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CA6 Contactors

The CA6 contactor line from Sprecher + Schuh combines the simple function of their popular CA7 series with the rugged performance required for middle horsepower applications ranging from 75HP to 700HP. The CA6 contactors are 50% smaller than traditional contactors for this size class but are designed with arc quenching techniques and enclosed arc chambers to protect against hot arcing gases and meet international safety standards. The CA6 contactors are reliable for demanding applications and their electronic coils offer advantages like reduced pick-up currents and user-selectable modes.

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0% found this document useful (0 votes)
266 views36 pages

CA6 Contactors

The CA6 contactor line from Sprecher + Schuh combines the simple function of their popular CA7 series with the rugged performance required for middle horsepower applications ranging from 75HP to 700HP. The CA6 contactors are 50% smaller than traditional contactors for this size class but are designed with arc quenching techniques and enclosed arc chambers to protect against hot arcing gases and meet international safety standards. The CA6 contactors are reliable for demanding applications and their electronic coils offer advantages like reduced pick-up currents and user-selectable modes.

Uploaded by

Abhishek mishra
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Series CA6 Sprecher + Schuh’s CA6 contactor line

combines the simple function of our


Arc quenching extends
contact life
Contactors popular CA7 series with the rugged
performance demanded in this middle All CA6 contactors are designed with
A horsepower range. On average these
contactors are 50% smaller than tradi-
tional contactors in this size class.
sophisticated arc quenching techniques
that extinguish damaging breaking arcs
quickly. This is accomplished by guiding
CA6 Contactors

A classic contactor the arc away from the contacts and into
A broad selection for “arc chambers” which are built-in to
for demanding middle horsepower every CA6 cover.
applications from applications Safety first
75 to 600HP (@460V) - The CA6 range consists of nine
CA6 arc chambers are completely
100 to 700HP (@ 575V) contactors in three frame sizes covering
enclosed (without arc exhaust vents),
motors from 75 to 600HP at 460V and
from 100 to 700HP at 575V. This line offering the best protection against hot
is ideally suited for demanding applica- arcing gases. A large safety distance in
tions such as steel mills, rock quarries, front of the contactor is unnecessary.
mines or for any middle horsepower CA6 contactors are also designed so that
application where a sturdy, durable operation is impossible if the arc cham-
contactor is needed. bers are removed. Conversely, once the
contactor is energized, the arc chambers
cannot be removed.
Rugged and reliable
CA6 contactors conform to UL508, When used with terminal covers or HB
IEC 60947 and can be operated at rated Touch-Safe Lugs, CA6 contactors meet
voltages up to 600V (UL) and 1000V international standards for touch-safe
(IEC). High thermal and switching ca- design.
C O N T INUEdDby pacities guarantee reliable operation and
DIS ing rep
lace
e
long life. CA6 contactors are listed in
r ies is b tactor s CSA Certified Elevator Equipment for
This se Ser ies of con
the C A 9 heavy duty use in elevators, refrigerators
and heating installations in Canada.

120mm 120mm 155mm 215mm


(≈ 4 3/4˝) (≈ 4 3/4˝) (≈ 6 3/32˝) (≈ 8 15/32˝)
140A 210A
115A
180A 250A 630A
300A 860A
420A

A120
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Electronic coils offer many TIN UED Two user-selectable modes
advantages DISCON CA6 contactors with electronic coils
operate in either the “E” mode for
Behind the attractive outward appear-
ance of the CA6 contactor are advanced
engineering solutions that offer conve-
normal operation or the “EI” mode for
interfacing directly with a Program-
mable Logic Controller (PLC) or other
A
nience and savings. The entire line can

CA6 Contactors
low level signal source (13...30.2 VDC).
be equipped with an electronically con-
The coil is set in the “E” mode from the
trolled coil that reduces pick-up currents
factory, offering all of the functions and
by 60% on average. Holding current is
advantages of an electronic coil with
also reduced.
the exception of electronic interface. An
orange “jumper” located on the bottom
Comparison of pick-up and of the contactor can be quickly changed
holding current [VA] if interface from a PLC is desired. A
2100
CA6 “EI” electronic coils offer many unique
detailed technical explanation of CA6-
1800
advantages over conventional types EI coils along with connection diagrams
1500 can be found in the Technical Section.
1200 • Smooth, even operation over the
900
entire voltage range minimizes the
possibility of contact bounce
600
• No safeguards are necessary to bridge
300
brief supply interruptions
0
Conventional Coil Electronic Coil
• Precisely defined pick-up and drop- Jumper set in “E”
pick-up out voltages, eliminate the possibility mode (factory default)
holding of chattering
Other advantages of the CA6 electronic • Electronic coils operate over a much
broader voltage range, providing flex-
coil include:
ibility in applications and lower costs
• Direct connection to a PLC due to reduced inventory
• Overvoltage protection and suppres-
sion circuits (eliminating interference Jumper set in “EI”
from the coil) are standard mode (user selectable)

The entire CA6 line is modularly de- 10


signed for easy inspection, coil change
and contact replacement. Maintenance
can be performed from the front so that
mounting requires no additional space.
Even with the installation of mechanical 3 3 4
4
interlocks and auxiliary contact blocks,
the units can be flush mounted side by
side, saving panel space. 6 7 9
6 7 9
1 CA6-115-EI Contactor
2 CA6-140-EI Contactor
3 Main Terminal Set
4 Lug set
5 Mechanical Interlock
6 Aux. Contact Block
7 Aux. Contact Block
8 Aux. Contact Block 8 8
1
9 Aux. Contact Block 1
2
10 Terminal Cover
CA6 contactors utilize modular design techniques 5
5 2
11 Surge Suppressor that speed installation, reduce panel
space and facilitate maintenance 11
11
A121
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N TINU ED Contactors - AC Coil
D I S C O Three Pole - Series CA6

A Non-Reversing, Three Pole Contactors With AC Coil, Series CA6 (Open type only) ➊➌
Ratings for Switching AC Motors (AC2 / AC3 )
Auxiliary Open Type
CA6 Contactors

Ie [A] kW (50 Hz) UL/CSA HP (60 Hz) Contacts per


1Ø 3Ø Contactor
400V/ Catalog
AC-3 AC-1 230V 415V 500V 690V 115V 230V 200V 230V 460V 575V NO NC Number ➊➌ Price
CA6-115-11-✱ 694.86
115 250 37 64/66 80 111 10 25 40 40 75 100 1 1
CA6-115-EI-11-✱ 836.12
CA6-140-11-✱ 1142.52
140 250 45 78/82 80 ➍ 111 15 30 40 50 100 125 1 1
CA6-140-EI-11-✱ 1298.32
135 CA6-180-11-✱ 1599.53 CA6-140-EI contactor
180 250 57 101/105 98 ➍ ~ 40 50 60 150 150 1 1
➍ CA6-180-EI-11-✱ 1817.65

210 350 67 118/122 147 205 ~ 50 60 75 150 200 1 1 CA6-210-EI-11-✱ 1921.52

250 350 80 140/145 177 250 ~ ~ 75 100 200 250 1 1 CA6-250-EI-11-✱ 2170.80

300 450 97 170/176 213 293 ~ ~ 100 125 250 300 1 1 CA6-300-EI-11-✱ 2420.07

420 540 135 238/250 298 424 ~ ~ 150 175 350 400 1 1 CA6-420-EI-11-✱ 5110.20

630 800 200 355 450 500 ~ ~ 200 250 500 600 1 1 CA6-630-EI-11-✱ 9109.04

860 1000 250 500 560 ~ ~ ~ 250 300 600 700 1 1 CA6-860-EI-11-✱ 12360.04

CA6-420-EI contactor

Note: CA6 open-type contactors include terminal bolts. If lugs are CA6 “EI” coils are electronically controlled coils with the following
required, see page A129 for ordering information. characteristics:
• Ability to connect directly to a low level signal source such as a
Coil Codes ➋ PLC (13-30 VDC at 15mA max.)
CA6-115 /140 /180 CA6-115-EI ...CA6-420-EI ➊ • Very low pull-in and holding current for contactors in this
AC Voltage Range AC Voltage Range size class
Coil Code 50 Hz 60 Hz Coil Code 50 Hz / 60 Hz • Threshold voltages for pull-in and drop-out are very precisely
24 ~ 24V 24 ➎ 24V defined, eliminating “chattering”
120B 110V 120V 120 110-130V
• Supply voltage dips are bridged without extra equipment
208 ~ 208V 220W 208-277V
240B 220-230V 240V 460W 380-500V
• “EI” coils cover a much wider voltage range with only one coil
277 240V 277V
380 380-400V 440V CA6-630-EI ...CA6-860-EI ➊
480 415V 480V AC Voltage Range
575 500V 575V Coil Code 50 Hz / 60 Hz
120 110-130V ➏
208W 200-220V
240W 230-250V ➏
277 277V
480 440-480V

➊ “-EI” designates contactor with Electronic Interface coil.


➋ Other voltages available, see page A134-A135.
➌ For CSA Elevator duty rating, consult Technical Information on page A139.
Ordering Instructions ➍ Ratings are higher for contactors with electronic coil:
CA6-140-EI-11-✱ CA6-180-EI-11-✱
Specify Catalog Number
500V = 98 kW 500V = 126 kW
Replace (✱) with Coil Code See Coil Codes 690V = 135 kW 690V = 176 kW
on this page ➎ 24 VAC Coil is not available for CA6-420-EI.
➏ Coil is rated AC/DC.

A122 Discount Schedule B7


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N TINU ED Contactors - DC Coil
D I S C O Three Pole - Series CA6

Non-Reversing, Three Pole Contactors With DC Coil, Series CA6 (Open type only) ➊➌
Ratings for Switching AC Motors (AC2 / AC3)
Auxiliary Open Type
A

CA6 Contactors
Ie [A] kW (50 Hz) UL/CSA HP (60 Hz) Contacts per
1Ø 3Ø Contactor
400V/
Catalog
AC-3 AC-1 230V 415V 500V 690V 115V 230V 200V 230V 460V 575V NO NC Number ➊➌ Price
1 CA6-115-L22-✱
115 250 37 64/66 80 111 10 25 40 40 75 100 1 836.12
1 CA6-115-EI-11-✱
1 CA6-140-L22-✱
140 250 45 78/82 80 ➍ 111 15 30 40 50 100 125 1 1298.32
1 CA6-140-EI-11-✱
1 CA6-180-L22- ✱ CA6-140-EI contactor
180 250 57 101/105 98 ➍ 135 ➍ ~ 40 50 60 150 150 1 1817.65
1 CA6-180-EI-11- ✱ with DC coil
210 350 67 118/122 147 205 ~ 50 60 75 150 200 1 1 CA6-210-EI-11-✱ 1921.52
250 350 80 140/145 177 250 ~ ~ 75 100 200 250 1 1 CA6-250-EI-11-✱ 2170.80
300 450 97 170/176 213 293 ~ ~ 100 125 250 300 1 1 CA6-300-EI-11-✱ 2420.07
420 540 135 238/250 298 424 ~ ~ 150 175 350 400 1 1 CA6-420-EI-11-✱ 5110.20
630 800 200 355 450 500 ~ ~ 200 250 500 600 1 1 CA6-630-EI-11-✱ 9109.04
860 1000 250 500 560 ~ ~ ~ 250 300 600 700 1 1 CA6-860-EI-11-✱ 12360.04

Note: CA6 open-type contactors include terminal bolts. If lugs are


required, see page A129 for ordering information.
CA6-420-EI contactor
with DC coil

Coil Codes ➋ CA6 “EI” coils are electronically controlled coils with the following
CA6-115 / 140 / 180 CA6-115-El...CA6-420-EI ➊ characteristics:
DC DC • Ability to connect directly to a low level signal source such as a PLC
Voltage Range Voltage Range
Coil Code Coil Code (13-30 VDC at 15mA max.)
24D 24V 24D ➎ 24V
• Very low pull-in and holding current for contactors in this size
110D 110V 120D 110-130V
class
220D 220V 220D 200-255V
Note: Conventional DC coils have
• Threshold voltages for pull-in and drop-out are very precisely
high current pick-up winding and low CA6-630...CA6-860-EI ➊ defined, eliminating “chattering”
current “seal-in” winding wired in
parallel. The pick-up winding is taken DC • Supply voltage dips are bridged without extra equipment
Voltage Range
out of the circuit after the armature Coil Code • “EI” coils cover a much wider voltage range with only one coil
pulls in. Price includes two winding 120 110-130V ➏
coil and an L11 block including one NC
late break auxiliary contact mounted 240W 200-255V ➏
on the right side. See page A149 for
functional schematic.

➊ “-EI” designates contactor with Electronic Interface coil.


➋ Other voltages available, see page A134-A135.
➌ For CSA Elevator duty rating, consult Technical Information on page A139.
➍ Ratings are higher for contactors with electronic coil:
Ordering Instructions CA6-140-EI-11-✱ CA6-180-EI-11-✱
500V = 98 kW 500V = 126 kW
Specify Catalog Number
690V = 135 kW 690V = 176 kW
Replace (✱) with Coil Code See Coil Codes ➎ 24V DC Coil not available for CA6-420-EI. Customers selecting 24V DC Coils should
on this page consider the “EI” functionality of the CA6 (see page A148).
➏ Coil is rated AC/DC.

Discount Schedule B7 A123


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FY20
N TINU ED Contactors, AC Coil – Reversing
D I S C O Three Pole - Series CAU6

A Reversing, Three Pole Contactors With AC Coil, Series CA6 (Open type only) ➏
Ratings for Switching AC Motors (AC2 / AC3)
Auxiliary Open Type
CA6 Contactors

Ie [A] kW (50 Hz) UL/CSA HP (60 Hz) Contacts per


1Ø 3Ø Contactor
400V/ Catalog
AC-3 AC-1 230V 415V 500V 690V 115V 230V 200V 230V 460V 575V NO NC Number ➊➌ Price
CAU6-115-22-✱ 1963.06
115 250 37 64/66 80 111 10 25 40 40 75 100 1 1
CAU6-115-EI-22-✱ 2139.64
CAU6-140-22-✱ 2814.76
140 250 45 78/82 80 ➐ 111 15 30 40 50 100 125 1 1
CAU6-140-EI-22-✱ 3147.14
CAU6-180-22-✱ 3413.98
180 250 57 101/105 98 ➐ 135 ➐ ~ 40 50 60 150 150 1 1
CAU6-180-EI-22-✱ 4206.57

210 350 67 118/122 147 205 ~ 50 60 75 150 200 1 1 CAU6-210-EI-22-✱ 4850.54 CAU6-180 reversing contactor
Includes:
250 350 80 140/145 177 250 ~ ~ 75 100 200 250 1 1 CAU6-250-EI-22-✱ 5349.09
• Mechanical and
300 450 97 170/176 213 293 ~ ~ 100 125 250 300 1 1 CAU6-300-EI-22-✱ 5920.35 electrical Interlock ➍
• Reversing power wiring
420 540 135 238/250 298 424 ~ ~ 150 175 350 400 1 1 CAU6-420-EI-22-✱ 11217.51 (using Power Wiring Kit
Cat.# CA6-…VL[T]) ➊
630 800 200 355 450 500 ~ ~ 200 250 500 600 1 1 CAU6-630-EI-22-✱ 20253.84 • Mounting plate
• Control wiring available;
860 1000 250 500 560 ~ ~ ~ 250 300 600 700 1 1 CAU6-860-EI-22-✱ 26797.39 see footnote ➋

Note: CA6 open-type contactors include terminal bolts. If lugs are CA6 “EI” coils are electronically controlled coils with the follow-
required, see page A129 for ordering information. ing characteristics:
• Ability to connect directly to a low level signal source such as
a PLC (13-30 VDC at 15mA max.)
Coil Codes ➋ • Very low pull-in and holding current for contactors in this
CA6-115 /140 180 CA6-115-EI ...CA6-420-EI ➊ size class
AC Voltage Range AC Voltage Range • Threshold voltages for pull-in and drop-out are very precisely
Coil Code 50 Hz 60 Hz Coil Code 50 Hz / 60 Hz defined, eliminating “chattering”
24 ~ 24V 24 ➑ 24V • Supply voltage dips are bridged without extra equipment
120B 110V 120V 120 110-130V • “EI” coils cover a much wider voltage range with only one coil
208 ~ 208V 220W 208-277V
240B 220-230V 240V 460W 380-500V
277 240V 277V
380 380-400V 440V CA6-630-EI ...CA6-860-EI ➊
480 415V 480V AC Voltage Range
575 500V 575V Coil Code 50 Hz / 60 Hz
120 110-130V ➒
208W 200-220V
➊ For -LW Option Deduct the 240W 230-250V ➒
following from List Price ➊ For Reversing Contactors without power wiring add suffix “-LW” to catalog
277 277V number. For example: CAU6-115-22-✱ becomes CAU6-115-22-✱-LW. Control
CAU6-115…180 181.77
CAU6-210…860 373.92 480 440-480V wiring is not included.
➋ For -CW Option Add the ➋ For control wiring, add suffix -CW to catalog number. For example: CAU6-115-22-
following to List Price ✱ becomes CAU6-115-22-✱-CW.
All CAU6 20.73 ➌ “-EI” designates contactor with Electronic Interface coil.
➍ One NC auxiliary contact on each contactor is used for electrical interlocking.
➎ Other voltages available, see page A134-A135.
➏ For CSA Elevator duty rating, consult Technical Information on page A139.
Ordering Instructions ➐ Ratings are higher for contactors with electronic coil:
CA6-140-EI-11-✱ CA6-180-EI-11-✱
Specify Catalog Number
500V = 98 kW 500V = 126 kW
Replace (✱) with Coil Code See Coil Codes 690V = 135 kW 690V = 176 kW
on this page ➑ 24 VAC Coil is not available for CA6-420-EI.
➒ Coil is rated AC/DC.

A124 Discount Schedule B7


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FY20 SSNA2018
N TINU ED Contactors, DC Coil – Reversing
D I S C O Three Pole - Series CAU6

Reversing, Three Pole Contactors With DC Coil, Series CA6 (Open type only) ➏
Ratings for Switching AC Motors (AC2 / AC3) Auxiliary Open Type
A

CA6 Contactors
kW (50 Hz) UL/CSA HP (60 Hz) Contacts
Ie [A]
per
1Ø 3Ø Contactor Catalog
400V/
AC-3 AC-1 230V 415V 500V 690V 115V 230V 200V 230V 460V 575V NO NC➍ Number ➊➌➎ Price
2 CAU6-115-L42-✱ 2285.05
115 250 37 64/66 80 111 10 25 40 40 75 100 1
1 CAU6-115-EI-22-✱ 2513.55
2 CAU6-140-L42-✱ 3354.87
140 250 45 78/82 80 ➐ 111 15 30 40 50 100 125 1
1 CAU6-140-EI-22-✱ 3780.72
135 CAU6-180-L42-✱ 4528.55
180 250 57 101/105 98 ➐ ~ 40 50 60 150 150 1 1 CAU6-180 reversing contactor
➐ CAU6-180-EI-22-✱ 5099.81
with DC coil
210 350 67 118/122 147 205 ~ 50 60 75 150 200 1 1 CAU6-210-EI-22-✱ 5785.33
Includes:
250 350 80 140/145 177 250 ~ ~ 75 100 200 250 1 1 CAU6-250-EI-22-✱ 6408.52 • DC operating mechanism
• Mechanical and electrical
300 450 97 170/176 213 293 ~ ~ 100 125 250 300 1 1 CAU6-300-EI-22-✱ 7104.42 Interlock ➍
• Reversing power wiring
420 540 135 238/250 298 424 ~ ~ 150 175 350 400 1 1 CAU6-420-EI-22-✱ 13606.43 (using Power Wiring Kit
Cat.# CA6-…VL[T]) ➊
630 800 200 355 450 500 ~ ~ 200 250 500 600 1 1 CAU6-630-EI-22-✱ 20253.84
• Mounting plate
• Control wiring available;
860 1000 250 500 560 ~ ~ ~ 250 300 600 700 1 1 CAU6-860-EI-22-✱ 26797.39
see footnote ➋

Note: CA6 open-type contactors include terminal bolts. If lugs CA6 “EI” coils are electronically controlled coils with the following
are required, see page A129 for ordering information. characteristics:
• Ability to connect directly to a low level signal source such as a
PLC (13-30 VDC at 15mA max.)
Coil Codes ➎ • Very low pull-in and holding current for contactors in this size
CA6-115 / 140 / 180 CA6-115-EI...CA6-420-EI class
DC ➊➑ • Threshold voltages for pull-in and drop-out are very precisely
Voltage Range defined, eliminating “chattering”
Coil Code DC
Voltage Range
24D 24V Coil Code • Supply voltage dips are bridged without extra equipment
110D 110V 24D ➏ 24V • “EI” coils cover a much wider voltage range with only one coil
220D 220V 120D 110-130V
Note: Conventional DC coils have 220D 200-255V
high current pick-up winding and low
current “seal-in” winding wired in CA6-630...CA6-860-EI ➊➑
parallel. The pick-up winding is taken
DC
out of the circuit after the armature Voltage Range
pulls in. Price includes two winding coil Coil Code
and an L11 block including one NC late 120 110-130V ➒
break auxiliary contact mounted on the
right side. See page A149 for functional 240W 200-255V ➒
➊ For Reversing Contactors without power wiring add suffix “-LW” to catalog
schematic. number. For example: CAU6-115-22-✱ becomes CAU6-115-22-✱-LW.
➊ For -LW Option Deduct the Control wiring is not included.
following from List Price ➋ For control wiring, add suffix -CW to catalog number. For example: CAU6-115-
CAU6-115…180 181.77 22-✱ becomes CAU6-115-22-✱-CW.
CAU6-210…860 373.92 ➌ “-EI” designates contactor with Electronic Interface coil.
➋ For -CW Option Add the ➍ One NC auxiliary contact on each contactor is used for electrical interlocking.
following to List Price ➎ Other voltages available, see page A134-A135.
All CAU6 20.73 ➏ For CSA Elevator duty rating, consult Technical Information on page A139.
➐ Ratings are higher for contactors with electronic coil:
Ordering Instructions CA6-140-EI-11-✱ CA6-180-EI-11-✱
500V = 98 kW 500V = 126 kW
Specify Catalog Number 690V = 135 kW 690V = 176 kW
See Coil Codes ➑ 24V DC Coil not available for CA6-420-EI. Customers selecting 24V DC Coils
Replace (✱) with Coil Code should consider the “EI” functionality of the CA6 (see page A148).
on this page
➒ Coil is rated AC/DC

Discount Schedule B7 A125


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FY20
N TINU ED Special Use Contactors - AC Coil
D I S C O NEMA Labeled Contactors - Series CAN7 / CAN6

A Non-Reversing, Three Pole NEMA Labeled Contactors with AC Coil ➊➌


Maximum Horsepower Standard
CA6 Contactors

NEMA Auxiliary
1Ø 3Ø Contacts
Size
115V 230V 200V 230V 460V 575V NO NC Catalog Number Price
00 1/3 1 1-1/2 1-1/2 2 2 1 0 CAN7-12-10-✱

0 1 2 3 3 5 5 1 0 CAN7-16-10-✱
See
1 2 3 7-1/2 7-1/2 10 10 1 0 CAN7-37-10-✱ page
A42
2 3 7-1/2 10 15 25 25 1 0 CAN7-43-10-✱
CAN6 NEMA labeled
3 7-1/2 15 25 30 50 50 1 0 CAN7-85-10-✱ contactor (AC)
CAN6-180-11-✱ 2723.96
4 ~ ~ 40 50 100 100 1 1
CAN6-180-EI-11-✱ 3159.29

5 ~ ~ 75 100 200 200 1 1 CAN6-300-EI-11-✱ 6767.39

Application Notes
• NEMA contactors are UL Listed and rated in accordance with the requirements of NEMA standards
publication ICS-2. These contactors are labeled for applications that require compliance with NEMA
standards.
• Sizes are based on standard NEMA classifications.
• Easy coil change and contact replacement. See pages A134-A135 for coils and contacts.
• Snap-on auxiliary contact blocks available in many configurations. See page A132 (CA[N]6).

Note: CA6 open-type contactors include terminal bolts. If lugs are required,
see page A129 for ordering information.

CAN6 AC Coil Codes CAN6 AC Coil Codes


Conventional Coils ➋ “EI” Electronic Coils ➋➌
CAN6-180 CAN6-180-EI...300-EI
AC Coil Voltage Range AC Coil Voltage Range
Code 50 Hz 60 Hz Code 50 Hz / 60 Hz
24 ~ 24V 24 24V
120B 110V 120V 120 110-130V
208 ~ 208V 220W 208-277V
240B 220-230V 240V 460W 380-500V
277 240V 277V
380 380V-400V 440V
480 415V 480V
575 500V 575V

Ordering Instructions
Specify Catalog Number

Replace (✱) with Coil Code See Coil Codes ➊ Refer to page A154 for CAN6 dimensions.
on this page. ➋ O ther voltages available, see pages A134-A135 for CAN6 coils.
➌ “-EI” designates contactor with Electronic Interface coil.

A126 Discount Schedule B8


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FY20 SSNA2018
N TINU ED Special Use Contactors - DC Coil
D I S C O NEMA Labeled Contactors - Series CAN7 / CAN6

Non-Reversing, Three Pole NEMA Labeled Contactors with DC Coil ➊


Maximum Horsepower Standard
A

CA6 Contactors
NEMA Auxiliary
1Ø 3Ø Contacts
Size
115V 230V 200V 230V 460V 575V NO NC Catalog Number Price
00 1/3 1 1-1/2 1-1/2 2 2 1 0 CAN7-12E-10-✱ ➎

0 1 2 3 3 5 5 1 0 CAN7-16E-10-✱ ➎
See
1 2 3 7-1/2 7-1/2 10 10 1 0 CAN7-37E-10-✱ ➎ page
A43
2 3 7-1/2 10 15 25 25 1 0 CAN7-43E-10-✱ ➎
CAN6 NEMA labeled contactor
3 7-1/2 15 25 30 50 50 2 1 CAN7-85D-10-✱

CAN6-180-L22-✱ ➍ 3060.83
4 ~ ~ 40 50 100 100 1 1
CAN6-180-EI-11-✱ ➌➍ 3159.29

5 ~ ~ 75 100 200 200 1 1 CAN6-300-EI-11-✱ ➌➍ 6767.39

Application Notes
• NEMA contactors are UL Listed and rated in accordance with the requirements of NEMA stan-
dards publication ICS-2. These contactors are labeled for applications that require compliance
with NEMA standards.
• Sizes are based on standard NEMA classifications.
• Easy coil change and contact replacement. See pages A134-A135 for coils and contacts.
• Snap-on auxiliary contact blocks available in many configurations. See page A132.

Note: CA6 open-type contactors include terminal bolts. If lugs


are required, see page A129 for ordering information.

CAN6 DC Coil Codes


Conventional Coils ➋➍
CAN6-180-L22
DC Coil Code Voltage Range
24D 24V

CAN6 DC Coil Codes


“EI” Electronic Coils ➋➍
CAN6-180-EI...300-EI
DC Coil Code Voltage Range
24D 24V

Ordering Instructions
➊ Refer to page A154 for CAN6 dimensions.
Specify Catalog Number ➋ Other voltages available, see pages A134-A135 for CAN6 coils.
See Coil Codes ➌ “-EI” designates contactor with Electronic Interface coil.
Replace (✱) with Coil Code ➍ Customers with 24VDC applications should strongly consider using the “EI” function-
on this page.
ality of the CA6 (see pages A148-A149).

Discount Schedule B8 A127


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FY20
N TINU ED Reduced Voltage Contactors
D I S C O Wye Delta - Series CA6Y2

A Hydraulic Elevator Wye Delta, with AC Coils (Two Contactor Type ➊➋➎)
Auxiliary Open Type
CA6 Contactors

Maximum Horsepower Contacts per


Three Phase Contactor
200V 230V 460V 575V NO NC ➌ Catalog No. Price
60 60 125 150 CA6Y2-115-22-✱-LW 1654.59
1 1
40 50 100 125 CA6Y2-115-EI-22-✱-LW 1848.81
60 75 175 200 CA6Y2-140-22-✱-LW 2578.99
1 1
50 60 125 125 CA6Y2-140-EI-22-✱-LW 2911.36
75 100 200 250 CA6Y2-180-22-✱-LW 3520.02
1 1
60 75 150 150 CA6Y2-180-EI-22-✱-LW 3535.60
CA6Y2-115 Wye-Delta contactor
Larger sizes are possible. Contact your Sprecher + Schuh
HP Selection representative.
Industrial Includes:
Application • Mechanical and electrical Interlocks ➌
➎ CSA • Mounting plate
Elevator Duty ➏

Optional:
• Power wiring available but not
included (see page A130) ➊➐
CA6 “EI” coils are electronically controlled coils with the following characteristics:
• Ability to connect directly to a low level signal source such as a PLC (13-30 VDC
at 15mA max.)
• Very low pull-in and holding current for contactors in this size class
CA6-180-VYU
• Threshold voltages for pull-in and drop-out are very precisely defined, eliminat-
ing “chattering”
• Supply voltage dips are bridged without extra equipment
• “EI” coils cover a much wider voltage range with only one coil CA6-115 CA6-115

2M S
Coil Codes ➍
CA6-115…180 CA6-115-EI …CA6-180-EI ➊
AC Voltage Range AC Voltage Range
CA6-180-VLHB
Coil Code 50 Hz 60 Hz Coil Code 50 Hz / 60 Hz
24 ~ 24V 24 24V
120B 110V 120V 120 110-130V
208 ~ 208V 220W 208-277V
240B 220-230V 240V 440W 380-440V
277 240V 277V
380 380-400V 440V ➊ For -PW Option Add the
following to List Price
480 415V 480V
CA6Y2-115…180 283.56
575 500V 575V

➊ For Contactors with power wiring add suffix “-PW” to catalog number. For example:
CA6Y2-115-22-✱-LW becomes CA6Y2-115-22-✱-PW. Control wiring is not
included.
Ordering Instructions ➋ “-EI” designates contactor with Electronic Interface coil.
➌ One NC auxiliary contact on each contactor is used for electrical interlocking.
Specify Catalog Number ➍ Other voltages available, see page A134-A135.
See Coil Codes ➎ HP selection based on UL508 for Industrial Applications.
Replace (✱) with Coil Code
on this page. ➏ HP selection based on CSA Elevator Duty Ratings.
➐ See typical Wye-Delta Wiring Diagram on page C117.

A128 Discount Schedule B7


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FY20 SSNA2018
N TINU ED Accessories - Field Installable
D I S C O CA6 Contactors

Main Lugs and Lug Accessories


Lug or Accessory Connection Description Catalog Number Price
A

CA6 Contactors
• Accommodation for dual
Main Terminal Set,
connections to each pole
Dual Conductor, Touch Safe
• Accepts flat or round conductors
(price as complete set, contain-
• T ouch safe to IP20 according to ing 2 blocks, 6 lugs)
IEC 60529
• Eliminates need for Terminal Shields

Main Terminal Sets (catalog #: CA6-HB…) are specifi- For CA6-115(-EI);


140(-EI); 180(-EI) CA6-HB2 129.83
cally designed for connecting line and load to all three
poles on CA6 contactors. Each touch safe terminal set
contains three built-in terminals capable of carrying For CA6-210-EI to 420-EI CA6-HB3 195.27
Multiple conductors (flat or round) two round conductors or multiple flat conductors. Main
fit in each terminal on CA6-HB Terminal
Main Terminal Sets (top view) Sets add a clean finished appearance to CA6 contactors

Screw Type Lugs -


• Single connections to each pole For CA6-115(-EI); CA6-L180 85.17
• Accepts round conductors only 140(-EI); 180(-EI)
• Copper construction
(set of 3 - two sets required to wire line and load sides) For CA6-210-EI to CA6-420-EI CA6-L420 185.92

Screw Type Lugs -


• Accommodation for dual
connections to each pole
For CA6-630-EI CA6-L630 327.18
• Accepts round conductors only
• Copper construction
(set of 3 - two sets required to wire line and load sides)

Screw Type Lugs -


• Accommodation for dual
connections to each pole
For CA6-860-EI CA6-L860 473.63
• Accepts round conductors only
• Copper construction
(set of 3 - two sets required to wire line and load sides)

For CA6-115(-EI);
Control Wire Terminal ➊ 140(-EI); 180(-EI) CA6-AT1 5.47
2 x 2.5mm2
For CA6-210-EI to 420-EI CA6-AT2 14.96
(Typical)

➊ The IP2X lug rating will no longer apply if used with


See Page A145 for terminal wire ranges.
CA6-HB_ main terminal set.

Discount Schedule B7 A129


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FY20
N TINU ED Accessories - Field Installable
D I S C O CA6 Contactors

A Power Wiring Connection Kits


Connection Kits Application Used with contactor... Use with Lug... Catalog Number Price
CA6 Contactors

CA6-115(-EI) to 180(-EI) CA6-L180


CA6-180-VLHB 118.41
CA6-115(-EI) to 180(-EI) CA6-HB2
Reversing Line Side
Wye-Delta Line Side
Connects L1-L1 CA6-HB3
L2-L2 CA6-210-EI to 420-EI CA6-420-VLHB 284.59
L3-L3 CA6-420-HU
CA6-180-VLHB
CA6-L420
CA6-L630
CA6-630-EI to 860-EI CA6-860-VL 545.30
CA6-L860

CA6-115(-EI) to 180(-EI) CA6-L180 CA6-180-VT 153.73

CA6-115(-EI) to 180(-EI) CA6-HB2 CA6-180-VTHB 153.73


Reversing Load Side
Connect T1-T3
CA6-210-EI to 420-EI CA6-HB3 CA6-420-VTHB 286.67
T2-T2
CA6-180-VT T3-T1
CA6-420-HU
CA6-210-EI to 420-EI CA6-420-VT 273.17
CA6-L420

CA6-630-EI to 860-EI CA6-L860 CA6-860-VT 500.63

CA6-115(-EI) to 180(-EI) CA6-180-VYU 15.48


N/A
CA6-210-EI to 420-EI CA6-420-VYU 31.47
Wye-Delta Shorting Bar
CA6-180-VYU
CA6-630-EI to 860-EI N/A CA6-860-VYU 62.00

Connects 2M contactor
CA6-210-EI to 420-EI...
CA6-HB3 CA6-420-VYHB 243.05
Wye-Delta (2M to S to S contactor
jumper) CA6140(-EI ) to 180(-EI)

Connects 2M contactor
CA6-210-EI to 420-EI... CA6-420-HU
CA6-420-VT CA6-420-VT 273.17
to S contactor CA6-L420
CA6-210-EI to 420-EI

A130 Discount Schedule B7


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FY20 SSNA2018
N TINU ED Accessories - Field Installable
D I S C O CA6 Contactors

Lug Accessories and Backpans


For use with
A

CA6 Contactors
Accessory Description contactor... Catalog Number Price
CA6-115(-EI) to 180(-EI) CA6-TC180 46.42
Main Terminal Cover - ➊ CA6-210-EI to 420-EI CA6-TC420 76.34
• CA6 touch protection CA6-630-EI to 860-EI CA6-TC860 111.13
• Line or load (price each)
• IP20; IEC60529 & DIN 40 050 CA6-630-EI to 860-EI CA6-TCS860 ➋ 52.14
protection CA6-630-EI to 860-EI CA6-TCR860 ➌ 435.20
CA6-630-EI to 860-EI CA6-TCE860 ➍ 492.33

Mounting Plates – CA6-115(-EI)...180(-EI) CA6-MS180 63.57


1 contactor & 1 O/L relay (Across- CA6-210-EI...420-EI CA6-MS420 102.41
The-Line) CA6-630-EI...860-EI CA6-MS860 256.54

2 contactors & 2 O/L relays (Re- CA6-115(-EI)...180(-EI) CA6-MU180 102.41


versing or Multispeed) CA6-210-EI...420-EI CA6-MU420 153.73
CA6-630-EI...860-EI CA6-MU860 311.60

3 contactors, 2 O/L relays & 1 relay/ For CA6-115(-EI) to 180(-EI) CA6-MY180 175.54
timer (Wye-delta) For CA6-210-EI to 420-EI CA6-MY420 211.89
CA6-630-EI to 860-EI CA6-MY860 368.72

➊ Terminal Covers not necessary when using Main Terminal Sets (CA6-HB…) which are insulated.
➋ DOL starter/relay terminal covers
➌ Reversing starter/relay terminal cover
➍ Line-side panel relay and reversing terminal cover

Discount Schedule B7 A131


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FY20
N TINU ED Accessories - Field Installable
D I S C O CA6 Contactors

A Auxiliary Contact Blocks, 2 Pole


Auxiliary Contact Mounting NOTE: Up to four auxiliary contact blocks (8 poles)
may be mounted on the side of the CA6 contactor.
CA6 Contactors

Contact Blocks NO NC Arrangement Position Catalog Number Price


13 21
One auxiliary contact block (1 NO + 1 NC) is
mounted at the factory. New style CA6-115…140
44 32

1 1 Inside left or right CA6-S1-11 46.22 contactors with conventional DC coils have an
14
43
22
31 “-L11” mounted to right side and an “-11” mounted
53
84 61
72 to left side at the factory.
Outside left or CA6-S2-11
1 1 46.22
54 62
right
83 71

13
44 25
36

1 1 LB Inside left or right CA6-S1-L11 53.49


14
43
26
35

13
44 23
34

2 0 Inside left or right CA6-S1-20 46.22


14 24 Inside left position Inside right position
(CA6-S1)
43 33
(CA6-S1)
53
84 63
74

Outside left or CA6-S2-20


2 0 46.22 Outside left position Outside right position
64
right (CA6-S2)
54
83 73 (CA6-S2)

Form C 31
61

Electronic Inside left or right CA6-S1-B11 ➊ 76.34


32 34
Compatible 62 64

Miscellaneous Accessories
Accessory Description For use with... Catalog Number Price

Mechanical Interlock- Interlocks


57.02
• No built-in auxiliaries CA6 contactors CM6-D00

CM6-D00

Interlocks CA6 to
CA7-60...97 CM6-C02 68.35
contactors
Mechanical / Electrical Interlock -
• Two built-in N.C. auxiliaries
Interlocks
CM6-D02 68.35
CM6-D02 CA6 contactors

➊ Electronic compatible auxiliary contacts function through the use of an


internal micro-switch and have the following ratings:
IEC 947 Data:
AC-1 250V 0.1A
AC-15/DC-13 min. 3…125V 1…100mA
UL 508, CSA 22.2 Data: 250VAC max. 0.1A
Minimum Switching 17V 5mA

A132 Discount Schedule B7


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FY20 SSNA2018
N TINU ED Accessories - Field Installable
D I S C O CA6 Contactors

Miscellaneous Accessories
Accessory Description For use with... Catalog Number Price
A

CA6 Contactors
Surge Suppressor - Limits voltage spikes
when switching off coil. Attaches to all CA6
contactors.

RC Link:
21-48V 50Hz . 24-55V 60Hz Conventional CRC6-48
95-110V 50 Hz / 110-127V 60 Hz AC Coils CRC6-110 38.02
190-240V 50Hz / 220-277V 60Hz CRC6-240
380-550V 50Hz / 440-575V 60Hz CRC6-550
Varistor Link:
12-55V 50/60Hz Conventional CRV6-55
56-136V 50/60Hz AC Coils CRV6-136 24.30
137-277V 50/60Hz CRV6-277
278-575V 50/60Hz CRV6-575
Varistor Link:
24-28V AC/DC CRV6-40
48-72V DC Electronic (-EI) Coils CRV6-55
24.30
43-65V 50/60Hz ➊ CRV6-75
208-277 50/60 Hz CRV6-550
380-400V 50/60Hz CRV6-460

Marking Systems
Pkg. Price
Component Description Qty. Catalog Number Each
Label Sheet -
1 sheet with 105 self-adhesive paper 1 CA7-FMS
labels each, 6 x17mm
Marking Tag Sheet -
1 sheet with 160 perforated paper
1 CA7-FMP
labels each, 6 x 17mm. To be used See
with transparent cover page
A54
Transparent Cover - 100
CA7-FMC
To be used with Marking Tag Sheets ➋
Tag Carrier -
For marking with marker cards and 100
CA7-FMA2
tags. See page N35 for complete ➋
listing of available cards and tabs.

➊ “EI” contactors are supplied with factory installed integrated surge protection (see page A135).
➋ Minimum order quantity is one package of 100. Price each x 100 = total price.

Discount Schedule B7 A133


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FY20
N TINU ED Renewal Coils
D I S C O CA6 Contactors

A Renewal Coils - A.C., Conventional Coil ➊


For use with contactor...
CA6 Contactors

Optional
AC Control Voltages CA6-95, CA6-110 Optional RC
AC Coil Varistor
CA6-115, CA6-140 Module ➋
Codes Module ➋
CA(N)6-180
Conventional Coil
50 Hz 60 Hz 50/60 Hz Catalog No. Catalog No. Catalog No.
24V ~ ~ 24A CA6-TG407 CRC6-48 CRV6-55
~ 24V ~ 24 CA6-TG013 CRC6-48 CRV6-55
32V 36V ~ ~ CA6-TG481 CRC6-48 CRV6-55
42V 48V ~ 48 CA6-TG482 CRC6-48 CRV6-55
48V 55V ~ 48A CA6-TG414 CRC6-48 CRV6-55
110V 120V ~ 120B CA6-TG473 CRC6-110 CRV6-136
~ 208V ~ 208 CA6-TG049 CRC6-240 CRV6-277
CA6 A.C. Coil (typical)
220-230V 240V ~ 240B CA6-TG441 CRC6-240 CRV6-277
240V 277V ~ 277 CA6-TG480 CRC6-240 CRV6-277
380V-400V 440V ~ 380 CA6-TG071 CRC6-880 CRV6-575
415V 480V ~ 480 CA6-TG475 CRC6-550 CRV6-575
440V 508V ~ ~ CA6-TG478 CRC6-550 CRV6-575
500V 575V ~ 575 CA6-TG479 CRC6-550 CRV6-575
550V 600V ~ 600 CA6-TG476 CRC6-550 CRV6-575
Price 184.89 See page A133 for pricing

Renewal Coils - D.C., Conventional Two-Winding Coil ➊➌


For use with contactor...
CA6-95
DC Control CA6-110 Factory
Voltages DC Coil CA6-115, Integrated
codes CA6-140 Varistor built
CA(N)6-180 into coil
Conventional
Catalog No.
Coil
12V 12D CA6-TG708 Yes
24V 24D CA6-TG714 Yes
48V 48D CA6-TG724 Yes
110V 110D CA6-TG733 Yes
125V 125D CA6-TG737 Yes
220V 220D CA6-TG761 Yes
240V ~ CA6-TG750 Yes
250V 250D CA6-TG751 Yes
Price 257.59

➊ Other coil voltages available. Contact your Sprecher + Schuh representative for information.
➋ Not factory installed, must be ordered separately.
➌ For conventional DC coils, the pickup winding must be connected to a NC late-break auxiliary contact. (See page A149)

A134 Discount Schedule B6


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FY20 SSNA2018
N TINU ED Renewal Parts
D I S C O CA6 Contactors

Renewal Coils - A.C., “-EI” Electronic Coil ➊➌➎


For use with contactor... ‘EI’ Coil Suppressor Info
A

CA6 Contactors
CA6-95-EI
CA6-110-EI
AC Control Factory Factory
AC Coil CA6-115-EI
Voltages Integrated Installed
Codes CA6-140-EI CA6-300-EI CA6-630-EI
CA6-420-EI Suppressor External
CA6-180-EI CAN6-300-EI CA6-860-EI
on Coil Suppressor
➋ CAN6-180-EI
Circuit Board Module ➌
CA6-210-EI
EI Coil CA6-250-EI ➌
60 Hz 50/60 Hz Catalog No. Catalog No. Catalog No. Catalog No. Catalog No.
~ 24V 24 CA6-TGE855 CA6-TGE855 ~ ~ No CRV6-40
~ 42-64V 48 CA6-TGE864 CA6-TGE864 ~ ~ No CRV6-75
~ 110-130V 120 CA6-TGE865 CA6-TGE865 CA6-THE865 ~ Yes ~
~ 208-277V 220W CA6-TGE866 CA6-TGE866 CA6-THE866 ~ Yes ➍
~ 380-500V 460W CA6-TGE867 CA6-TGE867 CA6-THE867 ➑ ~ Yes RC 100N ➎ CA6 A.C. “-EI” coil
~ 110-130V 120 ~ ~ ~ CA6-TJE865 ➏ Yes ~ (typical)
~ 200-220V 208W ~ ~ ~ CA6-TJE878 Yes ~
~ 230-250V 240W ~ ~ ~ CA6-TJE879 ➏ Yes ~
~ 277V 277 ~ ~ ~ CA6-TJE880 Yes ~
~ 380-415V 380 ~ ~ ~ CA6-TJE867 Yes ~
~ 440-480V 480 ~ ~ ~ CA6-TJE868 Yes ~
Price 437.27 437.27 586.84 916.09 24.30

Renewal Coils - D.C., “-EI” Electronic Coil ➊➌➍


For use with contactor... ‘EI’ Coil Suppressor Info
CA6-95-EI
CA6-110-EI
CA6-115-EI Factory
DC Control CA6-140-EI CA6-300-EI Factory Installed
Voltage DC Coil CA6-630-EI Integrated
CA6-180-EI CAN6-300- CA6-420-EI External
Codes CA6-860-EI Suppressor
CAN6-180- EI Suppressor
EI on Coil Circuit Module ➌
CA6-210-EI Board ➌
CA6-250-EI
EI Coil Catalog No. Catalog No. Catalog No. Catalog No. Catalog No.
24V ➐ 24D CA6-TGE708 CA6-TGE708 ~ ~ No CRV6-40
48-72V 48D CA6-TGE779 CA6-TGE779 ~ ~ No CRV6-55
110-130V 120D CA6-TGE780 CA6-TGE780 CA6-THE780 ~ Yes ~
200-255V 220D CA6-TGE781 CA6-TGE781 CA6-THE781 ~ Yes ~
110-130 120 ~ ~ ~ CA6-TJE865 ➏ Yes ~
200-255V 240W ~ ~ ~ CA6-TJE879 ➏ Yes ~
Price 513.10 513.10 660.58 916.09 24.30
Items in grey are obsolete.

➊ Other coil voltages available. Contact your Sprecher + Schuh representative


for more information.
➋ Coil Codes in bold letters and shaded indicate coils that are standard stocked ➎ Special capacitor module supplied on CA6-420 only, not shown in catalog.
items. ➏ Coil is rated AC / DC.
➌ Factory external suppressor module provided where shown, included with ➐ Customers with 24VDC applications should strongly consider using the “EI”
replacement coil. functionality of the CA6 (see page A148).
➍ Factory integrated suppressor is overvoltage category III, for optional ➑ Contactor manufactured with 380-500V coils can not be interchanged with
category IV, e.g. lightning protection, a CRV6-550 module can be added. any other coils because of the circuit board built into the base of the CA6-420.

Discount Schedule B6 A135


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FY20
N TINU ED Renewal Parts
D I S C O CA6 Contactors

A Main Contact - 3 Per Set


(up to CA6-420)
Main Contact & Arc Chute - Complete Set
(CA6-630 and CA6-860)
CA6 Contactors

Main Contacts
(typical) For use with... Catalog Number Price/ Set
CA6-95 CA6-C95 259.66
CA6-95-EI CA6-CE95 307.44
CA6-110 CA6-C110 323.02
CA6-110-EI CA6-CE110 323.02
CA6-115 CA6-C115 307.44
CA6-115-EI CA6-CE115 307.44
CA6-140 CA6-C140 492.33
CA6-140-EI CA6-CE140 492.33
CA(N)6-180 CA6-C180 586.84
CA(N)6-180-EI CA6-CE180 611.77
CA6-210-EI CA6-CE210 792.50
CA6-250-EI CA6-CE250 992.96 Complete set of three each
CA(N)6-300-EI CA6-CE300 1184.07 Main Contact, Arc Chute and hardware
CA6-420-EI CA6-CE420 1703.40 For use with... Catalog Number Price/ Set
Items in grey are obsolete and have limited availability. CA6-630-EI CA6-CE-630 ➍ 3053.66
CA6-860-EI CA6-CE-860 ➍ 4133.86

Standard Terminal Hardware (screw & washer) ➊


Terminal Screw Catalog Price
Hardware Fits Contactor... Type Number Each

CA6-95 & 110 M6 CA6-HF110 28.77

CA6-115(-EI), 140(-EI) &


M8 CA6-HF180 43.42
CA(N)6-180(-EI)
CA6-210-EI, CA6-250-EI,
M10 CA6-HF420 88.08
CA(N)6-300-EI & CA6-420-EI

CA6-630-EI to 860-EI M12 CA6-HF860 132.95

Items in grey are obsolete and have limited availability.

Arc Chutes ➋➌
Arc Chutes For Price/
(typical) use with... Catalog Number Set
CA6-95 CA6-A95 128.80
CA6-95-EI CA6-AE95 128.80
CA6-110 CA6-A110 173.45
CA6-110-EI CA6-AE110 173.45
CA6-115 CA6-A115 166.19
CA6-115-EI CA6-AE115 166.19
CA6-140 CA6-A140 194.23
CA6-140-EI CA6-AE140 213.96
CA(N)6-180 CA6-A180 253.43
CA(N)6-180-EI CA6-AE180 253.43
CA6-210-EI CA6-AE210 473.63
CA6-250-EI CA6-AE250 564.00
CA(N)6-300-EI CA6-AE300 658.51
CA6-420-EI CA6-AE420 743.68
Items in grey are obsolete and have limited availability.

➊ Set of six (6). Priced per set.


➋ One (1) required per contactor.
➌ CA6-…W Arc Chutes available by special order.
➍ Kit includes Main Contacts and Arc Chute Chamber.

A136 Discount Schedule B6


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N TINU ED Obsolete Contactor Cross Reference
D I S C O CA1 or CA6 to CA9 Contactors

Contactors Cross Reference, Series CA1 & CA6 to Series CA9 (Open Type Only) ➊

Ie [A]
Ratings for Switching AC Motors (AC2 / AC3 / AC4) Series CA1 Series CA6 Series CA9 A
kW (50 Hz) UL/CSA HP (60 Hz) Obsolete Obsolete Equivalent

CA6 Contactors
3Ø 1Ø
400V / Catalog Catalog Catalog
AC-3 AC-1 230V 415V 500V 690V 115V 230V 200V 230V 460V 575V Number Number Number
115 250 37 64/66 80 111 10 25 40 40 75 100 CA6-115
116 160 30 55 75 55 30 40 75 100 CA9-116
10 25 40 40 75 100 CA1-60
140 250 45 78/82 80 111 15 30 40 50 100 125 CA6-140
146 225 45 75 90 90 40 50 100 125 CA9-146
15 30 50 50 100 125 CA1-100
180 250 57 101/105 98 135 ~ 40 50 60 150 150 CA6-180
190 275 55 90 90 132 50 60 125 150 CA9-190
~ ~ 60 60 150 150 CA1-150
205 350 55 110 110 160 60 75 150 200 CA9-205
210 350 67 118/122 147 205 ~ 50 60 75 150 200 CA6-210
~ ~ 75 100 200 250 CA1-250
250 350 80 140/145 177 250 ~ ~ 75 100 200 250 CA6-250
265 400 75 132 160 200 75 100 200 250 CA9-265
300 450 97 170/176 213 293 ~ ~ 100 125 250 300 CA6-300
305 500 90 160 200 250 100 125 250 300 CA9-305
~ ~ 150 150 350 400 CA1-480
400 600 110 200/220 250 315 125 150 350 400 CA9-400
420 500 135 238/250 298 424 ~ ~ 150 175 350 400 CA6-420
460 700 132 250 315 355 150 200 400 500 CA9-460
580 800 160 315/355 400 500 200 250 500 600 CA9-580
630 800 200 355 450 500 ~ ~ 200 250 500 600 CA6-630
750 1050 220 400/425 520 600 250 300 600 700 CA9-750
860 1000 250 500 560 ~ ~ ~ 250 300 600 700 CA6-860
860 1350 257 475/500 560 800 ~ 400 800 1000 CA9-860

CA1-10
Contactor

CA6-140-EI contactor

➊ Available auxiliary contacts may vary. See selection pages for more information.

A137
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N TINU ED Technical Information
D I S C O CA6 Contactors

A Technical Information
CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
115(-EI) 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630-EI 860-EI
CA6 Contactors

Rated Insulation Voltage Ui


IEC, AS, BS, SEV, VDE 0660 [V] 1000V
UL; CSA [V] 600V
Rated Voltage Uimp (kV) 12kV
Rated Voltage Ue - Main Contacts
AC 50/60Hz [V] 230, 240, 400, 415, 500, 690, 1000V
DC [V] 24, 48, 110, 220, 440V
Operating Frequency for AC Loads [Hz] 50/60Hz

Switching Motor Loads


Standard IEC Ratings
AC-2, AC-3 230V [A] 115 140 180 210 250 300 420 630 860
DOL & Reversing 240V [A] 115 140 180 210 250 300 420 630 860
50Hz 400V [A] 115 140 180 210 250 300 420 630 860
415V [A] 115(130)➊ 140(155)➊ 180(189)➌ 210(227)➊ 250(258)➊ 300(315)➊ 420 630 860
500V [A] 115 115/140➋ 140(180)➊ 210 250 300 420 630 753
690V [A] 115 115/140➋ 140(180)➊ 210 250 300 420 492 ~
1000V [A] 46 55 65 80 95 115 160 ~ ~
230V [kW] 37 45 57 67 80 97 135 200 250
240V [kW] 38 47 60 70 83 101 141 200 250
400V [kW] 64 78 101 118 140 170 238 355 500
415V [kW] 66(75)➊ 82(90)➊ 105(110)➊ 122(132)➊ 145(150)➊ 176(185)➊ 250 355 500
500V [kW] 80 80(98)➋ 98(126)➊ 147 177 213 298 450 560
600V [kW] 111 111/135➋ 135(176)➊ 205 250 293 424 500 ~
1000V [kW] 63 75 90 110 132 160 225 ~ ~
UL/CSA 115V [A] 100 135 ~ ~ ~ ~ ~ ~ ~
DOL & Reversing 1∅ 230V [A] 110 136 176 216 ~ ~ ~ ~ ~
60Hz 115 V [HP] 10 15 ~ ~ ~ ~ ~ ~ ~
230 V [HP] 25 30 40 50 ~ ~ ~ ~ ~
200V [A] 120 120 150 177 221 285 414 552 692
230 V [A] 104 130 154 192 248 312 420 602 720
460 V [A] 96 124 180 180 240 302 414 590 702
3∅ 575 V [A] 99 125 144 192 242 289 382 562 651
200 V [HP] 40 40 50 60 75 100 150 200 250
230 V [HP] 40 50 60 75 100 125 175 250 300
460 V [HP] 75 100 150 150 200 250 350 500 600
575 V [HP] 100 125 150 200 250 300 400 600 700
AC4 (200,000 Op.
230V [A] 53 60 67 85 105 140 170 ~ ~
Cycles)
50Hz 240V [A] 53 60 67 85 105 140 170 ~ ~
400/415V [A] 53 60 67 85 105 140 170 ~ ~
500V [A] 53 60 67 85 105 140 170 ~ ~
690V [A] 53 60 67 85 105 140 170 ~ ~
1000V [A] 25 37 43 60 72 85 105 ~ ~
230V [kW] 15 17 20 25 32 45 55 ~ ~
240V [kW] 15 18.5 22 25 32 45 55 ~ ~
400/415V [kW] 25 32 37 45 / 50 55 75 /80 90 / 100 ~ ~
500V [kW] 32 40 45 55 75 100 110 ~ ~
690V [kW] 45 55 63 80 100 132 160 ~ ~
1000V [kW] 30 50 55 80 100 110 150 ~ ~
Max. Operating Rate [ops/hr] 120 120 100 120 100 70 70 ~ ~

➊ Values in ( ) represent ratings for AC-2 & AC-3 and result in reduced lifespan
of 25%. Use 400V values for full life span.
➋ Second number is rating for the “-EI” model.

A138
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N TINU ED Technical Information
D I S C O CA6 Contactors

Electrical Data
CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
A
115(-EI) 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630-EI 860-EI

CA6 Contactors
Switching Motor Loads (continued)
Wye-Delta (Star Delta) 230V [A] 199 242 312 364 433 520 727 ~ ~
50Hz 240V [A] 199 242 312 364 433 520 727 ~ ~
400V [A] 199 242 312 364 433 520 727 ~ ~
415V [A] 199(225) 242(268)➊ 312(332) 364(393)➊ 433(447)➊ 520(546)➊ 727 ~ ~
500V [A] 199 199 / 242➋ 312 364 433 520 727 ~ ~
690V [A] 199 199 / 242➋ 312 364 433 520 727 ~ ~
1000V [A] 80 95 113 139 165 200 277 ~ ~
230V [kW] 63 75 90 110 132 160 220 ~ ~
240V [kW] 66 80 100 125 150 160 250 ~ ~
400V [kW] 110 132 160 200 250 300 425 ~ ~
415V [kW] 114(132)➊ 132(160)➊ 160 220 250 315(335)➊ 425➊ ~ ~
500V [kW] 132 132 / 160➋ 200 250 315 375 530 ~ ~
690V [kW] 192 200 / 220➋ 300 355 425 530 750 ~ ~
1000V [kW] 100 132 160 200 220 280 400 ~ ~
60 Hz 200V [HP] 60 60 75 100 125 175 250 ~ ~
230V [HP] 60 75 100 125 175 200 250 ~ ~
460V [HP] 125 175 200 250 350 450 600 ~ ~
575V [HP] 150 200 250 300 450 500 650 ~ ~
UL/CSA Elevator Duty
200V [A] 78 92 120 150 150 177 221 ~ ~
230V [A] 80 104 130 130 154 192 248 ~ ~
460V [A] 77 96 124 156 180 180 240 ~ ~
575V [A] 77 77 99 125 144 192 242 ~ ~
200V [HP] 25 30 40 50 50 60 75 ~ ~
230V [HP] 30 40 50 50 60 75 100 ~ ~
460V [HP] 60 75 100 125 150 150 200 ~ ~
575V [HP] 75 75 100 125 150 200 250 ~ ~
AC-1 Load, 3∅ Switching Ith [A] 250 250 250 350 350 450 540 800 1000
Ambient Temperature 40°C 230V [kW] 100 100 100 139 139 179 199 319 398
240V [kW] 104 104 104 145 145 187 208 333 416
400V [kW] 173 173 173 242 242 312 346 554 693
415V [kW] 180 180 180 252 252 323 359 575 719
500V [kW] 217 217 217 303 303 390 433 693 866
690V [kW] 299 299 299 418 418 538 598 956 1195
1000V [kW] 433 433 433 606 606 779 866 ~ ~
Ambient Temperature 60°C Ith [A] 210 210 210 300 300 380 425 ~ ~
230V [kW] 84 84 84 120 120 151 169 ~ ~
240V [kW] 87 87 87 125 125 158 177 ~ ~
400V [kW] 145 145 145 208 208 263 294 ~ ~
415V [kW] 151 151 151 216 216 273 305 ~ ~
500V [kW] 182 182 182 260 260 329 368 ~ ~
690V [kW] 251 251 251 359 359 454 508 ~ ~
1000V [kW] 364 364 364 520 520 658 736 ~ ~

➊ Values in ( ) represent ratings for AC3 & AC4 and result in reduced lifespan of 25%.
Use 400V values for full life span.
➋ Rating CA6-140 / CA6-140-EI.

A139
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N TINU ED Technical Information
D I S C O CA6 Contactors

A Electrical Data
CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
CA6 Contactors

115(-EI) 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630-EI 860-EI


Continuous Current (UL/
CSA)
General Purpose Rating
Open [A] 250 250 250 350 350 420 500 760 1000
(40°C)
Enclosed [A] 220 220 220 300 300 340 420 630 860
Lighting Loads
Elect.Dischrg.Lamps-AC-
Open [A] 144 225 225 315 315 405 450 ~ ~
5a,
single compensated Enclosed [A] 122 189 189 270 270 342 383 ~ ~
Incandescent Lamps -
[A] 120 140 170 210 250 300 420 ~ ~
AC-5b
Switching power transformers AC-6a
Inrush
Rated transformer current,
Pe
n=30 240VAC [A] 60 70 85 105 125 150 210 ~ ~
230 VAC [kVA] 24 28 34 42 50 60 84 ~ ~
240 VAC [kVA] 26 29 35 44 52 62 87 ~ ~
400 VAC [kVA] 42 48 59 73 87 104 145 ~ ~
415 VAC [kVA] 43 50 61 75 90 108 151 ~ ~
500 VAC [kVA] 52 61 74 91 108 130 182 ~ ~
690 VAC [kVA] 72 84 102 125 149 179 251 ~ ~
1000
[kVA] 80 121 147 182 217 260 364 ~ ~
VAC
n = 20 690 VAC [A] 90 105 128 158 188 225 315 ~ ~
n = 15 690 VAC [A] 120 140 170 210 250 300 420 ~ ~
60Hz Peak inrush/peak rated transformer
n = 30 [A] 60 70 85 105 125 150 210 ~ ~
200V [kVA] 20.8 24.2 29.4 36.4 43.3 52.0 72.7 ~ ~
208V [kVA] 21.6 25.2 30.6 37.8 45.0 54.0 75.7 ~ ~
240V [kVA] 24.9 29.1 35.3 43.6 52.0 62.4 87.3 ~ ~
480V [kVA] 49.9 58.2 70.7 87.3 104 125 175 ~ ~
600V [kVA] 62.4 72.7 88.3 109 130 156 218 ~ ~
660V [kVA] 68.6 80.0 97.2 120 143 171 240 ~ ~
60Hz Peak inrush/peak rated transformer
n = 20 [A] 90 105 128 158 188 225 315 ~ ~
200V [kVA] 31.2 36.4 44.3 54.7 65.1 77.9 109 ~ ~
208V [kVA] 32.4 37.8 46.1 56.9 67.7 81.1 113 ~ ~
240V [kVA] 37.4 13.6 53.2 65.7 78.2 93.5 131 ~ ~
480V [kVA] 74.8 87.3 106 131 156 187 262 ~ ~
600V [kVA] 93.5 109 133 164 195 234 327 ~ ~
660V [kVA] 103 120 146 131 215 257 360 ~ ~
60Hz Peak inrush/peak rated transformer
n = 15 [A] 120 140 170 210 250 300 420 ~ ~
200V [kVA] 41.6 48.5 58.9 72.7 86.6 104 145 ~ ~
208V [kVA] 43.2 50.4 61.2 75.7 90.1 108 151 ~ ~
240V [kVA] 49.9 58.2 70.7 87.3 104 125 175 ~ ~
480V [kVA] 99.8 116 141 175 208 249 349 ~ ~
600V [kVA] 125 145 177 218 260 312 436 ~ ~
660V [kVA] 137 160 194 240 286 343 480 ~ ~

A140
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N TINU ED Technical Information
D I S C O CA6 Contactors

Electrical Data
CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
A
115(-EI) 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630(EI 860-EI

CA6 Contactors
DC Ratings
DC-1 Rating at 60°C
Non-inductive or slightly 24VDC [A] 135 210 210 300 300 380 425 ~ ~
inductive loads, resistive 48VDC [A] 135 210 210 300 300 380 425 ~ ~
furnaces 110VDC [A] 135 210 210 300 300 380 425 ~ ~
220VDC [A] 3 3.3 3.3 4.9 4.9 4.9 5.2 ~ ~
1 Pole 440VDC [A] 0.6 0.75 0.75 1 1 1 1.2 ~ ~
24VDC [A] 135 210 210 300 300 380 425 ~ ~
48VDC [A] 135 210 210 300 300 380 425 ~ ~
2 Poles in Series 110VDC [A] 135 210 210 300 300 380 425 ~ ~
220VDC [A] 135 210 210 300 300 380 425 ~ ~
440VDC [A] 3 3.3 3.3 4.9 4.9 4.9 5.2 ~ ~
24VDC [A] 135 210 210 300 300 380 425 ~ ~
48VDC [A] 135 210 210 300 300 380 425 ~ ~
3 Poles in Series ➊ 110VDC [A] 135 210 210 300 300 380 425 ~ ~
220VDC [A] 135 210 210 300 300 380 425 ~ ~
440VDC [A] 11 11 11 14 14 14 15 ~ ~

DC-3 Rating at 60°C


Shunt wound motors - 24VDC [A] 135 210 210 300 300 380 425 ~ ~
Starting, reverse current 48VDC [A] 135 210 210 300 300 380 425 ~ ~
breaking, reversing, stepping 110VDC [A] 135 210 210 300 300 380 425 ~ ~
220VDC [A] 135 210 210 300 300 380 425 ~ ~
3 Poles in Series ➊ 440VDC [A] 3 3.5 3.5 4.1 4.1 4.1 5.8 ~ ~

DC-5 Rating at 60°C


Series wound motors - 24VDC [A] 135 210 210 300 300 380 425 ~ ~
Starting, reverse current 48VDC [A] 135 210 210 300 300 380 425 ~ ~
breaking, reversing, stepping 110VDC [A] 135 210 210 300 300 380 425 ~ ~
220VDC [A] 135 210 210 300 300 380 425 ~ ~
3 Poles in Series ➊ 440VDC [A] 1.2 2.1 2.1 2.4 2.4 2.4 3.0 ~ ~

Three poles wired in series for DC switching

OPTION A OPTION B

➊ See diagram to right for three poles wired in series for DC switching

A141
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N TINU ED Technical Information
D I S C O CA6 Contactors

A Electrical Data
CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
115(-EI) 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630-EI 860-EI
CA6 Contactors

Capacitor Ratings AC-6b


Capacitor Switching - 50Hz
Single Capacitor - 40°C 230 V [kVar] 45 70 70 98 98 125 139 ~ ~
240 V [kVar] 47 73 73 102 102 131 145 ~ ~
400 V [kVar] 78 121 121 170 170 218 242 ~ ~
415 V [kVar] 81 126 126 176 176 226 252 ~ ~
500 V [kVar] 97 152 152 212 212 273 303 ~ ~
690V [kVar] 134 209 209 293 293 376 418 ~ ~
1000 V [kVar] 194 303 303 424 424 546 606 ~ ~
Single Capacitor - 60°C 230 V [kVar] 38 59 59 84 84 106 119 ~ ~
240 V [kVar] 39 61 61 87 87 111 124 ~ ~
400 V [kVar] 65 102 102 145 145 184 206 ~ ~
415 V [kVar] 68 106 106 151 151 191 214 ~ ~
500 V [kVar] 82 127 127 182 182 230 258 ~ ~
690V [kVar] 113 176 176 251 251 318 356 ~ ~
1000 V [kVar] 164 255 255 364 364 461 515 ~ ~
Capacitor Bank- 40°C 230 V [kVar] 45 70 70 98 98 125 139 ~ ~
240 V [kVar] 47 73 73 102 102 131 145 ~ ~
400 V [kVar] 56 76 111 170 170 218 242 ~ ~
415 V [kVar] 56 76 112 170 176 226 252 ~ ~
500 V [kVar] 56 76 113 172 212 273 303 ~ ~
690V [kVar] 57 78 114 174 247 356 418 ~ ~
1000 V [kVar] 58 79 116 177 251 361 606 ~ ~
Capacitor Bank- 60°C 230 V [kVar] 38 59 59 84 84 106 119 ~ ~
240 V [kVar] 39 61 61 87 87 111 124 ~ ~
400 V [kVar] 56 76 102 145 145 184 206 ~ ~
415 V [kVar] 56 76 106 151 151 191 214 ~ ~
500 V [kVar] 56 76 113 172 182 230 258 ~ ~
690V [kVar] 57 78 114 174 247 318 356 ~ ~
1000 V [kVar] 58 79 116 177 251 361 515 ~ ~
Capacitor Switching - 60Hz
Single Capacitor - 40°C 200 V [kVar] 39 61 61 85 85 109 121 ~ ~
230 V [kVar] 45 70 70 98 98 125 133 ~ ~
460 V [kVar] 89 139 139 195 195 251 279 ~ ~
600V [kVar] 116 182 182 255 255 327 364 ~ ~
Capacitor Bank- 40°C 200 V [kVar] 39 61 61 85 85 109 121 ~ ~
230 V [kVar] 45 70 70 98 98 125 139 ~ ~
460 V [kVar] 56 76 112 171 195 251 279 ~ ~
600V [kVar] 57 77 114 173 246 327 364 ~ ~

A142
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N TINU ED Technical Information
D I S C O CA6 Contactors

Electrical Data
CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
A
115(-EI) 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630-EI 860-EI

CA6 Contactors
Short-Circuit Coordination
Contactors without Motor Protection Relays

DIn Fuses - gG, gL


Available Fault Current [A] 100 KA 100 KA 100 KA 100 KA 100 KA 100 KA 100 KA ~ ~
Type “1” [A] 250 315 315(355) 500 500 630 630 ➊ ➊
Type “2” (380/400/415/690V) ➍ [A] 200 250 250(315) 400 400 500 500
Type “2” (1000V) ➍ [A] 200 250 250(315) 400 400 500 500
cUL Short-Circuit Ratings
Class K1, RK1, K5, and RK5 Fuses (L Fuses)
Available Fault Current [A] 10 KA 10 KA 10 KA 10 KA 18 KA 18 KA 18 KA 30 KA 42 KA
cUL Max. Rating (600V) ➌ Type 1 [A] 250 350 450 500 L-700 L-700 L-1000 L-2000 L-2500
Class J CSA & HRCI-J Fuses ➋
Available Fault Current [A] 100 KA 100 KA 100 KA 100 KA 100 KA 100 KA 100 KA ~ ~
cUL Max. Rating (600V) ➌ Type 2 [A] 200 250 300 400 400 500 600 ~ ~
Circuit Breaker, inverse time ➎
Available Fault Current [A] 10 KA 10 KA 10 KA 10 KA 18 KA 18 KA 18 KA 30 KA 42 KA
cUL Max. Rating (600V) ➌ Type 1 [A] 150 200 250 300 350 400 500 1200 1200
Short Time Current Withstand Ratings
lcw 60° C 1S [A] 1800 1800(2550) ➋ 2550 3405 3870 4725 6376 ➊ ➊
4S [A] 1500 1800(1970) ➋ 1970 3150 3870 4100 6376
10 S [A] 1040 1240(1360) ➋ 1480 2360 2520 2840 4700 6300 7000
15 S [A] 860 860 (1130) ➋ 1130 2000 2110 2270 3460
60 S [A] 650 650 (850) ➋ 850 1215 1300 1500 1880 ➊ ➊
240 S [A] 340 340 (600) ➋ 600 705 750 840 1280
900 S [A] 240 250 (440) ➋ 440 460 500 590 840
Off Time Between Operations [Min.] 20 20 20 30 30 30 30
Resistance and Watt Loss Ie AC3
Resistance per power pole [mW] 0.4 0.42 0.42 0.22 0.22 0.18 0.15 0.19 0.14
Watt Loss - 3 power poles [W] 14.5 24.6 40.8 29.4 41.7 48.6 79.4 226.2 310.6
Coil and 3 power poles AC [W] 24.5(20.5)➋ 34.6(30.6)➋ 50.8(46.8)➋ 35.4 47.7 54.6 86.5 256.2 340.6
(@IeAC3) DC [W] 22.5(20.5)➋ 32.6(30.6)➋ 48.8(46.8)➋ 35.4 47.7 54.6 86.5 256.2 340.6

➊ Under test. Contact your Sprecher + Schuh representative.


➋ Values in parentheses (_) are for the -EI- contactor.
➌ UL Listed Combination. (UL File E41850) Per UL508A, NEC409 and CSA 22.2 No.14 for contactor and
fuses or circuit breaker only.
➍ Per IEC 60947-1 for contactor and fuses only.
➎ When used as a Branch Circuit Protection device, NEC 430-152 defines the maximum rating of an
Inverse-time circuit breaker to be sized at 250% of the motor nameplate FLA for most applications.

A143
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N TINU ED Technical Information
D I S C O CA6 Contactors & Overload Relay

A Short Circuit Ratings


High Fault Short Circuit Ratings per UL508 and CSA 22.2 No.14
CA6 Contactors

Fuse Ratings UL Listed Circuit Breaker Ratings ➊


Max. avail- UL Class J and
CEP7 Second Generation Contactor Max. starter Max. voltage Short Circuit Max. Voltage Max. CB
able fault CSA HRCI-J
Cat. No. Catalog No. FLC (A) (V) Rating (kA) (V) rating (A)
current (kA) fuse (A)
CA6-115
115 200 65 480
EEHF CAN6-115 100 600 250
25 600
CA6-140 140 250
CA6-180 65 480
EEJF 180 100 600 300 250
CAN6-180 25 600
CA6-210 210 400

CA6-250 250 400 65 480


EEJG 100 600 400
CEP7 30 600
CA6-300
300 500
CAN6-300
CA6-210 210 400

CA6-250 250 400 65 480


EEKG 100 600 400
30 600
CA6-300
300 500
CAN6-300
42 480
EELG CA6-420 420 100 600 600 600
25 600

➊ Various Mfg. of UL Listed Circuit Breakers may be used.

A144
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N TINU ED Technical Information
D I S C O CA6 Contactors

Mechanical Data
CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
A
115 115-EI 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630-EI 860-EI

CA6 Contactors
Service Life
Mechanical AC [Mil.] 10 10 10 10 10 10 10 10 2 2
DC [Mil.] 10 10 10 10 10 10 10 10 2 2
Electrical AC-3 (400V) [Mil.] 1 1 1 1 1 1 1 1 R/F R/F
Shipping Weights
AC - CA6 [kg] 3.3 3.8 3.3 (3.8) 3.3 (3.8) 7.5 7.5 7.5 7.5 28.6 28.6
[Lbs] 7.3 8.38 7.3 (8.4) 7.3 (8.4) 16.5 16.5 16.5 16.5 63 63
DC - CA6 [kg] 3.3 3.8 3.3 (3.8) 3.3 (3.8) 7.5 7.5 7.5 7.5 28.6 28.6
[Lbs] 7.28 8.38 7.3 (8.4) 7.3 (8.4) 16.5 16.5 16.5 16.5 63 63
Terminations - Power
Type
Direct Connection Hexagonal Bolt
b max. [mm] 25 30 52

c max. [mm] 12.5 15 22

s max. [mm] 5 6 2x8

Ø min. [mm] 8.3 10.5 13

Recommended Torque [Nm] 22 43 68


[Lb-in] 195 380 600
With Main Terminal Set (CA6-HB...)
sm. opening [mm2] 16...35 25...185 ~
lg. opening [mm ]2
16...95 25...185 ~
sm. opening [mm2] 16...50 25...240 ~
lg. opening [mm2] 16...120 25...240 ~
b max. [mm] 20 25 ~
s. sm. open-
[mm] 3...9 6...20 ~
ing
s. lg. opening [mm] 3...14 6...20 ~
Recommended Torque [Nm] 14 25 ~
Wire Size per UL/CSA sm. opening [AWG] #6...1 / 0 #4...600MCM ~
lg. opening [AWG] #6...250MCM #4...600MCM ~
Recommended Torque [Lb-in] 124 220 ~

➊ Minimum 25mm2 (#4 AWG) -95mm2 (250mcm) with sleeve per DIN 46228.

A145
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D I S C O CA6 Contactors

A Mechanical Data (continued)


CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
CA6 Contactors

115(-EI) 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630-EI 860-EI


With Screw-type Lugs - Copper Clad (CA6-L…)
Screw-type lugs accept round conductors only
CA6-L180 [AWG] #6…300 MCM ~ ~ ~
Recommended Torque [Lb-in] 88…106 ~ ~ ~
CA6-L420 [AWG] ~ 2x #4…350 MCM ~ ~
Recommended Torque [Lb-in] ~ 375 ~ ~
2 x 2 / 0…
CA6-L630 [AWG] ~ ~ 500 MCM ~
Recommended Torque [Lb-in] ~ ~ 400 ~
4 x 2 / 0…
CA6-L860 [AWG] ~ ~ ~ 500 MCM
Recommended Torque [Lb-in] ~ ~ ~ 400

Terminations - Control

Description
Combination Screw Head: Cross, Slotted, Pozidrive
Coils
Wires 1 or 2 [mm2] 1…2.5
[AWG] 16…12
Torque Requirement [Nm] 1…1.5
[Lb-in] 8.9…13
Control Modules
Wires 1 [mm2] 1…4
[AWG] 16…12
Degree of Protection - contactor IP00 per IEC 60529 and DIN 40 050
Type of Protection - with accessories
Single contactor cover IP1X per IEC 60529 and DIN 40 050
With main terminal set IP2X per IEC 60529 and DIN 40 050
Protection against accidental contact Finger and back-of-hand proof according to VDE 0106, Part 100

A146
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D I S C O CA6 Contactors

Coil Data
CA6- CA6- CA6- CA6-
A

CA6 Contactors
115…180 115-EI…300-EI 420-EI 630-EI…860-EI
Voltage Range Conventional Coil “EI” Coil “EI” Coil “EI” Coil
AC: 50Hz, 60Hz, 50/60 Hz Pickup [x Us] 0.85…1.1 0.85 Us min…1.1 Us max 0.85 Us min…1.1 Us max 0.80 Us min…1.1 Us max
Dropout [x Us] 0.3…0.6 0.3 Us min…0.5 Us max 0.3 Us min…0.5 Us max 0.1 Us min…0.8 Us max
DC Pickup [x Us] 0.85…1.1 0.85 Us min…1.1 Us max 0.85 Us min…1.1 Us max 0.85 Us min…1.1 Us max
Dropout [x Us] 0.30…0.6 0.3 Us min…0.5 Us max 0.3 Us min…0.5 Us max 0.1 Us min…0.8 Us max
Coil Consumption
AC: 50Hz, 60Hz, 50/60 Hz Pickup [VA/W] 650 / 310 380 / 240 ➌ 490 / 270 ➌ 1915 / 1720
Hold-in [VA/W] 50 / 10 13 / 6 18 / 7 33 / 30
DC Pickup [W] 540 ➊➋ 265 ➊➌ 340 ➊➌ 1980 ➊➌
Hold-in [W] 8 6 7 30
EI (B1-B2 24VDC
[VA/W] ~ 15 ma 15 ma 15 ma
Interface)
Operating Times
AC: 50Hz, 60Hz, 50/60 Hz Pickup [ms] 20…47 20…45 60…100
Dropout [ms] 6…12 25…110 70…145
with RC Suppressor Dropout [ms] 9…18 ~ ~
DC Pickup [ms] 27…47 25…50 60…100
with Integ. Suppression Dropout [ms] 12…20 35…110 70…145
Insulation Class Class “B” according to VDE 0660, Table 22

CA6-EI Application Notes for 24 volt AC/DC Electronic Coils Control Circuit Wiring
To minimize wire resistance see the following:
The CA6-EI 24 VAC or 24 VDC electronic coils are sensitive to voltage drops.
• The wire gauge (cross-section) must be sufficient to allow a wire resistance
These notes are provided to assist customers in control wiring methods and the
of less than 150 milli-ohms for a regulated power supply and 100 milli-
selection of a power supply.
ohms for an unregulated power supply. For unregulated power supplies, 16
AWG can be used for runs up to 25 feet (longer for regulated power supply).
< 10ms Ipeak = 25 amps Start-up peak Consult Sprecher + Schuh for additional information if longer runs are
< 100ms Imean = 11 amps Pull-in values required.
> 100ms Ihold = 0.5 amps Average Hold-in values • Stranded wire should be fitted with ferrules.
• Terminations should be tightened within the recommended torque values.
Circuit operation • If multiple CA6-EI contactors are used in the control circuit, the electronic
• •While the electronic coil is switching on, the power supply must deliver a coil terminations should be fed directly from the power supply (home runs).
peak of 25 amps. This period will not exceed 10ms. Do NOT parallel (jumper) multiple coil terminations. Switching of the home
• During the contactor closing period, the pull-in current of the coil drops to runs must be accomplished through separate (individual) contacts of a
11 amps. This period will not exceed 100ms. control relay or control device.
• After approximately 80ms the demand of the electronic coil will be reduced A Recommendation
to the holding value; which has an average of 0.5 amps. A CA6 contactor used in the “EI” mode removes the burden of the coil from the
Power supply selection 24 VDC power supply. The integrated electronic interface allows line voltage, or
• Use peak value (Ipeak) for the selection of the power supply. at least a higher AC voltage (i.e., 120V), to be applied to coil terminals A1 – A2,
• A regulated power supply is preferred. while the 24 VDC low level milli-ampere signal switches the B1 – B2 interface.
• If an unregulated power supply is utilized then the no load value of the The “EI” mode (method) has significant advantages over direct coil switching at
power supply must be less than 28 volts. Additional attention must be 24 VDC. See the description of operation on the next page.
given to decrease the control wire resistance because unregulated power
supplies have a high ripple voltage.

➌ Electronic coil drives are designed to minimize power requirements, but this
➊ Customers with 24VDC applications should strongly consider using the “EI” control may exhibit higher inrush (540W, <10ms) when energizing. This must
functionality of the CA6 (see pages A148-A149). be taken into account for the proper sizing of supply devices, all-or-nothing
➋ Conventional DC coils are Two-Winding Coils. See page A149. relays, and cross-sections of coil supply lines.

A147
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D I S C O CA6 Contactors

A CA6 Electronic Coils (CA6-115-EI…CA6-860-EI)


CA6 Contactors

CA6-EI contactors are supplied with an electronically tion element.


controlled mechanism, which has an integrated electronic Electronic Operation – “E” Mode
interface that consists of the following main parts: For the “E” mode (factory default setting), the contactor is connected
and controlled using terminals A1 & A2 in the same manner as a
• The coil bobbin rated for the control voltage. traditional contactor with an electromechanical coil mechanism.
• A printed circuit board with components for control and The contactor is programmed from the factory in the “E” mode by
interface functions which is matched to the coil and means of the orange jumper in the position as shown in Detail A. The
rated for the control voltage. “E” mode (or electronic mode) provides electronic control of the coil
• An interconnecting printed circuit board with coil termi- mechanism, but does not allow coil energizing from a low level signal
nals, which is located in the contactor base. source such as a PLC.
• R/C transient surge suppressors which are installed on
the printed circuit board. Electronic Interface Operation – “EI” Mode
For the “EI” mode, or optional electronic interface setting, the
The CA6-EI coil bobbin and printed circuit board are a contactor can be switched from a PLC or other low-level signal
matched set; therefore, both must be changed when replac- source (13…30.2 VDC) without the need for an interposing relay.
ing the coil or changing out the coil to a different voltage. All The contactor is programmed for the “EI” mode by moving the
replacement coils include both the coil bobbin and printed orange jumper to the position as shown in Detail B.
circuit board.
In the “EI” mode, the control voltage (VAC or VDC) must be per-
Commissioning manently switched on to terminals A1 & A2 while in operation. The
The CA6-EI contactor is operated in either the “E” mode control signal from the PLC or other low-level signal source must
(normal operation) or the “EI” mode (electronic interface be applied to terminals B1 & B2 (orange terminals) of the electronic
operation) and is programmed by an orange “jumper” interface in order to energize the contactor. The current burden of
located on the bottom side of the contactor (opposite the coil the interface is 15mA maximum.
terminals). This orange jumper is directly underneath main
terminal T2 and is exposed by removing the small plastic
cover that shields the mating space for the CRC/CRV protec-

A148
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D I S C O CA6 Contactors

CA6 Conventional DC Coil (CA6-115…CA6-180)


A

CA6 Contactors
Conventional 3-lead DC Coil

Notes
1) The CA6 conventional DC coil has dual windings with three leads brought out.
One winding is the “pick-up” winding and the other is the “holding” winding.
The coil also has a built-in voltage limiting varistor (Z1).
2) The pick-up winding has low resistance while the holding winding has a
higher resistance.
3) When the control circuit is energized, the contactor “pulls-in” through the
lower resistance pick-up winding and the NC late break auxiliary contact. After
the contactor seals in, the late break contact opens and the contactor is held
in through the holding winding.
4) The pick-up winding is not designed for continuous operation and must be
disconnected by the “late break” contact immediately after the contactor
pulls-in.

A149
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D I S C O CA6 Contactors

A Environmental and General Specifications


CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6- CA6-
115(-EI) 140(-EI) 180(-EI) 210-EI 250-EI 300-EI 420-EI 630-EI 860-EI
CA6 Contactors

Ambient Temperature ➊
Storage -55...+80˚C (-67...176˚ F)
Operation at rated current -25...+60˚C (-13...140˚ F) (40˚ C per UL)
Conditioned 15% current reduction -70˚ C (158˚ F)
Altitude at installed site 2000 meters above sea level per IEC 60947-1
Resistance to Corrosion / Humidity Damp-alternating climate: cyclic to IEC 68-2, 56 cycles.
Dry heat: IEC 68-2, +100˚C (212˚F), relative humidity <50%, 7 days
Damp tropical: IEC 68-2, +40˚C (104˚F), relative humidity <92%, 56
days.
IEC 60068-2-27: Half sinusoidal shock 11 ms, 4g (12g in all three direc-
Shock Resistance
tions)
Vibration Resistance IEC 60068-2-6: Static >2g, in normal position
Operating Position See Dimensions pages
Standards IEC/EN 60947-1/-4-1/-5-1; UL508; CSA 22.2 No. 14
Approvals CE, cULus, CCC

Auxiliary Contacts
Conventional auxiliary contacts Suitable for electronic circuits
Switching, AC & DC Loads
AC-1 Ith at 40˚C [A] 16 0.1A at 250V
at 60˚C [A] 12 0.1A at 250V
AC-15 at rated operating voltage of: [V} 230 400 415 500 690
[A] 5.5 3 2.5 1.6 1 1...100mA at 3...125V
DC-13, switching electromagnets at: [V} 24 48 110 220 440
[A] 5 2 0.7 0.25 0.12 1...100mA at 3...125V
Short Circuit Protection - gG Fuse
Type 2 Coordination [A] 16 0.1
Rated Impulse Voltage Uimp [kV] 8 1.5
Load carrying capacity per UL/CSA
Rated Voltage [V] 600 max. 250V max.
Continuous Rating [A] 10 general purpose
Switching Capacity Heavy pilot duty (A600) 0.1A
Rated Voltage [V} 600 max.
Switching Capacity Standard pilot duty (P600)
Minimum Switching Capacity 17V, 10mA 17V, 5mA
Terminals
Terminal Type
1...2.5 1...2.5
Maximum Wire Size per IEC 947-1 1...2.5 1...2.5
Flexible with 1 Conductor [mm2]
1...4 1...4
Wire-End Ferrule 2 Conductor [mm2]
Solid/Stranded- 1 Conductor [mm2]
1...4 1...4
Conductor 2 Conductor [mm2]
Recommended Tightening Torque [Nm] 1.4...2.3 1.4...2.3
Max. Wire Size per UL/CSA [AWG] 16...12 16...12
Recommended Tightening Torque [lb-in] 12...20 12...20
Degree of Protection IP2X per IEC 529 and DIN 40 050

Contact Ratings (Per UL508/NEMA A600 & Q600)


Standard Circuit Voltage Make (Amps/VA) Break (Amps/VA) Continuous Amps
120AC 60A/7200VA 6A/720VA
240AC 30A/7200VA 3A/720VA
A600 10
480AC 15A/7200VA 1.5/720VA
650AC 12A/7200VA 1.2/720VA

125DC 0.55/69VA 0.55A/69VA


Q600 250DC 0.27A/69VA 0.27A/69VA 2.5
600AC 0.1A/69VA 0.1A/69VA

➊ Ambient is the temperature outside the enclosure.

A150
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D I S C O CA6 Contactors - Contact Life

Life-Load Curves
AC-1 / Non or slightly inductive loads, resistive furnaces; Ue= 400 VAC
A
AC-3 / Starting and stopping of running motors

CA6 Contactors
CA6-115(-EI) CA6-140(-EI) CA6-180(-EI) CA6-210-EI CA6-250-EI CA6-300-EI CA6-420-EI

AC-1 / AC-3 10

AC-1/AC-3

(Millions of Operations)
Contact Life

Instructions on

How to
0.1
10 100 1000
read Rated operational current Ie AC-3 [A]

Life Curves
can be found on page A8
AC-4
(Dashed curves - - - - AC-1 only, open)

AC-4 / Starting with inching and plugging; Ue= 400 VAC


CA6-115(-EI) CA6-140(-EI) CA6-180(-EI) CA6-210-EI CA6-250-EI CA6-300-EI
CA6-420-EI

10

AC-4

1
(Millions of Operations)
Contact Life

0.1

0.01
1 10 100 1000

Rated operational current Ie AC-4 [A]

NOTE: The life-load curves shown here are based on Sprecher+Schuh tests accord-
ing to the requirements defined in IEC 947-4-1. Since contact life in any given ap-
plication is dependent on environmental conditions and duty cycle, actual application
contact life may vary from that indicated by the curves shown here.

A151
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D I S C O CA6 Contactors - Contact Life

A Life-Load Curves
Mixed operation of squirrel-cage motors; Ue = 400 VAC
AC-3 90% Starting and stopping of running motors
CA6 Contactors

AC-4 10% Starting with inching or plugging

AC-3 (90%), CA6-115(-EI) CA6-140(-EI) CA6-180(-EI) CA6-210-EI CA6-250-EI CA6-300-EI


AC-4 (10%) CA6-420-EI
10

AC-3/AC-4
(Millions of Operations)
Contact Life

0.1
10 100 1000

Rated operational current Ie AC-3 / AC-4 [A]

Contact Life for Mixed Utilization Categories Heavy Duty Starting and Regular Short-time Operation

AC-3 and AC-4


CA6-210-EI
CA6-250-EI CA6-300-EI
CA6-140(-EI)/180(-EI)

In many applications, the utilization category cannot be defined


CA6-115(-EI) CA6-420-EI

100
as either purely AC-3 or AC-4. In those applications, the electri-
cal life of the contactor can be estimated with the following
equation:
Max. Starting / Loading time [s]

Lmixed = Lac3/ [1+Pac4 x (Lac3/Lac4-1)], where:

Lmixed Approximate contact life in operations for a mixed 10

AC-3/AC-4 utilization category application.


Lac3 Approximate contact life in operations for a pure AC-3
utilization category (from the AC-3 life-load curve).
Lac4 Approximate contact life in operations for a pure AC-4
utilization category (from the AC-4 life-load curve). 1
10 100 1000 10000

Pac4 Percentage of AC-4 operations Starting Current / Short-time current [A]

NOTE: The life-load curves shown here are based on Sprecher+Schuh tests
according to the requirements defined in IEC 947-4-1. Since contact life in any
given application is dependent on environmental conditions and duty cycle,
actual application contact life may vary from that indicated by the curves shown
here.

A152
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D I S C O CA6 Contactors – Operating Rates

Maximum Operating Rates


A
Squirrel cage motors; starting, switching off during running; Ue = 400 VAC

CA6 Contactors
250ms start time; 40% duty cycle
AC-3
250ms start time 5000
Max. Operating Rate [Ops/hr]

AC-3
1000

CA6-115(-EI) CA6-140(-EI) CA6-180(-EI)


100

10
10 100 1000

Rated operational current Ie [A]

Squirrel cage motors; starting, switching off during running; Ue = 400 VAC
1s start time; 40% duty cycle
AC-3
1 sec. start time 5000
Max. Operating Rate [Ops/hr]

AC-3
1000

100

CA6-115(-EI) CA6-140(-EI) CA6-180(-EI)

10
10 100 1000

Rated operational current Ie [A]

A153
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N TINU ED Dimensions
D I S C O CA6 Contactors

A Series CA6 & Series CAU6 (Contactors & Reversing Contactors)


Dimensions are in millimeters (inches). Dimensions not intended for manufacturing purposes.
CA6 Contactors

e2 c1
e1

e4
øe

e3
d1

e3
b

ød
d2
a c

Catalog Number a b c c1 d d1 d2 e e1 e2 e3 e4
CA6-115(-EI); 120 170 156 110.5 5.2 145 100 20 39 160 10
M8
CA6-140(-EI); CA(N)6-180(-EI); (4-3/4) (6-11/16) (6-1/8) (4-11/32) (7/32) (5-11/16) (3-15/16) (13/16) (1-35/64) (6-19//64) (25/64)
CA6-210-EI…CA6-250-EI 155 205 180 110.5 6.5 180 130 25 48 193 12.5
M10
CA(N)6-300(-EI); CA6-420-EI (6-1/8) (8-1/16) (7-3/32) (4-11/32) (9/32) (7-3/32) (5-1/8) (1) (1-7/8) (7-19/32) (31/64)
255 310 265 110.5 10 230 225 40 70 291 22
CA6-630-EI…CA6-860-EI M12
(10-3/64) (12-7/32) (10-7/16) (4-11/32) (25/64) (9-1/16) (8-55/64) (1-37/64) (2-3/4) (11-29/64) (55/64)

Reversing Contactors & Accessories (+...) Mounting Position


Contactor with... CA6... Dimension [mm] Dimension [inches]
- auxiliary contact block ➊ + S1 a a
+ S2 a + 13.5 mm each a + 9/32 each
- reversing w/mechanical interlock a +a a+a
90
90

- main terminal set HB2 b + 7mm each b + 19/64 each


HB3 b + 8.5mm each b + 11/32 each
- label holder c + 5mm c + 3/16

25
5
11

➊ No change of base dimensions with 1 or 2 auxiliary contact blocks (S1 or S2).


Each dimension increased by 13.5 mm to the “a” dimensions on the right hand side.

A154
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D I S C O CA6 Contactors

Notes A

CA6 Contactors

A155
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