Controller, w/CAT 3406E or C10/C12 w/ADEM III P94-1189 A 01: Usage Note

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Controller, w/CAT 3406E or C10/C12 w/ADEM III P94-1189 A 01

16-WAY WARN
LAMP MODULE
(LOCATED IN
CAB HEADER)

STOP ENG RETARDER BUZZER


WARN LP WARN LP
& BUZZER
CHECK ENG
DIP SW
WARN LP

ELECT RONICS ELECTRONIC


19 ENGINE WARNING
4 CAB ROOF 20 LAMPS
HARNESS

BRN/ORN
CAB

E158WL
WHT/LT GRN
ROOF

L144EF
10
ENGINE HARNESS
CAT ADEM III
HARNESS
CONT ROLLER A/C SEE
ENGINE UNITARY SWTICH
HARNESS EXT (A/C HIGH PRESS SHEET 2
HARN SWITCH (N.C.) 5 ENGINE FAN USAGE NOTE:

BRN/W HT
E159WL
MANUAL A
E144CT OVERRIDE C144EF USE ON BI, BII, BIII CABS WITH CAT 3406E
INPUT #11, A/C PRESS SW 41 WHT ENGINE INSTRUMENT
WHT /LT GRN SWITCH WHT/LT GRN OR C10/C12 ENGINES WITH ADEM III CONTROLLER.
HARNESS PANEL (SHOW N IN AUTO

BLU/LT GRN
HARNESS POSITION)

L95ER
E69CM2
GRA BLK
E144EF E144EF E69CM1 15A
INPUT #7 F AN OVERRIDE SW 46
WHT /LT GRN WHT/LT GRN GRA
E69CM1 CAB
E69CM2
GRA ROOF
C144EF GRA
OUTPUT #5 COOLING FAN 11 HARNESS
WHT /LT GRN
GND_G GND_H
C L144EF L144EF L144EF C144EF
WHT WHT
WHT/LT GRN WHT/LT GRN WHT /LT GRN WHT /LT GRN
ENGINE L95ER
GND_A

HARNESS
WHT

INSTRUMENT KEY SWITCH BLU/LT GRN


11
ENGINE FAN PANEL HARNESS E69CM2 TO AUXILARY
ENGINE FAN "ON" PRESSURE HARNESS CAB GRA RETARDER
SOLENOID, N/O SWITCH (N/O) ROOF CAB E95ER SWIT CH
(DIODE PROTECTED) 13 HARN ROOF BLK/LT GRN
HARNESS
9B 14A
ENGINE
GROUND INSTR
OPTION REQUEST F OR PANEL INST RUMENT
AIR OPERATED FAN CLUTCH HARN PANEL
L95ER1
HARNESS
G148SU G148SU G148SU BLU/LT GRN
T ACHOMETER - 39
BLK/RED BLK/RED BLK/RED P18WL
TO TACH

BLU/LT GRN
G148TC G148TC G148T C LT GRN
T ACHOMETER + 38

L95ER
BLK/RED BLK/RED BLK/RED E69CM2
G150SU G150SU G150SU GRA
SPEEDOMETER - 37
BLU/RED BLU/RED BLU/RED
TO SPEEDO X ENGINE
G150SP G150SP G150SP
SPEEDOMETER + 36 ENGINE RETARDER

E69CM2
BLU/RED BLU/RED BLU/RED

GRA
E159WL E159WL E159WL RETARDER ON/OFF
W ARN LAMP STOP ENGINE 29 SELECTOR SW ITCH
BRN/WHT BRN/WHT BRN/WHT
E158WL E158WL E158WL L95ER1 SWITCH
CHECK ENGINE LAMP 28
BRN/ORN BRN/ORN BRN/ORN BLU/LT GRN
E98ER E98ER E98ER E98ER C E97ER
RET SOL MED/HI SW 40
LT GRN/BLK LT GRN/BLK LT GRN/BLK LT GRN/BLK LT BLU/GRN
E96ER E96ER E96ER
RET SOL LOW /HI SW 23 B A
LT GRN/YEL LT GRN/YEL LT GRN/YEL E96ER
GND_D P18WL P18WL LT GRN/YEL
WHT LT GRN LT GRN E97ER
EATON TOP 2 E95ER LT BLU/GRN USE ON CUMMINS
OUTPUT #7 20 RED
TRANSMISSION ENGINE INSTRUMENT BLK/LT GRN E96ER ISM ENGINES ONLY

BLK/PUR
LT GRN/YEL

CSP6
YEL (OPTIONAL) HARNESS PANEL
OUTPUT #6 19 YEL INSTRUMENT SWITCH
HARNESS E95ER

E69CM1
ENGINE PANEL PANEL

GRA
BLK/LT GRN USE ON CUMMINS
HARNESS HARNESS HARNESS E98ER ISX ENGINES ONLY
9A 12 LT GRN/BLK

E69CM 14B 18
GRA

P18WL
LT GRN

LT GRN
P18WL
E69CM E69CM 6202
T HROTTLE SW SENSOR COM 5 ELEC ENGINE E69CM1
GRA GRA BLK
GRA
E206LC 6793 SPARE CKTS
COOLANT LEVEL NORM 49 LOW COOLANT INSTRUMENT SWITCH
BLU/WHT PUR
6797 LEVEL SENSOR PANEL PANEL
E205LC
COOLANT LEVEL LOW 54 (OPTIONAL) HARNESS HARNESS
BLU/BLK WHT 17
E207LC 6745
+5V LOW COOL LVL SENSOR 2 16
BLU/RED RED THROTT LE THROTTLE POSITION
SEE
10A C PEDAL SENSOR (MOUNT ED
ENGINE COOLANT SHEET2
ADAPTER ON THROTTLE
HARNESS LEVEL EXT
HARNESS PEDAL ASSEMBLY)
HARNESS
6A 7
E129CT E129CT E129CT E129CT E129CT
BRN/GRN BRN/GRN BRN/GRN BRN/GRN BRN/GRN
E128CT E128CT E128CT E128CT E128CT
ACC PEDAL POS 66 BRN/RED
BRN/RED BRN/RED BRN/RED BRN/RED
E127CT E127CT E127CT E127CT E127CT
+8V THROTTLE POS SENSOR 4
BRN/GRA BRN/GRA BRN/GRA BRN/GRA BRN/GRA

993 993 INSTRUMENT THROTTLE


INPUT SENSOR COMMON #2 3 PANEL PEDAL
BRN BRN
K999 K999 HARNESS ADAPTER
INPUT #1 PTO ON/OFF SW 56 HARNESS
GRN GRN MULTI-FUNCTION INPUTS
K980 K980 FOR REMOTE PTO & THROTTLE
INPUT #2 REMOTE PTO SET 58 16
PNK PNK
K982 K982
INPUT #3 REMOTE PTO RESUME 60
YEL YEL
G845 G845
INPUT #8 REMOTE T HROTTLE 68
PUR PUR
G882 G882
INPUT #13 SERVICE BRAKE #2 64
WHT WHT
K998
OUTPUT #1 PTO LAMP 30
BLU

ENGINE ENGINE
HARNESS HARNESS

8
4

P94-1189.FM
Controller, w/CAT 3406E or C10/C12 w/ADEM III P94-1189 A 02

15B 5 12 23
ENGINE INSTR CONTROL INSTRUMENT
HARNESS PANEL HARNESS PANEL USAGE NOTE:
HARNESS HARNESS
USE ON BI, BII, BIII CABS WITH CAT 3406E
ETHER START C23HS C23ES CSP18 C23ES C23ES OR C10/C12 ENGINES WITH ADEM III CONTROLLER.
THERMO SW TAN/GRN TAN/GRN LT BLU/WHT TAN/GRN TAN/GRN

ENGINE
HARNESS

24
ETHER
START TO KEY SWITCH
SOLENOID (SEE ETHER START
VALVE DIAGRAM)

SEE
SHEET 1
A

E69CM1
5

GRA
4 SEE
SHEET 1
ENGINE ENGINE INSTRUMENT 14B
CAT ADEM III INSTR TO PANEL
HARNESS HARNESS PANEL SWITCH
CONTROLLER PANEL LIGHT CONTROL
HARNESS HARNESS PANEL C
(SEE PARK & TAIL HARNESS
L13LI
LAMP DIAGRAM)
GRA
E139CT E139CT E139CT E139CT
CRUISE CONT ON/OFF SW 59

E69CM1
ORN/BRN ORN/BRN ORN/BRN ORN/BRN

GRA
E140CT E140CT E140CT E140CT
SET (CRUISE CONTROL) 35
ORN/GRN ORN/GRN ORN/GRN ORN/GRN
E141CT E141CT E141CT E141CT
RESUME (CRUISE CONT) 44
ORN/RED ORN/RED ORN/RED ORN/RED
E31CS E31CS E31CS E31CT E31CT
CLUTCH PEDAL POS SW 22 YEL/PUR
YEL/PUR YEL/PUR YEL/PUR YEL/PUR
E32SW E32SW E69CM1 E69CM1
SERV BRK PEDAL POS SW 45
YEL/GRN YEL/GRN GRA GRA
CRUISE
SERVICE BRAKE CONTROL
SWITCH N.C. E139CT ON/OFF
E31CT
(PEDAL RLSD) BLK ORN/BRN SWITCH
CLUTCH SW YEL/PUR
NO NC E140CT E140CT SET/
SHOWN WITH
ORN/GRN ORN/GRN COAST CRUISE
CLUTCH PEDAL
COM E69CM1 E69CM1 CONTROL
IN FULLY
GRA GRA SET/RES
RELEASED
E141CT E141CT RES/ SW (MOM)
POSITION
ORN/RED ORN/RED ACCEL
JUMPER SWITCH
WIRE HARNESS

6B

21A 21B

ENGINE CAT CHASSIS TRANS


HARNESS EXT HARNESS HARNESS

E150SU
VEHICLE SPEED IN - 33 BLK BLK
BLU/RED
E150SP
VEHICLE SPEED IN + 32 BLK BLK
BLU/RED
VEHICLE
SPEED
SENDER

P94-1189.FM
Controller, w/CAT 3406E or C10/C12 w/ADEM III P94-1189 A 03

GENERAL NOTES:
1) USE ON BI, BII, BIII CABS WITH CAT 3406E OR C10/C12
6) BLACK 4-WAY WEATHER PACK CONNECTOR
ENGINES WITH ADEM III CONTROLLER.

6A LOCATED NEAR TOP FRONT CENTER OF THE ENGINE. 2) DENOTES A "TWISTED PAIR" OF WIRES.

6B LOCATED BEHIND THE SWITCH PANEL.

3) X DESIGNATES A REFERENCE POINT ON ANOTHER DIAGRAM,


7 BLACK 4-WAY METRI-PACK 150 SERIES CONNECTOR LOCATED
DETAIL OR SHEET.
NEAR TOP FRONT CENTER OF THE ENGINE.

8 BLACK 7-WAY METRI-PACK 280 SERIES CONNECTOR LOCATED 4 70-WAY AMP CONNECTOR LOCATED LHSIDE OF ENGINE AT ECU.
ABOVE ENGINE ECU.
13
9) BLACK 3-WAY METRI-PACK 150 SERIES CONNECTOR 1

9A LOCATED ABOVE ENGINE ECU

9B LOCATED BEHIND ENGINE GAUGE CLUSTER

HARNESS
10 BLACK 2-WAY METRI-PACK 280 SERIES CONNECTOR LOCATED
CONNECTOR
NEAR LH UPPER SIDE OF RADIATOR,
SHOWN
11 BLACK 2-WAY WEATHER PACK CONNECTOR LOCATED NEAR
HEATER BOX, ENGINE SIDE

12 BLACK 10-WAY AMP CONNECTOR LOCATED BEHIND SPEEDO/TACH PANEL.

13 RED 8-WAY MOLDED CONNECTOR LOCATED NEAR KEY SWITCH. 70 58

14) BLACK 6-WAY METRI-PACK 280 SERIES CONNECTOR

14A LOCATED BEHIND ENGINE GAUGE CLUSTER.


TERM CIRCUIT DESCRIPTION TERM CIRCUIT DESCRIPTION
14B LOCATED BEHIND SWITCH PANEL.
2 E207LC +5V LOW COOL LVL SENSOR 37 G150SU SPEEDOMETER -
3 993 INPUT SENSOR COMMON #2 38 G148TC TACHOMETER +
15) 1-WAY BULLET CONNECTOR
4 E127CT +8V THROTTLE POS SENSOR 39 G148SU TACHOMETER -
15A LOCATED BEHIND ENGINE GAUGE CLUSTER 5 E69CM THROTTLE SW SENSOR COM 40 E98ER RET SOL MED/HI SW
11 C144EF OUTPUT #5 COOLING FAN 41 E144CT INPUT #11, A/C PRESS SW
15B LOCATED TOP RH FRONT CORNER OF ENGINE 19 YEL OUTPUT #6 44 E141CT RESUME (CRUISE CONT)
20 RED OUTPUT #7 45 E32SW SERV BRK PEDAL POS SW
22 E31CS CLUTCH PEDAL POS SW 46 E144EF INPUT #7 FAN OVERRIDE SW 46
16 BLACK 6-WAY METRI-PACK 150 SERIES CONNECTOR LOCATED
BEHIND SPEEDO/TACH PANEL 23 E96ER RET SOL LOW/HI SW 49 E206LC COOLANT LEVEL NORM
28 E158WL CHECK ENGINE LAMP 54 E205LC COOLANT LEVEL LOW
17 GRAY 3-WAY DEUTSCH CONNECTOR LOCATED 29 E159WL WARN LAMP STOP ENGINE 56 K999 INPUT #1 PTO ON/OFF SW
AT THROTTLE PEDAL. 30 K998 OUTPUT #1 PTO LAMP 58 K980 INPUT #2 REMOTE PTO SET
32 E150SP VEHICLE SPEED IN + 59 E139CT CRUISE CONT ON/OFF SW
18 BLACK 1-WAY METRI-PACK 150 SERIES ONNECTOR LOCATED 33 E150SU VEHICLE SPEED IN - 60 K982 INPUT #3 REMOTE PTO RESUME
BEHIND SWITCH PANEL. 35 E140CT SET (CRUISE CONTROL) 64 G882 INPUT #13 SERVICE BRAKE #2
36 G150SP SPEEDOMETER + 66 E128CT ACC PEDAL POS
19 WHITE 12-WAY MOLEX CONNECTOR LOCATED AT 16-WAY 68 G845
WARNING LAMP MODULE. INPUT #8 REMOTE THROTTLE

20 NATURAL 8-WAY MOLEX CONNECTOR LOCATED @ 16-WAY


WARNING LAMP MODULE. 5 BROWN 40-WAY YAZAKI CONNECTOR LOCATED AT FIREWALL, CENTER.

21) GRAY 8-WAY DEUTSCH DT SERIES CONNECTOR 1


6 1
6
21A LOCATED NEAR PD BOX

21B LOCATED LH SIDE OF TRANSMISSION

22 BLACK 10-WAY AMP CONNECTOR BEHIND SPEEDO/TACH


PANEL.

23 BLACK 1-WAY METRI-PACK 280 SERIES CONNECTOR


LOCATED BEHIND SPEEDO/TACH PANEL.

24 BLACK 2-WAY MOLDED CONNECTOR NEAR PD BOX.

35 40
40
ENGINE SIDE 35
CAB SIDE

TERM CIRCUIT DESCRIPTION TERM CIRCUIT DESCRIPTION

7 P18WL OUTPUT #7 21 E129CT THROTTLE POSITIN


8 E31CS CLUTCH PEDAL POS SW 24 G150SP SPEEDO SENDING CKT
9 E32SW SERV BRK PEDAL POS SW 26 L56LC LOW COOLANT WARNING LAMP
10 E158WL CHECK ENGINE LAMP 27 G148TC TACHOMETER +
11 E159WL WARN LAMP STOP ENGINE 28 G150SU SERV BRK PEDAL POS SW
12 E139CT CRUISE CONT ON/OFF SW 29 E144EF INPUT #7 FAN OVERRIDE SW
13 E127CT +8V THROTTLE POS SENSOR 30 E96ER COOLANT LEVEL NORM
15 L144EF FAN CLUTCH CONTROL 31 E98ER RET SOL MED/HI SW
16 E140CT SET (CRUISE CONTROL) 33 C23ES ETHER START
17 E128CT ACC PEDAL POS 34 G148SU TACHOMETER -
20 E141CT RESUME (CRUISE CONT) 35 E69CM1 THROTTLE SW SENSOR COM

P94-1189.FM

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