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Daily Verification of Process Parameters Checklist

This document is a daily checklist used to verify process parameters for injection molding machines. It includes parameters like cycle time, fill time, cooling time, shot size, pressures, temperatures, and machine/mold conditions that are checked against established limits across multiple shifts. Any parameters outside limits or issues with machines/molds require an explanation in the comments section and supervisor signature.

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Efrain
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632 views

Daily Verification of Process Parameters Checklist

This document is a daily checklist used to verify process parameters for injection molding machines. It includes parameters like cycle time, fill time, cooling time, shot size, pressures, temperatures, and machine/mold conditions that are checked against established limits across multiple shifts. Any parameters outside limits or issues with machines/molds require an explanation in the comments section and supervisor signature.

Uploaded by

Efrain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Form M-06

DAILY VERIFICATION OF PROCESS PARAMETERS CHECK LIST


MOLD # Actual Cav: Is the
Part #: Description: Month: Signature of the COMMENTS (Reason for adjustment)
MACHINE # parameter supervisor/tech on duty
PARAMETER VALUE LIMITS SHIFT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 within range?
1ST
Cycle time +/- 2ND
3RD
1ST
Fill Time +/- 2ND
3RD
1ST
Recovery Time +/- 2ND
3RD
1ST
Cooling Time +/- 2ND
3RD
1ST
Rotate Delay +/- 2ND
3RD
1ST
Shot size +/- 2ND
3RD
1ST
Cut-off position +/- 2ND
3RD
1ST
Cushion +/- 2ND
3RD
1ST
Holding pressure +/- 2ND
3RD
1ST
Peak Injection +/- 2ND
Pressure
3RD
1ST
RPM (Screw +/- 2ND
Rotation Speed)
3RD
1ST
Decompression +/- 2ND
3RD
1ST
Backpressure +/- 2ND
3RD
1ST
Tonnage +/- 2ND
3RD
Thermolator Temperature/ Mold temperature
1ST
Movable mold side +/- 2ND
temperature 3RD
1ST
Fix mold side
temperature +/- 2ND
3RD
BARREL TEMPERATURES
1ST
Zone #1 , # 2 +/- 2ND
3RD
1ST
Zone #3, #4 +/- 2ND
3RD
1ST
Zone #5 +/- 2ND
3RD
1ST
Feed Throat +/- 2ND
3RD
AIR, NOZZLE, OIL, WATER AND MOLD CONDITIONS.
1ST
Remove injection unit and verify that there is no nozzle
leak, purge machines when they finish production to 2ND
prevent the material from degrading or damage to the
screw and avoid contamination in products.
3RD

Check that the water valves are open before starting 1ST
molding, if the machine is not programmed to work make
sure that the water valves are closed to prevent the mold 2ND
from rusting.
3RD
1ST
Verify machine/mold and ensure that there is not air,oil 2ND
and water leaks.
3RD
Mold conditions ( Parting line clean, lube unscrewing, lube 1ST
leader pins/bushings. Verify that the mold and auxiliary 2ND
equipment is working properly. 3RD

Issue date: 6/29/2022

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