November 2000

Process Industry Practices

Piping

PIP PN12CS1G01
Piping Material Specification 12CS1G01
Class 125, Carbon Steel, 0.063" C.A.
Utility (Air and Water), Category D
Roll Grooved Joints
 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pip.org.

©Process Industry Practices (PIP), Construction Industry Institute, The

University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use.

Not printed with State funds

 PIP PN12CS1G01
November 2000 Piping Material Specification Line Class 12CS1G01

SERVICE: Utility (Air and Water) Category D MATERIAL: Carbon Steel

RATING CLASS: 150 psig, ASME B31.3, Category D DESIGN CODE: ASME B31.3-1999
TEMPERATURE LIMIT: -20F to 180F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.050 in. MIN) EXAMINATION: Per ASME B31.3

PRESSURE - TEMPERATURE RATINGS

TEMP F -20 to 100 150 180
TEMP C -29 to 38 66 82
For NPS 1/2 through NPS 24 (Limited by ASME B31.3 Category D Fluid Service pressure limit)
Psig 150 150 150
Kpag 1035 1035 1035

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION

PIPE
1/2 – 2 XS CS, ASTM A53 Gr A, Type F, T&C, GALV, (Ej = 0.60)
133 3 – 24 STD CS, ERW, ASTM A53 Gr B, Type E, (Ej=0.85)
NIPPLES
Branch 1/2 – 2 XS THRD CS, ASTM A53 Gr A, Type F, GALV (Ej=0.60)
Swage (CONC) 1/2 – 2 XS THRD CS, ASTM A234-WPB, MSS SP-95, GALV
Swage (ECC) 1/2 – 2 XS THRD CS, ASTM A234-WPB, MSS SP-95, GALV
FITTINGS
Thredolet 1/2 – 2 Class 3000 Weld CS, ASTM A105, MSS SP-97
THRD Latrolet 1/2 – 2 Class 3000 Weld CS, ASTM A150
THRD Elbolet 1/2 – 2 Class 3000 Weld CS, ASTM A150
90 ELL 1/2 – 2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3
45 ELL 1/2 – 2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3
Tee 1/2 – 2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3
Tee (RED) 1/2 – 2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3
Plug 1/2 – 2 THRD CS, ASTM A105, round head, ASME B16.11
Coupling 1/2 – 2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3
Coupling (RED) 1/2 – 2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3
Cap 1/2 – 2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3
Union (GJ) 1/2 – 2 Class 300 THRD GALV malleable iron, ASTM A197, integral brass seats, ASME B16.39
Coupling, Rigid 133 3 – 24 DI, ASTM A536 Gr 65-45-12
Coupling, Flexible 133 3 – 24 DI, ASTM A536 Gr 65-45-12
Nipple 132, 133 3 – 24 STD GRVD CS, ASTM A53 Gr B
Nipple 132, 133 3 – 24 STD GRVD X BEV CS, ASTM A53 Gr B
Nipple (Swaged) 132, 133 3–6 STD GRVD CS, ASTM A53 Gr B
Nipple (Swaged) 132, 133 2-1/2 – 6 STD GRVD X THRD CS, ASTM A53 Gr B
Reducer (CONC) 132, 133 3–8 STD GRVD DI, ASTM A536 Gr 65-45-12
Reducer (CONC) 132, 133 10 – 24 STD GRVD CS, ASTM A53 Gr B
Reducer (ECC) 132, 133 3–8 STD GRVD DI, ASTM A536 Gr 65-45-12 or ASTM A53 Gr B
Reducer (ECC) 132, 133 10 – 24 STD GRVD CS, ASTM A53 Gr B
90 LR ELL 132, 133 3–4 STD GRVD DI, ASTM A536 Gr 65-45-12
90 LR ELL 132, 133 6 – 12 STD GRVD DI, ASTM A536 Gr 65-45-12 or ASTM A53 Gr B
90 LR ELL 132, 133 14 – 24 STD GRVD CS, ASTM A53 Gr B
90 SR ELL 132, 133 3 – 16 STD GRVD DI, ASTM A536 Gr 65-45-12
45 LR ELL 132, 133 3 – 12 STD GRVD DI, ASTM A536 Gr 65-45-12 or CS, ASTM A53 Gr B
45 LR ELL 132, 133 14 – 24 STD GRVD CS, ASTM A53 Gr B
45 SR ELL 132, 133 3 – 16 STD GRVD DI, ASTM A536 Gr 65-45-12
22-1/2 ELL 132, 133 3–8 STD GRVD DI, ASTM A536 Gr 65-45-12
22-1/2 ELL 132, 133 10 – 24 STD GRVD CS, ASTM A53 Gr B
11-1/4 ELL 132, 133 3–8 STD GRVD DI, ASTM A536 Gr 64-45-12 or CS, ASTM A53 Gr B
11-1/4 ELL 132, 133 10 – 24 STD GRVD CS, ASTM A53 Gr B
Tee 132, 133 3 – 12 STD GRVD DI, ASTM A536 Gr 65-45-12
Tee 132, 133 14 – 24 STD GRVD CS, ASTM A53 Gr B
RED Tee 132, 133 3 – 10 STD GRVD DI, ASTM A635 Gr 65-45-12 or CS, ASTM A53 Gr B
RED Tee 132, 133 12 – 24 STD GRVD CS, ASTM A53 Gr B

Process Industry Practices Page 1 of 3

PIP PN12CS1G01
Piping Material Specification Line Class 12CS1G01 November 2000

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION

FITTINGS
Cap 132, 133 3 – 12 DI, ASTM A536 Gr 65-45-12 or CS, ASTM A53 Gr B
Cap 132, 133 14 – 24 CS, ASTM A53 Gr B
True Wye 132, 133 3 – 24 STD GRVD CS, ASTM A53 Gr B
Cross 132, 133 3 – 24 STD GRVD CS, ASTM A53 Gr B
45 Lateral 132, 133 3 – 24 STD GRVD CS, ASTM A53 Gr B
45 RED Lateral 132, 133 3 – 24 STD GRVD CS, ASTM A53 Gr B
VALVES
Gate 1/2 – 2 Class 200 THRD Bronze body w/ bronze trim GA02BT000
Globe 1/2 – 2 Class 200 THRD Bronze body w/ bronze trim GL02BT000
Globe 132, 133 3 – 12 WOG 300 GRVD Epoxy coated DI body w/ bronze trim GL03DF900
Swing Check 62 1/2 – 2 Class 200 THRD Bronze body w/ bronze trim CS02BT000
Swing Check 62, 132, 133 3 – 14 WOG 300 GRVD Epoxy coated DI body w/ EPDM coated disc CS03DF900
Ball 1/2 – 2 WOG 400 THRD Bronze body w/ PTFE seats BA04BT000
Ball 132, 133 3–6 WOG 600 GRVD Epoxy coated DI body w/ 316 SS trim, PTFE ST BA06DF900
GRVD Butterfly 132, 133 3 – 12 WOG 300 GRVD Epoxy coated DI body w/ EPDM coated DI disc BF03DF900
GRVD Butterfly 132, 133 14 – 24 WOG 175 GRVD Epoxy coated DI body w/ EPDM coated DI disc, GO BF17DF900
FLANGES
Threaded 1/2 – 2 Class 150 FF CS, ASTM A105, ASME B16.5, STD FIN, GALV
Blind 1/2 – 24 Class 150 FF CS, ASTM A105, ASME B16.5, STD FIN
Slip-On 3 – 24 Class 150 FF CS, ASTM A105, ASME B16.5
Flange Adapter 133 3 – 24 Class 125 FF DI, ASTM A536 Gr 65-45-12
or 150
Adapter Nipple 132, 133 3 – 24 Class 150 FF X GRVD CS, ASTM A105, ASME B16.5, STD FIN
GASKETS
Coupling 135 3 – 24 EPDM, manufacturer’s standard for grooved coupling
Flange 1/2 – 2 Class 150 FF 1/16" thick self-centering ring neoprene, ASME B16.21
Flange 3 – 24 Class 150 FF 1/8" thick neoprene, full face, ASME B16.21
BOLTING
Coupling Bolts 133 ASTM A183 GR 2 track head bolts, PLT, with ASTM A563 nuts PLT
Flange Bolts ASTM A307 GR B bolts with ASTM A563, GR A heavy hex nuts

90° BRANCH CONNECTION

Legend and Chart

24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
BRANCH SIZE

8 E E E E E E E T
6 E E E E E E E E T
4 E E E E E E E E E T
3 E E E E E E E E E E T
2 D D D D D D D D D D D T
1-1/2 D D D D D D D D D D D E T
1 D D D D D D D D D D D E E T
3/4 D D D D D D D D D D D E E E T
1/2 D D D D D D D D D D D E E E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE

D Thredolet (Note 134)

E Reducing Tee or Reducing Tee with Reducer (CONC) (Note 134)
T Tee

Page 2 of 3 Process Industry Practices

 PIP PN12CS1G01
November 2000 Piping Material Specification Line Class 12CS1G01

NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower
than flange rating.
62 Install in horizontal position with cover up or in vertical position with upward flow.
132 GRVD is designation for roll grooved end(s).
133 All roll grooving dimensions and procedures shall be in accordance with the manufacturer’s recommendations and with ANSI/AWWA C606. Roll
grooving tool shall be by the same manufacturer as the couplings. Do not interchange parts or components from different manufacturers.
134 For NPS 8 headers with NPS 2 – 4 branches, for NPS 6 headers with NPS 1-1/2 – 4 branches, for NPS 4 headers with NPS 1/2 – 3 branches and for
NPS 3 headers with NPS 1/2 – 2 branches, bolt-on outlets are available.
135 Gasket material (grade) shall be verified as suitable for the intended service. EPDM is not to be used in water containing hydrocarbons or air
containing hydrocarbon vapors. If hydrocarbons or hydrocarbon vapors are present, use nitrile gasket material. Design limit for nitrile in hot water is
150F (66C).

REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 - Vents, Drains, and Instrument Connection Details
PIP PNSMV033 - Bronze and Iron Gate Valve Descriptions
PIP PNSMV034 - Bronze and Iron Globe Valve Descriptions
PIP PNSMV035 - Bronze and Iron Check Valve Descriptions
PIP PNSMV036 - Bronze and Iron Ball Valve Descriptions
PIP PNSMV037 - Bronze and Iron Butterfly Valve Descriptions

Process Industry Practices Page 3 of 3