ME6502 HEAT AND MASS TRANSFER L T P C 3 0 0 3

UNIT I CONDUCTION 9
General Differential equation of Heat Conduction– Cartesian and Polar Coordinates – One
Dimensional Steady State Heat Conduction –– plane and Composite Systems – Conduction
with Internal Heat Generation – Extended Surfaces – Unsteady Heat Conduction –
Lumped Analysis –Semi Infinite and Infinite Solids –Use of Heisler‟s charts.

UNIT II CONVECTION 9
Free and Forced Convection - Hydrodynamic and Thermal Boundary Layer. Free and
Forced Convection during external flow over Plates and Cylinders and Internal flow
through tubes.

UNIT III PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGERS 9

Nusselt‟s theory of condensation - Regimes of Pool boiling and Flow boiling. Correlations
in boiling and condensation. Heat Exchanger Types - Overall Heat Transfer Coefficient –
Fouling Factors -Analysis – LMTD method - NTU method.

UNIT IV RADIATION 9
Black Body Radiation – Grey body radiation - Shape Factor – Electrical Analogy –
Radiation Shields.Radiation through gases.

UNIT V MASS TRANSFER 9

Basic Concepts – Diffusion Mass Transfer – Fick‟s Law of Diffusion – Steady state
Molecular Diffusion– Convective Mass Transfer – Momentum, Heat and Mass Transfer
Analogy –Convective Mass Transfer Correlations.

TOTAL : 45 PERIODS
TEXT BOOK:
1. Yunus A. Cengel, "Heat Transfer A Practical Approach", Tata McGraw Hill, 2010.

EASWARI ENGINEERING COLLEGE

REFERENCE BOOKS:
1. Frank P. Incropera and David P. Dewitt, "Fundamentals of Heat and Mass Transfer",
John Wiley & Sons, 1998.
2. Venkateshan. S.P., "Heat Transfer", Ane Books, New Delhi, 2004.
3. Ghoshdastidar, P.S, "Heat Transfer", Oxford, 2004,
4. Nag, P.K., "Heat Transfer", Tata McGraw Hill, New Delhi, 2002
5. Holman, J.P., "Heat and Mass Transfer", Tata McGraw Hill, 2000
6. Ozisik, M.N., "Heat Transfer", McGraw Hill Book Co., 1994.
7. Kothandaraman, C.P., "Fundamentals of Heat and Mass Transfer", New Age
International, New Delhi, 1998.
8. Yadav, R., "Heat and Mass Transfer", Central Publishing House, 1995.
9. M.Thirumaleshwar : Fundamentals of Heat and Mass Transfer, "Heat and Mass
Transfer", First Edition, Dorling Kindersley, 2009

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 SECTION B: QUESTIONS
UNIT-I CONDUCTION
PART-A
1. State Fourier’s Law of conduction.
2. Define Thermal Conductivity.
3. Write down the equation for conduction of heat through a slab or plane wall.
4. Write down the equation for conduction of heat through a hollow cylinder.
5. State Newton’s law of cooling or convection law.
6. Write down the general equation for one dimensional steady state heat transfer in slab or
plane wall with and without heat generation.
7. Define overall heat transfer co-efficient.
8. Write down the equation for heat transfer through composite pipes or cylinder.
9. What is critical radius of insulation (or) critical thickness?
10. Define fins (or) extended surfaces.
11. State the applications of fins.
12. Define Fin efficiency.
13. What is meant by Lumped heat analysis?
14. Define Fin effectiveness.
15. What are Heisler charts?

PART -B
1. A wall is constructed of several layers. The first layer consists of masonry brick 20 cm.
thick of thermal conductivity 0.66 W/mK, the second layer consists of 3 cm thick mortar of
thermal conductivity 0.6 W/mK, the third layer consists of 8 cm thick lime stone of
thermal conductivity 0.58 W/mK and the outer layer consists of 1.2 cm thick plaster of
thermal conductivity 0.6 W/mK. The heat transfer coefficient on the interior and exterior
of the wall are 5.6 W/m2K and 11 W/m2K respectively. Interior room temperature is 22°C
and outside air temperature is -5°C.
Calculate
a) Overall heat transfer coefficient
b) Overall thermal resistance
c) The rate of heat transfer
d) The temperature at the junction between the mortar and the limestone.

2. A furnace wall made up of 7.5 cm of fire plate and 0.65 cm of mild steel plate. Inside
surface exposed to hot gas at 650°C and outside air temperature 27°C. The convective heat
transfer co-efficient for inner side is 60 W/m2K. The convective heat transfer co-efficient
for outer side is 8W/m2K. Calculate the heat lost per square meter area of the furnace wall
and also find outside surface temperature.

3. A steel tube (K = 43.26 W/mK) of 5.08 cm inner diameter and 7.62 cm outer diameter is
covered with 2.5 cm layer of insulation (K = 0.208 W/mK) the inside surface of the tube
receivers heat from a hot gas at the temperature of 316°C with heat transfer co-efficient of
28 W/m2K. While the outer surface exposed to the ambient air at 30°C with heat transfer
co-efficient of 17 W/m2K. Calculate heat loss for 3 m length of the tube.

4. Derive an expression of Critical Radius of Insulation for a Cylinder.

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5. A wire of 6 mm diameter with 2 mm thick insulation (K = 0.11 W/mK). If the
convective heat transfer co-efficient between the insulating surface and air is 25 W/m2L,
find the critical thickness of insulation. And also find the percentage of change in the heat
transfer rate if the critical radius is used.

6. An aluminium alloy fin of 7 mm thick and 50 mm long protrudes from a wall, which is
maintained at 120°C. The ambient air temperature is 22°C. The heat transfer coefficient
and conductivity of the fin material are 140 W/m2K and 55 W/mK respectively. Determine
1. Temperature at the end of the fin.
2. Temperature at the middle of the fin.
3. Total heat dissipated by the fin.

7. A copper plate 2 mm thick is heated up to 400°C and quenched into water at 30°C. Find
the time required for the plate to reach the temperature of 50°C. Heat transfer co-efficient
is 100 W/m2K. Density of copper is 8800 kg/m3. Specific heat of copper = 0.36 kJ/kg K.
Plate dimensions = 30 × 30 cm.

8. A steel ball (specific heat = 0.46 kJ/kgK. and thermal conductivity = 35 W/mK) having
5 cm diameter and initially at a uniform temperature of 450°C is suddenly placed in a
control environment in which the temperature is maintained at 100°C. Calculate the time
required for the balls to attained a temperature of 150°C. Take h = 10W/m2K.

9. Alloy steel ball of 2 mm diameter heated to 800°C is quenched in a bath at 100°C. The
material properties of the ball are K = 205 kJ/m hr K, ρ = 7860 kg/m3, Cρ = 0.45 kJ/kg K, h
= 150 KJ/ hr m2 K. Determine (i) Temperature of ball after 10 second and (ii) Time for ball
to cool to 400°C.
Take K for steel = 42.5 W/mK, α for steel = 0.043 m2/hr.

10. A large steel plate 5 cm thick is initially at a uniform temperature of 400°C. It is

suddenly exposed on both sides to a surrounding at 60°C with convective heat transfer co-
efficient of 285 W/m2K. Calculate the centre line temperature and the temperature inside
the plate 1.25 cm from themed plane after 3 minutes.

UNIT-II CONVECTION
PART-A
1. Define convection.
2. Define Reynolds number (Re) & Prandtl number (Pr).
3. Define Nusselt number (Nu).
4. Define Grash of number (Gr) & Stanton number (St).
5. What is meant by Newtonian and non – Newtonian fluids?
6. What is meant by laminar flow and turbulent flow?
7. What is meant by free or natural convection & forced convection?
8. Define boundary layer thickness.
9. What is the form of equation used to calculate heat transfer for flow through
cylindrical pipes?

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10. What is hydrodynamic boundary layer?
11. What is thermal boundary layer?
12. State Buckingham π theorem.
13. State Newton’s law of convection.
14. Sketch the boundary development of a flow.
15. Indicate the significance of boundary layer.

PART-B
1. Air at 20°C, at a pressure of 1 bar is flowing over a flat plate at a velocity of 3 m/s. if the
plate maintained at 60°C, calculate the heat transfer per unit width of the plate. Assuming
the length of the plate along the flow of air is 2m.

2. Air at 20°C at atmospheric pressure flows over a flat plate at a velocity of 3 m/s. if the
plate is 1 m wide and 80°C, calculate the following at x = 300 mm.
1. Hydrodynamic boundary layer thickness,
2. Thermal boundary layer thickness,
3. Local friction coefficient,
4. Average friction coefficient,
5. Local heat transfer coefficient
6. Average heat transfer coefficient,
7. Heat transfer.

3. Air at 30°C flows over a flat plate at a velocity of 2 m/s. The plate is 2 m long and 1.5 m
wide. Calculate the following:
1. Boundary layer thickness at the trailing edge of the plate,
2. Total drag force,
3. Total mass flow rate through the boundary layer between x = 40 cm and x = 85 cm.

4. Air at 290°C flows over a flat plate at a velocity of 6 m/s. The plate is 1m long and 0.5
m wide. The pressure of the air is 6 kN/2. If the plate is maintained at a temperature of
70°C, estimate the rate of heat removed from the plate.

5. Air at 40°C flows over a flat plate, 0.8 m long at a velocity of 50 m/s. The plate surface
is maintained at 300°C. Determine the heat transferred from the entire plate length to air
taking into consideration both laminar and turbulent portion of the boundary layer. Also
calculate the percentage error if the boundary layer is assumed to be turbulent nature from
the very leading edge of the plate.

6. 250 Kg/hr of air are cooled from 100°C to 30°C by flowing through a 3.5 cm inner
diameter pipe coil bent in to a helix of 0.6 m diameter. Calculate the value of air side heat
transfer coefficient if the properties of air at 65°C are
K = 0.0298 W/mK
µ = 0.003 Kg/hr – m
Pr = 0.7
ρ = 1.044 Kg/m3

7. In a long annulus (3.125 cm ID and 5 cm OD) the air is heated by maintaining the
temperature of the outer surface of inner tube at 50°C. The air enters at 16°C and leaves at

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32°C. Its flow rate is 30 m/s. Estimate the heat transfer coefficient between air and the
inner tube.

8. Engine oil flows through a 50 mm diameter tube at an average temperature of 147°C.

The flow velocity is 80 cm/s. Calculate the average heat transfer coefficient if the tube wall
is maintained at a temperature of 200°C and it is 2 m long.

9. A large vertical plate 4 m height is maintained at 606°C and exposed to atmospheric air
at 106°C. Calculate the heat transfer is the plate is 10 m wide.

10. A thin 100 cm long and 10 cm wide horizontal plate is maintained at a uniform
temperature of 150°C in a large tank full of water at 75°C. Estimate the rate of heat to be
supplied to the plate to maintain constant plate temperature as heat is dissipated from either
side of plate.

UNIT-III
PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGERS

PART-A
1. What is meant by Boiling and condensation?
2. Give the applications of boiling and condensation.
3. What is meant by pool boiling?
4. What is meant by Film wise and Drop wise condensation?
5. Give the merits of drop wise condensation?
6. What is heat exchanger?
7. What are the types of heat exchangers?
8. What is meant by Direct heat exchanger (or) Open heat exchanger?
9. What is meant by Indirect contact heat exchanger?
10. What is meant by Regenerators?
11. What is meant by Recuperater (or) surface heat exchangers?
12. What is meant by parallel flow and counter flow heat exchanger?
13. What is meant by shell and tube heat exchanger?
14. What is meant by compact heat exchangers?
15. What is meant by LMTD?
16. What is meant by Fouling factor?
17. What is meant by effectiveness?

PART-B
1. Water is boiled at the rate of 24 kg/h in a polished copper pan, 300 mm in diameter, at
atmospheric pressure. Assuming nucleate boiling conditions calculate the temperature of
the bottom surface of the pan.

2. A nickel wire carrying electric current of 1.5 mm diameter and 50 cm long, is

submerged in a water bath which is open to atmospheric pressure. Calculate the voltage at
the burn out point, if at this point the wire carries a current of 200A.

3. Water is boiling on a horizontal tube whose wall temperature is maintained ct 15°C

above the saturation temperature of water. Calculate the nucleate boiling heat transfer
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coefficient. Assume the water to be at a pressure of 20 atm. And also find the change in
value of heat transfer coefficient when
1. The temperature difference is increased to 30°C at a pressure of 10 atm.
2. The pressure is raised to 20 atm at ∆ T = 15°C

4. A vertical flat plate in the form of fin is 500m in height and is exposed to steam at
atmospheric pressure. If surface of the plate is maintained at 60°C. calculate the following.
1. The film thickness at the trailing edge
2. Overall heat transfer coefficient
3. Heat transfer rate
4. The condensate mass flow rate.
Assume laminar flow conditions and unit width of the plate.

5. Steam at 0.080 bar is arranged to condense over a 50 cm square vertical plate. The
surface temperature is maintained at 20°C. Calculate the following.
a. Film thickness at a distance of 25 cm from the top of the plate.
b. Local heat transfer coefficient at a distance of 25 cm from the top of the plate.
c. Average heat transfer coefficient.
d. Total heat transfer
e. Total steam condensation rate.
f. What would be the heat transfer coefficient if the plate is inclined at 30°C with
horizontal plane.

6. A condenser is to be designed to condense 600 kg/h of dry saturated steam at a pressure

of 0.12 bar. A square array of 400 tubes, each of 8 mm diameter is to be used. The tube
surface is maintained at 30°C. Calculate the heat transfer coefficient and the length of each
tube.

UNIT-IV RADIATION
PART-A
1. Define emissive power [E] and monochromatic emissive power. [Ebλ]
2. What is meant by absorptivity, reflectivity and transmissivity?
3. What are black body and gray body?
4. State Planck’s distribution law.
5. State Wien’s displacement law.
6. State Stefan – Boltzmann law.
7. Define Emissivity.
8. State Kirchoff’s law of radiation.
9. Define intensity of radiation (Ib).
10. State Lambert’s cosine law.
11. What is the purpose of radiation shield?
12. Define irradiation (G) and radiosity (J)
13. What is meant by shape factor?
14. What are the assumptions made to calculate radiation exchange between the
surfaces?
15. Discuss the radiation characteristics of carbon dioxide and water vapour.

PART-B
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1. A black body at 3000 K emits radiation. Calculate the following:
i) Monochromatic emissive power at 7 µm wave length.
ii) Wave length at which emission is maximum.
iii) Maximum emissive power.
iv) Total emissive power,
v) Calculate the total emissive of the furnace if it is assumed as a real surface
having emissivity equal to 0.85.

2. Assuming sun to be black body emitting radiation at 6000 K at a mean distance of 12 ×

1010 m from the earth. The diameter of the sun is 1.5 × 109 m and that of the earth is 13.2 ×
106 m. Calculation the following.
1. Total energy emitted by the sun.
2. The emission received per m2 just outside the earth’s atmosphere.
3. The total energy received by the earth if no radiation is blocked by the earth’s
atmosphere.
4. The energy received by a 2 × 2 m solar collector whose normal is inclined at 45° to
the sun. The energy loss through the atmosphere is 50% and the diffuse radiation is
20% of direct radiation.

3. Two black square plates of size 2 by 2 m are placed parallel to each other at a distance
of 0.5 m. One plate is maintained at a temperature of 1000°C and the other at 500°C. Find
the heat exchange between the plates.

4. Two parallel plates of size 3 m × 2 m are placed parallel to each other at a distance of 1
m. One plate is maintained at a temperature of 550°C and the other at 250°C and the
emissivities are 0.35 and 0.55 respectively. The plates are located in a large room whose
walls are at 35°C. If the plates located exchange heat with each other and with the room,
calculate.
1. Heat lost by the plates.
2. Heat received by the room.

5. A gas mixture contains 20% CO2 and 10% H2o by volume. The total pressure is 2 atm.
The temperature of the gas is 927°C. The mean beam length is 0.3 m. Calculate the
emissivity of the mixture.

6. Two black square plates of size 2 by 2 m are placed parallel to each other at a distance
of 0.5 m. One plate is maintained at a temperature of 1000°C and the other at 500°C. Find
the heat exchange between the plates.

UNIT-V MASS TRANSFER

PART-A
1. What is mass transfer?
2. Give the examples of mass transfer.
3. What are the modes of mass transfer?
4. What is molecular diffusion?
5. What is Eddy diffusion?
6. What is convective mass transfer?
7. State Fick’s law of diffusion.
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8. What is free convective mass transfer?
9. Define forced convective mass transfer.
10. Define Schmidt Number.
11. Define Scherwood Number.
12. Give two examples of convective mass transfer.
13. Define Mass concentration.
14. What do you understand by Molar concentration?
15. Define Mass fraction.

PART-B
1. Hydrogen gases at 3 bar and 1 bar are separated by a plastic membrane having thickness
0.25 mm. the binary diffusion coefficient of hydrogen in the plastic is 9.1 × 10-3 m2/s. The
solubility of hydrogen in the membrane is 2.1 × 10-3 kg − mole
m3 bar
An uniform temperature condition of 20° is assumed.
Calculate the following
1. Molar concentration of hydrogen on both sides
2. Molar flux of hydrogen
3. Mass flux of hydrogen

2. Oxygen at 25°C and pressure of 2 bar is flowing through a rubber pipe of inside
diameter 25 mm and wall thickness 2.5 mm. The diffusivity of O2 through rubber is 0.21 ×
10-9 m2/s and the solubility of O2 in rubber is 3.12 × 10-3 kg3− mole . Find the loss of O2 by
m − bar
diffusion per metre length of pipe.

3. An open pan 210 mm in diameter and 75 mm deep contains water at 25°C and is
exposed to dry atmospheric air. Calculate the diffusion coefficient of water in air. Take the
rate of diffusion of water vapour is 8.52 × 10-4 kg/h.

4. An open pan of 150 mm diameter and 75 mm deep contains water at 25°C and is
exposed to atmospheric air at 25°C and 50% R.H. Calculate the evaporation rate of water
in grams per hour.

5. Air at 10°C with a velocity of 3 m/s flows over a flat plate. The plate is 0.3 m long.
Calculate the mass transfer coefficient.

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 SECTION B: QUESTIONS & ANSWERS
UNIT-I CONDUCTION
PART-A

1. State Fourier’s Law of conduction.

The rate of heat conduction is proportional to the area measured – normal to the direction
of heat flow and to the temperature gradient in that direction.
dT dT
Qα - A Q = - KA where A – are in m2
dx dx
dT
- Temperature gradient in K/m K – Thermal conductivity W/mK.
dx

2. Define Thermal Conductivity.

Thermal conductivity is defined as the ability of a substance to conduct heat.

3. Write down the equation for conduction of heat through a slab or plane wall.
∆Toverall
Heat transfer Q = Where ∆ T = T1 – T2
R
L
R= - Thermal resistance of slab
KA
L = Thickness of slab, K = Thermal conductivity of slab, A = Area

4. Write down the equation for conduction of heat through a hollow cylinder.
∆Toverall
Heat transfer Q = Where, ∆ T = T1 – T2
R
1 r 
R= in  2  thermal resistance of slab
2π LK  r1 
L – Length of cylinder, K – Thermal conductivity, r2 – Outer radius , r1 – inner radius

5. State Newton’s law of cooling or convection law.

Heat transfer by convection is given by Newton’s law of cooling
Q = hA (Ts - T∞)
Where
A – Area exposed to heat transfer in m2 , h- heat transfer coefficient in W/m2K
Ts – Temperature of the surface in K, T∞ - Temperature of the fluid in K.

6. Write down the general equation for one dimensional steady state heat transfer in
slab or plane wall with and without heat generation.
∂ 2T ∂ 2T ∂ 2T 1 ∂T ∂ 2T ∂ 2T ∂ 2T q 1 ∂T
+ + = + + + =
∂x 2 ∂y 2 ∂z 2 ∞ ∂t ∂x 2 ∂y 2 ∂z 2 K α ∂t

7. Define overall heat transfer co-efficient.

The overall heat transfer by combined modes is usually expressed in terms of an overall
conductance or overall heat transfer co-efficient ‘U’.
Heat transfer Q = UA ∆T.

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8. Write down the equation for heat transfer through composite pipes or cylinder.
r  r 
In  2  In  1  L2
∆Toverall r r
+  1+  2 +
1 1 1
Heat transfer Q = Where , ∆ T = Ta–Tb, R= .
R , 2π L ha r1 K1 K2 hb r3

9. What is critical radius of insulation (or) critical thickness?

Addition of insulating material on a surface does not reduce the amount of heat transfer
rate always. In fact under certain circumstances it actually increases the heat loss up to
certain thickness of insulation. The radius of insulation for which the heat transfer is
maximum is called critical radius of insulation, and the corresponding thickness is called
critical thickness.

10. Define fins (or) extended surfaces.

It is possible to increase the heat transfer rate by increasing the surface of heat transfer.
The surfaces used for increasing heat transfer are called extended surfaces or sometimes
known as fins.

11. State the applications of fins.

The main applications of fins are
1. Cooling of electronic components
2. Cooling of motor cycle engines.
3. Cooling of transformers
4. Cooling of small capacity compressors

12. Define Fin efficiency.

The efficiency of a fin is defined as the ratio of actual heat transfer by the fin to the
maximum possible heat transferred by the fin.
Q fin
η fin =
Qmax

13. What is meant by Lumped heat analysis?

In a Newtonian heating or cooling process the temperature throughout the solid is
considered to be uniform at a given time. Such an analysis is called Lumped heat capacity
analysis.

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14. Define Fin effectiveness.
Fin effectiveness is the ratio of heat transfer with fin to that without fin
Q with fin
Fin effectiveness =
Qwithout fin

15. What are Heisler charts?

In Heisler chart, the solutions for temperature distributions and heat flows in plane walls,
long cylinders and spheres with finite internal and surface resistance are presented. Heisler
charts are nothing but a analytical solutions in the form of graphs.

PART -B
1. A wall is constructed of several layers. The first layer consists of masonry brick 20
cm. thick of thermal conductivity 0.66 W/mK, the second layer consists of 3 cm thick
mortar of thermal conductivity 0.6 W/mK, the third layer consists of 8 cm thick lime
stone of thermal conductivity 0.58 W/mK and the outer layer consists of 1.2 cm thick
plaster of thermal conductivity 0.6 W/mK. The heat transfer coefficient on the
interior and exterior of the wall are 5.6 W/m2K and 11 W/m2K respectively. Interior
room temperature is 22°°C and outside air temperature is -5°°C.
Calculate
a. Overall heat transfer coefficient
b. Overall thermal resistance
c. The rate of heat transfer
d. The temperature at the junction between the mortar and the limestone.
Given Data
Thickness of masonry L1 = 20cm = 0.20 m
Thermal conductivity K1 = 0.66 W/mK
Thickness of mortar L2 = 3cm = 0.03 m
Thermal conductivity of mortar K2 = 0.6 W/mK
Thickness of limestone L3 = 8 cm = 0.08 m
Thermal conductivity K3 = 0.58 W/mK
Thickness of Plaster L4 = 1.2 cm = 0.012 m
Thermal conductivity K4 = 0.6 W/mK
Interior heat transfer coefficient ha = 5.6 W/m2K
Exterior heat transfer co-efficient hb = 11 W/m2K
Interior room temperature Ta = 22°C + 273 = 295 K
Outside air temperature Tb = -5°C + 273 = 268 K.

Solution:
Heat flow through composite wall is given by
∆Toverall
Q= [From equation (13)] (or) [HMT Data book page No. 34]
R
Where, ∆ T = Ta– Tb

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 1 L L L L 1
R= + 1 + 2 + 3 + 4 +
ha A K1 A K 2 A K 3 A K 4 A hb A
Ta − Tb
⇒Q=
1 L1 L2 L L 1
+ + + 3 + 4 +
ha A K1 A K 2 A K 3 A K 4 A hb A
295 − 268
⇒ Q/ A =
1 0.20 0.03 0.08 0.012 1
+ + + + +
5.6 0.66 0.6 0.58 0.6 11
Heat transfer per unit area Q/A = 34.56 W/m2
We know, Heat transfer Q = UA (Ta – Tb) [From equation (14)]
Where U – overall heat transfer co-efficient
Q
⇒U =
A × (Ta − Tb )
34.56
⇒U =
295 − 268
Overall heat transfer co - efficient U = 1.28 W/m2 K
We know
Overall Thermal resistance (R)
1 L L L L 1
R= + 1 + 2 + 3 + 4 +
ha A K1 A K 2 A K3 A K 4 A hb A
For unit Area
1 L1 L2 L3 L4 1
R= + + + + +
ha K1 K 2 K 3 K 4 hb
1 0.20 0.03 0.08 0.012 1
= + + + + +
56 0.66 0.6 0.58 0.6 11
R= 0.78 K / W
Interface temperature between mortar and the limestone T3
Interface temperatures relation

Ta − T1 T1 − T2 T2 − T3 T3 − T4 T4 − T5 T5 − Tb
⇒Q= = = = = =
Ra R1 R2 R3 R4 Rb
Ta − T1
⇒Q=
Ra
295-T1  1 
Q= Q R a = 
1/ ha A  ha A 
295 − T1
⇒Q/ A =
1/ ha
295 − T1
⇒ 34.56 =
1/ 5.6
⇒ T1 = 288.8 K
T1 − T2
⇒Q=
R1
288.8 − T2  L1 
Q= Q R 1 = 
L1  k1 A 
K1 A

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 288.8 − T2
⇒ Q/ A =
L1
K1
288.8 − T2
⇒ 34.56 =
0.20
0.66
⇒ T2 = 278.3 K
T2 − T3
⇒Q =
R2
278.3 − T3  L2 
Q= Q R 2 = 
L2  K 2 A
K2 A
278.3 − T3
⇒ Q/ A =
L2
K2
278.3 − T3
⇒ 34.56 =
0.03
0.6
⇒ T3 = 276.5 K
Temperature between Mortar and limestone (T3 is 276.5 K)

2. A furnace wall made up of 7.5 cm of fire plate and 0.65 cm of mild steel plate.
Inside surface exposed to hot gas at 650°°C and outside air temperature 27°°C. The
convective heat transfer co-efficient for inner side is 60 W/m2K. The convective heat
transfer co-efficient for outer side is 8W/m2K. Calculate the heat lost per square
meter area of the furnace wall and also find outside surface temperature.

Given Data
Thickness of fire plate L1 = 7.5 cm = 0.075 m
Thickness of mild steel L2 = 0.65 cm = 0.0065 m
Inside hot gas temperature Ta = 650°C + 273 = 923 K
Outside air temperature Tb = 27°C + 273 = 300°K
Convective heat transfer co-efficient for
Inner side ha = 60W/m2K
Convective heat transfer co-efficient for
Outer side hb = 8 W/m2K.
Solution:
(i) Heat lost per square meter area (Q/A)
Thermal conductivity for fire plate
K1 = 1035 × 10-3 W/mK [From HMT data book page No.11]

Thermal conductivity for mild steel plate

K2 = 53.6W/mK [From HMT data book page No.1]
∆Toverall
Heat flow Q = , Where
R
∆ T = Ta– Tb

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 1 L L L 1
R= + 1 + 2 + 3 +
ha A K1 A K 2 A K 3 A hb A
Ta − Tb
⇒ Q=
1 L L L 1
+ 1 + 2 + 3 +
ha A K1 A K 2 A K 3 A hb A

[The term L3 is not given so neglect that term]

Ta − Tb
⇒ Q=
1 L1 L L 1
+ + 2 + 3 +
ha A K1 A K 2 A K 3 A hb A

The term L 3 is not given so neglect that term]

Ta − Tb
⇒Q=
1 L1 L 1
+ + 2 +
ha A K1 A K 2 A hb A

923 − 300
Q/ A=
1 0.075 0.0065 1
+ + +
60 1.035 53.6 8

Q / A = 2907.79 W / m2

(ii) Outside surface temperature T3

We know that, Interface temperatures relation
Ta − Tb Ta − T1 T1 − T2 T2 − T3 T3 − Tb
Q= = = = = ....( A)
R Ra R1 R2 Rb
T3 − Tb
( A) ⇒ Q =
Rb
where
1
Rb =
hb A
T3 − Tb
⇒Q=
1
hb A
T3 − Tb
⇒ Q/A =
1
hb
T3 − 300
⇒ 2907.79 =
1
8
T3 = 663.473 K

3. A steel tube (K = 43.26 W/mK) of 5.08 cm inner diameter and 7.62 cm outer
diameter is covered with 2.5 cm layer of insulation (K = 0.208 W/mK) the inside
surface of the tube receivers heat from a hot gas at the temperature of 316°°C with
heat transfer co-efficient of 28 W/m2K. While the outer surface exposed to the
ambient air at 30°°C with heat transfer co-efficient of 17 W/m2K. Calculate heat loss
for 3 m length of the tube.

15
Given
Steel tube thermal conductivity K1 = 43.26 W/mK
Inner diameter of steel d1 = 5.08 cm = 0.0508 m
Inner radius r1 = 0.0254 m
Outer diameter of steel d2 = 7.62 cm = 0.0762 m
Outer radius r2 = 0.0381 m
Radius r3 = r2 + thickness of insulation
Radius r3 = 0.0381 + 0.025 m r3 = 0.0631 m
Thermal conductivity of insulation K2 = 0.208 W/mK
Hot gas temperature Ta = 316°C + 273 = 589 K
Ambient air temperature Tb = 30°C + 273 = 303 K
Heat transfer co-efficient at inner side ha = 28 W/m2K
Heat transfer co-efficient at outer side hb = 17 W/m2K
Length L = 3 m

Solution :

∆Toverall
Heat flow Q = [From equation No.(19) or HMT data book Page No.35]
R
Where ∆ T = Ta– Tb
1  1 1 r  1 r  1 r  1 
R=  + In  2  + In  3  + In  4  + 
2π L  h a r1 K1  r1  K 2  r2  K 3  r3  hb r4 
Ta − Tb
⇒Q =
1  1 1 r  1 r  1 r  1 
 + In  2  + In  3  + In  4  + 
2π L  h a r1 K1  r1  K 2  r2  K 3  r3  hb r4 
[The terms K3 and r4 are not given, so neglect that terms]

Ta − Tb
⇒Q =
1  1 1 r  1 r  1 
 + In  2  + In  3  + 
2π L  h a r1 K1  r1  K 2  r2  hb r3 

589 - 303
⇒Q =
1  1 1  0.0381  1  0.0631  1 
+ In + In +
2π × 3  28 × 0.0254 43.26  0.0254  0.208  0.0381  17 × 0.0631 

Q = 1129.42 W

Heat loss Q = 1129.42 W.

4. Derive an expression of Critical Radius of Insulation for a Cylinder.

Consider a cylinder having thermal conductivity K. Let r1 and r0 inner and outer
radii of insulation.
Ti − T∞
Heat transfer Q = [From equation No.(3)]
r 
In  0 
 r1 
2π KL
Considering h be the outside heat transfer co-efficient.
16
 Ti − T∞
∴Q =
r 
In  0 
 r1  + 1
2π KL A 0h
Here A 0 = 2π r0L
Ti − T∞
⇒Q=
r 
In  0 
 r1  + 1
2π KL 2π r0Lh

To find the critical radius of insulation, differentiate Q with respect to r0 and equate
it to zero.

 1 1 
0 − (Ti − T∞ )  − 2

⇒
dQ
=  2π KLr0 2π hLr0 
dr0 1 r  1
In  0  +
2π KL  r1  2π hLr0
since (Ti − T∞ ) ≠ 0
1 1
⇒ − =0
2π KLr0 2π hLr0 2
K
⇒ r0 = = rc
h

5. A wire of 6 mm diameter with 2 mm thick insulation (K = 0.11 W/mK). If the

convective heat transfer co-efficient between the insulating surface and air is 25
W/m2L, find the critical thickness of insulation. And also find the percentage of
change in the heat transfer rate if the critical radius is used.

Given Data

d1= 6 mm
r1 = 3 mm = 0.003 m
r2 = r1 + 2 = 3 + 2 = 5 mm = 0.005 m
K = 0.11 W/mK
hb = 25 W/m2K

Solution :

K
1. Critical radius rc = [From equation No.(21)]
h

17
 0.11
rc = = 4.4 × 10−3 m
25
rc = 4.4 × 10−3 m

Critical thickness = rc – r1
= 4.4 × 10−3 − 0.003
= 1.4 × 10−3 m
Critical thickness t c = 1.4 × 10-3 (or) 1.4 mm

2. Heat transfer through an insulated wire is given by

Ta − Tb
Q1 =
  r2  
 In   
1   r1  1 
+
2π L  K1 hbr2 
 
 

[From HMT data book Page No.35]

2π L (Ta − Tb )
=
  0.005  
 In  0.003  
   +
1

 0.11 25 × 0.005 
 
2π L (Ta − Tb )
Q1 =
12.64

Heat flow through an insulated wire when critical radius is used is given by

Ta − Tb
Q2 = [r2 → rc ]
  rc  
 In   
1   r1  1 
+
2π L  K1 hbrc 
 
 

2π L (Ta − Tb )
=
 4.4 × 10−3 
In  
 0.003  + 1
0.11 25 × 4.4 × 10−3
2π L (Ta − Tb )
Q2 =
12.572

∴ Percentage of increase in heat flow by using

Q 2 − Q1
Critical radius = × 100
Q1

18
 1 1
− × 100
= 12.57 12.64
1
12.64
= 0.55%

6. An aluminium alloy fin of 7 mm thick and 50 mm long protrudes from a wall,

which is maintained at 120°°C. The ambient air temperature is 22°°C. The heat
transfer coefficient and conductivity of the fin material are 140 W/m2K and 55 W/mK
respectively. Determine

1. Temperature at the end of the fin.

2. Temperature at the middle of the fin.
3. Total heat dissipated by the fin.

Given
Thickness t = 7mm = 0.007 m
Length L= 50 mm = 0.050 m
Base temperature Tb = 120°C + 273 = 393 K
Ambient temperature T∞ = 22° + 273 = 295 K
Heat transfer co-efficient h = 140 W/m2K
Thermal conductivity K = 55 W/mK.

Solution :
Length of the fin is 50 mm. So, this is short fin type problem. Assume end is
insulated.
We know
Temperature distribution [Short fin, end insulated]

T − T∞ cos h m [L -x]
= ......(A)
Tb − T∞ cos h (mL)

[From HMT data book Page No.41]

(i) Temperature at the end of the fin, Put x = L

T - T∞ cos h m [L-L]
(A) ⇒ =
Tb − T∞ cos h (mL)
T - T∞ 1
⇒ = ...(1)
Tb − T∞ cos h (mL)
where
hP
m=
KA
P = Perimeter = 2 × L (Approx)
= 2 × 0.050
P = 0.1 m

19
A – Area = Length × thickness = 0.050 × 0.007
A = 3.5 × 10 −4 m 2
hP
⇒ m=
KA

140 × 0.1
=
55 × 3.5 × 10−4
m = 26.96

T - T∞ 1
(1) ⇒ =
Tb − T∞ cos h (26.9 × 0.050)
T - T∞ 1
⇒ =
Tb − T∞ 2.05
T - 295 1
⇒ =
393 - 295 2.05
⇒ T - 295 = 47.8
⇒ T = 342.8 K
Temperature at the end of the fin Tx =L = 342.8 K
(ii) Temperature of the middle of the fin,

Put x = L/2 in Equation (A)

T - T∞ cos hm [L-L/2]
(A) ⇒ =
Tb − T∞ cos h (mL)
 0.050 
cos h 26.9 0.050 -
T - T∞  2 
⇒ =
Tb − T∞ cos h [ 26.9 × (0.050)]
T- 295 1.234
⇒ =
393 - 295 2.049
T - 295
⇒ = 0.6025
393 -295
T = 354.04 K

Temperature at the middle of the fin

Tx =L / 2 = 354.04 K

(iii) Total heat dissipated

[From HMT data book Page No.41]

20
⇒ Q = (hPKA)1/2 (Tb − T∞ ) tan h (mL)
⇒ [140 × 0.1 × 55 × 3.5 × 10-4 ]1/ 2 × (393 − 295)
× tan h (26.9 × 0.050)
Q = 44.4 W

7. A copper plate 2 mm thick is heated up to 400°°C and quenched into water at 30°°C.
Find the time required for the plate to reach the temperature of 50°°C. Heat transfer
co-efficient is 100 W/m2K. Density of copper is 8800 kg/m3. Specific heat of copper =
0.36 kJ/kg K.
Plate dimensions = 30 × 30 cm.
Given
Thickness of plate L = 2 mm = 0.002 m
Initial temperature T0 = 400°C + 273 = 673 K
Final temperature T = 30°C + 273 = 303 K
Intermediate temperature T = 50°C + 273 = 323 K
Heat transfer co-efficient h = 100 W/m2K
Density ρ = 8800 kg/m3
Specific heat Cρ= 360 J/kg k
Plate dimensions = 30 × 30 cm

To find
Time required for the plate to reach 50°C.
[From HMT data book Page No.2]
Solution:

Thermal conductivity of the copper K = 386 W/mK

For slab,
L
Characteristic length L c =
2
0.002
=
2
L c = 0.001 m
We know,
hL c
Biot number Bi =
K
100 × 0.001
=
386
Bi = 2.59 × 10−4 < 0.1

Biot number value is less than 0.1. So this is lumped heat analysis type problem.

For lumped parameter system,

21
  − hA 
T − T∞  ×t 
C × V× ρ 
= e  ρ ……….(1)
T0 − T∞
[From HMT data book Page No.48]
We know,
V
Characteristics length Lc =
A
 −h 
 ×t 
T-T∞ C ×L × ρ
(1) ⇒ = e  ρ c 
T0 − T∞
 −100 
323 - 303  ×t 
⇒ = e  360×0.001×8800 
673 - 303
⇒ t = 92.43 s

Time required for the plate to reach 50°C is 92.43 s.

8. A steel ball (specific heat = 0.46 kJ/kgK. and thermal conductivity = 35 W/mK)
having 5 cm diameter and initially at a uniform temperature of 450°°C is suddenly
placed in a control environment in which the temperature is maintained at 100°°C.
Calculate the time required for the balls to attained a temperature of 150°°C. Take h =
10W/m2K.

Given
Specific heat Cρ = 0.46 kJ/kg K = 460 J/kg K
Thermal conductivity K = 35 W/mK
Diameter of the sphere D = 5 cm = 0.05 m
Radius of the sphere R = 0.025 m
Initial temperature T0 = 450°C + 273 = 723 K
Final temperature T∞ = 100°C + 273 = 373 K
Intermediate temperature T = 150°C + 273 = 423 K
Heat transfer co-efficient h = 10 W/m2K

To find

Time required for the ball to reach 150°C

[From HMT data book Page No.1]
Solution

Density of steel is 7833 kg/m3

ρ = 7833 kg / m3
For sphere,
R
Characteristic Length L c =
3

22
 0.025
=
3
Lc = 8.33 × 10−3 m
We know,
hL c
Biot number Bi =
K
10 × 8.3 × 10 −3
=
35

Bi = 2.38 × 10-3 < 0.1

Biot number value is less than 0.1. So this is lumped heat analysis type problem.

For lumped parameter system,

 − hA 
T − T∞  ×t 
C × V× ρ 
= e  ρ ……….(1)
T0 − T∞

[From HMT data book Page No.48]

We know,
V
Characteristics length Lc =
A
 −h 
 ×t 
T-T∞ C ×L × ρ
(1) ⇒ = e  ρ c 
T0 − T∞
 −10 
423 - 373  −3
×t 
⇒ = e  460×8.33×10 ×7833 
723 - 373
423 - 373 −10
⇒ In = ×t
723 - 373 460 × 8.33 × 10 −3 × 7833
⇒ t = 5840.54 s

Time required for the ball to reach 150°C is 5840.54 s.

9. Alloy steel ball of 2 mm diameter heated to 800°C is quenched in a bath at 100°C.

The material properties of the ball are K = 205 kJ/m hr K, ρ = 7860 kg/m3, Cρ = 0.45
kJ/kg K, h = 150 KJ/ hr m2 K. Determine (i) Temperature of ball after 10 second and
(ii) Time for ball to cool to 400°C.
Given

Diameter of the ball D = 12 mm = 0.012 m

Radius of the ball R = 0.006m
Initial temperature T0 = 800°C + 273 = 1073 K
Final temperature T∞ = 100°C + 273 = 373 K
Thermal conductivity K = 205 kJ/m hr K

23
 205 × 1000J
=
3600 s mK
= 56.94 W / mK [ Q J/s = W]
Density ρ = 7860 kg/m3
Specific heat Cρ = 0.45 kJ/kg K
= 450 J/kg K

Heat transfer co-efficient h = 150 kJ/hr m2 K

150 × 1000J
=
3600 s m2K
= 41.66 W / m2K
Solution

Case (i) Temperature of ball after 10 sec.

For sphere,
R
Characteristic Length L c =
3
0.006
=
3
Lc = 0.002 m
We know,
hL c
Biot number Bi =
K
41.667 × 0.002
=
56.94

Bi = 1.46 × 10-3 < 0.1

Biot number value is less than 0.1. So this is lumped heat analysis type problem.

For lumped parameter system,

 − hA 
T − T∞  ×t 
C × V × ρ 
= e  ρ ……….(1)
T0 − T∞
[From HMT data book Page No.48]
We know,
V
Characteristics length Lc =
A

 −h 
 ×t 
T-T∞ C ×L × ρ
(1) ⇒ = e  ρ c  ..........(2)
T0 − T∞
 −41.667 
T - 373  ×10
⇒ = e 450×0.002×7860 
1073 - 373
⇒ T = 1032.95 K

24
Case (ii) Time for ball to cool to 400°°C

∴T = 400°C + 273 = 673 K

 −h 
 ×t 
T-T∞ C ×L × ρ
(2) ⇒ = e  ρ c  .......(2)
T0 − T∞
 −41.667 
673 - 373  ×t 
⇒ = e  450×0.002×7860 
1073 - 373
 673 - 373  −41.667
⇒ In   = 450 × 0.002 × 7860 × t
 1073 - 373 
⇒ t = 143.849 s

10. A large steel plate 5 cm thick is initially at a uniform temperature of 400°°C. It is

suddenly exposed on both sides to a surrounding at 60°°C with convective heat
transfer co-efficient of 285 W/m2K. Calculate the centre line temperature and the
temperature inside the plate 1.25 cm from themed plane after 3 minutes.

Take K for steel = 42.5 W/mK, α for steel = 0.043 m2/hr.

Given
Thickness L = 5 cm = 0.05 m
Initial temperature Ti = 400°C + 273 = 673 K
Final temperature T∞ = 60°C + 273 = 333 K
Distance x = 1.25 mm = 0.0125 m
Time t = 3 minutes = 180 s
Heat transfer co-efficient h = 285 W/m2K
Thermal diffusivity α = 0.043 m2/hr = 1.19 × 10-5 m2/s.
Thermal conductivity K = 42.5 W/mK.
Solution

For Plate :
L
Characteristic Length L c =
2
0.05
=
2
Lc = 0.025 m
We know,
hL c
Biot number Bi =
K
285 × 0.025
=
42.5
⇒ Bi = 0.1675

0.1 < Bi < 100, So this is infinite solid type problem.

25
Infinite Solids

Case (i)

[To calculate centre line temperature (or) Mid plane temperature for infinite plate,
refer HMT data book Page No.59 Heisler chart].
αt
X axis → Fourier number =
Lc 2
1.19 × 10-5 × 180
=
(0.025)2
X axis → Fourier number = 3.42
hLc
Curve =
K

285 × 0.025
= = 0.167
42.5
hLc
Curve = = 0.167
K

X axis value is 3.42, curve value is 0.167, corresponding Y axis value is 0.64

T0 − T∞
Y axis = = 0.64
Ti − T∞
T0 − T∞
= 0.64
Ti − T∞

T0 − T∞
⇒ = 0.64
Ti − T∞

T0 − 333
⇒ = 0.64
673 − 333
⇒ T0 = 550.6 K
Center line temperature T0 = 550.6 K

Case (ii) Temperature (Tx) at a distance of 0.0125 m from mid plane

[Refer HMT data book Page No.60, Heisler chart]

hL
X axis → Biot number Bi = c = 0.167
K
x 0.0125
Curve → = = 0.5
Lc 0.025

X axis value is 0.167, curve value is 0.5, corresponding Y axis value is 0.97.

26
 Tx − T∞
= 0.97
T0 − T∞
Tx − T∞
Y axis = = 0.97
T0 − T∞
Tx − T∞
⇒ = 0.97
T0 − T∞
Tx − 333
⇒ = 0.97
550.6 − 333
⇒ Tx = 544 K
Temperature inside the plate 1.25 cm from the mid plane is 544 K.

27
 UNIT-II CONVECTION
PART-A

1. Define convection.
Convection is a process of heat transfer that will occur between a solid surface and a fluid
medium when they are at different temperatures.

2. Define Reynolds number (Re) & Prandtl number (Pr).

Reynolds number is defined as the ratio of inertia force to viscous force.
Inertia force
Re =
Viscous force
Prandtl number is the ratio of the momentum diffusivity of the thermal
diffusivity.
Momentum diffusivity
Pr =
Thermal diffusivity

3. Define Nusselt number (Nu).

It is defined as the ratio of the heat flow by convection process under an unit temperature
gradient to the heat flow rate by conduction under an unit temperature gradient through a
stationary thickness (L) of metre.
Q
Nusselt number (Nu) = conv .
Qcond

4. Define Grash of number (Gr) & Stanton number (St).

It is defined as the ratio of product of inertia force and buoyancy force to the square of
viscous force.
Inertia force × Buyoyancy force
Gr =
(Viscous force)2
Stanton number is the ratio of nusselt number to the product of Reynolds number and
prandtl number.
Nu
St =
Re× Pr

5. What is meant by Newtonian and non – Newtonian fluids?

The fluids which obey the Newton’s Law of viscosity are called Newtonian fluids and
those which do not obey are called non – Newtonian fluids.

6. What is meant by laminar flow and turbulent flow?

Laminar flow: Laminar flow is sometimes called stream line flow. In this type of flow,
the fluid moves in layers and each fluid particle follows a smooth continuous path. The
fluid particles in each layer remain in an orderly sequence without mixing with each other.
Turbulent flow: In addition to the laminar type of flow, a distinct irregular flow is
frequency observed in nature. This type of flow is called turbulent flow. The path of any
individual particle is zig – zag and irregular. Fig. shows the instantaneous velocity in
laminar and turbulent flow.

7. What is meant by free or natural convection & forced convection?

28
If the fluid motion is produced due to change in density resulting from temperature
gradients, the mode of heat transfer is said to be free or natural convection.
If the fluid motion is artificially created by means of an external force like a blower
or fan, that type of heat transfer is known as forced convection.

8. Define boundary layer thickness.

The thickness of the boundary layer has been defined as the distance from the surface at
which the local velocity or temperature reaches 99% of the external velocity or
temperature.

9. What is the form of equation used to calculate heat transfer for flow through
cylindrical pipes?
Nu = 0.023 (Re)0.8 (Pr)n
n = 0.4 for heating of fluids
n = 0.3 for cooling of fluids

10. What is hydrodynamic boundary layer?

In hydrodynamic boundary layer, velocity of the fluid is less than 99% of free stream
velocity.

11. What is thermal boundary layer?

In thermal boundary layer, temperature of the fluid is less than 99% of free stream
temperature.

12. State Buckingham π theorem.

Buckingham π theorem states as follows: “If there are n variables in a dimensionally
homogeneous equation and if these contain m fundamental dimensions, then the variables
are arranged into (n-m) dimensionless terms. These dimensionless terms are called π terms.

13. State Newton’s law of convection.

Heat transfer from the moving fluid to solid surface is given by the equation
Q = h A (Tw - T∞)
Where, h – Local heat transfer coefficient, W/m2k
A – Surface area, m2
Tw – Surface or wall temperature, K
T∞ - Temperature of fluid, K
This equation is referred to as Newton’s law of cooling.

14. Sketch the boundary development of a flow.

29
15. Indicate the significance of boundary layer.
In the boundary layer concept the flow field over a body is divided into two regions:
• A thin region near the body called the boundary layter where the velocity and the
temperature gradients are large.
• The region outside the boundary layer where the velocity and the temperature
gradients are very nearly equal to their free stream values.

PART-B
1. Air at 20°°C, at a pressure of 1 bar is flowing over a flat plate at a velocity of 3 m/s.
if the plate maintained at 60°°C, calculate the heat transfer per unit width of the plate.
Assuming the length of the plate along the flow of air is 2m.
Given : Fluid temperature T∞ = 20°C, Pressure p = 1 bar,
Velocity U = 3 m/s, Plate surface temperature Tw = 60°C,
Width W = 1 m, Length L = 2m.

Solution : We know,
Tw + T∞
Film temperature Tf =
2
60 + 20
=
2
Tf = 40°C
Properties of air at 40°°C:
Density ρ = 1.129 Kg/m3 Thermal conductivity K = 26.56 × 10−3 W / mK,
Kinematic viscosity v = 16.96 × 10 −6 m2 / s. Prandtl number Pr = 0.699
3×2
UL =
We know, Reynolds number Re = 16.96 × 10−6
v
= 35.377 × 104
Re = 35.377 × 10 4 < 5 × 105
Reynolds number value is less than 5 × 105, so this is laminar flow.
For flat plate, Laminar flow,
Local Nusselt Number Nux = 0.332 (Re)0.5 (Pr)0.333
Nux = 0.332 (35.377 × 104 )0.5 × (0.699)0.333
Nux = 175.27
We know that,
hs × L
Local Nusselt Number Nux =
K
hs × 2
⇒ 175.27 =
26.56 × 10 −3
Local heat transfer coefficient hx = 2.327 W/m2K We know,
Average heat transfer coefficient h = 2 × hx h = 2 × 2.327
h = 4.65 W/m2K

Heat transfer Q = h A (Tw - T∞)

30
= 4.65 × 2 (60 − 20)
[∴ Area = width × length = 1× 2 = 2]
Q = 372 Watts.

2. Air at 20°°C at atmospheric pressure flows over a flat plate at a velocity of 3 m/s. if
the plate is 1 m wide and 80°°C, calculate the following at x = 300 mm.
1. Hydrodynamic boundary layer thickness,
2. Thermal boundary layer thickness,
3. Local friction coefficient,
4. Average friction coefficient,
5. Local heat transfer coefficient
6. Average heat transfer coefficient,
7. Heat transfer.

Given: Fluid temperature T∞ = 20°C Velocity U = 3 m/s

Wide W=1m Surface temperature Tw = 80°C
Distance x = 300 mm = 0.3 m
Tw + T∞
Solution: We know, Film temperature Tf =
2
80 + 20
=
2
Tf = 50°C
Properties of air at 50°C
Density ρ = 1.093 kg/m3
Kinematic viscosity v = 17.95 × 10-6m2 / s
Pr andt l number Pr =0.698
Thermal conductivity K = 28.26 × 10-3 W / mK
We know,
UL
Reynolds number Re =
v
3 × 0.3
=
17.95 × 10 −6
Re = 5.01× 10 4 < 5 × 105
Since Re < 5 × 105, flow is laminar
For Flat plate, laminar flow,

1. Hydrodynamic boundary layer thickness:

δ hx = 5 × x × (Re)−0.5
= 5 × 0.3 × (5.01× 10 4 )−0.5
δ hx = 6.7 × 10−3 m
2. Thermal boundary layer thickness:
δ TX = δ hx (Pr)−0.333
( )
⇒ δ TX = 6.7 × 10 −3 (0.698)−0.333
δ TX = 7.5 × 10 −3 m
31
3. Local Friction coefficient:
Cfx = 0.664(Re)−0.5
= 0.664 (5.01× 10 4 )−0.5
Cfx = 2.96 × 10-3
4. Average friction coefficient:
CfL = 1.328 (Re)-0.5
= 1.328 (5.01× 104 )−0.5
= 5.9 × 10-3
CfL = 5.9 × 10−3
5. Local heat transfer coefficient (hx):
Local Nusselt Number Nux = 0.332 (Re)0.5 (Pr)0.333
= 0.332 (5.01× 104 ) (0.698)0.333
Nux = 65.9
We know
Local Nusselt Number
h ×L
Nux = x
K
hx × 0.3
65.9 = [Q x = L = 0.3m]
23.26 × 10 −3
⇒ h x = 6.20 W/m2K
Local heat transfer coefficient h x = 6.20 W / m2K
6. Average heat transfer coefficient (h):
h = 2 × hx
= 2 × 6.20
h = 12.41 W / m2K
7. Heat transfer:
Q = h A(Tw − T∞ )
We know that, = 12.41× (1× 0.3) (80-20)
Q = 23.38 Watts

3. Air at 30°°C flows over a flat plate at a velocity of 2 m/s. The plate is 2 m long and
1.5 m wide. Calculate the following:
1. Boundary layer thickness at the trailing edge of the plate,
2. Total drag force,
3. Total mass flow rate through the boundary layer between x = 40 cm and x = 85
cm.

Given: Fluid temperature T∞ = 30°C

Velocity U = 2 m/s
Length L =2m
Wide W W = 1.5 m

32
To find:
1. Boundary layer thickness
2. Total drag force.
3. Total mass flow rate through the boundary layer between x = 40 cm and x = 85
cm.

Solution: Properties of air at 30°C

ρ = 1.165 kg/m3
v = 16 × 10−6 m2 / s
Pr = 0.701
K = 26.75 × 10 − 3 W / mK
We know,
UL
Reynolds number Re =
v
2× 2
=
16 × 10−6
Re = 2.5 × 105 < 5 × 105
Since Re<5 × 105 ,flow is laminar

For flat plate, laminar flow, [from HMT data book, Page No.99]

Hydrodynamic boundary layer thickness

δ hx = 5 × x × (Re)−0.5
= 5 × 2 × (2.5 × 105 )−0.5
δ hx = 0.02 m

Thermal boundary layer thickness,

δ txδ hx × (Pr)−0.333
=0.02 × (0.701)-0.333
δ TX = 0.0225 m
We know,
Average friction coefficient,
CfL = 1.328 (Re)−0.5
= 1.328 × (2.5 × 105 )−0.5
CfL = 2.65 × 10 -3

We know

33
 t
CfL =
ρU2
2
t
⇒ 2.65 × 10-3 =
1.165 × (2)2
2
⇒ Average shear stress t = 6.1× 10-3N / m2
Drag force = Area × Average shear stress
= 2 × 1.5 × 6.1× 10-3
Drag force = 0.018 N
Drag force on two sides of the plate
= 0.018 × 2
= 0.036 N

Total mass flow rate between x = 40 cm and x= 85 cm.

5
∆m = ρ U [δ hx = 85 − δ hx = 40 ]
8

Hydrodynamic boundary layer thickness

δ hx =0.5 = 5 × x × (Re)−0.5
−0.5
U × x 
= 5 × 0.85 ×  
 v 
−0.5
 2 × 0.85 
= 5 × 0.85 ×  6 
16 × 10 
δ HX=0.85 = 0.0130 m
δ hx=0.40 = 5 × x × (Re)-0.5
−0.5
 U× x 
= 5 × 0.40 ×  
 v 
−0.5
 2 × 0.40 
= 5 × 0.40 ×  −6 
 16 × 10 
δ HX=0.40 = 8.9 × 10−3 m
5
(1) ⇒ ∆m= × 1.165 × 2 0.0130 − 8.9 × 10−3 
8
∆m = 5.97 × 10-3Kg / s,

4. Air at 290°°C flows over a flat plate at a velocity of 6 m/s. The plate is 1m long and
0.5 m wide. The pressure of the air is 6 kN/2. If the plate is maintained at a
temperature of 70°°C, estimate the rate of heat removed from the plate.
Given : Fluid temperature T∞ = 290°C Velocity U = 6 m/s. Length L = 1 m

34
 Wide W = 0.5 m Pressure of air P = 6 kN/m2 = 6 × 103 N/ m2
Plate surface temperature Tw = 70°C
To find: Heat removed from the plate
Tw + T∞
Solution: We know, Film temperature Tf =
2
70 + 290
=
2
Tf = 180°C
Properties of air at 180°C (At atmospheric pressure)
ρ = 0.799 Kg/m3
ν = 32.49 × 10-6 m2 / s
Pr = 0.681
K = 37.80 × 10-3 W/mK
Note: Pressure other than atmospheric pressure is given, so kinematic viscosity will vary
with pressure. Pr, K, Cp are same for all pressures.
P
Kinematic viscosity ν = ν atm × atm
Pgiven
1 bar
⇒ ν = 32.49 × 10−6
6 × 103N / m2
[Q Atmospheric pressure = 1 bar ]
105 N / m2
= 32.49 × 10−6 ×
6 × 103 N / m3
Q 1 bar = 1× 105N/ m2 
Kinematic viscosity v = 5.145 × 10-4m2 / s.
UL
We know, Reynolds number Re =
v
6 ×1
=
5.145 × 10−4
Re = 1.10 × 10 4 − 5 × 105
Since Re< 5 × 105 , flow is laminar
For plate, laminar flow,
Local nusselt number
NUx = 0.332 (Re)0.5 (Pr)0.333
= 0.332 (1.10 × 10 4 )0.5 (0.681)0.333
NUx = 30.63
h xL
We know NUx =
K
hx × 1
30.63 = [ Q L = 1 m]
37.80 × 10 −3
Local heat transfer coefficient h x = 1.15 W/m 2K
We know

35
Average heat transfer coefficient h = 2×hx
h = 2 × 1.15
h = 2.31 W/m2K

We know
Heat transferred Q = h A (T∞ − Tw )
= 2.31× (1× 0.5) × (563 − 343)
Q = 254.1 W
Heat transfer from both side of the plate = 2 × 254.1
= 508.2 W.

5. Air at 40°°C flows over a flat plate, 0.8 m long at a velocity of 50 m/s. The plate
surface is maintained at 300°°C. Determine the heat transferred from the entire plate
length to air taking into consideration both laminar and turbulent portion of the
boundary layer. Also calculate the percentage error if the boundary layer is assumed
to be turbulent nature from the very leading edge of the plate.
Given : Fluid temperature T∞ = 40°C, Length L = 0.8 m, Velocity U = 50 m/s , Plate
surface temperature Tw = 300°C
To find :
1. Heat transferred for:
i. Entire plate is considered as combination of both laminar and turbulent flow.
ii. Entire plate is considered as turbulent flow.
2. Percentage error.
T − T∞
Solution: We know Film temperature Tf = w T
2
300 + 40
= = 443 K
2
Tf = 170°C
Pr operties of air at 170°C:
ρ = 0.790 Kg/m3
ν = 31.10 × 10 −6 m2 / s
Pr = 0.6815
K = 37 × 10 −3 W/mK
We know
UL
Reynolds number Re=
v
50 × 0.8
= −6
= 1.26 × 10 6
31.10 × 10
Re = 1.26 × 106 > 5 × 105
Re > 5 × 105 ,so this is turbulent flow

Case (i): Laminar – turbulent combined. [It means, flow is laminar upto Reynolds number
value is 5 × 105, after that flow is turbulent]
36
 Average nusselt number = Nu = (Pr)0.333 (Re)0.8 – 871
Nu = (0.6815)0.333 [0.037 (1.26 × 106)0.8 – 871
Average nusselt number Nu = 1705.3
hL
We know Nu =
K
h × 0.8
1705.3 =
37 × 10 −3
h = 78.8 W / m2K
Average heat transfer coefficient
h=78.8 W/m2K
Head transfer Q1 = h × A × (Tw + T∞ )
= h × L × W × (Tw + T∞ )
= 78.8 × 0.8 × 1× (300 - 40)
Q1 = 16390.4 W
Case (ii) : Entire plate is turbulent flow:
Local nusselt number} Nux = 0.0296 × (Re)0.8 × (Pr)0.333
NUx = 0.0296 × (1.26 ×106)0.8 × (0.6815)0.333
NUx = 1977.57
h ×L
We know NUx = x
K
h × 0.8
1977.57 = x
37 × 10−3
hx = 91.46 W/m2K
Local heat transfer coefficient hx = 91.46 W/m2K
Average heat transfer coefficient (for turbulent flow)
h = 1.24 × hx
= 1.24× 91.46

Average heat transfer coefficient} h = 113.41 W/m2K

We know Heat transfer Q2 = h × A × (Tw + T∞)
= h × L × W × (Tw + T∞)
= 113.41 × 0.8 × 1 (300 – 40)
Q2 = 23589.2 W
Q − Q1
2. Percentage error = 2
Q1
23589.2 - 16390.4
= × 100
16390.4
= 43.9%

6. 250 Kg/hr of air are cooled from 100°C to 30°C by flowing through a 3.5 cm inner
diameter pipe coil bent in to a helix of 0.6 m diameter. Calculate the value of air side
heat transfer coefficient if the properties of air at 65°C are

37

Te your text
K = 0.0298 W/mK
µ = 0.003 Kg/hr – m
Pr = 0.7
ρ = 1.044 Kg/m3

Given : Mass flow rate in = 205 kg/hr

205
= Kg / s in = 0.056 Kg/s
3600

Inlet temperature of air Tmi = 100°C

Outlet temperature of air Tmo = 30°C
Diameter D = 3.5 cm = 0.035 m
T + Tmo
Mean temperature Tm = mi = 65°C
2

To find: Heat transfer coefficient (h)

Solution:
UD
Reynolds Number Re =
ν
µ
Kinematic viscosity ν =
ρ
0.003
Kg / s − m
3600
1.044 Kg/m3
v = 7.98 × 10−7 m2 / s
Mass flow rate in = ρ A U
π
0.056 = 1.044 × × D2 × U
4
π
0.056 = 1.044 × × (0.035)2 × U
4

⇒ U = 55.7 m/s
UD
(1) ⇒ Re =
ν
55.7 × 0.035
=
7.98 × 10-7
Re = 2.44 × 106

Since Re > 2300, flow is turbulent

For turbulent flow, general equation is (Re > 10000)

38
Nu = 0.023 × (Re)0.8 × (Pr)0.3
This is cooling process, so n = 0.3
⇒ Nu = 0.023 × (2.44 × 106 )0.8 × (0.7)0.3
Nu = 2661.7
hD
We know that, Nu =
K
h × 0.035
2661.7 =
0.0298

Heat transfer coefficient h = 2266.2 W/m2K

7. In a long annulus (3.125 cm ID and 5 cm OD) the air is heated by maintaining the
temperature of the outer surface of inner tube at 50°C. The air enters at 16°C and
leaves at 32°C. Its flow rate is 30 m/s. Estimate the heat transfer coefficient between
air and the inner tube.

Given : Inner diameter Di = 3.125 cm = 0.03125 m

Outer diameter Do = 5 cm = 0.05 m
Tube wall temperature Tw = 50°C
Inner temperature of air Tmi = 16°C
Outer temperature of air tmo = 32°C
Flow rate U = 30 m/s

To find: Heat transfer coefficient (h)

Solution:
Tmi + Tmo
Mean temperature Tm =
2
16 + 32
=
2
Tm = 24°C
Properties of air at 24°C:
ρ = 1.614 Kg/m3
ν = 15.9 × 10-6 m2 / s
Pr = 0.707
K = 26.3 × 10-3 W / mK
We know,

Hydraulic or equivalent diameter

39
 π
4× D2 − Di2 
Dh =
4A
= 4
P π [Do + Di ]

=
(Do + −Di ) (Do − Di )
(Do + Di )
= Do − Di
= 0.05 – 0.03125
Dh = 0.01875 m
UDh
Reynolds number Re =
ν
30 × 0.01875
=
15.9 × 10 6
Re = 35.3 × 10-6

Since Re > 2300, flow is turbulent

For turbulent flow, general equation is (Re > 10000)

Nu = 0.023 (Re)0.8 (Pr)n

This is heating process. So n = 0.4

⇒ Nu = 0.023 × (35.3 × 103 )0.8 (0.707)0.4
Nu = 87.19
hDh
We know Nu =
K
h × 0.01875
⇒ 87.19=
26.3 × 10-3
⇒ h = 122.3 W/m2K

8. Engine oil flows through a 50 mm diameter tube at an average temperature of

147°C. The flow velocity is 80 cm/s. Calculate the average heat transfer coefficient if
the tube wall is maintained at a temperature of 200°C and it is 2 m long.

Given : Diameter D = 50 mm = 0.050 m

Average temperature Tm = 147°C
Velocity U = 80 cm/s = 0.80 m/s
Tube wall temperature Tw = 200°C
Length L = 2m

To find: Average heat transfer coefficient (h)

Solution : Properties of engine oil at 147°C

ρ = 816 Kg/m3
ν = 7 × 10-6 m2 / s
Pr = 116
K = 133.8 × 10-3 W/mK
40
We know
UD
Reynolds number Re =
ν
0.8 × 0.05
=
7 × 10 −6
Re = 5714.2
Since Re < 2300 flow is turbulent
L 2
= = 40
D 0.050
L
10 < < 400
D
For turbulent flow, (Re < 10000)
0.055
D
Nusselt number Nu = 0.036 (Re)0.8 (Pr)0.33  
L
0.055
 0.050 
Nu = 0.036 (5714.2)0.8 × (116)0.33 ×  
 2 
Nu = 142.8
hD
We know Nu =
K
h × 0.050
⇒ 142.8 =
133.8 × 10 -3
⇒ h = 382.3 W/m2K

9. A large vertical plate 4 m height is maintained at 606°°C and exposed to

atmospheric air at 106°°C. Calculate the heat transfer is the plate is 10 m wide.
Given :
Vertical plate length (or) Height L = 4 m
Wall temperature Tw = 606°C
Air temperature T∞ = 106°C
Wide W = 10 m
To find: Heat transfer (Q)

Solution:
Tw + T∞
Film temperature Tf =
2
606 + 106
=
2
Tf = 356°C
Properties of air at 356°C = 350°C
ρ = 0.566 Kg/m3
ν = 55.46 × 10-6 m2 / s
Pr = 0.676
K = 49.08 × 10-3 W/mK
1
Coefficient of thermal expansion} β =
Tf in K

41
 1 1
= =
356 + 273 629
β = 1.58 × 10-3K −1
g × β × L3 × ∆T
Grashof number Gr =
v2
9.81× 2.4 × 10-3 × (4)3 × (606 − 106)
⇒ Gr =
(55.46 × 10 −6 )2

Gr = 1.61 × 1011
Gr Pr = 1.61 × 1011 × 0.676
Gr Pr = 1.08 × 1011
Since Gr Pr > 109, flow is turbulent
For turbulent flow,
Nusselt number Nu = 0.10 [Gr Pr]0.333
⇒ Nu = 0.10 [1.08 × 1011 ]0.333
Nu = 471.20

We know that,
hL
Nusselt number Nu =
K
h× 4
⇒ 472.20 =
49.08 × 10 -3

Heat transfer coefficient h = 5.78 W/m2K

Heat transfer Q = h A ∆T
= h × W × L × (Tw − T∞ )
= 5.78 × 10 × 4 × (606 − 106)
Q = 115600 W
Q = 115.6 × 103 W

10. A thin 100 cm long and 10 cm wide horizontal plate is maintained at a uniform
temperature of 150°°C in a large tank full of water at 75°°C. Estimate the rate of heat
to be supplied to the plate to maintain constant plate temperature as heat is
dissipated from either side of plate.

Given :
Length of horizontal plate L = 100 cm = 1m
Wide W = 10 cm = 0.10 m
Plate temperature Tw = 150°C
Fluid temperature T∞ = 75°C

To find: Heat loss (Q) from either side of plate

Solution:
42
 Tw − T∞
Film temperature Tf =
2
150 + 75
=
2
Tf = 112.5°C
Properties of water at 112.5°C
ρ = 951 Kg/m3
ν = 0.264 × 10-6 m2 / s
Pr = 1.55
K = 683 × 10 −3 W/mK
1 1
Coefficient of thermal expansion} β = =
T in K 112.5 + 273
f
β = 2.59 × 10−3 K −1
g × β × L3 × ∆T
Grashof Number Gr =
v2
For horizontal plate,
W 0.10
Characteristic length Lc = =
2 2
Lc = 0.05 m
9.81× 2.59 × 10-3 × (0.05)3 × (150 − 75)
(1) ⇒ Gr =
(0.264 × 10−6 )2
Gr = 3.41× 109
Gr Pr = 3.41× 109 × 1.55

Gr Pr = 5.29 × 109
Gr Pr value is in between 8 × 106 and 1011
i.e., 8 × 106 < Gr Pr < 1011

For horizontal plate, upper surface heated:

Nusselt number Nu = 0.15 (Gr Pr)0.333

⇒ Nu = 0.15 [5.29 × 109 ]0.333 +
⇒ Nu = 259.41

We know that,
huLc
Nusselt number Nu =
K
hu × 0.05
259.41 =
683 × 10 −3
hu = 3543.6 W/m2K
Upper surface heated, heat transfer coefficient hu = 3543.6 W/m2K

For horizontal plate, lower surface heated:

43
Nusselt number Nu = 0.27 [Gr Pr]0.25
⇒ Nu = 0.27 [5.29 × 109 ]0.25
Nu = 72.8
We know that,
h1L c
Nusselt number Nu =
K
h1L c
72.8 =
K
h1 × 0.05
72.8 =
683 × 10−3
h1 = 994.6 W/m2K

Lower surface heated, heat transfer coefficient h1 = 994.6 W/m2K

Total heat transfer Q = (hu + h1) × A × ∆T

= (hu + h1) × W × L × (Tw - T∞)

= (3543.6 + 994.6) × 0.10 × (150 – 75)
Q = 34036.5 W

44
 UNIT-III
PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGERS

1. What is meant by Boiling and condensation?

The change of phase from liquid to vapour state is known as boiling.
The change of phase from vapour to liquid state is known as condensation.

2. Give the applications of boiling and condensation.

Boiling and condensation process finds wide applications as mentioned below.
1. Thermal and nuclear power plant.
2. Refrigerating systems
3. Process of heating and cooling
4. Air conditioning systems

3. What is meant by pool boiling?

If heat is added to a liquid from a submerged solid surface, the boiling process referred to
as pool boiling. In this case the liquid above the hot surface is essentially stagnant and its
motion near the surface is due to free convection and mixing induced by bubble growth
and detachment.

4. What is meant by Film wise and Drop wise condensation?

The liquid condensate wets the solid surface, spreads out and forms a continuous film over
the entire surface is known as film wise condensation.
In drop wise condensation the vapour condenses into small liquid droplets of
various sizes which fall down the surface in a random fashion.

5. Give the merits of drop wise condensation?

In drop wise condensation, a large portion of the area of the plate is directly exposed to
vapour. The heat transfer rate in drop wise condensation is 10 times higher than in film
condensation.

6. What is heat exchanger?

A heat exchanger is defined as an equipment which transfers the heat from a hot fluid to a
cold fluid.

7. What are the types of heat exchangers?

The types of heat exchangers are as follows
1. Direct contact heat exchangers
2. Indirect contact heat exchangers
3. Surface heat exchangers
4. Parallel flow heat exchangers
5. Counter flow heat exchangers
6. Cross flow heat exchangers
7. Shell and tube heat exchangers
8. Compact heat exchangers.

8. What is meant by Direct heat exchanger (or) open heat exchanger?

In direct contact heat exchanger, the heat exchange takes place by direct mixing of hot and
cold fluids.
45
9. What is meant by Indirect contact heat exchanger?
In this type of heat exchangers, the transfer of heat between two fluids could be carried out
by transmission through a wall which separates the two fluids.

10. What is meant by Regenerators?

In this type of heat exchangers, hot and cold fluids flow alternately through the same
space. Examples: IC engines, gas turbines.

11. What is meant by Recuperater (or) surface heat exchangers?

This is the most common type of heat exchangers in which the hot and cold fluid do not
come into direct contact with each other but are separated by a tube wall or a surface.

12. What is meant by parallel flow and counter flow heat exchanger?
In this type of heat exchanger, hot and cold fluids move in the same direction.
In this type of heat exchanger hot and cold fluids move in parallel but opposite
directions.

13. What is meant by shell and tube heat exchanger?

In this type of heat exchanger, one of the fluids move through a bundle of tubes enclosed
by a shell. The other fluid is forced through the shell and it moves over the outside surface
of the tubes.

14. What is meant by compact heat exchangers?

There are many special purpose heat exchangers called compact heat exchangers. They are
generally employed when convective heat transfer coefficient associated with one of the
fluids is much smaller than that associated with the other fluid.

15. What is meant by LMTD?

We know that the temperature difference between the hot and cold fluids in the heat
exchanger varies from point in addition various modes of heat transfer are involved.
Therefore based on concept of appropriate mean temperature difference, also called
logarithmic mean temperature difference, also called logarithmic mean temperature
difference, the total heat transfer rate in the heat exchanger is expressed as
Q = U A (∆T)m Where U – Overall heat transfer coefficient W/m2K A – Area m2
(∆T)m – Logarithmic mean temperature difference.

16. What is meant by Fouling factor?

We know the surfaces of a heat exchangers do not remain clean after it has been in use for
some time. The surfaces become fouled with scaling or deposits. The effect of these
deposits the value of overall heat transfer coefficient. This effect is taken care of by
introducing an additional thermal resistance called the fouling resistance.

17. What is meant by effectiveness?

The heat exchanger effectiveness is defined as the ratio of actual heat transfer to the
maximum possible heat transfer.
Actual heat transfer Q
Effectiveness ε = =
Maximum possible heat transfer Qmax

46
PART-B

1. Water is boiled at the rate of 24 kg/h in a polished copper pan, 300 mm in

diameter, at atmospheric pressure. Assuming nucleate boiling conditions calculate the
temperature of the bottom surface of the pan.

Given :
m = 24 kg / h
24 kg
=
3600 s
m = 6.6 × 10−3 kg / s
d = 300 mm = .3m

Solution:

We know saturation temperature of water is 100°C

i.e. Tsat = 100°C

Properties of water at 100°C

From HMT data book Page No.13
Density ρl = 961 kg/m3
Kinematic viscosity v = 0.293 × 10-6 m2 / s
Pr andtl number Pr − 1.740
Specific heat Cpl = 4.216 kj/kg K = 4216 j/kg K
Dynamic viscosity µ l = ρ l × v
= 961× 0.293 × 10-6
µL = 281.57 × 10 −6 Ns/m2

From steam table (R.S. Khumi Steam table Page No.4)

At 100°C

Enthalpy of evaporation hfg = 2256.9 kj/kg

hfg = 2256.9 × 103 j/kg
Specific volume of vapour
Vg = 1.673 m3/kg
Density of vapour
1
ρv =
vg
1
1.673
ρ v = 0.597 kg/m3
For nucleate boiling

47
 3
Q g × ( ρl − ρ v ) Cpl × ∆T
Heat flux = µ l × hfg ×
A σ Csf × hfgPr1.7
We know transferred Q = m × hfg
Heat transferred Q = m × hfg.
Q mhg
=
A A
Q 6.6 × 10−3 × 2256.9 × 103
=
A π 2
d
4
6.6 × 10-3 × 2256.9 × 103
=
π
(.3)2
4
Q
= 210 × 103 w / m2
A
σ = surface tension for liquid vapour interface

At 100°C (From HMT data book Page No.147)

σ = 58.8 × 10 −3 N / m

For water – copper – Csf = Surface fluid constant = 013

Csf = .013 (From HMT data book Page No.145)

Q
Substitute, µ l, hfg , ρl, ρ v, σ , Cpl, hfg, and Pr values in Equation (1)
A

(1) ⇒ 210 × 103 = 281.57 × 10−6 × 2256.9 × 103

0.5
9.81× 961 − 597
58.8 × 10−3
3
4216 × ∆T
.013 × 2256.9 × 103 × (1.74)1.7
4216 × ∆T
⇒ = 0.825
75229.7
⇒ ∆T(.56)3 = .825
⇒ ∆T × .056 = 0.937
∆T - 16.7
We know that
Excess temperature ∆T = Tw − Tsat
16.7 = Tw − 100°C.
Tw = 116.7°C

48
2. A nickel wire carrying electric current of 1.5 mm diameter and 50 cm long, is
submerged in a water bath which is open to atmospheric pressure. Calculate the
voltage at the burn out point, if at this point the wire carries a current of 200A.

Given :

D = 1.5mm = 1.5 × 10-3 m; L = 50 cm = 0.50m; Current I = 200A

Solution

We know saturation temperature of water is 100°C

i.e. Tsat = 100°C

Properties of water at 100°C

(From HMT data book Page No.11)
ρ l = 961 kg/m3
v = 0.293 × 10 −6 m2 / s
Pr - 1.740
Cpl = 4.216 kj/kg K = 4216 j/kg K
µ l= ρ l × v = 961× 0.293 × 10−6
µ l = 281.57 × 10−6 Ns/m2
From steam Table at 100°C

R.S. Khurmi Steam table Page No.4

hfg − 2256.9 kj / kg
hfg = 2256.9 × 103 j/kg
v g = 1.673m3 / kg
1 1
ρv = = = 0.597 kg/m3
νg 1.673
σ = Surface tension for liquid – vapour interface
At 100°C

σ = 58.8 × 10 −3 N/m (From HMT data book Page No.147)

For nucleate pool boiling critical heat flux (AT burn out)

Q  σ × g × (ρl - ρ v)0.25 
= 0.18 × hfg × ρ v   − − − −1
A  ρv2 
(From HMT data book Page No.142)

Substitute hfg, ρ l, ρ v, σ values in Equation (1)

49
 Q
(1) ⇒ = 0.18 × 2256.9 × 103 × 0.597
A
0.25
 58.8 × 10−3 × 9.81 (961 − .597) 
 
 .5972 
Q
= 1.52 × 106 W/m2
A

We know
Heat transferred Q = V × I
Q V ×I
=
A A
V × 200
1.52 × 106 = Q A = π dL
π dL
V × 200
1.52 × 106 =
π × 1.5 × 10-3 × .50
V = 17.9 volts

3. Water is boiling on a horizontal tube whose wall temperature is maintained ct 15°C

above the saturation temperature of water. Calculate the nucleate boiling heat
transfer coefficient. Assume the water to be at a pressure of 20 atm. And also find the
change in value of heat transfer coefficient when
3. The temperature difference is increased to 30°C at a pressure of 10 atm.
4. The pressure is raised to 20 atm at ∆ T = 15°C
Given :

Wall temperature is maintained at 15°C above the saturation temperature.

Tw = 115°C. Q Tsat = 100°C Tw = 100 + 15 = 115°C

= p = 10 atm = 10 bar
case (i)
∆T = 30°C; p = 10 atm = 10 bar
case (ii)
p = 20 atm = 20 bar; ∆T - 15°C

Solution:

We know that for horizontal surface, heat transfer coefficient

h = 5.56 (∆T)3 From HMT data book Page No.128

h = 5.56 (Tw – Tsat)3
= 5.56 (115 – 100)3

h = 18765 w/m2K

Heat transfer coefficient other than atmospheric pressure

50
hp = hp0.4 From HMT data book Page No.144
= 18765 × 100.4

Heat transfer coefficient hp = 47.13 × 103 W / m2K

Case (i)

P = 100 bar ∆T = 30°C From HMT data book Page No.144

Heat transfer coefficient

h = 5.56 ( ∆T)3 = 5.56(30)3
h = 150 × 103 W / m2K

Heat transfer coefficient other than atmospheric pressure

hp = hp0.4
= 150 × 103 (10)0.4
hp = 377 × 103 W / m2K

Case (ii)
P = 20 bar; ∆T = 15°C

Heat transfer coefficient h = 5.56 (∆T)3 = 5.56 (15)3

h = 18765 W/m 2K

Heat transfer coefficient other than atmospheric pressure

hp = hp0.4
= 18765 (20)0.4
hp = 62.19 × 103 W/m2K

4. A vertical flat plate in the form of fin is 500m in height and is exposed to steam at
atmospheric pressure. If surface of the plate is maintained at 60°C. calculate the
following.
1. The film thickness at the trailing edge
2. Overall heat transfer coefficient
3. Heat transfer rate
4. The condensate mass flow rate.
Assume laminar flow conditions and unit width of the plate.

Given :

Height ore length L = 500 mm = 5m

Surface temperature Tw = 60°C

51
Solution

We know saturation temperature of water is 100°C

i.e. Tsat = 100°C
(From R.S. Khurmi steam table Page No.4

hfg = 2256.9kj/kg
hfg = 2256.9 × 103 j/kg

We know
Tw + Tsat
Film temperature Tf =
2
60 + 100
=
2
Tf = 80°C

Properties of saturated water at 80°C

(From HMT data book Page No.13)

ρ - 974 kg/m3
v = 0.364 × 10−6 m2 / s
k = 668.7 × 10-3 W/mk
µ = p × v= 974 × 0.364 × 10-6

µ = 354.53 × 10−6 Ns / m2

1. Film thickness δx

We know for vertical plate

Film thickness
0.25
 4 µK × x × (Tsat − Tw ) 
δx =  
 g × hfg × ρ 2
 
Where
X = L = 0.5 m
4 × 354.53 × 10 −6 × 668.7 × 10 −3 × 0.5 × 100 − 60
δx =
9.81× 2256.9 × 103 × 9742
δ x = 1.73 × 10 −4 m

2. Average heat transfer coefficient (h)

For vertical surface Laminar flow

0.25
 k 3 × ρ 2 × g × hfg 
h = 0.943  
 µ × L × Tsat − Tw 
52
The factor 0.943 may be replace by 1.13 for more accurate result as suggested by Mc
Adams

0.25
 (668.7 × 10 −3 )3 × (974)2 × 9.81× 2256.9 × 103 
1.13  
 354.53 × 10 −6 × 1.5 × 100 − 60 
h = 6164.3 W/m2k.

3. Heat transfer rate Q

We know

Q = hA(Tsat − Tw )
= h × L × W × (Tsat − Tw )
= 6164.3 × 0.5 × 1× 100-60
Q = 123286 W

4. Condensate mass flow rate m

We know
Q = m × hfg
Q
m=
hfg
1.23.286
m=
2256.9 × 103
m = 0.054 kg/s

5. Steam at 0.080 bar is arranged to condense over a 50 cm square vertical plate. The
surface temperature is maintained at 20°°C. Calculate the following.
a. Film thickness at a distance of 25 cm from the top of the plate.
b. Local heat transfer coefficient at a distance of 25 cm from the top of the
plate.
c. Average heat transfer coefficient.
d. Total heat transfer
e. Total steam condensation rate.
f. What would be the heat transfer coefficient if the plate is inclined at 30°°C
with horizontal plane.

Given :
Pressure P = 0.080 bar
Area A = 50 cm × 50 cm = 50 × 050 = 0.25 m2
Surface temperature Tw = 20°C
Distance x = 25 cm = .25 m

Solution
53
Properties of steam at 0.080 bar
(From R.S. Khurmi steam table Page no.7)
Tsatj / kg = 41.53°C
hfg = 2403.2kj/kg = 2403.2 × 103 j / kg

We know
Tw + Tsat
Film temperature Tf =
2
20+41.53
=
2
Tf = 30.76°C

Properties of saturated water at 30.76°C = 30°C

From HMT data book Page No.13

ρ − 997 kg/m3
ν = 0.83 × 10-6 m2 / s
k = 612 × 10-3 W / mK
µ = p × v = 997 × 0.83 × 10−6
µ = 827.51× 10−6 Ns / m2

a. Film thickness
We know for vertical surfaces
0.25
 4 µK × x × (Tsat − Tw ) 
δx =  
 g × hfg × ρ 2
 
(From HMT data book Page No.150)
4 × 827.51× 10−6 × 612 × 10−3 × .25 × (41.53 − 20)100
δx =
9.81× 2403.2 × 103 × 9972
δ x = 1.40 × 104 m

b. Local heat transfer coefficient hx Assuming Laminar flow

k
hx =
δx
612 × 10 −3
hx =
1.46 × 10 −4
hx = 4,191 W/m2K

c. Average heat transfer coefficient h

(Assuming laminar flow)

54
 0.25
 k 3 × ρ 2 × g × hfg 
h = 0.943  
 µ × L × Tsat − Tw 

The factor 0.943 may be replaced by 1.13 for more accurate result as suggested by Mc
adams
0.25
 k 3 ρ 2g hfg 
h = 0.943  
 µ × L × Tsat − Tw 

Where L = 50 cm = .5 m
0.25
(612 × 10 −3 )3 × (997)2 × 9.81× 2403.2 × 103
h = 1.13
827.51× 10 −6 × .5 × 41.53 − 20
h = 5599.6 W/m2k

d. Heat transfer (Q)

We know

Q = hA(Tsat – Tw)
h × A × (Tsat − Tw )
= 5599.6 × 0.25 × (41.53 − 20
Q = 30.139.8 W

e. Total steam condensation rate (m)

We know

Heat transfer
Q = m × hfg
Q
m=
hfg
30.139.8
m=
2403.2 × 103
m = 0.0125 kg / s

f. If the plate is inclined at θ with horizontal

hinclined = hvertical × sinθ 1/ 4
hinclined = hvertical × (sin30)1/ 4

( )
1/ 4
hinclined = 5599.6 × 1
2
hinclined = 4.708.6 W/m2k

Let us check the assumption of laminar film condensation

We know

55
 4m
Reynolds Number Re =
wµ
where
W = width of the plate = 50cm = .50m
4 × .0125
Re =
0.50 × 827.51× 10 −6
R e = 120.8 < 1800
So our assumption laminar flow is correct.

6. A condenser is to be designed to condense 600 kg/h of dry saturated steam at a

pressure of 0.12 bar. A square array of 400 tubes, each of 8 mm diameter is to be
used. The tube surface is maintained at 30°C. Calculate the heat transfer coefficient
and the length of each tube.

Given :
600
m = 600 kg/h = kg / s = 0.166 kg/s
3600
m = 0.166 kg/s
Pressure P – 0.12 bar No. of tubes = 400
Diameter D = 8mm = 8 × 10-3m
Surface temperature Tw = 30°C
Solution
Properties of steam at 0.12 bar From R.S. Khurmi steam table Page No.7
Tsat = 49.45°C
hfg = 2384.3 kj/kg
hfg = 2384.9 × 103 j / kg
We know
Tw + Tsat
Film temperature Tf =
2
30 + 49.45
=
2
Tf = 39.72°C = 40°C
Properties of saturated water at 40°C
From HMT data book Page No.13
ρ - 995 kg/m3

ν = .657 × 10-6 m2 / s
k = 628.7 × 10−3 W/mk

µ = ρ ×ν = 995 × 0.657 × 10-6

µ = 653.7 × 10-6 Ns/m2

with 400 tubes a 20 × 20 tube of square array could be formed
56
i.e. N = 400 = 20
N = 20
For horizontal bank of tubes heat transfer coefficient.
0.25
 K 3 ρ 2g hfg 
h = 0.728  
 µ D (Tsat − Tw ) 
From HMT data book Page No.150
0.25
 (628 × 10-3 )3 × (995)2 × 9.81× 2384.3 × 103 
h = 0.728  −6 −3 
 653.7 × 10 × 20 × 8 × 10 × (49.45 − 30) 
h = 5304.75 W/m2K
We know
Heat transfer
Q = hA(Tsat − Tw )
No. of tubes = 400
Q = 400 × h × π × D × L × (Tsat − Tw )
Q = 400 × 5304.75 × π × 8 × 10 −3 × 1 (49.45-30)
Q = 1.05 × 106 × L........1
We know
Q = m × hfg
= 0.166 × 2384.3 × 103
Q = 0.3957 × 106 W
= 0.3957 × 106 = 1.05 × 106 L
L = 0.37 m

Problems on Parallel flow and Counter flow heat exchangers

From HMT data book Page No.135
Formulae used
1. Heat transfer Q = UA (∆T)m
Where
U – Overall heat transfer coefficient, W/m2K
A – Area, m2
(∆T)m – Logarithmic Mean Temperature Difference. LMTD
For parallel flow
(T − t ) − (T2 − t 2 )
( ∆T)m = 1 1
T −t 
In  1 1 
 T2 − t 2 
In Counter flow
(T − t ) − (T2 − t 2 )
( ∆T)m = 1 1
T −t 
In  1 1 
 T2 − t 2 

57
Where
T1 – Entry temperature of hot fluid °C T2 – Exit temperature of hot fluid °C
T1 – Entry temperature of cold fluid °C T2 – Exit temperature of cold fluid °C
2. Heat lost by hot fluid = Heat gained by cold fluid
Qh = Qc
mhCph (T1 − T2 ) = mc Cpc (t 2 − t1 )
Mh – Mass flow rate of hot fluid, kg/s
Mc – Mass flow rate of cold fluid kg/s
Cph – Specific heat of hot fluid J/kg K
Cpc – Specific heat of cold fluid J/kg L
3. Surface area of tube
A = πD1 L
Where D1 Inner din
4. Q = m × hfg
Where hfg – Enthalpy of evaporation j/kg K
5. Mass flow rate
m = ρ AC

58
 UNIT-IV RADIATION

1. Define emissive power [E] and monochromatic emissive power. [Ebλλ]

The emissive power is defined as the total amount of radiation emitted by a body per unit
time and unit area. It is expressed in W/m2.
The energy emitted by the surface at a given length per unit time per unit area in all
directions is known as monochromatic emissive power.

2. What is meant by absorptivity, reflectivity and transmissivity?

Absorptivity is defined as the ratio between radiation absorbed and incident radiation.
Reflectivity is defined as the ratio of radiation reflected to the incident radiation.
Transmissivity is defined as the ratio of radiation transmitted to the incident radiation.

3. What are black body and gray body?

Black body is an ideal surface having the following properties.
A black body absorbs all incident radiation, regardless of wave length and
direction. For a prescribed temperature and wave length, no surface can emit more energy
than black body.
If a body absorbs a definite percentage of incident radiation irrespective of their
wave length, the body is known as gray body. The emissive power of a gray body is
always less than that of the black body.

4. State Planck’s distribution law.

The relationship between the monochromatic emissive power of a black body and wave
length of a radiation at a particular temperature is given by the following expression, by
Planck.
C1λ −5
Ebλ =
 C2 
 
e  λ T  −1

Where Ebλ = Monochromatic emissive power W/m2

λ = Wave length – m
c1 = 0.374 × 10-15 W m2
c2 = 14.4 × 10-3 mK

5. State Wien’s displacement law.

The Wien’s law gives the relationship between temperature and wave length corresponding
to the maximum spectral emissive power of the black body at that temperature.
λ mas T = c 3
Where c3 = 2.9 × 10-3 [Radiation constant]
⇒ λ mas T = 2.9 × 10 mK
-3

6. State Stefan – Boltzmann law.

The emissive power of a black body is proportional to the fourth power of absolute
temperature.

59
 Eb ∞ T4
Eb = σ T4
Where Eb = Emissive power, w/m2
σ = Stefan. Boltzmann constant
= 5.67 × 10-8 W/m2 K 4
T = Temperature, K

7. Define Emissivity.
It is defined as the ability of the surface of a body to radiate heat. It is also defined as the
ratio of emissive power of anybody to the emissive power of a black body of equal
temperature.
E
Emissivity ε =
Eb

8. State Kirchoff’s law of radiation.

This law states that the ratio of total emissive power to the absorbtivity is constant for all
surfaces which are in thermal equilibrium with the surroundings. This can be written as
E1 E 2 E3
= =
α1 α 2 α 3
It also states that the emissivity of the body is always equal to its absorptivity when
the body remains in thermal equilibrium with its surroundings.
α1 = E1; α2 = E2 and so on.

9. Define intensity of radiation (Ib).

It is defined as the rate of energy leaving a space in a given direction per unit solid angle
per unit area of the emitting surface normal to the mean direction in space.
E
In = b
π

10. State Lambert’s cosine law.

It states that the total emissive power Eb from a radiating plane surface in any direction
proportional to the cosine of the angle of emission
Eb ∞ cos θ

11. What is the purpose of radiation shield?

Radiation shields constructed from low emissivity (high reflective) materials. It is used to
reduce the net radiation transfer between two surfaces.

12. Define irradiation (G) and radiosity (J)

It is defined as the total radiation incident upon a surface per unit time per unit area. It is
expressed in W/m2.
It is used to indicate the total radiation leaving a surface per unit time per unit area.
It is expressed in W/m2.

13. What is meant by shape factor?

The shape factor is defined as the fraction of the radiative energy that is diffused from on
surface element and strikes the other surface directly with no intervening reflections. It is
60
represented by Fij. Other names for radiation shape factor are view factor, angle factor and
configuration factor.

14. What are the assumptions made to calculate radiation exchange between the
surfaces?
1. All surfaces are considered to be either black or gray.
2. Radiation and reflection processes are assumed to be diffuse.
3. The absorptivity of a surface is taken equal to its emissivity and
independent of temperature of the source of the incident radiation.

15. Discuss the radiation characteristics of carbon dioxide and water vapour.
• The CO2 and H2O both absorb and emit radiation over certain wavelength regions
called absorption bands.
• The radiation in these gases is a volume phenomenon.
• The emissivity of CO2 and the emissivity of H2O at a particular temperature
increases with partial pressure and mean beam length.

PART-B

1. A black body at 3000 K emits radiation. Calculate the following:

vi) Monochromatic emissive power at 7 µm wave length.
vii) Wave length at which emission is maximum.
viii) Maximum emissive power.
ix) Total emissive power,
x) Calculate the total emissive of the furnace if it is assumed as a real surface
having emissivity equal to 0.85.
Given: Surface temperature T = 3000K
Solution: 1. Monochromatic Emissive Power :

From Planck’s distribution law, we know

C1λ −5
Ebλ =
 C2 
 
e  λ T  −1
[From HMT data book, Page No.71]
Where
c1 = 0.374 × 10-15 W m2
c2 = 14.4 × 10-3 mK
λ = 1 × 10-6 m [Given]

0.374 × 10 −15 [1× 10 −6 ]−5

⇒ Eb λ =
 144 × 10 −3 
1× 10 −6 × 3000 
  −1
Ebλ = 3.10 × 1012 W/m2

2. Maximum wave length (λmax)

61
From Wien’s law, we know
λmax T = 2.9 × 10−3 mK
2.9 × 10 −3
⇒ λmax =
3000
λmax = 0.966 × 10-6m

3. Maximum emissive power (Ebλλ) max:

Maximum emissive power

(Ebλ)max = 1.307 × 10-5 T5
= 1.307 × 10-5 × (3000)5
(Ebλ)max = 3.17 × 1012 W/m2

4. Total emissive power (Eb):

From Stefan – Boltzmann law, we know that

Eb = σ T4
[From HMT data book Page No.71]

Where σ = Stefan – Boltzmann constant

= 5.67 × 10-8 W/m2K4
⇒ Eb = (5.67 × 10-8) (3000)4
Eb = 4.59 × 106 W/m2

5. Total emissive power of a real surface:

(Eb)real = ε σ T4
Where ε = Emissivity = 0.85

(Eb)real = 0.85 × 5.67 × 10 −8 × (3000)4

(Eb )real = 3.90 × 10 6 W / m 2

2. Assuming sun to be black body emitting radiation at 6000 K at a mean distance of

12 × 1010 m from the earth. The diameter of the sun is 1.5 × 109 m and that of the
earth is 13.2 × 106 m. Calculation the following.
5. Total energy emitted by the sun.
6. The emission received per m2 just outside the earth’s atmosphere.
7. The total energy received by the earth if no radiation is blocked by the earth’s
atmosphere.
8. The energy received by a 2 × 2 m solar collector whose normal is inclined at 45° to
the sun. The energy loss through the atmosphere is 50% and the diffuse radiation is
20% of direct radiation.

Given: Surface temperature T = 6000 K

Distance between earth and sun R = 12 × 1010 m
Diameter on the sun D1 = 1.5 × 109 m
Diameter of the earth D2 = 13.2 × 106 m
62
Solution:1. Energy emitted by sun Eb = σ T4
⇒ Eb = 5.67 × 10-8 × (6000)4
[ Q σ = Stefan - Boltzmann constant
= 5.67 × 10-8 W / m2 K 4 ]
Eb = 73.4 × 10 6 W/m2
Area of sun A1 = 4π R12
2
 1.5 × 109 
= 4π ×  
 2 
A1 = 7 × 1018 m2

⇒ Energy emitted by the sun

Eb = 73.4 × 106 × 7 × 1018
Eb = 5.14 × 10 26 W
2. The emission received per m2 just outside the earth’s atmosphere:
The distance between earth and sun R = 12 × 1010 m
Area, A = 4π R2
= 4 × π × (12 × 1010 )2
A = 1.80 × 1023 m2
⇒ The radiation received outside the earth atmosphere per
m2
Eb
=
A
5.14 × 1026
=
1.80 × 1023
= 2855.5 W/m2
3. Energy received by the earth:
π
Earth area = (D2 )2
4
π
= ×[13.2 × 106 ]2
4
Earth area = 1.36 × 10 4m2
Energy received by the earth
= 2855.5 × 1.36 × 10 4
= 3.88 × 1017 W
4. The energy received by a 2 × 2 m solar collector;
Energy loss through the atmosphere is 50%. So energy reaching the earth.
= 100 - 50 = 50%
= 0.50
Energy received by the earth
= 0.50 × 2855.5
= 1427.7 W/m2 . ....(1)
63
Diffuse radiation is 20%
⇒ 0.20 × 1427.7 = 285.5 W/m2
Diffuse radiation = 285.5 W/m2 .........(2)
Total radiation reaching the collection
= 142.7 + 285.5
= 1713.2 W/m2
Plate area = A × cos θ
= 2 × 2 × cos 45°
= 2.82 m2
Energy received by the collector
= 2.82 × 1713.2
= 4831.2 W

3. Two black square plates of size 2 by 2 m are placed parallel to each other at a
distance of 0.5 m. One plate is maintained at a temperature of 1000°°C and the other
at 500°°C. Find the heat exchange between the plates.
Given: Area A = 2 × 2 = 4 m2
T1 = 1000°C + 273
= 1273 K
T2 = 500°C + 273
= 773 K
Distance = 0.5 m
To find : Heat transfer (Q)
Solution : We know Heat transfer general equation is
σ T14 − T2 4 
where Q12 = [From equation No.(6)]
1 − ε1 1 1− ε2
+ +
A1ε1 A1F12 A1ε 2

For black body ε1 = ε 2 = 1

⇒ Q12 = σ [T − T2 ] × A1F12
1
4 4

= 5.67 × 10−8 (1273)4 − (773)4  × 4 × F12

Q12 = 5.14 × 105 F12 . ....(1)

Where F12 – Shape factor for square plates
In order to find shape factor F12, refer HMT data book, Page No.76.
Smaller side
X axis =
Distance between planes
2
=
0.5
X axis = 4
Curve → 2 [Since given is square plates]

64
 X axis value is 4, curve is 2. So corresponding Y axis value is 0.62.
i.e., F12 = 0.62
(1) ⇒ Q12 = 5.14 × 105 × 0.62
Q12 = 3.18 × 105 W

4. Two parallel plates of size 3 m × 2 m are placed parallel to each other at a distance
of 1 m. One plate is maintained at a temperature of 550°°C and the other at 250°°C and
the emissivities are 0.35 and 0.55 respectively. The plates are located in a large room
whose walls are at 35°°C. If the plates located exchange heat with each other and with
the room, calculate.
1. Heat lost by the plates.
2. Heat received by the room.
Given: Size of the plates = 3 m × 2 m
Distance between plates =1m
First plate temperature T1 = 550°C + 273 = 823 K
Second plate temperature T2 = 250°C + 273 = 523 K
Emissivity of first plate ε1 = 0.35
Emissivity of second plate ε2 = 0.55
Room temperature T3 = 35°C + 273 = 308 K
To find: 1. Heat lost by the plates
2. Heat received by the room.
Solution: In this problem, heat exchange takes place between two plates and the room. So
this is three surface problems and the corresponding radiation network is given below.
Area A1 = 3 × 2 = 6 m2
A1 = A 2 = 6m2
Since the room is large A 3 = ∞
From electrical network diagram.
1 − ε1 1 − 0.35
= = 0.309
ε1A1 0.35 × 6
1 − ε 2 1 − 0.55
= = 0.136
ε 2 A 2 0.55 × 6
1− ε3
=0 [ Q A 3 = ∞]
ε3A3
1− ε3 1-ε1 1− ε2
Apply = 0, = 0.309, = 0.136 values in electrical network
ε3A3 ε1A1 ε2A 2
diagram.
To find shape factor F12 refer HMT data book, Page No.78.
b 3
X= = =3
c 1
a 2
Y = = =2
c 1
X value is 3, Y value is 2, corresponding shape factor [From table]
65
F12 = 0.47
F12 = 0.47
We know that,
F11 + F12 + F13 = 1 But, F11 = 0
⇒ F13 = 1 − F12
⇒ F13 = 1 − 0.47
F13 = 0.53

Similarly, F21 + F22 + F23 = 1 We know F22 = 0

⇒ F23 = 1 − F21
⇒ F23 = 1 − F12
F13 = 1 - 0.47
F23 = 0.53
From electrical network diagram,
1 1
= = 0.314 ....(1)
A1F13 6 × 0.53
1 1
= = 0.314 ....(2)
A 2F23 6 × 0.53
1 1
= = 0.354 ....(3)
A1F12 6 × 0.47
From Stefan – Boltzmann law, we know
Eb = σ T 4
Eb1 = σ T14
= 5.67 × 10-8 [823]
4

Eb1 = 26.01× 103 W / m2 .....(4)

Eb2 = σ T2 4

= 5.67 × 10-8 [823 ]

4

Eb2 = 4.24 × 103 W / m2 .....(5)

Eb3 = σ T3 4

= 5.67 × 10-8 [308 ]

4

Eb3 = J3 = 510.25 W / m2 . ...(6)

[From diagram]

The radiosities, J1 and J2 can be calculated by using Kirchoff’s law.

⇒ The sum of current entering the node J1 is zero.
At Node J1:

66
 Eb1 − J1 J2 − J1 Eb3 − J1
+ + =0
0.309 1 1
A1F12 A1F13
[From diagram]
26.01× 10 − J1 J2 − J1 510.25 − J1
3
⇒ + + =0
0.309 0.354 0.314
J1 J2 J1 J1
⇒ 84.17 × 103 − + + + 1625 − =0
0.309 0.354 0.354 0.354
⇒ -9.24J1 + 2.82J2 = −85.79 × 103 .....(7)

At node j2
J1 − J2 Eb3 − J2 Eb2 − J2
+ + = 0 -+*
1 1 0.136
A1F12 A 2F23
J1 − J2 510.25 − J2 4.24 × 103 − J2
+ + =0
0.354 0.314 0.136
J1 J2 510.25 J2 4.24 × 103 J2
− + − + − =0
0.354 0.354 0.314 0.314 0.136 0.136
⇒ 2.82J1 − 13.3J2 = −32.8 × 103 ....(8)
Solving equation (7) and (8),
⇒ -9.24J1 + 2.82J2 = −85.79 × 103 .....(7)
⇒ 2.82J1 − 13.3J2 = −32.8 × 103 .....(8)

J2 = 4.73 × 103 W / m2
J1 = 10.73 × 103 W / m2
Heat lost by plate (1) is given by
E −J
Q1 = b1 1
 1 − ε1 
 
 ε1A1 
26.01× 103 − 10.73 × 103
Q1 =
1 − 0.35
0.35 × 6
Q1 = 49.36 × 103 W
Heat lost by plate 2 is given by
E − J2
Q2 = b2
 1− ε2 
 
 ε2A2 

67
 4.24 × 103 − 4.73 × 103
Q2 =
1 − 0.55
6 × 0.55
Q2 = −3.59 × 103 W
Total heat lost by the plates
Q = Q1 + Q2
= 49.36 × 103 – 3.59 × 103
Q = 45.76 × 103 W . ....(9)
Heat received by the room
J −J J − J3
Q= 1 3 + 2
1 1
A1F13 A1F12
10.73 × 103 − 510.25 4.24 × 103 − 510.25
= =
0.314 0.314
[ Q Eb1 = J1 = 512.9]
Q = 45.9 × 103 W .....(10)

From equation (9), (10), we came to know heat lost by the plates is equal to heat
received by the room.

5. A gas mixture contains 20% CO2 and 10% H2o by volume. The total pressure is 2
atm. The temperature of the gas is 927°°C. The mean beam length is 0.3 m. Calculate
the emissivity of the mixture.

Given : Partial pressure of CO2, PCO2 = 20% = 0.20 atm

Partial pressure of H2o, PH2 0 = 10% = 0.10 atm.
Total pressure P = 2 atm
Temperature T = 927°C + 273
= 1200 K
Mean beam length Lm = 0.3 m

To find: Emissivity of mixture (εmix).

Solution : To find emissivity of CO2

PCO2 × Lm = 0.2 × 0.3
PCO2 × Lm = 0.06 m - atm

From HMT data book, Page No.90, we can find emissivity of CO2.
From graph, Emissivity of CO2 = 0.09
ε CO2 = 0.09
To find correction factor for CO2

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 Total pressure, P = 2 atm
PCO2 Lm = 0.06 m - atm.
From HMT data book, Page No.91, we can find correction factor for CO2
From graph, correction factor for CO2 is 1.25
CCO2 = 1.25
ε CO × CCO = 0.09 × 1.25
2 2

ε CO × CCO = 0.1125
2 2

To find emissivity of H2 o :
PH2o × Lm = 0.1× 0.3

PH2oLm = 0.03 m - atm

From HMT data book, Page No.92, we can find emissivity of H2 o.
From graph Emissivity of H2o = 0.048
εH o = 0.048
2

To find correction factor for H2o :

PH2o + P 0.1 + 2
= = 1.05
2 2
PH2o + P
= 1.05,
2
PH2o Lm = 0.03 m - atm
From HMT data book, Page No.92 we can find emission of H20

6. Two black square plates of size 2 by 2 m are placed parallel to each other at a
distance of 0.5 m. One plate is maintained at a temperature of 1000°°C and the other
at 500°°C. Find the heat exchange between the plates.
Given: Area A = 2 × 2 = 4 m2
T1 = 1000°C + 273 = 1273 K
T2 = 500°C + 273 = 773 K
Distance = 0.5 m
To find : Heat transfer (Q)
Solution : We know Heat transfer general equation is
σ T14 − T2 4 
where Q12 =
1 − ε1 1 1− ε2
+ +
A1ε1 A1F12 A1ε 2
[From equation No.(6)]

For black body ε1 = ε 2 = 1

69
⇒ Q12 = σ [T14 − T24 ] × A1F12
= 5.67 × 10−8 (1273)4 − (773)4  × 4 × F12

Q12 = 5.14 × 105 F12 . ....(1)

Where F12 – Shape factor for square plates
In order to find shape factor F12, refer HMT data book, Page No.76.
Smaller side
X axis =
Distance between planes
2
=
0.5
X axis = 4
Curve → 2 [Since given is square plates]
X axis value is 4, curve is 2. So corresponding Y axis value is 0.62.
i.e., F12 = 0.62
(1) ⇒ Q12 = 5.14 × 105 × 0.62
Q12 = 3.18 × 105 W
From graph,
Correction factor for H2o = 1.39
CH2O = 1.39
ε H O × CH O = 0.048 × 1.39
2 2

ε H O × CH O = 0.066
2 2

Correction factor for mixture of CO2 and H2O:

PH2o 0.1
= = 1.05
PH2o + PCO2 0.1 + 0.2
PH2o
= 0.333
PH2o + PCO2
PCO2 × Lm + PH2O × Lm = 0.06 + 0.03
PCO2 × Lm + PH2O × Lm = 0.09
From HMT data book, Page No.95, we can find correction factor for mixture of CO2 and
H2 o.

70
 UNIT-V MASS TRANSFER
1. What is mass transfer?
The process of transfer of mass as a result of the species concentration difference in a
mixture is known as mass transfer.

2. Give the examples of mass transfer.

Some examples of mass transfer.
1. Humidification of air in cooling tower
2. Evaporation of petrol in the carburetor of an IC engine.
3. The transfer of water vapour into dry air.

3. What are the modes of mass transfer?

There are basically two modes of mass transfer,
1. Diffusion mass transfer
2. Convective mass transfer

4. What is molecular diffusion?

The transport of water on a microscopic level as a result of diffusion from a region of
higher concentration to a region of lower concentration in a mixture of liquids or gases is
known as molecular diffusion.

5. What is Eddy diffusion?

When one of the diffusion fluids is in turbulent motion, eddy diffusion takes place.

6. What is convective mass transfer?

Convective mass transfer is a process of mass transfer that will occur between surface and
a fluid medium when they are at different concentration.

7. State Fick’s law of diffusion.

The diffusion rate is given by the Fick’s law, which states that molar flux of an element per
unit area is directly proportional to concentration gradient.
ma dCa
= −Dab
A dx
where,
ma kg -mole
− Molar flux,
A s-m2
Dab Diffusion coefficient of species a and b, m2 / s
dCa
− concentration gradient, kg/m3
dx

8. What is free convective mass transfer?

If the fluid motion is produced due to change in density resulting from concentration
gradients, the mode of mass transfer is said to be free or natural convective mass transfer.
Example : Evaporation of alcohol.

9. Define forced convective mass transfer.

If the fluid motion is artificially created by means of an external force like a blower or fan,
that type of mass transfer is known as convective mass transfer.
71
Example: The evaluation if water from an ocean when air blows over it.

10. Define Schmidt Number.

It is defined as the ratio of the molecular diffusivity of momentum to the molecular
diffusivity of mass.
Molecular diffusivity of momentum
Sc =
Molecular diffusivity of mass

11. Define Scherwood Number.

It is defined as the ratio of concentration gradients at the boundary.
hm x
Sc =
Dab
hm − Mass transfer coefficient, m/s
Dab − Diffusion coefficient, m2 / s
x − Length, m

12. Give two examples of convective mass transfer.

• Evaporation of alcohol
• Evaporation of water from an ocean when air blows over it.

13. Define Mass concentration.

Mass of a component per unit volume of the mixture. It is expressed in kg/m3.
Mass of a component
Mass concentration =
Unit volume of mixture

14. What do you understand by Molar concentration?

Number of molecules of a component per unit volume of the mixture. It is expressed in kg-
mole/m3.

15. Define Mass fraction.

The mass fraction is defined as the ratio of mass concentration of species to the total mass
density of the mixture.
Mass concentration of a species
Mass fraction =
Total mass density

PART-B

1. Hydrogen gases at 3 bar and 1 bar are separated by a plastic membrane having
thickness 0.25 mm. the binary diffusion coefficient of hydrogen in the plastic is 9.1 ×
kg − mole
10-3 m2/s. The solubility of hydrogen in the membrane is 2.1 × 10-3
m3 bar
An uniform temperature condition of 20° is assumed.
Calculate the following
1. Molar concentration of hydrogen on both sides
2. Molar flux of hydrogen
3. Mass flux of hydrogen

72
Given Data:
Inside pressure P1 = 3 bar
Outside pressure P2 = 1 bar
Thickness, L = 0.25 mm = 0.25 × 10-3 m
Diffusion coefficient Dab = 9.1× 10−8 m2 / s
kg − mole
Solubility of hydrogen = 2.1× 10-3 3
m − bar
Temperature T = 20°C
To find
1. Molar concentration on both sides Ca1 and Ca2
2. Molar flux
3. Mass flux
Solution :
1. Molar concentration on inner side,
Ca1 = Solubility × inner pressure
Ca2 = 2.1 × 10-3 × 3
kg - mole
Ca1 = 6.3 × 10-3
m3
Molar concentration on outer side
Ca1 = solubility × Outer pressure
Ca2 = 2.1 × 10-3 × 1
kg - mole
Ca2 = 2.1 × 10-3
m3
mo Dab
2. We know
A
=
L
[Ca1 − Ca2 ]
9.1 (6.3 × 10−3 − 2.1× 10−3 )
Molar flux, = −
.25 × 10−3
[1.2 − 0]
ma kg-mole
= 1.52 × 10−6
A s-m2
3. Mass flux = Molar flux × Molecular weight
kg − mole
= 1.52 × 10 −6 × 2 mole
s − m2
[ Q Molecular weight of H2 is 2]
kg
Mass flux = 3.04 × 10-6 .
s − m2

2. Oxygen at 25°C and pressure of 2 bar is flowing through a rubber pipe of inside
diameter 25 mm and wall thickness 2.5 mm. The diffusivity of O2 through rubber is
kg − mole
0.21 × 10-9 m2/s and the solubility of O2 in rubber is 3.12 × 10-3 . Find the
m3 − bar
loss of O2 by diffusion per metre length of pipe.
Given data:
Temperature, T = 25°C fig
Inside pressure P1 = 2 bar
Inner diameter d1 = 25 mm
Inner radius r1 = 12.5 mm = 0.0125 m

73
Outer radius r2 = inner radius + Thickness
= 0.0125 + 0.0025
r2 = 0.015 m
Diffusion coefficient, Dab = 0.21× 10 −9 m2 / s
kg − mole
Solubility, = 3.12 × 10-3
m3
Molar concentration on outer side,
Ca2 = Solubility × Outer pressure
Ca2 = 3.12 × 10-3 × 0
Ca2 = 0
[Assuming the partial pressure of O2 on the outer surface of the tube is zero]
We know,
ma Dab [Ca1 − Ca2 ]
=
A L
2π L (r2 − r1 )
For cylinders, L = r2 − r1; A =
r 
In  2 
 r1 
ma D [C − Ca2 ]
Molar flux, (1) ⇒ = ab a1
2π L(r2 − r1 ) (r2 − r1 )
2π L.Dab [Ca1 − Ca2 ]
⇒ ma = [ Q Length = 1m)
r
In 2
r1
kg − mole
ma = 4.51× 10-11 .
s

3. An open pan 210 mm in diameter and 75 mm deep contains water at 25°C and is
exposed to dry atmospheric air. Calculate the diffusion coefficient of water in air.
Take the rate of diffusion of water vapour is 8.52 × 10-4 kg/h.
Given :
Diameter d = 210 = .210 m
Deep (x2 – x1) = 75 mm = .075 m
Temperature, T = 25°C + 273 = 298K
Diffusion rate (or) mass rate, = 8.52 × 10-4 kg/h
= 8.52 × 10-4 kg/3600s = 2.36 × 10-7 kg/s
Mass rate of water vapour = 2.36 × 10-7 kg/s
To find
Diffusion coefficient (Dab)
Solution
Dry atmospheric air
We know that, molar rate of water vapour.
ma Dab P  P − Pw 2 
= × in  
A GT ( x 2 − x1 )  P − Pw1 
Dab × A P  P − Pw 2 
ma = × in  
GT ( x 2 − x1 )  P − Pw1 
74
We know that,
Mass rate of = Molar rate of × Molecular weight
water vapour water vapour of steam
Dab × A P  P − Pw 2 
2.36 × 10-7 = × × in  × 18....(1)
GT ( x2 − x1 )  P − Pw1 
where,
π π
A − Area = d2 = × (0.210)2 = 0.0346 m2
4 4
1
G − Universal gas constant = 8314
kg-mole-k
P − total pressure = 1 bar = 1 × 105 N / m2
Pw1 − Partial pressure at the bottom of the test tube
corresponding to saturation temperature 25°C
At 25°C
Pw1 = 0.03166 bar
Pw1 = 0.03166 × 105 N/m2
Pw 2 = Partial pressure at the top of the pan, that is zero
Pw2 = 0
(1) ⇒ 2.36 × 10 −7
Dab × .0346 1× 105  1× 105 − 0 
= × × In  5 
× 18
8314 × 298 0.075  1× 10 − 0.03166 × 10 
5

Dab = 2.18 × 10 -5 m2 / s.

4. An open pan of 150 mm diameter and 75 mm deep contains water at 25°°C and is
exposed to atmospheric air at 25°°C and 50% R.H. Calculate the evaporation rate of
water in grams per hour.

Given :
Diameter, d = 150mm = .150m
Deep (x2 –x1) = 75 mm = .075m
Temperature, T = 25 + 273 = 298 K
Relative humidity = 50%

To find
Evaporation rate of water in grams per hour
Solution:
Diffusion coefficient (Dab) [water + air] at 25°C
= 93 × 10−3 m2 / h
93 × 10 −3 2
⇒ Dab = m /s
3600
Dab = 2.58 × 10 −5 m2 / s .
Atmospheric air 50% RH (2)
We know that, for isothermal evaporation,
Molar flux,
75
ma Dab P  P − Pw 2 
= In   ......(1)
A GT ( x 2 − x1 )  P − Pw1 
where,
π π
A - Area = d2 = × (.150)2
4 4
 Area = 0.0176 m 
2

J
G − Universal gas constant = 8314
kg-mole-K
P − Total pressure = 1 bar = 1× 105 N/m2
Pw1 − Partial pressure at the bottom of the test tube
corresponding to saturation temperature 25°C
At 25°C
Pw1 = 0.03166 bar
Pw1 = 0.03166 × 105 N/m2
Pw2 = Partial pressure at the top of the test pan corresponding to 25°C and 50% relative
humidity.
At 25°C
Pw 2 = 0.03166 bar = 0.03166 × 105 × 0.50
Pw 2 = 0.03166 × 105 × 0.50
Pw 2 = 1583 N / m2
a
(1) ⇒
0.0176
2.58 × 10−5 1× 105  1× 105 − 1583 
= × × In  5
8314 × 298 0.075 1× 10 − 0.03166 × 10 
5

kg − mole
Molar rate of water vapour, ma = 3.96 × 10 −9
s
Mass rate of = Molar rate of × Molecular weight
water vapour water vapour of steam
= 3.96 × 10 × 18
-9

Mass rate of water vapour = 7.13 × 10-8 kg/s.

1000g
= 7.13 × 10-8 ×
1
3600h
Mass rate of water vapour = 0.256 g/h

If Re < 5 × 105 , flow is laminar

If Re > 5 × 105 , flow is turbulent

For laminar flow :

Sherwood Number (Sh) = 0.664 (Re)0.5 (Sc)0.333

76
[From HMT data book, Page No.179]
ν
where, Sc – Schmidt Number =
Dab
Dab – Diffusion coefficient
h x
Sherwood Number, Sh = m
Dab
Where, hm – Mass transfer coefficient – m/s

For Turbulent flow :

Shedwood Number (Sh) = [.037 (Re)0.8 – 871] Sc0.333
h x
Sh = m [From HMT data book, Page No.180]
Dab

5. Air at 10°°C with a velocity of 3 m/s flows over a flat plate. The plate is 0.3 m long.
Calculate the mass transfer coefficient.
Given :
Fluid temperature, T∞ = 10°C
Velocity, U = 3 m/s
Length, x = 0.3 m
To find: Mass transfer coefficient (hm)

Solution: Properties of air at 10°C [From HMT data book, Page No.22]
Kinematic viscosity. V = 14.16 × 10-6 m2/s
We know that,
Ux
Reynolds Number, Re =
ν
3 × 0.3
=
14.16 × 10-6
Re = 0.63 × 105 < 5 × 105
Since, Re < 5 × 105 , flow is laminar
For Laminar flow, flat plate,
Sherwood Number (Sh) = 0.664 (Re)0.5 (Sc)0.333 ….(1)
[From HMT data book, Page No.179]
ν
Where, Sc – Schmidt Number = ......(2)
Dab
Dab – Diffusion coefficient (water+Air) at 10°C = 8°C
m2
= 74.1× 10 −3
3600s
Dab = 2.50 × 10 −5 m2 / s.

14.16 × 10−6
(2) ⇒ Sc =
2.05 × 10−5
Sc = 0.637
Substitute Sc, Re values in equation (1)
77
(1) ⇒ Sh = 0.664 (0.63 × 105 )0.5 (0.687)0.333
Sh = 147
We know that,
hm x
Sherwood Number, Sh =
Dab
hm × 0.3
⇒ 147 =
2.05 × 10 −5
Mass transfer coefficient, hm = .01 m / s.

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