TO VIN 1289)
BN005009 2 HYDRAULIC HOSE (FROM VIN 1290)
19 AT308466 2 HYDRAULIC HOSE
20 AT325066 1 OIL LINE
21 AT325067 1 OIL LINE
22 H77698 4 TIE BAND
23 R27175 2 DRAIN PLUG
24 T102934 2 CLAMP
25 T160376 8 CLAMP
26 T161365 2 SLEEVE
27 T162004 8 CLAMP
28 T162005 4 STRAP
29 T205636 1 BRACKET
30 T205637 1 BRACKET
31 T78707 2 NUT
32 T80306 2 NUT
33 TT244063 1 HYDRAULIC HOSE
34 TT244072 1 HYDRAULIC HOSE
35 U12547 2 O-RING
36 AT300759 1 HYDRAULIC HOSE

874111 - 315SJ MKII - JULY 2010 REV A

535
GROUP 3300 - BACKHOE

ATTACHMENT PLUMBING KIT - 3363

874111 - 315SJ MKII - JULY 2010 REV 0

536
GROUP 3300 - BACKHOE

ATTACHMENT PLUMBING KIT - 3363

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T183757 2 SEAL
2 T150961 4 O-RING
3 AT170061 2 PRESSURE RELIEF VALVE
4 R26906 2 O-RING
5 38H1172 2 ADAPTER FITTING
6 T77613 10 O-RING
7 AT194378 2 HYDRAULIC HOSE
8 T24959 14 CLAMP
9 AT194393 2 HYDRAULIC HOSE
10 R44302 10 TIE BAND
11 AT194394 2 HYDRAULIC HOSE
AT194395 2 HYDRAULIC HOSE
12 14M7400 4 LOCK NUT
13 R49921 2 CLAMP
14 24M7040 4 WASHER
15 19M7938 4 CAP SCREW
16 T105774 4 GUIDE
17 AT194397 2 HYDRAULIC HOSE (THUMB OR CLAMP)
18 T159976 2 GUIDE
19 38H1010 1 ELBOW FITTING (THUMB OR CLAMP)
20 R26375 1 O-RING
21 38H1172 1 ADAPTER FITTING (THUMB OR CLAMP)
22 R26906 1 O-RING
23 AP22688 2 HOSE FITTING (SWINGER)
24 AM3762T 1 ELBOW FITTING (SWINGER)
25 AT194368 1 KIT (WHOLE GOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

537
GROUP 3300 - BACKHOE

ATTACHMENT PLUMBING KIT - 3363

874111 - 315SJ MKII - JULY 2010 REV 0

538
GROUP 3300 - BACKHOE

ATTACHMENT PLUMBING KIT - 3363

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 T171309 1 STRAP
2 AT207199 1 BRACKET
3 AT203130 1 SENSOR (STD)
4 24M7180 2 WASHER
5 T174497 1 ACTUATOR
6 19M7784 2 SCREW
7 14M7401 2 LOCK NUT
8 19M7817 2 SCREW
9 AT162863 1 RELAY (24 VOLT) (WITH DIODE)
10 AT202940 1 TOGGLE/ROCKER SWITCH
(AT209132 NLA) (RETURN TO
20 ................ 1 FIELD INSTALLATION KIT CARRY BRACKET ASSEMBLY)
(WHOLEGOODS)

874111 - 315SJ MKII - JULY 2010 REV 0

539
GROUP 3300 - BACKHOE

BUCKET CYLINDER AND REPAIR KIT (HEAVY DUTY) - 3365

874111 - 315SJ MKII - JULY 2010 REV 0

540
GROUP 3300 - BACKHOE

BUCKET CYLINDER AND REPAIR KIT (HEAVY DUTY) - 3365

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AH220523 1 HYDRAULIC CYLINDER BARREL
3 H151893 1 PISTON
4 H206792 1 HYD CYLINDER ROD GUIDE
5 F950R 1 O-RING
6 R81862 1 BACK-UP RING
7 H180094 1 SNAP RING
8 ............... 1 O-RING
9 H180080 1 SNAP RING
10 AH209083 1 HYDRAULIC CYLINDER ROD
11 H180402 1 BUSHING
12 AH146563 1 SEAL
13 ............... 1 SEAL
14 ............... 1 BACK-UP RING
15 H152205 1 SEAL
16 H152796 1 WEAR RING
17 AH146559 1 SEAL
18 R81775 1 WEAR RING
19 RE20343 1 SEAL
20 ............... 1 SEAL
21 ............... 1 SEAL
22 ............... 2 BACK-UP RING
23 AH219638 1 HYDRAULIC CYLINDER KIT
24 AH149815 1 HYDRAULIC CYLINDER KIT (CYLINDER ROD REPAIR)
25 AH212101 1 HYDRAULIC CYLINDER KIT (CYLINDER BORE REPAIR)
26 H170540 1 LOCK NUT

874111 - 315SJ MKII - JULY 2010 REV 0

541
GROUP 3300 - BACKHOE

BUCKET CYLINDER AND REPAIR KIT - 3365

874111 - 315SJ MKII - JULY 2010 REV 0

542
GROUP 3300 - BACKHOE

BUCKET CYLINDER AND REPAIR KIT - 3365

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE20344 1 SEAL
2 ............... 1 RING
3 ............... 2 WHEEL SEAL O-RING
4 ............... 1 SEAL
5 R81776 1 WEAR RING
6 AH146558 1 SEAL
7 AH146562 1 SEAL
8 F1430R 1 O-RING
9 H152204 1 SEAL
10 H152795 1 WEAR RING
11 H180103 1 SNAP RING
12 H181114 1 O-RING
13 H206859 1 SNAP RING
14 R79101 1 BACK-UP RING
15 AH209078 1 HYDRAULIC CYLINDER BARREL
16 AH209079 1 HYDRAULIC CYLINDER ROD
17 H180402 1 BUSHING
18 AH219636 1 HYDRAULIC CYLINDER KIT
19 AH149814 1 HYDRAULIC CYLINDER KIT (CYLINDER BORE REPAIR)
20 AH212096 1 HYDRAULIC CYLINDER KIT

874111 - 315SJ MKII - JULY 2010 REV 0

543
GROUP 3300 - BACKHOE

CROWD CYLINDER AND REPAIR KIT - 3365

874111 - 315SJ MKII - JULY 2010 REV 0

544
GROUP 3300 - BACKHOE

CROWD CYLINDER AND REPAIR KIT - 3365

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 ............... 1 HYDRAULIC CYLINDER BARREL
2 H170372 1 NUT
3 R82095 1 WEAR RING
4 RE20809 1 SEAL
5 H170371 1 PISTON
6 H180432 1 NUT
7 T12275 1 O-RING
8 H151891 1 BACK-UP RING
9 T38485 1 O-RING
10 AH146563 1 SEAL
11 H152796 1 WEAR RING
12 H155769 1 HYDR. CYLINDER ROD GUIDE
13 H152205 1 SEAL
14 AH146559 1 SEAL
15 H151820 1 BUSHING
16 AH162394 1 ROD
17 AH222437 1 CYLINDER
18 T162396 2 LUBRICATION FITTING
19 AH149815 1 HYDRAULIC CYLINDER KIT (ROD REPAIR)
20 AH212103 1 HYDRAULIC CYLINDER KIT (BORE REPAIR)

874111 - 315SJ MKII - JULY 2010 REV 0

545
GROUP 3300 - BACKHOE

CROWD CYLINDER AND REPAIR KIT - 3365 (FROM VIN 1438)

(ONLY USED ON STD DIPPERS)

874111 - 315SJ MKII - JULY 2010 REV 0

(new pg added on 01/09/2010)


GROUP 3300 - BACKHOE

CROWD CYLINDER AND REPAIR KIT - 3365 (FROM VIN 1438)

(ONLY USED ON STD DIPPERS)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AH158576 1 HYDRAULIC CYLINDER BARREL
2 H170372 1 NUT
3 R82095 1 WEAR RING
4 RE20809 1 SEAL
5 H170371 1 PISTON
6 H151781 1 NUT
7 T12275 1 O-RING
8 H151891 1 BACK-UP RING
9 T38485 1 O-RING
10 AH146563 1 SEAL
11 H152796 1 WEAR RING
12 H155769 1 HYD CYLINDER ROD GUIDE
13 H152205 1 SEAL
14 AH146559 1 SEAL
15 H151820 1 BUSHING
16 AH162394 1 ROD
17 AH219637 1 CYLINDER
18 T162396 2 LUBRICATION FITTING
19 AH149815 1 HYDRAULIC CYLINDER KIT (ROD REPAIR)
20 AH212103 1 HYDRAULIC CYLINDER KIT (BORE REPAIR)

874111 - 315SJ MKII - JULY 2010 REV 0

(new page added on 01/09/2010)


GROUP 3300 - BACKHOE

SWING CYLINDER AND REPAIR KIT - 3365

874111 - 315SJ MKII - JULY 2010 REV 0

546
GROUP 3300 - BACKHOE

SWING CYLINDER AND REPAIR KIT - 3365

ITEM PART NUMBER QTY DESCRIPTION REMARKS


0 H170539 1 NUT
1 H150947 1 PISTON RING
2 H154372 1 PISTON
3 RE20344 1 SEAL
4 R81776 1 WEAR RING
5 H151328 1 BUSHING
6 AH220114 1 HYDRAULIC CYLINDER BARREL
7 H154373 1 BACK-UP RING
8 H156486 1 HYDRAULIC CYLINDER CAP
9 P48403 1 O-RING
10 AH146557 1 SEAL
11 AH146561 1 SEAL
12 F1430R 1 O-RING
13 H152203 1 SEAL
14 H180103 1 SNAP RING
15 H181114 1 O-RING
16 H206859 1 SNAP RING
17 H208987 1 WEAR RING
18 R79101 1 BACK-UP RING
19 H180402 1 BUSHING
20 AH147893 1 HYDRAULIC CYLINDER ROD
21 H208631 1 HYD CYLINDER ROD GUIDE
22 AH220108 1 HYDRAULIC CYLINDER
23 AH212096 1 HYDRAULIC CYLINDER KIT (BORE SEAL)
24 AH210484 1 HYDRAULIC CYLINDER KIT (ROD SEAL)

874111 - 315SJ MKII - JULY 2010 REV 0

547
GROUP 3300 - BACKHOE

STABILIZER CYLINDER & REPAIR KIT - 3365

(STANDARD STABILIZER)

874111 - 315SJ MKII - JULY 2010 REV 0

548
GROUP 3300 - BACKHOE

STABILIZER CYLINDER & REPAIR KIT - 3365

(STANDARD STABILIZER)

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AH219539 1 HYDRAULIC CYLINDER BARREL (LH)
AH219540 1 HYDRAULIC CYLINDER BARREL (RH)
2 19M8353 1 CAP SCREW
3 H145175 1 WASHER
4 F1430R 1 O-RING
5 R79101 1 BACK-UP RING (B)
6 H180103 1 SNAP RING
7 H181114 1 O-RING (B)
8 H206859 1 SNAP RING
9 AH205060 1 PISTON
10 H208631 1 HYD CYLINDER ROD GUIDE
11 AH146561 1 SEAL (A)
12 H152203 1 SEAL (A)
13 H208987 1 WEAR RING (A)
14 AH146557 1 SEAL (A)
15 H154404 1 BUSHING
16 AH147902 1 HYDRAULIC CYLINDER ROD
17 AH219537 1 HYDRAULIC CYLINDER (LH)
AH219538 1 HYDRAULIC CYLINDER (RH)
(ROD REPAIR) (INCLUDES ALL
18 AH210484 1 HYDRAULIC CYLINDER KIT
PARTS MARKED (A))
(BORE REPAIR) (INCLUDES ALL
19 AH212097 1 HYDRAULIC CYLINDER KIT
PARTS MARKED (B))

874111 - 315SJ MKII - JULY 2010 REV 0

549
GROUP 3300 - BACKHOE

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

550
GROUP 9000

GENERAL BACKHOE

874111 - 315SJ MKII - JULY 2010 REV 0

551
GROUP 9000 - GENERAL BACKHOE

LOW NOISE PACKAGE - 9006

874111 - 315SJ MKII - JULY 2010 REV 0

552
GROUP 9000 - GENERAL BACKHOE

LOW NOISE PACKAGE - 9006

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT196358 1 LATCH
2 T201591 1 BRACKET
3 T165916 1 LOUVER
4 19M7874 2 CAP SCREW
5 19M8425 8 CAP SCREW
6 21M7246 4 SCREW
7 T165915 1 LOUVER
8 T188642 1 GROMMET
9 T184116 1 LABEL (PROTECTIVE)
10 T216356 1 ACOUSTICAL UPHOLSTERY
11 T216354 1 ACOUSTICAL UPHOLSTERY
12 T184787 1 BRACKET
13 T184788 1 PROTECTIVE COATING MATERIAL
14 T216355 1 ACOUSTICAL UPHOLSTERY
15 T216353 1 ACOUSTICAL UPHOLSTERY
16 T217116 19 RETAINER
17 T230467 12 HANGER
18 T230468 12 HANGER
19 T226954 1 ACOUSTICAL UPHOLSTERY
20 T216348 1 ACOUSTICAL UPHOLSTERY
21 21M7267 8 SCREW
22 T211122 1 LOUVER (LH)
23 24M7139 22 WASHER
24 19M7933 2 CAP SCREW
25 T165911 1 BUSHING
26 14M7272 10 NUT
27 T183773 4 NUT
28 24M7138 4 WASHER
29 19M7372 4 CAP SCREW
30 T165997 1 INSERT
31 T211121 1 LOUVER (RH)
32 T216357 1 ACOUSTICAL UPHOLSTERY
33 RE52087 1 CLAMP
34 AT312126 1 MUFFLER EXTENSION
(WHOLE GOODS) (NOISE
35 AT322374 1 FIELD INSTALLATION KIT
REDUCTION)

874111 - 315SJ MKII - JULY 2010 REV 0

553
GROUP 9000 - GENERAL BACKHOE

This page is intentionally left blank

874111 - 315SJ MKII - JULY 2010 REV 0

554

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