Preface: CV3100 Series and MINI Series High Performance General Purpose Inverter Instruction Manual
Preface: CV3100 Series and MINI Series High Performance General Purpose Inverter Instruction Manual
Preface: CV3100 Series and MINI Series High Performance General Purpose Inverter Instruction Manual
Preface
Thanks for your purchase of CV3100 series and MINI series inverter
manufactured by us.CV3100 series and MINI series inverter is of sensor-less vector
control frequency inverter with high torque, high accuracy and wide range of speed
regulation, designed with the brand-new idea. Based on improving stability, it is
provided with many run and control functions such as motor parameters auto-tune,
simple PLC control, practical PID adjustment, flexible input/output terminal control,
parameter online amendment, pulse frequency setting, power-off and stopping
parameter storage, wobbling control , RS485 communication, constant pressure water
supply control and so on. This inverter provides equipment manufacturer and terminal
user with integrated solution of high integration level; helps to reduce the system
purchase and operation cost, and improves the reliability of system.
Before using CV3100 series inverter, please read this manual carefully, so as to
install and operate inverter correctly and enable it produce the best performance.
It is to be noted that this manual is subject to change without notice, and please
refer to new edition.
Reader range
This manual is suitable for following persons:
Installer of inverter, engineering technician (electric engineer, electric operating
worker), designer
Please make sure that this manual is delivered to the end user.
-Contents-
Chapter 1 General
1.1 Confirmation of product------------------------------------------------- (1-1)
1.2 Safety attentions---------------------------------------------------------- (1-2)
1.3 Attentions of use---------------------------------------------------------- (1-4)
1.4 Rejection attentions ------------------------------------------------------ (1-6)
Chapter 2 Product specification and order notification
2.1 Inverter series model----------------------------------------------------- (2-1)
2.2 Specifications ------------------------------------------------------------- (2-3)
2.3 Outline of inverter-------------------------------------------------------- (2-5)
2.4 Outline size---------------------------------------------------------------- (2-5)
2.5 Option---------------------------------------------------------------------- (2-10)
Chapter 3 Installation and wiring of inverter
3.1 Installation environment of inverter------------------------------------ (3-1)
3.2 Disassembling and installing of inverter panel------------------------ (3-2)
3.3 Attentions of inverter wiring---------------------------------------------(3-2)
3.4 Wiring of main circuit terminal------------------------------------------(3-3)
3.5 Diagram of wiring for basic running---------------------------------- (3-9)
3.6 Control circuit configuration and wiring -----------------------------(3-13)
3.7 Installation guide in line with EMC requirement-------------------- (3-19)
Chapter 4 Running and operating of inverter
4.1 Running of inverter ------------------------------------------------------ (4-1)
4.2 Operating and using of keyboard--------------------------------------- (4-3)
4.3 Inverter electrification---------------------------------------------------- (4-7)
Chapter 5 Function parameter table
5.1 Introduction of symbol -------------------------------------------------- (5-1)
5.2 Function code table------------------------------------------------------ (5-1)
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CV3100 series and MINI series high performance general purpose inverter instruction manual
II
CV3100 series and MINI series high performance general purpose inverter instruction manual
Chapter 1 General
1.1 Confirmation of product
After unpacking, please check whether the inverter is scratched or damaged in course
of carrying, and whether the rated value on the nameplate is in line with your order
requirement.
If finding any problems, please contact supplier or us.
Model description
CV3100 – 4 T 0015 M
Inverter Series
NO. Inverter Type
Voltage No. M Constant
220V
Class 2 FP Variable torque
Torque
380V 4 Pump
NO. Adaptation
Input No 0015 1.5KW
Motor
Single-phase
Voltage S. 0075 7.5KW
Three-Phase T 0110 11KW
0185 18.5KW
1100 110KW
There is a nameplate with inverter model and rated value stuck on the lower part of
right plate of inverter case, the information in it as follows:
1-1
CV3100 series and MINI series high performance general purpose inverter instruction manual
Warning
Installing
Warning
1. When carrying, please hold the bottom of inverter.
Only the panel is held, the inverter would fall off and such that you
would be injured.
2. Please install it on metallic plate not apt to be burned.
Install it on the flammable material, there would be fire caused.
3. If two or more inverters are installed in the same control cabinet,
please mount a fan and keep the air inlet temperature at below 40℃.
If too hot, there would be fire or other accidents caused.
Connection
Danger
1. Please make sure the input power supply has been cut off before
connecting.
Otherwise, danger of electric shock and fire would be caused.
2. Lease invites electric engineering technicians to connect the wire.
Otherwise, danger of electric shock and fire would be caused.
3. The earthing terminal must be earthed reliably.
(Class 380V: Suitable for earthing 3).
Danger of electric shock and fire would be caused.
4. After electrifying the emergency stop terminal, please check the
operation is available.
Otherwise, danger of injury would be caused. (The connection
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Warning
1. Please make sure that AC main circuit power supply is identical with
the rated voltage of inverter.
Otherwise, danger of injury and fire would be caused.
2. Never conduct withstand voltage test for inverter.
Otherwise, damage of semiconducting elements would be caused.
3. Please connect the braking resistor or braking unit according to
diagram.
Otherwise, danger of fire would be caused
4. Please fasten the terminal by the screwdriver with specified torque.
Otherwise, danger of fire would be caused.
5. Never connect the input power line to terminals U, V, W.
Such that, the voltage is applied to output terminal, the inner of inverter
would be damaged.
6. Never connect the phase-shift capacitor and LC/RC noise filter to
output circuit.
Otherwise, the inverter inner would be damaged.
7. Never connect electromagnetic switch and electromagnetic contactor
to output circuit.
When When the inverter is running with the load, the surge current caused by
operation of electromagnetic switch and electromagnetic contactor would
cause over current protection circuit operation of inverter.
1-3
CV3100 series and MINI series high performance general purpose inverter instruction manual
Danger
Warning
1-4
CV3100 series and MINI series high performance general purpose inverter instruction manual
变频调速器 V M
W
1-5
CV3100 series and MINI series high performance general purpose inverter instruction manual
90%
80%
1000 2000 3000 4000 m
(米)
Diagram 1-4 Relation between rated output current of inverter and altitude
(9) Protection degree
Protection degree IP 20 of CV3100 inverter is got in the state of use or keyboard
display.
1.4 Rejection attentions
Before scrapping the inverter, please pay attention following information:
When burning, the electrolytic capacitor of main circuit and electrolytic capacitor of printed
board are likely to explode, and the plastic part will produce noxious gas. Therefore, the
inverter shall be handled as the industrial rubbish.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
CV3100-4T0007M
2.3
MINI-L-4T0007M
CV3100-4T0015M
3.7
MINI-L-4T0015M
CV3100-4T0022M 5.5
CV3100-4T0040M/4T0055FP 9.0/13.0
CV3100-4T0055M/4T0075FP 13.0/17.0
CV3100-4T0075M/4T0110FP 17.0/25.0
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CV3100 series and MINI series high performance general purpose inverter instruction manual
CV3100-4T1100M/4T1320FP 210.0/260.0
CV3100-4T1320M/4T1600FP 260.0/310.0
CV3100-4T1600M/4T1850FP 310.0/340.0
CV3100-4T1850M/4T2000FP 340.0/385.0
CV3100-4T2000M /4T2200FP 385.0/430.0
CV3100-4T2200M/4T2500FP 430.0/475.0
CV3100-4T2500M/4T2800FP 475.0/535.0
CV3100-4T2800M/4T3150FP 535.0/600.0
CV3100-4T3150M/4T3550FP 600.0/645.0
CV3100-4T3550M/4T4000FP 645.0/750.0
CV3100-4T4000M 750.0
CV3100-4T5000FP 920.0
CV3100-4T5000M 920.0
CV3100-4T5600FP 1050.0
CV3100-4T5600M 1050.0
CV3100-4T6300FP 1150.0
CV3100-4T6300M 1150.0
MINI-S-2S0007M
MINI-L-2S0007M 5.0
CV3100-2S0007M
220V MINI-S-2S0015M
Single-phase MINI-L-2S0015M 7.5
CV3100-2S0015M
CV3100-2S0022M 10.0
Note: 220v voltage series other specifications can be conducted in accordance
with user requirements of non-standard production.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
2.2 Specifications
Item Specifications
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Item Specifications
Sensorless Torsion characteristic 150% output of torque at 1Hz, rev accuracy: 0.1%
vector Motor parameters Reading the parameters from motor when completely stop in
control automatic read order to achieve optimal controlling effect.
Running command Setting of operating manual; setting of control terminal;
passage setting of serial port; switching by three ways.
Setting of keyboard analog potentiometer; setting of keyboard
▲, ▼ keys; setting of functional code digits; setting of serial
Frequency setting
port, setting of terminal UP/DOWN, setting of analog voltage,
passage
setting of analog current ; setting of impulse, setting of
Running combination; switching at any time by kinds of setting ways.
function Forward/reverse rotating command, 6-way programmable
Switch input passage
switching value input to set 30 functions.
Analog input passage 2-way analog signal input, 0~20mA, 0~10V optional.
Analog signal output 0~10V 、0~20mA to get output of
Analog output passage
physical quantity like frequency and output frequency
3-way programmable open collector output; 1-way relay
Switch output passage
output signal; can output different physical quantities.
Display setting frequency, output voltage, and output current
LED display
Operating and so on.
panel Display external Display output frequency, output current, and output voltage
instrument and so on.
Over current protection, over voltage protection, under voltage
Protection function
protection, over heat protection, over load protection.
Braking unit, remote operating panel, remote cable, soleplate
Option
of keyboard.
Indoors, not suffer from sun, dust, corrosive gas, oil fog, and
Service location
steam and so on.
Altitude Shorter than 1000m (derating at higher than 1000m)
Environment Environment temperature -10°C~+40°C
Humidity Less than 90%RH,no condensation
Vibration Less than 5.9m/s2(0.6M)
Storage temperature -20°C~+60°C
Protection class IP20 (In service state or keyboard state.)
Structure
Cooling way Air-blast cooling
Installation
Wall-hanging,Cabinet
Way
2-4
CV3100 series and MINI series high performance general purpose inverter instruction manual
Vent hole
Maincircuit terminal
Mounting hole
Entrance of
of soleplate
Control cable
(MINI-S) (MINI-L)
(unit : mm)
W W1 H H1 H2 D D1 D2 D3 R
MINI-S 85 74 155 144 122 72 98 112 2.5
MINI-L 98 88 175 165 152 142 80 3
2-5
CV3100 series and MINI series high performance general purpose inverter instruction manual
CV3100 series
D
D3
D2
D1
W1
R
H1
H
W1 R D3
H1
H
H1
H
R
W1 W
W
D1
D
D1
D
D2
D2
D3
2-6
CV3100 series and MINI series high performance general purpose inverter instruction manual
φ
H1
H
W1
W
D1
D2
D
D3
2-7
CV3100 series and MINI series high performance general purpose inverter instruction manual
(i):500KW~630KW Size(cabinet)
2-8
CV3100 series and MINI series high performance general purpose inverter instruction manual
4T0015M/-
4T0022M/-
4T0040M/0055FP 132 232 162 120 218 152 92 117 2.5 (a)
2S0007M/-
2S0015M/-
2S0022M/-
4T0055M/0075FP
4T0075M 162.5 270 188.5 147 254 178.5 145 115 3 (b)
4T0110FP
4T0110M/0150FP
4T0150M/0185FP 249 352 229 200 334 218 181 156 4.5 (c)
4T0185M/0220FP
4T0220M/0300FP
320 506 289 200 482 277 237 200 4.5 (c)
4T0300M/0370FP
4T0370M/0450FP
342 561 292 200 529 281 246 213 5.5 (c)
4T0450M/0550FP
4T0550M/0750FP
394 669 315 200 645 305 262 215 6 (c)
4T0750M/0930FP
4T0930M/1100FP
573 776 298 400 748 287 219 221 5 (d)
4T1100M/1320FP
4T1320M/1600FP
575 956 333 400 928 322 230 265 5 (d)
4T1600M/1850FP
2-9
CV3100 series and MINI series high performance general purpose inverter instruction manual
Mounting
Specification W H D W1 H1 D1 H2 D2 D3 Refer
Holes(R)
4T1850M/2000FP
625 1101 358 480 1073 348 234 272 5 (d)
4T2000M/2200FP
4T2200M/2500FP
4T2500M/2800FP 700 1100 446.5 500 1070 394 379 326 8 (e)
4T2800M/3150FP
4T1600M/1850FP
4T1850M/2000FP 563 1210 481 516 1241 277 1265 300 200 cabinet (f)
4T2000M/2200FP
4T2200M/2500FP
4T2500M/2800FP 700 1510 407 656 1543 267 1566 262 142 cabinet (g)
4T2800M/3150FP
4T3150M/3550FP
4T3550M/4000FP 850 1812 470.5 780 1845 368.5 1974 277.5 157.5 cabinet (h)
4T4000M
4T5000FP
4T5000M
4T5600FP
950 1812 490.5 900 1845 388.5 1974 276 156 cabinet (i)
4T5600M
4T6300FP
4T6300M
2-10
CV3100 series and MINI series high performance general purpose inverter instruction manual
107
107
124
124
99
76 76
φ
4.
87 94
5
94
2-11
CV3100 series and MINI series high performance general purpose inverter instruction manual
communication way and connected by one 8-core network cable, the connection of
port is provided with RJ45 network interface connection, it is very convenient to
install. The max electric distance can reach as high as 50m. The remote-control
keyboard has following functions:
(1)Can control the running, stopping, jogging, fault resetting, change of setting
frequency, change of function parameter and running direction of slave.
(2)Can monitor operating frequency, setting frequency, output voltage, output
current and so on.
R U
S inverter V M
T W
PB P
BRAKING
RESISTOR
Diagram 2-3 Connection between inverter and braking unit(Below 380V 18.5
KW)
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CV3100 series and MINI series high performance general purpose inverter instruction manual
NOTE:
1. The standard product has built-in braking unit without braking resistor, if need
braking resistor, user shall order from us separately and indicate clearly when
ordering.
2. The device of 18.5KW and above need to be connected with braking resistor and
unit outside. (If demands for them please inquire manufacturer).
3. Wiring of braking resistor should be less than 5m;The braking resistor would
have temperature rise due to feedback energy consumption during dynamic
braking, please ensure the safety protection and good ventilation.
2-13
CV3100 series and MINI series high performance general purpose inverter instruction manual
Baffle plate
Inverter
3-1
CV3100 series and MINI series high performance general purpose inverter instruction manual
Warning
(1)Before connecting, make sure the power supply has been cut off for more
than 10min, otherwise, there would be electric shock danger.
(2)Never to connect the power line to output terminals U,V,W of inverter.
(3)Because there is leakage current in the inverter, the inverter and motor must
be grounded safely, the grounding wire shall be copper conductor of more
than 3.5 mm², and the grounding resistance shall be less than 10Ω.
(4)User shall not conduct the withstand voltage test for the inverter as it has
passed this test before leaving factory.
(5)Between inverter and motor shall not be installed with the electromagnetic
contactor and absorbing capacitor or other resistance--capacitance
absorbing implements as diagram 3-3.
(6)To take the convenience for over current protection of input side and power
failure maintenance, the inverter shall be connected to power supply
through intermediate breaker.
(7)The connecting wire (DI1~DI6, DO1, DO2)of input and output circuit of
relay shall be the stranded wire or shielded wire of over 0.75mm²,one end of
shielded layer shall be hung in the air, and the other is connected with the
earthing terminal E of inverter, the connecting wire shall be less than 50m.
Danger
(1)Make sure the power supply of inverter has been cut off thoroughly, all LED
lamps of keyboard has went out, and wait for more than 10min, till now,
can perform the wiring operation.
(2)Make sure that DC voltage between main circuit terminals P+ and P- of
inverter steps down to DC36V below, till now, start to perform the wiring
operation.
3-2
CV3100 series and MINI series high performance general purpose inverter instruction manual
(3)Only the qualified professional who has been trained and authorized can
perform the wiring operation.
(4) Please pay attention that before energizing, check whether the voltage class
of inverter is identical with the supply voltage, otherwise, it would result in
person casualty and damage of device.
3.4 Wiring of main circuit terminal
Circuit
breaker CV3100
R U
Power V M
S
W
T
3-3
CV3100 series and MINI series high performance general purpose inverter instruction manual
(5) EMI filter on the input side:The EMI filter can be used to prevent high-frequency
conductivity interference and radio-frequency interference from the inverter
power line.
(6) EMI filter on the output side : The EMI filter can be used to prevent
radio-frequency interference noise from output side of inverter and leakage
current from conductor
(7) AC output reactor When the wire connecting inverter to motor is more than 50m,
AC output reactor had better be mounted to reduce the leakage current and
prolong the service life of motor. When installing, please consider the voltage
drop problem of AC output reactor; or the input/output voltage of inverter is
stepped up or the motor is derated to protect the motor.
(8) Safe grounding wire The inverter and motor must be earthed separately for safety
as there is leakage current in the inverter; the grounding resistance shall be less
than 10Ω. The grounding wire shall be as short as possible, and its diameter shall
be in line with the standard given in table 3-1. Only two kinds of conductors are
provided with the same metal, the value in the table can be correct, if not, the
sectional area of protective conductor is determined with the equivalent
conductive factor method and referred to table 3-1.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Grounding terminal
R、S、T Three-phaseAC 380V input
U、V、W terminal
Three-phaseAC output
CV3100-4T0110M-
CV3100-4T0185M P+、PB Braking resistor terminal
P R S T U V W PB
DC bus―-‖terminal
Grounding terminal
R、S、T Three-phaseAC 380V input
U、V、W terminal
Three-phaseAC output
CV3100-4T0220M-
P、P1 External reactor terminal
CV3100-4T0750M
DC bus―-‖terminal
Grounding terminal
Grounding terminal
3-5
CV3100 series and MINI series high performance general purpose inverter instruction manual
(2) The specification of Main circuit cable date, inlet protective circuit breaker QF or
fuse as follows:
Circuit Input wire Output wire Control wire
Model breaker Fuse(A)
(mm2) (mm2) (mm2)
(A)
CV3100-2S0007M 10 10 1.5 1.5 1
CV3100-2S0015M 20 16 1.5 1.5 1
CV3100-2S0022M 32 20 2.5 2.5 1
CV3100-4T0007M 10 10 1.5 1.5 1
CV3100-4T0015M 10 10 1.5 1.5 1
CV3100-4T0022M 16 10 2.5 2.5 1
CV3100-4T0040M 20 16 2.5 2.5 1
CV3100-4T0055M 32 20 4 4 1
CV3100-4T0075M 40 32 6 6 1
CV3100-4T0110M 63 35 6 6 1
CV3100-4T0150M 63 50 6 6 1
CV3100-4T0185M 100 63 10 10 1
CV3100-4T0220M 100 80 16 16 1
CV3100-4T0300M 125 100 25 25 1
CV3100-4T0370M 160 125 25 25 1
CV3100-4T0450M 200 160 35 35 1
CV3100-4T0550M 200 160 35 35 1
CV3100-4T0750M 250 200 70 70 1
CV3100-4T0930M 315 250 70 70 1
CV3100-4T1100M 400 315 95 95 1
CV3100-4T1320M 400 400 150 150 1
CV3100-4T1600M 630 450 185 185 1
CV3100-4T1850M 630 500 185 185 1
CV3100-4T2000M 630 560 240 240 1
CV3100-4T2200M 800 630 150×2 150×2 1
CV3100-4T2500M 800 630 150×2 150×2 1
CV3100-4T2800M 1000 800 185×2 185×2 1
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CV3100 series and MINI series high performance general purpose inverter instruction manual
CV3100-4T0300M 60 0.24 63 90
CV3100-4T0370M 75 0.235 80 80
CV3100-4T0450M 91 0.17 100 60
CV3100-4T0550M 112 0.16 125 40
CV3100-4T0750M 150 0.12 160 35
CV3100-4T0930M 180 0.10 200 30
CV3100-4T1100M 220 0.09 224 20
CV3100-4T1320M 265 0.08 280 16
CV3100-4T1600M 300 0.07 315 13
CV3100-4T1850M 360 0.06 400 11
CV3100-4T2000M 360 0.06 400 11
CV3100-4T2200M 400 0.05 560 9
CV3100-4T2500M 560 0.03 600 8
CV3100-4T2800M 560 0.03 600 8
CV3100-4T3150M 640 0.0224 600 6
CV3100-4T3550M 754 0.0196 720 6
CV3100-4T4000M 754 0.0196 720 6
CV3100-4T5000M 1000 0.0141 1000 5
CV3100-4T5600M 1250 0.0113 1250 4
CV3100-4T6300M 1250 0.0113 1250 4
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CV3100 series and MINI series high performance general purpose inverter instruction manual
breaker P+ PB
R U
S V M
T W
forward
CV3100
FWD
reverse
REV GND
Multi-function terminal 1 DC ammeter
DI1 AO1
Multi-function terminal 2
DI2 DO1 Multi-function Digital output(oc)
Multi-function terminal 3
DI3 DO2 Multi-function Digital output(oc)
Multi-function terminal 4
DI4 DO3 High speed pulse signals
Multi-function terminal 5 TA output(oc)
DI5
Multi-function terminal 6 TB
DI6
COM TC Programmable relay output
PLC
0-10V analog 10V +24V 24V power supply
Signals input COM
AI1
AI2 485+ RS485 communicaiton
GND 485-
0-20mA analog
Signals input
Remarks:
1. --AI2 is used to select voltage or current signal input, switched by the JP1 on the
control panel.
2. --AO1 is used to select Output voltage or current signal, switch by the JP1 on the
control panel.
3.--DI6 Terminal is used to distinguish high speed pulse signal, D03 could generate
high speed pulse signal, but they are non-standard function, should make special
description during ordering.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Remarks:
1.--AI2 is used to select voltage or current signal input, switched by the JP1 on the
control panel.
2.--AO1 is used to select Output voltage or current signal, switch by the JP1 on the
control panel.
3.--DI6 Terminal is used to distinguish high speed pulse signal, D03 could generate
high speed pulse signal, but they are non-standard function, should make special
description during ordering
3-9
CV3100 series and MINI series high performance general purpose inverter instruction manual
Breaking resistor
breaker P+ PB
R U
S V M
T W
forward
MINI-L
FWD
reverse
REV GND
Multi-function terminal 1 0-10V analog signals output
DI1 AO1
Multi-function terminal 2
DI2 DO1 Multi-function Digital output(oc)
Multi-function terminal 3
DI3 DO2 Multi-function Digital output(oc)
Multi-function terminal 4
DI4 DO3 High speed pulse signals
Multi-function terminal 5 TA output(oc)
DI5
Multi-function terminal 6 TB
DI6
COM TC Programmable relay output
3-10
CV3100 series and MINI series high performance general purpose inverter instruction manual
Breaking resistor
breaker P+ PB
L U
power supply M
V
N W
forward
MINI-S
FWD
reverse
REV GND
Multi-function terminal 1 0-10V analog signals output
DI1 AO1
Multi-function terminal 2
DI2 DO1 Multi-function Digital output(oc)
Multi-function terminal 3
DI3
Multi-function terminal 4
DI4
Multi-function terminal 5 TA
DI5
Multi-function terminal 6 TB
DI6
GND TC Programmable relay output
3-11
CV3100 series and MINI series high performance general purpose inverter instruction manual
+10V AI2 AO1 485+ DI1 DI2 DI3 COM DO1 DO2 +24V PLC TB
AI1 GND GND 485- DI4 DI5 DI6 FWD COM REV DO3 TA TC
Terminal
Type Name Terminal function Spec.
no.
RS485 differential signal Standard RS485
485+ RS485 positive terminal communication interface
Communication communication
RS485 differential signal and twisted pair line or
485- interface
negative terminal shielded line
Programmable Optic-coupling isolation
multi-function digital output output
terminal is referred to the Working voltage:9~30V
DO1 Open collector introduction about output Max output
DO2 output terminal terminal function of current:50mA
terminal function parameter Refer to P078 parameter
Multi-function
P4.07、P4.08. description for using
output terminal
(Common terminal: COM) methods.
Output 0-20KHz pulse Opto-Couplers isolated
High speed
single, corresponding to output, working voltage
D03 Opto-Couplers
output frequency, current, range: 24V, max output
output
motor rev, voltage etc. current: 50mA
Normal:TA-TB NC; Rating of contact
TA.
Relay output Fault relay TA-TC NO
TB. NO:5A 250VAC
terminal terminal Fault:TA-TB NO;
TC NC:3A 250VAC
TA-TC NC (refer to P4.09)
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Terminal
Type Name Terminal function Spec.
no.
Input voltage range:
Accept the input of analog 0~10V (input
AI1 Analog input AI1 voltage( Reference impendence: 94KΩ)
ground: GND)
Resolution:1/1000
Accept input of analog
Analog input current and voltage
Input current range:
(Reference ground: 0~20mA (input
AI2 Analog input AI2 GND), diagram 3-9 is impendence: 500Ω)
referred, select by dip
Resolution:1/1000
switch on the left side of
control terminal.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Terminal
Type Name Terminal function Spec.
no.
Provide +10V power
+10V power Max output
10V supply for external.
supply current:20mA
(Negative end: GND)
Analog signal and
+10V power
GND reference ground of +10V
common terminal Mutual inner isolation
power supply
Power supply shall be produced
+24V power Input/output common between COM and GND.
COM
common terminal terminal of digital signal
Max output current:
24V +24VDC Digital signal power
50mA
Multi-function Short circuit with 24V as
PLC DI1-DI6 public terminal
input terminal factory default
Table 3-4 Control plate CN3 terminal function
CV3100
10V
+ AI1
0~+10V
- GND
Grounding of shielded
wire near terminal
3-14
CV3100 series and MINI series high performance general purpose inverter instruction manual
I
CV3100
10V
+ AI2
0~20mA V
- GND
Grounding of shielded
wire near terminal
Simulation table
AO1
CV3100
Note: Because analog input/output signal is apt to suffer from external interference,
the wiring must be provided with the shielded cable; in addition, the cable shall
be earthed reliably and as short as possible.
3-15
CV3100 series and MINI series high performance general purpose inverter instruction manual
5V power Enclosure
(positive) +5V
CV3100 Transmitting
RXD 2
3-16
CV3100 series and MINI series high performance general purpose inverter instruction manual
In case that aforementioned wiring can’t provide the normal communication, the
following measures may be tried.
(1) Supply the power for PLC (or upper machine) individually or isolate its power
supply.
(2) Magnetic ring is used on the communicating wire; reduce the carrier frequency of
inverter properly.
3-17
CV3100 series and MINI series high performance general purpose inverter instruction manual
Electrostatic Electromagnetic
induction Circuit transmission Space transmission induction
Path① Path⑦⑧
Leakage current
grounding wire Power
circuit transmission
Path③
Path②
Motor wire radio Power line radio Radiation of
frequency frequency inverter
3-18
CV3100 series and MINI series high performance general purpose inverter instruction manual
3-19
CV3100 series and MINI series high performance general purpose inverter instruction manual
3-20
CV3100 series and MINI series high performance general purpose inverter instruction manual
Control terminal
Use control terminal FWD, REV, COM to make double-line control, or use one
of the terminals of DI1~DI6 and two terminals FWD and REV to make 3-line
control
Serial Port
Control start or stop of the inverter through upper machine or other devices which
can communicate with the inverter.
Choose order channel by setting function code P0.04
4-1
CV3100 series and MINI series high performance general purpose inverter instruction manual
4-2
CV3100 series and MINI series high performance general purpose inverter instruction manual
Electrification
Y
Any jog command? jog run
N
N
Run command effective?
Closed-loop Y
Setting effective?
Y
PLC setting effective?
Y PLC failure N PLC run
N Terminal closed?
Multi-frequency Y Multi-step
Low priority Terminal effective? speed run
N
Common
run
4-3
CV3100 series and MINI series high performance general purpose inverter instruction manual
Alarm
FWD REV ALM Hz
Programming/Exit Store
STOP
Run RUN RESET Stop/Fault reset
Up/Down
4-digit digitron
Hz
FrequnitHz. ( Hz)
Current unitA( A)
A
Forward
Reverse Voltage unit( V)
FWD REV ALM V
Alarm(red)
Jog
Programming/exit Store
STOP
Run RESET Stop/Fault reset
Up/Down
4-4
CV3100 series and MINI series high performance general purpose inverter instruction manual
Freq . unit(Hz)
4-digit digitron Current unit(A)
Voltage unit(V)
Jog
Programming/exit Store
Forward/Reverse
STOP
Run RESET Stop/Fault reset
Alarm(red)
Up/Down
Diagram 4-4 RKD Operating keyboard map
4-5
CV3100 series and MINI series high performance general purpose inverter instruction manual
When the LED display content is liner velocity, the two lights is on
A&V at the same time
When the LED display content is temperature, the three lights is on
Hz&A&V at the same time
Run key: Inverter operation instruction of channel control mode is
RUN set to the panel([P0.04=0]), enter into run mode under keyboard
mode. Inverter runs according to the specified
acceleration/deceleration curve to the rated power.
Jog/ Reverse key:This function is decided by parameter P0.23 When
REV/JOG P0.23=0, reverse running.When P0.23=1, Jog running.
Stop/Reset key:In common run status the inverter will stop
according to set mode after this key is pressed if run command
STOP/RESE channel is set as panel effective mode([P0.04=0]). The inverter will
reset and resume normal stop status after this key is pressed when
T the inverter is in malfunction status.
Mode switch key:Used to change the operation mode of the
operation panel.When press this button, control panel will enter
Key PRG parameters query mode to query operation parameters. Press this
function button again to parameters modification mode.
Confirm key:confirm the current stage or parameters storage(store
SET into internal storage)
Data modification keys: Used to modify data function code or
parameters.In condition monitoring mode, if the specified frequency
▲/▼ channel is set to the panel digital set mode[P0.01=1], press this key
instructions directly modifying frequency values
▼ Shift/Monitor key:Choose the digit of the data which is to be set and
modified when the inverter is in edition status; switch monitor
parameter to be shown when the inverter is in other statuses. In
condition monitoring mode, directly press this button to parameter
query mode which could cycling show the content of d-00~d-28.
Note: this query method will firstly display monitor code, 2 seconds
later for detailed contents.
Diagram 4-1
4-7
CV3100 series and MINI series high performance general purpose inverter instruction manual
Enter
Yes
Wiring
No
Whether connection
is correct?
No
Whether input voltage
is correct?
No
Display dynamic
starting picture
Yes
No
Hear the attracting
sound?
Yes
No
Display set frequency
Yes
Success in Failure in
electrifyin electrifying
g
Inspect
reason
4-8
CV3100 series and MINI series high performance general purpose inverter instruction manual
0:Forward
Run direction
P0.05 1:Reverse 1 0 0005H ○
setting
2:Reverse prevent
Upper limit
P0.06 {P0.07}~400.00Hz 0.01Hz 50.00Hz 0006H ×
frequency
5-1
CV3100 series and MINI series high performance general purpose inverter instruction manual
Commu
Function Name & Minimun Factory
Set Range nication Modify
Code Definition Unit Default
Address
Lower limit
P0.07 0.00~【P0.06】 0.01Hz 00.00Hz 0007H ×
frequency
Basic running
P0.08 1.00~Upper limit frequency 0.01Hz 50.00Hz 0008H ×
frequency
Max.output 200~500V 380V
P0.09 1 0009H ×
voltage 100~250V 220V
0:G type(Constant torque load)
P0.10 Model choose 1 0 000AH ×
1:FP type(Fan, pump load)
Rotation
deviation
P0.13 0.0~150.0% 0.1 0.0 000DH ○
frequency
compensation
Acceleration
P0.14 0.1~3600S 0.1 000EH ○
time 1
Accel&Decel time unit reference
Deceleration
P0.15 P3.09) 0.1 000FH ○
time 1
0:constant torsion curve
1:decreasing torsion curve 1
(1.7 hypo-power)
V/F curve 2:decreasing torsion curve 2
P0.16 1 0 0010H ×
setting (2.0 hype-power)
3:Customer self-defined V/F
curve mode(determined by
P0.17~P0.22)
V/F freq.
P0.17 0.00~frequency value F2 0.01Hz 12.50Hz 0011H ×
value F1
V/F volt.
P0.18 0.0~voltage value V2 0.1% 25.0% 0012H ×
value V1
V/F freq.
P0.19 Freq. value F1~Freq. value F3 0.01Hz 25.00Hz 0013H ×
value F2
V/F volt.
P0.20 Volt. value V1~Volt. value V3 0.1% 50.0% 0014H ×
value V2
V/F freq. Freq. value F2~basic running
P0.21 0.01Hz 37.50Hz 0015H ×
value F3 frequency
V/F volt.
P0.22 Voltage value V2~100.0% 0.1% 75.0% 0016H ×
Value V3
REV/JOG
0:REV
P0.23 function 1 1 0017H ○
1:JOG
selection
5-2
CV3100 series and MINI series high performance general purpose inverter instruction manual
Motor stator
P1.05 0.001~10.000Ω 0.001 0105H ×
resistance
Motor rotor
P1.06 0.001~10.000Ω 0.001 0106H ×
resistance
Motor
P1.07 0.01~600.00mH 0.01mH 0107H ×
inductance
Motor mutual
P1.08 0.01~600.00mH 0.01mH 0108H ×
inductance
P1.09 Reserved
Rotation
P1.10 deviation 0.50-2.00 0.01 1.00 010AH ○
compensation
Pre-excitation
0:conditionally available
P1.11 of-motor 1 0 010BH ×
1:available all along
selection
Pre-excitation
P1.12 continuing 0.1~10S 0.1 0.2S 010CH ×
time
0:no action
Motor auto
P1.13 1:statictuning 1 0 010DH ×
tuning
(available P0.00=0)
Auto speed
regulation
P1.14 (ASR) 0.01~5.00 0.01 1.00 010EH ○
proportion (P)
gain
ASR
P1.15 integration (I) 0.01~10.00S 0.01s 2.00S 010FH ○
time constant
5-3
CV3100 series and MINI series high performance general purpose inverter instruction manual
Auxiliary Parameter
Communi
Function Name & Minimun Factory
Set Range cation Modify
Code Definition Unit Default
Address
0:start with starting freq.
P2.00 Starting mode 1 0 0200H ×
1:reserved
P2.01 Starting freq. 0.00~10.00Hz 0.01Hz 1.00Hz 0201H ○
Starting freq.
P2.02 0.0~10.0s 0.1s 0.0s 0202H ×
duration
DC braking
P2.03 current level 0.0~100.0% 0.1% 0.0% 0203H ○
at starting
DC braking
0.1~30.0s (0:immovability of
P2.04 time at 0.1s 0.0s 0204H ×
DC braking)
starting
Accel.&Decel 0:Beeline
P2.05 1 0 0205H ○
.way 1:S-curve
S-curve
starting
P2.06 10.0~40.0% 0.1% 20.0% 0206H ×
duration
proportion
S-curve
ascend/descend
P2.07 10.0~80.0% 0.1% 60.0% 0207H ×
duration
proportion
0:inhibitive
P2.08 AVR function 1 1 0208H ×
1:allowable
Automatic
energy 0:inhibitive
P2.09 1 0 0209H ×
saving 1:allowable
operation
Forward
andreverser
P2.10 Rotation 0.1~10.0s 0.1s 0.0s 020AH ×
dead-zone
interval
0:ramp to stop
P2.11 Stop mode 1 0 020BH ×
1:coast to stop
Starting
frequency for
P2.12 0.00~20.00Hz 0.01Hz 0.00Hz 020CH ○
DC braking
during stop
DC braking
P2.13 current during 0.0~100.0% 0.1% 0.0% 020DH ○
stop
DC braking
0.1~30.0s (0:No action
P2.14 time during 0.1s 020EH ×
during DC Braking)
STOP
5-4
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communi
Function Name & Minimun Factory
Set Range cation Modify
Code Definition Unit Default
Address
0:inhibitive
Power-off
P2.15 1:normal start 1 1 020FH ×
restart setting
2:reserved
Restart
waiting time
P2.16 0.0~20.0s 0.1s 0.5s 0210H ×
after
power-off
Failure
P2.17 self-reset 0~10 1 0 0211H ×
times
Failure
P2.18 self-reset 0.5~25.0s 0.1s 3.0s 0212H ×
interval
Jog running
P2.19 0.00~50.00Hz 0.01Hz 10.00Hz 0213H ○
freq.
Jog accel.
P2.20 0.1s 0214H ○
time
0.1~3600srefer to P3.09
Jog decel.
P2.21 0.1s 0215H ○
time
5-5
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communi
Function Name & Minimun Factory
Set Range cation Modify
Code Definition Unit Default
Address
P2.35 Reserved
Skip freq.
P2.37 0.0~10.0Hz 0.01Hz 0.00Hz 0225H ○
band 1
P2.38 Skip freq.2 0.00~Upper limit freq. 0.01Hz 0.00Hz 0226H ○
Skip freq.
P2.39 0.0~10.0Hz 0.01Hz 0.00Hz 0227H ○
band 2
P2.40 Skip freq.3 0.00~Upper limit freq. 0.01Hz 0.00Hz 0228H ○
Skip freq.
P2.41 0.0~10.0Hz 0.01Hz 0.00Hz 0229H ○
band 3
Carrier freq.
P2.42 1.0~12.0KHz 0.1KHz 022AH ○
selection
Carrier
0:fixed carrier
P2.43 control 1 1 022BH ○
1:automatic adjustment
method
5-6
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communi
Function Name & Minimun Factory
Set Range cation Modify
Code Definition Unit Default
Address
Software
P3.08 0~99.99 0.01 0308H ×
edition
Accel. &
0:Second
P3.09 Decel. time 1 0 0309H ○
1:Minute
unit
5-7
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communi
Function Name & Minimun Factory
Set Range cation Modify
Code Definition Unit Default
Address
0: Two-line control mode 1
FWD/REV
1: Two-line control mode 2
terminal
P4.06 2: Three-line control mode 1 1 0 0406H ×
control
3: Three-line control mode 2
method
(reserved)
Open 0: Inverter running indication
collector 1: Freq./speed arrival signal
P4.07 1 0 0407H ○
terminal DO1 (FAR)
output 2: Freq./speed detecting signal
Open (FDT)
collector 3: Inverter zero speed running
P4.08 indication 1 1 0408H ○
terminal DO2
output 4: Peripheral failure stop
5: Output freq. arriving at the
upper limit
6: Output freq. arriving at the
lower limit
7: Programmable multi-step
speed circular running finished
8: Inverter overload alarming
signal
9: Inverter starts to run in train
Programmabl 10:Counter checkout signal
P4.09 output 1 12 0409H ○
e relay output
11:Counter reset signal output
12: Inverter failure
13:less-voltage stopping
14: Wobbling frequency
fluctuationlimit
15: Programmable multi-step
speed running finished.
16: Reserved
17: Timing to output
FDT level
P4.10 0.00Hz~Upper limit frequency 0.01Hz 10.00Hz 040AH ○
setting
P4.11 FDT lag value 0.0~30.00Hz 0.1Hz 1.00Hz 040BH ○
Freq. arrival
P4.12 FAR checkout 0.00Hz~15.0Hz 0.01Hz 5.00Hz 040CH ○
width
Overload
P4.13 pre-alarm 20~120% 1% 100% 040DH ○
checkout level
Overload
P4.14 pre-alarm 0.0~15.0s 0.1s 1.0s 040EH ×
delayed time
Counter reset
P4.15 【P4.16】~60000 1 1 040FH ×
value
Counter
P4.16 checkout 0~【P4.15】 1 1 0410H ×
value
5-8
CV3100 series and MINI series high performance general purpose inverter instruction manual
AI 1input
P5.01 voltage of 【P5.00】~10.0V 0.1V 10.0V 0501H ○
upper limit
AI2 input
P5.02 current of 0.0~【P5.03】 0.1mA 0.0mA 0502H ○
lower limit
AI2 input
P5.03 current of 【P5.02】~20.0mA 0.1mA 20.0mA 0503H ○
upper limit
Pulse input
P5.04 frequency of 0.0~【P5.05】 0.1KHz 0.0KHz 0504H ○
lower limit
Pulse input
P5.05 frequency of 【P5.04】~20.0kHz 0.1KHz 10.0KHz 0505H ○
upper limit
Setting
frequency to
P5.06 0.0Hz~upper frequency 0.01Hz 0.00Hz 0506H ○
minimum
input
Setting
frequency to
P5.07 0.0Hz~upper frequency 0.01Hz 50.00Hz 0507H ○
maximum
input
Delayed time
P5.08 to analog 0.1~5.0s 0.1s 0.5s 0508H ○
input signal
AO1
multi-function
al analog 0:Output frequency
P5.09 output 1:Setting frequency 1 0 0509H ○
terminal 2:Output current
function
3:Motor rev.
selection
4:Output voltage
DO3
5:Bus voltage
multi-function
al pulse output 6:PIDration
P5.10 1 2 050AH ○
terminal 7:PID feedback
function
selection
5-9
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communi
Function Name & Minimun Factory
Set Range cation Modify
Code Definition Unit Default
Address
AO1 gain
P5.11 20~200% 1% 100% 050BH ○
setting
P5.12 Reserved 050CH
DO3 gain
P5.13 20~200%(Rating 10KHZ) 1% 100% 050DH ○
setting
P5.14 Reserved 050EH
LED single digit:Operand 1
0:Keypadpotentiometer;
1:Digit setting
2:reserved
3:Communication setting
4:AI1 5:AI2
6: Terminal pulse.
LED tens digit:Operand 2
0:Keypadpotentiometer
1:Digit setting
Compounding
2:reserved
specified
P5.15 3:Communication setting 1 000 050FH ×
channel
setting 4:AI1 5:AI2
6:Terminal pulse
LED Hundreds digit:Operand
3
0:Keypadpotentiometer
1:Digit setting 2:reserved
3:Communication setting
4:AI1 5:AI2
6:Terminal pulse
LED Thousands digit:
Reserved
5-10
CV3100 series and MINI series high performance general purpose inverter instruction manual
5-11
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communic
Function Name & Minimun Factory
Set Range ation Modify
Code Definition Unit Default
Address
Duration of
P6.12 presetting 0.0~6000.0s 0.1s 0.0s 060CH ×
frequency
Sleeping
P6.13 0.0~10.00V 0.01 10.00V 060DH ○
threshold
Waking
P6.14 0.0~10.00V 0.01 0.00V 060EH ○
threshold
Sleep/Wake
P6.15 0.1~600.00S 0.1 300.0S 060FH ○
waiting time
Stage 1
P7.01 running 0.0~6000.0s 0.1s 10.0s 0701H ○
time
Stage 2
P7.02 running 0.0~6000.0s 0.1s 10.0s 0702H ○
time
Stage 3
P7.03 running 0.0~6000.0s 0.1s 10.0s 0703H ○
time
Stage 4
P7.04 running 0.0~6000.0s 0.1s 10.0s 0704H ○
time
5-12
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communic
Function Name & Minimun Factory
Set Range ation Modify
Code Definition Unit Default
Address
Stage 5
P7.05 running 0.0~6000.0s 0.1s 10.0s 0705H ○
time
Stage 6
P7.06 running 0.0~6000.0s 0.1s 10.0s 0706H ○
time
Stage 7
P7.07 running 0.0~6000.0s 0.1s 10.0s 0707H ○
time
P7.08 Reserved
5-13
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communic
Function Name & Minimun Factory
Set Range ation Modify
Code Definition Unit Default
Address
Wobbling
P7.12 pre-setting 0.00Hz~Upper limit freq. 0.01Hz 10.00Hz 070CH ○
frequency
Wobbling
presetting
P7.13 frequency 0.0~3600.0s 0.1s 0.0s 070DH ×
waiting
time
Wobbling
P7.14 frequency 0.0~50.0% 0.1% 10.0% 070EH ○
width
Wobbling
P7.16 0.1~3600.0s 0.1s 10.0s 0710H ○
freq. period
Triangle
P7.17 wave 0.0~100.0%(Wobbling period) 0.1% 50.0% 0711H ○
risetime
Norm of
central
P7.18 0.00Hz~Upper limit feq. 0.01Hz 10.00Hz 0712H ○
wobbling
frequency
5-14
CV3100 series and MINI series high performance general purpose inverter instruction manual
Communication Parameter
Communi
Function Name & Minimun Factory
Set Range cation Modify
Code Definition Unit Default
Address
Local
communica 0:Host station
P8.00 1 1 0800H ×
tion 1~31: Ancillary station
address
LED single digit:Baud rate
selection
1:2400BPS
2:4800BPS 3:9600BPS
4:19200BPS 5:38400BPS
LED tens digit:Data form
Communic 0:No checkout
P8.01 ation 1:Even checkout 1 013 0801H ×
scheme 2:Odd checkout
LED hundreds digit:Reserved
LED thousands digit:
0:return information when modify
data
1:no return information when
modify data
Communic
ating
P8.02 overtime 0.0~100.0s 0.1s 10.0s 0802H ×
checkout
time
Response
P8.03 0~1000ms 1ms 5ms 0803H ×
delay
Linkage
P8.04 proportion 0.01~10.00 0.01 1.00 0804H ○
setting
Protection Function
Motor
overload
P9.00 stall 30%~110% 1% 105% 0900H ○
prevention
factor
Low
voltage
P9.01 360~480V(380V machine type) 1V 400V 0901H ○
prevention
level
Over
voltage
P9.02 660~760V(380v machine type) 1V 700V 0902H ○
prevention
level
Over
current stall
P9.03 80%~220% 1% 180% 0903H ○
prevention
level
5-15
CV3100 series and MINI series high performance general purpose inverter instruction manual
Senior Function
Communi
Function Name & Minimun Factory
Set Range cation Modify
Code Definition Unit Default
Address
Zero
frequency
PA.00 0.00~50.00Hz 0.01Hz 0.00Hz 0A00H ○
running
threshold
Zero
PA.01 frequency 0.00~50.00Hz 0.01Hz 0.00Hz 0A01H ○
hysteresis
Energy
consuming
PA.02 600~750V 1V 700V 0A02H ○
brakinginiti
al voltage
Energy
consuming
PA.03 braking 10~100% 1% 50% 0A03H ○
action
percentage
0:Enable & Fan automatic control
Input 1:Enable & Fan working during
phase-failur
power on
PA.04 e protection 1 0 0A04H ○
& Cooling 2:Disable & Fan automatic control
fan control 3:Disable & Fan working during
power on
UP/DOWN
terminal 1.00Hz/
PA.05 0.01Hz~100.0Hz/S 0.01Hz/S 0A05H ○
modifying S
speed
Over
0:Forbidden
PA.06 modulation 1 0 0A06H ×
1:Allowable
enabling
Timer
PA.07 0~65536S 1S 0 0A07H ×
value seting
The Rang
of AO1 0:0~10V/0~20mA
PA.08 1 0 0A08H ×
output 1:2~10V/4~20mA
PA.09 Reserved
PA.10 Reserved
PA.11 Reserved
PA.12 Reserved
5-16
CV3100 series and MINI series high performance general purpose inverter instruction manual
Monitoring Parameter
Monitoring Code Description Communication Address
5-17
CV3100 series and MINI series high performance general purpose inverter instruction manual
Fault Code
Fault code Description Communication Address
Er15 Reserved
5-18
CV3100 series and MINI series high performance general purpose inverter instruction manual
6-1
CV3100 series and MINI series high performance general purpose inverter instruction manual
0:Keypad potentiometer
Through the operation of potentiometer on the keypad to adjust running frequency
1:Digital setting 1
Operating frequency is set by parameter P0.03, which also can be changed by
operating the keypad ▲/▼ key or digital encoder in the course of running, the revised
frequency value will be stored into P0.03 when in power-down. If the frequency doses
not need storage, you can directly set parameters P0.02 in order to change frequency.
Note:
LCD keyboard does not provide analog potentiometer, but a digital encoder, which can
completely replace the ▲/▼ and SET button and their functions to achieve digital
frequency adjustment and function parameters amendment, as well as data storage,
making operation easy to the customer. So we particularly declare that when use of the
encoder, P0.01 should be set to "1" (digital setting 1) rather than "0", otherwise the
digital encoder for frequency setting will invalid. If the customers need to use analog
potentiometer to achieve a given frequency, please choose LED keypad or external
potentiometer.
2:Digital setting 2
Operating frequency by external terminals defined as UP/DOWN function. When
UP-COM is closed,frequency rises;when DOWN-COM is closed,frequency decrease;
UP/DOWN with COM are closed or opened at the same time,frequency keeps at the
6-2
CV3100 series and MINI series high performance general purpose inverter instruction manual
same. The revised frequency value will be stored into P0.03. Function of UP/DOWN
terminal changing running frequency speed is set by parameter PA.05.
3:Digital setting 3
Operating frequency set by frequency commands which are received by RS485
communication port from PC.
4:AI1 analog voltage setting(0~10V)
Operating frequency set by external terminal AI1(0~10V), details referred to
P5.00-P5.01.
5:AI2 analog current setting(0~20mA)
Operating frequency set by external terminal AI2(0~20mA/0~10V), details referred
to P5.02-P5.03
6:Pulse signal setting(0~20kHz)
Operating frequency set by pulse signal from external terminal DI6(0~20kHz),
details referred to P5.04-P5.05.
7:Compounding setting
Operating frequency set by linearity combination of each setting channel,
compounding mode decided on P5.15-P5.16.
8:External terminal selection
Through 8 kinds of on-off combinations of external multi-function terminals to
confirm the frequency input channel. (0 means disconnection of multi-function
terminal and terminal COM, 1 shows multi-function terminal connected with terminal
COM). The function terminals are defined by P4.00-P4.05.
The combinations corresponding to the channels as following:
Channel Channel Channel
Frequency setting channel
terminal 3 terminal 2 terminal 1
0 0 0 Keypad potentiometer
0 0 1 Digital setting 1
0 1 0 Digital setting 2
0 1 1 Digital setting 3
1 0 0 AI1 analog signal setting
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CV3100 series and MINI series high performance general purpose inverter instruction manual
0:When the inverter is power off, setting frequency will be stored into Parameter
P0.03, when power on, the value will resume automatically.
1:When inverter is power off, original setting value of frequency will lose, when
power on, inverter will run from 0.0Hz.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Table 6-2
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CV3100 series and MINI series high performance general purpose inverter instruction manual
0 Forward
Setting range 1 Reverse
2 Reverse forbidden
By changing this function code, it can change the rotation direction of motor.
This function is equivalent to the change in the direction of rotation through
adjusting any two output lines of motor.
Note:
If this parameter has been set, when initializing the system parameter, the motor
rotation direction will be restored to the original state. It shall be carefully used for the
occasion that doesn’t allow changing the motor rotation direction!
Basic running frequency, shown as fb, is the corresponding min. frequency at Max.
voltage output of inverter, which is usually rated frequency of motor and the base to
set frequency and acceleration or deceleration time.
Note: it can not be adjusted randomly.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Max. output voltage correspond to the maximum output voltage when inverter output
basic operation frequency, it is usually motor rated voltage. If under V/F control mode,
adjustment of this parameter can change the output voltage value of inverter; it is
invalid if under SVC mode.
P0.10 Model selection Factory setting 0
0 M type
Setting range
1 FP type
0:M type
Suitable for constant torque loads.
1:FP type
Suitable for fan, pump loads, of which output torque and speed are into a relation of
parabola. When inverter is applied for this kind load, power of the inverter can be
increase a level grade.
Note: Please do not change this parameter optionally, or it will lead to incorrect
display of current and abnormal operation.
P0.11 Torque rising selection Factory setting 0
0 Manual
Setting range
1 Automatic
It is mainly used to improve the motor torque characteristics at low frequency when
the inverter is under V / F control mode, when the inverter is under vector control
mode, this feature is invalid.
0:Manual
Torque rising voltage is specified by P0.12.
1:Automatic
Torque rising voltage is direct proportion to the variation of stator current.
When torque rising selection is ―1‖, it can effectively prevent motor which is under
light load from magnetism saturation due to excessive voltage increase, thereby
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Vmax
vb
fb
Diagram 6-1Torque rising setting
Factory
P0.13 Rotation deviation frequency compensation 0.0%
setting
Setting range 0.0—150.0%
Variation of loads sometimes can influence on the real rotation deviation of
motor. Through this function setting, the inverter will automatically adjust the
frequency output according to the loads situation. For example, running on
50Hz with rated current, the motor rev. must be less than synchronous rev. of
running at 50Hz. Here it can improve motor rev. by setting this parameter.
Note:Only when P0.00=1, this parameter is available.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Output current
Ratation deviation
Compensation 100%
150%
100% After
Befor
compensation compensation
50%
Mortor Rev
Output
frequency
fb
time
t1 t2
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CV3100 series and MINI series high performance general purpose inverter instruction manual
There are four groups of Accel. & Decel., the others(2,3,4) are defined by P2.22-P2.27,
which factory setting are P0.14、P0.15. If other groups needed, please choose by
control terminals.
P0.16 V/F curve setting Factory setting 0
Setting range 0-3
voltage
Max output
voltage
P0.09
Decreasing
Constant
torsion curve1
torsion curve
Decreasing
torsion curve2
frequency
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CV3100 series and MINI series high performance general purpose inverter instruction manual
voltage
P0.18
P0.20
P0.22
P0.12
frequency
P0.21 P0.19 P0.17
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Function of key REV/JOG on operating keypad can be set by this parameter, which
detailed setting as following:
0:This key is for REV running.
1:This key is for JOG running.
Determined by
P1.05 Motor stator resistance Factory setting
inverter type
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CV3100 series and MINI series high performance general purpose inverter instruction manual
0 Conditionally available
Setting range
1 Available all long
In order to achieve enough starting torque when motor stay in stop stage before
starting up,gap flux shall be built up.
0:Conditionally available
If this item is selected, the motor will do pre-excitation before startup, until the time
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CV3100 series and MINI series high performance general purpose inverter instruction manual
0:No action
1:Static tuning
If this function is selected, Press RUN key on the keypad to execute the motor
auto-tuning operation. This process is accomplished by the system automatically,
without human intervention.During this process, the other commands can not be
responded. After the auto tuning procedure is complete, P1.13 will be cleared to zero.
The parameters achieved will be stored into the inverter, namely parameter P1.05,
P1.06, P1.07 and P1.08 have been updated.
Note:This parameter is only valid under vector control mode (P0.00=0) and keypad
control mode (P0.04=0).
If over-current fault occur in the process of motor auto-tuning,please check whether
the motor current is match with the rated current of inverter. Make sure that the
inverter is in stop status before proceeding with the auto tuning,or else auto tuning will
be not done.The advantage of static tuning is to determine motor parameter under the
situation of motor shaft don’t leave load.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Increasing proportion gain can quicken dynamic response of system, but excessive
increase will lead to easy vibration; decreasing integral time constant can quicken
dynamic response either, be careful not to minish too much, since a rapid response
may cause oscillation to the system. Generally, under the precondition of stable system,
try to augment the proportion gain first, and then adjust the integration time constant,
in order to make the system have quick response and not over tune.
6.3 Auxiliary parameter
P2.00 Starting mode Factory setting 0
0 Star with starting frequency
Setting range
1 Reserved
P2.01 Starting frequency Factory setting 0.00Hz
Setting range 0.00—10.00Hz
P2.02 Starting frequency duration Factory setting 0.0s
Setting range 0.0~10.0s
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CV3100 series and MINI series high performance general purpose inverter instruction manual
frequency
P2.02
Stop per deceleration
Without DC braker
P2.01
Free running to stop
time
startup
0:Beeline acceleration
The inverter frequency output vary by fixed speed, which is linear relationship with
accel & decel time.The most of loads use this way.
1:S-curve acceleration or deceleration
During accelerating or decelerating, the inverter frequency output is S-curve
relationship with accel & decel. time, shown as Diagram 6-7. This function is for
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CV3100 series and MINI series high performance general purpose inverter instruction manual
reducing noise and load concussion during accelerating and decelerating process.
Parameter for S-curve is determined by P2.06 and P2.07.
Output frequency
②
①
time
P2.06 P2.07
AVR means automatic voltage adjustment, when there is deviation between voltage
input and rated value of the inverter, it can through this function to ensure stable
voltage output of the inverter, however it will be invalid if the value of voltage output
bigger than input voltage of power supply. During decelerating, if no action of AVR,
the deceleration time is short and running current is big; if action of AVR, motor
deceleration is placid and running current is small, but the deceleration time will be
long.
P2.09 Automatic energy-saving operation Factory setting 0
0 Inhibitive
Setting range
1 Allowable
0:Inhibitive
1:Allowable
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Output
frequency
t1
time
Notice: there still has dead-zone interval after the former forward stopping and
before the next reverse starting
0:Ramp to stop
The inverter frequency output decelerates in the time specified by P0.15, down to zero
and then the inverter turns off.
If the DC brake function is selected for stop, when the output frequency decrease
down to DC brake starting frequency, the inverter will start DC brake until completely
stopping output.
1:Coast to stop
When the inverter receives stop command, it stops output immediately and the motor
will run freely to stop. In general ,when you choose this way to achieve stop quickly ,it
need to match up external mechanical brake .
It is inhibitive to be used for pump loads, or it may lead to water hammer effect and
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CV3100 series and MINI series high performance general purpose inverter instruction manual
rupture pipe. Please refer to setting of P2.12,P2.13,P2.14 for Ramp to stop with DC
brake.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
frequency
time
t1 t2 t3
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
0:Disabled
Under this status, parameters of inverter can be read out and wrote in.
1:Revert to factory setting
Get all parameters from parameter group P0 to PA back to factory setting value.
Note: This parameter is invalid to parameter P0.00,P0.01,P0.04 and P0.10, which
only can by manually modified;This parameter will eliminate the parameters
obtaining from motor parameter auto tuning. If the vector control mode is selected, it
need to auto tune again after parameter initialization.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Table 6-3
Accel. & Decel 2 Accel. & Decel 1 Accel. & Decel time available
OFF OFF 1
OFF ON 2
ON OFF 3
ON ON 4
Table 6-4
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CV3100 series and MINI series high performance general purpose inverter instruction manual
frequency setting channel are specified by status of the three terminals. Please refer to
Table 6-1 for their corresponding relation.
9:Forward jog control
Operation of forward jog controlled by external terminals.
10: Reverse jog control
Operation of forward jog controlled by external terminals.
Forward jog gives priority to reverse jog. When they are closed at the same time,
forward jog is in effect.
11:Inverter running forbidden command
If this terminal function is available, the running frequency will stop freely and
standby of inverter is forbidden to start. It main apply for security interaction occasion
12:Freq. increasing command
Used for controlling frequency increasing.
13:Freq. decreasing command
Used for controlling frequency decreasing.
14:Peripheral failure input(constant open and effectual when closed)
Can by input the peripheral failure signal to enable inverter to perform fault
monitoring against the exterior equipment.
15:Three-line operation control
When P0.04=1 and combination of running command terminals is three-line control,
the terminals defined will become to stop trigger switch of the inverter. Detail is
referred to parameter P4.06 explanation.
16:DC braking command
When inverter stop, if the terminals close defined by this parameter, DC braking
function start up at the time output frequency is lower than start frequency of DC
brake ,until the terminals brake up. Please refer to parameters P2.12-P2.14 for details.
17:Counter reset signal input
Working with the 18 item function to reset the counter built in the inverter.
18:Counter trigger signal input
Pulse input interface of counter built-in. Which frequency range is 0-500hz.
19:Exterior pulse input
The terminal receives exterior pulse as frequency given. Please refer to parameters
P5.04 and P5.05 for correlated settings.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Note:
1. The 18,19 items are only available to terminal DI6, i.e. terminal DI6 can be defined
as these functions.
2.The max frequency of input pulse is 20 KHz; low amplitude level is 0V, the high is
18~26V.
20:Exterior reset signal input (RESET)
When the inverter is in failure, it can clear the failures and resume the inverter to
normal status, which function is equal to the function of key STOP/RESET.
21:UP/DOWN terminal frequency reset
When the frequency setting channel selection is available to terminal UP/DOWN
control,it can clear the incremental changes of terminal UP/DOWN
22:PID operation available
When the terminal is defined as this function under terminal control mode, it can make
PID operation in effect.
23:Programmable multi-step speed running available
When the terminal is defined as this function under terminal control mode, it can make
programmable multi-step speed running(PLC) in effect.
24:Wobbling frequency operation available selection
When the terminal is defined as this function under terminal control mode, it can make
wobbling frequency operation in effect.
25:Wobbling freq. status reset
When the wobbling frequency function is selected, whether it is automatically or
manually input by terminals, closure of the terminal defined as this function will
remove memory-status information of wobbling frequency, which will restart if
disconnection of the terminal.
26:Exterior stop command
This command is available to all running command channels. If this terminal function
is available, the inverter will be stopped basing on mode defined by P2.11
27:Free stop control
Used for stopping the inverter under external terminal control mode. When the
terminal defined as this function with common terminal COM is closed, the inverter
will stop. If they are open, it will start to run by speed tracking mode.
28:Inverter accel. & decel. forbidden command
If this terminal function is available, it can prevent the inverter from influence by extra
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CV3100 series and MINI series high performance general purpose inverter instruction manual
signals except stop command, and keep same running speed to the inverter.
29:Commands input switched to terminal
If this terminal function is available, the channel of running command will be
coercively switched to external terminal control; disconnection of the terminal, it will
revert to original running command channel.
30:Freq. input channel switched to AI2
If this terminal function is available, the channel of frequency setting will be
coercively switched to AI2 input; disconnection of the terminal, it will revert to
original frequency setting channel.
31.Power-on by alarm
Terminal is valid,namely the timer timing starts
32.Zero clearing by alarm
Terminal is valid ,namely it will be cleared zero when the timer timing starts
Running
K2 K1
commnad
0 0 STOP
K1
1 0 REV FWD
K2
0 1 FWD REV
1 1 STOP COM
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CV3100 series and MINI series high performance general purpose inverter instruction manual
1 1 STOP COM
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Running SB2
K Direction FWD
SB1
0 FWD DI1
K REV
1 REV COM
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CV3100 series and MINI series high performance general purpose inverter instruction manual
DO1output
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CV3100 series and MINI series high performance general purpose inverter instruction manual
FDT level
FDT Lag value
time
Doi time
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Output
frequency
setting
FAR checkout
frequency
width
time
Doi time
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Shown as following diagram, DO1 is defined as reset signal output, DO2 is defined as
checkout signal output, P4.15 is set to ―8‖, and P4.16 is set to ―5‖.
When the checkout value is equal to ―5‖, DO2 will send out collector open signal and
keep on; when the reset value is equal to ―8‖, DO1 will send out collector open signal
and reset the counter, at the same time DO1, DO2 will cancel signal output.
DI6 1 2 3 4 5 6 7 8 9
DO1
DO2
Diagram 6-18 Counter rest value and counter checkout value setting
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Note:
Usually AI2 is used for current signal input, if special need, it also can be used for
voltage signal input by choosing jumper terminal JP1. The mathematical relationship
between can refer to 20mA=10.0V
P5.04 Pulse input frequency of lower limit Factory setting 0.0kHz
Setting range 0.0—P5.05
P5.05 Pulse input frequency of upper limit Factory setting 10.0kHz
Setting range P5.04—20.0KHz
Fmax Fmax
Fmin Fmin
Min analog input Max analog input Min analog input Max analog input
Diagram 6-19 The max & min analog input corresponding setting frequency
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
output voltage & current range is 0-10V & 0-20mA. The analog voltage or current
output is decided by jumper terminal JP2.
AO1 output=(0-10V/0-20mA)×AO1 gain setting(not more than 10V/20 mA)
P5.13 defines the upper limit output of DO3. When the factory setting is 100%, the
output frequency range is 0-10KHz.
DO3 output=(0-10 KHz)×DO3 gain setting (not more than 20 KHz)
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Note:
Algorithm 1: Under any circumstances, the operation process is operating operand 1
and operand 2 according to algorithm 1 to get result 1, then operating result 1 and
operand 3 to get the final result. If operation result 1 of the former two operands is
negative, the negative is defaulted to 0.
Algorithm 2:If the operation result is always negative, moreover algorithm 2 is not
absolute value operation, system will default the result to 0.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
FWD
Forward/Stop
command
COM
4~20mA
+10V AI2
AI1 +24V
PLC
GND
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Note: The value of provision channel set can’t be same as feedback channel, or else
the ration will be same as feedback quantity, deviation value is 0, and PID can’t work
normally. In addition, there is without any sense if Feedback channel is set between 0
and 3.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Speed
Positive action
Close-loop
provision
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CV3100 series and MINI series high performance general purpose inverter instruction manual
The parameters of PID controller should be set according to the system properties and
the actual situation.
Proportion gain P: Decide the whole PID controller adjustment intension, The larger
P keeps , the stronger the adjustment intension gets.
Integral time Ti : Decide the speed(quick or slow) ,to which PID controller integral
adjust the deviation between PID feedback quantity and specified quantity
Differential coefficient time Td: Decide the intension, to which PID controller adjusts
the variation rate of deviation between PID feedback quantity and specified quantity,
lies on the differential coefficient time.
Note:If P6.08=0.0, the function of differential coefficient is invalid.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Feedback Deviation
quantity margin
Specified
quantity
time
time
Output frequency
Presetting frequency
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CV3100 series and MINI series high performance general purpose inverter instruction manual
PID setting
Waking threshold
Output frequency
Lower limit
frequency
sleeping waking
P6.15 P6.15
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CV3100 series and MINI series high performance general purpose inverter instruction manual
f6
d7 f7
f2 a6
a2 f5 d7
f1
a1 d3 a5
a3 f3 d5
a4
f4
T1 T2 T3 T4 T5 T6 T7
RUN
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CV3100 series and MINI series high performance general purpose inverter instruction manual
f4 f4
T1 T2 T3 T4 T5 T6 T7 T1 T2 T3 T4 T5 T6 T7 T1
The first circulation The second circulation
RUN
STOP
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CV3100 series and MINI series high performance general purpose inverter instruction manual
f6
d7 f7
f2 a6
a2 f5
f1
a1 d3 a5
a3 f3 d5
a4
f4
T1 T2 T3 T4 T5 T6 T7
RUN
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
This parameter define the wobbling frequency running time from its lower limit
frequency to upper limit frequency, namely acceleration time of wobbling period.
T1 T2 T3
Note:
Priority to frequency setting as below:
Jog operating frequency > Wobbling frequency operating frequency >PID provision
operating frequency > Programmable multi-step speed operating frequency >
Multi-function terminal selection frequency > frequency setting channel selection.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
If the inverter can’t receive correct data during the interval time defined by this
parameter, it will take for communication failure and stop running or maintain the
status according to setting of communication failure action manner.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Action time
80% 100%
t3
Motor overload
Prevention factor
t2
t1 Motor currnet
0 100%120% 150% 200%
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CV3100 series and MINI series high performance general purpose inverter instruction manual
this parameter, the inverter will adjust the deceleration time automatically to
decelerate or maintain constant output frequency until the DC bus voltage drops below
the over voltage prevention level, it will resume deceleration, shown as Diagram 6-31.
Deceleration
frequency time adjustment
time
P9.02
time
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CV3100 series and MINI series high performance general purpose inverter instruction manual
inverter output due to the instability of analog signal. The lag function of this
parameter is used to avoid fluctuation around zero frequency.
Taken example to analog input channel AI1 as below:
AI1 input
P5.01
P5.02
PA.00
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CV3100 series and MINI series high performance general purpose inverter instruction manual
inverter. If the inverter DC voltage is higher than the energy consuming braking initial
voltage, brake unit acts. If there is resistance connecting with it, the inverter inside
current pumping voltage energy will be released by the resistance to make DC voltage
reducing. When dc voltage reducing to some value, the inverter built-in unit will
closed.
Energyconsumingbraking action percentage is used for defining the average voltage value
inflicted upon the resistance during energy consuming braking. Bigger value of PA.03
leads to more quickly energy consuming.
When the frequency command is input by UP/DOWN terminals, it can adjust the rise
and decline speed of frequency output through this parameter setting.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
When PWM works under the modulation percentage more than 1, allowable over
modulation enabling can improve the frequency output and torque output. However,
the function can increase voltage harmonic waves output either, resulting in bad
current waves output.
Note:When the grid voltage is less than 15% of rated voltage or the situation that the
output torque under variable frequency running is lower than that under industrial
frequency happens( the inverter drives heavy duty for long), this function is allowable
to use.
This function is used to set the timing setting, minimum unit setting unit is 1s, when
the setting is 0, it is invalid.
This function is used to set AO1 output type. 0~10V/0~20mA and 2~10V/4~
20mA output are optionals.
Note:
The nonstandard edition with Double analog output can realize AO1 and AO2 output
setting separately.
PA.08(FA.08)----AO1/AO2 output range optional
LED single digit--AO1 output range optional:
0----0~10V/0~20mA
1----2~10V/4~20mA
LED ten digit--AO2 output range optional:
0----0~10V/0~20mA
1----2~10V/4~20mA
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Chapter 7 Troubleshooting
7.1 Failure and countermeasure
When the inverter occurs abnormity, LED digitron will display the function code and
information about corresponding fault, fault relay will operate and inverter will stop
outputting, when the fault occurs, in case that the motor still rotates, it will perform
free stop, till it stops rotating. The permissible fault of CV3100 series is shown as
table 7-1, the fault code display range is Er00-Er18. When finding the fault of inverter,
user shall examine according to this table first and record the symptom in detail, and
may contact our after-sale service center or our sales agencies if need technical
service.
Warning:
(1)Prior to resetting, user must find the fault reason thoroughly and remove the fault;
otherwise, it would result in irremediable defect of inverter.
(2)User shall find the reason if the inverter can’t be reset or fault reoccurs after
resetting; otherwise, the consecutive resetting would cause the damage of inverter.
(3)After delaying 5 min, the inverter can be reset when it performs the operation of
overload and overheating protection.
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Under voltage
Er07 ① Abnormal input voltage ①Examine supply voltage
at operating
Phase failure ①Input power occurs phase failure ① Examine input power
Er08
of input power or abnormity supply
7-2
CV3100 series and MINI series high performance general purpose inverter instruction manual
Fault
Fault name Possible cause Solution
code
① Inverter outputs short circuit or ① Examine the connecting
earthing.
② Instant over current of inverter wire;
③Too high environment temperature ② Refer to solution against over
④Air flue is blocked or fan is current
Er09 Module fault ③Clean the air flue or change
damaged
⑤DC auxiliary power supply occurs the fan;
fault ④Ask for service from
⑥ Abnormal controlpanel manufacturer or agency.
① Lower environment
Er10 Over heat ① Too high environment temperature temperature
② Fan is damaged ② Change the fan
(Er19) radiator ③ Flue is blocked ③ Clean the flue and change
the ventilation condition;
① Too high torque boost or unsuitable ①Reduce the torque boost and
Overload of V/F curve adjust the V/F curve.
Er11 ② Too short accelerating time ② Extend accelerating time
inverter ③Reduce load or choose the
③ Too large load inverter of large power
①Too high torque boost or unsuitable
V/F curve ① Reduce the torque boost
② Too low main voltage value or adjust the V/F curve.
Overload of
③Locked rotor of motor or too large ② Examine main voltage
Er12 ③ Examine load
motor abrupt change of load
④Incorrect setting of motor overload ④Set the motor overload
protection factor protection factor correctly
Fault of
①Fault input terminal of peripheral ①Disconnect the terminal input
Er13 peripheral equipment is close and remove the fault.
equipment
① Improper setting of baud rate ① Set baud rate correctly
Fault of serial ②Examine communication
② False of serial port communication cable and ask for service
Er14 port ③ Without upper machine
communication ③Check whether PC works and
communication signal the connection is correct.
Er15 Reserved
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Chapter 8 Maintenance
8.1 Maintenance
In case of change of service environment for inverter, such as temperature, humidity,
smog and aging of inverter internal parts, the inverter fault may occur. Therefore, the
inverter must be examined daily and given the regular maintenance in period of
storing and using.
8.1.1 Daily maintenance
When the inverter is turned on normally, please make sure the following items:
(1)Whether the motor has abnormal noise and vibration.
(2)Whether inverter and motor heat or occur abnormity.
(3)Whether environment temperature is too high.
(4)Whether the value of load ammeter is in conformity with the former.
(5)Whether the fan of inverter rotates normally.
8.2 Regular maintenance
8.2.1 Regular maintenance
Before the inverter is maintained and checked, the power supply must be cut off, in
addition, the monitor shall have no display and main circuit power indicator lamp goes
out. The examined content is shown as table 8-1.
Table 8-1 Regular examined contents
Item Content Solution
Screw of main circuit
terminal and control Whether the screw is slack Tightened by screwdrive
circuit terminal
Blow it away with the dry compressed
Heat sink Whether there is dust on it
air of 4-6kg/cm2 Pressure
PCB(printed circuit Whether there is dust or
Clean the surface of PCB board
board) vapor on it
Whether it runs normally
and makes abnomal sound or
Fan vibration ,and whether the Change the fan
accumuiated time runs up to
more than 20000 hours
Power unit Whether there is dust on it Clear the foreign matter
Whether it has color
Aluminum Changed Aluminum electrolytic
change,peculiar
electrolytic capacitor capacitor
smell,bubbing,liquid leakge
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
communication protocol
MODBUS agreement, the host asked, in active state; the slave machine answer,
passive.
(note: not all the host asked frame, the slave machine can answer. For example, radio
host from machine won't response)
address
set range:01 ~ 31
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
00H
Sizes
01H
CRC CHK Low 64H
CRC CHK High 0BH
Response massage frame format:
Address 01H
Function 03H
10H
Data content
88H
CRC CHK Low B5H
CRC CHK High E2H
Query the frame:01H+03H+00H+06H+00H+01H+64H+0BH
Specific meaning is as follows:
Address:01H ---- this device ID is 01H
Function:03H ---- read register function code
Starting data address:0006H ----register address is 0x0006,indicates
read parameters from this register.
Sizes:0001H ----readout one register data
CRC CHK:Reference to the last page for methods to get RTU mode check
code (CRC Check).
Response the frame:01H+03H+02H+10H+88H+B5H+E2H
Specific meaning is as follows:
Address:01H ----This device ID is 01H。
Function:03H ---- read out register function code
data byte number:02H ----Indicates read the content length for 2 registers
Data content:1088H----Indicates readout content
CRC CHK:Reference to the last page for methods to get RTU mode check
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
01H+10H+00H+0EH+00H+02H+04H+00H+64H+00H+50H+33H+C0H
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Frequency selective
Bit5 channel is 1(digit given)
mark
Bit6 Acceleration mark
Bit7 Deceleration mark
Bit8
Fault number
High Fault ~14
8 bit massage Bit1
Has fault mark
5
● Communication protocol command address and definition, show as table3
Table3、Command Parameter Table
Parameter comman
Definition Command content meaning
(hexadecimal) d
00B:Non-function
01B:Stop
Bit0~1
10B:Start
11B:JOG start
00B:run for once
Bit2~3
Command 11B:continuous run
2000H ****H
For drive 00B:Non-function
01B:Positive command
Bit4~5
10B:Reverse command
11B:Fault reset
Bit6~7 Reserve
Bit8~11 Reserve
Address for Can modify this parameter through 06H function
communication 2001H
code
Given frequency
Note:when use 10H function code to send command,can also modify frequency
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CV3100 series and MINI series high performance general purpose inverter instruction manual
001EH:Forward run
002EH:Reverse run
Command 0013H:Forward jog
2000H
for drive 0023H:Reverse jog
0001H:Stop
0031H:Fault reset
② Stop command:
0000000000 00 00 01 ——> 0001H(hexadecimal)
| | |______ Bit0~1: 01 stop
| |__________ Bit2~3: 00 Non-function
|______________ Bit4~5: 00 Non-function
●Each function code application example:
Note:the data sent from host machine and slave machine are hexadecimal
number.
(1) 03H function code application
① read the set parameter
Parameter address refer to table1.
For example:read the set parameter value of P0.03 frequency from address 01H slave
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CV3100 series and MINI series high performance general purpose inverter instruction manual
machine.
Host machine send(hexadecimal):01 03 00 03 00 01 74 0A
Slave machine response(hexadecimal):01 03 02 13 88 B5 12
Known from response massage,P0.03 value is 1388H(hexadecimal),decimal is
5000,because has two decimal point,response frequency is 50.00HZ
② Read the monitoring parameter
Parameter address refer to table 1.
For example:read D-07 busbar voltage monitoring parameter value from
address 01H slave machine.
Host machine send(hexadecimal):01 03 0D 07 00 01 37 67
Slave machine response(hexadecimal):01 03 02 01 DB F9 8F
Known from response massage,D-07 value is 1DBH(hexadecimal),decimal is
475,Indicates the measured busbar voltage is 475v, which is same with the value of
keyboard D-07
③ Read running status massage(address is 0E00H)
For example:read running status massage from address 01H slave machine.
Host machine send(hexadecimal):01 03 0E 00 00 01 86 E2
If slave machine response(hexadecimal):01 03 02 00 21 78 5C
From feedback massage is 0021H,binary system is:
0 0000000 0 0 1 0 0 0 0 1 ——> 0001H(hexadecimal)
| | | | | | | |__ Bit0:1 voltage normal
| | | | | | |_______ Bit2:0 output phase order is forward
| | | | | |__________ Bit3:0 command direction is forward
| | | | |_____________ Bit4:0 stop state
| | | |________________ Bit5:1 frequency channel is 1
| | |___________________ Bit6:0 not acceleration state
| |______________________ Bit7:0 not deceleration state
|_________________________________ Bit15:0 no fault happen
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
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CV3100 series and MINI series high performance general purpose inverter instruction manual
For example
(Ⅰ)Write in starting forward command and its running frequency given
1088H(continuous running) to the address 1FH slave machine
Address 1FH
Function 10H
The first address of 20H
parameter 00H
00H
Data volume(word)
02H
Data volume(Byte) 04H
00H
Drive command
1EH
10H
Given frequency value
88H
CRC CHK Low 67H
CRC CHK High E6H
Address 1FH
Function 10H
20H
The first address of parameter
00H
00H
data volume(word)
02H
CRC CHK Low 49H
CRC CHK High B6H
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Address 1FH
Function 10H
The first address of 20H
parameter 00H
00H
Data volume(word)
02H
Data volume(Byte) 04H
00H
Drive command
12H
10H
Given frequency value
88H
CRC CHK Low A7H
CRC CHK High E5H
Address 1FH
Function 10H
20H
The first address of parameter
00H
00H
Data volume(word)
02H
CRC CHK Low 49H
CRC CHK High B6H
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Address 1FH
Function 10H
The first address of 20H
parameter 00H
00H
Data volume(word)
02H
Data volume(Byte) 04H
00H
Drive command
2EH
10H
Given frequency value
88H
CRC CHK Low 67H
CRC CHK High E9H
Address 1FH
Function 10H
20H
The first address of parameter
00H
00H
Data volume(word)
02H
CRC CHK Low 49H
CRC CHK High B6H
(4)Example for the others common command
(Ⅰ)Write in stop command example:
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Address 1FH
Function 06H
20H
The first address of parameter
00H
00H
Drive command
01H
CRC CHK Low 40H
CRC CHK High 74H
Address 1FH
Function 06H
20H
The first address of parameter
00H
00H
Drive command
01H
CRC CHK Low 40H
CRC CHK High 74H
(Ⅱ)read out monitoring parameter
For example:read out monitoring parameter d-00(address is 0D00H)from the address
01H slave machine interior.
Address 01H
Function 03H
0DH
data address
00H
00H
Data volume(word)
01H
CRC CHK Low 86H
CRC CHK High A6H
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Address 01H
Function 03H
Data volume(Byte) 02H
10H
Data content
84H
CRC CHK Low B5H
CRC CHK High E7H
(Ⅲ)Read out status code
For example:read out status information from drive address 1FH slave machine:
Address 1FH
Function 03H
0EH
data address
00H
00H
Data volume(word)
01H
CRC CHK Low 85H
CRC CHK High 5CH
Address 1FH
Function 03H
Data volume(Byte) 02H
00H
Data content
71H
CRC CHK Low D0H
CRC CHK High 62H
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CV3100 series and MINI series high performance general purpose inverter instruction manual
Address 1FH
Function 03H
Data volume(Byte) 02H
00H
Fault Number
B1H
CRC CHK Low D0H
CRC CHK High 32H
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CV3100 series and MINI series high performance general purpose inverter instruction manual
{
int j;
unsigned int reg_crc=0xffff;
while(length--)
{
reg_crc ^= *data++;
for(j=0;j<8;j++)
{
if(reg_crc & 0x01)
{ /* LSB(b0)=1 */
reg_crc=(reg_crc>>1) ^ 0Xa001;
}
Else
{
reg_crc=reg_crc >>1;
}
}
}
return reg_crc;// finally,pass back the value pf CRC register
}
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Warranty Agreement
A-1
CV3100 Series Inverter warranty
User’s Company:
Address:
Zip: Contact:
Phone: Fax:
Machine series number:
Power: Machine series:
Contract Number: Purchase Date:
Service company:
Contact: Phone:
Repairer: Phone:
Service Date:
User opinions and reviews:□Good □Better □General □Poor
Other comments:
User’s Signature: day month year
Company re-visitrecord:
Other:
A-2