Cable Sizing Calculations

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Cable sizing involves calculating current load, voltage drop, and selecting an appropriately rated cable. Several derating factors are applied to account for cable characteristics and environmental conditions.

Factors like current load, cable length, voltage rating, derating for bundled cables, soil conditions, cable depth, and ambient temperature are considered when sizing cables.

Calculations are done to determine the de-rated current, select a preliminary cable size, and calculate the voltage drop. The cable resistance and additional impedance terms are used to calculate the voltage drop percentage.

Client: Consultant:

Client :
Department : INST
Project No: Document No : Date:
CABLE SIZING CALCULATION

Cable length (L) : 0.5 Km


Full load current (IFL) : 1 Amps
Rated DC Voltage (V) : 500 Volts

Calculation of De-rating Factor

Group Rating Factor (Cg) : 1


Rating Factor for variation in Thermal (Cr) :
1.04
Resistivity of soil
Rating Factor for Depth of Laying (Cd) : 1

Rating factor for variation in Ground (Ct) : 1


Temp/Air Temp

De-rating factor (C ) : Cg*Cr*Cd*Ct


1.04

De-rated current for cable : IFL/C


0.96153846 A
Cable Assumed

CableLoad
Full size current
selectedof the Selected Cable :: 1.5 sq.mm
22 Amps
DC resistance of the selected Cable : 12.1 Ω/km
Effective de-rating of cable considered : 0.04545455

Cable Voltage Drop

No of Runs selected (n) : 1 run

Study state Voltage Drop in Cable (∆V) : 2 *(IFL/n)*L*RDC


12.1

Percentage Voltage Drop

Percentage of voltage drop %∆V : (∆V/V) *100


2.42

if % of Voltage drop is not with in the DGS Limits Then goto Next size of the cable, Repeat above
procedure again

Note:
1.Calculated De-rating factor is always greater than Effective de-rating factor
Client: Consultant:

Client :
Department : INST
Project No: Document No : Date:
CABLE SIZING CALCULATION

Cable length (L) : 0.5 Km


Full load current (IFL) : 1 Amps
Rated DC Voltage (V) : 500 Volts

Calculation of De-rating Factor

Group Rating Factor (Cg) : 1

Rating Factor for variation in Thermal (Cr) : 1.04


Resistivity of soil
Rating Factor for Depth of Laying (Cd) : 1

Rating factor for variation in Ground (Ct) : 1


Temp/Air Temp

De-rating factor (C ) : Cg*Cr*Cd*Ct


1.04

De-rated current for cable : IFL/C


0.96153846 A
Cable Assumed

CableLoad
Full size current
selectedof the Selected Cable :: 1.5 sq.mm
22 Amps
AC resistance of the selected Cable (RAC) : 12.1 Ω/km
Reactance of the conductor at 50Hz (XAC) : Ω/km
Effective de-rating of cable considered : 0.04545455
Power factor of the Load (CosØ) : ( Ø =Cos-1(CosØ) )
(SinØ) :
Cable Voltage Drop

No of Runs selected per phase (n) : 1 run

Study state Voltage Drop in Cable (∆V) : 2 *(IFL/n)*L*(RAC CosØ + XACSinØ)


0

Percentage Voltage Drop

Percentage of voltage drop %∆V : (∆V/V) *100


0

if % of Voltage drop is not with in the DGS Limits Then goto Next size of the cable, Repeat above
procedure again

Note:
1.Calculated De-rating factor is always greater than Effective de-rating factor
Client: Consultant:

Client :
Department : INST
Project No: Document No : Date:
CABLE SIZING CALCULATION

Cable length (L) : 0.16 Km


Full load current (IFL) : 2.88 Amps
Rated DC Voltage (V) : 400 Volts

Calculation of De-rating Factor

Group Rating Factor (Cg) : 0.6

Rating Factor for variation in Thermal (Cr) : 0.74


Resistivity of soil
Rating Factor for Depth of Laying (Cd) : 0.971

Rating factor for variation in Ground (Ct) : 1.05


Temp/Air Temp

De-rating factor (C ) : Cg*Cr*Cd*Ct


0.4526802

De-rated current for cable : IFL/C


6.362107289 A
Cable Assumed

CableLoad
Full size current
selectedof the Selected Cable :: 4 core x 4 sq.mm
47 Amps
AC resistance of the selected Cable (RAC) : 5.88 Ω/km
Reactance of the conductor at 50Hz (XAC) : 0.093 Ω/km
Effective de-rating of cable considered : 0.0612765957
Power factor of the Load (CosØ) : 0.9
(SinØ) : 0.44
Cable Voltage Drop

No of Runs selected per phase (n) : 1 run

Study state Voltage Drop in Cable (∆V) : √3 *(IFL/n)*L*(RAC CosØ + XACSinØ)


4.25605309466228

Percentage Voltage Drop

Percentage of voltage drop %∆V : (∆V/V) *100


1.0640132737

if % of Voltage drop is not with in the DGS Limits Then goto Next size of the cable, Repeat above
procedure again

Note:
1.Calculated De-rating factor is always greater than Effective de-rating factor

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