Document Information for: 5265188TPH

Type Drawing Print

Name 5265188TPH
Revision 1
State Release
ECO 2072306
Description Operating and Service Manual, Magnet Rundown Unit and Remote Magn
Originator 212003337_emma_e_cowan

File List
1. 5265188TPH_s1_r1.pdf
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Approval Information
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Person Action Date and Time

212003337_emma_e_cowan Approved 01/23/2009 07:38:07 PM GMT
212003337_emma_e_cowan Approved 01/23/2009 07:38:25 PM GMT

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 THIRD ANGLE PROJECTION UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES

TOLERANCES ON: 2 PL DECIMALS ± ANGLES ±

3 PL DECIMALS ± FRACTIONS ±

Rev Description Revised By Date

1 C. Ginfrida 09-Jan-21
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

ORIGINATORS GENERAL e ELECTRIC

Department - GE Healthcare Location – Florence, SC
Sourcing J. Taylor
Mfg
Magnet Rundown Unit Operating and Service Manual
Engineer
Designer C. Ginfrida
Created By Y. Chen 09Jan21 Document Number
Revised By 5265188TPH
Function Name Date (YMD) Document Size - A Revision 1 Page 1 of 33
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 MAGNET RUNDOWN UNIT
GE PART NUMBER 5180313

AND

REMOTE MAGNET RUNDOWN UNIT

GE PART NUMBER 5180187

OPERATING AND SERVICE MANUAL

State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

GE PART NUMBER 5265188

REVISION 1

25 September 2008
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GE Healthcare
3001 West Radio Drive
Florence, SC 29501

This symbol is marked on the Magnet Rundown Unit (MRU) to indicate that this
Operating and Service Manual is to be referenced for information regarding the part of the MRU
marked with the symbol. For each instance of this marking on the MRU, there is a corresponding
portion of this Operating and Service Manual, also marked with this symbol, which provides the
pertinent information.

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 TABLE OF CONTENTS

1.0 GENERAL DESCRIPTION .............................................................................................3

2.0 PHYSICAL CHARACTERISTICS .................................................................................4

3.0 SPECIFICATIONS............................................................................................................8

4.0 USER OPERATION........................................................................................................10

5.0 USER WEEKLY TESTING ...........................................................................................12

6.0 USER SERVICE ..............................................................................................................12

State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

7.0 INSTALLATION LOCATION ......................................................................................14

8.0 PRE-INSTALLATION....................................................................................................14

9.0 INSTALLATION AND ADJUSTMENT.......................................................................17

10.0 FUNCTIONAL TEST .....................................................................................................19

11.0 THEORY OF OPERATION ..........................................................................................20

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12.0 SCHEMATICS.................................................................................................................23

13.0 REPLACEMENT PARTS LIST ....................................................................................30

14.0 PERIODIC MAINTENANCE........................................................................................30

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 1.0 GENERAL DESCRIPTION

The Magnet Rundown Unit (MRU) is designed to power the main coil heaters of the GE
superconducting magnets, causing the magnetic field to rapidly decay. Power is removed
from the heater after a preset time period. Internal battery backup is provided together
with test functions to ensure MRU availability.

Optionally, the MRU can be used with a Remote MRU (GE part number 5180187) to
allow remote actuation of the MRU.

This MRU (GE part number 5180313) is backward-compatible with the previous MRU
version (GE part number 46-294231G1). Using an adapter plate (GE part number
5180324), this MRU can be mounted to the wall using the bolt hole pattern for the
previous MRU version.

WARNING: NO MODIFICATION OF THIS EQUIPMENT (EITHER MRU OR

REMOTE MRU) IS ALLOWED.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

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 2.0 PHYSICAL CHARACTERISTICS

Height of MRU and Remote MRU: 8.10 inches (206 mm)

Width of MRU and Remote MRU: 11.28 inches (287 mm)
Depth of MRU and Remote MRU: 6.85 inches (174 mm)
Mounting hole pattern for MRU and Remote MRU: 8 9/32 inch x 4 23/32 inch
(210 mm x 120 mm) – see Figure 4
Maximum cable run distance from MRU to Remote MRU: 100 feet – see Figure 8
MRU weight (with batteries): 6 lbs. (2.7 kg)
Remote MRU weight: 2.1 lbs. (1.0 kg)
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Figure 1 – MRU Front View

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State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Figure 2 – Remote MRU Front View

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Figure 3 – Adapter Plate – Optional for Upgrade Sites Only

(for backward compatibility with the old MRU mounting hole pattern)

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State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Figure 4 – MRU and Remote MRU mounting hole pattern

(Front View with Lid Not Shown)
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Figure 5 – MRU Bottom Cable Penetration Locations (Bottom View)

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State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Figure 6 – Remote MRU Bottom Cable Penetration Location (Bottom View)

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Figure 7 – MRU and Remote MRU Rear Cable Penetration Location

(Front View with Lid Not Shown)

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State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Figure 8 – Maximum Cable Run Distances

3.0 SPECIFICATIONS

NOTE: Unless specifically stated, each of these specifications applies to both MRU and
Remote MRU.
See the GEHC Myworkshop System to determine the status of this document.

Class I Equipment (type of protection against electric shock)

IPXO / Ordinary (degree of protection against ingress of water)

Input AC supply mains requirement (for MRU) is 100-120 V or 200-240 V ±10%,

single phase, 50-60 Hz, 85 VA maximum. MRU's are shipped configured for 100-120
V input.

If operation of MRU from 200-240 V is required, fuse F1 (on bottom PC

board) and fuse F1 SPARE (on main PC board) must BOTH be changed to T 200mA
5x20mm fuses (see replacement parts list), and voltage selector switch S3 must be set to
the 230V setting.

Note: Input of up to 55 VA may be required during initial battery recharging. If the

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 magnet rundown switch is actuated during the initial battery recharging time, the AC
supply mains input could be as high as 85 VA while the magnetic field is being
collapsed.

Remote MRU requires no power for operation. All signals between it and the MRU are
carried by the cables provided with the Remote MRU.

Output is 20 V at 1.8 A into 2 parallel 22 ohm (nominal) loads. The duration of output
is 30 seconds (minimum).

The charging duty cycle is continuous.

Temperature rating: Operating — 50 to 90 F (10 to 32 C)

Storage — -22 to +140 F (-30 to +60 C)

Humidity rating: Operating — 0 to 95% (non-condensing)

Storage — 0 to 95% (non-condensing)
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Altitude rating: Operating — -500 to 15,000 feet above sea level

Storage — -500 to 15,000 feet above sea level

Magnetic field immunity: Operating — 200 gauss

Storage — 200 gauss

Storage shelf life: MRU — recharge batteries after every 6 months of storage
Remote MRU — indefinite

Set points are calibrated at a nominal 72 F (22 C).

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 4.0 USER OPERATION

WARNING: THIS PROCEDURE IS FOR EMERGENCY USE ONLY. LOSS OF

EXPENSIVE COOLING FLUIDS AND POSSIBLE MAGNET DAMAGE WILL RESULT.
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Figure 9 – MRU Front View

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State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Figure 10 – Remote MRU Front View

In normal operation, the MRU green LED labeled CHARGER POWER will be lit.

TO INITIATE A MAGNET RUNDOWN, OPEN THE CLEAR PROTECTIVE COVER

AND FIRMLY PRESS THE RED RUNDOWN BUTTON MOMENTARILY. IF THE
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REMOTE MRU IS INSTALLED, THE RED RUNDOWN BUTTON CAN BE

PRESSED ON EITHER THE MRU OR THE REMOTE MRU. THE RED BUTTON
WILL REMAIN DEPRESSED FOR APPROXIMATELY 30 SECONDS AS THE
MAGNETIC FIELD IS COLLAPSED.

WARNING: MAGNET RUNDOWN WILL NOT COMMENCE UNTIL THE RED

MAGNET RUNDOWN SWITCH IS RELEASED FOLLOWING DEPRESSION.

The red LED indicator labeled HEATER ACTUATED will light and stay illuminated
indefinitely whenever the RUNDOWN button is operated; if the Remote MRU is
installed, the HEATER ACTUATED LEDs on both the MRU and the Remote MRU will
light. Reset of the HEATER ACTUATED indicator should be performed only by a GE
Field Service representative.

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 5.0 USER WEEKLY TESTING

The following tests should be performed weekly. If any test fails, immediately contact
your GE Field Service representative.

5.01 Verify green CHARGER POWER LED is lit.

5.02 Depress and hold the TEST BATTERY switch for 15 seconds. The green BATTERY
TEST LED should light and remain lit while the TEST BATTERY switch is depressed.

5.03 Place the TEST HEATER toggle switch in the A position. Green HEATER TEST LED
should light.

5.04 Place the TEST HEATER toggle switch in the B position. Green HEATER TEST LED
should light.

6.0 USER SERVICE

State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

There are no user adjustments or replaceable parts in either the MRU or Remote MRU.
The fuses which are located inside the MRU should never be replaced by anyone other
than a GE Field Service representative.

Routine preventative maintenance is required at yearly intervals. This maintenance must

be performed by GE Field Service.

The MRU (or Remote MRU, if installed) exterior is to be cleaned with a cloth dampened
with a simple solution of soap and water.
See the GEHC Myworkshop System to determine the status of this document.

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 State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

5265188

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 NOTE: THE REMAINDER OF THIS MANUAL IS INTENDED
FOR USE BY A QUALIFIED GE FIELD SERVICE
REPRESENTATIVE OR GE AUTHORIZED AGENT FOR
INSTALLATION, SERVICE AND MAINTENANCE OF THE
MRU.

7.0 INSTALLATION LOCATION

WARNING: CARE SHOULD BE USED IN SELECTING THE MOUNTING LOCATION

TO AVOID AN ACCIDENTAL ACTIVATION OF THE GUARDED MRU SWITCH BY
CLEANING STAFF, ETC.

The Magnet Rundown Unit (MRU) is designed for permanent wall mounting, and is
intended for use is in controlled environment. Mounting hardware should be capable of
supporting a 32 lb. (14.5 kg) load. Mounting holes are provided in the rear surface. Holes
are provided in the rear and bottom surface for standard electrical conduit (hard wire)
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

installation.

The MRU and Remote MRU (if installed) should be mounted outside of any area with a
magnetic field greater than 200 gauss.

8.0 PRE-INSTALLATION

WARNING: TO AVOID THE RISK OF ELECTRIC SHOCK, THIS EQUIPMENT MUST

ONLY BE CONNECTED TO AN AC SUPPLY MAINS WITH PROTECTIVE EARTH.

WARNING: NO MODIFICATION OF THIS EQUIPMENT (EITHER MRU OR

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REMOTE MRU) IS ALLOWED.

Installation must be performed only by a qualified GE Field Service representative.

8.01 The MRU batteries are already installed; they were fully charged before leaving the
factory. The charge on the batteries should be verified at 20 V (minimum, with proper
AC supply mains power applied) before any adjustments are made.

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State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Figure 11 – Bottom PC Board

8.02 Verify that AC supply mains power of 100-120 V or 200-240 V ±10%, single phase,
50-60 Hz, 85 VA (maximum) is available. MRU's are shipped configured for 100-120
V input.
See the GEHC Myworkshop System to determine the status of this document.

If operation from 200-240 V is required, fuse F1 (on bottom PC board) and

fuse F1 SPARE (on main PC board) must BOTH be changed to T 200mA 5x20mm fuses
(see replacement parts list), and voltage selector switch S3 must be set to the 230V
setting. Refer to Figure 11.

8.03 MRU’s must be permanently installed (hard wired to AC supply mains power). Plastic
electrical conduit must be used for the wiring between the MRU and the AC supply
mains (recommend 1/2” PVC schedule 40). Wire the AC supply mains to the outer two
terminals of TB1 (line to the terminal marked “L” and neutral to the terminal marked
“N”), and protective earth to the center terminal of TB1. A No. 2 Phillips screwdriver is
required to open the front cover.

All installations shall be connected to a dedicated AC supply mains circuit, with a

disconnect device that is in compliance with local regulatory standards. DISCONNECT
DEVICE SHALL BREAK BOTH AC SUPPLY MAINS CONNECTIONS.

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 8.04 Inspect mounting surface and obtain the type of mounting fasteners required for the
surface involved. Use fasteners capable of supporting a 32 lb. (14.5kg) load. The case (of
both the MRU and the Remote MRU) is drilled for 1/4" or 6 mm bolts arranged in a
rectangular pattern. Horizontal spacing is 8 9/32 inches (210 mm) and vertical spacing is
4 23/32 inches (120 mm). A No. 2 Phillips screwdriver is required to open the front
cover. Use flat washers under the heads of the fasteners used to mount the MRU and
Remote MRU to the wall.

This MRU (GE part number 5180313) is backward-compatible with the previous MRU
version (GE part number 46-294231G1). Using adapter plate (GE part number 5180324),
this MRU can be mounted to the wall using the bolt hole pattern for the previous MRU
version. The adapter plate can also be used to mount the Remote MRU (GE part number
5180187) if needed.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Figure 12 – Adapter Plate 5180324

8.05 Verify that magnetic field intensity is less than 200 gauss at the mounting location of
both the MRU and Remote MRU (if installed).

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 9.0 INSTALLATION AND ADJUSTMENT

WARNING: HAZARDOUS VOLTAGES ARE ACCESSIBLE AT COMPONENTS F1,

TB1, S3, RV1, AND RV2 AND AT THE LOWER TERMINALS OF T1. TO AVOID
ELECTRIC SHOCK, USE CAUTION WHEN THE MRU COVER IS OPEN TO ASSURE
THAT CONTACT IS NOT MADE WITH ANY OF THESE COMPONENTS.

A No. 2 Phillips screwdriver is required to open the front cover.

9.01 Mount the MRU to the wall surface.

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Figure 13 – Remote PC Board

9.02 If installing the optional Remote MRU, also mount it to the desired wall surface. Then,
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connect the Remote-MRU-to-pen-panel cable to J1 in the Remote MRU (refer to Figure

13, and to the appropriate D-sub connector at the pen panel. Also, connect the MRU-to-
pen-panel cable to the corresponding D-sub at the pen panel, and to J6 in the MRU (refer
to Figure 11).

9.03 Turn on AC supply mains power to the MRU.

9.04 Connect a digital voltmeter (DVM), positive to the test point labeled +20.7V, and
negative to the test point labeled GND. The multimeter should read 20.7 V. Adjust R3
if necessary to obtain 20.7 V. Verify CHARGER POWER LED on the front panel is
lit.

WARNING: ENSURE THE MAGNET HEATERS ARE NOT CONNECTED TO J2 TO

PREVENT INADVERTENT MAGNET QUENCH.

9.05 Remove the 20 ohm 5% power resistor from the plastic bag and connect it between
terminals 1 and 2 of TB2.

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 WARNING: THE 20 OHM POWER RESISTOR WILL BECOME HOT DURING THIS
TEST.
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Figure 14 – Main PC Board

9.06 Install fuse F2 (from plastic bag) – refer to Figure 14. Again, measure the voltage at test
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point +20.7V with respect to test point GND; it should now be between 15 V and
20.7 V. If the MRU batteries have been stored for more than one year without charging, it
may be necessary to wait for up to 8 hours for the voltage to reach 20.7 V.

9.07 Depress and release the MRU RUNDOWN button. Measure the elapsed time until the
RUNDOWN button pops back out; the time must be a minimum of 30 seconds. The red
HEATER ACTUATED LED will light and remain lit until reset with switch S6. Press
pushbutton switch S6 on the MRU main printed circuit board to reset the HEATER
ACTUATED LED.

9.08 If the optional Remote MRU is installed, then depress and release the Remote MRU
RUNDOWN button. Then, measure the elapsed time until the Remote MRU
RUNDOWN button pops back out; the time must be a minimum of 30 seconds. The red
HEATER ACTUATED LEDs at both the MRU and Remote MRU will light and remain
lit until reset with switch S6. Press pushbutton switch S6 on the MRU main printed
circuit board to reset the HEATER ACTUATED LEDs.

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 9.09 Remove the power resistor from TB2 and place it back in the plastic bag. Disconnect the
DVM and close the front cover.

9.10 Verify the green CHARGER POWER LED is lit.

9.11 Depress and hold the TEST BATTERY switch for 15 seconds. The green BATTERY
TEST LED should light and remain lit while the TEST BATTERY switch is depressed,
indicating a battery-good condition. The battery-good set point is 16.5 V.

WARNING: BEFORE CONNECTING P2 TO J2, ASSURE THAT AC SUPPLY MAINS

POWER HAS BEEN APPLIED TO THE MRU FOR AT LEAST 3 MINUTES AND THAT
THE RUNDOWN BUTTON HAS NOT BEEN ACTUATED FOR AT LEAST 3 MINUTES.
FAILURE TO HEED THIS WARNING MAY CAUSE A MAGNET QUENCH.

9.12 Open the MRU cover and connect the main coil heater cable plug P2 to matching
connector J2. Close and fasten the cover.

9.13 Place the TEST HEATER toggle switch in the A position. Green HEATER TEST LED
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should light. If it does not, depress TEST HEATER LED switch to verify that the LED is
functioning.

9.14 Place the TEST HEATER toggle switch in the B position. Green HEATER TEST LED
should light. If it does not, depress TEST HEATER LED switch to verify that the LED is
functioning.

9.15 Complete the maintenance log with date and signature.

10.0 FUNCTIONAL TEST

10.01 Verify the green CHARGER POWER LED is lit.

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10.02 Depress and hold the TEST BATTERY switch for 15 seconds. The green BATTERY
TEST LED should light and remain lit while the TEST BATTERY switch is depressed.

10.03 Place the TEST HEATER toggle switch in the A position. Green HEATER TEST LED
should light. If it does not, depress TEST HEATER LED switch to verify that the LED is
functioning.

10.04 Place the TEST HEATER toggle switch in the B position. Green HEATER TEST LED
should light. If it does not, depress TEST HEATER LED switch to verify that the LED is
functioning.

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 11.0 THEORY OF OPERATION

12.0 General System Description

When its RUNDOWN pushbutton is depressed, the MRU provides a timed (30 seconds minimum, 50 seconds nominal) 20 V source to
both of the heaters in a GE Superconducting Magnet System. In addition, test circuits are provided to verify battery charger operation, battery
charge condition and magnet heater element resistance limits.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

If the optional Remote MRU is installed, then the timed 20 V source can be provided to the magnet heaters by actuation of the Remote
MRU RUNDOWN pushbutton OR the MRU RUNDOWN pushbutton.

12.01 Functional Block Diagram

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 12.02 Power supply and regulator

AC supply mains voltage is connected to TB1. This voltage is connected through fuse F1
and switch S3 to transformer T1. S3 configures the T1 input windings for either 100-
120 V or 200-240 V input by connecting the input windings either in parallel (for
100-120 V operation) or in series (for 200-240 V operation). Varistors RV1 and RV2
provide protection against input voltage transients and surges. A full wave rectifier CR4
and capacitor C1 provide filtered DC voltage to U3, an LM350T linear regulator, and to
U2, an LM317T linear regulator. U3, in conjunction with resistors R6 and R10, pro-
vides a 20.95 V output; this output provides voltage to magnet heaters (through
CR14) in the event of a battery failure. U2, in conjunction with R4, provides a current-
limited input (700 mA nominal) to U1, an LM317T linear regulator. U1, in conjunction
with R1, R2 and R3, provides a 20.7 V output for charging the battery assembly.
Diodes CR2 and CR1 provide transient and reverse polarity protection. R3 is adjusted to
set the float charge on the battery assembly to 20.7 V. DS1 provides a continuous
indication of regulator output with isolation provided by diode CR3 to prevent lamp
indication with AC supply mains input or regulator failure. Diodes CR13 and CR14
isolate the battery voltage from the 20.95 V output from U3, allowing power to be
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

supplied to the magnet heaters if either the 20.95 V output has failed or the batteries
have failed.

During the BATTERY TEST function, a 15 ohm test load is switched across the battery
(resistors R7 and R9 in parallel) by switch S1, and the regulator is disabled by the second
half of S1 to ensure that the battery is the only source of power.

12.03 Test Circuits

During the BATTERY TEST function, S1 also applies an input via R27 to a comparator
circuit consisting of 1/4 of U4 and associated components. U5 provides a reference
voltage which, in conjunction with voltage divider resistors R26, R27 and R28,
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establishes a 16.5 V battery-good threshold. When R26 is properly adjusted, LED

DS2 (BATTERY TEST) will light when the battery voltage is at 16.5 V and above
and not light when the battery voltage is below 16.5 V. Resistors R29, R30 and
capacitor C7 provide a low pass filter and transient protection to the comparator input.

Two other sections of U4 are used to sense upper and lower limit heater resistance during
the HEATER TEST mode. Pressing S2 to either the A or B position allows
approximately 3.7mA to flow from the battery through R5 and the heater element under
test. The magnet heater element becomes part of a voltage divider network consisting of
R5, the magnet heater element resistance, R16, R21 and R22. R17 and R8 constitute
another voltage divider network; R8 is adjusted to set a 12 ohm lower limit for the
magnet heater element resistance. R19, R23 and R20 constitute a third voltage divider
network; R20 is adjusted to set a 32 ohm upper limit for the magnet heater element
resistance. If the heater resistance is between 12 ohms and 32 ohms, the HEATER TEST
LED will light. Since this is a critical test, a switch, S5, is provided to TEST HEATER
LED. R12, R13, R14, R15, C4 and C5 provide low pass filtering and transient protection.

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 12.04 Time Delay and Output Circuits

Actuation of the covered push-button RUNDOWN circuit breaker energizes both magnet
heater elements by resetting the thermally timed circuit breaker. The 100mA rated
sensing element passes approximately 170 mA for a nominal 50 seconds, after which
time the circuit breaker opens, interrupting current flow through the heaters. The current
drawn through the circuit breaker heating element is set by resistor R34 and the circuit
breaker internal sensing element resistance. While the circuit breaker is actuated (for 50
seconds nominally), it switches the 20.7 V to the magnet heaters through diodes CR8
and CR9. Diodes CR8 and CR9 isolate the two magnet heaters, so that a failure in either
heater will not prevent the other heater from being heated. The 20.7 V switched by
the circuit breaker also provides current to the gate of SCR SCR1 through CR11 and R34.
Diodes CR6 and CR11 allow the SCR to be latched by either the MRU circuit breaker or
the Remote MRU circuit breaker (via K1). When gate current is provided to SCR SCR1,
it latches, causing the red LED marked HEATER ACTUATED to light and stay lit; it
will also be latched if the HEATER TEST switch is activated and the heater circuits are
open. Resistor R18 and capacitors C9 and C10 damp and filter the input to the SCR gate,
to prevent the SCR from being latched by noise. Switch S6, resets the SCR by
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

momentarily shunting current around it.

12.05 Remote Heater Actuation Circuits

If the optional Remote MRU is installed, then the magnet heater elements can be
energized by actuating a covered push-button RUNDOWN circuit breaker at the Remote
MRU. When the Remote MRU circuit breaker is actuated, the 100mA rated sensing
element passes approximately 170 mA for a nominal 50 seconds, after which time the
circuit breaker opens, interrupting current flow through the heaters. The current drawn
through the circuit breaker heating element is set by resistor R3 and the circuit breaker
internal sensing element resistance. While the Remote MRU circuit breaker is actuated
(for 50 seconds nominally), it switches the 20.7 V from the MRU to the input of U6
See the GEHC Myworkshop System to determine the status of this document.

(in the MRU), an LM340T-12 linear regulator. U6 provides a regulated 12 V to the

coil of relay K1. The contacts in relay K1 close to switch the 20.7 V to the magnet
heaters through diodes CR5 and CR7. Diodes CR5 and CR7 isolate the two magnet
heaters, so that a failure in either heater will not prevent the other heater from being
heated. The 20.7 V switched by the relay also provides current to the gate of SCR
SCR1 through CR6 and R34, latching it as previously described. When the remote MRU
circuit breaker contacts open, the 20.7 V is removed from the input of U6. This
removes the 12 V from the relay K1 coil, causing its contacts to open, removing
voltage from the magnet heater elements.

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13.0

5265188
SCHEMATICS

13.01 Bottom PC board

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23 of 32
Revision 1, 25 September 2008
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5265188
13.02 Wiring Harness

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24 of 32
Revision 1, 25 September 2008
 13.03 Main PC Board

+VQUENCH
CR2 J3
MAGNET HEATER RETURN 1
CR4 R6A MAGNET HEATER B 2
KBL06 U2 S1DB-13-F 750 3
LM317T 1% 1206 F3 MAGNET HEATER A 4
- + HS2
+VUNREG 3 2 1 5
IN OUT +VQUENCH
4 TP1 F 1.25A 6

ADJ
C1 C11 R4 290-1AB +20.7V R6B RELAY COIL 7
HS1
470uF 0.1uF 1.8 U1 1 750 -REMOTE LED 8
100V 50V 2W LM317T CR3 1% 1206 CR5 24VAC-A 9
290-1AB

1
3 2 F4 24VAC-B 10
IN OUT +20.7V
4 BATTERY+ 11

ADJ
C2 R1 CR1 C8 R4A S1DB-13-F CR10 DS4 1N5406 F 1.25A 12
0.1uF 243 S1DB-13-F 10uF 750 1N5406 HEATER ACTUATED
50V 1% 0805 25V TANT. 1% 1206 RED CR6 CR7 INTERNAL WIRING
TP2

1
1 F2
+20.7V

2
R2 R4B GND SCR1 S1DB-13-F 1N5406 T 2.5A
3.32K 750 MCR08BT1G
1% 1206 1% 1206 CR11 CR8

1
2
3 R32
S6

A
10K

1
DS1 RESET C10 R18 S1DB-13-F 1N5406
1% 0805
R3 W CHARGER POWER C9 10uF 953
1K C12 GREEN 0.1uF 25V TANT. 1% 0805 CR9

5
3
4
V ADJ 10uF 50V
25V TANT.

B
1N5406

+20.7V
CR12
K1 5
CR13 6
HS3
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

U3 S1DB-13-F 1 1N5822 7
LM350T CR14 +VQUENCH 4
3 2 290-1AB +20.95V 3
IN OUT
4 2 U6
ADJ

C13 R6 C14 1N5406 LM340T-12

0.1uF 243 10uF 8 1 3 1
1% 0805 25V TANT. OUT IN
50V

GND
R34 OMI-SH-212D
1

CR15
S1DB-13-F
30
R10 C15 C16
2W

1
2
3
4
5

4
2
3.83K 0.1uF 0.1uF
1% 1206 J4 50V 50V
+20.7V CIRCUIT BREAKER
S2

CIRCUIT BREAKER PIN 1

CIRCUIT BREAKER PIN 2
CIRCUIT BREAKER PIN 3
CIRCUIT BREAKER PIN 6
CIRCUIT BREAKER PIN 7
1
1

R5 2
S1 +20.7V
+20.7V 4.22K 3
TEST BATTERY
1% 1206
4
2

R31A 5
750 6 +20.7V
1% 1206
7
8 R23A
+20.7V R31B 9 750
See the GEHC Myworkshop System to determine the status of this document.

750 1% 1206
C3 +20.7V 1% 1206 TEST HEATER R22
R11 R27 +20.7V 100K
5.62K 5.62K R23B
1% 0805
1% 0805 1% 0805 0.1uF U4A DS2 750
3

50V LM339D BATTERY TEST R19 R17 R16 +20.7V 1% 1206

R30 7 GREEN 20K 20K 5.62K
1 1% 0805 1% 0805 1% 0805 U4B
953

3
1% 0805 6 LM339D DS3
C7 R13 5 S5 HEATER TEST
0.1uF 2 6 GREEN
953
12

50V C4 4 5
R29 1% 0805
0.1uF 4
R12 50V
953

12
R28 1% 0805 953 3
953 1% 0805 2
1% 0805 1
1

U5 F1 SPARE +20.7V TEST HEATER LED

A

TL431ACD 8
W R26 U4C
T 400mA / T 200 mA

3
R7 R9 100 LM339D
R15
2
3
6
7

30 30 BATT SET 9
25W 25W F2 SPARE 14
953
B

R23 C5 8
1% 0805
+20.7V T 2.5A 100 0.1uF
1% 0805 R14 50V

12
U4D 953
3

LM339D F3 SPARE

A
1% 0805

B
FIDUCIAL FIDUCIAL FIDUCIAL FIDUCIAL 11
13 F 1.25A R20 W R8 R21
10 100 100 W 100K C6
1

HI RES SET LO RES SET 1% 0805 0.1uF

F4 SPARE 50V

B
12

A
F 1.25A

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5265188
13.04 MRU-to-pen-panel Cable

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Revision 1, 25 September 2008
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5265188
13.05 Remote-MRU-to-pen-panel Cable

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5265188

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5265188
J1
REMOTE
13.06 Remote MRU PC Board

S1
S2
S3
S4

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1
1
1
1
4
3
2
1

ST4
ST3
ST2
ST1
22
R3

2W

Revision 1, 25 September 2008

4-40 HEX STANDOFF
4-40 HEX STANDOFF
4-40 HEX STANDOFF
4-40 HEX STANDOFF
+VQUENCH

RELAY COIL
-REMOTE LED

1
CIRCUIT BREAKER PIN 1
2
CIRCUIT BREAKER PIN 2
3
CIRCUIT BREAKER PIN 3
4
CIRCUIT BREAKER PIN 6
5
CIRCUIT BREAKER PIN 7
R1
1.5K

J2
5% 1/2W
DS1

RED

CIRCUIT BREAKER
HEATER ACTUATED
 14.0 REPLACEMENT PARTS LIST

GE Part
AMI Part Number Description
Number
MOD GE 5196918 5196918 Magnet Rundown Unit (Primary)
MOD GE 2128699 2128699 Cable, Magnet to MRU (Run 606)
MOD GE 5180324 5180324 Adaptor Plate (optional, for upgrade site only)
Table 1 MRU Kit Assembly (GE Part #: 5180313)

GE Part
AMI Part Number Description
Number
MOD GE 5196919 5196919 Magnet Rundown Unit (Remote)
MOD GE 5196920 5196920 Cable, Primary MRU to Pen Panel (Run 1265)
MOD GE 5196921 5196921 Cable, Remote MRU to Pen Panel (Run 1266)
Table 2 Remote MRU Kit Assembly (GE Part #: 5180187)
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

AMI Part GE Part

Description
Number Number
EC1140 5196919-6 Capacitor, 470uF 100V electrolytic (C1)
EF1004 5196919-2 Fuse, F 1.25A 5x20mm (F3 and F4)
EF1008 5196919-3 Fuse, T 2.5A 5x20mm (F2)
EF1601 5196919-4 Fuse, T 400mA 5x20mm (F1, for 100-120 V operation)
EF1602 5196919-5 Fuse, T 200mA 5x20mm (F1, for 200-240 V operation)
SA 0017 5199742 Parts pack (bag with power resistor and fuses)
SA 0018 5199490 Battery pack assembly (3-battery set with series wiring)
Table 3 MRU Kit Component Parts
See the GEHC Myworkshop System to determine the status of this document.

15.0 PERIODIC MAINTENANCE

WARNING: HAZARDOUS VOLTAGES ARE ACCESSIBLE AT COMPONENTS F1,

TB1, S3, RV1, AND RV2 AND AT THE LOWER TERMINALS OF T1. TO AVOID
ELECTRIC SHOCK, USE CAUTION WHEN THE MRU COVER IS OPEN TO ASSURE
THAT CONTACT IS NOT MADE WITH ANY OF THESE COMPONENTS.

15.01 User Weekly Testing

15.01.1 Verify green CHARGER POWER LED is lit.

15.01.2 Depress and hold the TEST BATTERY switch for 15 seconds. The green BATTERY
TEST LED should light and remain lit while the TEST BATTERY switch is
depressed. If green BATTERY TEST LED does not light, then replace the batteries
(see sections 15.03.1 through 15.03.4).

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 15.01.3 Place the TEST HEATER toggle switch in the A position. Green HEATER TEST
LED should light. If it does not, depress TEST HEATER LED switch to verify that
the LED is functioning.

15.01.4 Place the TEST HEATER toggle switch in the B position. Green HEATER TEST
LED should light. If it does not, depress TEST HEATER LED switch to verify that
the LED is functioning.

15.02 Yearly, GE Field Service

15.02.1 Perform tests in sections 15.01.1 through 15.01.4.

15.02.2 Remove magnet heater connector P2 from J2.

WARNING: ENSURE THE MAGNET HEATERS ARE NOT CONNECTED TO J2

TO PREVENT INADVERTENT MAGNET QUENCH.

15.02.3 Open the front cover and visually inspect the entire unit for any evidence of
overheating, discoloration, etc. Remove fuse F2. Remove batteries and hold down
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

plate. Visually inspect battery terminals for any evidence of corrosion. If any
corrosion is evident, replace batteries (see sections 15.03.1 through 15.03.4) and/or
battery connecting terminals. If new batteries or terminals are needed, apply a thin
layer of silicone grease or petroleum jelly to terminals after assembly.

15.02.4 Reinstall battery hold down plate and fuse F2. Locate 20 ohm 5% 20 watt power
resistor in plastic bag; remove resistor from bag and connect to terminals 1 and 2 of
TB2. Connect a digital voltmeter (DVM) across this resistor and press the
RUNDOWN button. The DVM should read approximately 20 V for
approximately 50 seconds. The power resistor must remain energized for a minimum
of 30 seconds. Allow a minimum of 3 minutes for RUNDOWN circuit breaker to
See the GEHC Myworkshop System to determine the status of this document.

cool before subsequent power resistor timing cycles.

Move the power resistor from terminals 1 and 2 of TB2 to terminals 3 and 4 of TB2.
Connect the DVM across this resistor and press the RUNDOWN button. The DVM
should read approximately 20 V for approximately 50 seconds. The power resistor
must remain on for a minimum of 30 seconds. Remove the power resistor from TB2.

15.02.5 Connect the DVM to test point +20.7V and test point GND. The meter should read
20.7V +/- 0.1V. If not, remove fuse F2 and adjust R3 for 20.7V. Then replace
F2.

WARNING: BEFORE CONNECTING P2 TO J2, ASSURE THAT AC SUPPLY

MAINS POWER HAS BEEN APPLIED TO THE MRU FOR AT LEAST 3 MINUTES
AND THAT THE RUNDOWN BUTTON HAS NOT BEEN ACTUATED FOR AT
LEAST 3 MINUTES. FAILURE TO HEED THIS WARNING MAY CAUSE A
MAGNET QUENCH.

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 15.02.6 Disconnect the DVM, plug P2 into J2, close the cover, and perform tests 7.01.1
through 7.01.4. Log the test date and time.

15.03 Battery Replacement — Applies if battery failure occurs, GE Field Service

15.03.1 Replace all three 6V sealed lead-acid batteries (see replacement parts list). OBSERVE
BATTERY POLARITY. Batteries contain lead, and must be disposed of properly.

15.03.2 If the batteries have been stored for one year or more, it may be necessary to wait for
as long as 8 hours for battery voltage to reach 20.0 V minimum. Initial charge
current is approximately 700 mA which will decrease to approximately 3 mA when
fully charged.

15.03.3 Perform the same tests as yearly (sections 15.02.1 through 15.02.6).

15.03.4 Log and date test results and items replaced.

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5265188 32 of 32 Revision 1, 25 September 2008

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