Timing Belt Replacement

2008 Chevrolet Aveo LT
2008 ENGINE Engine Mechanical - 1.6L - Aveo , Swift+ (Canadian) & Wave (Canadian)
TIMING BELT REPLACEMENT
Tools Required
l J 42492-A (KM-421-A) Timing Belt Adjuster

l J 45059 Angle Meter
l KM-470-B Angular Torque Gage
Removal Procedure
Fig. 23: View Of Throttle Cable

Courtesy of GENERAL MOTORS CORP.
CAUTION: Refer to Battery Disconnect Caution .
1. Disconnect the negative battery cable.

2. Disconnect the intake air temperature (IAT) sensor connector.
3. Disconnect the air intake tube from the throttle body.
4. Disconnect the breather tube from the valve cover.
martes, 11 de agosto de 2020 12:07:56

12:07:50 p. m. Page 1 © 2011 Mitchell Repair Information Company, LLC.
Fig. 24: Location Of Air Cleaner

5. Remove the air filter housing bolts.

6. Remove the air filter housing.
7. Remove the right front wheel. Refer to Tire and Wheel Removal and Installation .
8. Remove the right front splash shield.
martes, 11 de agosto de 2020 12:07:50 p. m. Page 2 © 2011 Mitchell Repair Information Company, LLC.
Fig. 25: View Of Balancer

9. Remove the accessory drive belt.

10. Remove the crankshaft pulley bolt.
11. Remove the crankshaft pulley.
Fig. 26: View Of Timing Belt Cover Bolts

12. Remove the upper front timing belt cover bolts.

13. Remove the upper front timing belt cover.
14. Remove the lower front timing belt cover bolts.
15. Remove the lower front timing belt cover.
16. Remove the power steering pump mounting bolts, if equipped.
17. Install the crankshaft pulley bolt.
Fig. 27: Timing Mark On Crankshaft Gear

18. Using the crankshaft pulley bolt, rotate the crankshaft clockwise until the timing mark on the
crankshaft gear is aligned with the timing mark at the bottom of the rear timing belt cover.
Fig. 28: Using J42492-A To Rotate Coolant Pump

19. Slightly loosen the coolant pump retaining bolts.

20. Using the J 42492-A (1), rotate the coolant pump counterclockwise to release the tension on the
timing belt.
Fig. 29: View Of Timing Belt

IMPORTANT: Remove the timing belt behind the power steering pump.
21. Remove the timing belt.
Installation Procedure
Fig. 30: Timing Mark On Crankshaft Gear

1. Align the timing mark on the crankshaft gear to the timing mark on the bottom of the rear timing belt
cover.
Fig. 31: Timing Marks On Camshaft Gears

IMPORTANT: Ensure that the exhaust camshaft gear dowel pin is approximately in
the 11 o'clock position.
2. Align the timing marks on the camshaft gears.

3. Install the timing belt.
Fig. 32: Using J42492-A To Rotate Coolant Pump

4. Rotate the coolant pump clockwise using the J 42492-A (1).
Fig. 33: Aligning Timing Belt Automatic Tensioner Pointer With Bracket Notch
5. Rotate the coolant pump clockwise until the adjust arm pointer of the timing belt automatic tensioner
is aligned to the notch in the timing belt automatic tensioner bracket.
Fig. 34: Aligning Timing Belt Automatic Tensioner Pointer With Bracket Pointer
NOTE: Refer to Fastener Notice .
6. Tighten the coolant pump retaining bolts.

7. Rotate the crankshaft 2 full turns clockwise using the crankshaft pulley bolt.
8. Loosen the coolant pump retaining bolts.
9. Rotate the coolant pump until the adjust arm pointer of the timing belt automatic tensioner is aligned
with the pointer on the timing belt automatic tensioner bracket.
Fig. 35: View Of Coolant Pump Retaining Bolts

10. Tighten the coolant pump retaining bolts.
Tighten: Tighten the coolant pump retaining bolts to 10 N.m (89 lb in).
Fig. 36: View Of Timing Belt Cover Bolts

11. Remove the crankshaft pulley bolt.

12. Install the upper and lower front timing belt cover.
13. Install the upper and lower front timing belt cover bolts.
Tighten: Tighten the upper and lower front timing belt cover bolts to 10 N.m (89 lb in).
Fig. 37: View Of Balancer

14. Install the crankshaft pulley.

15. Install the crankshaft pulley bolt.
Tighten: Tighten the crankshaft pulley bolt to 95 N.m (70 lb ft) using a torque wrench. Using the J
45059 or the KM-470-B , tighten the crankshaft pulley bolt 30 degrees plus 15 degrees.
16. Install the accessory drive belt, if equipped.

17. Install the right front splash shield.
18. Install the right front wheel. Refer to Tire and Wheel Removal and Installation .
Fig. 38: View Of Throttle Cable

19. Install the air filter housing.

20. Install the air filter housing bolts.
Tighten: Tighten the air filter housing bolts to 8 N.m (71 lb in).
21. Connect the air intake tube to the throttle body.

22. Connect the breather tube to the throttle body.
23. Connect the IAT sensor connector.
24. Connect the negative battery cable.

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2008 Chevrolet Aveo LT

TIMING BELT REPLACEMENT

l J 42492-A (KM-421-A) Timing Belt Adjuster

Fig. 23: View Of Throttle Cable

CAUTION: Refer to Battery Disconnect Caution .

1. Disconnect the negative battery cable.

martes, 11 de agosto de 2020 12:07:56

Fig. 24: Location Of Air Cleaner

5. Remove the air filter housing bolts.

Fig. 25: View Of Balancer

9. Remove the accessory drive belt.

Fig. 26: View Of Timing Belt Cover Bolts

12. Remove the upper front timing belt cover bolts.

Fig. 27: Timing Mark On Crankshaft Gear

Fig. 28: Using J42492-A To Rotate Coolant Pump

19. Slightly loosen the coolant pump retaining bolts.

Fig. 29: View Of Timing Belt

21. Remove the timing belt.

Fig. 30: Timing Mark On Crankshaft Gear

Fig. 31: Timing Marks On Camshaft Gears

2. Align the timing marks on the camshaft gears.

Fig. 32: Using J42492-A To Rotate Coolant Pump

4. Rotate the coolant pump clockwise using the J 42492-A (1).

NOTE: Refer to Fastener Notice .

6. Tighten the coolant pump retaining bolts.

Fig. 35: View Of Coolant Pump Retaining Bolts

10. Tighten the coolant pump retaining bolts.

Fig. 36: View Of Timing Belt Cover Bolts

11. Remove the crankshaft pulley bolt.

Fig. 37: View Of Balancer

14. Install the crankshaft pulley.

16. Install the accessory drive belt, if equipped.

Fig. 38: View Of Throttle Cable

19. Install the air filter housing.

21. Connect the air intake tube to the throttle body.

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