Function Analysis Guide PDF
Function Analysis Guide PDF
Body of Knowledge
SAVE International®
Function Analysis Guide: A supplement to the SAVE Body of Knowledge
© 2016 by SAVE International®
All rights reserved. No part of this publication may be reproduced, distributed, or
transmitted in any form or by any means without the prior written permission of the
copyright holder, except in the case of brief quotations embodied in critical reviews and
certain other noncommercial uses permitted by copyright law.
For permission requests or ordering information, contact SAVE International® at the
address below:
19 Mantua Road
Mount Royal, NJ 08061
www.value-eng.org
ISBN 978-0-9961248-8-1
A publication of
Interspiral Press
Saline, MI 48176
www.interspiralpress.com
First edition.
CREDITS
AUTHORS
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2 FUNCTION ANALYSIS GUIDE
ACKNOWLEDGEMENTS
The authors would like to express their appreciation to SAVE International® and the
Miles Value Foundation for their support and encouragement during the many months
required to prepare this document. Inspiration for this document is from Lawrence D. Miles,
the creator of the value methodology and the technique of function analysis. Thanks also to
Charles W. Bytheway, who invented the FAST technique, and Jerry Kaufman, who
significantly refined the method.
A special thanks to Muthiah Kasi, CVS®-Life, FSAVE, PE, ASTM, FINVEST for
providing two case study examples. Karen Smith and Mariah Brink provided technical
reviews. Sara Lenzer served as copy editor. Dave Algase prepared the page design. David
Stone of Bluestone Marketing designed the book cover. April Hiller prepared the FAST
diagram graphics. The Chicago Chapter of SAVE helped fund this effort. Mary Ann Lewis,
FSAVE, current SAVE President, coordinated the Guide’s distribution with the SAVE
Business Office.
TABLE OF CONTENTS
INTRODUCTION
APPENDICES
A. Frequently Asked Questions ............................................................
B. Value Definitions ..............................................................................
C. References ......................................................................................
D. Function Analysis Toolkit ..................................................................
1. Random Function Identification Worksheet ..................................
2. Function Analysis Systems Technique (FAST) Worksheet......... 4
3. Function Resource Matrix Worksheet ...........................................
INTRODUCTION
Lawrence D. Miles, the “Father of Value Analysis,” stated, “The customer wants a
function.” People want functions, not things. Function analysis is considered the heart of the
Value Methodology (VM), however, many people have difficulty applying its concepts and
techniques to their projects, products, and processes. This document provides guidance on
the process and application of function analysis, including Function Analysis System
Technique (FAST), for practitioners and those who are preparing for SAVE International®
certification.
This guide presents instructions and examples of these techniques as part of the SAVE
International® Value Methodology Body of Knowledge (VMBOK) for the improvement of
projects, products, and processes. In addition, this guide supports the SAVE VM Standard
and the ASTM Standard #1699-13.
Section A introduces the Value Methodology and relates function analysis to the overall
process of conducting a value study. This section also explains the importance of
function analysis.
Section B provides the reader with the basics of function analysis, including the
identification, definition, and classification of functions. It also discusses how to analyze
functions to determine opportunities for value improvement. Finally, this section
presents function analysis worksheets and completed examples to help the reader
perform these tasks.
Section C takes function analysis a step further by introducing FAST diagramming. This
section covers the basics of FAST, including guidelines for diagram preparation,
common symbols, and how to validate function logic. Section C also presents
information for assigning cost and other resource measures to functions. Value study
teams identify opportunities for the greatest value improvement by focusing on the high
cost/low performing functions based on these assignments.
Sections D, E, and F offer examples of completed function analyses and FAST
diagrams for project, product, and process applications.
The Appendix responds to frequently asked questions and provides definitions,
references, and a suggested toolkit of worksheets for use in performing function
analysis.
It is the authors’ intent that the Function Analysis Guide will result in a greater
understanding of function analysis and FAST diagraming to the extent that it becomes
second nature to those using the Value Methodology to improve their projects, products, and
6 FUNCTION ANALYSIS GUIDE
processes. Application of the techniques covered herein will result in better studies and,
most importantly, better results.
SECTION A
VALUE METHODOLOGY & FUNCTION
ANALYSIS
9
10 FUNCTION ANALYSIS GUIDE
Functions are described using generic, two-word connections. The first word is a verb
and the second is a noun. Mr. Miles stated, “While the naming of functions may appear
simple, the exact opposite is the rule.” In these abstract and generic verb-noun combinations,
the verb describes the action, and the noun describes the subject or object upon which the
action occurs. It is always best practice to use an active verb and a measurable noun
whenever possible (explained further in this guide).
SECTION A 11
Once the team identifies a verb-noun function, they can test it by asking these three
simple questions:
1. What does the function perform for the customer?
2. Does the function perform what the customer wants? (i.e. Does this function meet
the customer’s expectation or need?)
3. Is the customer willing to pay for this function?
Function analysis is important because it alters the thought process of the user. Altering
the thought process means that function analysis actually changes the way one thinks about
a particular project, product, or process. No longer focusing on the subject under study and
what it is, team-thinking shifts to consider what it does, and how else to perform it. This
change in mindset is powerful.
Organize Functions – To ensure that the study team has identified all functions, the
FAST is commonly used and is highly recommended. FAST is a powerful precedent
(How-Why) logic, analytical diagramming tool further described in Section C.
Identification of all functions is difficult without a logic diagram via the FAST method.
2. Allocate Resources – This element correlates resources (i.e., time, money, space) to
functions. The most common techniques used in this step include: 1) Random Function
Identification method, and 2) function-resource matrix.
3. Prioritize Functions – The goal of completing the previous elements is identification
of functions that have the best opportunity to improve value. Common techniques to
prioritize functions include the following: 1) high cost, 2) high life cycle cost, 3)
schedule performance and risk, 4) high risk, 5) sustainability, 6) customer
concern/problem, and 7) value team judgment.
1. Define Functions
This element focuses on defining functions. In order to accomplish this, it is necessary
to identify, classify, and organize the functions.
Identify Functions
Random function identification is the first and most important step of the function
analysis phase, and is the fundamental technique used to identify functions. In this step, the
team determines all possible verb-noun combinations that describe the functions of the
subject under study. Performing this step incorrectly or incompletely biases the rest of the
job plan on incorrect or poorly articulated functions, which leads to misguided thinking and
inferior results.
Some people argue that any verb-noun combination is a function. One purpose of this
guide is to show why that sentiment is incorrect. Many verb-noun combinations are simply
actions or activities, rather than functions. The difference is that an action or activity is not
generic and, thus, does nothing to change the viewpoint of a team member. For example,
think about Charge Battery. Is this an activity or a function? It is an activity. Hearing the
words Charge Battery, one might immediately think about hooking up a battery to a
charging machine or using battery cables and nothing else. Thus, those two words did
nothing to change a person’s viewpoint to divert his or her mind away from an action
performed by a person.
In his book, FAST Creativity & Innovation, Charles Bytheway states, “Active verbs
motivate, stimulate, and energize your thinking; and at the same time arouse within you your
SECTION A 13
creative and inventive abilities” (page 12). For example, active verbs to use instead of
Charge might include Deliver, Store, Transfer or Transmit. Similarly, the name of an
element or component, such as Battery, is not a measurable noun, and places the focus on
the part instead of the function. Focusing on specific elements or components leads to a
cost-cutting approach rather than value improvement through function-oriented thinking.
Appropriate nouns to describe the battery include Energy and Power. From the list of verbs
and nouns, the team selects the best combination, such as Store Energy. When the team
brainstorms the function Store Energy, it broadens the perspective and leads to significantly
more ideas than using the action Charge Battery.
Another example is Cook Food. Is this an activity or a function? It is an activity.
Hearing the words, Cook Food, one might immediately think about a stove or microwave
and not much else. Those two words do not change a person’s viewpoint to divert his or her
mind away from the performance of the activity. In fact, one could argue that a stove does
not cook food. What does it do? Generic functions that more aptly describe the functions of
a stove include Generate Heat, Distribute Heat, Control Heat, and Conduct Electricity (or
gas).
Classify Functions
From the random function identification, the facilitator and team classify each function
into basic and secondary functions. A basic function is the specific purpose for which
something exists. The basic function answers the question “What must it do?” The
secondary function supports the basic function. In the battery example, the basic function is
to Deliver Energy and the secondary function is to Store Energy.
Organize Functions
Charles Bytheway developed the Function Analysis System Technique (FAST) in 1964.
At first glance, FAST diagrams resemble flow charts, but all similarity ends there. FAST
diagrams are function-oriented, not time-oriented. They display the functions identified in
Step 1 in a “logic format” that deepens understanding of them. FAST helps ensure the team
has identified all relevant functions. Bytheway stressed the importance of choosing functions
based on the various perspectives of the different stakeholders, from the owner to
maintenance manager. When the entire team works together to create a FAST diagram, an
important yet intangible result occurs. This result is a new and better understanding of the
project, process, or product that will lead to enhanced value.
2. Allocate Resources
This step allocates resources to functions. Resources may be cost, life cycle cost, time,
energy, space, failure points, risk, etc. Common techniques of allocating resources to
functions include 1) the Random Function Identification method, 2) function-resource
14 FUNCTION ANALYSIS GUIDE
matrix, and 3) FAST diagram. Sections B and C contain further detail on these techniques
and example worksheets.
3. Prioritize Functions for Value
The value study team selects the functions that have the greatest opportunity for value
improvement. Traditionally, the team selects the functions that have the highest cost as focus
of the creative alternatives for cost savings. They may also select functions with other high
use resources for further study. Others might prioritize functions for value improvement
based on high risk to the project, or those functions that are not environmentally sustainable.
The customer/client may have concerns or problems with certain functions, and may request
the team to prioritize those functions for further study. Finally, the value study team may
have a “hunch” that certain functions offer a good opportunity for value improvement.
If the team has not prioritized functions for value improvement, then they have missed
the concept of function analysis.
participated in creating the function logic diagram, there is buy-in or agreement from all
team members regarding what the project under study performs.
Expand Knowledge is a critical component of function analysis, as it is in other
phases of the job plan. The value study team gains new knowledge of the project under
study through the presentation materials, team discussions, and the application of the
function analysis process. In most cases, the majority of team members are unfamiliar with
functional thinking. Just becoming familiar with functional thinking is a significant learning
opportunity, which can produce advances in the project, both technical and non-technical.
Finally, this new knowledge leaves participants with tools that they can leverage to benefit
both their professional and personal lives.
Stimulate Communication. It is wonderful to see a team grow together with every
team member involved in the function analysis phase. No matter one’s background and
experience, he or she has a role to play during this process. The most interesting team
communication or interaction occurs at the beginning of the team’s effort to create the FAST
diagram. For example, as a facilitator, direct the team members to get out of their chairs and
start to place the Post-it® Notes to create a FAST diagram. This interaction continues
through the remainder of the function analysis phase, and helps create a collaborative team
environment. When this natural team bonding occurs, superior results in the remaining
phases of the VM job plan also occur. This is, by far, the greatest intangible benefit of using
VM.
Change Viewpoint. A primary role of the value study facilitator is to encourage
change. If radical change is to occur, then a change in behavior, attitude, and mental
thinking must also happen. Otherwise, no lasting change will occur. The team must alter
their human thought patterns to move into a new direction. We all know that our thought
patterns have developed over a very long time, in fact some patterns formed before we were
born. As we continue to grow and learn, we become creatures of habit and tend to follow
along the same paths, right or wrong. Thus to say that we need to change the viewpoint of a
person, we mean that we are actually trying to alter the way a person thinks and behaves.
This is very difficult; but for successful VM results, it must occur in the minds of the team
members.
Value study facilitators must allow ample time in the agenda to perform function
analysis. When a team skips function analysis or takes shortcuts, the study outcome will
suffer. If the time needed exceeds the time allotted on the agenda, it is still necessary to
complete all the steps of function analysis.
Because of the heavy traffic and accidents that occur every day around the beltway in
Washington, DC, officials determined the area needed a new hospital near the beltway. The
value study team determined the basic function of the new hospital was to Reduce Response
for medical treatment. A “function inspired change” came from one of team members, who
suggested adding a heliport-landing pad at an existing hospital located in downtown
Washington, DC, and have a medical response team always available. This idea avoided
construction of a new hospital and still met the basic function, Reduce Response. This
excellent example of a function inspired change was implemented, saving the owner a
significant amount in life cycle cost.
The following sections will expand on the concepts of this section. Section B discusses
the basics of function analysis. Section C covers FAST in more detail. Sections D, E, and F
provide example case studies on the use of these principles for projects, products and
processes.
SECTION A 17
SECTION B
FUNCTION ANALYSIS BASICS
Function analysis embodies a group of techniques within the Value Methodology that sets it
apart from traditional cost reduction and problem solving efforts. Function analysis consists
of three distinct, sequential, and interrelated elements:
1. Define functions
• Identify functions – What are the functions of the project, process, or product?
• Classify functions – Are the functions, basic, secondary, higher order, or lower
order?
• Organize functions – Are the functions duplicative, defined correctly, or should
they be grouped in some meaningful way?
2. Allocate resources
3. Prioritize functions for value
Function analysis is the single most important and useful set of processes, tools, and
techniques in the Value Methodology. The primary objective of this guide is to
communicate this message in a clear and concise manner.
Define Functions
As stated in the previous section, the first element is to define the functions. There are a
number of distinct facets involved in defining functions, which include not only identifying
functions, but also classifying and organizing them. Each of these sub-elements plays an
important role in thoroughly defining functions and preparing the value study team for the
next element of function analysis: the allocation of resources.
Identify Functions
A function describes the purpose or intended use for anything, regardless whether it is a
product, process, project, or organization. In short, it is the reason why an owner, customer,
or user wants or needs something done. People do not want things; they want what things do
for them. Functions are abstract, non-specific descriptions of what things do and are
articulated using a concise, two-word statement. Do not confuse functions with physical
descriptions of actual activities or things.
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20 FUNCTION ANALYSIS GUIDE
The verb should answer the question, “What does it do?” This question focuses
attention on the function, rather than the item under study or its design, and leads straight to
the heart of the functional approach. This is a radical departure from conventional thinking
where the first question is, “What is it?” followed by a second question of “How do we
make it less expensive or work better?” This more traditional emphasis on making the same
thing better gives little thought to the more vital considerations of the item’s function – what
is to be accomplished and why.
After answering the question “What does it do?” with a verb that defines the item’s
required action (it may, for instance, generate, control, pump, enclose, protect, or transmit),
the second question of “What does it do it to?” must be answered with a noun that describes
what it acts upon (electricity, temperature, liquids, light, surfaces, space, sound, and so on).
This noun portion of the two-word abstraction is preferably measurable, or at least
understood in quantifiable terms, since the team should assign a specific measurement to it
during the later evaluation process that relates various types of information to functions (i.e.,
time, cost, responsibility, etc.). A measurable noun together with a verb, preferably an active
verb, provides a meaningful description of a function (e.g., Insulate Energy, Transmit Load,
Support Object, and so on). However, one must recognize that not all functions are
quantifiable. We will explore this in more depth later in this section.
Active verbs are verbs that specifically describe what the subject of the function
statement is doing. These types of verbs carry a great deal of information in a function
statement and can convey a sense of purpose that extends beyond the literal meanings of the
words. A function statement like Provide Light does not adequately describe the manner in
which the item provides light. Does the item create light? Does the item reflect light? Does
the item magnify the light? If the item produces light, then the function Produce Light or
Illuminate Space would be far more descriptive and contextual than Provide Light. The
power of the active verb lies in the meaning and intention that it contains, and how it brings
direction and force to the function. The use of active verbs makes for less restrictive, more
expansive innovation in the Creative Phase. Table B1 lists a sample of active verbs.
SECTION B 21
VERBS
Actuate Control Impede Prevent
Amplify Emit Interrupt Protect
Apply Enclose Limit Reduce
Change Fasten Locate Rotate
Collect Filter Modulate Secure
Conduct Ignite Move Store
Contain Transfer
Table B1: Active Verbs
physically measureable. Tables B2 and B3 provide sample lists of nouns for quantitative
and qualitative functions.
MEASURABLE NOUNS
Acceleration Flow Liquid Radiation
Air Fluid Load Sound
Contamination Force Object Space
Current Friction Particles Speed
Data Insulation Polarity Torque
Density Light Protection Voltage
Energy Weight
NON-MEASURABLE NOUNS
Aesthetics Comfort Gratitude Prestige
Acceptance Convenience Happiness Satisfaction
Appearance Features Identity Status
Approval Feelings Odor Style
Beauty Form Pleasure Taste
Function statements serve as the focus for creativity. Imagine someone handed us a
scrap of paper with the statement, “Provide Service,” and told us to brainstorm as many
different ways as possible to “Provide Service.” Without knowing what it was intended to
describe, then the types of ideas we would come up with would differ radically from a
similar scrap of paper that instead had the words “Deliver Materials.” It is therefore
important to consider our words very carefully when we define functions.
SECTION B 23
Consider the function of a forklift, Figure B1. The “verb” component is easy to isolate
as something like Move. The “noun” component also seems obvious, but there are several
options from which to choose.
Forklifts act upon pallets, which are essentially wooden trays that allow the arms of the
forklift to pick them up off the ground without damaging the materials placed on top of
O
them. Because the specific design of forklifts is to pick up pallets, which are generally
uniform throughout the world, the word “pallet” appears to be an appropriate noun to use in
function statements. On the face of things, this noun seems like a logical choice.NOUN: “Load”
The selection of nouns is worth discussing in detail at this point. The word pallet
conjures up a very precise image in our head. Further, when we use pallet as the noun in
function statements, it is really describing a series of activities rather than functions. Move
Pallet, although stated in functional, verb-noun syntax, describes an activity. When
visualizing the statement Move Pallet, it is easy to imagine a forklift lifting a wooden pallet
and placing it on a warehouse shelf. The word Pallet is leading our thinking to focus on the
current state of things rather than on the function. If we focus on the function statement
Move Pallet during creativity, we will likely limit ourselves to solutions that dwell in the
world of pallets.
24 FUNCTION ANALYSIS GUIDE
What is a pallet? A pallet is a wooden tray that has specific physical properties, such as
standard dimensions, weight, capacities and tolerances. Further, the forklift does not move
just pallets; it also lifts the things placed on top of the pallets, such as boxes or crates. We
can measure all of these objects by physical properties such as size, weight, etc. Therefore,
we could use the word “load” to describe a pallet and items placed on top of it. The word
load is nonspecific and suggests physical things. Load is a measurable noun, as we can
describe an object physically in terms of its size and mass.
The simple substitution of load for pallet has transformed our understanding of the
functions of a forklift. The change may seem subtle at first, however, when the value team
moves into group brainstorming in the Creative Phase, they will have laid the foundation to
expand its thinking. Try brainstorming different ways to Move Load as opposed to ways to
Move Pallets. The team will generate far more ideas using the former statement than the
latter.
This same discussion holds true for activities, and perhaps even more so. Activities are
particularly misleading because it is generally very simple to convert an activity into a two-
word abridgment. For example, the team may identify the verb-noun Construct Bridge as a
function. While grammatically this is true, it misses the intent of functional thinking in that
it describes objective reality, rather than identifying the underlying intent of the concept that
it represents. Clearly, the statement Construct Bridge describes an activity that may occur,
but there is no knowledge conveyed by it as to why one would construct the bridge.
Functions must pass this additional “test” of answering why before the team would correctly
identify it as a function rather than an activity. Span River might be a more accurate
functional description of the bridge and answers why construct it.
Verb selection can be equally as important as noun selection. Building upon the bridge
example above, we could argue that Span River might also be acceptable. Bridges typically
cross over things such as rivers, valleys, roadways and rail lines. Therefore, the term span
seems like a reasonable choice of words since that is what bridges do. However, since we
are interested in functions and not real word objects, using the word span strongly implies
the idea that solution involves crossing over something. In fact, structural engineering uses
the word “span” in reference to a horizontal structural member that connects to two piers. As
a result, this term invokes the image of a bridge for many people. Once again, we easily fall
into object-based thinking, which leads our thinking into the world of bridges. We could just
as easily imagine a tunnel crossing beneath a river than a bridge going over it; however,
were we to focus on the function statement Span River by using only the verb span, would
we be as likely to conceive of alternative solutions, such as tunnels?
The power of functional thinking can be incredibly subtle this way, and it really
requires us to think very deeply about our word choices. Rather than using a verb like Span,
SECTION B 25
we should think of a similar verb that is more encompassing and less specific. We could go
over, under, or around the river. A verb such as Bypass might be a better choice, as it is open
to any of these potential solutions. Further, upon examining the noun, River, which is very
specific, we may also want to think about the nature of rivers more generically. A river,
valley, roadway, or rail line all fundamentally creates obstacles. Therefore, if we use a
function statement such as Bypass Obstacle, we have completely shifted our thinking away
from object-based thinking and can entertain a very broad set of solutions.
Table B4 shows a number of examples in verb/noun selection for functions. Examine
each of these function statements and reflect on how the choice of verbs and nouns alters
one’s thinking on envisioning potential solutions.
Column A Column B
Support Beam Support Load
Widen Roadway Increase Width
Grind Component Smooth Surface
Drill Hole Create Opening
Provide Support Support Weight
Inspect Part Find Defects
Pay Invoice Transfer Funds
File Letter Store Information
Manage People Ensure
Productivity
The function statements appearing in Column A are stated very differently than in
Column B. What makes them so different? Which column would likely produce a broader,
more innovative set of potential solutions?
The system of defining a function in two words, specifically a verb and a noun, has
numerous benefits:
It forces conciseness by defining a function in two words. If with two words, the
functional component is still too large to be defined or to be understood by the team,
26 FUNCTION ANALYSIS GUIDE
then that is a sign to drill deeper and to provide a more detailed, two-word
definition.
It forces the team to break the item under study into its simplest elements.
It aids in enhancing innovation by focusing the team on what things do, rather than
what they are, resulting in broader and deeper thinking about potential solutions. In
contrast, if the team focuses on the status quo or current state of an item or problem,
it results in restricted thinking and a more limited set of solutions.
There is one simple technique used for identifying functions called Random Function
Identification. This approach enables teams to identify the various functions of a project,
product, or process. The value study team performs this technique by applying the following
steps:
1. Review the bill of materials, construction cost estimate, or work breakdown
structure. This information provides an excellent starting point for detailing the
individual elements of a project, product, or process.
2. Create a simple matrix or table that includes columns for elements or components
and functions (i.e., verbs and nouns).
3. List the elements or components from the appropriate document identified in step 1
on the matrix.
4. Identify the basic function(s). Start by asking the question, “What does it do?”
5. As a team, brainstorm all of the possible functions for each element or component
by asking the same question, “What does it do?” There could potentially be
numerous functions for each component.
part or element, they should add the next one and repeat the function identification process.
They should repeat this process until they have covered all the parts, elements, or activities.
The basic purpose of these techniques is to identify functions. The team will classify,
organize, and analyze these functions in subsequent phases. Some of the functions may be
redundant, some may be incorrect, and others may not apply. Further, it is very likely that
the team may not have identified all the functions at this time, and they will reveal
themselves during the later steps of function analysis (i.e., development of a FAST
diagram). This technique should focus on generating a sufficient number of functions that
adequately describe the subject under study.
Function Function
Component
Verb Noun Type*
Head (machined, steel Drive Nails
casting) Remove Nails
Deliver Force
Transfer Force
Transmit Force
Apply Force
Increase Force
Increase Leverage
Improve Durability
Focus Force
Deflect Force
Enhance Appearance
Reduce Deflection
Handle (hickory) Transfer Force
Receive Force
Create Leverage
Increase Friction
Transmit Vibration
Reduce Vibration
Wedge (hickory) Connect Components
Increase Friction
Wedge (steel) Connect Components
Increase Friction
Improve Durability
Sealant (epoxy) Connect Components
Ensure Durability
Label (paper, adhesive) Identify Brand
* Basic, Secondary, Higher Order, Lower Order, Unwanted
Shellac (spray applied) Resist Oxidation
Table B5: Random Function
Enhance Appearance Worksheet,
Identification
Carpentry Hammer (Initial Effort)
28 FUNCTION ANALYSIS GUIDE
Classify Functions
There are several classifications of functions:
Basic functions
Secondary functions
Required
Unwanted
Higher order functions
Lower order functions
Basic Functions
The basic function is the specific purpose for which something exists and answers the
question “What must it do?” Things may possess more than one basic function. This is
determined by considering the customer’s needs. The four rules that govern the selection of
basic functions are:
1. The basic function describes the primary purpose and intent of the project, product,
or process.
2. If you can eliminate a function while still theoretically achieving the primary
purpose and intent, then it is not a basic function.
3. The loss of the basic function(s) will
cause a loss in value.
4. The customer must be willing to pay
for it.
Example: Multimedia
Projector (Project Image vs.
Generate Light)
SECTION B 29
For example, assume a team is studying a multimedia projector, Figure B3. They
identify two functions that appear to be good candidates for the basic function: Project
Image and Generate Light. The team first considers Project Image and applies the four rules
identified above to test it. The team agrees that Project Image indeed describes the primary
purpose of the device, satisfying the first rule. Moving on to the second rule, if you eliminate
Project Image, the product would not satisfy the direct needs of the customer. Considering
the third rule, if you eliminate Project Image, then it would definitely destroy almost all of
the product’s value. Fourth, the customer is definitely willing to pay for this function. Based
on this quick analysis, the team concludes that Project Image is indeed a basic function.
The team next considers the function Generate Light and discusses the first rule. Does
Generate Light fully describe the purpose and intent of the product? The team agrees that
the current product projects an image by generating light; however, customers do not buy
multimedia projectors to generate light. Because it fails this first rule, Generate Light cannot
be a basic function.
Secondary Functions
Secondary functions answer the question “What else does it do?” For VM purposes,
secondary functions may or may not add value. Secondary functions support the basic
function(s) and usually result from a particular design configuration or approach. Generally,
secondary functions contribute greatly to cost, and may not be essential to the performance
of the basic function.
Required secondary functions are those functions that are required by the customer
and/or user relative to how to perform the basic function. For example, a customer of a
multimedia projector may desire the team to address the functions Minimize Size and
Minimize Weight to ensure that the device is portable.
Unwanted secondary functions are those functions that, by definition, are unwanted
while the product performs the basic or secondary function(s). Some functions occur as a
byproduct of the way one addresses other functions as part of a project, product, or process.
One must address these unwanted secondary functions because they create additional
problems in some way that erodes value. Continuing with the multimedia projector example,
one notable unwanted function includes Generate Heat. The secondary function, Generate
Light, also generates heat. The heat generated by most projectors is significant and requires
the inclusion of a secondary system to Dissipate Heat. Ironically, most projectors currently
available utilize a fan system that creates yet another unwanted secondary function,
Generate Noise. Unwanted functions typically erode value by adding cost and/or degrading
performance. One of the objectives of VM is to eliminate unwanted functions.
Organize Functions
In the previous carpentry hammer example, the team initially identified a list of
functions for the hammerhead using the technique of random function identification in
Table B6.
In reviewing this list of verb-noun combinations, the team saw that they essentially
stated several functions in different ways. The team started with Drive Nails and Remove
Nails. After further discussion, it was clear that these really described the actions of a
hammer – not the functions.
Verb Noun The noun nail is really a part name. The team
realized that if they used the noun nail, then it
Drive Nails would focus the team’s thinking on nail-based
Remove Nails solutions. Through better phrasing, the team
successfully generated function statements that will
Deliver Force
allow them to think laterally about a variety of
Transfer Force alternative solutions.
Transmit Force After further discussion, the team agreed upon
Connect Materials and Separate Materials in favor
Apply Force
of the previous verb-noun pairs. As a result, the
Increase Force team eliminated the functions Drive Nails and
Increase Leverage Remove Nails from the list. Further, the team
recognized that these functions are higher order
SECTION B 31
functions as they speak to the need for why most users acquire carpentry hammers - to
connect pieces of wood to one another. By asking the question “How does a hammer
connect materials?” the team concluded that it is through the transfer of force from the
user’s arm to the head of the nail. This means that the basic function is likely either Transfer
Force or Transmit Force.
Next, the team discussed the functions Transfer Force and Transmit Force. These two
functions sound similar, but the team agreed there are important differences. The team
deemed the verb transfer as more appropriate, since the head of the hammer really transfers
the force from the user’s arm rather than transmitting it. After further discussion, the team
decided to retain Transfer Force as the basic function, and eliminate Transmit Force.
Similarly, the functions Increase Force and Amplify Force are very similar and say the
same thing. The team ultimately decided that Increase Force is more appropriate and
dropped Amplify Force from the list. They identified this function as a required secondary
function, as it supports the basic function. The team continued with their work and
eventually completed the worksheet.
The team is satisfied that through utilizing the Random Function Identification
Worksheet, they have simultaneously identified and classified functions, as illustrated in
Table B7.
Function Function
Component
Verb Noun Type*
Head (machined, steel Connect Materials Higher Order
casting) Separate Materials Higher Order
Deliver Force Basic
Transfer Force Secondary
Apply Force Lower Order
Increase Force Secondary
Increase Leverage Secondary
Improve Durability Secondary
Focus Force Secondary
Deflect Force Unwanted
Enhance Appearance Secondary
Reduce Deflection Secondary
Handle (hickory) Transfer Force Basic
Receive Force Secondary
Create Leverage Secondary
Increase Friction Secondary
Transmit Vibration Unwanted
Reduce Vibration Secondary
Wedge (hickory) Connect Components Secondary
Increase Friction Secondary
Wedge (steel) Connect Components Secondary
Increase Friction Secondary
Improve Durability Secondary
Sealant (epoxy) Connect Components Secondary
Ensure Durability Secondary
Label (paper, adhesive) Identify Brand Secondary
Shellac (spray applied) Resist Oxidation Secondary
Enhance Appearance Secondary
Assembly (labor) Connect Components Secondary
Improve Durability Secondary
Meet Standards Secondary
Source: RS Means
In Table B8, a random function identification worksheet has been prepared detailing
the warehouse project.
It is worth noting that there are several ways a team can develop the random function
identification worksheet, by spaces within the building or by construction materials (or
both). In the example provided, the team elected to breakdown the building by its spatial
components.
SECTION B 35
Total 60000
36 FUNCTION ANALYSIS GUIDE
SECTION B 37
What Is FAST?
Function Analysis System Technique (FAST) is a powerful, structured tool used to identify
and analyze functions with intuitive logic to stimulate creative and innovative thinking. The
primary objective is to improve value of functions for a given project, product, or process.
Charles W. Bytheway developed FAST and first presented and published a technical
paper at the 1965 SAVE International® annual conference. This was the first major
expansion of the function analysis approach originated by Lawrence D. Miles during World
War II. FAST had an immediate impact and brought a significant, new dimension to
function analysis that, to this day, sets VM apart from all other analytical techniques.
During the 1980’s and 1990’s, J. Jerry Kaufman ushered in the next expansion and
evolution of FAST through his teachings at North Carolina State University, including
numerous SAVE International® publications, and professionally dedicated FAST training
seminars. Kaufman stated,
This new way of thinking, expressing a visual and narrative, results from asking how,
why, and when of each function (Active Verb and Measurable Noun statements) which
correlates the logic. It is this different way of thinking which forces the brain to examine a
project, product, or process from a new perspective. It is this type of thinking, exercising the
brain in a different way, which opens the mind to creative and innovative ideas. Like any
new exercise, this approach requires practice. Practice from both a professional and personal
perspective will eventually become a common way of thinking.
41
42 FUNCTION ANALYSIS GUIDE
FAST diagram, the top 20 percent of FAST diagram functions are where the CVS®
facilitator will then focus team brainstorming in the Creative Phase.
A FAST diagram ensures management and customers that the value study team has
captured all the functions within the scope of the study. The diagram becomes the team’s
communication tool to share with others the “How” and “Why” functions of the Project,
Product, or Process. It not only demonstrates how the functions are logically oriented, but
also how proposed changes will affect and improve value.
Function analysis and FAST diagramming will add value throughout the VM job plan.
In fact, a CVS® facilitator will use the well-constructed FAST diagram to engage the team
in re-validating key requirements and conclusions from the Information Phase.
The most obvious benefit of developing a FAST diagram is experienced in the
Creative Phase where brainstorming how to improve the selected functions results in
numerous alternative ideas for value innovation.
In the Evaluation Phase, the FAST diagramming will support definition of the
criteria required to evaluate brainstormed ideas and select the best alternatives for
development.
During the Development Phase, function analysis and the FAST diagram verify or
confirm that selected alternatives continue to meet and/or improve value of the functions
required by the customer. The team uses the developed alternatives to revise the FAST
diagram, as necessary, by combining, adding, eliminating, or relocating functions to depict
the overall value from function changes to the project, product, or process.
Finally, in the Presentation Phase, the FAST diagram helps “sell” alternative ideas
by demonstrating the functions have been achieved with value. Moreover, managers
attending the presentation are typically impressed with the FAST diagram universal
language that prompted the teams’ innovation and produced value recommendations.
In conclusion, SAVE International® highly
recommends CVS® facilitators use FAST as
often as practical when performing VM studies. TIP: CVS® facilitator(s)
may help the team build the
When To Use FAST? FAST diagram as needed.
The team performs FAST diagramming in However, experienced
the Function Analysis Phase, which is teams need little or no
between the Information Phase and the facilitator assistance when
Creative Phase. This begins with the CVS® they create a diagram.
facilitator’s orientation and instruction on how
to create a FAST diagram with the appropriate
44 FUNCTION ANALYSIS GUIDE
tools. Then, the CVS® facilitator will lead, coach, or assist the team, as required, while
emphasizing the team’s responsibility to develop, validate, and make adjustments to finalize
the diagram.
Define Functions:
Classify functions: When building the FAST diagram, validate functions classified as
basic or secondary, higher order, lower order, etc.
TIP: When building the FAST diagram, the team may discover that a
function as classified in the Random Function Identification worksheet
is incorrect, and therefore can change the classification as appropriate.
other solutions that abandon a fluid filled ballpoint pen design. Levels of Abstraction
address this concept.
Figure C1: FAST Diagram Guidelines
Levels of Abstraction
Functions have a unique characteristic that allows a logical progression of movement
between them. This sequence, or progression, of functions aligned in series using “How-
Why” logic left to right and right to left is referred to as the “Level of Abstraction.”
The multimedia projector example in Figure C2 below illustrates this logical
progression. The basic function is Project Image. To determine the basic function, we ask
what the Project, Product, or Process must do to meet the required customer need. In the
case of the multimedia projector MUST “Project Image.” Otherwise, if it does not “Project
Image,” the Product fails to meet the basic function of the customer requirement. Next, ask
the question “how,” and answer it with another function, in this case, Generate Light. Then
ask, “how” do to generate light, and answer with another function, Convert Energy. “How”
does the component convert energy? The answer is Receive Current. Finally, “How” do we
receive current? Supply Current (a lower-order function). Conversely, move right to left,
and ask a different question: “Why” do we receive current? The answer is Convert Energy.
“Why” does the component Convert Energy, to Generate Light. “Why” does the component
48 FUNCTION ANALYSIS GUIDE
generate light, to Project Image (the basic function). “Why” do we Project Image, to Convey
Information (the higher-order function). The most opportunity for creative ideas is at the
highest order function: “Project Image,” which is the basic function.
SECTION C 49
If the function “Project Image” in its “Level of Abstraction” sequence is selected for
focus during the Creative Phase (the next step in the VM job plan) – then the value study
team might identify other ways of displaying images such as televisions, computer monitors,
slide projectors, retinal displays, etc. If the team focuses on a function with a higher level of
abstraction such as Convey Information, then the team might identify concepts such as
books, television programs, brochures, radio ads, web pages, etc.
The real value of “Level of Abstraction,” encourages the team to focus on more than
one level, thus generating ideas that are more creative. It leads to greater fluency (more
ideas), more flexibility (greater variety of ideas), and an improved functional understanding
of the Project, Product, or Process and the opportunities to solve the right problem. This
technique can also help the team achieve agreement on “Levels of Abstraction,” while
validating function types and sequence of the critical function logic path. This unique and
powerful approach provides the team a very different perspective to look in-depth at a
Project, Product, or Process.
Therefore, as compared to only performing basic function analysis using the Random
Function Identification worksheet, FAST provides greater precision into validating function
types and how they logically relate.
Figure C3:
FAST
Diagram
Logic
The how and why directions are always in the horizontal position. Many functions could
happen at the same time or because of one of the other random functions. These are shown
in the when direction, or vertically. Note that the basic difference between a FAST diagram
and other diagrams is a FAST diagram is function oriented, not time oriented or a process
flow. At this point, the rule of always reading from the exit direction of a function in
question should be adopted so that the three primary questions – how, why, and when – are
answered in the blocks indicated in Figure C3. The first step in testing and validating the
logic is to ask one of three questions of each function and to respond with another verb-noun
function statement per below:
The answers to the three questions above are singular, but they can be multiple (AND)
or optional (OR) gates. In addition, their relative importance may be noted.
There are several combinations of how-why-when to describe functions and the
function orientations of a project, product, or process. While it is healthy to debate these
combinations with good team interactions, the CVS® VM facilitator needs to be mindful of
the time and focus the team on selecting the best function orientations.
52 FUNCTION ANALYSIS GUIDE
accepted standard graphic convention for the use of “OR” gates. This configuration is
confirmed by asking, How is “Function A” achieved or performed? “Function A” is
achieved by performing “Function C” OR, “Function D.” Then ask how is “Function C”
OR “Function D” achieved or performed? “Function B” achieves or performs “Function C”
OR “Function D.” Conversely, the logic is validated by asking the why question moving
from “Function B” right to left. Why does “Function B” achieve or preform the next
function? “Function B” achieves or performs by doing “Function C” OR “Function D.” Why
does “Function C” or “Function D” achieve or perform, by doing “Function A.”
function per Figure C6. Note that it is possible to have an OR gate in either the
“How” or “Why” direction.
Step 5: As you develop the FAST diagram, test the validity of the critical function
logic path which was just completed by starting with the lower order function and
ask “Why” moving from right to left to ensure that the answer to “Why” this
function is needed is the next immediate function to the left. Complete this
questioning process of asking “Why” to ensure the logic is correct until you reach
the higher order function. The critical function
TIP: Once the team is logic path must go from the higher order function
working in the how to the lower order function. Each adjacent
direction, it may become
function, moving in both directions, must answer
necessary to go to the
lower order function and the “How” and “Why” questions logically in order
move in the “Why” to ensure the validity of this critical function logic
direction to connect with path. The higher (3) and lower order (5) functions
the functions going in the are the bookends (the leftmost and the rightmost
“How” direction. functions, respectively) of the critical function
logic path and are not part of the project scope
since they are both outside of the scope lines.
functions in the upper right corner (8) of the FAST diagram as illustrated in Figure
C6.
Step 9: One-time functions are those secondary functions that only happen once.
Some examples are Assist Assembly, Protect Product, Protect Component in
shipment, and Maintain Traffic (during construction). Place these functions in the
upper center portion of the FAST diagram (9), as illustrated in Figure C6. Please
note a one-time function may be located directly under a function located on the
critical function logic path, if that function causes or results from that function on
the critical function logic path.
Since “AND” gates and “OR” gates can be difficult to understand, the following FAST
diagram of a hammer illustrates their use (see Figure C7). For example, why do you deliver
force? To deliver force OR separate materials. How do you improve ergonomics? By
reducing fatigue AND increasing friction.
either the left to right (“How”) direction or the right to left (“Why”) direction, then the
adjacent functions need to be reversed, changed, or new functions developed which will
ensure the logic makes sense going in both directions.
SECTION C 59
Figure C7: FAST Diagram with “AND” & “OR” Gates – Carpentry Hammer
60 FUNCTION ANALYSIS GUIDE
Finally, validate the FAST diagram with consensus from the value study team that the
logic makes sense in both directions, and there are no other changes required. Then the
team can proceed as one team, one voice, and one common language represented by the
FAST diagram as their tool, to convey their project, product, or process to others.
amounts. The team reviews the various functions identified for each cost component during
random function identification. The team then discusses how to distribute costs among the
Function Resource Matrix, Worksheet #3
62
Subject:
Resource Type (cost, space, time, weight, etc.):
* Percent of Resource Allocation
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
FUNCTION ANALYSIS GUIDE
0%
0%
0%
RESOURCE TOTALS 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
FUNCTION - PERCENTAGE: 100.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0%
Function Resource Matrix Worksheet
Subject: Carpentry Hammer
Resource Type (cost, time, weight, etc.): Cost
* Percent of Resource Allocation
100% Head (machined, steel casting) 1 EA $4.730 $4.73 50% 15% 5% 10% 5% 15%
100% Handle (hickory) 1 EA $2.470 $2.47 25% 25% 10% 10% 10% 20%
RESOURCE TOTALS 10.04 2.37 1.33 0.62 0.00 0.00 0.25 0.00 0.24 0.00 0.00 0.25 0.25 0.71 0.47 0.00 0.00 0.26 0.02 0.05 2.04 1.20
FUNCTION - PERCENTAGE: 100.00% 23.56% 13.22% 6.15% 0.00% 0.00% 2.46% 0.00% 2.36% 0.00% 0.00% 2.46% 2.46% 7.06% 4.68% 0.00% 0.00% 2.55% 0.20% 0.50% 20.36% 11.99%
SECTION C
Force.
The
function.
associated
Hammer
Deflection is
next
functions.
directly related to the claw, specifically, to the shape and machining of this part of the
hammer. Another 15 percent of the cost is a reasonable approximation for this function.
The team must repeat the process to ensure all allocated costs to function is complete.
See Figure C9 for the completed Function Resource Matrix for the hammer.
Warehouse
Figure C11:
Refer to Figure C11.
Project
Warehouse Project
Function Resource Matrix Worksheet
Subject: Warehouse
Resource Type (cost, time, weight, etc.): Space - Gross Square Feet (GSF)
100% Office Area 2,000 GSF 2,000 20% 20% 35% 10% 5% 10%
100% Mechanical/ Elect. Eq. Area 1,000 GSF 1,000 75% 20% 5%
RESOURCE TOTALS 60,000 1800.00 2600.00 31720.00 400.00 400.00 15600.00 2000.00 520.00 570.00 380.00 700.00 750.00 200.00 720.00 1440.00 200.00
FUNCTION - PERCENTAGE: 100.00% 3.00% 4.33% 52.87% 0.67% 0.67% 26.00% 3.33% 0.87% 0.95% 0.63% 1.17% 1.25% 0.33% 1.20% 2.40% 0.33%
Figure C10: FAST Diagram – Warehouse Project with Resource Allocation
SECTION C 67
The following Pareto diagram, Figure C12, created from the function resource matrix
demonstrates the 80%/20% rule (80% of the resources allocated to 20% of the functions).
The VM team may decide to focus on the function, “store material” since that function has
the most space. During the creativity phase the team would brainstorm ways to achieve this
function but with much less space.
Store Material
Transport Material
Retrieve Material
Receive Material
Ship Material
Enclose Space
Maintain Comfort
Maintain Safety
Manage Facility
Receive Visitors
Classify Material
Report Inventory
Manage Inventory
Maintain Hygene
Ensure Efficiency
Energize Warehouse
0.34%
1.00
Work Resources Resources Quality Standards Change Fee Information Status Information Information Resources
Track
1%
indicators of poor value, such as
1.93%
quality, reliability, productivity, or
5.67
Review
34%
20%
0%
4%
1%
risks that the value study team needs
to consider. The value study team
8.44%
24.75
Request Validate Summarize Perform Authorize Estimate Allocate Identify Ensure Meet Manage Negotiate Validate Monitor Transmit
17%
12%
4%
1%
should develop random functions for
these areas of high failure rates,
0.57% 0.00%
0.00
rework, and risk during the Function
1.67
Analysis Phase of the value study to
33%
12%
ensure they have been identified and
0.68%
2.00
6%
0.00%
0.00
FUNCTION - Active Verb / Measurable Noun
0.00%
0.00
worksheets, like the one shown as
Figure C8, are another way to define
8.18% 0.06%
0.17
33%
1%
1%
40%
66%
95%
10%
60%
12%
121.00
40.00
35.00
84.50
12.25
Hrs
Hrs
Hrs
121.00 Hrs
Hrs
35.00
84.50
12.25
0.50
* Percent of Resource Allocation
FUNCTION - PERCENTAGE:
100% Administrative Assistant
100% Client
Resource
70 FUNCTION ANALYSIS GUIDE
Brainstorming how to resolve problems may have a direct or indirect correlation to project,
product, or process value depending on qualified or quantified measures. Sometimes, it can
be difficult to quantify value improvement. CVS® facilitators and teams should make every
effort to quantify solutions and impacts of proposed changes, to ensure the how and why of
proposed alternatives will improve value and satisfy the customer sponsoring the VM study.
FAST is a proven tool, which has brought a significant new dimension to function
analysis that, to this day, sets VM apart from all other analytical techniques. As such, one
could say this is the most important phase in the VM Job Plan. This powerful approach
requires practice to be proficient in leading teams to achieve innovative value-added
improvements for projects, products, and processes.
TIP: New practitioners performing function analysis and FAST diagramming
should engage an experienced CVS® facilitator to maintain quality and integrity of
the VM Job Plan and FAST diagrams. The CVS® Mentorship ensures a new
practitioner will become proficient. Maintaining integrity to the VM standard, VM
Job Plan process, and FAST diagrams maximizes return on the value study
investment for the customer or client sponsoring the VM Study.
SECTION D
PROJECT APPLICATION
The VM study team followed the key elements and process of function analysis:
1. Define functions. We used the Random Function Identification Worksheet to identify
and classify the functions of each component (Figure D1-3, Worksheet 1) A FAST
Diagram helped organize the functions. (Figure D1-4, Worksheet 2)
72
SECTION D 73
Total $318.00
74 FUNCTION ANALYSIS GUIDE
SECTION D 75
Figure D1-5:
Worksheet
3 - Guiderail
Function
Resource
Matrix
Worksheet
SECTION D 77
also a secondary function. Later, as part of the Creative Phase, the team prepared
alternative floor plan sketches to explore ideas to minimize this amount of space.
SECTION D 79
Resource Type (cost, time, weight, etc.): Space - Gross Square Feet (
* Percent of Resource Allocation
100% Conference Area 2,800 GSF 2,800 30% 10% 20% 10% 30%
100% Entrance/ Gallery Area 2,700 GSF 2,700 25% 25% 50%
100% Materials Display Area 400 GSF 400 25% 50% 25%
100% Information Services Area 900 GSF 900 20% 20% 10% 15% 10% 10% 15%
100% Children's Services Area 3,100 GSF 3,100 20% 20% 10% 15% 10% 10% 15%
100% Sight & Sound Area 500 GSF 500 50% 50%
100% Young Adult Services Area 700 GSF 700 20% 20% 10% 15% 10% 25%
100% Adult Study Area 900 GSF 900 20% 25% 10% 10% 10% 25%
100% Corridor/ Stairs/ Elevator Area 4,000 GSF 4,000 80% 20%
100% Mechanical/ Elect. Eq. Area 2,440 GSF 2,440 80% 20%
RESOURCE TOTALS 25,000 2060.00 2075.00 2060.00 840.00 1265.00 840.00 875.00 1515.00 840.00 1350.00 860.00 530.00 3200.00 800.00 1952.00 488.00 100.00 2000.00 1350.00
FUNCTION - PERCENTAGE: 100.00% 8.24% 8.30% 8.24% 3.36% 5.06% 3.36% 3.50% 6.06% 3.36% 5.40% 3.44% 2.12% 12.80% 3.20% 7.81% 1.95% 0.40% 8.00% 5.40%
SECTION D 85
Figure D2-5:
Library
Pareto Space
Function
Analysis
Example
D3: Retaining Wall
We construct retaining walls to minimize encroachment. If there is enough horizontal
distance, the ground can be sloped. In such a case, there is no need to have an element to
Retain Earth. Design objective or all-the-time-functions influence the selection of the type of
element. There are different ways to retain the soil. Their selection depends upon the design
objective or all-the-time-functions of the project element.
Figure D3-1 shows a 190’ long, and 11.5’ high concrete retaining wall or project. The
purpose of the wall is to avoid encroachment to a stream. The objective of the retaining wall
is to Minimize Settlement. The soil profile, as shown in Figure D3-1, includes 5’-4” of
unsuitable material. If we place the footing over this unsuitable material, there is potential for
settlement of the wall.
86 FUNCTION ANALYSIS GUIDE
The team develops functions using the stakeholder constraints, needs, and desires.
They derive most of the critical path functions from the needs of the stakeholders.
They show constraints and desires under the All-the-time functions.
The team should isolate high cost elements and modify using various options.
Figure D3-2: Typical Wall Functions Figure D3-2a Typical Footing Functions
The team considers this type of retaining wall to minimize vibration that may affect the
adjacent building. The concrete retaining wall may be subjected to settlement when it Resists
Pressure. In this case, the cost is higher due to bad soil underneath, as illustrated in Figures
88 FUNCTION ANALYSIS GUIDE
oth
er
cos
ts
to
vari
ous
fun
ctio
ns
(se
e
Fig
ure
D3-
4:
FA
ST
for
Ret
aini
ng
Wa
ll).
Size 36x36
Strength (KSI) 6.0
Figure D4-2: As Designed Cost of
Percent Steel 1.92 a Square Column, Per Floor
Cost Percentage
Concrete
$269.9 31.2%
Column
Formwork $259.2 29.9%
Reinforcing
Main Vertical $248.2 28.6%
Dowels $44.6 5.2%
Ties $44.5 5.1% Figure D4-3: FAST Diagram
for Building Column
Total Cost $866.4 100%
SECTION D 93
Vary Size
Keeping the strength and shape constant, they investigated, designed, and estimated
various sizes of columns for a given load. The calculation of the most economical column
that performed the function, Resist Compression, is a square column with 6,000 psi concrete
(see Figure D4-6).
Vary Strength
All three parameters, concrete strength, column size, and percent of reinforcement are
varied. They designed and estimated all possible combinations. The cost calculation for the
most economical column is to satisfy the functions Resist Compression and Optimize Area.
It is preferable to increase concrete strength and reduce the column size (Figure D4-6).
Vary Shape
Geometry increases the strength of the column, and provides ability to resist buckling.
Circular ties and shape help the circular column Resist Buckling. Square columns need
elaborate ties to contain the concrete to Resist Buckling.
Vertical reinforcement resists compression and tension. Figures D4-4a and 4b show
reinforcing for square column with 6000 psi and circular column with 9000 psi.
94 FUNCTION ANALYSIS GUIDE
SECTION D 95
In this project, they used standard prefabricated formwork for circular column and site
assembled formwork for square column (Figures D4-5a and 5b). This resulted in high cost
for formwork.
Summary
For a high-rise building with 35 floors
and 40 columns, the gross savings was
$431,900 and a realized net savings of
$365,000. Figure D4-7 shows the change
from a square column to a circular column.
Figure D5-
1:
Photograp
h of the
Railroad
Grade
Separation
(completed
The team performed the following function analysis steps for this project.
1. Define functions. Worksheet 1 (Figure D5-2) helped the team randomly identify and
classify the functions of the various design elements of the project. Various
stakeholders helped in this process including the project team, local government agency
(owner), and state department of transportation representatives. Figure D5-3 is the
FAST diagram that was prepared to organize the functions. This diagram helped
confirm the basic function (Improve Traffic) and secondary functions.
2. Allocate resources. The function resource matrix allocated cost resources to the
functions. See Figure D5-4, Worksheet 3. The team placed this allocation on the FAST
diagram. Additionally, it also identified performance attributes and relative levels of
risk associated with the various project functions. The team elected to assign these
values directly to the FAST diagram, as it was felt that the additional rigor of preparing a
function resource matrix for these was not necessary.
3. Prioritize functions for value. The team in this case identified the functions with the
greatest opportunity to improve value. This included functions that were not only cost
critical, but also performance and risk critical. Through the FAST diagram, several
functions jumped out at the team that were not particularly high cost functions. These
SECTION D 99
included the functions “Increase Width,” which was flagged as risk critical as it was
linked to uncertain utility impacts; and “Remove Obstruction,” due to the risk of
contaminated soils.
PCT* COMPONENT QTY. U/M UNIT TOTAL Increase Support Separate Accom. Raise Match Remove Remove Convey Treat Pump Collect Enhance Control Manage Construct Accom. Maintain Retain Relocate
Width Load Grades Peds Profile Grades Obstr. Water Water Water Water Water Aesthetics Traffic Traffic Project Improvements Utilities Earth Business
RESOURCE TOTALS 16.80 0.34 4.90 2.20 0.32 0.96 0.99 0.30 0.10 0.15 0.23 0.20 0.20 0.23 0.20 0.80 1.20 1.00 0.50 1.00 1.00
FUNCTION - PERCENTAGE: 100.00% 2.02% 29.15% 13.10% 1.90% 5.70% 5.87% 1.79% 0.60% 0.89% 1.34% 1.19% 1.19% 1.34% 1.19% 4.76% 7.14% 5.95% 2.98% 5.95% 5.95%
Function Analysis
1. Define Functions. The team performed identification and classification of functions
on the Random Function Identification Worksheet (Figure D6-2). The team divided the
building into major sub-sections such as electrical, site work, architectural, structure, etc.
and identified the functions for each. They also chose to define the functions of the
various programmatic areas of the building (e.g., lobby, meeting rooms, private offices,
etc.) They used the detail cost estimate to insure they covered all the costs for the various
construction elements on the list. In addition, they identified the area of the major
programmatic spaces as well. They organized the function relationships using a FAST
diagram (Figure D6-3).
2. Allocate Resources. The team used the Function Resource Matrix to calculate the
Building Function Costs by using the detailed cost estimate for each building component
and allocating those costs over their respective functions (Figure D6-4). They prepared
a second matrix to calculate the area of the programmatic functions as well (Figure D6-
5). This combination provided both a building systems based approach as well as a space
planning approach to better understand and identify opportunities for value
improvement.
104 FUNCTION ANALYSIS GUIDE
3. Prioritize Functions. Several high cost functions were selected for the creative phase,
such as “Enclose Space,” “Control Temperature,” “Distribute Power,” and “Improve
Appearance.” See Pareto function cost distribution (Figure D6-6). These functions made
up approximately 43% of the total cost of the office building as illustrated at right. In
addition, the team evaluated each of the programmatic functions highlighted in color
appearing on the FAST diagram for focused creativity because they felt that the current
design did not properly allocate the rooms and did not optimize their locations in the
floor plan. This also was necessary since it was determined early in the workshop that
the building geometry would need to change for various reasons.
Total 42.7%
SECTION D
105
TOTALS 9,019,679 432,087 177,900 134,072 650,000 1,874,414 209,696 751,964 279,585 318,753 376,010 404,060 572,556 306,553 208,490 281,839 133,775 127,084 258,352
Direct Costs EXCLUDE all Fixed burden & Overhead, S,G,&A, Margin
FUNCTION - PERCENTAGE: 100.00% 4.79% 1.97% 1.49% 7.21% 20.78% 2.32% 8.34% 3.10% 3.53% 4.17% 4.48% 6.35% 3.40% 2.31% 3.12% 1.48% 1.41% 2.86%
109
This section provides case study examples of function analysis for product applications.
These include a mousetrap, a combination microwave-convection-broiler oven, a battery,
and a pump. Each example follows the function analysis elements described in the earlier
sections, and uses the function analysis templates (see Appendix).
113
114 FUNCTION ANALYSIS GUIDE
In order to simplify the above picture with 79 different components for this function
guide, the team grouped together many of the components in the attached Random Function
Identification (Worksheet 1), the FAST Diagram (Worksheet 2), and the Function Resource
Matrix (Worksheet 3) to minimize the complexity of these Value Methodology worksheets.
45 – Magnetron
61 – High Voltage Transformer
71, 6-17, 28, 31, 32, 75 – Control Panel
1-5, 18-20, 34, 40 – Cavity
59, 63-68 – Heating Element
35-39, 41-42, 73, 78 – Door System
23, 24, & 70 – Turntable and motor
77 – Cabinet Wrapper
48, 56 and 69 – Cooling fans & motors
29, 30, 72 – Clock/Timer Display
49-55 – Bulb-Socket System
Wire harnesses, the power cord, the user guide and the packaging carton are not shown
in this exploded view above but were added on these worksheets as key components.
The workshop study team performed the following function analysis steps for this
combination microwave-convection-broiler oven:
1. Define functions. Worksheet 1 (Figure E2-2) helped the team randomly identify
and classify the functions of the various component groups for this combination oven.
The basic function was, “Heat Food/Beverage.” The FAST diagram in Worksheet 2
(Figure E2-3) helped the team organize these functions to ensure they addressed all
performance and customer required functions for this product.
2. Allocate resources. The study team then used the Function Resource Matrix
Worksheet 3 (Figure E2-4) to allocate the cost of each of the component groups to the
functions they had a direct relationship with to ensure they allocated all cost to those
functions generated in Worksheet 1.
3. Prioritize functions for value. Once the cost of the functions are allocated,
Worksheet 3 shows the prioritization of these functions from highest cost to lowest as
numbered 1-21 on the second last row. Functions with the most significance cost
included:
Convert Energy, 20%
Generate Microwave, 12%
Select Cycle, 11%
Activate Molecules, 8%
SECTION E 123
Protect Product, 6%
Maintain Integrity, 6%
Connect Circuit, 6%
Access Product, 4%
Grill Food, 4%
Enhance Appearance, 4%
These 10 functions represent 81% of the total cost of the oven. In the Creative Phase,
they brainstormed ideas on these functions starting with the highest cost function first to
investigate alternatives for value improvement.
This prioritization can change on various products if the product has: 1) high warranty
claims or unacceptable quality cost, 2) major manufacturing concerns, 3) a major loss in
market share, etc. In this particular case, the team wanted the 'biggest bang for the buck'
with the time allowed in the study, and there were no other important issues, so they
evaluated alternatives with the highest cost functions first as the remaining 11 functions only
represented 19% of the total product cost.
SECTION E 125
Oven
Function Resource* Matrix Worksheet
128
COMPONENT QTY. UNIT COST Generate Circulate Activate Convert Connect Select Grill Generate Generate Receive Illunimate Access Resist Ensure Protect Verify Inform Display Enhance Prevent Ensure Maintain
COST Radiation Air Molecules Energy Circuit Cycle Food Microwave Convection Current Interior Product Environment Safety Product Warranty Customer Time Appearance Injury Reliability Integrity
30% 4% 2% 60% 2% 2%
100% Magnetron 1 1 $38.00
94% 2% 2% 2%
100% High Volt Transformer 1 1 $30.00
2% 78% 5% 10% 5%
100% Control Panel 1 1 $27.00
45% 6% 2% 45% 2%
100% Heating Element 1 1 $14.00
95% 5%
100% Packaging Carton 1 1 $10.75
46% 4% 2% 46% 2%
100% Cooling Fan & Motor 1 1 $7.00
90% 3% 2% 5%
100% Wire Harness 1 1 $5.50
100%
100% Power Cord 1 1 $3.65
75% 3% 3% 15% 4%
100% Reflector 1 1 $1.50
85% 10% 5%
100% Clock/Timer Display 1 1 $1.10
8% 2% 90%
100% Bulb-Socket System 1 1 $0.75
FUNCTION ANALYSIS GUIDE
16% 3% 2% 95%
116% User Guide 1 1 $0.05
TOTALS $188.15 $6.30 $3.54 $14.15 $37.61 $7.51 $21.06 $7.75 $22.80 $3.23 $3.65 $1.16 $7.86 $4.10 $4.01 $11.96 $0.001 $0.58 $0.94 $7.12 $6.92 $4.00 $11.92
FUNCTION - PERCENTAGE: 100.00% 3.35% 1.88% 7.52% 19.99% 3.99% 11.19% 4.12% 12.12% 1.72% 1.94% 0.61% 4.18% 2.18% 2.13% 6.36% 0.0005% 0.31% 0.50% 3.78% 3.68% 2.13% 6.34%
for the Creative Phase. NOTE: Many low cost functions are hidden in the Cost Function
Matrix so the chart will display better in this document.
136 FUNCTION ANALYSIS GUIDE
RESOURCE TOTALS 10,137.35 3.11 18.40 15.44 62.80 29.71 8.52 4.82 134.59 1,198.87 171.97 0.00 505.32 510.07 970.98 164.61
FUNCTION - PERCENTAGE: 1.00 0.03% 0.18% 0.15% 0.62% 0.29% 0.08% 0.05% 1.33% 11.83% 1.70% 0.00% 4.98% 5.03% 9.58% 1.62%
141
142 FUNCTION ANALYSIS GUIDE
SECTION F
PROCESS APPLICATION
This section provides case study examples of function analysis for process applications.
These include a VM Module I Workshop Process and an Over-molded Insert Injection
Molding Process. Each example follows the function analysis elements described in the
earlier sections, and uses the function analysis templates (see Appendix).
Cost
The SAVE International® Workshops and Seminar Manual explains these requirements
in detail.
This example also uses the six-step job plan as described in the SAVE VM Standard.
These steps or phases are:
Information Phase (includes pre-workshop functions)
Function Analysis Phase
Creative Phase
Evaluation Phase
Development Phase
Presentation Phase
143
144 FUNCTION ANALYSIS GUIDE
Since the certified workshop must satisfy a time duration of 40 hours, the resource
allocation worksheet shows how that time is distributed across the functions that are
performed in each of the subject matter areas.
Function analysis followed the steps described earlier in the document, and listed
below:
1. Define functions. The team performed identification and classification of functions
using the random function identification worksheet Figure F1-1. The team organized
function relationships using a FAST diagram Figure F1-2.
2. Allocate resources. The team converted the times required for each of the training
subject matter areas to an allocation of time to each Function using the Function
Resource Matrix Figure F1-3.
3. Prioritize functions. The team was able to determine which functions had the best
opportunity to improve value after completing the preceding steps. The following
functions had the highest time allocation.
a directly relationship with to ensure all cost was allocated to those functions generated
in Worksheet 1.
4. Prioritize functions for value: Once the cost of the functions are allocated,
Worksheet 3 shows the prioritization of these functions from highest cost to lowest as
numbered 1-20 on the second last row. Functions with the most significant cost
included:
• Deliver Material 43.75%
• Form Shape, 16.07%
• Convert Energy, 8.6%
• Store Material, 5.47%
• Maintain Equipment, 4.69%
• Protect Product, 3.21%
• Transfer Material, 3.08%
These 7 of 20 functions represent 84.7% of the total cost of the insert injection molding
process. The team then in the creativity phase, brainstormed ideas on these functions starting
with the highest cost function first to investigate alternatives for value improvement.
This prioritization can change on various processes if the process has: 1) high downtime
or unacceptable quality cost, 2) major manufacturing concerns, 3) a major process control
issue, etc. In this particular case, the team wanted the 'biggest bang for the buck' with the
time allowed in the study and there were no other important issues, so they evaluated
alternatives with the highest cost functions first for the process as the remaining 13 functions
only represented 15.3% of the total product cost. The fact that the Deliver Material, which
includes the cost of the raw steel and plastic, was almost half of the total cost of the insert
injection molding process is not surprising, as normally injection molding processes are
roughly half material cost and half process or labor cost.
SECTION F 151
B. Value Definitions
C. References
ADVERB: An adverb is a word that modifies anything other than a noun, usually a
verb. Adverbs typically express manner, place, and time. Never use Adverbs in
function analysis where the goal is to focus on the active verb and measurable noun.
TIP: Adverbs can introduce confusion with the team, and if the team is leaning
toward using adverbs around a particular function, then this indicates a better or
more effective verb or function statement exists.
TIP: See Section B, under “Define and Identify Functions.”
3.) People use very cursory functions (improve efficiency) instead of specific functions
(reduce consumption).
QUESTION: Are functions such as “improve efficiency” rather than specific functions
such as “reduce consumption” ok to use?
ANSWER: Goal objective verb-noun statements, not functions, such as “improve
efficiency” or “reduce consumption” classify a different function type. Place these verb-
noun statements on a FAST diagram as Goal Objective verb-noun statements. In the
evaluation phase, consider these sorts of function statements for evaluation criteria.
However, it is not the typical practice.
TIP: It is best to work or consult with a seasoned CVS® to address specific issues
and challenges such as these.
4.) People have trouble distinguishing between functions and activities and objectives.
QUESTION: As a beginning practitioner, how do I address challenges distinguishing
between functions, activities, and objectives?
ANSWER: Learning through experience by the most seasoned practitioners will help
address this challenge. As you obtain experience, function types will become obvious.
However, a few simple questions surrounding a function statement might help
distinguish it or categorize it. Remember, a function statement is a Verb and Noun that
describes what the project, product, or process does. Using our hammer example in the
guide, “Deliver Force” is the function the hammer does or performs to drive a nail. For
example, “Swing Hammer” is an activity, not a function, and “Deliver Force” is the
basic function of a Hammer.
TIP: The facilitator and team should identify the most abstract verb-noun function
statement to change or broaden their viewpoint.
TIP: The facilitator and team should not feel compelled to accept the first function
statement offered by a team member. Instead, they should look for the function
statement that best represents the project, product, or process. During random
function identification, it is ok to brainstorm many functions that may describe a
particular part or piece of the project, product, or process; and then select the
function statement that best represents that aspect of the project, product, or process.
TIP: If it is not obvious where value improvement might be gained from brain-
storming, it is ok to inquire of the team where they believe opportunities exist to
value improve a project, product, or process.
3.) People do not know the conventions (if there are any) for connecting functions in
the FAST diagram.
QUESTION: What are the conventions for connecting functions in a FAST Diagram?
ANSWER: Refer to Section C of this guide for conventions such as “and” and “or”
gates and examples of how to connect them.
TIP: Building your first few diagrams will be challenging, so seek advice from a
CVS® experienced in FAST.
5.) Many people believe that function analysis and FAST diagramming are
synonymous; you must always do a FAST diagram to have done function analysis.
QUESTION: Do we always need to prepare a FAST diagram when performing function
analysis?
ANSWER: Using basic function analysis is acceptable, and a FAST diagram is not
required. However, this guide strongly recommends building a FAST diagram. FAST
will typically reveal greater opportunities for improvement beyond basic function
analysis.
6.) People struggle with making the how-why logic of a FAST diagram work.
QUESTION: As a new practitioner, I struggle with the HOW-WHY Logic. What is the
best way to understand and perfect the use of this sort of logic?
ANSWER: HOW-WHY logic is actually easier than one might think. However, it does
take practice. When asking a question of HOW, you can characterize the question as
“HOW do I perform this function” and then answer the question moving to the right
“BY doing or performing the next function.” The “WHY” question is your logic check
to make sure the functions logically relate. You can then ask, “WHY do I perform this
function?” ….“TO” perform the function to the left of this function. If the answer to the
logic question does not fit (a function logic mismatch), then the team should choose a
better function for the logic to make sense.
TIP: Logic checks right to left and left to right are important to ensure the integrity
of the logic relationship between functions. If the logic relationship does not make
sense to you or your team members, then a search for the right combination should
continue.
TIP: It is always a good idea to strawman a FAST logic diagram ahead of a team
study so you as the facilitating VM practitioner have an idea of what the FAST
diagram might look like. It can also help you better understand the project, product,
or process.
TIP: SAVE Module I 40 hour training course teaches the basics of FAST
diagramming, but is not enough for the new practitioner to become proficient in
FAST Diagramming. Therefore, consider taking a course in FAST Diagramming or
ensure you have a seasoned CVS® professional who can help guide you through
your learning experience.
7.) People do not understand the difference between project (design) objectives, one-
time functions, and all-the-time functions.
TIP: Classifying and organizing functions takes practice. If in doubt, always consult
your advisor or seasoned CVS® professional for help or advice.
TIP: Consider using the random function identification worksheet or make such a
worksheet for your projects.
9.) As a CVS® facilitator, do I override the team when they disagree with my point of
view relative to their FAST Diagram?
ANSWER: No, because taking ownership to override a Team or forcing your point of
view makes the FAST diagram your product and not theirs.
TIP: Teams confront the CVS® facilitator, and at times pressure them, to
characterize the team-determined functions on FAST Diagrams the way the team
members deem appropriate and necessary to convey their project, product, or
process. However, the CVS® facilitator should be careful not to over-rule the team
or intimidate the team into accepting his or her FAST diagram version of the project,
product, or process. After all, the building of a diagram should be through consensus
with the objective to build a team invested in producing the best outcome from the
VM study. If the VM practitioner facilitating the team believes they have a better
product to depict the functions and/or their orientation in a FAST diagram, offer it to
the team. Let them decide to accept or reject it. Do not interpret this as a fault or
deficiency of the CVS® facilitator. Remember, the FAST diagram is the product of
the team, and it should be meaningful for them.
3.) What results can I and my team expect from performing Function Analysis or using
Function Analysis System Technique?
ANSWER: Generally, you will discover areas to add functions for value improvement,
change or remove unnecessary functions, re-organize functions in a different way, or
simply find alternatives to perform the same or similar functions for better overall value
to the customer. Accomplished CVS® professionals have learned that performing this
important step will bring the team guaranteed results and success. Function Analysis is
the point of departure into the Creative Phase of the VM job plan to generate
alternatives and/or solutions for your VM scope of study. Applied with reasonable
precision, you and your teams will discover the hidden power of Function Analysis and
FAST.
TIP: Resist the temptation to use this tool and technique merely to reduce cost.
Although if used as a cost reduction tool, one should never jeopardize cheapening
function that may affect quality, safety, maintainability, reliability criteria, or overall
value to the customer or user of the project, product, or process. The goal should
always focus on “Value Improvement.”
TIP: During the Presentation Phase, FAST diagrams can be a very impressive and
effective visual mechanism to communicate to management or others the scope of
study as well as proposed function and value improvements. The FAST diagram can
create a visual representation of the current configuration of the project, product, or
process and then depict the comparison of the proposed function innovations and
improvements.
4.) How long does it take to be proficient using Function Analysis and FAST?
ANSWER: To master the simple form of Function Analysis usually takes less time than
mastering FAST. However, mastering the thought process to simplify projects,
products, or processes into function statements is a common challenge no matter which
technique is used. Therefore, VM practitioners new to VM should use a function
statement worksheet or the Lawrence D. Miles Value Foundation function iTool
(available at www.valuefoundation.org) for guidance to generate function statements.
It does take time and practice to become proficient, and new practitioners are
encouraged to be patient when working to learn these techniques. Typically, for most
new practitioners it may take many months, several VM Studies, or working close with
an advisor to become competent and confident when applying Function Analysis and/or
FAST with a VM project team.
TIP: Practitioners new to VM and application of Function Analysis and FAST are
highly encouraged to work with a Certified Value Specialist advisor skilled in both
techniques.
5.) How much time should a VM practitioner allocate to build a FAST Diagram?
ANSWER: Depending on the scope and complexity of the VM Study, It can take as
little as 15 – 30 minutes to several days to build a meaningful diagram.
TIP: It is typically best to build the diagram with your team’s participation. If you
have time constraints and need to build a FAST diagram, consider building a
strawman ahead of your team study. When you meet with the team, spend your
Function Analysis agenda time to validate and improve the diagram. Another
alternative is to build the diagram with a smaller team as part of your Pre-Event
information gathering ahead of the full team workshop sessions.
TIP: ALWAYS view the diagram as a product of the team and NOT the facilitator.
TIP: If you run out of time to complete a diagram during a team session, offer to
help the team by finishing it after hours, on breaks, or during the development phase
as they are writing up proposals. Between development and presentation phase, you
can spend a few minutes asking their help to validate the diagram.
TIP: Work with an experienced CVS® advisor to give guidance as to allocating
agenda time to build a FAST diagram.
6.) Should the VM practitioner facilitating a VM study always build or help build a
FAST Diagram?
ANSWER: No, not always. If you have an experienced VM team, it is best they make
an attempt building it. The CVS® facilitator can step in to guide them. However,
depending on the scope and complexity of the VM Study, and experience of the VM
team, it may be necessary for the CVS® facilitator to help build the FAST diagram
product with input and validation from the team.
TIP: Time has become an ever-greater commodity for companies and managers to
agree committing a team to a multi-day VM study. Therefore, it is incumbent on the
facilitating practitioner to gauge an effective agenda to obtain a quality product for
the customer. Therefore, avoid the pressures and temptations to short cut the process
as well as application of the VM tools and techniques. If a FAST diagram will bring
a better quality result, then consider doing a draft for the team or use a smaller team
during the pre-event phase ahead of the study. There are many ways to get through
the VM job plan without jeopardizing the process and risking poor VM study
results.
Allocate Resources – This element correlates resources (time, space, money, etc.) to
functions.
“AND” Gates – A logic gate that satisfies the answer of “HOW” a function is performed
moving from left to right, along the critical function logic path, resulting in two functions.
The two functions should also address the answer “WHY” those two functions are necessary
to satisfy the adjoining function when working the logic questions from right to left. See
Section C for further explanation and examples.
Change of Viewpoint – A change of viewpoint occurs when a value study team member
considers the functions of a project, product, or process rather than what it is. The change
involves a dramatic broadening of the mental “imagery” of the problem solver. In a properly
structured study, the mental images have few boundaries. There are many advantages of this
functional approach, which broadens the viewpoint of the team members, in turn resulting in
a far broader range of practical alternatives. The “focus on function” approach was the heart
of Miles’ original system, illustrated by his quote: “In search for, and selection of
alternatives, attention must be constantly focused on function and not on a material, part, or
device as such.”
TIP: We must remember that the function analysis phase is the heart and soul of the
Value Methodology. In fact, if the value study team overlooks function analysis,
then it is simply NOT VM.
TIP: Properly performing function analysis requires care and patience. An
experienced CVS® professional with excellent facilitation skills will support the
proper application of function analysis. It is important to ask, “Did the definition of
function change your viewpoint?” Every CVS® VM facilitator needs to remind the
team members of this and ensure that it happens.
This phase is very important to help the team participants understand all project, product, or
process functions, their interrelationships, and sets the foundation for the Creative Phase.
Function Analysis Worksheet – A spreadsheet used to correlate various types of
information to help teams organize function statements associated with elements or parts of
a project, product, or process.
Function Resource Matrix Worksheet – A matrix spreadsheet that contains the name or
description of components or elements of a project, product, or process, the component or
element cost, list of component or element functions, and identification of function types.
Functions, Aesthetic – A function desired by a customer or function to attract a
customer/user to a project, product, or process. Typically, “aesthetic” function is associated
with a project or product. However, it can also be a function involving a process. Sometimes
these functions attract a customer to purchase a product, use a facility as a result of
construction project, or use features of a process (e.g. software product.)
Functions, All-the-Time – These functions happen all-the-time anywhere in the
performance of the project, product, or process. Examples are, “ASSURE SAFETY,”
“ASSURE QUALITY,” “ASSURE DEPENDABILITY,” etc. Place these functions in the
upper right corner of the FAST diagram.
Functions, Classify – The key techniques of classification are the same as the first step.
Classify each identified function as basic or secondary.
Functions, Define – Focuses on identifying, classifying, and organizing functions. A CVS®
facilitator may perform these steps together or in sequence, based upon the various
techniques used.
Functions, Critical Function Logic Path – One of the set of basic and dependent required
secondary functions that meet the “how” and “why” logic on a FAST diagram forming a
path of essential function without which the project, product, or process would not perform.
Functions, Design Objective – Similar and interchangeable with “project objectives,” these
functions express specific design objectives of the project, product, or process. Place these
in the upper left hand area of a FAST Diagram. As an example, design objectives may
include “OBTAIN COMPLIANCE,” “SATISFY STAKEHOLDERS,” “SATISFY
SPECIFICATIONS,” “OPTIMIZE DESIGN,” “IMPROVE ASTHETICS,” etc.
Functions, Esteem – See aesthetic function.
Functions, Higher Order – A function that is a goal rather than an objective, or an
objective rather than a task, which the customer expects or needs fulfilled. This function is
the output from or result of the basic function. As an example, the basic function of a
multimedia projector is to “PROJECT IMAGE.” Why does the projector ““PROJECT
IMAGE?” The projector “PROJECTS IMAGE” so that that the user can “COMMUNICATE
INFORMATION.” “COMMUNICATE INFORMATION” is the higher order function.
Functions, Lower Order – Lower-order functions describe functions that lie far right
beyond the scope of the study. They describe required inputs for a project, product, or
process, but are not part of scope.
Functions, One-Time – A secondary function that occurs only once.
Functions, Organize – To ensure that the study team has identified all functions, FAST is
commonly used and is highly recommended. FAST is a powerful precedent (How-Why)
logic, analytical diagramming tool further described in Section C. Identification of all
functions is difficult without a logic diagram via the FAST method. When applying the
basic form of function analysis, and when FAST is not used, the team may organize
functions using the Function Resource Matrix Worksheet.
Functions, Prioritize – The goal of associating resources to functions (eg. Cost), as well as
applying the 80-20 rule, provides targets of opportunity to improve value. Other common
techniques to prioritize functions include: 1) high cost, 2) high life cycle cost, 3) schedule
risk, 4) high risk, 5) sustainability, 6) customer concern/problem, 7) value team judgment.
Functions, Project Objectives – Similar to design objectives, these functions express
specific objectives of the project, product, or process. Place these in the upper left hand area
of a FAST Diagram. As an example, project objectives for a project may include
“MINIMIZE RISK,” “OPTIMIZE SCHEDULE,” “MANAGE SCHEDULE,” etc.
Functions, Secondary – Secondary functions answer the question “What else does it do?”
Secondary functions may support the basic function(s) and required secondary functions
along the critical function logic path. They usually result from a particular design
configuration or approach. Generally, secondary functions contribute greatly to cost, and
may not be essential to the performance of the basic function or required secondary function
along the critical function logic path. We consider these functions “WHEN” a required
secondary function is essential to support the basic or other required secondary functions.
See Functions, “WHEN” for additional explanation.
Functions, Required Secondary – Required secondary functions are those functions which
are necessary in a project, product, or process to perform the basic function. Required
secondary functions may or may not add value. However, they may be essential and
necessary so that the basic function logic is satisfied.
TIP: To validate a required secondary function, remove it from its position as
located on the critical function logic path of the FAST Diagram. If the function logic
cannot support the logic path by satisfying the “HOW” and “WHY” questions
between the next required secondary function and its relationship between other
required secondary functions or the basic function, it is required and must be left in
place. As an example, using the multimedia projector example in section C, the
required secondary function “GENERATE LIGHT” must occur to satisfy the basic
function “PROJECT IMAGE.” Removing the “GENERATE LIGHT” function, the
multimedia projector product cannot “PROJECT IMAGE.”
APPENDIX C: REFERENCES