BAC Screw Comp Brochure

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Over

35 Years of
Engineering
Excellence

PERFECTLY PRESSURISED
ENERGY EFFICIENT
SMOOTH & SILENT

SCREW COMPRESSORS
BAC COMPRESSORS
COMPANY PROFILE
BAC Compressors is one of the Leading air compressor
manufacturers in India and have always remained a loyal brand to
its customers for over three decades.

“Every Industry deserves to be equipped with the best


compressed air solutions in the world” to efficiently improve their
productivity. BAC compressors used that opportunity and have
come a long way by accomplishing the customer's needs. All our
customers tag BAC Compressors as trusted brand to satisfy their
Compressed air needs.

BAC compressors was entrenched in the year 1979 by the duo


Mr. Radhakrishnan & Mr. Sudhakaran, with a focused mission to
offer Reciprocating Air & Borewell Compressors for industrial &
agricultural purposes. Consistently with lots of efforts and
challenges, today BAC compressors has a strong presence with a
formidable portfolio in both reciprocating and rotary screw
compressors.

Our happy customers are widespread and have a strong


patronage over our Products; BAC Compressors have empowered
various industries and have also touched people's lives as
compressed air solution providers. Be it the tyres of your vehicles or
the paint you see on aesthetic products or be it in the medicines you
carry, somewhere or the other BAC compressors have run to wholly
fulfill the Industrial needs.

BAC compressors have worked effectively under non-standard


pressure and extreme ambient conditions. Our market is wide
spread across India and Srilanka through distributors and dealer
network who work tirelessly in providing the best customer
satisfaction experience.

“ Today BAC has a strong


presence across India &
Srilanka with a formidable
portfolio in both Reciprocating
and Rotary screw compressors...

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BAC COMPRESSORS

OUR INFRASTRUCTURE

We started off with a production capacity of 300


compressors per annum in the year 1980. Today BAC
compressor has attained stratospheric heights with a production
capacity of 8000 compressors per annum. Our asset lies in our team
of skilled professionals who work constantly in R&D to improve the
compressors energy efficiency and increase the life time of components.

BAC compressors are manufactured in its own Foundry Division and Machining Division
which contains High pressure molding, Spectrometer, CNC machining and turning centers, CNC
cmm and finish testers. All the testing is done in a controlled environment. Both the divisions are ISO 9001 &
14001 certified from TUV Rheinland, Germany. Our Assembly division carefully inspects all the incoming, in-
process and final inspection and is equipped with line assemblies, nozzle flow testing and endurance testing.
For flow testing we follow IS 10431:1994 and ISO 1217:2009. We work closely with some of the government
accredited flow control institutes for improving our cfm/hp.

With such an infrastructure and in-house capabilities we carefully examine the end to end manufacturing
process to bring the best reliable and energy efficient compressors to our customers.

Our
SUPERIOR COMPRESSION
of air along with
LEGENDARY RELIABILITY
leads to
PROVEN PRODUCTIVITY

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BAC COMPRESSORS

1 AIR END
Male Rotor profile on one end and rotor stampings on other end. This
eliminates the use of belts, couplings, gears and Motor bearings. When
compared with belt drive it is 5% more efficient and when compared with
a coupling or a gear drive it has lower components and this translates to
lower maintenance cost.

LOWER RUNNING SPEED 2


All BAC compressors run <3000rpm which is much lower compared to
our competitors. Large air-ends with lower running speed are more
efficient than smaller air ends with higher running speeds because they
supply more air for the same drive power. This results in higher bearing
life, lower energy cost and reduces wear & tear on all the components.

3
RIGID PIPING
BAC compressors use only seamless rigid pipes allowing a smooth
flow of air and oil. This also reduces the air leakages which in turn
increases the compressor efficiency.

COOLER 4
Bigger cooling surface area enhances the cooling of air and oil even at
an ambient temperature of 55 °C. Smart programming allows cooling
fan to start and stop at adjustable temperatures to minimize the energy
cost of the motor. All BAC compressor coolers are positioned on top for
natural flow of hot air.

5
PRE FILTERS
BAC compressors are equipped with pre-filter elements which
prevents dust entry inside the canopy. This increases the suction filter
element life and maintains the cleanliness inside the canopy.

4
BAC COMPRESSORS

7 OUR
9 DESIGN
ADVANTAGES
8
5

2
BAC S
3 D SER
IES

8
1

SERIES
S D
BAC 3

5
BAC COMPRESSORS

6
LOWER NOISE
Canopy doors are lined up with high grade foam to keep the
compressors as quiet as possible.

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CONTROL PANEL
Our control system ensures reliable operation and protects your
investment by continually monitoring the operational parameters. Some
of the features include,

Discharge pressure and temperature.

Total run hours and load hours.

Service due for all consumables.

Safety features like high temperature cut-off, Low/high voltage cut-off,

Direction control cut-off, High ampere cut-off, two phase protection.

Accurate fault log monitor. (history of faults and current fault)

Cooler fan start/stop temperature setting.

Continuous unload shut-down timer.

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LOWER OIL CARRY OVER
(Less than 2ppm)
Oil separation is done by an efficiently designed tank through oil
separation by impact and centrifugal force (OSBIC). This design allows
lower pressure drop and increased life of separator element.

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CANOPY
Our ergonomically designed canopy and layout allows quick and easy
access to service personal with magnetic doors that can be removed in
seconds.

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DIRECT DRIVEN SCREW BAC COMPRESSORS

AIR COMPRESSOR
BAC direct driven compressor has been designed for
heavy duty applications and features low speed air end
operation, higher lifetime of components, rigid piping and
higher cfm/hp.
The air end consist of a single piece shaft which has
male rotor profile on one end and rotor stamping on the
other end. This eliminates the need for a belt, coupling,
gears and motor bearings. Due to this it is 5% more efficient
than a belt drive and lower component used than a coupling
or gear drive which in turn reduces your maintenance cost.

HIGH EFFICIENCY
ENERGY SAVING
LOW MAINTANCE

STARTING OUTLET PIPE


POWER PRESSURE DISPLACEMENT MODE DIA NOISE WEIGHT DIMENSIONS
MODEL KW HP Bar cfm m3/min Inches dBA Kg L B H
BAC-SD-7.5 5.5 7.5 7 31.8 0.9 DIRECT 3/4 60±2 185 840 600 880
BAC-SD-7.5 5.5 7.5 8 28.2 0.8 DIRECT 3/4 60±2 185 840 600 880
BAC-SD-7.5 5.5 7.5 10 24.4 0.69 DIRECT 3/4 60±2 185 840 600 880
BAC-SD-10 7.5 10 7 42.4 1.2 Y-Δ 3/4 60±2 205 840 600 880
BAC-SD-10 7.5 10 8 38.8 1.1 Y-Δ 3/4 60±2 205 840 600 880
BAC-SD-10 7.5 10 10 33.5 0.95 Y-Δ 3/4 60±2 205 840 600 880
BAC-SD-15 11 15 7 58.3 1.65 Y-Δ 3/4 60±2 245 910 700 1000
BAC-SD-15 11 15 8 54.0 1.53 Y-Δ 3/4 60±2 245 910 700 1000
BAC-SD-15 11 15 10 46.6 1.32 Y-Δ 3/4 60±2 245 910 700 1000
BAC-SD-20 15 20 7 90.0 2.55 Y-Δ 3/4 60±2 255 910 700 1000
BAC-SD-20 15 20 8 79.4 2.25 Y-Δ 3/4 60±2 255 910 700 1000
BAC-SD-20 15 20 10 64.3 1.82 Y-Δ 3/4 60±2 255 910 700 1000
PERFORMANCE CHART

BAC-SD-25 18.5 25 7 113.7 3.22 Y-Δ 11/4 62±2 370 1000 750 1000
BAC-SD-25 18.5 25 8 106.3 3.01 Y-Δ 11/4 62±2 370 1000 750 1000
BAC-SD-25 18.5 25 10 89.0 2.52 Y-Δ 11/4 62±2 370 1000 750 1000
BAC-SD-30 22 30 7 127.1 3.6 Y-Δ 11/4 62±2 390 1000 750 1000
BAC-SD-30 22 30 8 125.7 3.56 Y-Δ 11/4 62±2 390 1000 750 1000
BAC-SD-30 22 30 10 108.4 3.07 Y-Δ 11/4 62±2 390 1000 750 1000
BAC-SD-40 30 40 7 183.6 5.2 Y-Δ 11/4 62±2 395 1000 750 1000
BAC-SD-40 30 40 8 178.7 5.06 Y-Δ 11/4 62±2 395 1000 750 1000
BAC-SD-40 30 40 10 160.0 4.53 Y-Δ 11/4 62±2 395 1000 750 1000
BAC-SD-50 37 50 7 232.4 6.58 Y-Δ 11/2 62±2 630 1150 950 1090
BAC-SD-50 37 50 8 221.1 6.26 Y-Δ 11/2 62±2 630 1150 950 1090
BAC-SD-50 37 50 10 204.8 5.8 Y-Δ 11/2 62±2 630 1150 950 1090
BAC-SD-60 45 60 7 259.9 7.36 Y-Δ 11/2 62±2 630 1150 950 1090
BAC-SD-60 45 60 8 250.7 7.1 Y-Δ 11/2 62±2 630 1150 950 1090
BAC-SD-60 45 60 10 228.5 6.47 Y-Δ 11/2 62±2 630 1150 950 1090

NOTE:
Free air delivery is tested as per ISO 1217:2009 or IS 10431:1994.
All models are direct drive and air-cooled.
Due to continuous improvements, the specifications are subjected to change without prior notice.
Product images displayed in this brochure are representative and may not exactly match the actual product.

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BAC COMPRESSORS

PERMANENT MAGNET MOTOR

SAVING MORE
COST FOR YOU

REDUCING TOTAL OPERATIONAL COST OF AIR COMPRESSOR


The total cost consist of procurement, maintenance and energy cost in the life cycle of air
compressor. The energy cost accounts for a considerable proportion. Energy consumption can be
lowered by frequency conversion control system, thereby significantly reducing total cost of air
compressor.

Energy consumption cost Energy consumption cost


Procurement cost Procurement cost
Maintenance cost Maintenance cost
Average energy saving by 30%

10 year used cost structure diagram of 10 year used cost structure diagram of
standard models frequency conversion models

OTHER ADVANTAGES OF FREQUENCY CONVERSION CONTROL SYSTEM


Stable air pressure: Since stepless speed regulation characteristics of frequency converter are
utilized in frequency conversion screw air compressor. Pressure can be quickly adjusted and
controlled through controller or PID regulator in inverter. Air pressure stability can be improved
exponentially compared with upper and lower limit switch control of power frequency operation.

No impact on startup: Since inverter itself is a soft start device, maximum start current is about twice
of rated current and the startup impact is small compared with power frequency startup which is
generally several times higher than the rated current. The impact can gradually reduce impact on the
power grid and the whole mechanical system.

Low noise and low wear: Since operation frequency during stable operation is smaller than power
frequency, mechanical noise is lower and mechanical wear is low.

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BAC COMPRESSORS VFD SCREW
AIR COMPRESSOR
Highly efficient permanent magnet asynchronous motor with
soft start design. (similar to IE3 efficiency)
High temperature resistance rare earth permanent magnet is
adopted to ensure no demagnetization.
The motor has higher torque, higher power factor and lower
power dissipation. Due to this it 5-8% more efficient than an
ordinary motor.
The motor load can vary from 25% to 100% of the original load
which is wide and motor efficiency is almost constant under
different loads.
SOFT START DESIGN
LOW NOISE
ENERGY EFFICIENT

STARTING OUTLET PIPE


POWER PRESSURE DISPLACEMENT MODE DIA NOISE WEIGHT DIMENSIONS
MODEL KW HP Bar cfm m3/min Inches dBA Kg L B H
BAC-SVFD-7.5 5.5 7.5 7 32.5 0.92 FREQUENCY 3/4 60±2 195 840 600 880
BAC-SVFD-7.5 5.5 7.5 8 28.9 0.82 FREQUENCY 3/4 60±2 195 840 600 880

BAC-SVFD-7.5 5.5 7.5 10 25.1 0.71 FREQUENCY 3/4 60±2 195 840 600 880

BAC-SVFD-10 7.5 10 7 45.9 1.3 FREQUENCY 3/4 60±2 215 840 600 880

BAC-SVFD-10 7.5 10 8 42.4 1.2 FREQUENCY 3/4 60±2 215 840 600 880

BAC-SVFD-10 7.5 10 10 34.2 0.97 FREQUENCY 3/4 60±2 215 840 600 880

BAC-SVFD-15 11 15 7 60.0 1.7 FREQUENCY 3/4 60±2 260 910 700 1000

BAC-SVFD-15 11 15 8 55.8 1.58 FREQUENCY 3/4 60±2 260 910 700 1000

BAC-SVFD-15 11 15 10 48.0 1.36 FREQUENCY 3/4 60±2 260 910 700 1000

BAC-SVFD-20 15 20 7 91.8 2.6 FREQUENCY 3/4 60±2 270 910 700 1000

BAC-SVFD-20 15 20 8 81.2 2.3 FREQUENCY 3/4 60±2 270 910 700 1000

BAC-SVFD-20 15 20 10 65.7 1.86 FREQUENCY 3/4 60±2 270 910 700 1000

BAC-SVFD-25 18.5 25 7 116.5 3.3 FREQUENCY 3/4 62±2 385 1000 750 1090

BAC-SVFD-25 18.5 25 8 108.4 3.07 FREQUENCY 11/4 62±2 385 1000 750 1090

BAC-SVFD-25 18.5 25 10 91.8 2.6 FREQUENCY 11/4 62±2 385 1000 750 1090

BAC-SVFD-30 22 30 7 130.7 3.7 FREQUENCY 11/4 62±2 405 1000 750 1090

BAC-SVFD-30 22 30 8 128.5 3.64 FREQUENCY 11/4 62±2 405 1000 750 1090
PERFORMANCE CHART

BAC-SVFD-30 22 30 10 111.2 3.15 FREQUENCY 11/4 62±2 405 1000 750 1090

BAC-SVFD-40 30 40 7 187.2 5.3 FREQUENCY 11/4 62±2 410 1000 750 1090

BAC-SVFD-40 30 40 8 183.6 5.2 FREQUENCY 11/4 62±2 410 1000 750 1090

BAC-SVFD-40 30 40 10 163.5 4.63 FREQUENCY 11/4 62±2 410 1000 750 1090

BAC-SVFD-50 37 50 7 236.6 6.7 FREQUENCY 11/4 62±2 650 1150 950 1350

BAC-SVFD-50 37 50 8 225.3 6.38 FREQUENCY 11/2 62±2 650 1150 950 1350

BAC-SVFD-50 37 50 10 209.0 5.92 FREQUENCY 11/2 62±2 650 1150 950 1350

BAC-SVFD-60 45 60 7 264.8 7.5 FREQUENCY 11/2 62±2 670 1150 950 1350

BAC-SVFD-60 45 60 8 256.0 7.25 FREQUENCY 11/2 62±2 670 1150 950 1350

BAC-SVFD-60 45 60 10 233.0 6.6 FREQUENCY 11/2 62±2 670 1150 950 1350

NOTE:
Free air delivery is tested as per ISO 1217:2009 or IS 10431:1994.
All models are direct drive and air-cooled.
Due to continuous improvements, the specifications are subjected to change without prior notice.
Product images displayed in this brochure are representative and may not exactly match the actual product.

9
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- Head Office
Bengaluru
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Ernakulam Sivagangai
Kottayam Theni
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Tirunelveli
Kanniyakumari

HEAD OFFICE

BAKGIYAM ENGINEERING PVT LTD.


949/1D, Sitra-Kalapatti Road, Veeriampalayam
Coimbatore, Tamilnadu- 641048, India.
+91 422 2971901, 2971902
+91 9443316946
[email protected]
www.bac-compressors.com

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