Modification of TiO2 Nanotubes
Modification of TiO2 Nanotubes
a
Hong Phan Duong, Chia-Hsiang Hung,b Hung Cuong Dao,c Minh Duc Led and
Chia-Yun Chen *b
Until now, mono-dispersion of nanofillers, such as TiO2 nanotubes, in a polymer matrix remained a
major challenge in the preparation of polymer nanocomposites. To improve the dispersion capability of
TiO2 nanofillers in the epoxy matrix, the surfaces of TiO2 nanotubes were successfully modified with
3-aminopropyl triethoxysilane (APTS) by a facile aqueous process. The weight loss of APTS-grafted TiO2
nanotubes could be attributed to three main contributions: dehydration of adsorbed water, physical
adsorption of APTS and thermal decomposition of APTS chains. In addition, transmission electron
microscopy (TEM) images of APTS-grafted TiO2 nanotubes further evidenced a tubular shape with no
destruction before and after grafting treatment. Furthermore, the APTS-grafted TiO2 nanotubes were used as
the white pigment for preparing the epoxy-based coatings. It was found that the amine group on nanotube
surfaces, which mediated as a curing agent, coordinated with the epoxy group through covalent bonding,
thus allowing improved composite formation between the nanotubes and the epoxy matrix. The effects of
APTS-grafted TiO2 nanotubes on the mechanical, thermal and corrosion resistances of epoxy coatings were
Received 5th February 2018, examined. From detailed mechanical characterizations, it was revealed that the performances of pull-off
Accepted 4th April 2018 adhesion, impact resistance and bending resistance of the APTS-grafted TiO2 nanotubes/epoxy coatings were
DOI: 10.1039/c8nj00642c greatly improved compared with the unmodified TiO2-based coating with the same 5% additive content. In
addition, the resulting thermal properties and corrosion resistances of the epoxy resin were significantly
rsc.li/njc improved due to the enhanced reinforcement of APTS-grafted TiO2 nanotubes within the epoxy matrix.
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involved dispersion methods, acting as decisive factors that have Detailed morphologies of the modified TiO2 nanotubes were
dominated the eventual material characteristics.16 To overcome characterized with transmission electron microscopy (TEM,
these issues, much effort has been directed towards minimizing JEOL JEM1010). The grafting of APTS on TiO2 nanotubes was
the additive agglomeration and to achieve dispersion stability of examined with attenuated total reflection Fourier transform
TiO2 nanotubes in the epoxy matrix through mechanical stirring. infrared spectroscopy (ATR-FTIR, Bruker Alpha-E FTIR, Germany)
One such method seemed to work reliably, but strongly relied on to identify the surface compositions of modified TiO2 nanotubes.
good surface modification of the TiO2-nanotube structures that Preparation of TiO2/epoxy coatings. Typical two-component
facilitated the sound contact of inorganic TiO2-nanotube additives epoxy resins modified with bisphenol A (D.E.R. 331, DOW) and
with the organic resin matrix.17 Coupling agents such as MPS, triethylene tetraamine (D.E.H. 24, DOW) as a curing agent were
APTS, n-PTMS and IPTMS were utilized that could supply the utilized. To prepare the nanocomposites, the first step was to
chemical linkages and assist the formation of well-dispersed uniformly disperse various contents of synthesized TiO2 nano-
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nanotubes within the polymer matrix. Nevertheless, despite these tubes within the epoxy matrix through ultrasonic oscillation
findings, a complete understanding of coating characteristics, (Sonics, VC-505). Subsequently, the formulated epoxy resin was
including mechanical, thermal and corrosion resistances, is mixed with the D.E.H. 24 curing agent. Mild steel (normal steel
lacking, which hinders practical utilization of such composites. SPCC JISG 3141) panels were sequentially polished with abrasive
Thus, in this study, we aimed to explore the feasibility of papers (400, 800, 1000 grades) and then degreased with acetone
applying 3-aminopropyl triethoxysilane as a grafting agent that prior to the spraying process. All epoxy-based nanocomposites
modified the TiO2 nanotubes for the preparation of nanocomposite were deposited onto the as-cleaned steel panels through a con-
coatings. Systematic characterizations to identify successful ventional spray process. Well-controlled composite films with
modifications of TiO2 nanofillers were performed. Moreover, uniform thickness of 30 5 mm were prepared for evaluating
the improved mechanical, thermal and corrosion resistances of their thermal, mechanical and corrosion properties. For evaluating
our designed nanocomposite coatings were identified with their thermal and mechanical properties, the as-prepared samples
standard examination analysis. of pure TiO2 nanotubes and modified TiO2 nanotubes with various
filler contents of 1, 3, 5, and 7 wt% APTS were used. TGA
measurements were performed for testing the thermal properties
Experimental details of composite coatings. In addition, the corresponding mechanical
Materials properties of films made with unmodified and modified nano-
tubes/epoxy nanocomposites were evaluated using the standard
All chemicals used during grafting treatments were obtained American Society for Testing Material (ASTM) method. The
from Aldrich. Titanium dioxide powder (P25) from Sigma-Aldrich measurements were carried out under a constant flow of nitrogen
had an average particle size of 21 nm.18 Well-defined TiO2 of 50 mL min 1, and the furnace temperature was raised from
nanotubes were synthesized by Kasuga’s hydrothermal method 30 1C to 700 1C at a constant heating rate of 10 1C min 1.
with a narrow range of diameters within 10–20 nm and lengths of Furthermore, ATR-FTIR spectroscopy was utilized to characterize
100–150 nm. APTS, which was used as a silane coupling agent and the changes in the molecular structures of the grafted polymers.
an epoxy curing agent, was also purchased from Sigma-Aldrich. Panels with a fixed dimension of 200 mm 70 mm 1 mm
D.E.R.331 (Dow, USA) liquid epoxy resin was a liquid reaction were utilized for all mechanical characterizations, including the
product of epichlorohydrin and bisphenol A with a molecular mass adhesion pull-off test, impact resistance, film hardness, and
of 182–192. Epoxy curing agent was also purchased from Dow, USA bending resistance following the ASTM D4541-02, D2794, D3363,
(D.E.H.24). Mild steel (Normal steel SPCC JISG 3141) panels were and D522 methods, respectively. The as-prepared panels were used
used as the base metal in these investigations. for the following measurements: (a) the adhesion pull-off test
(ASTM D4541-02) was determined by a hydraulic pull-off adhesion
Method and characterizations tester (Sheen, UK); (b) the impact resistance was tested by drop-
APTS-grafted TiO2 nanotube preparation. Grafted modification ping a 0.9 kg steel ball from various heights (Erichsen impact
of TiO2 nanotubes was carried out in the liquid phase. Generally, tester 304, ASTM D 2794); (c) film hardness was determined by
3 g of TiO2 nanotubes was dispersed in 100 mL toluene under using the Erichsen 293 pencil test (ASTM D 3363); (d) flexibility
ultrasonication for 10 min. Then, 200 wt% of the silane coupling (bending) resistance (ASTM D522) was measured by using a
agent (APTS) was added into the dispersed solutions and refluxed 10 mm cylindrical mandrel bending tester from Erichsen 266S.
in a three-necked round-bottom flask at 70 1C. After 8 h, the The panels were also used for conducting the salt spray test (Model
modified powders were washed three times with isopropyl alcohol SAM Y90) under the standard criteria ASTM B117.
and deionized water to remove excess organosilane.19–23 The
collected precipitates were dried in a low-pressure oven at
100 1C for 24 h. The thermal behavior of APTS grafted TiO2 Results and discussion
nanotubes was determined by thermo-gravimetric analysis
(TGA, Perkin Elmer STA 6000) and the as-prepared composites Schematic procedures for surface modification on nanotubes
were heated from room temperature to 700 1C with a heating through chemical treatment between TiO2 nanotubes with
rate of 10 1C min 1 under a dynamic flow of nitrogen gas. 3-aminopropyl triethoxysilane are presented in Fig. 1. In the
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Fig. 2 (a) Representative TEM image and (b) high magnification TEM image Fig. 4 TGA analysis of TiO2 nanotubes (curve (a)) and APTS-grafted TiO2
with measured lengths of as-prepared APTS-grafted TiO2 nanotubes. nanotubes (curve (b)).
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Table 2 Summarized TGA results of TiO2 nanotubes/epoxy nanocomposite coatings and APTS-grafted TiO2 nanotubes/epoxy nanocomposite coatings
with different contents
Nanocomposite Temp. of 10% weight loss Td (1C) Temp. of 80% weight loss Td (1C) Residual char at 600 1C (wt%)
1 wt% TiO2 nanotubes 333 434 12.5
3 wt% TiO2 nanotubes 337 483 15.5
5 wt% TiO2 nanotubes 336 487 16.7
7 wt%TiO2 nanotubes 343 618 20.5
1 wt% APTS-grafted TiO2 nanotubes 340 447 14.3
3 wt% APTS-grafted TiO2 nanotubes 341 450 16.6
5 wt% APTS-grafted TiO2 nanotubes 343 580 19.3
7 wt% APTS-grafted TiO2 nanotubes 343 605 20.4
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the thermal stability of the nanocomposites by raising the cross- when pure TiO2 nanotubes were used as nanofillers (Fig. 8(a)).
linking densities, as illustrated in Fig. 5. However, it should be However, such undesired blisters could not be found near
noted that with the same amount of nanofiller loading (7 wt%), scribes at interfaces of grafted nanofiller/epoxy coatings and
the thermal stability of the unmodified and modified TiO2 the underlying steel substrates, as evidenced in Fig. 8(b). This
nanotubes/epoxy nanocomposites at 600 1C is fairly similar. This test demonstrated that the modified TiO2 nanotubes could
finding can be understood by considering the thermodynamics: positively improve their anti-corrosion behaviors for practical
the agglomeration of nanofillers become the dominant needs. Good dispersion of the grafted TiO2 nanotubes gave rise
phenomenon during both with or without grafting treatment to the strengthened chemical junctions within the polymer
due to the substantial addition of TiO2 nanofillers. matrix, thus inhibiting the possible diffusion of cracks or
The mechanical properties of unmodified and modified- defects in such strongly bonded nanocomposites. Based on
TiO2 nanotubes/epoxy nanocomposite coatings were evaluated the findings from the detailed salt-spray test, Fig. 9 illustrates
using the American Society for Testing Materials (ASTM) standard the anticorrosion mechanism in the APTS-grafted TiO2/epoxy
test method.16,43 The resulting data are summarized in Table 3. nanocomposite coatings.45,46 The presence of the APTS-grafted
First, the evaluation of the adhesion pull-off test (ASTM D4541-02)
indicated that the pull-off strength of the APTS-grafted TiO2
nanotubes/epoxy nanocomposite coatings was better than that of
the unmodified TiO2 nanotubes/epoxy nanocomposite coatings.
Next, from the impact resistance test (ASTM D2794), represented
with the drop heights, we found that the grafted TiO2 nanotubes/
epoxy coating still demonstrated improved impact resistance
compared to the pure TiO2 nanotubes /epoxy-based coating.
Furthermore, the film hardness by the pencil test (ASTM D3363)
of the grafted TiO2 nanotubes/epoxy coatings was slightly lower
compared to that of the TiO2 nanotube/ epoxy coatings. These
results indicated that the epoxy resin became more flexible
because the surface of the TiO2 nanotube was thoroughly
covered with APTS chains, leading to the reduced initial hardness
of TiO2 nanotubes.44 Finally, the flexibility test (ASTM D522)
evidenced that the flexibility performances of these composite
coatings were comparable because of no visible cracks were
created during flexibility explorations. Fig. 8 Salt-spray corrosion test after 500 h exposure: (a) epoxy/5 wt%
The salt spray test results are presented in Fig. 8. After 500 h TiO2 nanotube based coatings, (b) epoxy/5 wt% APTS-grafted TiO2 nano-
of exposure, numerous blisters appeared near the scratches tube based coatings.
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