Saudi Aramco 2616-ENG (03/99)

PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OW NER.
SECTION 13320
ENGG CERT

PROGRAMMABLE LOGIC CONTROLLERS

SUBSECTION INDEX

Part 1 - General

1.01 General
1.02 References and Standards
DESCRIPTION

1.03 Technical
1.04 Controls Description
1.05 Inspection and Testing
1.06 Drawings and Documentation
1.07 Packing and Shipping
1.08 Spare Parts
1.09 Site Testing
1.10 Tool and Test Equipment
1.11 Technical Services
JO/EWO

Part 2 - Products
DATE

2.01 Manufacturers

Part 3 - Execution
NO.
REV

DISCIPLINE
ENGINEER 3.01 Site Requirements

DATE:
PROJECT
ENGINEER PART 1 - GENERAL

DATE: 1.01 General

CERTIFIED

A. This specifications defines the Programmable Logic Controllers (PLC) requirements

DATE:
CONSTRUCTION
for well pumps common control panel PLC-1.
AGENCY

B. The general description of controls and operation is provided in Section 1.04 to

DATE:
supplement and or clarify the control diagrams shown on the Drawings. PLC vendor
OPERATIONS
shall fully understand the control requirements to provide right type of I/O modules,
CPU, power supplies, interface modules and logic for proper operation of the plant
DATE: as required. However, the PLC I/O wiring shown on interconnection Drawings and
CONTROL NUMBER

the I/O list shall be essentially fixed.

VERIFICATION
EDSD

C. The PLC units shall be supplied with central processing units (CPU), input/output
DATE:

(I/O) Scanners, input modules, output modules, all power and interface cables and
BY:

all necessary hardware/software/subsystems necessary to function as a complete

CERTIFCATION

APPROVAL/CERTIFICATION REQUIREMENTS,

programmable controller systems.

THIS INDICATES THAT REV. NO.__________
ICATE
00
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

10-00167-0007-001 _
(DCC) NO. ____________________
REVISIONCERTIFI

Section 13320

Project Specification DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Construction Specifications DOC 1

Shaybah Industrial Support Facilities
B54 A CS-10-00167
of 00
Shaybah SAUDI ARABIA BI / JO: 10-00167-0007 8
EDSD/2616-0399.doc
669B: KH1134 Specs
 Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OW NER.
D. The system shall be provided from a manufacturer’s standard product line to the
maximum extent possible.
ENGG CERT

E. All materials used in the construction of the Programmable Logic Controller shall be
new and selected for long operating life in a harsh environment. Only heavy duty
industrial components rated to operate within the temperature ranges and other
environmental conditions specified in Section 1.03, E-8 shall be used.

F. Any conflict between this specification and any industry standards, specifications,
codes, Drawings, or forms shall be brought to the attention of Saudi Aramco for
resolution.
DESCRIPTION

G. Provide service of factory-trained service engineer, specifically trained on type of

equipment specified.

1.02 Reference and Standards

The materials, design and construction of the programmable logic controller shall conform
to this specification and latest edition of applicable standards and codes.

A. Inspection Requirement (A-175 Forms):

JO/EWO

Code No. Date Title

DATE

344000 1/94 Programmable Controller. For Logic and Sequencing.

NO.
REV

B. Non-Material Requisitions - NMR’s:

DISCIPLINE
ENGINEER

Aramco Form No. Title

DATE:
PROJECT
ENGINEER 7930 Non-Material Requirements for PLC

DATE: C. Saudi Aramco Material System Specifications (SAMSS):

CERTIFIED

34-SAMSS-821 Instrument Control Cabinets - Outdoor

DATE:
CONSTRUCTION
34-SAMSS-830 Programmable Logic Controller
AGENCY

D. Industrial Standards:
DATE:
OPERATIONS
SAMSS - Saudi Aramco Material System Specifications
SAIP - Saudi Aramco Inspection Requirements
DATE: ISA - Instrument Society of America
CONTROL NUMBER

EIA - Electrical Interface Specification Unbalanced

VERIFICATION

EIA - Electrical Interface Specification Balanced

EDSD

NEC-NFPA 70 - National Electric Code

DATE:

NEMA ICS 6-1978 - Enclosure for Industrial Controls and Systems

BY:

SAMS PMC-33-1 - RFI/EMI Noise Immunity

CERTIFCATION

APPROVAL/CERTIFICATION REQUIREMENTS,

ANSI/EEE C37.90A-1974 - Guide for Surge Withstand Capacity (SWC) Test

THIS INDICATES THAT REV. NO.__________
ICATE
00
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

10-00167-0007-001 _
(DCC) NO. ____________________
REVISIONCERTIFI

Section 13320

Project Specification DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Construction Specifications DOC 2

Shaybah Industrial Support Facilities
B54 A CS-10-00167
of 00
Shaybah SAUDI ARABIA BI / JO: 10-00167-0007 8
EDSD/2616-0399.doc
669B: KH1134 Specs
 Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OW NER.
1.03 Technical
ENGG CERT

A. General:

1. Vendor is responsible for the design, procurement, construction,

programming and testing of the PLC units in order to provide fully operational
systems.

2. A minimum 20% installed spare I/O, based on I/O points shall be provided
with minimum of one spare module of each type.
DESCRIPTION

3. PLC shall be easily programmable from personnel IBM computer. A lap top
PC (IBM compatible Pentium IV minimum 2.66 GHZ, 256 MB RAM, 40 GB
hard disc and disc drive) shall be provided for each PLC with programmable
software for logic.

B. Electrical Requirements:

1. The PLC shall operate from 120 V AC (+ 10%), 60 HZ, (+ 5%).

2. Input digital modules shall all be 24 VDC with a voltage variance of + 10%.
JO/EWO

3. Digital output modules shall be 120 VAC, 5 Amps suitable for operating
DATE

contactors.

4. Analog input modules shall be 4-20 mA, 24 VDC type and shall accept
NO.
REV

combination of externally powered and PLC powered input signals.

DISCIPLINE
ENGINEER Externally powered input signals shall be provided with signal power isolation.

DATE:
5. All control function shall be performed by CPU and no special modules shall
PROJECT
ENGINEER be used for this purpose.

DATE: C. Ground Requirements:

CERTIFIED

1. All hardware inputs and outputs shall be grounded adopting the grounded
DATE:
CONSTRUCTION
system philosophy.
AGENCY

D. Application Program:
DATE:
OPERATIONS
1. A ladder logic program shall be provided that performs the functions as shown
on the Drawings and described in these Specifications. The vendor shall fully
DATE: understand the control requirements to provide logic program.
CONTROL NUMBER
VERIFICATION

2. Ladder logic program shall be compatible with vendors latest revision program
EDSD

development software based on MS-DOS/MS-WINDOWS, and run on any

DATE:

IBM compatible PC.

BY:
CERTIFCATION

APPROVAL/CERTIFICATION REQUIREMENTS,

3. The ladder logic program will be loaded and tested per these Specifications.
THIS INDICATES THAT REV. NO.__________
ICATE
00
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

10-00167-0007-001 _
(DCC) NO. ____________________
REVISIONCERTIFI

Section 13320

Project Specification DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Construction Specifications DOC 3

Shaybah Industrial Support Facilities
B54 A CS-10-00167
of 00
Shaybah SAUDI ARABIA BI / JO: 10-00167-0007 8
EDSD/2616-0399.doc
669B: KH1134 Specs
 Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OW NER.
E. PLC Cabinet:
ENGG CERT

1. The PLC cabinet shall be NEMA-1 type enclosure suitable for mounting
indoors, single door construction and completely enclosed with all
components and accessories mounted and wired in accordance with the
requirements of this specification. Necessary bracing shall be provided for
added strength to hold heavy pieces of components. All components
including field terminal blocks shall be mounted in the cabinet.

2. Vendor shall provide drawing pocket of suitable size at a convenient location

in the cabinet door.
DESCRIPTION

3. All enclosures hardware (hinges, latches, handles, bolts and nuts) shall be of
316 stainless steel.

4. The doors shall be fitted with neoprene seals for dust exclusion. It shall not
be necessary to use tools to operate the door latches.

5. All the hardware, control devices and terminal blocks shall be properly tagged
with nameplates. Tagging on I/O housing and I/O modules shall be provided
by Vendor. Each input and output point on the I/O modules shall be
JO/EWO

numbered.
DATE

6. Key for door lock shall be removable with the doors either locked or unlocked.

7. Terminals for incoming and outgoing cables shall be so located that they are
NO.
REV

easily accessible. Adequate space shall be provided to prevent touching

DISCIPLINE
ENGINEER electronic hardware when working at terminal strips for cables and power
wiring.
DATE:
PROJECT
ENGINEER 8. All PLC components shall be suitable for operation continuously at
temperature of 50 deg. C with standing any temperature rise inside the
DATE: cabinet enclosure. Indoor relative humidity may rise to 80% condensing
CERTIFIED
which shall not cause any damage to the equipment during prolong
operation.
DATE:
CONSTRUCTION
AGENCY F. RFI Immunity: Standard commercial UHF and VHF hand held personal radio
equipment of 5 watts nominal output power will be operated within the building
DATE:
housing the equipment supplied. The necessary features shall be incorporated to
OPERATIONS
render the installed system immune to interference from such radio operation with
equipment cabinet doors either closed or open and the radius being operated at 3
DATE: meters from the equipment.
CONTROL NUMBER
VERIFICATION

G. EMI Generation: Each item of equipment shall not generate radiated electromagnetic
EDSD

emissions in excess of 1 volt/meter/MHz as measure in 1 meter from the equipment

DATE:

enclosure. The equipment design shall incorporate techniques such as isolation,

BY:

shielding, grounding, gasketing, filtering, and bonding as necessary to meet this

CERTIFCATION

APPROVAL/CERTIFICATION REQUIREMENTS,

requirement.
THIS INDICATES THAT REV. NO.__________
ICATE
00
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

10-00167-0007-001 _
(DCC) NO. ____________________
REVISIONCERTIFI

Section 13320

Project Specification DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Construction Specifications DOC 4

Shaybah Industrial Support Facilities
B54 A CS-10-00167
of 00
Shaybah SAUDI ARABIA BI / JO: 10-00167-0007 8
EDSD/2616-0399.doc
669B: KH1134 Specs
 Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OW NER.
1.04 Controls Description
ENGG CERT

A. This section of the specifications defines the operations and controls philosophy
requirements in conjunction with design drawings including P&ID and elementary
wiring diagram.

B. PLC-1 shall be designed for automatic operation for:

1. One Sanitary Lift Station

2. One Sodium Hypochlorite Skid, and
3. One Oily Water Lift Station.
DESCRIPTION

1. For sanitary lift station, there are 2 pumps running on a duty-stand-by mode.
The duty pump will run in auto mode if the level arrives to H, and stop. If the
level arrives to L (low level). If the duty pump fails to start or switched off, the
second pump will start as duty. Two (2) respective PITs on the discharge of
the two pumps will maintain the pressure. Guided wave radar level transmitter
will control the operation and make the shutdown of pump in case of low level.

2. For the sodium hypochlorite skid, it is Vendor work. All the operation work is
the Vendor responsibility except wiring from the skid (junction boxes/local
JO/EWO

control panels) to the PLC shall be done by Contractor.

DATE

3. For oily water lift station, the sets of pumps will be there and these two sets
will run in auto mode as duty-standby. Each pipe will have one PIT and one
PI. Two guided waved radar level transmitter will control the operation and
NO.
REV

make shutdown in case of low level.

DISCIPLINE
ENGINEER

Sequence of Operation:
DATE:
PROJECT
ENGINEER ƒ H4 Alarm @ 2800 mm – actuate H1 H1 level alarm in PLC (fourth level)
ƒ H5 @ 1500 mm – maximum flow duty pump starts, normal flow pump
DATE: stops (third level)
CERTIFIED
ƒ H2 @ 1000 mm – actuate HI level alarm in PLC (second level)
ƒ H1 @ 800 mm – normal flow duty pump starts (first level)
DATE:
CONSTRUCTION
ƒ LL @ 600 mm – all pumps stop (low level)
AGENCY

1.05 Inspection and Testing

DATE:
OPERATIONS
Inspection and testing of the Programmable Logic Controller shall be carried out in
accordance with this specification and specific instructions on Saudi Aramco Form 175
DATE: “Inspection Requirements” attached to the purchase order. All specifications have to be
CONTROL NUMBER

met to the satisfaction of Saudi Aramco.

VERIFICATION
EDSD

A. Factory Acceptance Test (FAT):

DATE:
BY:

Vendor shall provide system checkouts, which will include cabinet assembly
CERTIFCATION

APPROVAL/CERTIFICATION REQUIREMENTS,

verification, power ground, and I/O tests. In addition, Saudi Aramco’s specific control
THIS INDICATES THAT REV. NO.__________
ICATE
00
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

strategy configuration will be loaded and executed. The control will be “Final
10-00167-0007-001 _
(DCC) NO. ____________________
REVISIONCERTIFI

Section 13320

Project Specification DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Construction Specifications DOC 5

Shaybah Industrial Support Facilities
B54 A CS-10-00167
of 00
Shaybah SAUDI ARABIA BI / JO: 10-00167-0007 8
EDSD/2616-0399.doc
669B: KH1134 Specs
 Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OW NER.
Flowed” by connecting signal sources and loads which simulate the various input
levels to verify the operation of the control scheme.
ENGG CERT

The vendor has to come up with the plan for Factory Acceptance Test (FAT) that
meet Saudi Aramco approval.

B. Field Reliability Test:

The programmable controller based system supplied shall operate satisfactorily in

the field (Saudi Aramco) for thirty days (30) days continuously, 24 hours per day
under typical system loading, with no failures.
DESCRIPTION

Any failure experienced prior to the completion of 720 hours (30 days) uninterrupted
field operation will void the test and will require a restart of the field reliability test
after all necessary repairs have been made.

1.06 Drawings and Documentation

A. The vendor shall provide the “Revised Vendor’s Documentation” as per 34-SAMSS-
830, section 10.1. The documentation, written in English and bound shall be
organized in to manuals in a “Top Down” format covering the following minimum
JO/EWO

required topics:
DATE

1. General system descriptions

2. Technical descriptions (to module level)

NO.
REV

DISCIPLINE
ENGINEER 3. Theory or operation (to component level)

DATE:
4. Operating and adjustment procedures
PROJECT
ENGINEER

5. Installation and commissioning procedures

DATE:
CERTIFIED
6. Corrective maintenance procedures (including signal flow diagrams, fault
tracing diagrams, isolation procedures and expected values)
DATE:
CONSTRUCTION
AGENCY 7. Trouble-shooting guidelines
DATE:
8. Preventive maintenance procedures
OPERATIONS

9. Drawing and parts lists (to component level)

DATE:
CONTROL NUMBER

10. Recommended spare parts lists

VERIFICATION
EDSD

1.07 Packing and Shipping

DATE:
BY:

A. Packing shall comply with Saudi Aramco Packing Shipment Specifications. In

CERTIFCATION

APPROVAL/CERTIFICATION REQUIREMENTS,

addition, the following shall apply, the method of preparation for shipping of the
THIS INDICATES THAT REV. NO.__________
ICATE
00
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

Programmable Logic Controller shall be designed to protect all components against

10-00167-0007-001 _
(DCC) NO. ____________________
REVISIONCERTIFI

Section 13320

Project Specification DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Construction Specifications DOC 6

Shaybah Industrial Support Facilities
B54 A CS-10-00167
of 00
Shaybah SAUDI ARABIA BI / JO: 10-00167-0007 8
EDSD/2616-0399.doc
669B: KH1134 Specs
 Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OW NER.
corrosion, dampness, breakage, shock or vibration damage that might be
encountered in transportation and handling by sea, land, or air to final destination in
ENGG CERT

Saudi Aramco. The Programmable Logic Controller shall be packed in a separate

box and marked with Programmable Logic Controller name and number on the
exterior of the box.

1.08 Spare Parts

A. All spare parts shall be certified and must go through the same manufacturing, burn-
in and testing (including Hot/Cold Dynamic Test) procedures.
DESCRIPTION

The vendor shall provide spare modules including I/O, CPU, PS and all necessary
interface modules as specified on drawings. Minimum one module of each type shall
be provided in each PLC cabinet.

The vendor shall supply start-up spare parts subject to Company approval for all
subsystems provided. In addition, the vendor shall recommend stocking level,
including and escalation schedule based upon parts quantity for two years of
continuous operations.

1.09 Site Testing

JO/EWO

A. The vendor shall be required to provide a Site Acceptance Test (SAT) Procedure. A
DATE

draft SAT Plan and Procedure shall be submitted for Saudi Aramco review a
minimum of 60 days prior to the scheduled start of the SAT.
NO.
REV

1.10 Tools and Test Equipment

DISCIPLINE
ENGINEER

A. Vendor shall supply all diagnostic tools and test equipment necessary for the
DATE:
Programmable Logic Controller.
PROJECT
ENGINEER

B. A program development workstation consisting of a lap top personal computer shall

DATE: be provided.
CERTIFIED

1.11 Technical Services

DATE:
CONSTRUCTION
AGENCY A. Programming: Vendor shall provide engineering services to translate controls
description and instrument tag lists in to the ladder logic configuration which shall
DATE:
include but not be limited for database creation, interpretation/translation of Saudi
OPERATIONS
Aramco supplied logic diagrams, entering and testing of the developed program.

DATE:
CONTROL NUMBER

PART 2 - PRODUCTS
VERIFICATION
EDSD

2.01 Manufacturers
DATE:
BY:

A. PLC vendor shall be Saudi Aramco approved.

CERTIFCATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
ICATE
00
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

10-00167-0007-001 _
(DCC) NO. ____________________
REVISIONCERTIFI

Section 13320

Project Specification DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Construction Specifications DOC 7

Shaybah Industrial Support Facilities
B54 A CS-10-00167
of 00
Shaybah SAUDI ARABIA BI / JO: 10-00167-0007 8
EDSD/2616-0399.doc
669B: KH1134 Specs
 Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OW NER.
PART 3 - EXECUTION
ENGG CERT

3.01 Site Requirements

A. Installation of the instrumentation materials and equipment shall be carried out in

accordance with requirements shown on the Drawings and documents provided by
the Saudi Aramco.

B. Installation shall be to good engineering practice and generally in accordance with

API-RP 550 and this specification.
DESCRIPTION

C. The Contractor shall list all changes and prepare "As-Built" Drawings which shall be
delivered to Saudi Aramco as a permanent record of all works as installed or
modified.

D. The Contractor's personnel shall be fully conversant with the types of manufacturer's
equipment to be installed and tested.

E. If the Contractor needs assistance to check out the PLC system, he may request the
Vendor Representative to assist in the check out on a cost plus basis to the Buyer.
JO/EWO

- END OF SECTION -
NO. DATE
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
CERTIFCATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
ICATE
00
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

10-00167-0007-001 _
(DCC) NO. ____________________
REVISIONCERTIFI

Section 13320

Project Specification DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Construction Specifications DOC 8

Shaybah Industrial Support Facilities
B54 A CS-10-00167
of 00
Shaybah SAUDI ARABIA BI / JO: 10-00167-0007 8
EDSD/2616-0399.doc
669B: KH1134 Specs